WO2016009946A1 - トランス-1-クロロ-3,3,3-トリフルオロプロペンの製造方法 - Google Patents
トランス-1-クロロ-3,3,3-トリフルオロプロペンの製造方法 Download PDFInfo
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- WO2016009946A1 WO2016009946A1 PCT/JP2015/069784 JP2015069784W WO2016009946A1 WO 2016009946 A1 WO2016009946 A1 WO 2016009946A1 JP 2015069784 W JP2015069784 W JP 2015069784W WO 2016009946 A1 WO2016009946 A1 WO 2016009946A1
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C17/00—Preparation of halogenated hydrocarbons
- C07C17/25—Preparation of halogenated hydrocarbons by splitting-off hydrogen halides from halogenated hydrocarbons
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C17/00—Preparation of halogenated hydrocarbons
- C07C17/093—Preparation of halogenated hydrocarbons by replacement by halogens
- C07C17/20—Preparation of halogenated hydrocarbons by replacement by halogens of halogen atoms by other halogen atoms
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C17/00—Preparation of halogenated hydrocarbons
- C07C17/093—Preparation of halogenated hydrocarbons by replacement by halogens
- C07C17/20—Preparation of halogenated hydrocarbons by replacement by halogens of halogen atoms by other halogen atoms
- C07C17/202—Preparation of halogenated hydrocarbons by replacement by halogens of halogen atoms by other halogen atoms two or more compounds being involved in the reaction
- C07C17/206—Preparation of halogenated hydrocarbons by replacement by halogens of halogen atoms by other halogen atoms two or more compounds being involved in the reaction the other compound being HX
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C21/00—Acyclic unsaturated compounds containing halogen atoms
- C07C21/02—Acyclic unsaturated compounds containing halogen atoms containing carbon-to-carbon double bonds
- C07C21/18—Acyclic unsaturated compounds containing halogen atoms containing carbon-to-carbon double bonds containing fluorine
Definitions
- the present invention relates to a method for producing trans-1-chloro-3,3,3-trifluoropropene from a halogenated hydrocarbon compound having 3 carbon atoms.
- Trans-1-chloro-3,3,3-trifluoropropene (abbreviation: 1233zd (E)) is a useful compound as a next-generation polyurethane foaming agent, working fluid, refrigerant, etc. having a low global warming potential (GWP). .
- Patent Document 3 as a method for producing 1-chloro-3,3,3-trifluoropropene (1233zd), 1,1,1,3,3-pentachloropropane (240fa) is used in a reaction vessel, Lewis acid catalyst. Or reacting in the liquid phase at a temperature lower than 150 ° C. in the presence of a mixture of Lewis acid catalysts, hydrogen chloride formed in the reaction vessel and 1-chloro-3,3,3-trifluoropropene (1233zd) A process for continuous removal and isolation of 1-chloro-3,3,3-trifluoropropene (1233zd) obtained in the previous step is described.
- 1,3,3-trichloro-1,1-difluoropropane (242fa) is present as an intermediate product in the non-catalyzed liquid phase fluorination reaction when producing 1233zd from 240fa, but the fluorination reaction Since the reaction rate of was extremely low, it accumulated in the reactor, causing a decrease in productivity.
- Patent Document 1 since a solid fluorination catalyst is used, it is necessary to consider catalyst deactivation and refill the catalyst.
- Patent Document 2 240fa to 1233zd and / or 1,3,3,3-tetrafluoropropene (abbreviation: 1234ze) are produced by a gas phase fluorination reaction without a catalyst, but are heated at a high temperature for a long time. There is a need.
- the present invention solves such problems and provides a method for efficiently producing trans-1-chloro-3,3,3-trifluoropropene from an intermediate product having low reactivity.
- invention 1 Trans-1-chloro-3, characterized by reacting a halogenated hydrocarbon compound having 3 carbon atoms represented by the following general formula (1) with hydrogen fluoride in the gas phase in the presence of chlorine: A method for producing 3,3-trifluoropropene.
- invention 2 The production method according to invention 1, wherein a hydrocarbon compound having 3 carbon atoms represented by the following general formula (2) is further added and reacted with hydrogen fluoride in the gas phase in the presence of chlorine: .
- the halogenated hydrocarbon compound having 3 carbon atoms is 1,1,3,3-tetrachloro-1-fluoropropane (241fa), 1,1,1,3-tetrachloro-3-fluoropropane (241fb), 1,3,3-trichloro-3-fluoropropene (1231zd), 1,3,3-trichloro-1-fluoropropene (1231zb), 3,3,3-trichloro-1-fluoropropene (1231ze), 1, 1,3-trichloro-3-fluoropropene (1231za), 1,3,3-trichloro-1,1-difluoropropane (242fa), 1,1,3-trichloro-1,3-difluoropropane (242fb), 1,3-dichloro-3,3-difluoropropene (1232zd), 3,3-dichloro-1,3-difluoropropene (12 2ze), 3,3-dichloro-1,3-d
- Invention 4" The production method according to any one of Inventions 1 to 3, wherein the reaction temperature is 150 ° C or higher and 600 ° C or lower.
- invention 6 The production method according to invention 5, wherein a hydrocarbon compound having 3 carbon atoms represented by the following general formula (3) is further added and reacted with hydrogen fluoride in the gas phase in the presence of chlorine: .
