WO2016035135A1 - Component mounting device - Google Patents

Component mounting device Download PDF

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Publication number
WO2016035135A1
WO2016035135A1 PCT/JP2014/073043 JP2014073043W WO2016035135A1 WO 2016035135 A1 WO2016035135 A1 WO 2016035135A1 JP 2014073043 W JP2014073043 W JP 2014073043W WO 2016035135 A1 WO2016035135 A1 WO 2016035135A1
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WO
WIPO (PCT)
Prior art keywords
component
defective
parts
substrate
unit
Prior art date
Application number
PCT/JP2014/073043
Other languages
French (fr)
Japanese (ja)
Inventor
康平 杉原
大輔 伏屋
Original Assignee
富士機械製造株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 富士機械製造株式会社 filed Critical 富士機械製造株式会社
Priority to JP2016546216A priority Critical patent/JP6577475B2/en
Priority to PCT/JP2014/073043 priority patent/WO2016035135A1/en
Publication of WO2016035135A1 publication Critical patent/WO2016035135A1/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • H05K13/0417Feeding with belts or tapes
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/08Monitoring manufacture of assemblages
    • H05K13/081Integration of optical monitoring devices in assembly lines; Processes using optical monitoring devices specially adapted for controlling devices or machines in assembly lines
    • H05K13/0813Controlling of single components prior to mounting, e.g. orientation, component geometry

Definitions

  • the present invention relates to a component mounting apparatus.
  • a component mounting device that mounts electronic components on a substrate
  • the electronic components arranged on the tape are sucked with a nozzle, then the nozzle is moved onto the substrate, and the suction of the nozzle is released at a predetermined position on the substrate.
  • What mounts the component is known.
  • a component mounting apparatus there is also known one that images an upper surface of an electronic component before being sucked by a nozzle.
  • a mark indicating the direction of polarity for example, plus
  • a polar electronic component such as a diode or a capacitor
  • the upper surface of the electronic component is imaged before being attracted by a nozzle.
  • What detects the polarity direction of the electronic component from the position of the mark of the imaged image is disclosed. By doing so, even if the electronic component is set in the wrong polarity direction on the tape, it is possible to prevent problems such as mounting defects.
  • Patent Document 1 when the mark cannot be recognized from the image obtained by imaging the upper surface of the electronic component, the electronic component is not mounted, so the tape is sent out while the electronic component is left on the tape. It is conceivable to image the upper surface of the next electronic component.
  • the main object of the present invention is to solve the above-mentioned problems and to prevent a problem from occurring due to the presence of a part even if there is a part on the tape whose specific part cannot be recognized correctly.
  • the component mounting apparatus of the present invention is A component supply means for supplying a tape containing the component; Upper surface imaging means for imaging the upper surface of a component housed in the tape; Component adsorbing means capable of adsorbing components housed in the tape; Moving means for moving the component suction means; Board holding means for holding a board on which the component is mounted; A control unit that determines whether or not a specific portion of the upper surface of the component has been correctly recognized based on an image captured by the upper surface imaging unit, and that controls the component suction unit and the moving unit based on a determination result; With The control unit causes the component adsorption unit to adsorb a good component that has correctly recognized the specific portion, conveys it to a predetermined position on the substrate held by the substrate holding unit, and then releases the adsorption. Good parts are mounted on the substrate, and defective parts for which the specific part cannot be correctly recognized are picked up by sucking the defective parts by the parts suction means and transporting them to a predetermined disposal location. It controls to
  • the component mounting apparatus determines whether or not the specific portion of the upper surface of the component housed in the tape has been correctly recognized based on the image captured by the upper surface imaging unit, and based on the determination result, the component suction unit and the movement Control means. Specifically, the component mounting apparatus releases the suction after a good component that has correctly recognized the specific part is sucked by the component sucking means and transported to a predetermined position on the board held by the board holding means. Then, control is performed so that the good component is mounted on the substrate.
  • the component mounting apparatus for a defective component whose specific part could not be correctly recognized, adsorbs the defective component to the component adsorption means and transports it to the disposal location, releases the adsorption, and discards the defective component to the disposal location. Control as follows. As described above, even if a defective part that cannot correctly recognize the specific part is contained in the tape, the defective part is picked up from the tape and discarded in the disposal place, so that the defective part does not remain on the tape. Therefore, problems that occur when defective parts remain on the tape (for example, problems such as the need to separate the tape from the parts, or the cutter blade being damaged by the parts when the tape is cut with a cutter). Can be prevented.
  • the component suction unit can suck a plurality of components
  • the control unit includes the defective component in the plurality of components sucked by the component suction unit.
  • the control unit After controlling to discard the defective component to the disposal site, it may be controlled to mount a component other than the defective component on the substrate held by the substrate holding means. In this way, even if the conveyance speed of parts other than defective parts is set to high speed and the conveyance speed of defective parts is set to low speed, the defective parts are discarded to the disposal site first.
  • the high speed set for the component can be adopted.
  • the disposal place may be provided between the component supply unit and the substrate holding unit. In this way, since the defective component can be discarded while mounting the component other than the defective component on the substrate, the defective component can be efficiently discarded.
  • the component mounting apparatus of the present invention may include a lower surface imaging unit that images the lower surface of the component sucked by the component sucking unit, and the control unit can recognize a good component that can correctly recognize the specific part.
  • An imaging process by the lower surface imaging unit is performed after being attracted to the component adsorption unit, and an imaging process by the lower surface imaging unit is performed after the defective part that has not correctly recognized the specific portion is attracted to the component adsorption unit. It may not be implemented. In this case, since it is meaningless to perform the process of imaging the lower surface of the defective part to be discarded at the disposal site, it is possible to reduce the time required for component mounting by not performing the process.
  • FIG. 3 is an explanatory diagram of the mounting system 10.
  • FIG. 3 is an explanatory diagram of the mounting head 24.
  • FIG. Explanatory drawing of the component 660 with a light emission part.
  • the flowchart of a component mounting process routine Explanatory drawing which shows a mode that the mark camera 34 images the components 660 with a light emission part.
  • the flowchart of another component mounting process routine is an explanatory diagram of the mounting system 10.
  • FIG. 3 is an explanatory diagram of the mounting head 24.
  • FIG. Explanatory drawing of the component 660 with a light emission part.
  • the flowchart of a component mounting process routine Explanatory drawing which shows a mode that the mark camera 34 images the components 660 with a light emission part.
  • the flowchart of another component mounting process routine is another component mounting process routine.
  • FIG. 1 is an explanatory view of the mounting system 10
  • FIG. 2 is an explanatory view of the mounting head 24
  • FIG. 3 is an explanatory view of the reel 57
  • FIG. 4 is an explanatory view of a component 660 with a light emitting part.
  • the mounting system 10 includes a component mounting apparatus 11 that mounts components on a substrate 12 and a management computer 80 that manages and sets information related to the mounting processing.
  • the left-right direction (X-axis), the front-rear direction (Y-axis), and the up-down direction (Z-axis) are as shown in FIG.
  • the mounting process includes a process of placing, arranging, mounting, inserting, joining, or adhering components on a substrate.
  • the component mounting apparatus 11 is provided in the transporting unit 18 that transports the substrate 12, the sampling unit 21 that performs the mounting process of sampling components and placing them on the substrate 12, and the sampling unit 21.
  • the transport unit 18 includes support plates 20 and 20 that are provided at intervals in the front and rear direction in FIG. 1 and extend in the left-right direction, and conveyor belts 22 and 22 that are provided on the surfaces of the support plates 20 and 20 that face each other. ing.
  • the conveyor belts 22 and 22 are stretched over the drive wheels and the driven wheels provided on the left and right sides of the support plates 20 and 20 so as to be endless.
  • the substrate 12 is carried on the upper surfaces of the pair of conveyor belts 22 and 22 and is conveyed from left to right.
  • the substrate 12 is supported from the back side thereof by a large number of standing support pins 23. Therefore, the transport unit 18 also serves to hold the substrate 12.
  • the sampling unit 21 includes a mounting head 24, an X-axis slider 26, a Y-axis slider 30, and the like.
  • the mounting head 24 is attached to the front surface of the X-axis slider 26.
  • the X-axis slider 26 is attached to the front surface of the Y-axis slider 30 that can slide in the front-rear direction so as to be slidable in the left-right direction.
  • the Y-axis slider 30 is slidably attached to a pair of left and right guide rails 32, 32 extending in the front-rear direction.
  • the guide rails 32 and 32 are fixed inside the component mounting apparatus 11.
  • a pair of upper and lower guide rails 28, 28 extending in the left-right direction are provided on the front surface of the Y-axis slider 30, and the X-axis slider 26 is attached to the guide rails 28, 28 so as to be slidable in the left-right direction.
  • the mounting head 24 moves in the left-right direction as the X-axis slider 26 moves in the left-right direction, and moves in the front-rear direction as the Y-axis slider 30 moves in the front-rear direction.
  • Each slider 26 and 30 is driven by a drive motor (not shown).
  • the mounting head 24 includes a nozzle 40 that picks up and collects components, and a nozzle holder 42 that can be attached and detached with one or more nozzles 40.
  • the nozzle holder 42 includes 12 nozzle holders, and 12 nozzles 40 can be attached thereto.
  • the nozzle holder 42 is held by the mounting head 24 in a rotatable state.
  • the nozzle 40 uses pressure to adsorb components at the nozzle tip or release components adsorbed at the nozzle tip.
  • the nozzle 40 is moved up and down in a Z-axis direction (vertical direction) orthogonal to the X-axis and Y-axis directions by a holder lifting device using a Z-axis motor 45 as a drive source.
  • the mark camera 34 is a device that images the substrate 12 from above, and is disposed on the lower surface of the X-axis slider 26.
