WO2016013455A1 - クローラ装置 - Google Patents
クローラ装置 Download PDFInfo
- Publication number
- WO2016013455A1 WO2016013455A1 PCT/JP2015/070200 JP2015070200W WO2016013455A1 WO 2016013455 A1 WO2016013455 A1 WO 2016013455A1 JP 2015070200 W JP2015070200 W JP 2015070200W WO 2016013455 A1 WO2016013455 A1 WO 2016013455A1
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- WO
- WIPO (PCT)
- Prior art keywords
- belt
- wheel
- crawler
- pair
- crawler belt
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D55/00—Endless track vehicles
- B62D55/08—Endless track units; Parts thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D55/00—Endless track vehicles
- B62D55/08—Endless track units; Parts thereof
- B62D55/12—Arrangement, location, or adaptation of driving sprockets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D55/00—Endless track vehicles
- B62D55/08—Endless track units; Parts thereof
- B62D55/12—Arrangement, location, or adaptation of driving sprockets
- B62D55/125—Final drives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D55/00—Endless track vehicles
- B62D55/08—Endless track units; Parts thereof
- B62D55/18—Tracks
- B62D55/24—Tracks of continuously flexible type, e.g. rubber belts
- B62D55/244—Moulded in one piece, with either smooth surfaces or surfaces having projections, e.g. incorporating reinforcing elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D55/00—Endless track vehicles
- B62D55/08—Endless track units; Parts thereof
- B62D55/18—Tracks
- B62D55/24—Tracks of continuously flexible type, e.g. rubber belts
- B62D55/253—Tracks of continuously flexible type, e.g. rubber belts having elements interconnected by one or more cables or like elements
Definitions
- the present invention relates to a crawler device, and more particularly to a structure for preventing the crawler belt from coming off with respect to a wheel.
- Crawler devices with front and rear wheels and crawler belts mounted on these wheels are well known.
- torque is transmitted through the friction between the inner periphery of the crawler belt and the outer periphery of the wheel, or an engaging portion formed on the outer periphery of the wheel Torque transmission is performed by engaging an engaging portion formed on the crawler belt.
- crawler devices require means for preventing the crawler belt from coming off the wheel when it receives a force in the width direction.
- the present invention has been made to solve the above problems, and a crawler device includes front and rear wheels, and a crawler belt straddling these wheels,
- the above crawler belt is a. Endless belt body, b. A number of contact lugs circumferentially spaced around the circumference of the belt body; c.
- a pair of slippage prevention portions formed along the circumferential direction of the belt body and separated in the width direction of the belt body;
- the pair of detachment preventing portions are capable of protruding inward in the radial direction of the crawler belt and engaging with both side surfaces of the wheel so as to prevent the crawler belt from coming off from the wheel,
- Each of the pair of anti-disengagement portions has a plurality of circumferentially spaced and circumferentially extending rib segments, each rib segment being disposed at a circumferential position corresponding to the ground lugs. It is characterized by
- the rib segments of the detachment prevention portion are formed of a large number of rib segments spaced in the circumferential direction, and these rib segments are disposed corresponding to the circumferential position of the ground lug, The bending rigidity of the crawler belt can be lowered, and as a result, torque transmission can be performed efficiently.
- the rib segments are disposed one by one corresponding to the ground lugs, and the circumferential dimension of the rib segments is equal to or equal to the circumferential dimension of the ground lugs. It is smaller and is disposed in an area corresponding to the formation area of the contact lug on the inner circumference of the belt body. According to this configuration, the bending rigidity of the crawler belt can be further lowered.
- the grounding lug extends in the width direction of the crawler belt, the widthwise dimension of which is equal to the width of the belt body, and the rib segments of the pair of detachment preventing portions correspond to both ends of the grounding lug. They are respectively disposed at positions or at positions inward of the crawler belt in the width direction. According to this configuration, it is possible to ensure the belt width direction dimension of the contact lug as much as possible, and to ensure good running performance on uneven terrain.
- a pair of belt receivers separated in the width direction of the wheel are formed along the circumferential direction of the wheel, and the pair of belt receivers are radially outward of the wheel ,
- the outer surface of the belt body of the crawler belt makes frictional contact with the top surface thereof, and the outer surfaces in the wheel width direction of the pair of belt receiving portions serve as both side surfaces of the wheel on which the rib segments can be engaged.
- a plurality of first engagement protrusions are formed circumferentially spaced on the outer periphery of the wheel, and the projection heights of the first engagement protrusions are lower than the belt receiving portion, and On the inner periphery of the belt body of the crawler belt, a large number of second engagement projections engageable with the first engagement projections are formed at intervals in the circumferential direction, and the first engagement projections and the second engagement projections are formed.
