WO2016041424A1 - 双规格硬质棉生产线 - Google Patents

双规格硬质棉生产线 Download PDF

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Publication number
WO2016041424A1
WO2016041424A1 PCT/CN2015/086666 CN2015086666W WO2016041424A1 WO 2016041424 A1 WO2016041424 A1 WO 2016041424A1 CN 2015086666 W CN2015086666 W CN 2015086666W WO 2016041424 A1 WO2016041424 A1 WO 2016041424A1
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WIPO (PCT)
Prior art keywords
cotton
folding machine
conveyor belt
production line
double
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PCT/CN2015/086666
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English (en)
French (fr)
Inventor
张荣龙
王建华
刘义东
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苏州美山子制衣有限公司
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Publication of WO2016041424A1 publication Critical patent/WO2016041424A1/zh

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    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H17/00—Felting apparatus

Definitions

  • the invention relates to a hard cotton production line, in particular to a thick hard cotton (thickness of 4-15 cm) ), can also be used to produce thin hard cotton (thickness 1 ⁇ 3cm) double-size hard cotton production line.
  • Hard cotton also known as stand cotton, is a kind of non-woven fabric. It has an undulating wavy fiber layer arrangement structure, and has better performance than lighter, more fluffy and more breathable than ordinary cotton.
  • Chinese invention patent CN102260961B a cotton production process is disclosed, which mainly includes steps of opening cotton and mixing cotton, carding, forming, drying and shaping, and cooling and shaping. Among them, the molding step and the drying step are relatively critical processes. In the prior art hard cotton production line, generally only one production line can produce thick hard cotton (thickness). 4 ⁇ 15cm) or can only produce thin hard cotton (thickness 1 ⁇ 3cm).
  • a swinging cotton folding machine When producing thick hard cotton, a swinging cotton folding machine is usually used, and the combed cotton web is folded into the folding cotton passage of the swing type folding machine to be folded into S-shaped three-dimensional structure, thickness can be 4 ⁇ 15cm according to product requirements .
  • a plug-in type folding machine In the production of thin hard cotton, a plug-in type folding machine is generally used, which has a folding cotton passage which gradually becomes smaller from the top to the bottom opening, and the combed cotton web is folded after being dropped into the folding cotton passage of the insert type folding machine. S-shaped three-dimensional structure, the thickness is generally 1 ⁇ 3cm.
  • a double-size hard cotton production line characterized in that it comprises: a first conveyor belt and a second conveyor belt for continuously conveying the cotton web output from the carding machine, which can be respectively used for folding the cotton web into S a swing type cotton folding machine and a plug-in type cotton folding machine for drying the set of cotton fabric layers into an oven of hard cotton; the first conveyor belt and the second conveyor belt Having a gap for the cotton web to fall, the swing type cotton folding machine is disposed below the gap; the insert type cotton folding machine is disposed below the front end of the second conveyor belt, and the cotton web is from the second a conveyor belt is passed over the conveyor belt at the entrance of the oven after passing through the insert type cotton folding machine; the double-size hard cotton production line further includes feeding the riser web layer from below the swing type cotton folding machine The transition conveyor of the oven.
  • the swing type cotton folding machine includes a front swinging portion and a rear swinging portion which are juxtaposed under the gap, and a twisting passage between the front swinging portion and the rear swinging portion, the swinging cotton folding machine further comprising a driving The front swinging portion and the rear swinging portion are synchronized with each other to drive the mechanism forward and backward.
  • the insert type folding machine is mounted on a lifting traverse mechanism.
  • the lifting and traversing mechanism includes a base for mounting the insert type folding machine, a bracket for mounting the base, and a driving device fixed on the bracket to drive the base to move up and down, the insertion
  • the cotton folding machine can be installed on the machine base by moving back and forth.
  • the driving device is a cylinder.
  • the transition conveyor is moveable back and forth between the swing cotton machine and the conveyor belt within the inlet of the oven.
  • the transition conveyor includes a frame with wheels, a transition conveyor that is reciprocally rolled in the front-rear direction on the frame, and a motor that drives the transition conveyor.
  • a guide rail extending in the front-rear direction is further disposed between the lower portion of the swing type folding machine and the oven, and the wheel is rolled on the guide rail.
  • the present invention installs a swing type cotton folding machine for producing thick hard cotton and an insert type cotton folding machine for producing thin hard cotton on the same production line, using the first conveyor belt.
  • the gap design between the second conveyor belt and the auxiliary conveying function of the transition conveyor, and the cotton web conveying route are selected according to the production needs to produce hard cotton of different specifications.
  • the cotton net In the production of thick hard cotton, the cotton net is directly dropped from the gap, and after being folded into a cotton mesh layer by a swing type folding machine, it is sent to an oven for drying and setting through a transition conveying device; when producing thin hard cotton
  • the cotton net is dropped through the front end of the second conveyor belt, and after being folded into a cotton mesh layer by the insert type folding machine, it is directly dropped onto the conveyor belt at the entrance of the oven and sent to the oven for drying and setting.