  • the mark camera 34 has an imaging region below, images a reference mark attached to the substrate 12, and outputs the image to the control device 70.
  • the reference mark is used for grasping the position of the substrate 12 or grasping the position of the component on the substrate 12.
  • the mark camera 34 also images the upper surface of a component 66 (see FIG. 3) accommodated in a tape 60 described later, and outputs the image to the control device 70.
  • the mark camera 34 moves in the XY direction as the mounting head 24 moves.
  • the reel unit 56 holds a reel 57 and a feeder 58.
  • a plurality of reels 57 are detachably attached to the front side of the component mounting apparatus 11.
  • the reel 57 is wound with a tape 60 in which a component 66 is accommodated in a concave accommodating portion 62.
  • the upper surface of the tape 60 is covered with a film 64 so that the component 66 does not fall from the accommodating portion 62.
  • the film 64 is peeled off from the tape 60 before it reaches a predetermined sampling position where the component 66 is picked up by the nozzle 40.
  • the tape 60 has a large number of sprocket holes 67 along the longitudinal direction.
  • a feeder 58 is provided for each reel 57.
  • the feeder 58 includes a sprocket (not shown) that can be driven to rotate.
  • a sprocket (not shown) that can be driven to rotate.
  • the tape 60 is fed out in the direction of being unwound from the reel 57.
  • the parts 66 accommodated in the accommodating part 62 of the tape 60 are sequentially sent out to a predetermined sampling position by the feeder 58.
  • the tape 60 is cut by a cutter (not shown) every predetermined length at a cutting position behind the sampling position.
  • At least one of the plurality of reels 57 is wound with a tape 60 containing a light emitting part-equipped component 660 as shown in FIG.
  • the light emitting part-equipped component 660 has a rectangular LED 660a which is a light emitting part at a predetermined position on the upper surface.
  • the predetermined suction position 660b sucked by the nozzle 40 on the upper surface of the light emitting part-equipped component 660 is set with reference to the center position 660c of the LED 660a.
  • the predetermined suction position 660b is set as a position shifted from the center position 660c of the LED 660a by X1 in the X direction and Y1 in the Y direction.
  • the light emitting part-equipped component 660 is mounted on the substrate 12 such that the LED 660a is disposed at a predetermined position on the substrate 12.
  • the parts camera 54 is disposed in front of the support plate 20 on the front side of the transport unit 18.
  • the imaging range of the parts camera 54 is above the parts camera 54.
  • the disposal box 68 is a box for discarding defective parts, and is provided between the reel unit 56 that holds the transport unit 18 reel 57 that holds the substrate 12.
  • the control device 70 is configured as a microprocessor centered on a CPU 71, and includes a ROM 72 that stores a processing program, a RAM 73 that is used as a work area, an HDD 74 that stores various data, and an external device and an electrical device. An input / output interface 75 for exchanging signals is provided, and these are connected via a bus 76.
  • the control device 70 is connected to the transport unit 18, the sampling unit 21, the mark camera 34, the parts camera 54, the reel unit 56, and the like so as to be capable of bidirectional communication, and receives image signals from the mark camera 34 and the parts camera 54. To do.
  • the management computer 80 is a PC that manages information related to component mounting processing, and includes an input device 87 such as a mouse and a keyboard, a display 88, and the like.
  • Production job data is stored in an HDD (not shown) of the management computer 80.
  • Production job data includes information such as how many parts are mounted in which order on which board, how many boards on which such parts are mounted, and so on. .
  • the CPU 71 of the control device 70 picks up a plurality of components supplied by the reel unit 56 according to the production job data and sequentially mounts them on the substrate 12. Specifically, the component is picked up from the tape containing the component to be mounted first, and mounted at the first predetermined position on the substrate 12. Subsequently, the component is picked up from the tape in which the component to be mounted second is accommodated, and mounted on the second predetermined position on the substrate 12. This process is repeated until the last part is mounted.
  • the mounting head 24 includes 12 nozzles 40, 12 components are attracted to each nozzle 40 and then moved onto the substrate 12, so that the 12 components are respectively placed on the substrate 12. Repeat the operation of mounting. Further, the CPU 71 recognizes the position where the substrate 12 is actually held by specifying the coordinates of the substrate mark based on the image of the substrate mark of the substrate 12 output from the mark camera 34.
  • a component mounting processing routine for mounting components on the substrate 12 using the 12 nozzles 40 of the mounting head 24 will be described in detail with reference to the flowchart of FIG.
  • a program for executing this routine is stored in the HDD 74 of the component mounting apparatus 11. When the total number of components placed on the board 12 exceeds 12, this component mounting processing routine is repeatedly executed.
  • the CPU 71 of the control device 70 selects one empty nozzle 40 that has not picked up a component (step S100), and uses this empty nozzle 40 to mount the component (mounting target) to be mounted this time. It is determined whether or not the component is a component 660 with a light emitting unit (step S105). For example, the CPU 71 may acquire production job data from the management computer 80 in advance, and determine whether the mounting target component is the component with light emitting part 660 from the production job data. If the component to be mounted is the component with light emitting part 660 in step S100, the CPU 71 causes the mark camera 34 to image the upper surface of the component with light emitting part 660 at the sampling position as shown in FIG. 6 (step S110).
  • the CPU 71 controls the X-axis slider 26 and the Y-axis slider 30 so that the mark camera 34 is positioned above the light-emitting component 660 at the sampling position, and then the mark camera 34 is attached to the light-emitting component 660 at that position.
  • the upper surface including the LED 660 a is imaged, and the image data is taken into the RAM 73.
  • the CPU 71 determines whether or not the LED 660a has been correctly recognized (step S115). Whether or not the LED 660a has been correctly recognized may be determined, for example, by determining the outline of the LED 660a by binarization processing or the like and determining whether or not the outline matches a predetermined template shape. In this case, the CPU 71 determines that if the deviation is within a predetermined allowable range, even if it is completely different from the shape of the template, even if it is different from the shape of the template.
  • step S115 determines whether the component 660 with the light emitting unit is a good component. If the determination in step S115 is affirmative, that is, if the component 660 with the light emitting unit is a good component, the CPU 71 calculates a center position 660c of the LED 660a (step S120), and a predetermined suction position 660b from the center position 660c. Is calculated (step S125, see FIG. 4). Subsequently, the CPU 71 adsorbs the light emitting part-equipped component 660 at the collection position to the nozzle 40 (step S130).
  • the CPU 71 controls the X-axis slider 26 and the Y-axis slider 30 so that the nozzle 40 comes directly above a predetermined suction position 660b of the light emitting part-equipped component 660, and then the tip of the nozzle 40 moves to the suction position 660b.
  • the Z-axis motor 45 is controlled so as to come into contact.
  • the CPU 71 supplies negative pressure to the nozzle 40 to cause the nozzle 40 to attract the component 660 with the light emitting unit.
  • step S115 determines whether the component 660 with the light emitting unit is a defective component.
  • the CPU 71 sets an arbitrary suction position of the component 660 with the light emitting unit (step S135).
  • the CPU 71 may recognize the contour of the component 660 with the light emitting unit, obtain the center of the component 660 with the light emitting unit from the contour, and set the center as the suction position.
  • the CPU 71 adsorbs the light emitting part-equipped component 660 at the collection position to the nozzle 40 (step S140).
  • the CPU 71 stores the current nozzle 40 as a disposal target nozzle in the RAM 73 (step S145).
  • the disposal target nozzle is a nozzle that sucks a defective part.
  • the components 660 with the light emitting part for example, those that do not have the LED 660a, those that have the LED 660a greatly deviated from the original position, those that have the LED 660a dirty and cannot recognize the outline of the LED 660a, etc. It becomes a defective part.
  • the CPU 71 reads out and executes the component suction processing corresponding to the mounting target component from the HDD 74 (step S150).
  • step S130 determines whether or not there is a vacancy in the nozzle 40 of the mounting head 24 (step S155).
  • step S155 the CPU 71 returns to step S100, selects one empty nozzle, and sucks the next component 660 with the light emitting unit.
  • step S155 the CPU 71 determines whether there is a discard target nozzle (step S160). That is, the CPU 71 searches the RAM 73 and determines whether there is a nozzle stored as a discard target nozzle. If there is no discard target nozzle in step S160, the CPU 71 mounts the component on the board 12 (step S170), and then ends this routine.
  • the CPU 71 controls the X-axis slider 26, the Y-axis slider 30, and the Z-axis motor 45 so that the components sucked by the nozzles 40 are respectively mounted on the positions specified by the production job data on the substrate 12.
  • the pressure of each nozzle 40 is controlled.
  • the CPU 71 calculates a target position for positioning the nozzle 40 from the predetermined position so that the LED 660a is disposed at the predetermined position on the substrate 12 when mounting the component 660 with the light emitting unit, and the nozzle 40 is set at the target position. To be positioned.
  • step S160 the CPU 71 discards the defective component 660 with the light emitting part adsorbed by the discard target nozzle (step S165). That is, the CPU 71 moves the mounting head 24 to the upper side of the disposal box 68, supplies positive pressure to the disposal target nozzle, releases the defective light emitting part-equipped component 660, and drops it to the disposal box 68. Thereafter, the CPU 71 proceeds to step S170, mounts components as described above, and ends this routine.
  • the reel unit of this embodiment corresponds to the component supply means of the present invention
  • the mark camera 34 corresponds to the upper surface imaging means
  • the mounting head 24 corresponds to the component suction means
  • the shaft motor 45 corresponds to the moving means
  • the support plate 20 and the support pins 23 correspond to the substrate holding means
  • the control device 70 corresponds to the control means.
  • the LED 660a corresponds to a specific part of the component.