- invention 7 A step (A) of reacting 1,1,1,3,3-pentachloropropane (240fa) with hydrogen fluoride; The intermediate product obtained in the step (A) is reacted with hydrogen fluoride in the gas phase at 150 ° C. or more and 600 ° C. or less in the presence of chlorine to obtain trans-1-chloro-3,3,3-trifluoro. Obtaining propene (B); A process for producing trans-1-chloro-3,3,3-trifluoropropene, comprising:
- invention 8 The method according to claim 7, wherein a hydrocarbon compound having 3 carbon atoms represented by the following general formula (4) is further added and reacted with hydrogen fluoride in the gas phase in the presence of chlorine: .
- invention 9 The step (A) is carried out in a liquid phase under non-catalytic conditions, and a reaction product gas containing trans-1-chloro-3,3,3-trifluoropropene is recovered, The reaction method of the said process (A) is collect
- invention 10 Introducing the 1,1,1,3,3-pentachloropropane and the hydrogen fluoride into the step (A) continuously or intermittently; The production method according to claim 9, wherein the reaction product gas and the reaction liquid are collected continuously or intermittently.
- invention 12 The production method according to any one of inventions 7 to 11, wherein the intermediate product contains at least 1,3,3-trichloro-1,1-difluoropropane (242fa).
- invention 13 The production method according to any one of Inventions 7 to 12, wherein the reaction temperature in the step (B) is 150 ° C or higher and 500 ° C or lower.
- invention 14 The production method according to any one of Inventions 7 to 13, wherein an unreacted intermediate product is recovered and used in the step (B).
- step (B) cis-1-chloro-3,3,3-trifluoropropene is obtained together with trans-1-chloro-3,3,3-trifluoropropene. 14. The production method according to any one of 14.
- invention 16 The production method according to invention 15, wherein the obtained cis-1-chloro-3,3,3-trifluoropropene is subjected to the step (B) as an intermediate product.
- invention 17 The obtained cis-1-chloro-3,3,3-trifluoropropene is heated at 150 ° C. or more and 600 ° C. or less to obtain trans-1-chloro-3,3,3-trifluoropropene.
- an intermediate product accumulated in the reactor is withdrawn, and trans-1-chloro-3,3,3- It can be converted to trifluoropropene to improve productivity.
- the present invention relates to 1,3,3-trichloro-1,1-difluoropropane which is extremely low in reactivity in the non-catalytic fluorination reaction of 1,1,1,3,3-pentachloropropane (240fa) in the liquid phase
- This is a method for efficiently producing trans-1-chloro-3,3,3-trifluoropropene (1233zd (E)) from an intermediate product such as (242fa), but is not limited thereto.
- the present invention uses trans-1-chloro-3,3,3-trifluoropropene by using a halogenated hydrocarbon compound having 3 carbon atoms as a raw material and reacting with hydrogen fluoride in the presence of a catalytic amount of chlorine. It is a method of manufacturing.
- the raw material halogenated hydrocarbon compound having 3 carbon atoms used in the present invention is a halogenated hydrocarbon compound having 3 carbon atoms represented by the following general formula (5).
- the general formula (5) represents a halogenated hydrocarbon compound having 3 carbon atoms excluding trans-1-chloro-3,3,3-trifluoropropene.
- halogenated hydrocarbon compound having 3 carbon atoms used in the present invention include 1,1,3,3-tetrachloro-1-fluoropropane (abbreviation: 241fa), 1,1,1,3. -Tetrachloro-3-fluoropropane (abbreviation: 241fb), 1,3,3-trichloro-3-fluoropropene (abbreviation: 1231zd), 1,3,3-trichloro-1-fluoropropene (abbreviation: 1231zb), 3,3,3-trichloro-1-fluoropropene (abbreviation: 1231ze), 1,1,3-trichloro-3-fluoropropene (abbreviation: 1231za), 1,3,3-trichloro-1,1-difluoropropane (242fa), 1,1,3-trichloro-1,3-difluoropropane (abbreviation: 242fb), 1,3-dichloro-3,
- trans-1-chloro-3,3,3-trifluoropropene When a non-catalytic fluorination reaction is performed in the liquid phase of 1,1,1,3,3-pentachloropropane, a small amount of trans-1-chloro-3,3,3-trifluoropropene is contained in the reaction solution. Although the reaction that synthesizes trans-1-chloro-3,3,3-trifluoropropene itself from trans-1-chloro-3,3,3-trifluoropropene does not contribute as a production method, It shall be excluded in the book.
- a hydrocarbon compound having 3 carbon atoms can be used together with the halogenated hydrocarbon compound having 3 carbon atoms which is a reaction raw material used in the present invention.
- a chlorine source such as hydrogen chloride derived from a halogenated hydrocarbon compound, a chlorine radical, etc., produced in the production process of the present invention acts on a hydrocarbon compound having 3 carbon atoms as well as trans-1-chloro-3,3, Can be converted to 3-trifluoropropene.
- the hydrocarbon compound having 3 carbon atoms is represented by the following general formula (6).
- hydrocarbon compound having 3 carbon atoms examples include 1,1,1,3,3-pentafluoropropane (abbreviation: 245fa), trans-1,3,3,3-tetrafluoropropene (abbreviation: 1234ze (E)), cis-1,3,3,3-tetrafluoropropene (abbreviation: 1234ze (Z)), 1,1,3,3-tetrafluoropropene (abbreviation: 1234zc), 3,3,3 -Trifluoropropyne and the like can be exemplified.