- With the engaging protrusion There is a circumferential direction of the play to. According to this configuration, during low load traveling, torque can be transmitted through friction between the belt receiving portion of the wheel and the crawler belt, and during high load traveling, engagement of the first and second engagement protrusions is performed. Torque transmission.
- the second engagement projection is disposed between the pair of detachment prevention portions in such a manner as to be separated from the detachment prevention portion in the width direction of the crawler belt, and between the second engagement projection and the detachment prevention portion
- a belt receiver of the wheel is arranged.
- each of the pair of belt receivers is composed of a plurality of circumferentially spaced apart and circumferentially extending wall segments. According to this configuration, sand and mud can be smoothly discharged from the gaps between the wall segments.
- a plurality of first engagement protrusions are formed circumferentially at intervals on the outer periphery of the wheel, and the inner periphery of the belt body of the crawler belt is in friction only on the top surfaces of the first engagement protrusions.
- a plurality of second engagement projections engageable with the first engagement projections are formed circumferentially at intervals along the inner periphery of the belt body of the crawler belt that contacts the first engagement projections. There is a circumferential play between the and the second engagement protrusions. According to this configuration, it is not necessary to provide a belt receiving portion in frictional contact with the crawler belt on both sides in the wheel width direction of the first engagement protrusion, and sand and mud can be discharged smoothly.
- the wheel has a wheel main body having a housing groove at circumferentially spaced intervals on the outer periphery, and a rubber engaging member housed and fixed in the housing groove, and the above-mentioned engaging member A portion protruding from the outer periphery of the wheel body is provided as the first locking projection.
- the crawler belt is made of an elastic material, and integrally includes the belt body, the grounding lug, and the rib segment. According to this configuration, the crawler belt can be manufactured inexpensively. Further, since the rib segments are formed at circumferential positions corresponding to the grounding lugs, even if the rib segments are formed of an elastic material, their deformation is suppressed and they are not damaged for a long time.
- the crawler belt includes a main portion made of an elastic material and a U-shaped member made of a rigid material, and the main portion integrally has the belt body and the ground lug.
- the U-shaped member has a base portion embedded in the elastic material of the main portion, and a pair of rising portions connected to both ends of the base portion, and the pair of rising portions is the inner periphery of the belt main body It projects radially inward from the crawler belt and is provided as the rib segment. According to this configuration, since the rib segment is made of a rigid material, the durability can be enhanced.
- the present invention it is possible to prevent the removal of the crawler belt while suppressing the increase in weight, and to suppress the bending rigidity of the crawler belt to a low level even if the removal preventing portion is formed.
- FIG. 4 is a cross-sectional view taken along line AA in FIG. It is a sectional side view which simplifies and shows the wheel of the above-mentioned crawler device.
- FIG. 8 is a cross-sectional view taken along the line CC in FIG. 7 of the main part of the wheel, and a crawler belt made in a section is added in a state of being separated from the wheel. It is the FIG. 12A equivalent view shown in the state which hung the crawler belt on the wheel.
- FIG. 8 is a cross-sectional view taken along the line DD in FIG.
- FIG. 17 is a cross-sectional view taken along the line EE of FIG.
- FIG. 17 is a cross-sectional view taken along line F-F in FIG.
- FIG. 16 is a principal part side view showing a crawler belt of a crawler device which constitutes a 4th embodiment of the present invention.
- FIG. 21 is a cross-sectional view taken along line GG in FIG. It is a principal part side view of a crawler device which constitutes a 5th embodiment of the present invention.
- FIG. 22 is a cross-sectional view taken along the line HH in FIG. It is a schematic plan view of a robot equipped with a crawler device of the present invention. It is a schematic side view of the robot.
- FIG. 23 and 24 show a robot operated by remote control.
- This robot includes a vehicle body 100, a pair of main crawler devices 101 provided on the left and right of the vehicle body 100, and flippers provided on front and rear end portions of each main crawler device 101 so as to be pivotable about a pivot axis Ox. And an auxiliary crawler device 102.
- On the vehicle body 100 there are mounted observation equipment materials such as a video camera and a working arm which can perform various operations as needed.
- the present invention is applied to the main crawler device 101 described above.
- the present invention can also be applied to the above-mentioned flipper type sub crawler device 102.
- the present invention can also be applied to a robot crawler device that is not equipped with a flipper-type auxiliary crawler device.
- the crawler device includes an endless drive wheel 5 and a driven wheel (not shown) which are disposed apart from each other in the front and rear direction, and an endless belt bridged between the drive wheel 5 and the driven wheel.
- a crawler belt 10 is provided.
- the drive wheel 5 and the driven wheel are fixed to the front and rear axles of the robot. These axles are rotatably supported by the vehicle body 100.
- the drive wheel 5 receives rotational torque from a drive source such as a motor via an axle.