  • the component mounting apparatus 11 of the present embodiment described in detail above whether or not the LED 660a on the upper surface of the light emitting part-equipped component 660 accommodated in the tape 60 is correctly recognized based on the image captured by the mark camera 34 is determined.
  • the mounting head 24, the X-axis and Y-axis sliders 26, 30 and the like are controlled based on the determination result.
  • the CPU 71 sucks the good parts that can correctly recognize the specific portion after sucking them to the nozzles 40 and transporting them to predetermined positions on the substrate 12 held by the support plate 20 and the support pins 23.
  • the control is performed so that the good component is mounted on the substrate 12 by releasing.
  • the CPU 71 controls the defective parts for which the LED 660a could not be correctly recognized so that the defective parts are sucked by the nozzle 40 and conveyed to the disposal box 68, and then the suction is released and the defective parts are discarded in the disposal box 68.
  • the defective part is picked up from the tape 60 and discarded in the disposal box 68. Therefore, troubles that occur when defective parts remain on the tape 60 (for example, separation work between the tape 60 and defective parts is necessary, or the cutter blade is damaged by the parts when the tape 60 is cut with a cutter, etc.) Can be prevented.
  • the component mounting apparatus 11 controls to discard the defective component in the disposal box 68 when the defective component is included in the components adsorbed by the 12 nozzles 40 of the mounting head 24, and then the defective component is removed. Control is performed so that components other than those are mounted on the substrate 12. For this reason, when the conveyance speed of parts other than defective parts is set to high speed and the conveyance speed of defective parts is set to low speed, the non-defective parts are discarded to the disposal box 68 first. When doing so, the high speed set for those parts can be employed.
  • the disposal box 68 is provided between the reel unit 56 that holds the reel 57 and the transport unit 18 that holds the substrate 12, the defective component is removed while the component other than the defective component is mounted on the substrate 12. Can be discarded. Therefore, defective parts can be discarded efficiently.
  • the CPU 71 may perform the process according to the procedure shown in FIG. 7 after determining that there is no empty nozzle in step S155. That is, the CPU 71 determines whether or not there is a disposal target nozzle in step S160, and if a negative determination is made, the lower surface of the component adsorbed by each nozzle 40 is sequentially imaged by the parts camera 54 (lower surface imaging means) (Ste S166), based on the captured image, it is determined whether or not the component sucked by each nozzle 40 is sucked in a correct posture (step S167). If all the components are in the correct posture, the CPU 71 proceeds to step 170 to mount the components on the board 12.
  • step S167 the CPU 71 discards the component in the disposal box 68 (step S168), and then proceeds to step S170 to mount the remaining component in the correct posture on the board 12. .
  • step S160 it is determined in step S160 that there is a disposal target nozzle
  • step S165 the CPU 71 discards the defective light emitting part-equipped component 660 adsorbed by the disposal target nozzle (step S165), and then the remaining components.
  • step S166 are sequentially imaged by the parts camera 54 (step S166), and the processes after step S167 are performed. For defective parts to be discarded in the disposal box 68, it is meaningless to carry out the process of imaging the lower surface.
  • the time required for mounting the parts can be shortened.
  • the shooting conditions such as light intensity and shutter speed
  • the shooting conditions of the defective part are different from the shooting conditions of other parts, it takes time to change the shooting condition. The effect is increased.
  • the LED 660a on the upper surface of the light emitting part-equipped component 660 is set as a specific portion, and it is determined whether or not the LED 660a is correctly recognized.
  • the specific portion is not limited to the LED 660a and can be a mark. Any thing can be used.
  • a mark for example, “+” marking
  • indicating the direction of polarity may be provided on the upper surface of the component, and this may be used as a specific portion.
  • the disposal box 68 is provided between the reel unit 56 that holds the reel 57 and the transport unit 18 that holds the substrate 12, but may be provided at other positions.
  • the present invention can be used for a component mounting apparatus for mounting electronic components on a substrate.
  • 10 mounting system 11 component mounting device, 12 substrate, 18 transport unit, 20 support plate, 21 sampling unit, 22 conveyor belt, 23 support pin, 24 mounting head, 26 X axis slider, 28 guide rail, 30 Y axis slider, 32 guide rails, 34 mark cameras, 40 nozzles, 42 nozzle holders, 45 Z-axis motors, 54 parts cameras, 56 reel units, 57 reels, 58 feeders, 60 tapes, 62 accommodating parts, 64 films, 66 parts, 67 sprockets Hole, 68 disposal box, 70 controller, 71 CPU, 72 ROM, 73 RAM, 74 HDD, 75 I / O interface, 76 bus, 80 management computer, 87 input device, 88 display, 660 with light emitting part Goods, 660a LED, 660b suction position, 660c central position.

Abstract

A control device (70) for a component mounting device (11) determines whether a specific part on an upper surface of a component accommodated on tape fed by a feeder (58) has been correctly recognized or not on the basis of an image captured by a marker camera (34) and controls a mounting head (24) and X axis and Y axis sliders (26, 30) on the basis of the results of that determination. Specifically, the control device (70) carries out control such that, for a good component for which the specific part can be correctly recognized, the good component is picked up by suction by a nozzle (40), transported to a prescribed position on a substrate (12) which is held by a support plate (20) and a support pen (23), and then released so as to be mounted on the substrate (12). Meanwhile, the control device (70) carries out control such that, for a bad component for which the specific part cannot be correctly confirmed, the bad component is picked up by suction by the nozzle (40), transported to a disposal box (68), and then released for disposal in the disposal box (68).

Description

部品実装装置Component mounting equipment
 本発明は、部品実装装置に関する。 The present invention relates to a component mounting apparatus.
 従来より、基板に電子部品を実装する部品実装装置において、テープ上に並べられた電子部品をノズルで吸着したあと、そのノズルを基板上へ移動し、その基板の所定位置でノズルの吸着を解除してその部品を実装するものが知られている。こうした部品実装装置において、ノズルで吸着する前の電子部品の上面を撮像するものも知られている。例えば、特許文献1には、ダイオードやコンデンサ等の極性を有する電子部品の上面に極性の方向(例えばプラス)を示すマークを付しておき、ノズルで吸着する前にその電子部品の上面を撮像し、撮像された画像のマークの位置からその電子部品の極性方向を検出するものが開示されている。こうすることにより、電子部品がテープ上に誤った極性方向でセットされていたとしても、実装不良などの不具合を防ぐことができるとしている。 Conventionally, in a component mounting device that mounts electronic components on a substrate, the electronic components arranged on the tape are sucked with a nozzle, then the nozzle is moved onto the substrate, and the suction of the nozzle is released at a predetermined position on the substrate. What mounts the component is known. In such a component mounting apparatus, there is also known one that images an upper surface of an electronic component before being sucked by a nozzle. For example, in Patent Document 1, a mark indicating the direction of polarity (for example, plus) is attached to the upper surface of a polar electronic component such as a diode or a capacitor, and the upper surface of the electronic component is imaged before being attracted by a nozzle. And what detects the polarity direction of the electronic component from the position of the mark of the imaged image is disclosed. By doing so, even if the electronic component is set in the wrong polarity direction on the tape, it is possible to prevent problems such as mounting defects.
特開2004-356604号公報JP 2004-356604 A
 ところで、特許文献1では、電子部品の上面を撮像した画像からマークを認識することができなかった場合には、その電子部品は実装されないので、テープ上にその電子部品を放置したままテープを送り出し、次の電子部品の上面を撮像することが考えられる。 By the way, in Patent Document 1, when the mark cannot be recognized from the image obtained by imaging the upper surface of the electronic component, the electronic component is not mounted, so the tape is sent out while the electronic component is left on the tape. It is conceivable to image the upper surface of the next electronic component.
 しかしながら、このようにマークを認識できなかった電子部品をテープ上に残しておくと、最終的にはそのテープが廃棄される際にそのテープに電子部品が混じっているため分別する必要が生じたり、そのテープをカッターで切断する際にカッターの刃が電子部品によって破損する原因になったりするという問題があった。 However, if an electronic component that cannot recognize the mark is left on the tape, the electronic component is mixed with the tape when the tape is eventually discarded. When cutting the tape with a cutter, there is a problem that the blade of the cutter may be damaged by an electronic component.
 本発明は、上記課題を解決し、テープ上に特定部分を正しく認識できなかった部品があったとしてもその部品の存在によって不具合が発生することのないようにすることを主目的とする。 The main object of the present invention is to solve the above-mentioned problems and to prevent a problem from occurring due to the presence of a part even if there is a part on the tape whose specific part cannot be recognized correctly.
 本発明の部品実装装置は、
 部品が収容されたテープを供給する部品供給手段と、
 前記テープに収容された部品の上面を撮像する上面撮像手段と、
 前記テープに収容された部品を吸着可能な部品吸着手段と、
 前記部品吸着手段を移動させる移動手段と、
 前記部品が実装される基板を保持する基板保持手段と、
 前記上面撮像手段によって撮像された画像に基づいて前記部品の上面の特定部分を正しく認識できたか否かを判定し、判定結果に基づいて前記部品吸着手段及び前記移動手段を制御する制御手段と、
 を備え、
 前記制御手段は、前記特定部分を正しく認識できた良好部品については前記部品吸着手段に吸着させて前記基板保持手段に保持された前記基板上の所定位置に搬送させたあと吸着を解除して該良好部品を前記基板上へ実装し、前記特定部分を正しく認識できなかった不良部品については前記部品吸着手段に前記不良部品を吸着させて所定の廃棄場所に搬送させたあと吸着を解除して該不良部品を前記廃棄場所へ廃棄するよう制御する
 ものである。
The component mounting apparatus of the present invention is
A component supply means for supplying a tape containing the component;
Upper surface imaging means for imaging the upper surface of a component housed in the tape;
Component adsorbing means capable of adsorbing components housed in the tape;
Moving means for moving the component suction means;
Board holding means for holding a board on which the component is mounted;
A control unit that determines whether or not a specific portion of the upper surface of the component has been correctly recognized based on an image captured by the upper surface imaging unit, and that controls the component suction unit and the moving unit based on a determination result;
With
The control unit causes the component adsorption unit to adsorb a good component that has correctly recognized the specific portion, conveys it to a predetermined position on the substrate held by the substrate holding unit, and then releases the adsorption. Good parts are mounted on the substrate, and defective parts for which the specific part cannot be correctly recognized are picked up by sucking the defective parts by the parts suction means and transporting them to a predetermined disposal location. It controls to discard defective parts to the disposal site.