- 1,1,1,3,3-pentafluoropropane abbreviation: 245fa
- trans-1,3,3,3-tetrafluoropropene abbreviation: 1234ze (E)
- cis-1,3,3,3-tetrafluoropropene abbreviation: 1234ze (Z)
- 1,1,3,3-tetrafluoropropene abbreviation: 12
- the halogenated hydrocarbon compound having 3 carbon atoms as a raw material is not limited to a reaction product by a non-catalytic fluorination reaction in a liquid phase of 1,1,1,3,3-pentachloropropane (240fa). It may be manufactured by any method. For example, a method of fluorinating 1,1,1,3,3-pentachloropropane and hydrogen fluoride through a fluorinated chromium oxide catalyst at 250 ° C. (see JP-A-9-183740), 1,1, Examples thereof include a method of reacting 1,3,3-pentachloropropane and hydrogen fluoride at a liquid phase of 100 kg / cm 2 (about 10 MPa) at 200 ° C. for 5 hours (see JP-A-11-180908).
- the molar ratio of the halogenated hydrocarbon compound having 3 carbon atoms / hydrogen fluoride supplied to the reaction zone may vary depending on the reaction temperature, but is 1/1 to 1/20, preferably 1/1 to 1/10. These molar ratios are not limited to a strict numerical range, and should be interpreted as about 1/1 to about 1/20, preferably about 1/1 to about 1/10.
- hydrogen fluoride exceeds 20 moles of the halogenated hydrocarbon compound having 3 carbon atoms, the amount of organic matter treated in the same reactor is reduced, and the mixture of unreacted hydrogen fluoride and product discharged from the reaction system is separated. It will cause trouble.
- the amount of hydrogen fluoride is less than 1 mole, the reaction rate decreases and the selectivity decreases, which is not preferable.
- the molar ratio of the halogenated hydrocarbon compound having 3 carbon atoms to be supplied to the reaction zone / chlorine may vary depending on the reaction temperature, but is 1 / 0.001 to 1 / 0.5, preferably 1 / 0.01 to 1/0. .1 and most preferably 1 / 0.01 to 1 / 0.03. These molar ratios are not limited to a strict numerical range, and are interpreted as about 1 / 0.001 to about 1 / 0.5, preferably about 1 / 0.01 to about 1 / 0.1. It should be. If the chlorine content exceeds 0.5 mole times that of the halogenated hydrocarbon compound having 3 carbon atoms, the production of perchlorates increases, such being undesirable. On the other hand, if the amount of chlorine is less than 0.001 mol times, the reaction rate is lowered and the conversion rate is lowered, which is not preferable.
- the temperature at which the reaction according to the present invention is carried out is not particularly limited, but is 150 ° C. or higher and 600 ° C. or lower, preferably 150 ° C. or higher and 500 ° C. or lower, and more preferably 250 ° C. or higher and 400 ° C. or lower.
- These reaction temperatures are not limited to a strict numerical range, but are about 150 to about 600 ° C., preferably about 150 to about 500 ° C., and more preferably about 250 to about 400 ° C. Should. If the reaction temperature is lower than 150 ° C., the reaction is slow and not practical. On the other hand, if the reaction temperature exceeds 600 ° C., tarring and decomposition products are increased, which is not preferable.
- the halogenated hydrocarbon compound having 3 carbon atoms to be supplied to the reaction region may be supplied together with a gas such as nitrogen, helium or argon which does not participate in the reaction.
- a gas such as nitrogen, helium or argon which does not participate in the reaction.
- a gas has a ratio of 100 mol or less per mol of the halogenated hydrocarbon compound having 3 carbon atoms, and preferably 10 mol or less.
- these ratios are not limited to a strict numerical range, and should be interpreted as about 100 mol or less, preferably about 10 mol or less.
- the reaction according to the present invention is performed in the gas phase, if a gas that does not participate in the reaction is supplied, the raw material is diluted.
- the reaction according to the present invention is not particularly limited with respect to pressure. It can be carried out at normal pressure, that is, without pressure adjustment such as pressurization or reduced pressure. From the viewpoint of the apparatus, it is preferably carried out at 0.01 to 1 MPa (in the present specification, indicated as an absolute pressure, the same shall apply hereinafter).
- pressure When the pressure is increased, the equilibrium is inclined in the direction of the addition reaction.
- pressure it is desirable to select conditions such that organic substances such as raw materials existing in the system do not liquefy in the reaction system.
- the contact time (reaction time) of the reaction according to the present invention is usually 0.1 to 500 seconds, preferably 10 to 300 seconds, under standard conditions (0 ° C., 1 atm). If the contact time is short, the reaction rate decreases, and if the contact time is too long, side reactions occur, which is not preferable.
- the reaction according to the present invention is carried out by introducing the halogenated hydrocarbon compound having 3 carbon atoms, hydrogen fluoride and chlorine into the reactor substantially simultaneously.
- the reactor is usually tubular and made of stainless steel, Hastelloy (TM), Monel (TM), platinum, carbon, fluororesin, or a material lined with these.
- the reactor may be an empty column, but in order to improve the heat exchange efficiency, a packing made of the above material may be used.
- the halogenated hydrocarbon compound having 3 carbon atoms includes 1,1,3,3-tetrachloro-1-fluoropropane (241fa), 1,1,1,3,3-pentachloropropane. (240fa) and at least one selected from the group consisting of 1,3,3-trichloro-1,1-difluoropropane (242fa) are preferred.
- trans-1-chloro-3,3,3 is reacted with hydrogen fluoride in the gas phase at a predetermined reaction temperature in the presence of chlorine.
- 3-Trifluoropropene can be produced.
- the reaction temperature is usually 150 ° C.
