CN106108185A - 一种新型吸汗排湿弹力腰衬及生产工艺 - Google Patents

一种新型吸汗排湿弹力腰衬及生产工艺 Download PDF

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CN106108185A
CN106108185A CN201610462383.3A CN201610462383A CN106108185A CN 106108185 A CN106108185 A CN 106108185A CN 201610462383 A CN201610462383 A CN 201610462383A CN 106108185 A CN106108185 A CN 106108185A
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fibre
elastic waist
waist lining
absorbing
layer
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CN106108185B (zh
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邹银志
邹富平
余永生
章华
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Knitting Clothing Co Ltd Of Sea Salt Wei Boya
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CHANGXING ZHIWEI CLOTHING MATERIALS Co Ltd
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    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D27/00—Details of garments or of their making
    • A41D27/02—Linings
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D27/00—Details of garments or of their making
    • A41D27/26—Shoulder-pads; Hip-pads; Bustles
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00—Materials specially adapted for outerwear
    • A41D31/04—Materials specially adapted for outerwear characterised by special function or use
    • A41D31/12—Hygroscopic; Water retaining
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00—Materials specially adapted for outerwear
    • A41D31/04—Materials specially adapted for outerwear characterised by special function or use
    • A41D31/14—Air permeable, i.e. capable of being penetrated by gases
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/08—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer the fibres or filaments of a layer being of different substances, e.g. conjugate fibres, mixture of different fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D2400/00—Functions or special features of garments
    • A41D2400/32—Therapeutic use
    • A41D2400/322—Massage
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0292—Polyurethane fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/04—Cellulosic plastic fibres, e.g. rayon
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06—Vegetal fibres
    • B32B2262/062—Cellulose fibres, e.g. cotton
    • B32B2262/065—Lignocellulosic fibres, e.g. jute, sisal, hemp, flax, bamboo
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/14—Mixture of at least two fibres made of different materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/51—Elastic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/728—Hydrophilic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2437/00—Clothing

Abstract

本发明公开了一种新型吸汗排湿弹力腰衬，包括复合基布层和涂层，所述复合基布层的上下两面均涂有涂层，所述复合基布层上设有弹性腰衬缓冲区，所述复合基布层包括磁疗基布层和吸汗基布层，本发明通过在弹力腰衬上设置了菱形孔弹性腰衬缓冲区，从而在改变弹力腰衬透气性的同时，又减少了弹力腰衬给人体带来的束缚感，进而避免了弹力腰衬在使用过程中，给人的腰部带来的勒痕；本发明通过采用磁性纤维制作弹力腰衬，因此又给现有的弹力腰衬增加了按摩腰椎的效果；本发明还通过采用竹纤维制作弹力腰衬，因此大大提高了现有弹力腰衬的吸汗排湿效果。