 この部品実装装置は、上面撮像手段によって撮像された画像に基づいてテープに収容された部品の上面の特定部分を正しく認識できたか否かを判定し、その判定結果に基づいて部品吸着手段及び移動手段を制御する。具体的には、部品実装装置は、特定部分を正しく認識できた良好部品については、部品吸着手段に吸着させて基板保持手段に保持された基板上の所定位置に搬送させたあと吸着を解除して該良好部品を基板上へ実装するよう制御する。一方、部品実装装置は、特定部分を正しく認識できなかった不良部品については、部品吸着手段に不良部品を吸着させて廃棄場所に搬送したあと吸着を解除して該不良部品を廃棄場所へ廃棄するよう制御する。このように、特定部分を正しく認識できない不良部品がテープに収容されていたとしても、その不良部品をテープからピックアップして廃棄場所に廃棄するため、テープには不良部品が残らない。したがって、テープに不良部品が残っている場合に発生する不具合(例えばテープと部品との分別作業が必要になるとかテープをカッターで切断する際にカッターの刃が部品によって破損する等の不具合)を防止することができる。 The component mounting apparatus determines whether or not the specific portion of the upper surface of the component housed in the tape has been correctly recognized based on the image captured by the upper surface imaging unit, and based on the determination result, the component suction unit and the movement Control means. Specifically, the component mounting apparatus releases the suction after a good component that has correctly recognized the specific part is sucked by the component sucking means and transported to a predetermined position on the board held by the board holding means. Then, control is performed so that the good component is mounted on the substrate. On the other hand, the component mounting apparatus, for a defective component whose specific part could not be correctly recognized, adsorbs the defective component to the component adsorption means and transports it to the disposal location, releases the adsorption, and discards the defective component to the disposal location. Control as follows. As described above, even if a defective part that cannot correctly recognize the specific part is contained in the tape, the defective part is picked up from the tape and discarded in the disposal place, so that the defective part does not remain on the tape. Therefore, problems that occur when defective parts remain on the tape (for example, problems such as the need to separate the tape from the parts, or the cutter blade being damaged by the parts when the tape is cut with a cutter). Can be prevented.
 本発明の部品実装装置において、前記部品吸着手段は、複数の部品を吸着可能であり、前記制御手段は、前記部品吸着手段に吸着された複数の部品の中に前記不良部品が含まれる場合には、前記不良部品を前記廃棄場所へ廃棄するよう制御した後、前記不良部品以外の部品を前記基板保持手段に保持された前記基板上へ実装するよう制御してもよい。こうすれば、不良部品以外の部品の搬送速度が高速、不良部品の搬送速度が低速に設定されている場合であっても、不良部品を先に廃棄場所へ廃棄するため、不良部品以外の部品を基板へ実装する際にはその部品に設定された高速を採用することができる。こうした本発明の部品実装装置において、前記廃棄場所は、前記部品供給手段と前記基板保持手段との間に設けられていてもよい。こうすれば、不良部品以外の部品を基板へ実装する途中で不良部品を廃棄することができるため、効率よく不良部品を廃棄することができる。 In the component mounting apparatus of the present invention, the component suction unit can suck a plurality of components, and the control unit includes the defective component in the plurality of components sucked by the component suction unit. After controlling to discard the defective component to the disposal site, it may be controlled to mount a component other than the defective component on the substrate held by the substrate holding means. In this way, even if the conveyance speed of parts other than defective parts is set to high speed and the conveyance speed of defective parts is set to low speed, the defective parts are discarded to the disposal site first. When mounting on the board, the high speed set for the component can be adopted. In such a component mounting apparatus of the present invention, the disposal place may be provided between the component supply unit and the substrate holding unit. In this way, since the defective component can be discarded while mounting the component other than the defective component on the substrate, the defective component can be efficiently discarded.
 本発明の部品実装装置は、前記部品吸着手段に吸着された前記部品の下面を撮像する下面撮像手段を備えていてもよく、前記制御手段は、前記特定部分を正しく認識できた良好部品については前記部品吸着手段に吸着させたあと前記下面撮像手段による撮像処理を実施し、前記特定部分を正しく認識できなかった不良部品については前記部品吸着手段に吸着させたあと前記下面撮像手段による撮像処理を実施しないようにしてもよい。こうすれば、廃棄場所へ廃棄する不良部品については下面を撮像する処理を実施しても意味がないため、その処理を実施しないようにすることで部品実装に要する時間を短縮することができる。 The component mounting apparatus of the present invention may include a lower surface imaging unit that images the lower surface of the component sucked by the component sucking unit, and the control unit can recognize a good component that can correctly recognize the specific part. An imaging process by the lower surface imaging unit is performed after being attracted to the component adsorption unit, and an imaging process by the lower surface imaging unit is performed after the defective part that has not correctly recognized the specific portion is attracted to the component adsorption unit. It may not be implemented. In this case, since it is meaningless to perform the process of imaging the lower surface of the defective part to be discarded at the disposal site, it is possible to reduce the time required for component mounting by not performing the process.
実装システム10の説明図。FIG. 3 is an explanatory diagram of the mounting system 10. 実装ヘッド24の説明図。FIG. 3 is an explanatory diagram of the mounting head 24. リール57の説明図。FIG. 発光部付き部品660の説明図。Explanatory drawing of the component 660 with a light emission part. 部品実装処理ルーチンのフローチャート。The flowchart of a component mounting process routine. マークカメラ34が発光部付き部品660を撮像する様子を示す説明図。Explanatory drawing which shows a mode that the mark camera 34 images the components 660 with a light emission part. 別の部品実装処理ルーチンのフローチャート。The flowchart of another component mounting process routine.
 本発明の実施の形態を図面を参照しながら以下に説明する。図1は実装システム10の説明図、図2は実装ヘッド24の説明図、図3はリール57の説明図、図4は発光部付き部品660の説明図である。本実施形態の実装システム10は、部品を基板12に実装処理する部品実装装置11と、実装処理に関する情報の管理、設定を行う管理コンピュータ80とを備えている。なお、本実施形態において、左右方向(X軸)、前後方向(Y軸)及び上下方向(Z軸)は、図1に示した通りとする。また、実装処理とは、部品を基板上に載置、配置、装着、挿入、接合又は接着する処理などを含む。 Embodiments of the present invention will be described below with reference to the drawings. 1 is an explanatory view of the mounting system 10, FIG. 2 is an explanatory view of the mounting head 24, FIG. 3 is an explanatory view of the reel 57, and FIG. 4 is an explanatory view of a component 660 with a light emitting part. The mounting system 10 according to the present embodiment includes a component mounting apparatus 11 that mounts components on a substrate 12 and a management computer 80 that manages and sets information related to the mounting processing. In the present embodiment, the left-right direction (X-axis), the front-rear direction (Y-axis), and the up-down direction (Z-axis) are as shown in FIG. In addition, the mounting process includes a process of placing, arranging, mounting, inserting, joining, or adhering components on a substrate.
 部品実装装置11は、図1に示すように、基板12を搬送する搬送部18と、部品を採取して基板12に配置する実装処理を行う採取部21と、採取部21に配設されたマークカメラ34と、多数のリール57を保持するリールユニット56と、リールユニット56と基板12との間に配設されたパーツカメラ54と、不良部品を廃棄する廃棄ボックス68と、採取部21やマークカメラ34など装置全体を制御する制御装置70とを備えている。 As shown in FIG. 1, the component mounting apparatus 11 is provided in the transporting unit 18 that transports the substrate 12, the sampling unit 21 that performs the mounting process of sampling components and placing them on the substrate 12, and the sampling unit 21. The mark camera 34, the reel unit 56 holding a number of reels 57, the parts camera 54 disposed between the reel unit 56 and the substrate 12, a disposal box 68 for discarding defective parts, And a control device 70 for controlling the entire device such as the mark camera 34.
 搬送部18は、図1の前後に間隔を開けて設けられ左右方向に延びる支持板20,20と、両支持板20,20の互いに対向する面に設けられたコンベアベルト22,22とを備えている。コンベアベルト22,22は、支持板20,20の左右に設けられた駆動輪及び従動輪に無端状となるように架け渡されている。基板12は、一対のコンベアベルト22,22の上面に乗せられて左から右へと搬送される。この基板12は、多数立設された支持ピン23によってその裏面側から支持される。そのため、搬送部18は、基板12を保持する役割も果たす。 The transport unit 18 includes support plates 20 and 20 that are provided at intervals in the front and rear direction in FIG. 1 and extend in the left-right direction, and conveyor belts 22 and 22 that are provided on the surfaces of the support plates 20 and 20 that face each other. ing. The conveyor belts 22 and 22 are stretched over the drive wheels and the driven wheels provided on the left and right sides of the support plates 20 and 20 so as to be endless. The substrate 12 is carried on the upper surfaces of the pair of conveyor belts 22 and 22 and is conveyed from left to right. The substrate 12 is supported from the back side thereof by a large number of standing support pins 23. Therefore, the transport unit 18 also serves to hold the substrate 12.