- reaction temperatures are not limited to a strict numerical range, but are about 150 to about 600 ° C., preferably about 150 to about 500 ° C., and more preferably about 250 to about 400 ° C. Should. If the reaction temperature is lower than 150 ° C., the reaction is slow and not practical. On the other hand, if the reaction temperature exceeds 600 ° C., tarring and decomposition products are increased, which is not preferable.
- the production method according to an embodiment of the present invention includes a step (A) of reacting 1,1,1,3,3-pentachloropropane (240fa) and hydrogen fluoride, and an intermediate product obtained in step (A). (B) reacting with hydrogen fluoride in the gas phase in the presence of chlorine to obtain trans-1-chloro-3,3,3-trifluoropropene.
- FIG. 1 is a schematic diagram of a manufacturing apparatus 100 according to an embodiment.
- the manufacturing apparatus 100 includes, for example, the liquid phase reaction tank 10, the condenser 30, the tank 50, the tank 70, and the gas phase reaction tower 90, but is not limited thereto.
- the liquid phase reaction tank 10 is, for example, a stainless steel autoclave, and raw material organic matter is supplied from a pipe 11 through a valve 1. Further, hydrogen fluoride is supplied from the pipe 13 through the valve 2 to the liquid phase reaction tank 10.
- FIG. 1 an example in which the raw organic material and hydrogen fluoride are supplied from different pipes is shown. However, the raw organic substance and hydrogen fluoride may be supplied to the liquid phase reaction tank 10 separately from one pipe or as a mixture.
- the pipe 15 is connected to the upper part of the liquid phase reaction tank 10 and connected to the condenser 30.
- a pipe 31 is connected to the condenser 30 and is connected to the tank 50 via the valve 3.
- the tank 50 stores trans-1-chloro-3,3,3-trifluoropropene liquefied by the condenser 30.
- a pipe 17 is connected to the bottom of the liquid phase reaction tank 10 and is connected to the tank 70 via the valve 4.
- the tank 70 stores the reaction liquid containing the intermediate product generated in the liquid phase reaction tank 10.
- the pipe 71 connected to the tank 70 is connected to the gas phase reaction tower 90 via the valve 5.
- a pipe 91 is connected to the gas phase reaction column 90 through a valve 6 to supply chlorine to the gas phase reaction column 90.
- a pipe 93 is connected to the gas phase reaction column 90 via a valve 7 to supply hydrogen fluoride to the gas phase reaction column 90.
- 1 shows an example in which chlorine and hydrogen fluoride are supplied from separate pipes, they may be supplied to the gas phase reaction tower 90 separately from one pipe or as a mixture.
- the pipe 95 connected to the upper part of the gas phase reaction tower 90 is connected to the condenser 35 via the valve 8.
- the condenser 35 is connected to the tank 50 through a pipe 36.
- the tank 50 stores trans-1-chloro-3,3,3-trifluoropropene liquefied by the condenser 35.
- FIG. 1 it is shown that the trans-1-chloro-3,3,3-trifluoropropene produced in the two systems is stored in the common tank 50, but it should be stored in separate tanks. May be.
- the production method includes a step (A) of reacting 1,1,1,3,3-pentachloropropane (240fa) and hydrogen fluoride in a liquid phase reaction vessel 10, and a step (A).
- the intermediate product obtained in (1) is introduced into the gas phase reaction column 90 and reacted with hydrogen fluoride in the gas phase in the presence of chlorine to obtain trans-1-chloro-3,3,3-trifluoropropene.
- Step (B) may be included.
- the reaction product gas containing trans-1-chloro-3,3,3-trifluoropropene generated in the liquid phase reaction tank 10 is extracted from the liquid phase reaction tank 10 through the pipe 15 and liquefied in the condenser 30. Then, it is collected in the tank 50.
- 1,1,1,3,3-pentachloropropane (240fa) and hydrogen fluoride may be introduced continuously, or may be intermittently performed by opening and closing the valve 3.
- the recovery of trans-1-chloro-3,3,3-trifluoropropene may be carried out continuously or intermittently by opening and closing the valve 3.
- reaction liquid containing the intermediate product generated in the liquid phase reaction tank 10 is collected in the tank 70 through the pipe 17.
- the reaction liquid stored in the tank 70 is supplied to the gas phase reaction tower 90 through the pipe 71.
- the intermediate product (the aforementioned halogenated hydrocarbon compound having 3 carbon atoms) contained in the reaction solution reacts with hydrogen fluoride in the gas phase, and trans-1-chloro -3,3,3-trifluoropropene is produced.
- the aforementioned hydrocarbon compound having 3 carbon atoms may be further added to the reaction solution stored in the tank 70 to react with hydrogen fluoride in the gas phase reaction tower 90 as a reaction raw material.
- the reaction product gas containing trans-1-chloro-3,3,3-trifluoropropene generated in the gas phase reaction column 90 is extracted from the gas phase reaction column 90 through the pipe 95 and liquefied in the condenser 35. Then, it is collected in the tank 50 through the pipe 36.
- the method of reacting 1,1,1,3,3-pentachloropropane with hydrogen fluoride is not limited to the above-described embodiment, and a conventionally known method may be adopted.
- a method of reacting in a gas phase for example, see JP-A-9-18374
- a method of reacting in a liquid phase for example, see JP-A-11-180908
- the intermediate product obtained by reacting 1,1,1,3,3-pentachloropropane with hydrogen fluoride is reacted with hydrogen fluoride in the presence of chlorine in the gas phase to produce trans-1-chloro -3,3,3-trifluoropropane can be produced.