Description

一种新型吸汗排湿弹力腰衬及生产工艺
【技术领域】
本发明涉及腰衬的技术领域，特别是一种新型吸汗排湿弹力腰衬及生产工艺的技术领域。
【背景技术】
当前服装行业内大多数裤子和女裙的腰部部分都会使用腰衬，以起到定型的作用，弹力腰衬是腰衬中常见的一种，现有的弹力腰衬一般不设有弹性腰衬缓冲区，因此在使用过程中会在人的腰部勒出一道很深的勒痕，从而给人带来不适，现有的弹力腰衬一般不含有磁性纤维，因此不带有按摩腰椎的作用；现有的弹力腰衬一般的吸汗排湿一般很差，因此现有的弹力腰衬人体舒适度有待提高。
【发明内容】
本发明的目的就是解决现有技术中的问题，提出一种新型吸汗排湿弹力腰衬及生产工艺，本发明通过在弹力腰衬上设置了菱形孔弹性腰衬缓冲区，从而在改变弹力腰衬透气性的同时，又减少了弹力腰衬给人体带来的束缚感，进而避免了弹力腰衬在使用过程中，给人的腰部带来的勒痕；本发明通过采用磁性纤维制作弹力腰衬，因此又给现有的弹力腰衬增加了按摩腰椎的效果；本发明还通过采用竹纤维制作弹力腰衬，因此大大提高了现有弹力腰衬的吸汗排湿效果。
为实现上述目的，本发明提出了一种新型吸汗排湿弹力腰衬，包括复合基布层和涂层，所述复合基布层的上下两面均涂有涂层，所述复合基布层上设有弹性腰衬缓冲区，所述复合基布层包括磁疗基布层和吸汗基布层，所述磁疗基布层各组分的重量份数比为：磁性纤维50-60份、聚氨基甲酸酯纤维50-65份、ES粘合纤维5-8份，所述吸汗基布层各组分的重量份数比为：竹纤维40-55份、聚氨基甲酸酯纤维65-80份、ES粘合纤维5-8份。
作为优选，所述弹性腰衬缓冲区上整齐的排列着若干个孔，且相邻两个孔之间的间距相等，所述弹性腰衬缓冲区上孔的形状为菱形。
作为优选，所述磁疗基布层各组分的重量份数比均为：磁性纤维53-58份、聚氨基甲酸酯纤维55-62份、ES粘合纤维6-7份。
作为优选，所述吸汗基布层各组分的重量份数比均为：竹纤维45-52份、聚氨基甲酸酯纤维68-75份、ES粘合纤维6-7份。
作为优选，所述一种新型吸汗排湿弹力腰衬的生产工艺，其特征在于，包括如下步骤：
a)拉伸：将竹纤维、磁性纤维、聚氨基甲酸酯纤维和ES粘合纤维，分别进行拉伸处理；
b)磁疗基布层的配料：将步骤a)拉伸好的磁性纤维、聚氨基甲酸酯纤维和ES粘合纤维按权利要求1中的磁疗基布层各组分重量份数进行配料；
c)吸汗基布层的配料：将步骤a)拉伸好的竹纤维、聚氨基甲酸酯纤维和ES粘合纤维按权利要求1中的吸汗基布层各组分重量份数进行配料；
d)磁疗基布层的铺网：将步骤b)配好的磁性纤维、聚氨基甲酸酯纤维和ES粘合纤维，进行铺网；
e)吸汗基布层的铺网：将步骤c)配好的竹纤维、聚氨基甲酸酯纤维和ES粘合纤维，进行铺网；
f)热轧粘合：对步骤d)铺好的纤维网和步骤e)铺好的纤维网，进行热轧粘合，从而得到复合基布层；
g)涂布：将步骤f)得到的复合基布层放到涂布机上进行双面涂布；
h)分切：将步骤g)涂布过的复合基布层，分切成腰衬基布条；
i)加工弹性腰衬缓冲区：对步骤h)分切后的腰衬基布条进行菱形孔的加工；
j)卷绕：将步骤i)加工好的腰衬条卷绕成卷。
作为优选，所述步骤f)在进行热轧粘合时，热轧辊的温度为120℃至135℃，热轧辊的压力为0.5～1.0kg/cm2。
作为优选，所述复合基布层每隔50mm-120mm就设有一个弹性腰衬缓冲区，且相邻的两个弹性腰衬缓冲区的距离相等。
本发明的特征及优点将通过实施例结合附图进行详细说明。
【附图说明】
图1是本发明一种新型吸汗排湿弹力腰衬的结构示意图；
图2是本发明一种新型吸汗排湿弹力腰衬的俯视图；
图中：1-复合基布层、2-涂层、10-弹性腰衬缓冲区、11-磁疗基布层、12-吸汗基布层。
【具体实施方式】
参阅图1-2，本发明一种新型吸汗排湿弹力腰衬，包括复合基布层1和涂层2，所述复合基布层1的上下两面均涂有涂层2，所述复合基布层1上设有弹性腰衬缓冲区10，所述复合基布层1包括磁疗基布层11和吸汗基布层12，所述磁疗基布层11各组分的重量份数比为：磁性纤维50-60份、聚氨基甲酸酯纤维50-65份、ES粘合纤维5-8份，所述吸汗基布层12各组分的重量份数比为：竹纤维40-55份、聚氨基甲酸酯纤维65-80份、ES粘合纤维5-8份，所述弹性腰衬缓冲区10上整齐的排列着若干个孔，且相邻两个孔之间的间距相等，所述弹性腰衬缓冲区10上孔的形状为菱形，所述磁疗基布层11各组分的重量份数比均为：磁性纤维53-58份、聚氨基甲酸酯纤维55-62份、ES粘合纤维6-7份，所述吸汗基布层12各组分的重量份数比均为：竹纤维45-52份、聚氨基甲酸酯纤维68-75份、ES粘合纤维6-7份，所述一种新型吸汗排湿弹力腰衬的生产工艺，其特征在于，包括如下步骤：a)拉伸：将竹纤维、磁性纤维、聚氨基甲酸酯纤维和ES粘合纤维，分别进行拉伸处理；b)磁疗基布层的配料：将步骤a拉伸好的磁性纤维、聚氨基甲酸酯纤维和ES粘合纤维按权利要求1中的磁疗基布层11各组分重量份数进行配料；c)吸汗基布层的配料：将步骤a拉伸好的竹纤维、聚氨基甲酸酯纤维和ES粘合纤维按权利要求1中的吸汗基布层12各组分重量份数进行配料；d)磁疗基布层的铺网：将步骤b配好的磁性纤维、聚氨基甲酸酯纤维和ES粘合纤维，进行铺网；e)吸汗基布层的铺网：将步骤c配好的竹纤维、聚氨基甲酸酯纤维和ES粘合纤维，进行铺网；f)热轧粘合：对步骤d铺好的纤维网和步骤e铺好的纤维网，进行热轧粘合，从而得到复合基布层1；g)涂布：将步骤f)得到的复合基布层1放到涂布机上进行双面涂布；h)分切：将步骤g涂布过的复合基布层1，分切成腰衬基布条；i)加工弹性腰衬缓冲区：对步骤h分切后的腰衬基布条进行菱形孔的加工；j)卷绕：将步骤i)加工好的腰衬条卷绕成卷,所述步骤f在进行热轧粘合时，热轧辊的温度为120℃至135℃，热轧辊的压力为0.5～1.0kg/cm2，所述复合基布层1每隔50mm-120mm就设有一个弹性腰衬缓冲区10，且相邻的两个弹性腰衬缓冲区10的距离相等。
本发明通过在弹力腰衬上设置了菱形孔弹性腰衬缓冲区，从而在改变弹力腰衬透气性的同时，又减少了弹力腰衬给人体带来的束缚感，进而避免了弹力腰衬在使用过程中，给人的腰部带来的勒痕；本发明通过采用磁性纤维制作弹力腰衬，因此又给现有的弹力腰衬增加了按摩腰椎的效果；本发明还通过采用竹纤维制作弹力腰衬，因此大大提高了现有弹力腰衬的吸汗排湿效果。
上述实施例是对本发明的说明，不是对本发明的限定，任何对本发明简单变换后的方案均属于本发明的保护范围。