 採取部21は、実装ヘッド24、X軸スライダ26、Y軸スライダ30などを備えている。実装ヘッド24は、X軸スライダ26の前面に取り付けられている。X軸スライダ26は、前後方向にスライド可能なY軸スライダ30の前面に、左右方向にスライド可能となるように取り付けられている。Y軸スライダ30は、前後方向に延びる左右一対のガイドレール32,32にスライド可能に取り付けられている。なお、ガイドレール32,32は、部品実装装置11の内部に固定されている。Y軸スライダ30の前面には、左右方向に延びる上下一対のガイドレール28,28が設けられ、このガイドレール28,28にX軸スライダ26が左右方向にスライド可能に取り付けられている。実装ヘッド24は、X軸スライダ26が左右方向に移動するのに伴って左右方向に移動し、Y軸スライダ30が前後方向に移動するのに伴って前後方向に移動する。なお、各スライダ26,30は、それぞれ図示しない駆動モータにより駆動される。 The sampling unit 21 includes a mounting head 24, an X-axis slider 26, a Y-axis slider 30, and the like. The mounting head 24 is attached to the front surface of the X-axis slider 26. The X-axis slider 26 is attached to the front surface of the Y-axis slider 30 that can slide in the front-rear direction so as to be slidable in the left-right direction. The Y-axis slider 30 is slidably attached to a pair of left and right guide rails 32, 32 extending in the front-rear direction. The guide rails 32 and 32 are fixed inside the component mounting apparatus 11. A pair of upper and lower guide rails 28, 28 extending in the left-right direction are provided on the front surface of the Y-axis slider 30, and the X-axis slider 26 is attached to the guide rails 28, 28 so as to be slidable in the left-right direction. The mounting head 24 moves in the left-right direction as the X-axis slider 26 moves in the left-right direction, and moves in the front-rear direction as the Y-axis slider 30 moves in the front-rear direction. Each slider 26 and 30 is driven by a drive motor (not shown).
 実装ヘッド24は、図2に示すように、部品を吸着して採取するノズル40と、ノズル40を1以上装着、取り外し可能なノズル保持体42と、を備えている。本実施形態では、ノズル保持体42は、12個のノズルホルダを備えており、12本のノズル40を装着可能である。ノズル保持体42は、回転可能な状態で実装ヘッド24に保持される。ノズル40は、圧力を利用して、ノズル先端に部品を吸着したり、ノズル先端に吸着している部品を放したりするものである。このノズル40は、Z軸モータ45を駆動源とするホルダ昇降装置によってX軸およびY軸方向と直交するZ軸方向(上下方向)に昇降される。 As shown in FIG. 2, the mounting head 24 includes a nozzle 40 that picks up and collects components, and a nozzle holder 42 that can be attached and detached with one or more nozzles 40. In the present embodiment, the nozzle holder 42 includes 12 nozzle holders, and 12 nozzles 40 can be attached thereto. The nozzle holder 42 is held by the mounting head 24 in a rotatable state. The nozzle 40 uses pressure to adsorb components at the nozzle tip or release components adsorbed at the nozzle tip. The nozzle 40 is moved up and down in a Z-axis direction (vertical direction) orthogonal to the X-axis and Y-axis directions by a holder lifting device using a Z-axis motor 45 as a drive source.
 マークカメラ34は、基板12を上方から撮像する装置であり、X軸スライダ26の下面に配設されている。マークカメラ34は、下方が撮像領域であり、基板12に付された基準マークを撮像し、その画像を制御装置70へ出力する。基準マークは、基板12の位置を把握したり基板12上での部品の位置を把握したりするのに利用される。マークカメラ34はまた、後述するテープ60に収容された部品66(図3参照)の上面を撮像し、その画像を制御装置70へ出力する。このマークカメラ34は、実装ヘッド24の移動に伴ってX-Y方向へ移動する。 The mark camera 34 is a device that images the substrate 12 from above, and is disposed on the lower surface of the X-axis slider 26. The mark camera 34 has an imaging region below, images a reference mark attached to the substrate 12, and outputs the image to the control device 70. The reference mark is used for grasping the position of the substrate 12 or grasping the position of the component on the substrate 12. The mark camera 34 also images the upper surface of a component 66 (see FIG. 3) accommodated in a tape 60 described later, and outputs the image to the control device 70. The mark camera 34 moves in the XY direction as the mounting head 24 moves.
 リールユニット56は、リール57とフィーダ58とを保持している。リール57は、部品実装装置11の前側に着脱可能に複数取り付けられている。リール57には、図3に示すように、凹状の収容部62に部品66を収容したテープ60が巻き付けられている。テープ60の上面は、収容部62から部品66が落ちないようにフィルム64で覆われている。このフィルム64は、ノズル40によって部品66がピックアップされる所定の採取位置に来る手前でテープ60から剥離されるようになっている。また、テープ60は、長手方向に沿って多数のスプロケット穴67を有している。フィーダ58は、リール57ごとに設けられている。このフィーダ58は、回転駆動可能なスプロケット(図示せず)を備えている。スプロケットの歯がテープ60のスプロケット穴67に噛み合いながらスプロケットが回転すると、テープ60はリール57から巻きほどかれる方向へ送り出される。テープ60の収容部62に収容された部品66は、順次、フィーダ58によって所定の採取位置に送り出される。テープ60は、採取位置より後方の切断位置にて所定長さごとにカッター(図示せず)で切断される。 The reel unit 56 holds a reel 57 and a feeder 58. A plurality of reels 57 are detachably attached to the front side of the component mounting apparatus 11. As shown in FIG. 3, the reel 57 is wound with a tape 60 in which a component 66 is accommodated in a concave accommodating portion 62. The upper surface of the tape 60 is covered with a film 64 so that the component 66 does not fall from the accommodating portion 62. The film 64 is peeled off from the tape 60 before it reaches a predetermined sampling position where the component 66 is picked up by the nozzle 40. The tape 60 has a large number of sprocket holes 67 along the longitudinal direction. A feeder 58 is provided for each reel 57. The feeder 58 includes a sprocket (not shown) that can be driven to rotate. When the sprocket rotates while the sprocket teeth mesh with the sprocket holes 67 of the tape 60, the tape 60 is fed out in the direction of being unwound from the reel 57. The parts 66 accommodated in the accommodating part 62 of the tape 60 are sequentially sent out to a predetermined sampling position by the feeder 58. The tape 60 is cut by a cutter (not shown) every predetermined length at a cutting position behind the sampling position.
 複数のリール57の少なくとも1つには、図4に示すように、発光部付き部品660を収容したテープ60が巻き付けられている。発光部付き部品660は、発光部である矩形のLED660aを上面の予め定められた位置に有している。発光部付き部品660の上面のうちノズル40によって吸着される所定の吸着位置660bは、LED660aの中心位置660cを基準として設定される。本実施形態では、所定の吸着位置660bは、LED660aの中心位置660cからX方向にX1、Y方向にY1だけずれた位置として設定される。発光部付き部品660は、LED660aが基板12上の予め定められた位置に配置されるように、基板12上に実装される。 At least one of the plurality of reels 57 is wound with a tape 60 containing a light emitting part-equipped component 660 as shown in FIG. The light emitting part-equipped component 660 has a rectangular LED 660a which is a light emitting part at a predetermined position on the upper surface. The predetermined suction position 660b sucked by the nozzle 40 on the upper surface of the light emitting part-equipped component 660 is set with reference to the center position 660c of the LED 660a. In the present embodiment, the predetermined suction position 660b is set as a position shifted from the center position 660c of the LED 660a by X1 in the X direction and Y1 in the Y direction. The light emitting part-equipped component 660 is mounted on the substrate 12 such that the LED 660a is disposed at a predetermined position on the substrate 12.
 パーツカメラ54は、搬送部18の前側の支持板20の前方に配置されている。このパーツカメラ54の撮像範囲は、パーツカメラ54の上方である。パーツカメラ54は、部品を吸着したノズル40がパーツカメラ54の上方を通過する際、ノズル40に吸着された部品の状態を下方から撮像し、その画像を制御装置70へ出力する。 The parts camera 54 is disposed in front of the support plate 20 on the front side of the transport unit 18. The imaging range of the parts camera 54 is above the parts camera 54. When the nozzle 40 that sucks a component passes above the part camera 54, the part camera 54 captures the state of the component sucked by the nozzle 40 from below and outputs the image to the control device 70.
 廃棄ボックス68は、不良部品を廃棄するためのボックスであり、基板12を保持する搬送部18リール57を保持するリールユニット56との間に設けられている。 The disposal box 68 is a box for discarding defective parts, and is provided between the reel unit 56 that holds the transport unit 18 reel 57 that holds the substrate 12.
 制御装置70は、図1に示すように、CPU71を中心とするマイクロプロセッサとして構成されており、処理プログラムを記憶するROM72、作業領域として用いられるRAM73、各種データを記憶するHDD74、外部装置と電気信号のやり取りを行うための入出力インタフェース75などを備えており、これらはバス76を介して接続されている。この制御装置70は、搬送部18、採取部21、マークカメラ34、パーツカメラ54及びリールユニット56などと双方向通信可能に接続されており、マークカメラ34やパーツカメラ54からの画像信号を入力する。 As shown in FIG. 1, the control device 70 is configured as a microprocessor centered on a CPU 71, and includes a ROM 72 that stores a processing program, a RAM 73 that is used as a work area, an HDD 74 that stores various data, and an external device and an electrical device. An input / output interface 75 for exchanging signals is provided, and these are connected via a bus 76. The control device 70 is connected to the transport unit 18, the sampling unit 21, the mark camera 34, the parts camera 54, the reel unit 56, and the like so as to be capable of bidirectional communication, and receives image signals from the mark camera 34 and the parts camera 54. To do.
