CN106835475A - 一种针织汗带的制作工艺 - Google Patents

一种针织汗带的制作工艺 Download PDF

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CN106835475A
CN106835475A CN201710041546.5A CN201710041546A CN106835475A CN 106835475 A CN106835475 A CN 106835475A CN 201710041546 A CN201710041546 A CN 201710041546A CN 106835475 A CN106835475 A CN 106835475A
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sweatband
knitting
wax
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single thread
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吉军
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Nantong Jack Baini Clothing Co ltd
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    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D20/00—Wristbands or headbands, e.g. for absorbing sweat
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00—Materials specially adapted for outerwear
    • A41D31/04—Materials specially adapted for outerwear characterised by special function or use
    • A41D31/10—Impermeable to liquids, e.g. waterproof; Liquid-repellent
    • A41D31/102—Waterproof and breathable
    • A—HUMAN NECESSITIES
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    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00—Materials specially adapted for outerwear
    • A41D31/04—Materials specially adapted for outerwear characterised by special function or use
    • A41D31/12—Hygroscopic; Water retaining
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01H—SPINNING OR TWISTING
    • D01H13/00—Other common constructional features, details or accessories
    • D01H13/30—Moistening, sizing, oiling, waxing, colouring, or drying yarns or the like as incidental measures during spinning or twisting
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01H—SPINNING OR TWISTING
    • D01H13/00—Other common constructional features, details or accessories
    • D01H13/30—Moistening, sizing, oiling, waxing, colouring, or drying yarns or the like as incidental measures during spinning or twisting
    • D01H13/308—Moistening, sizing, oiling, waxing, colouring, or drying yarns or the like as incidental measures during spinning or twisting by applying solids, e.g. wax
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04—Blended or other yarns or threads containing components made from different materials
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
    • D04B1/16—Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/22—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
    • D04B1/24—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00—Heating or cooling textile fabrics
    • D06C7/02—Setting
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/02—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with hydrocarbons
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/184—Carboxylic acids; Anhydrides, halides or salts thereof
    • D06M13/203—Unsaturated carboxylic acids; Anhydrides, halides or salts thereof
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/50—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with organometallic compounds; with organic compounds containing boron, silicon, selenium or tellurium atoms
    • D06M13/51—Compounds with at least one carbon-metal or carbon-boron, carbon-silicon, carbon-selenium, or carbon-tellurium bond
    • D06M13/513—Compounds with at least one carbon-metal or carbon-boron, carbon-silicon, carbon-selenium, or carbon-tellurium bond with at least one carbon-silicon bond
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D2500/00—Materials for garments
    • A41D2500/10—Knitted
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16—Synthetic fibres, other than mineral fibres
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    • D06M2200/40—Reduced friction resistance, lubricant properties; Sizing compositions
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00—Physical properties
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  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Organic Chemistry (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Knitting Of Fabric (AREA)

Abstract

本发明涉及一种针织汗带的制作工艺，该制作工艺具体步骤如下：（1）过蜡：将单纱进行络筒过蜡处理2次以上，使蜡可以均匀的上在纱线上面；（2）加捻：将过蜡后的单纱并线反向加捻，形成捻度为80～100的纱线；（3）编织：选用10‑14针的电脑横编织机进行编织，形成带子本体；（4）后整理：编织好的带子平放在桌面上，将熨斗平压在织物上，用100～140℃的温度进行整烫，气压为3～5N/cm2，定型时间为50～70s，定型后排水吸气，使织物上蒸汽吸干。本发明的优点在于：本发明制作工艺的工序简单，无需剪裁工序，同时也避免了原料的损耗和浪费，使制备的针织汗带弹力好、透气效果更佳。