  • the double-type hard cotton production line of the invention integrates the swing type cotton folding machine and the insert type cotton folding machine in one production line, and can switch the cotton net conveying path and the used cotton folding machine in time according to production needs in production. It is more efficient and takes up less space.
  • Figure 1 is a schematic view showing the structure of the present invention in the production of thin hard cotton.
  • Figure 2 is a schematic view showing the structure of the present invention in the production of thick hard cotton.
  • the double-size hard cotton production line of the present invention includes a first conveyor belt 1, a second conveyor belt 2, and a swing type cotton folding machine. 3, transition conveyor 4, plug-in folding machine 5 and oven 6 .
  • a carding machine 7 is provided in front of the first conveyor belt 1, a card conveyor belt 71, and a slanted screen curtain 72
  • the mixed fiber is combed into a mutually interwoven cotton web 100 having a certain density and thickness by a carding machine 7 and then sent out through the conveyor belt 71, and is conveyed obliquely upward by the feeding curtain 72, and then the cotton web 100
  • the first conveyor belt 1 continues to be conveyed horizontally forward.
  • a gap 11 is disposed between the first conveyor belt 1 and the second conveyor belt 2, and the size of the gap can be determined according to the cotton web 100
  • the thickness is set so that the web 100 is just dropped.
  • the swing type cotton folding machine 3 is disposed directly below the gap 11, and the cotton net 100 is dropped from the gap 11 and directly passes through the swing type cotton folding machine 3
  • the reciprocating pendulum is set up to form a cotton mesh layer.
  • the swing type folding machine 3 includes a front swinging portion 31 and a rear swinging portion 32 which are juxtaposed below the gap 11, a front swinging portion 31 and a rear swinging portion 32.
  • the swing type folding machine 3 further includes a driving mechanism that drives the front swinging portion 31 and the rear swinging portion 32 to swing back and forth in synchronization.
  • the drive mechanism includes a drive motor 33 And crank rocker mechanism 34. Driven by the drive motor 33, the crank rocker mechanism 34 reciprocates to drive the front swing portion 31 and the rear swing portion 32. Swinging back and forth, the cotton web falling into the folding passage is reciprocated to form an S-shaped end-to-tail joint structure, and the cotton webs are interlaced from top to bottom to form a wavy cotton layer arranged in a wavy cotton layer.
  • the spacing between the two can be adjusted so that the width of the crease channel between the two can be adjusted according to the desired thickness of the hard cotton.
  • the thickness of the finished hard cotton after drying of the riser layer produced by the swing type cotton folding machine 3 is 4 ⁇ 15cm.
  • the web 100 can also be transported directly from the second conveyor 2 and then dropped from the front end of the second conveyor 2, and the dropped web 100 Into the lower insertion type folding machine 5, after the bending of the insert type folding machine 5, the formation of the riser layer directly falls on the conveyor belt 61 at the exit of the oven 6.
  • Cotton folding machine 5 The utility model has a cotton-reducing passage whose opening gradually decreases from top to bottom, and the thickness of the thin hard cotton obtained after drying the folded cotton mesh layer formed by bending is 1 to 3 cm.
  • the insertion type folding machine 5 It is mounted on a lifting and traversing mechanism to adjust the position of up and down movement and back and forth movement.
  • the lifting and traversing mechanism includes a base 51 for mounting the insert type folding machine 5, and a bracket for mounting the base 51.
  • a cylinder 53 that is fixed to the bracket 52 to drive the base 51 to move up and down.
  • Two cylinders 53 are provided on the left and right sides of the base 51, so that there are a total of four cylinders 53 To support and drive the base 51, the four cylinders 53 move synchronously during operation.
  • the insert type folding machine 5 is mounted on the base 51 by means of a guide rail that can be moved forward and backward.
  • the transfer conveyor 4 is a conveyor belt 61 which is disposed in the lower portion of the swing type folding machine 3 and in the inlet of the oven 6 so as to be movable back and forth. Between.
  • the transition conveyor 4 includes a frame 42 with wheels 41, a transition conveyor 43 that is reciprocally rolled in the front-rear direction on the frame 42, and a motor that drives the transition conveyor 43 to operate. 44.
  • the ground between the lower portion of the swing type folding machine 3 and the oven 6 is further provided with guide rails 45 extending in the front-rear direction, and the wheels 41 are scrolled on the guide rails. 45 on.
  • the transition conveying device 4 Move backward to the rear of the guide rail to prevent the front portion from interfering with the insertion type folding machine 5, and then the cylinder 53 of the lifting and lowering mechanism of the insert type folding machine 5 is contracted so that the base 51 is engaged. Move down and adjust the front and rear positions so that the lower end opening of the folding cotton passage of the insert type folding machine 5 has a suitable distance from the conveyor belt 61 of the oven 6.
  • the cylinder 53 of the lifting and traversing mechanism of the insert type folding machine 5 is extended, and the base 51 is extended. Jacking up to make more space under the insert-type folding machine 5, then moving the transfer conveyor 4 forward along the guide rail 45 until the transition conveyor 43 and the conveyor belt at the entrance of the oven 6 are 61 The spacing is small, so that the web 100 is directly dropped from the gap 11 between the first conveyor belt 1 and the second conveyor belt 2, and after passing through the swing type folding machine to form a cotton web layer, the transition conveyor 4 is passed.
  • the transition conveyor belt 4 is fed into the oven 6 to be dried and shaped.
  • the cotton web 100 passes through the conveying path, and finally a thick hard cotton 120 having a thickness of 4 to 15 cm is obtained.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Preliminary Treatment Of Fibers (AREA)
  • Nonwoven Fabrics (AREA)