 管理コンピュータ80は、部品実装処理に関する情報を管理するPCであり、マウスやキーボードなどの入力デバイス87や、ディスプレイ88などを備えている。管理コンピュータ80の図示しないHDDには、生産ジョブデータが記憶されている。生産ジョブデータには、複数の部品をどの順番でどの基板のどの位置に実装していくかといった情報や、そのように部品を実装した基板を何枚作製するかといった情報などが含まれている。 The management computer 80 is a PC that manages information related to component mounting processing, and includes an input device 87 such as a mouse and a keyboard, a display 88, and the like. Production job data is stored in an HDD (not shown) of the management computer 80. Production job data includes information such as how many parts are mounted in which order on which board, how many boards on which such parts are mounted, and so on. .
 次に、こうして構成された本実施形態の実装システム10の動作について説明する。制御装置70のCPU71は、生産ジョブデータにしたがって、リールユニット56によって供給される複数の部品をピックアップして順次基板12上に実装していく。具体的には、1番目に実装する部品が収容されたテープからその部品をピックアップし、基板12上の第1所定位置に実装する。続いて、2番目に実装する部品が収容されたテープからその部品をピックアップし、基板12上の第2所定位置に実装する。こうした作業を、最後の部品の実装が終わるまで繰り返す。なお、本実施形態では、実装ヘッド24は12本のノズル40を備えているため、12個の部品を各ノズル40に吸着したあと基板12上へ移動して12個の部品をそれぞれ基板12上へ実装する、という動作を繰り返す。また、CPU71は、マークカメラ34から出力された基板12の基板マークの画像に基づいてその基板マークの座標を特定することにより、基板12が実際に保持されている位置を認識する。 Next, the operation of the mounting system 10 of the present embodiment configured as described above will be described. The CPU 71 of the control device 70 picks up a plurality of components supplied by the reel unit 56 according to the production job data and sequentially mounts them on the substrate 12. Specifically, the component is picked up from the tape containing the component to be mounted first, and mounted at the first predetermined position on the substrate 12. Subsequently, the component is picked up from the tape in which the component to be mounted second is accommodated, and mounted on the second predetermined position on the substrate 12. This process is repeated until the last part is mounted. In this embodiment, since the mounting head 24 includes 12 nozzles 40, 12 components are attracted to each nozzle 40 and then moved onto the substrate 12, so that the 12 components are respectively placed on the substrate 12. Repeat the operation of mounting. Further, the CPU 71 recognizes the position where the substrate 12 is actually held by specifying the coordinates of the substrate mark based on the image of the substrate mark of the substrate 12 output from the mark camera 34.
 以下には、実装ヘッド24の12本のノズル40を利用して基板12上に部品実装を行う部品実装処理ルーチンについて、図5のフローチャートを用いて詳しく説明する。このルーチンを実行するためのプログラムは、部品実装装置11のHDD74に記憶されている。なお、基板12上に載置する部品の総数が12個を超える場合には、この部品実装処理ルーチンを繰り返し実行する。 Hereinafter, a component mounting processing routine for mounting components on the substrate 12 using the 12 nozzles 40 of the mounting head 24 will be described in detail with reference to the flowchart of FIG. A program for executing this routine is stored in the HDD 74 of the component mounting apparatus 11. When the total number of components placed on the board 12 exceeds 12, this component mounting processing routine is repeatedly executed.
 このルーチンが開始されると、制御装置70のCPU71は、部品を吸着していない空きノズル40を1つ選択し(ステップS100)、その空きノズル40を用いて今回実装しようとする部品(実装対象部品)が発光部付き部品660か否かを判定する(ステップS105)。例えば、CPU71は、管理コンピュータ80から生産ジョブデータを予め取得しておき、その生産ジョブデータから実装対象部品が発光部付き部品660か否かを判定してもよい。ステップS100で実装対象部品が発光部付き部品660だったならば、CPU71は、図6に示すように、採取位置にある発光部付き部品660の上面をマークカメラ34に撮像させる(ステップS110)。すなわち、CPU71は、マークカメラ34が採取位置にある発光部付き部品660の上方に来るようにX軸スライダ26及びY軸スライダ30を制御した後、その位置でマークカメラ34に発光部付き部品660のLED660aを含む上面を撮像させ、その画像データをRAM73に取り込む。 When this routine is started, the CPU 71 of the control device 70 selects one empty nozzle 40 that has not picked up a component (step S100), and uses this empty nozzle 40 to mount the component (mounting target) to be mounted this time. It is determined whether or not the component is a component 660 with a light emitting unit (step S105). For example, the CPU 71 may acquire production job data from the management computer 80 in advance, and determine whether the mounting target component is the component with light emitting part 660 from the production job data. If the component to be mounted is the component with light emitting part 660 in step S100, the CPU 71 causes the mark camera 34 to image the upper surface of the component with light emitting part 660 at the sampling position as shown in FIG. 6 (step S110). That is, the CPU 71 controls the X-axis slider 26 and the Y-axis slider 30 so that the mark camera 34 is positioned above the light-emitting component 660 at the sampling position, and then the mark camera 34 is attached to the light-emitting component 660 at that position. The upper surface including the LED 660 a is imaged, and the image data is taken into the RAM 73.
 次に、CPU71は、LED660aを正しく認識できたか否かを判定する(ステップS115)。LED660aを正しく認識できたか否かは、例えば、LED660aの輪郭を2値化処理などによって求め、その輪郭が予め定めたテンプレートの形状と一致するか否かによって判定してもよい。この場合、CPU71は、テンプレートの形状と全く一致する場合のほか、テンプレートの形状とずれている場合でもそのずれが予め定めた許容範囲内に入るのであれば一致すると判定する。 Next, the CPU 71 determines whether or not the LED 660a has been correctly recognized (step S115). Whether or not the LED 660a has been correctly recognized may be determined, for example, by determining the outline of the LED 660a by binarization processing or the like and determining whether or not the outline matches a predetermined template shape. In this case, the CPU 71 determines that if the deviation is within a predetermined allowable range, even if it is completely different from the shape of the template, even if it is different from the shape of the template.
 ステップS115で肯定判定だったならば、つまり発光部付き部品660が良好部品だったならば、CPU71は、LED660aの中心位置660cを算出し(ステップS120)、その中心位置660cから所定の吸着位置660bを算出する(ステップS125、図4参照)。続いて、CPU71は、採取位置にある発光部付き部品660をノズル40に吸着させる(ステップS130)。すなわち、CPU71は、発光部付き部品660の所定の吸着位置660bの真上にノズル40が来るようにX軸スライダ26及びY軸スライダ30を制御した後、ノズル40の先端がその吸着位置660bに接触するようにZ軸モータ45を制御する。それと共に、CPU71は、ノズル40に負圧を供給してノズル40に発光部付き部品660を吸着させる。 If the determination in step S115 is affirmative, that is, if the component 660 with the light emitting unit is a good component, the CPU 71 calculates a center position 660c of the LED 660a (step S120), and a predetermined suction position 660b from the center position 660c. Is calculated (step S125, see FIG. 4). Subsequently, the CPU 71 adsorbs the light emitting part-equipped component 660 at the collection position to the nozzle 40 (step S130). That is, the CPU 71 controls the X-axis slider 26 and the Y-axis slider 30 so that the nozzle 40 comes directly above a predetermined suction position 660b of the light emitting part-equipped component 660, and then the tip of the nozzle 40 moves to the suction position 660b. The Z-axis motor 45 is controlled so as to come into contact. At the same time, the CPU 71 supplies negative pressure to the nozzle 40 to cause the nozzle 40 to attract the component 660 with the light emitting unit.
 一方、ステップS115で否定判定だったならば、つまり発光部付き部品660が不良部品だったならば、CPU71は、発光部付き部品660の任意の吸着位置を設定する(ステップS135)。例えば、CPU71は、発光部付き部品660の輪郭を認識し、その輪郭から発光部付き部品660の中心を求め、その中心を吸着位置に設定してもよい。続いて、CPU71は、採取位置にある発光部付き部品660をノズル40に吸着させる(ステップS140)。続いて、CPU71は、今回のノズル40を廃棄対象ノズルとしてRAM73に記憶する(ステップS145)。廃棄対象ノズルとは、不良部品を吸着しているノズルのことをいう。なお、発光部付き部品660のうち、例えば、LED660aが付いていないものやLED660aの付いている位置が本来の位置から大きくずれているもの、LED660aが汚れていてLED660aの輪郭を認識できないものなどが不良部品となる。 On the other hand, if the determination in step S115 is negative, that is, if the component 660 with the light emitting unit is a defective component, the CPU 71 sets an arbitrary suction position of the component 660 with the light emitting unit (step S135). For example, the CPU 71 may recognize the contour of the component 660 with the light emitting unit, obtain the center of the component 660 with the light emitting unit from the contour, and set the center as the suction position. Subsequently, the CPU 71 adsorbs the light emitting part-equipped component 660 at the collection position to the nozzle 40 (step S140). Subsequently, the CPU 71 stores the current nozzle 40 as a disposal target nozzle in the RAM 73 (step S145). The disposal target nozzle is a nozzle that sucks a defective part. In addition, among the components 660 with the light emitting part, for example, those that do not have the LED 660a, those that have the LED 660a greatly deviated from the original position, those that have the LED 660a dirty and cannot recognize the outline of the LED 660a, etc. It becomes a defective part.
 一方、ステップS100で実装対象部品が発光部付き部品660でなかったならば、CPU71は、その実装対象部品に応じた部品吸着処理をHDD74から読み出して実行する(ステップS150)。 On the other hand, if the mounting target component is not the light emitting part-equipped component 660 in step S100, the CPU 71 reads out and executes the component suction processing corresponding to the mounting target component from the HDD 74 (step S150).