Description

一种针织汗带的制作工艺
技术领域
本发明属于纺织品辅料技术领域，特别涉及一种针织汗带的制作工艺。
背景技术
在日常生活中，人们喜欢头戴各种各样的帽子，以达到修饰的效果；不仅如此，在夏季，它还具有遮阳的作用。目前在市场上销售的帽子款式和种类繁多，几乎每顶帽子都会设置有汗带，以吸收人体产生的汗水，保持戴帽时的舒适性。
现有技术中的汗带主要采用表层、弹性层和背层材料叠合而成；这种汗带没有弹力或弹力很小，易造成佩戴不舒适；同时，这种汗带采用多层结构，整体厚度相对较厚，且上述的弹性层多采用海绵，经过头围与帽檐之间的挤压，海绵受压回弹过程中经由表层吸收汗液，背层材质多为疏水合成纤维材质的无纺布或织物。由于背层的疏水性，汗液多存于海绵内，海绵中的汗液蒸发形成的水蒸气经由背层的组织孔隙排出，但汗液在海绵与背层之间不能以液态传递，最终导致汗液在海绵中沿汗带延伸方向传递，汗液存蓄在海绵中，影响透气效果；此外，这种汗带需将各面料原料进行裁剪加工，会造成原料损耗及浪费的现象。
发明内容
本发明要解决的技术问题是提供一种针织汗带的制作工艺，该制作工艺的工序简单，无需剪裁工序，同时也避免了原料的损耗和浪费，使制备的针织汗带弹力好、透气效果更佳。
为解决上述技术问题，本发明的技术方案为：一种针织汗带的制作工艺，其创新点在于：所述制作工艺具体步骤如下：
（1）过蜡：将单纱进行络筒过蜡处理2次以上，使蜡可以均匀的上在单纱上面；其中，所述蜡为石蜡、硅油、白油以及菜籽油的混合物，且石蜡、硅油、白油以及菜籽油的质量比为90:6:3:1；
（2）加捻：将过蜡后的2～4根单纱并线反向加捻，形成捻度为80～100的纱线；
（3）编织：选用10-14针的电脑横编织机对捻度为80～100的纱线进行编织，采用空气层织法，即中间翻去一至二枚针，让翻去对面的针编织前床或者后床，中间需要用集圈连接，形成一汗带本体；
（4）后整理：编织好的汗带本体平放在桌面上，将熨斗平压在织物上，用100～140℃的温度进行整烫，气压为3～5N/cm2，定型时间为50～70s，定型后排水吸气，使织物上蒸汽吸干。
进一步地，所述步骤（1）中的单纱选用75D涤纶丝。
本发明的优点在于：本发明针织汗带的制作工艺，采用比较细，质地比较脆的纱线，并对纱线进行上蜡处理2次以上，这样，在编织的时候使进纱更加顺畅，不容易卷成圈过纱稳定，可使纹理大小一致，织片表面平整、美观；且该制作工艺的工序简单，无需剪裁工序，避免了原料的损耗和浪费，大大降低了成本；通过该制作工艺制的汗带弹力好，佩戴上去更加舒适，且该针织汗带比普通汗带更加轻薄，透气，吸汗。
具体实施方式
下面的实施例可以使本专业的技术人员更全面地理解本发明，但并不因此将本发明限制在所述的实施例范围之中。
实施例1
本实施例针织汗带的制作工艺，该制作工艺具体步骤如下：
（1）过蜡：将75D的涤纶丝进行络筒过蜡处理3次，使蜡可以均匀的上在涤纶丝上面；其中，所述蜡为石蜡、硅油、白油以及菜籽油的混合物，且石蜡、硅油、白油以及菜籽油的质量比为90:6:3:1；
（2）加捻：将过蜡后的4根涤纶丝并线反向加捻，形成捻度为100的纱线；
（3）编织：选用14针的电脑横编织机对捻度为100的纱线进行编织，采用空气层织法，即中间翻去一至二枚针，让翻去对面的针编织前床或者后床，中间需要用集圈连接，形成一汗带本体；
（4）后整理：编织好的汗带本体平放在桌面上，将熨斗平压在织物上，用100℃的温度进行整烫，气压为5N/cm2，定型时间为70s，定型后排水吸气，使织物上蒸汽吸干。
本实施例制备的针织汗带，表面平整，弹力损耗为1.5cm，弹力损耗指：将成品汗带，某点从10cm拉至20cm长后，手松开，在15秒内回弹至11.5cm，因而该针织汗带具有弹力性能好的优点。
选用际高yg461型透气性测试仪对本实施例的针织汗带进行测试，根据GB/T5453—1997的要求，压降选择为200Pa，其透气率为16.8mm/s，因而该针织汗带具有优良的透气性能。
实施例2
本实施例针织汗带的制作工艺，该制作工艺具体步骤如下：
（1）过蜡：将75D的涤纶丝进行络筒过蜡处理4次，使蜡可以均匀的上在涤纶丝上面；其中，所述蜡为石蜡、硅油、白油以及菜籽油的混合物，且石蜡、硅油、白油以及菜籽油的质量比为90:6:3:1；