- the drive wheel 5 and the driven wheel may be rotatably supported by an axle fixed to the vehicle body 100. In this case, the drive wheel 5 receives rotational torque from the motor via a power transmission mechanism independent of the axle.
- the crawler belt 10 includes an endless belt body 11, a large number of grounding lugs 12 formed at equal intervals in the circumferential direction on the outer periphery of the belt body 11, and circumferentially along both side edges of the belt body 11. And a plurality of engaging projections 14 (second engaging projections) formed at equal intervals in the circumferential direction at the central portion in the width direction of the inner periphery of the belt main body 11.
- first engaging projections formed at equal intervals in the circumferential direction at the central portion in the width direction of the inner periphery of the belt main body 11.
- the crawler belt 10 is formed of an elastic material such as rubber or elastic resin, and integrally includes the belt body 11, the grounding lug 12, the detachment prevention portion 13, and the engagement projection 14. As shown in FIG. 3 and FIG. 5, an endless tension band 15 is embedded in the belt body 11.
- the tensile band 15 is narrower than the belt body 11 and is separated from the inner periphery and the outer periphery of the belt body 11 and thus is not exposed to the outside.
- the tensile band 15 of the present embodiment is configured by welding both ends of a thin strip having a uniform thickness, for example, a steel belt having a thickness of 0.05 to 0.3 mm.
- each grounding lug 12 extends in the width direction of the crawler belt 10, and its widthwise dimension is equal to the width of the belt body 11. In other words, the grounding lug 12 extends from one side edge to the other side edge of the belt body 11.
- each of the pair of detachment preventing portions 13 is constituted by a large number of rib segments 13a formed at equal intervals in the circumferential direction at the same pitch as the ground lug 12 .
- Each rib segment 13a extends in the circumferential direction and protrudes inward in the radial direction from the inner periphery of the belt main body 11, and has a trapezoidal shape in which both end portions in the circumferential direction are inclined.
- the rib segment 13 a is arranged to correspond to the circumferential position of the ground lug 12. Specifically, they are disposed one by one in an area corresponding to the formation area of the ground lug 12 on the inner periphery of the belt main body 11, and more specifically, arranged at a position corresponding to both ends of the ground lug 12 ing.
- the circumferential dimension L of each rib segment 13a is equal to the circumferential dimension W of the ground lug 12 but may be smaller than this dimension.
- the engagement projections 14 are also formed at the same pitch as the ground lugs 12 and extend in the width direction of the crawler belt 10 and are disposed at positions corresponding to the centers of the ground lugs 12 There is.
- the engagement protrusions 14 are separated from the respective rib segments 13a by a gap D between the pair of rib segments 13a.
- the gap D is larger than the thickness (the dimension in the width direction of the wheel 5) of the wall segment 32a of the wheel 5 described later.
- the wheel 5 of the present embodiment is configured by assembling one base member 20, two ring members 30A and 30B, and a large number of engagement members 40.
- the base member 20, the ring members 30A and 30B, and the engagement member 40 are formed of a highly rigid resin or a light metal such as an aluminum alloy.
- the engagement member 40 may be formed of an elastic material such as rubber.
- the base member 20 integrally has a ring-shaped hub mounting portion 21 and boss portions 22 formed on the outer periphery of the hub mounting portion 21 at equal intervals.
- the boss 22 has a dimension in the width direction of the wheel 5 larger than that of the hub mounting portion 21 and is continuous with the hub mounting portion 21 at the center in the width direction.
- the bosses 22 have notch-shaped attachment portions 23 on both sides in the width direction of the wheel 5, and the attachment portions 23 have the rings as described later.
- the members 30A, 30B are adapted to be attached.
- the mounting portion 23 has a flat first receiving surface 23a orthogonal to the axis of the wheel 5, and an arc-shaped second receiving surface 23b connected to the inner edge of the first receiving surface 23a in the wheel radial direction. ing.
- a screw hole 23x parallel to the axis of the wheel 5 is formed in the first receiving surface 23a.
- the top surface (radial outer surface) of the boss 22 has a shallow recess 24 (attachment portion) extending in the axial direction of the wheel 5 with a rectangular cross section. It is formed.
- An engaging member 40 is attached to the recess 24 as described later.
- a screw hole 24x extending in the radial direction is formed.
- the ring members 30A and 30B have the same shape, and have a shape circumscribed and inscribed respectively on a virtual circumscribed circle 30a and an inscribed circle 30b coaxial with the wheel 5.
- Shallow recesses 31 are formed on the outer periphery of each of the ring members 30A and 30B at equal intervals in the circumferential direction, and a portion between these recesses 31 is provided as a wall segment 32a.
- the wall segments 32a extend in the circumferential direction and protrude radially outward, and the top surfaces thereof are arc surfaces contacting the circumscribed circle 30a.
- the belt receiving portion 32 is configured by the large number of wall segments 32a.