 そして、ステップS130、ステップS145又はステップ150のあと、CPU71は、実装ヘッド24のノズル40に空きがあるか否かを判定する(ステップS155)。 Then, after step S130, step S145, or step 150, the CPU 71 determines whether or not there is a vacancy in the nozzle 40 of the mounting head 24 (step S155).
 ステップS155で空きノズルがあったならば、CPU71は、ステップS100に戻り、空きノズルを1つ選択して次の発光部付き部品660を吸着させる。一方、ステップS155で空きノズルがなかったならば、CPU71は、廃棄対象ノズルがあるか否かを判定する(ステップS160)。すなわち、CPU71は、RAM73を検索し、廃棄対象ノズルとして記憶されているノズルがあるか否かを判定する。ステップS160で廃棄対象ノズルがなかったならば、CPU71は、基板12への部品の実装を実行し(ステップS170)、その後このルーチンを終了する。すなわち、CPU71は、各ノズル40に吸着された部品が基板12上の生産ジョブデータで指定された位置にそれぞれ実装されるようX軸スライダ26,Y軸スライダ30及びZ軸モータ45を制御すると共に各ノズル40の圧力を制御する。なお、CPU71は、発光部付き部品660を実装する際、LED660aが基板12上の所定位置に配置されるように、その所定位置からノズル40を位置決めする目標位置を算出しその目標位置にノズル40が位置決めされるよう制御する。 If there is an empty nozzle in step S155, the CPU 71 returns to step S100, selects one empty nozzle, and sucks the next component 660 with the light emitting unit. On the other hand, if there is no empty nozzle in step S155, the CPU 71 determines whether there is a discard target nozzle (step S160). That is, the CPU 71 searches the RAM 73 and determines whether there is a nozzle stored as a discard target nozzle. If there is no discard target nozzle in step S160, the CPU 71 mounts the component on the board 12 (step S170), and then ends this routine. That is, the CPU 71 controls the X-axis slider 26, the Y-axis slider 30, and the Z-axis motor 45 so that the components sucked by the nozzles 40 are respectively mounted on the positions specified by the production job data on the substrate 12. The pressure of each nozzle 40 is controlled. The CPU 71 calculates a target position for positioning the nozzle 40 from the predetermined position so that the LED 660a is disposed at the predetermined position on the substrate 12 when mounting the component 660 with the light emitting unit, and the nozzle 40 is set at the target position. To be positioned.
 一方、ステップS160で廃棄対象ノズルがあったならば、CPU71は、廃棄対象ノズルに吸着されていた不良な発光部付き部品660を廃棄する(ステップS165)。すなわち、CPU71は、実装ヘッド24を廃棄ボックス68の上方へ移動させ、廃棄対象ノズルに正圧を供給して吸着していた不良な発光部付き部品660を放して廃棄ボックス68へ落とす。その後、CPU71は、ステップS170に進み、上述したように部品の実装を行い、このルーチンを終了する。 On the other hand, if there is a discard target nozzle in step S160, the CPU 71 discards the defective component 660 with the light emitting part adsorbed by the discard target nozzle (step S165). That is, the CPU 71 moves the mounting head 24 to the upper side of the disposal box 68, supplies positive pressure to the disposal target nozzle, releases the defective light emitting part-equipped component 660, and drops it to the disposal box 68. Thereafter, the CPU 71 proceeds to step S170, mounts components as described above, and ends this routine.
 ここで、本実施形態の構成要素と本発明の構成要素との対応関係を明らかにする。本実施形態のリールユニットが本発明の部品供給手段に相当し、マークカメラ34が上面撮像手段に相当し、実装ヘッド24が部品吸着手段に相当し、X軸スライダ26,Y軸スライダ30及びZ軸モータ45が移動手段に相当し、支持板20及び支持ピン23が基板保持手段に相当し、制御装置70が制御手段に相当する。また、LED660aが部品の特定部分に相当する。 Here, the correspondence between the components of the present embodiment and the components of the present invention will be clarified. The reel unit of this embodiment corresponds to the component supply means of the present invention, the mark camera 34 corresponds to the upper surface imaging means, the mounting head 24 corresponds to the component suction means, and the X-axis slider 26, the Y-axis slider 30 and Z The shaft motor 45 corresponds to the moving means, the support plate 20 and the support pins 23 correspond to the substrate holding means, and the control device 70 corresponds to the control means. The LED 660a corresponds to a specific part of the component.
 以上詳述した本実施形態の部品実装装置11によれば、マークカメラ34によって撮像された画像に基づいてテープ60に収容された発光部付き部品660の上面のLED660aを正しく認識できたか否かを判定し、その判定結果に基づいて実装ヘッド24やX軸及びY軸スライダ26,30などを制御する。具体的には、CPU71は、特定部分を正しく認識できた良好部品については、ノズル40に吸着させて支持板20や支持ピン23に保持された基板12上の所定位置に搬送させたあと吸着を解除して該良好部品を基板12上へ実装するよう制御する。一方、CPU71は、LED660aを正しく認識できなかった不良部品については、ノズル40に不良部品を吸着させて廃棄ボックス68に搬送したあと吸着を解除して該不良部品を廃棄ボックス68へ廃棄するよう制御する。このように、LED660aを正しく認識できない不良部品がテープ60に収容されていたとしても、その不良部品をテープ60からピックアップして廃棄ボックス68に廃棄するため、テープ60には不良部品が残らない。したがって、テープ60に不良部品が残っている場合に発生する不具合(例えばテープ60と不良部品との分別作業が必要になるとかテープ60をカッターで切断する際にカッターの刃が部品によって破損する等の不具合)を防止することができる。 According to the component mounting apparatus 11 of the present embodiment described in detail above, whether or not the LED 660a on the upper surface of the light emitting part-equipped component 660 accommodated in the tape 60 is correctly recognized based on the image captured by the mark camera 34 is determined. The mounting head 24, the X-axis and Y- axis sliders 26, 30 and the like are controlled based on the determination result. Specifically, the CPU 71 sucks the good parts that can correctly recognize the specific portion after sucking them to the nozzles 40 and transporting them to predetermined positions on the substrate 12 held by the support plate 20 and the support pins 23. The control is performed so that the good component is mounted on the substrate 12 by releasing. On the other hand, the CPU 71 controls the defective parts for which the LED 660a could not be correctly recognized so that the defective parts are sucked by the nozzle 40 and conveyed to the disposal box 68, and then the suction is released and the defective parts are discarded in the disposal box 68. To do. As described above, even if a defective part that cannot correctly recognize the LED 660 a is accommodated in the tape 60, the defective part is picked up from the tape 60 and discarded in the disposal box 68. Therefore, troubles that occur when defective parts remain on the tape 60 (for example, separation work between the tape 60 and defective parts is necessary, or the cutter blade is damaged by the parts when the tape 60 is cut with a cutter, etc.) Can be prevented.
 また、部品実装装置11は、実装ヘッド24の12本のノズル40に吸着された部品の中に不良部品が含まれる場合には、不良部品を廃棄ボックス68へ廃棄するよう制御した後、不良部品以外の部品を基板12上へ実装するよう制御する。そのため、不良部品以外の部品の搬送速度が高速、不良部品の搬送速度が低速に設定されている場合、不良部品を先に廃棄ボックス68へ廃棄するため、不良部品以外の部品を基板12へ実装する際にはそれらの部品に設定された高速を採用することができる。 Further, the component mounting apparatus 11 controls to discard the defective component in the disposal box 68 when the defective component is included in the components adsorbed by the 12 nozzles 40 of the mounting head 24, and then the defective component is removed. Control is performed so that components other than those are mounted on the substrate 12. For this reason, when the conveyance speed of parts other than defective parts is set to high speed and the conveyance speed of defective parts is set to low speed, the non-defective parts are discarded to the disposal box 68 first. When doing so, the high speed set for those parts can be employed.
 更に、廃棄ボックス68は、リール57を保持するリールユニット56と基板12を保持する搬送部18との間に設けられているため、不良部品以外の部品を基板12へ実装する途中で不良部品を廃棄することができる。そのため、効率よく不良部品を廃棄することができる。 Further, since the disposal box 68 is provided between the reel unit 56 that holds the reel 57 and the transport unit 18 that holds the substrate 12, the defective component is removed while the component other than the defective component is mounted on the substrate 12. Can be discarded. Therefore, defective parts can be discarded efficiently.
 なお、本発明は上述した実施形態に何ら限定されることはなく、本発明の技術的範囲に属する限り種々の態様で実施し得ることはいうまでもない。 It should be noted that the present invention is not limited to the above-described embodiment, and it goes without saying that the present invention can be implemented in various modes as long as it belongs to the technical scope of the present invention.