（2）加捻：将过蜡后的3根涤纶丝并线反向加捻，形成捻度为90的纱线；
（3）编织：选用10针的电脑横编织机对捻度为90的纱线进行编织，采用空气层织法，即中间翻去一至二枚针，让翻去对面的针编织前床或者后床，中间需要用集圈连接，形成一汗带本体；
（4）后整理：编织好的汗带本体平放在桌面上，将熨斗平压在织物上，用140℃的温度进行整烫，气压为3N/cm2，定型时间为50s，定型后排水吸气，使织物上蒸汽吸干。
本实施例制备的针织汗带，表面平整，弹力损耗为1cm，弹力损耗指：将成品汗带，某点从10cm拉至20cm长后，手松开，在15秒内回弹至11cm，因而该针织汗带具有弹力性能好的优点。
选用际高yg461型透气性测试仪对本实施例的针织汗带进行测试，根据GB/T5453—1997的要求，压降选择为200Pa，其透气率为17.2mm/s，因而该针织汗带具有优良的透气性能。
实施例3
本实施例针织汗带的制作工艺，该制作工艺具体步骤如下：
（1）过蜡：将75D的涤纶丝进行络筒过蜡处理2次，使蜡可以均匀的上在涤纶丝上面；其中，所述蜡为石蜡、硅油、白油以及菜籽油的混合物，且石蜡、硅油、白油以及菜籽油的质量比为90:6:3:1；
（2）加捻：将过蜡后的2根涤纶丝并线反向加捻，形成捻度为80的纱线；
（3）编织：选用12针的电脑横编织机对捻度为80的纱线进行编织，采用空气层织法，即中间翻去一至二枚针，让翻去对面的针编织前床或者后床，中间需要用集圈连接，形成一汗带本体；
（4）后整理：编织好的汗带本体平放在桌面上，将熨斗平压在织物上，用120℃的温度进行整烫，气压为4N/cm2，定型时间为60s，定型后排水吸气，使织物上蒸汽吸干。
本实施例制备的针织汗带，表面平整，弹力损耗为0.5cm，弹力损耗指：将成品汗带，某点从10cm拉至20cm长后，手松开，在15秒内回弹至10.5cm，因而该针织汗带具有弹力性能好的优点。
选用际高yg461型透气性测试仪对本实施例的针织汗带进行测试，根据GB/T5453—1997的要求，压降选择为200Pa，其透气率为18.3mm/s，因而该针织汗带具有优良的透气性能。
此外，为了比较本发明针织汗带与传统汗带的吸汗性能，将实施例1-3和传统所得形状一致的汗带倾斜45度角放置于台面上，在汗带表面的同一高度标记，用胶头滴管分别自标记处滴一滴水（假设水滴重量相等），观察水滴滚落或被吸汗带吸收情况，并对比吸汗带表面水珠被吸收留下的水痕长度（平行试验5组，取水痕长度平均值），结果如下：
实施例1：针织汗带边缘光滑规整，水滴吸收，水痕长度4.07cm；
实施例2：针织汗带边缘光滑规整，水滴吸收，水痕长度4.16cm；
实施例3：针织汗带边缘光滑规整，水滴吸收，水痕长度3.87cm；
传统汗带：水滴在汗带表面呈滚落状，被部分吸收，水痕长度7.25cm。
以上显示和描述了本发明的基本原理和主要特征以及本发明的优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。

Claims (2)

1.一种针织汗带的制作工艺，其特征在于：所述制作工艺具体步骤如下：
（1）过蜡：将单纱进行络筒过蜡处理2次以上，使蜡可以均匀的上在单纱上面；其中，所述蜡为石蜡、硅油、白油以及菜籽油的混合物，且石蜡、硅油、白油以及菜籽油的质量比为90:6:3:1；
（2）加捻：将过蜡后的2～4根单纱并线反向加捻，形成捻度为80～100的纱线；
（3）编织：选用10-14针的电脑横编织机对捻度为80～100的纱线进行编织，采用空气层织法，即中间翻去一至二枚针，让翻去对面的针编织前床或者后床，中间需要用集圈连接，形成一汗带本体；
（4）后整理：编织好的汗带本体平放在桌面上，将熨斗平压在织物上，用100～140℃的温度进行整烫，气压为3～5N/cm2，定型时间为50～70s，定型后排水吸气，使织物上蒸汽吸干。
2.根据权利要求1所述的针织汗带的制作工艺，其特征在于：所述步骤（1）中的单纱选用75D涤纶丝。
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