Claims (7)

1.一种新型吸汗排湿弹力腰衬，其特征在于：包括复合基布层(1)和涂层(2)，所述复合基布层(1)的上下两面均涂有涂层(2)，所述复合基布层(1)上设有弹性腰衬缓冲区(10)，所述复合基布层(1)包括磁疗基布层(11)和吸汗基布层(12)，所述磁疗基布层(11)各组分的重量份数比为：磁性纤维50-60份、聚氨基甲酸酯纤维50-65份、ES粘合纤维5-8份，所述吸汗基布层(12)各组分的重量份数比为：竹纤维40-55份、聚氨基甲酸酯纤维65-80份、ES粘合纤维5-8份。
2.如权利要求1所述一种新型吸汗排湿弹力腰衬，其特征在于：所述弹性腰衬缓冲区(10)上整齐的排列着若干个孔，且相邻两个孔之间的间距相等，所述弹性腰衬缓冲区(10)上孔的形状为菱形。
3.如权利要求1所述一种新型吸汗排湿弹力腰衬，其特征在于：所述磁疗基布层(11)各组分的重量份数比均为：磁性纤维53-58份、聚氨基甲酸酯纤维55-62份、ES粘合纤维6-7份。
4.如权利要求1所述一种新型吸汗排湿弹力腰衬，其特征在于：所述吸汗基布层(12)各组分的重量份数比均为：竹纤维45-52份、聚氨基甲酸酯纤维68-75份、ES粘合纤维6-7份。
5.如权利要求1所述一种新型吸汗排湿弹力腰衬的生产工艺，其特征在于，包括如下步骤：
a)拉伸：将竹纤维、磁性纤维、聚氨基甲酸酯纤维和ES粘合纤维，分别进行拉伸处理；
b)磁疗基布层的配料：将步骤a)拉伸好的磁性纤维、聚氨基甲酸酯纤维和ES粘合纤维按权利要求1中的磁疗基布层(11)各组分重量份数进行配料；
c)吸汗基布层的配料：将步骤a)拉伸好的竹纤维、聚氨基甲酸酯纤维和ES粘合纤维按权利要求1中的吸汗基布层(12)各组分重量份数进行配料；
d)磁疗基布层的铺网：将步骤b)配好的磁性纤维、聚氨基甲酸酯纤维和ES粘合纤维，进行铺网；
e)吸汗基布层的铺网：将步骤c)配好的竹纤维、聚氨基甲酸酯纤维和ES粘合纤维，进行铺网；
f)热轧粘合：对步骤d)铺好的纤维网和步骤e)铺好的纤维网，进行热轧粘合，从而得到复合基布层(1)；
g)涂布：将步骤f)得到的复合基布层(1)放到涂布机上进行双面涂布；
h)分切：将步骤g)涂布过的复合基布层(1)，分切成腰衬基布条；
i)加工弹性腰衬缓冲区：对步骤h)分切后的腰衬基布条进行菱形孔的加工；
j)卷绕：将步骤i)加工好的腰衬条卷绕成卷。
6.如权利要求5所述一种新型吸汗排湿弹力腰衬的生产工艺，其特征在于：所述步骤f)在进行热轧粘合时，热轧辊的温度为120℃至135℃，热轧辊的压力为0.5～1.0kg/cm2。
7.如权利要求1所述一种新型吸汗排湿弹力腰衬，其特征在于：所述复合基布层(1)每隔50mm-120mm就设有一个弹性腰衬缓冲区(10)，且相邻的两个弹性腰衬缓冲区(10)的距离相等。
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