Abstract

一种双规格硬质棉生产线，包括：将梳理机（7）输出的棉网（100）连续向前输送的第一输送带（1）和第二输送带（2），可分别用于将棉网（100）折叠成S形的立棉网层的摇摆式折棉机（3）和插入式折棉机（5），将所述立棉网层烘干定型成硬质棉的烘箱（6）；第一输送带（1）和第二输送带（2）之间具有供棉网（100）落下的间隙（11），摇摆式折棉机（3）设置在所述间隙（11）的下方；插入式折棉机（5）设置在第二输送带（2）的前端下方，棉网（100）从第二输送带（2）经过所述插入式折棉机（5）后落在所述烘箱（6）的入口处的传送带（61）上；所述双规格硬质棉生产线还包括将立棉网层从摇摆式折棉机（3）下方送入烘箱（6）的过渡输送装置（4）。相较于现有技术，将两个规格的折棉机集成在一条生产线中，可及时切换以生产不同规格的产品，降低成本，提高生产效率。

Description

双规格硬质棉生产线
技术领域
本发明涉及一种硬质棉生产线，尤其是一种既可用于生产厚型硬质棉（厚度为 4~15cm ），又可用于生产薄型硬质棉（厚度 1~3cm ）的双规格硬质棉生产线。
背景技术
硬质棉，也称立棉，是一种非织造布，它本身具有如同直立的波浪形的纤维层排列结构，具备比普通绵更轻、更蓬松、更透气的优良性能。中国发明专利 CN102260961B ，公开了一种立棉生产工艺，主要包括开棉及混棉、梳棉、成型、烘干定型和冷却定型等步骤。其中，成型步骤和烘干步骤是比较关键的制程。在现有技术中的硬质棉生产线中，一般一条生产线都只能生产厚型硬质棉（厚度 4~15cm ）或者只能生产薄型硬质棉（ 厚度 1~3cm ） 。生产厚型硬质棉时，通常采用摇摆式折棉机，经梳理后的棉网落入摇摆式折棉机的折棉通道后被折叠成 S 形立体结构，厚度可根据产品要求做到 4~15cm 。生产薄型硬质棉时，通常采用插入式折棉机，其具有从上至下开口逐渐变小的折棉通道，经梳理后的棉网落入插入式折棉机的折棉通道后被折叠成 S 形立体结构，厚度一般在 1~3cm 。
在工厂里，由于订单需要，有时候生产厚型硬质棉，有时候生产薄型硬质棉，因此就需要在车间安装两条生产线，不仅设备投入较大，而且十分占用空间，切换生产时，效率也较低。
发明内容
为了克服上述现有技术的缺陷，本发明的目的是提供一种 既可用于生产厚型硬质棉，又可用于生产薄型硬质棉的双规格硬质棉生产线，实现双规格硬质棉生产的及时切换，提高生产效率，减少设备投入成本和空间占用 。
为达到上述目的，本发明采用以下技术方案：
一种双规格硬质棉生产线，其特征在于，它包括：将梳理机输出的棉网连续向前输送的第一输送带和第二输送带，可分别用于将棉网折叠成 S 形的立棉网层的摇摆式折棉机和插入式折棉机，将所述立棉网层烘干定型成硬质棉的烘箱；所述第一输送带和所述第二输送带之间具有供棉网落下的间隙，所述摇摆式折棉机设置在所述间隙的下方；所述插入式折棉机设置在所述第二输送带的前端下方，棉网从所述第二输送带经过所述插入式折棉机后落在所述烘箱的入口处的传送带上；所述双规格硬质棉生产线还包括将立棉网层从所述摇摆式折棉机下方送入所述烘箱的过渡输送装置。
优选地， 所述摇摆式折棉机包括并列设置在所述间隙下方的前摆动部和后摆动部，所述前摆动部和后摆动部之间具有折棉通道，所述摇摆式折棉机还包括驱动所述前摆动部和所述后摆动部同步前后摆动的驱动机构。