- the method of reacting the intermediate product with hydrogen fluoride in the gas phase in the presence of chlorine is the method of reacting the halogenated hydrocarbon compound having 3 carbon atoms with hydrogen fluoride in the gas phase in the presence of chlorine. It can be explained according to the reaction method. That is, it can be explained by replacing “halogenated hydrocarbon compound having 3 carbon atoms” with “intermediate product”.
- the reaction mixture obtained by the reaction in the step (B) contains the unreacted intermediate product and reaction by-product in addition to the target product trans-1-chloro-3,3,3-trifluoropropene. May be. These may be taken out and supplied to the reaction system in the step (B) for further reaction. As a result, the target product trans-1-chloro-3,3,3-trifluoropropene can be efficiently produced.
- the method for separating trans-1-chloro-3,3,3-trifluoropropene from this reaction mixture is not particularly limited. This separation may be performed, for example, by distillation. Further, in order to facilitate separation, the acid content that may be contained in the reaction mixture may be removed by a method such as washing with water as necessary.
- trans-1-chloro-3,3,3-trifluoropropene is obtained by the reaction in step (B), but cis-1-chloro-3,3,3-trifluoropropene is produced together.
- cis-1-chloro-3,3,3-trifluoropropene may be taken out of the reaction mixture and supplied to the reaction system of step (B) as described above for further reaction or separately.
- Trans-1-chloro-3,3,3-trifluoropropene may be produced by isomerization by heating at 150 to 600 ° C.
- the method according to the present invention may be performed using a solid catalyst or may be performed without using a solid catalyst.
- a solid catalyst When a solid catalyst is not used, there is no problem such as catalyst deactivation or refilling of the catalyst, the operation is simple, and trans-1-chloro-3,3,3-trifluoropropene can be produced at low cost. .
- trans-1-chloro-3,3,3-trifluoropropene is synthesized in at least two systems, even a low-reactivity intermediate product is efficiently consumed, By using 1,1,3,3-pentachloropropane (240fa) as a starting material, trans-1-chloro-3,3,3-trifluoropropene can be efficiently synthesized.
- trans-1-chloro-3,3,3-trifluoropropene of the present invention will be described with reference to the following examples, but the present invention is not limited to the following examples.
- the extracted gas was passed through a fluororesin gas washing bottle containing ice water cooled in an ice water bath to absorb the acid, and the reaction product organic matter was recovered with a glass trap of a dry ice acetone bath.
- the reaction liquid was extracted from the dip tube through the needle valve so as to maintain about 1000 ml.
- the extracted reaction liquid was recovered in a fluororesin gas washing bottle containing ice water cooled in an ice water bath. After the reaction was continued for 24 hours, the reaction solution in the autoclave was all collected in a fluororesin gas washing bottle containing ice water.
- Example 1 The temperature was raised while flowing nitrogen at a rate of 10 ml / min into a reaction tube made of cylindrical stainless steel (SUS316L) having an inner diameter of 2.7 cm and a length of 40 cm equipped with an electric furnace.
- 1233E represents trans-1-chloro-3,3,3-trifluoropropene (1233zd (E)) and 1233Z represents cis-1-chloro-3,3,3-trifluoropropene (1233zd (Z) ).
- Example 2 The supply amount of the reaction raw materials was vaporized in the reaction solution of Preparation Example 1 (halogenated hydrocarbon compound having 3 carbon atoms): about 0.47 g / min, hydrogen fluoride: about 0.10 g / min, chlorine: about 0
- Preparation Example 1 halogenated hydrocarbon compound having 3 carbon atoms
- hydrogen fluoride about 0.10 g / min
- chlorine about 0
- Example with the exception of supplying at a flow rate of 8 ml / min (molar ratio: halogenated hydrocarbon compound having 3 carbon atoms / hydrogen fluoride / chlorine 1 / 2.0 / 0.02, contact time: about 50 seconds)
- the reaction was carried out as in 1. The results are shown in Table 3.
- Example 3 The reaction was carried out in the same manner as in Example 1 except that the reaction raw material was supplied when the temperature of the reaction tube reached 150 ° C. The results are shown in Table 3.
- Example 4 The reaction was carried out in the same manner as in Example 1 except that the reaction raw material was supplied when the temperature of the reaction tube reached 250 ° C. The results are shown in Table 3.
- Table 2 summarizes the reaction temperature, contact time, and supply amount of reaction raw materials in Examples 1 to 6 and Comparative Examples 1 and 2 described later.
- Comparative Example 1 shows that when chlorine is not supplied as a reaction raw material, 242fa and 241fa are hardly converted to 1233zd (E) even when heated at a high temperature. It can be seen from Comparative Example 2 that even when chlorine is supplied as a reaction raw material, the reaction does not proceed sufficiently when the heating temperature is about 100 ° C., and 242fa and 241fa remain.