- Shallow recesses 33 and deep recesses 34 are alternately formed at equal intervals on the inner periphery of the ring members 30A and 30B.
- the shallow recess 33 is at a position corresponding to the recess 31 on the outer peripheral side
- the deep recess 34 is at a position corresponding to the wall segment 32a.
- a large number of fixed portions 35 projecting inward in the radial direction are formed at equal intervals in the circumferential direction.
- one of the side surfaces in the width direction of the wheel 5 is provided as a flat first contact surface 35a, and the other side surface has a recess 35b. It is formed.
- a through hole 35x extending parallel to the axis of the wheel 5 and reaching the contact surface 35a is formed.
- An arc-shaped second contact surface 35c in contact with the inscribed circle 30b is formed on the radially inner side of the fixed portion 35.
- the ring members 30A and 30B are assembled on both sides in the width direction of the base member 20.
- the fixing portion 35 of the ring members 30A and 30B is fixed to the mounting portion 23 of the boss portion 22 of the base member 20. More specifically, the flat first contact surface 35a of the fixing portion 35 makes surface contact with the flat first receiving surface 23a of the mounting portion 23, and the arc-shaped second contact surface 35c of the fixing portion 35 has the mounting portion 23
- the screw 51 passes through the through hole 35 x of the fixing portion 35 and is screwed into the screw hole 23 x of the boss portion 23 in a state of surface contact with the second receiving surface 23 b of the arc shape.
- the ring members 30A and 30B are disposed so as to be circumferentially offset from each other by one pitch of the fixed portion 35. As a result, as shown in FIGS. 7 and 8, one wall segment 32 a of the ring members 30A and 30B is disposed to face the other recess 31.
- the wall segments 32a of the ring member 30A and the wall segments 32a of the ring member 30B are alternately arranged along the circumferential direction.
- the circumferential position of the wall segment 32a of the ring member 30A and the wall segment 32a of the ring member 30B partially coincide with each other in the boss portion 22. In other words, when viewed from the axial direction of the wheel 5, the wall segment 32a of the ring member 30A and the end of the wall segment 32a of the ring member 30B overlap.
- the engaging member 40 has a rectangular base 41 and a pair of trapezoidal engaging projections 42 formed on both ends in the width direction of the wheel 5 in the base 41 (1) engaging projection).
- a through hole 41x penetrating in the radial direction is formed.
- the base 41 of the engaging member 40 is inserted into the recess 24 formed in the boss 22 of the base member 20, and the screw 52 is threaded through the through hole 41x of the engaging member 40 into the screw hole 24x of the boss 22.
- the engagement member 40 is fixed to the boss 22.
- the pair of engagement protrusions 42 are disposed between the pair of ring members 30A and 30B.
- both ends of the engagement protrusion 42 both ends in the circumferential direction of the wheel 5) are inclined.
- the engagement projection 42 is lower than the wall segment 32a, but may have the same height as the wall segment 32a.
- the width of the belt body 11 of the crawler belt 10 is larger than the width of the wheel 5, ie, the distance between the outer surfaces of the ring members 30A and 30B.
- the said driven wheel is comprised similarly to the said drive wheel 5, and the detailed description is abbreviate
- the crawler belt 10 is stretched over the drive wheel 5 and the driven wheel having the above-described configuration. 1, 2, 12B and 13B, the inner periphery of the belt body 11 of the crawler belt 10 contacts the top surfaces of the wall segments 32a of the pair of belt receivers 32 of the wheel 5, and the pair of The rib segments 13a of the detachment preventing portion 13 are in contact with the widthwise outer surfaces (both side surfaces of the wheel 5) of the wall segments 32a of the pair of belt receiving portions 32 or are opposed via a slight gap.
- the engagement projections 14 of the crawler belt 10 are disposed between the engagement projections 42 of the wheel 5 with a large circumferential play. For example, this play is three to eight times the circumferential dimension of the engagement protrusion 42.
- this play is three to eight times the circumferential dimension of the engagement protrusion 42.
- the wall segment 32a of the wheel 5 is inserted.
- the rotational torque of the wheel 5 is applied to the crawler belt 10 through the friction between the wall segment 32a and the belt body 11 of the crawler belt 10. It is transmitted.
- the engagement projection 14 of the crawler belt 10 does not have to be in a position engaged with the engagement projection 42 of the wheel 5, and may be separated from the engagement projection 42 as shown in FIG. .
- the crawler belt 10 can be frictionally engaged with the wheel 5 without being interrupted in the circumferential direction, and torque can be transmitted smoothly.
- the crawler belt 10 receives force in the width direction By receiving the rib segment 13a from the wall segment 32a, the crawler belt 10 can be prevented from coming off.
- not all of the rib segments 13a can be engaged with the wall segments 32a.
- every other rib segment 13a is at a position corresponding to the recess 31 of the wheel 5 and not at a position corresponding to the wall segment 32a.