 例えば、上述した実施形態の部品実装処理ルーチンにおいて、CPU71は、ステップS155で空きノズルなしと判定したあと、図7に示す手順で処理を行うようにしてもよい。すなわち、CPU71は、ステップS160で廃棄対象ノズルがあるか否かを判定し、否定判定したならば、各ノズル40に吸着された部品の下面をパーツカメラ54(下面撮像手段)で順次撮像し(ステップS166)、その撮像された画像に基づいて各ノズル40に吸着された部品が正しい姿勢で吸着されているか否かを判定する(ステップS167)。そして、すべての部品が正しい姿勢だったならば、CPU71は、ステップ170へ進んで基板12への部品の実装を行う。一方、ステップS167で正しい姿勢でない部品があったならば、CPU71は、その部品を廃棄ボックス68へ廃棄し(ステップS168)、その後ステップS170へ進んで残りの正しい姿勢の部品を基板12へ実装する。一方、ステップS160で廃棄対象ノズルがあると判定されたならば、CPU71は、CPU71は、廃棄対象ノズルに吸着されていた不良な発光部付き部品660を廃棄し(ステップS165)、その後残りの部品の下面をパーツカメラ54で順次撮像し(ステップS166)、ステップS167以降の処理を行う。廃棄ボックス68へ廃棄する不良部品については下面を撮像する処理を実施しても意味がないため、その処理を実施しないようにすることで部品実装に要する時間を短縮することができる。特に、不良部品の撮影条件(光の強度やシャッタスピードなど)が他の部品の撮影条件と異なる場合には、撮影条件の変更に時間を要するため、不良部品の下面を撮像しないことによる時間短縮効果が大きくなる。 For example, in the component mounting process routine of the above-described embodiment, the CPU 71 may perform the process according to the procedure shown in FIG. 7 after determining that there is no empty nozzle in step S155. That is, the CPU 71 determines whether or not there is a disposal target nozzle in step S160, and if a negative determination is made, the lower surface of the component adsorbed by each nozzle 40 is sequentially imaged by the parts camera 54 (lower surface imaging means) ( Step S166), based on the captured image, it is determined whether or not the component sucked by each nozzle 40 is sucked in a correct posture (step S167). If all the components are in the correct posture, the CPU 71 proceeds to step 170 to mount the components on the board 12. On the other hand, if there is a component that is not in the correct posture in step S167, the CPU 71 discards the component in the disposal box 68 (step S168), and then proceeds to step S170 to mount the remaining component in the correct posture on the board 12. . On the other hand, if it is determined in step S160 that there is a disposal target nozzle, the CPU 71 discards the defective light emitting part-equipped component 660 adsorbed by the disposal target nozzle (step S165), and then the remaining components. Are sequentially imaged by the parts camera 54 (step S166), and the processes after step S167 are performed. For defective parts to be discarded in the disposal box 68, it is meaningless to carry out the process of imaging the lower surface. Therefore, by not performing the process, the time required for mounting the parts can be shortened. In particular, if the shooting conditions (such as light intensity and shutter speed) of the defective part are different from the shooting conditions of other parts, it takes time to change the shooting condition. The effect is increased.
 上述した実施形態では、発光部付き部品660の上面のLED660aを特定部分とし、このLED660aが正しく認識されたか否かを判定したが、特定部分はLED660aに限定されるものではなく、目印になり得るものであればどのようなものでもかまわない。例えば、ダイオードやコンデンサ等の極性を有する部品の場合、部品の上面に極性の方向を示すマーク(例えば「+」の刻印)を付け、これを特定部分として利用してもよい。 In the above-described embodiment, the LED 660a on the upper surface of the light emitting part-equipped component 660 is set as a specific portion, and it is determined whether or not the LED 660a is correctly recognized. However, the specific portion is not limited to the LED 660a and can be a mark. Any thing can be used. For example, in the case of a component having polarity, such as a diode or a capacitor, a mark (for example, “+” marking) indicating the direction of polarity may be provided on the upper surface of the component, and this may be used as a specific portion.
 上述した実施形態では、12本のノズル40を備えた実装ヘッド24を例示したが、特にノズル40の本数は限定されるものではなく、例えば1本のノズルを備えた実装ヘッドを採用してもよいし、4本や8本のノズルを備えた実装ヘッドを採用してもよい。 In the embodiment described above, the mounting head 24 including the 12 nozzles 40 is illustrated, but the number of the nozzles 40 is not particularly limited, and for example, a mounting head including one nozzle may be employed. Alternatively, a mounting head having four or eight nozzles may be employed.
 上述した実施形態では、廃棄ボックス68を、リール57を保持するリールユニット56と基板12を保持する搬送部18との間に設けたが、これ以外の位置に設けてもよい。 In the above-described embodiment, the disposal box 68 is provided between the reel unit 56 that holds the reel 57 and the transport unit 18 that holds the substrate 12, but may be provided at other positions.
 本発明は、基板に電子部品を実装する部品実装装置に利用可能である。 The present invention can be used for a component mounting apparatus for mounting electronic components on a substrate.
10 実装システム、11 部品実装装置、12 基板、18 搬送部、20 支持板、21 採取部、22 コンベアベルト、23 支持ピン、24 実装ヘッド、26 X軸スライダ、28 ガイドレール、30 Y軸スライダ、32 ガイドレール、34 マークカメラ、40 ノズル、42 ノズル保持体、45 Z軸モータ、54 パーツカメラ、56 リールユニット、57 リール、58 フィーダ、60 テープ、62 収容部、64 フィルム、66 部品、67 スプロケット穴、68 廃棄ボックス、70 制御装置、71 CPU、72 ROM、73 RAM、74 HDD、75 入出力インタフェース、76 バス、80 管理コンピュータ、87 入力デバイス、88 ディスプレイ、660 発光部付き部品、660a LED、660b 吸着位置、660c 中心位置。 10 mounting system, 11 component mounting device, 12 substrate, 18 transport unit, 20 support plate, 21 sampling unit, 22 conveyor belt, 23 support pin, 24 mounting head, 26 X axis slider, 28 guide rail, 30 Y axis slider, 32 guide rails, 34 mark cameras, 40 nozzles, 42 nozzle holders, 45 Z-axis motors, 54 parts cameras, 56 reel units, 57 reels, 58 feeders, 60 tapes, 62 accommodating parts, 64 films, 66 parts, 67 sprockets Hole, 68 disposal box, 70 controller, 71 CPU, 72 ROM, 73 RAM, 74 HDD, 75 I / O interface, 76 bus, 80 management computer, 87 input device, 88 display, 660 with light emitting part Goods, 660a LED, 660b suction position, 660c central position.

Claims (4)

  1.  部品が収容されたテープを供給する部品供給手段と、
     前記テープに収容された部品の上面を撮像する上面撮像手段と、
     前記テープに収容された部品を吸着可能な部品吸着手段と、
     前記部品吸着手段を移動させる移動手段と、
     前記部品が実装される基板を保持する基板保持手段と、
     前記上面撮像手段によって撮像された画像に基づいて前記部品の特定部分を正しく認識できたか否かを判定し、判定結果に基づいて前記部品吸着手段及び前記移動手段を制御する制御手段と、
     を備え、
     前記制御手段は、前記特定部分を正しく認識できた良好部品については前記部品吸着手段に吸着させて前記基板保持手段に保持された前記基板上の所定位置に搬送させたあと吸着を解除して該良好部品を前記基板上へ実装し、前記特定部分を正しく認識できなかった不良部品については前記部品吸着手段に前記不良部品を吸着させて所定の廃棄場所に搬送させたあと吸着を解除して該不良部品を前記廃棄場所へ廃棄するよう制御する、
     部品実装装置。
    A component supply means for supplying a tape containing the component;
    Upper surface imaging means for imaging the upper surface of a component housed in the tape;
    Component adsorbing means capable of adsorbing components housed in the tape;
    Moving means for moving the component suction means;
    Board holding means for holding a board on which the component is mounted;
    Determining whether or not the specific part of the component has been correctly recognized based on the image captured by the upper surface imaging unit, and controlling the component suction unit and the moving unit based on the determination result;
    With
    The control unit causes the component adsorption unit to adsorb a good component that has correctly recognized the specific portion, conveys it to a predetermined position on the substrate held by the substrate holding unit, and then releases the adsorption. Good parts are mounted on the substrate, and defective parts for which the specific part cannot be correctly recognized are picked up by sucking the defective parts by the parts suction means and transporting them to a predetermined disposal location. Control to dispose of defective parts at the disposal location,
    Component mounting equipment.
  2.  前記部品吸着手段は、複数の部品を吸着可能であり、
     前記制御手段は、前記部品吸着手段に吸着された複数の部品の中に前記不良部品が含まれる場合には、前記不良部品を前記廃棄場所へ廃棄するよう制御した後、前記不良部品以外の部品を前記基板保持手段に保持された前記基板上へ実装するよう制御する、
     請求項1に記載の部品実装装置。
    The component adsorption means can adsorb a plurality of components,
    When the defective part is included in the plurality of parts sucked by the part sucking means, the control means controls to discard the defective part to the disposal place, and then the parts other than the defective part To be mounted on the substrate held by the substrate holding means,
    The component mounting apparatus according to claim 1.
  3.  前記廃棄場所は、前記部品供給手段と前記基板保持手段との間に設けられている、
     請求項2に記載の部品実装装置。
    The disposal place is provided between the component supply means and the substrate holding means.
    The component mounting apparatus according to claim 2.
  4.  請求項1~3のいずれか1項に記載の部品実装装置であって、
     前記部品吸着手段に吸着された前記部品の下面を撮像する下面撮像手段
     を備え、
     前記制御手段は、前記特定部分を正しく認識できた良好部品については前記部品吸着手段に吸着させたあと前記下面撮像手段による撮像処理を実施し、前記特定部分を正しく認識できなかった不良部品については前記部品吸着手段に吸着させたあと前記下面撮像手段による撮像処理を実施しない、
     部品実装装置。
    A component mounting apparatus according to any one of claims 1 to 3,
    A lower surface imaging means for imaging the lower surface of the component sucked by the component suction means;
    The control means performs an imaging process by the lower surface imaging means after adsorbing the good part that can correctly recognize the specific part to the component adsorbing means, and for a defective part that cannot correctly recognize the specific part. Do not perform imaging processing by the lower surface imaging means after being attracted to the component suction means,
    Component mounting equipment.
PCT/JP2014/073043 2014-09-02 2014-09-02 Component mounting device WO2016035135A1 (en)

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CN110301172A (en) * 2017-02-20 2019-10-01 株式会社富士 Component mounting system and component mounting method
WO2020148901A1 (en) * 2019-01-18 2020-07-23 株式会社Fuji Component mounting device
JPWO2020148901A1 (en) * 2019-01-18 2021-10-14 株式会社Fuji Component mounting device
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