Abstract
Description
「発明1」
下記一般式(1)で表される炭素数3のハロゲン化炭化水素化合物を、塩素の存在下で、フッ化水素と気相で反応させることを特徴とする、トランス-1-クロロ-3,3,3-トリフルオロプロペンの製造方法。
C3HXClYFZ (1)
(式中、Xは2又は3であり、X=2のとき、Yは1~4の整数であり、Zは0~3の整数であり、Y+Z=4を満たす。X=3のとき、Yは1~5の整数であり、Zは0~4の整数であり、Y+Z=5を満たす。ただし、前記一般式(1)は、トランス-1-クロロ-3,3,3-トリフルオロプロペンは除く炭素数3のハロゲン化炭化水素化合物を示す。)
下記一般式(2)で表される炭素数3の炭化水素化合物をさらに添加し、塩素の存在下で、フッ化水素と気相で反応させることを特徴とする、発明1に記載の製造方法。
C3HVFW (2)
(式中、V+W=8を満たすとき、Vは0~8の整数であり、V+W=6を満たすとき、Vは0~6の整数であり、V+W=4を満たすとき、Vは0~4の整数である。)
前記炭素数3のハロゲン化炭化水素化合物が、1,1,3,3-テトラクロロ-1-フルオロプロパン(241fa)、1,1,1,3-テトラクロロ-3-フルオロプロパン(241fb)、1,3,3-トリクロロ-3-フルオロプロペン(1231zd)、1,3,3-トリクロロ-1-フルオロプロペン(1231zb)、3,3,3-トリクロロ-1-フルオロプロペン(1231ze)、1,1,3-トリクロロ-3-フルオロプロペン(1231za)、1,3,3-トリクロロ-1,1-ジフルオロプロパン(242fa)、1,1,3-トリクロロ-1,3-ジフルオロプロパン(242fb)、1,3-ジクロロ-3,3-ジフルオロプロペン(1232zd)、3,3-ジクロロ-1,3-ジフルオロプロペン(1232ze)、3,3-ジクロロ-1,1-ジフルオロプロペン(1232zc)、1,3-ジクロロ-1,3-ジフルオロプロペン(1232zb)、シス-1-クロロ-3,3,3-トリフルオロプロペン(1233zd(Z))、3,3-ジクロロ-1,1,1-トリフルオロプロパン(243fa)、1,3-ジクロロ-1,1,3-トリフルオロプロパン(243fb)、1,1-ジクロロ-1,3,3-トリフルオロプロパン(243fc)、1-クロロ-1,1,3,3-テトラフルオロプロパン(244fb)及び3-クロロ-1,1,1,3-テトラフルオロプロパン(244fa)からなる群から選ばれる少なくとも一つであることを特徴とする、発明1又は2に記載の製造方法。
反応温度が150℃以上600℃以下であることを特徴とする、発明1乃至3の何れか一に記載の製造方法。
1,1,3,3-テトラクロロ-1-フルオロプロパン(241fa)、1,1,1,3,3-ペンタクロロプロパン、1,3,3-トリクロロ-1,1-ジフルオロプロパン(242fa)からなる群から選ばれる少なくとも一つのハロゲン化炭化水素化合物を、塩素存在下、150℃以上600℃以下でフッ化水素と気相で反応させる、ことを特徴とするトランス-1-クロロ-3,3,3-トリフルオロプロペンの製造方法。
下記一般式(3)で表される炭素数3の炭化水素化合物をさらに添加し、塩素の存在下で、フッ化水素と気相で反応させることを特徴とする、発明5に記載の製造方法。
C3HVFW (3)
(式中、V+W=8を満たすとき、Vは0~8の整数であり、V+W=6を満たすとき、Vは0~6の整数であり、V+W=4を満たすとき、Vは0~4の整数である。)
1,1,1,3,3-ペンタクロロプロパン(240fa)とフッ化水素を反応させる工程(A)と、
前記工程(A)で得た中間生成物を、塩素存在下で、150℃以上600℃以下でフッ化水素と気相で反応させて、トランス-1-クロロ-3,3,3-トリフルオロプロペンを得る工程(B)と、
を含むことを特徴とする、トランス-1-クロロ-3,3,3-トリフルオロプロペンの製造方法。
下記一般式(4)で表される炭素数3の炭化水素化合物をさらに添加し、塩素の存在下で、フッ化水素と気相で反応させることを特徴とする、発明7に記載の製造方法。
C3HVFW (4)
(式中、V+W=8を満たすとき、Vは0~8の整数であり、V+W=6を満たすとき、Vは0~6の整数であり、V+W=4を満たすとき、Vは0~4の整数である。)
前記工程(A)を液相中、無触媒条件下で行い、トランス-1-クロロ-3,3,3-トリフルオロプロペンを含む反応生成ガスを回収し、
前記工程(A)の反応液を回収して、該反応液に含まれる前記中間生成物を前記工程(B)に用いることを特徴とする、発明7又は8に記載の製造方法。
連続的又は断続的に前記1,1,1,3,3-ペンタクロロプロパンと前記フッ化水素とを前記工程(A)に導入し、
前記反応生成ガス及び前記反応液を連続的又は断続的に回収することを特徴とする、発明9に記載の製造方法。