优选地， 所述插入式折棉机安装在一个升降横移机构上。
进一步优选地， 所述升降横移机构包括用于安装所述插入式折棉机的机座、安装所述机座的支架、固定在所述支架上以驱动所述机座上下移动的驱动装置，所述插入式折棉机可前后移动调节的安装在所述机座上。
其中， 所述驱动装置为气缸。
在一具体实施例中，所述过渡输送装置可前后移动地设置在所述摇摆式折棉机的下方和所述烘箱的入口内的传送带之间。
优选地， 所述过渡输送装置包括带有车轮的车架，沿前后方向往复卷动地设置在所述车架上的过渡输送带以及驱动所述过渡输送带运行的电机。
进一步优选地， 所述摇摆式折棉机的下方和所述烘箱之间还设有沿前后方向延伸设置的导轨，所述车轮滚动设置在所述导轨上。
相较于现有技术，本发明将用于生产厚型硬质棉的摇摆式折棉机和用于生产薄型硬质棉的插入式折棉机一起安装在同一生产线上，利用第一输送带和第二输送带之间的间隙设计，以及过渡输送装置的辅助输送功能，根据生产需要选择棉网输送路线，以生产不同规格的硬质棉。在生产厚型硬质棉时，使棉网直接从该间隙中落下，经过摇摆式折棉机折成立棉网层后，通过过渡输送装置送入烘箱烘干定型；在生产薄型硬质棉时，棉网经过第二输送带的前端落下，经过插入式折棉机折成立棉网层后，直接落到烘箱入口处的传送带上送入烘箱烘干定型。
因此，本发明的双规格硬质棉生产线，将摇摆式折棉机和插入式折棉机集成在一条生产线中，可在生产中根据生产需要及时切换棉网输送路径及所采用的折棉机，效率更高，占用空间较小。
附图说明
图1为本发明在生产薄型硬质棉时的结构示意图。
图2为本发明在生产厚型硬质棉时的结构示意图。
具体实施方式
下面结合附图对本 发明 优选的实施方式进行详细说明。
请参阅图 1 和图 2 ，本发明的双规格硬质棉生产线，包括第一输送带 1 、第二输送带 2 、摇摆式折棉机 3 、过渡输送装置 4 、插入式折棉机 5 和烘箱 6 。在第一输送带 1 前设有梳理机 7 、梳理机传送带 71 、倾斜设置的送网帘 72 ，混合纤维经过梳理机 7 梳理成一张具有一定密度及厚度的相互交织的棉网 100 后，经过传送带 71 送出，由送网帘 72 斜向上往前输送，然后棉网 100 由第一输送带 1 继续水平向前传送。
第一输送带 1 和第二输送带 2 之间设置有间隙 11 ，间隙的大小可根据棉网 100 的厚度设置，以恰好使棉网 100 落下为宜。摇摆式折棉机 3 设置在间隙 11 的正下方，棉网 100 从间隙 11 中落下后即可直接经过摇摆式折棉机 3 往复摆折成立棉网层。具体地，摇摆式折棉机 3 包括并列设置在间隙 11 下方的前摆动部 31 和后摆动部 32 ，前摆动部 31 和后摆动部 32 之间具有折棉通道，摇摆式折棉机 3 还包括驱动前摆动部 31 和后摆动部 32 同步前后摆动的驱动机构。在本实施例中，该驱动机构包括驱动电机 33 和曲柄摇杆机构 34 。在驱动电机 33 带动下，曲柄摇杆机构 34 往复运行，带动前摆动部 31 和后摆动部 32 前后摇摆，使落入折棉通道的棉网往复摆折形成 S 形首尾相接结构，由上至下挤压后就使棉网相互交织成波浪状棉层排列的立棉网层。由于前摆动部 31 和后摆动部 32 之间的间距可调节，使二者之间的折棉通道宽度可根据所需的硬质棉厚度进行调整。一般，采用摇摆式折棉机 3 生产出来的立棉网层经烘干后的成品硬质棉厚度在 4~15cm 。