- the other rib segment 13a adjacent to this rib segment 13a is located at a position corresponding to the wall segment 32a, and the detachment prevention function can be secured.
- the rib segment 13a and the engaging projection 14 are not formed in the area between the grounding lugs 12, and the bending rigidity of this area can be reduced. Torque can be transmitted efficiently.
- the rib segment 13a Since the rib segment 13a is disposed at a position corresponding to the grounding lug 12, it does not deform when passing through the wheel, and no damage due to repeated deformation occurs.
- the discharge route is as follows.
- A As shown by arrow Y1 in FIG. 13B, a path extending radially inward from the gap 61 (see FIGS. 8 and 13B) between the adjacent bosses 22 of the base member 20.
- B A path extending outward in the width direction through the recess 33 of the ring members 30A and 30B as shown by the arrow Y2 in FIG. 13B.
- C As shown by arrow Y3 in FIG.
- the structure of the wheel 70 of this embodiment is different from the wheel 5 of the first embodiment.
- the wheel 70 is made of a single component, and includes a hub mounting portion 71, an annular wide base 72 connected to the outer periphery of the hub mounting portion 71, and a pair of belt receivers spaced in the width direction on the outer periphery of the base 72 It has the part 73 integrally.
- Each belt receiving portion 73 is composed of a large number of wall segments 73a spaced apart at equal intervals in the circumferential direction.
- engaging protrusions 74 are formed at equal intervals in the circumferential direction.
- the engagement protrusions 74 are circumferentially separated from the wall segment 73a, and are disposed between the circumferentially adjacent wall segments 73a. In this embodiment, it is disposed at the center between the wall segments 73a.
- the engagement projections 74 extend in the width direction of the wheel 70, and the widthwise dimension thereof is substantially equal to the widthwise gap of the wall segments 73a of the pair of belt receiving portions 73.
- the engagement projection 74 is lower than the wall segment 73a.
- the inner periphery of the belt body 11 of the crawler belt 10 is the top surface of the wall segment 73a of the pair of belt receiving portions 73 of the wheel 70.
- the rib segments 13a of the pair of detachment preventing portions 13 are in contact with the widthwise outer surfaces of the wall segments 73a of the pair of belt receiving portions 73 or are opposed via a slight gap, preventing the crawler belt 10 from coming off doing.
- the engagement protrusions 14 of the crawler belt 10 are disposed with a large play between the engagement protrusions 74 of the wheel 70.
- the action of the torque transmission is the same as that of the first embodiment, so the description will be omitted.
- the crawler belt 10 includes a main portion 10A and a substantially U-shaped member 90 made of a plate material of a rigid material such as steel.
- the main portion 10A is made of an elastic material such as rubber, and integrally has the belt body 11, the grounding lug 12 and the engagement projection 14.
- the U-shaped member 90 has a flat base portion 91 and a pair of flat rising portions 92 connected to both ends of the base portion 91.
- the upright portion 92 and the base portion 91 form a right angle.
- the pair of upright portions 92 are provided as rib segments of the detachment prevention portion.
- the U-shaped member 90 is disposed corresponding to the circumferential position of the ground lug 12. More specifically, the base portion 91 of the U-shaped member 90 is embedded in the main portion 10A, and the pair of upright portions 92 has a diameter from the region corresponding to the formation region of the ground lug 12 on the inner periphery of the belt main body 11. It projects in the inward direction (opposite direction of the ground lug 12). The pair of upright portions 92 are parallel to each other and face each other in the width direction of the crawler belt 10 '. In the rising portion 92, a hole 92a for reducing the weight is formed. In the present embodiment, the engagement protrusions 14 are separated from the formation area of the ground lugs 12 and formed between the ground lugs 12.
- the wall segments 32a (or 73a) of the pair of belt receivers 32 (or 73) of the wheel are engaged Of the U-shaped member 90 and the inner side of the upstanding portion 92 of the U-shaped member 90.
- the rising portions 92 are locked to the wall segments to prevent the crawler belt 10 'from coming off.
- the manner of engagement between the engagement projection 42 (or 74) of the wheel and the engagement projection 14 of the crawler belt 10 ' is the same as in the first and third embodiments.
- the U-shaped member 90 is made of a rigid material such as metal instead of rubber, durability can be improved.
- the discharge action of sand and mud in the present embodiment is the same as that of the third embodiment.
- the wheel 80 comprises a wheel body 81 and a number of rubber engagement members 82.
- the wheel main body 81 is formed of a single rigid part or an assembly of a plurality of rigid parts, and on the outer periphery of the wheel main body 81, accommodation grooves 81a extending in the width direction are formed at equal intervals in the circumferential direction There is.