前記中間生成物が、1,1,3,3-テトラクロロ-1-フルオロプロパン(241fa)、1,1,1,3-テトラクロロ-3-フルオロプロパン(241fb)、1,3,3-トリクロロ-3-フルオロプロペン(1231zd)、1,3,3-トリクロロ-1-フルオロプロペン(1231zb)、3,3,3-トリクロロ-1-フルオロプロペン(1231ze)、1,1,3-トリクロロ-3-フルオロプロペン(1231za)、1,3,3-トリクロロ-1,1-ジフルオロプロパン(242fa)、1,1,3-トリクロロ-1,3-ジフルオロプロパン(242fb)、1,3-ジクロロ-3,3-ジフルオロプロペン(1232zd)、3,3-ジクロロ-1,3-ジフルオロプロペン(1232ze)、3,3-ジクロロ-1,1-ジフルオロプロペン(1232zc)、1,3-ジクロロ-1,3-ジフルオロプロペン(1232zb)、シス-1-クロロ-3,3,3-トリフルオロプロペン(1233zd(Z))、3,3-ジクロロ-1,1,1-トリフルオロプロパン(243fa)及び3-クロロ-1,1,1,3-テトラフルオロプロパン(244fa)からなる群から選ばれる少なくとも一つであることを特徴とする、発明7乃至10の何れか一に記載の製造方法。
前記中間生成物が、1,3,3-トリクロロ-1,1-ジフルオロプロパン(242fa)を少なくとも含むことを特徴とする、発明7乃至11の何れか一に記載の製造方法。
前記工程(B)の反応温度が150℃以上500℃以下であることを特徴とする、発明7乃至12の何れか一に記載の製造方法。
未反応の中間生成物を回収して、前記工程(B)に用いることを特徴とする、発明7乃至13の何れか一に記載の製造方法。
前記工程(B)において、トランス-1-クロロ-3,3,3-トリフルオロプロペンと共に、シス-1-クロロ-3,3,3-トリフルオロプロペンを得ることを特徴とする、発明7乃至14の何れか一に記載の製造方法。
得られたシス-1-クロロ-3,3,3-トリフルオロプロペンを、中間生成物として前記工程(B)に供することを特徴とする、発明15に記載の製造方法。
得られたシス-1-クロロ-3,3,3-トリフルオロプロペンを150℃以上600℃以下で加熱して、トランス-1-クロロ-3,3,3-トリフルオロプロペンを得ることを特徴とする、発明15に記載の製造方法。
C3HXClYFZ (5)
ここで、式中、Xは2又は3であり、X=2のとき、Yは1~4の整数であり、Zは0~3の整数であり、Y+Z=4を満たす。X=3のとき、Yは1~5の整数であり、Zは0~4の整数であり、Y+Z=5を満たす。ただし、一般式(5)は、トランス-1-クロロ-3,3,3-トリフルオロプロペンは除く炭素数3のハロゲン化炭化水素化合物を示すものとする。
C3HVFW (6)
(式中、V+W=8を満たすとき、Vは0~8の整数であり、V+W=6を満たすとき、Vは0~6の整数であり、V+W=4を満たすとき、Vは0~4の整数である。)
1,1,1,3,3-ペンタクロロプロパン(240fa)を原料有機物として、トランス-1-クロロ-3,3,3-トリフルオロプロペンを製造する方法について説明する。本発明の一実施形態に係る製造方法は、1,1,1,3,3-ペンタクロロプロパン(240fa)とフッ化水素を反応させる工程(A)と、工程(A)で得た中間生成物を塩素存在下で、フッ化水素と気相で反応させて、トランス-1-クロロ-3,3,3-トリフルオロプロペンを得る工程(B)とを含む。
100℃の冷却液を循環させた凝縮器を備えた2000mlのステンレス鋼製オートクレーブに1,1,1,3,3-ペンタクロロプロパン(240fa)4.1g/minとフッ化水素3.4g/min(モル比:240fa/フッ化水素=約1/9)を導入し、オートクレーブを150℃に加熱した。圧力が約4MPaを超えたところで約4MPaを維持するように凝縮器出口のニードルバルブから反応生成ガスを抜き出した。抜き出したガスは、氷水浴中で冷却した氷水入りのフッ素樹脂製ガス洗浄瓶に通して酸を吸収し、ドライアイスアセトン浴のガラストラップで反応生成有機物を回収した。オートクレーブ内の液量が約1000mlに達したところで約1000mlを維持するようにデップ管からニードルバルブを通して反応液を抜き出した。抜き出した反応液は氷水浴中で冷却した氷水入りのフッ素樹脂製ガス洗浄瓶に回収した。反応を24時間継続後、オートクレーブ内の反応液をすべて氷水入りのフッ素樹脂製ガス洗浄瓶に回収した。凝縮器出口から回収した反応生成有機物は、合計2923gであり、デップ管から抜き出した反応液は、合計1871gであった。ガスクロマトグラフィーによって、分析した結果を表1に示した。表1中、1233Eはトランス-1-クロロ-3,3,3-トリフルオロプロペン(1233zd(E))を表し、1233Zはシス-1-クロロ-3,3,3-トリフルオロプロペン(1233zd(Z))を表す。
電気炉を備えた内径2.7cm、長さ40cmの円筒形ステンレス鋼(SUS316L)製反応管に窒素を10ml/minの速度で流しながら、昇温した。反応管の温度が320℃に達したところで、反応原料として、気化させた調製例1の反応液(炭素数3のハロゲン化炭化水素化合物):約0.32g/min、フッ化水素:約0.12g/min、塩素:約0.8ml/minの流量でそれぞれ供給し(モル比:炭素数3のハロゲン化炭化水素化合物/フッ化水素/塩素=1/3.4/0.02、接触時間:約50秒間)、流量が安定したところで窒素の供給を停止した。反応器から流出する生成ガスを氷水浴中で冷却した氷水入りのフッ素樹脂製ガス洗浄瓶に通し、未反応のフッ化水素及び塩化水素を吸収し、反応生成物を捕集した。捕集した反応生成物をガスクロマトグラフで分析した結果を表3に示す。表3中、1234Eはトランス-1,3,3,3-テトラフルオロプロペン(1234ze(E))を表し、1234Zはシス-1,3,3,3-テトラフルオロプロペン(1234ze(Z))を表し、1233Eはトランス-1-クロロ-3,3,3-トリフルオロプロペン(1233zd(E))を表し、1233Zはシス-1-クロロ-3,3,3-トリフルオロプロペン(1233zd(Z))を表す。