棉网 100 也可直接从第二输送带 2 向前输送，然后从第二输送带 2 的前端落下，落下的棉网 100 进入下方的插入式折棉机 5 中，经过插入式折棉机 5 的弯折后形成立棉网层直接落入烘箱 6 的出口处的传送带 61 上。折棉机 5 具有开口由上到下逐渐变小的折棉通道，经过弯折后形成的立棉网层烘干后得到的薄型硬质棉厚度在 1~3cm 。本实施例中，插入式折棉机 5 安装在一个升降横移机构上，可实现上下移动和前后移动的位置调节。升降横移机构包括用于安装所述插入式折棉机 5 的机座 51 、安装机座 51 的支架 52 、固定在支架 52 上以驱动机座 51 上下移动的气缸 53 。在机座 51 的左右两侧分别设置有两台气缸 53 ，因此，总共有 4 台气缸 53 来支撑和驱动机座 51 ，工作时这四台气缸 53 同步运动。另外，插入式折棉机 5 通过导轨可前后移动调节的安装在机座 51 上。
过渡输送装置 4 可前后移动地设置在摇摆式折棉机 3 的下方和烘箱 6 的入口内的传送带 61 之间。过渡输送装置 4 包括带有车轮 41 的车架 42 ，沿前后方向往复卷动地设置在车架 42 上的过渡输送带 43 以及驱动过渡输送带 43 运行的电机 44 。为了便于过渡输送装置前后移动，摇摆式折棉机 3 的下方和烘箱 6 之间的地面上还设有沿前后方向延伸设置的导轨 45 ，所述车轮 41 滚动设置在导轨 45 上。
请参阅图 1 ，当本实施例的双规格硬质棉生产线用于生产薄型硬质棉时，过渡输送装置 4 向后移动到导轨靠后的位置，避免其前部与插入式折棉机 5 发生干涉，然后插入式折棉机 5 的升降横移机构的气缸 53 收缩，使机座 51 下移，并调整好前后位置，使插入式折棉机 5 的折棉通道的下端开口与烘箱 6 的传送带 61 之间具有合适的距离。棉网 100 经过第一输送带 1 向前输送，并经由第二输送带 2 的前端落下，经过插入式折棉机 5 折成立棉网层后，直接落到烘箱 6 入口处的传送带 61 上送入烘箱 6 烘干定型。棉网 100 通过该条输送路径，最终可得到厚度为 1~3cm 的薄型硬质棉 110 。
请参阅图 2 ，在生产厚型硬质棉时，将插入式折棉机 5 的升降横移机构的气缸 53 伸长，将机座 51 顶起，使插入式折棉机 5 的下方腾出更多空间，然后将过渡输送装置 4 沿导轨 45 向前移动，直至过渡输送带 43 与烘箱 6 的入口处的传送带 61 的间距较小，使棉网 100 直接从第一输送带 1 和第二输送带 2 之间的间隙 11 中落下，经过摇摆式折棉机 3 折成立棉网层后，通过过渡输送装置 4 的过渡输送带 4 送入烘箱 6 烘干定型。棉网 100 通过该条输送路径，最终可得到厚度为 4~15cm 的厚型硬质棉 120 。
由此可见，在梳理机 7 输出相同的棉网 100 的情况下，切换其在输送过程中的输送路径，调整过渡输送装置 4 和插入式折棉机 5 的位置，及可实现厚型硬质棉和薄型硬质棉的及时切换生产，大大减少了不同规格产品的生产线设备投入成本，提高了生产效率。
上述实施例只为说明本发明的技术构思及特点，其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施，并不能以此限制本发明的保护范围，凡根据本发明精神实质所作的等效变化或修饰，都应涵盖在本发明的保护范围之内。