- the engaging member 82 includes a base portion 82a accommodated in the accommodation groove 81a of the wheel main body 81 and fixed by an adhesive or a screw, and an engaging projection 82b projecting outward in the radial direction of the wheel 80 from the base portion 82a. Together. Both circumferential sides of the engagement protrusion 82b are inclined.
- the inner peripheral surface of the belt body 11 of the crawler belt 10' is in contact with the top surface of the engaging projection 82b, and friction between the two transmits low torque. Is done.
- the engagement protrusion 82b plays the role of the wall segment of the belt receiver in the embodiment described above.
- the high torque transmission is performed through the engagement of the engagement projection 14 of the crawler belt 10 'and the engagement projection 82b of the wheel 80.
- the pair of rising portions 92 of the U-shaped member 90 of the crawler belt 10 ' are in contact with both sides in the width direction of the peripheral portion of the wheel main body 81 or face each other with a slight gap. It prevents the detachment.
- a thin auxiliary contact lug may be formed between the contact lugs 12 on the outer periphery of the crawler belt.
- the belt receiving portion of the wheel may be formed continuously and annularly over the entire circumference.
- the rear wheel may be a drive wheel, and the front wheel may be a driven wheel, or the front and rear wheels may be drive wheels.
- the ground lugs, rib segments, and the first and second engagement projections are preferably equally spaced in the circumferential direction, but the spacing may not be uniform.
- the pitches of the first and second engagement protrusions do not have to match. During high torque transmission, only some of the first engagement protrusions and some of the second engagement protrusions may be engaged.
- the present invention can be applied to a crawler device mounted on a traveling object such as a robot with a relatively light load.
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Abstract
Description
例えばロボットに装備されるような比較的負荷が軽いクローラ装置の場合には、クローラベルトの内周とホイールの外周の摩擦を介してトルク伝達を行ったり、ホイールの外周に形成した係合部とクローラベルトに形成した係合部を係合することによりトルク伝達を行っている。
このようなクローラ装置では、クローラベルトが幅方向の力を受けた時にホイールから外れるのを防止するための手段を必要とする。
特許文献1の図5に開示されたクローラ装置では、クローラベルトの両側縁に、径方向内方向に突出するとともに周方向に沿って連続する一対の無端状のリブが形成されている。これら一対のリブがホイールの両側面に係合することにより、クローラベルトの外れを防止している。
特許文献2のクローラ装置では、クローラベルトの外れを目的とするものではないが、特許文献1と似た構造を有している。すなわち、クローラベルトの両側縁に、径方向内方向に突出するとともに周方向に沿って連続する一対のリブが形成されている。これらリブがホイールを支持する側板に係合している。