Claims (8)

  1. 一种双规格硬质棉生产线，其特征在于，它包括：将梳理机输出的棉网连续向前输送的第一输送带和第二输送带，可分别用于将棉网折叠成 S 形的立棉网层的摇摆式折棉机和插入式折棉机，将所述立棉网层烘干定型成硬质棉的烘箱；所述第一输送带和所述第二输送带之间具有供棉网落下的间隙，所述摇摆式折棉机设置在所述间隙的下方；所述插入式折棉机设置在所述第二输送带的前端下方，棉网从所述第二输送带经过所述插入式折棉机后落在所述烘箱的入口处的传送带上；所述双规格硬质棉生产线还包括将立棉网层从所述摇摆式折棉机下方送入所述烘箱的过渡输送装置。
  2. 根据权利要求1所述的一种双规格硬质棉生产线，其特征在于：所述摇摆式折棉机包括并列设置在所述间隙下方的前摆动部和后摆动部，所述前摆动部和后摆动部之间具有折棉通道，所述摇摆式折棉机还包括驱动所述前摆动部和所述后摆动部同步前后摆动的驱动机构。
  3. 根据权利要求1所述的一种双规格硬质棉生产线，其特征在于：所述插入式折棉机安装在一个升降横移机构上。
  4. 根据权利要求3所述的一种双规格硬质棉生产线，其特征在于：所述升降横移机构包括用于安装所述插入式折棉机的机座、安装所述机座的支架、固定在所述支架上以驱动所述机座上下移动的驱动装置，所述插入式折棉机可前后移动调节的安装在所述机座上。
  5. 根据权利要求4所述的一种双规格硬质棉生产线，其特征在于：所述驱动装置为气缸。
  6. 根据权利要求1至5任意一项所述的一种双规格硬质棉生产线，其特征在于：所述过渡输送装置可前后移动地设置在所述摇摆式折棉机的下方和所述烘箱的入口内的传送带之间。
  7. 根据权利要求6所述的一种双规格硬质棉生产线，其特征在于：所述过渡输送装置包括带有车轮的车架，沿前后方向往复卷动地设置在所述车架上的过渡输送带以及驱动所述过渡输送带运行的电机。
  8. 根据权利要求7所述的一种双规格硬质棉生产线，其特征在于：所述摇摆式折棉机的下方和所述烘箱之间还设有沿前后方向延伸设置的导轨，所述车轮滚动设置在所述导轨上。
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