また、特許文献1、2のようにクローラベルトの両側縁に周方向に連続するリブを設けた場合には、クローラベルトがホイールを通る際にリブが波形状に変形し、疲労による損傷が生じやすい。また、これら連続したリブによりクローラベルトの曲げ剛性が高くなり、トルク伝達の効率を低下させる。
上記クローラベルトが、
a.無端状のベルト本体と、
b.上記ベルト本体の外周に周方向に間隔をおいて形成された多数の接地ラグと、
c.上記ベルト本体の周方向に沿って形成されるとともに、上記ベルト本体の幅方向に離れた一対の外れ防止部と、
を有し、
上記一対の外れ防止部は、上記クローラベルトが上記ホイールから外れるのを防止するように、上記クローラベルトの径方向内方向に突出して上記ホイールの両側面に係合可能であり、
上記一対の外れ防止部の各々は、周方向に間隔をおいて配置されるとともに周方向に延びる多数のリブセグメントを有し、各リブセグメントが、上記接地ラグに対応する周方向位置に配置されていることを特徴とする。
この構成によれば、クローラベルトの曲げ剛性をより一層低くすることができる。
この構成によれば、接地ラグのベルト幅方向寸法を最大限に確保して、不整地での良好な走行性能を確保できる。
この構成によれば、低負荷走行時には、ホイールのベルト受け部とクローラベルトとの摩擦を介してトルク伝達を行うことができ、高負荷走行時には第1、第2係合突起の係合を介してトルク伝達を行うことができる。
好ましくは、上記一対のベルト受け部の各々は、周方向に間隔をおいて配置されるとともに周方向に延びる多数の壁セグメントにより構成されている。この構成によれば、壁セグメント間の間隙から砂や泥を円滑に排出することができる。
この構成よれば、第1係合突起のホイール幅方向両側にクローラベルトと摩擦接触するベルト受部を設けずに済み、砂や泥の排出を円滑に行うことができる。
より好ましくは、上記ホイールが、外周に周方向に間隔をおいて収容溝を有するホイール本体と、これら収容溝に収容固定されたゴム製の係合部材とを有し、この係合部材において上記ホイール本体の外周から突出する部分が、上記第1係止突起として提供される。
この構成によれば、クローラベルトを安価に製造できる。また、リブセグメントが接地ラグに対応した周方向位置に形成されているので、リブセグメントが弾性材料で形成されていても、その変形が抑制され、長期にわたって傷まない。
この構成によれば、リブセグメントが剛性材料からなるので、耐久性を高めることができる。
上記車体100には、ビデオカメラ等の観測器材や必要に応じて種々の作業が可能な作業アーム等が搭載されている。
図1、図2に示すように、クローラ装置は、前後に離れて配置された駆動ホイール5と従動ホイール(図示しない)と、これら駆動ホイール5と従動ホイールの間に架け渡された無端状のクローラベルト10とを備えている。
上記駆動ホイール5と従動ホイールは、ロボットの前後の車軸に固定される。これら車軸は、車体100に回転可能に支持されている。駆動ホイール5は車軸を介してモータ等の駆動源から回転トルクを受ける。
なお、駆動ホイール5と従動ホイールは、車体100に固定された車軸に回転可能に支持されてもよい。この場合、駆動ホイール5は、車軸から独立した動力伝達機構を介してモータから回転トルクを受ける。
図3、図5に示すように、上記ベルト本体11内には、無端状の抗張帯15が埋め込まれている。この抗張帯15はベルト本体11より幅が狭く、ベルト本体11の内周および外周から離れているため、外部に露出していない。
本実施形態の抗張帯15は、均一厚さの薄帯、例えば厚さ0.05~0.3mmのスチールベルトの両端を溶接することにより構成されている。
本実施形態では、図3に示すように、各リブセグメント13aの周方向寸法Lは、上記接地ラグ12の周方向寸法Wと等しいが、この寸法より小さくてもよい。
上記取付部23は、ホイール5の軸線と直交する平坦な第1受面23aと、この第1受面23aのホイール径方向の内側の縁に連なる円弧形状の第2受面23bとを有している。
第1受面23aには、ホイール5の軸線と平行なねじ穴23xが形成されている。
上記固定部35の径方向内側には、上記内接円30bに接する円弧形状の第2当接面35cが形成されている。
本実施形態では、上記係合突起42は上記壁セグメント32aより低いが、壁セグメント32aと同一高さでもよい。
上記従動ホイールは上記駆動ホイール5と同様に構成されており、その詳細な説明は省略する。
クローラベルト10のリブセグメント13aと係合突起14との間の間隙Dには、上記ホイール5の壁セグメント32aが入り込むようになっている。
(a)図13Bに矢印Y1で示すように、ベース部材20の隣り合うボス部22間の間隙61(図8、図13B参照)から径方向内方向に向かう経路。
(b)図13Bに矢印Y2で示すように、リング部材30A,30Bの凹部33を通って幅方向外方向に向かう経路。
(c)図13Bに矢印Y3で示すように、リング部材30A,30Bの凹部34を通って幅方向外方向に向かう経路。
(d)図13Bに矢印Y4で示すように、リング部材30A,30Bの凹部31を通って幅方向外方向に向かう経路。なお、この凹部31にはクローラベルト10のリブセグメント13aが対峙する場合もあるが、完全に塞がることはない。
図14に示す第2実施形態では、第1実施形態に比べてベルト本体11および接地ラグ12の幅が広い。そのため、外れ防止部13が、接地ラグ12の両端部より内側に配置されている。他の構成は第1実施形態と同様であるから、説明を省略する。
本実施形態では、係合突起14が接地ラグ12の形成領域から離れ、接地ラグ12間に形成されている。
ホイールの係合突起42(または74)とクローラベルト10’の係合突起14との係合の仕方は第1、第3実施形態と同様である。
本実施形態における砂や泥の排出作用は、第3実施形態と同様である。
また、係合突起14,82bのホイール幅方向外側に、他の実施形態のような壁セグメントが無いので、ホイール80とクローラベルト10’との間に入り込んだ砂や泥をより一層円滑に排出することができる。
ホイールのベルト受け部は全周にわたって連続して環状に形成してもよい。
後側のホイールを駆動ホイールとし、前側のホイールを従動ホイールとしてもよいし、前後のホイールを駆動ホイールとしてもよい。
接地ラグ、リブセグメント、第1、第2の係合突起の各々は、周方向に等間隔に配置するのが好ましいが、間隔は均一でなくてもよい。
第1、第2の係合突起のピッチは一致しなくてもよい。高トルク伝達の際に、第1係合突起のいくつかと第2係合突起のいくつかが係合するだけでもよい。
Claims (10)
- 前後のホイール(5;70;80)と、これらホイールに架け渡されたクローラベルト(10;10’)とを備え、
上記クローラベルトが、
a.無端状のベルト本体(11)と、
b.上記ベルト本体(11)の外周に周方向に間隔をおいて形成された多数の接地ラグ(12)と、
c.上記ベルト本体(11)の周方向に沿って形成されるとともに、上記ベルト本体の幅方向に離れた一対の外れ防止部(13)と、
を有し、
上記一対の外れ防止部(13)は、上記クローラベルト(10;10’)が上記ホイール(5;70;80)から外れるのを防止するように、上記クローラベルトの径方向内方向に突出して上記ホイールの両側面に係合可能であり、
上記一対の外れ防止部(13)の各々は、周方向に間隔をおいて配置されるとともに周方向に延びる多数のリブセグメント(13a;92)を有し、各リブセグメントが、上記接地ラグ(12)に対応する周方向位置に配置されていることを特徴とするクローラ装置。 - 上記一対の外れ防止部(13)の各々において、上記リブセグメント(13a;92)は、各接地ラグ(12)に対応して1つずつ配置され、上記リブセグメントの周方向寸法が上記接地ラグの周方向寸法と等しいかそれより小さく、上記ベルト本体(11)の内周において上記接地ラグの形成領域に対応する領域内に配置されていることを特徴とする請求項1に記載のクローラ装置。
- 上記接地ラグ(12)が上記クローラベルト(10;10’)の幅方向に延び、その幅方向の寸法が、ベルト本体(11)の幅と等しく、上記一対の外れ防止部(13)のリブセグメント(13a;92)が、上記接地ラグの両端部に対応する位置かまたはそれよりクローラベルトの幅方向内側の位置にそれぞれ配置されていることを特徴とする請求項2に記載のクローラ装置。
- 上記ホイール(5;70)の各々の外周には、上記ホイールの幅方向に離れた一対のベルト受け部(32;73)が上記ホイールの周方向に沿って形成され、これら一対のベルト受け部はホイールの径方向外方向に突出し、その頂面に上記クローラベルト(10)のベルト本体(11)の内周が摩擦接触し、
上記一対のベルト受け部(32;73)におけるホイール幅方向外側の面が、上記リブセグメント(13a)が係合可能な上記ホイールの両側面として提供され、
上記ホイールの外周には、周方向に間隔をおいて多数の第1係合突起(42;74)が形成され、
上記クローラベルト(10)のベルト本体(11)の内周には、上記第1係合突起(42;74)に係合可能な多数の第2係合突起(14)が周方向に間隔をおいて形成され、上記第1係合突起(42;74)と上記第2係合突起(14)との間には周方向の遊びがあることを特徴とする請求項1に記載のクローラ装置。 - 上記第2係合突起(14)が、上記一対の外れ防止部(13)間においてこれら外れ防止部からクローラベルト(10)の幅方向に離間して配置され、上記第2係合突起(14)と上記外れ防止部(13)間に、上記ホイール(5;70)のベルト受け部(32;73)が配置されることを特徴とする請求項4に記載のクローラ装置。
- 上記一対のベルト受け部(32;73)の各々は、周方向に間隔をおいて配置されるとともに周方向に延びる多数の壁セグメント(32a;73a)により構成されていることを特徴とする請求項4に記載のクローラ装置。
- 上記ホイール(80)の外周には、周方向に間隔をおいて多数の第1係合突起(82b)が形成され、これら第1係合突起(82b)の頂面にのみ上記クローラベルト(10’)のベルト本体(11)の内周が摩擦接触し、
上記クローラベルト(10’)のベルト本体(11)の内周には、上記第1係合突起(82b)に係合可能な多数の第2係合突起(14)が周方向に間隔をおいて形成され、上記第1係合突起(82b)と上記第2係合突起(14)との間には周方向の遊びがあることを特徴とする請求項1に記載のクローラ装置。 - 上記ホイール(80)が、外周に周方向に間隔をおいて収容溝(81a)を有するホイール本体(81)と、これら収容溝(81a)に収容固定されたゴム製の係合部材(82)とを有し、この係合部材(82)において上記ホイール本体(81)の外周から突出する部分が、上記第1係止突起(82b)として提供されることを特徴とする請求項7に記載のクローラ装置。
- 上記クローラベルト(10)が、弾性材料からなり、上記ベルト本体(11)と上記接地ラグ(12)と上記リブセグメント(13a)を一体に有していることを特徴とする請求項1に記載のクローラ装置。
- 上記クローラベルト(10’)が、弾性材料からなる主部(10A)と、剛性材料からなるU字形部材(90)とを備え、上記主部が上記ベルト本体(11)と上記接地ラグ(12)とを一体に有し、
上記U字形部材(90)が、上記主部(10A)の上記弾性材料中に埋め込まれたベース部(91)と、このベース部の両端に連なる一対の起立部(92)とを有し、これら一対の起立部(92)が上記クローラベルト(10’)の径方向内方向に突出して、上記リブセグメントとして提供されることを特徴とする請求項1に記載のクローラ装置。
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