反応原料の供給量を、気化させた調製例1の反応液(炭素数3のハロゲン化炭化水素化合物):約0.47g/min、フッ化水素:約0.10g/min、塩素:約0.8ml/minの流量で供給(モル比:炭素数3のハロゲン化炭化水素化合物/フッ化水素/塩素=1/2.0/0.02、接触時間:約50秒間)した以外は実施例1と同様に反応を実施した。その結果を表3に示す。
反応管の温度が150℃に達したところで反応原料を供給した以外は実施例1と同様に反応を実施した。その結果を表3に示す。
反応管の温度が250℃に達したところで反応原料を供給した以外は実施例1と同様に反応を実施した。その結果を表3に示す。
反応原料の供給量を、気化させた調製例1の反応液(炭素数3のハロゲン化炭化水素化合物):約0.32g/min、フッ化水素:約0.12g/min、塩素:約0.4ml/minの流量で供給(モル比:炭素数3のハロゲン化炭化水素化合物/フッ化水素のモル比/塩素=1/3.4/0.01、接触時間:約50秒間)した以外は実施例1と同様に反応を実施した。その結果を表3に示す。
反応原料の供給量を、気化させた調製例1の反応液(炭素数3のハロゲン化炭化水素化合物):約0.32g/min、フッ化水素:約0.12g/min、塩素:約1.2ml/minの流量で供給(モル比:炭素数3のハロゲン化炭化水素化合物/フッ化水素のモル比/塩素=1/3.4/0.03、接触時間:約50秒間)した以外は実施例1と同様に反応を実施した。その結果を表3に示す。
反応原料の供給量を、気化させた調製例1の反応液(炭素数3のハロゲン化炭化水素化合物):約0.32g/min、フッ化水素:約0.12g/minの流量で供給(モル比:炭素数3のハロゲン化炭化水素化合物/フッ化水素のモル比=1/3.4、接触時間:約50秒間)した以外は実施例1と同様に反応を実施した。その結果を表3に示した。
反応管の温度が100℃に達したところで反応原料を供給した以外は実施例1と同様に反応を実施した。その結果を表3に示した。
Claims (17)
- 下記一般式(1)で表される炭素数3のハロゲン化炭化水素化合物を、塩素の存在下で、フッ化水素と気相で反応させることを特徴とする、トランス-1-クロロ-3,3,3-トリフルオロプロペンの製造方法。
C3HXClYFZ (1)
(式中、Xは2又は3であり、X=2のとき、Yは1~4の整数であり、Zは0~3の整数であり、Y+Z=4を満たす。X=3のとき、Yは1~5の整数であり、Zは0~4の整数であり、Y+Z=5を満たす。ただし、前記一般式(1)は、トランス-1-クロロ-3,3,3-トリフルオロプロペンは除く炭素数3のハロゲン化炭化水素化合物を示す。) - 下記一般式(2)で表される炭素数3の炭化水素化合物をさらに添加し、塩素の存在下で、フッ化水素と気相で反応させることを特徴とする、請求項1に記載の製造方法。
C3HVFW (2)
(式中、V+W=8を満たすとき、Vは0~8の整数であり、V+W=6を満たすとき、Vは0~6の整数であり、V+W=4を満たすとき、Vは0~4の整数である。)
- 前記炭素数3のハロゲン化炭化水素化合物が、1,1,3,3-テトラクロロ-1-フルオロプロパン(241fa)、1,1,1,3-テトラクロロ-3-フルオロプロパン(241fb)、1,3,3-トリクロロ-3-フルオロプロペン(1231zd)、1,3,3-トリクロロ-1-フルオロプロペン(1231zb)、3,3,3-トリクロロ-1-フルオロプロペン(1231ze)、1,1,3-トリクロロ-3-フルオロプロペン(1231za)、1,3,3-トリクロロ-1,1-ジフルオロプロパン(242fa)、1,1,3-トリクロロ-1,3-ジフルオロプロパン(242fb)、1,3-ジクロロ-3,3-ジフルオロプロペン(1232zd)、3,3-ジクロロ-1,3-ジフルオロプロペン(1232ze)、3,3-ジクロロ-1,1-ジフルオロプロペン(1232zc)、1,3-ジクロロ-1,3-ジフルオロプロペン(1232zb)、シス-1-クロロ-3,3,3-トリフルオロプロペン(1233zd(Z))、3,3-ジクロロ-1,1,1-トリフルオロプロパン(243fa)及び3-クロロ-1,1,1,3-テトラフルオロプロパン(244fa)からなる群から選ばれる少なくとも一つであることを特徴とする、請求項1に記載の製造方法。
- 反応温度が150℃以上600℃以下であることを特徴とする、請求項1に記載の製造方法。
- 1,1,3,3-テトラクロロ-1-フルオロプロパン(241fa)、1,1,1,3,3-ペンタクロロプロパン(240fa)、1,3,3-トリクロロ-1,1-ジフルオロプロパン(242fa)からなる群から選ばれる少なくとも一つのハロゲン化炭化水素化合物を、塩素存在下、150℃以上600℃以下でフッ化水素と気相で反応させる、ことを特徴とする、トランス-1-クロロ-3,3,3-トリフルオロプロペンの製造方法。
- 下記一般式(3)で表される炭素数3の炭化水素化合物をさらに添加し、塩素の存在下で、フッ化水素と気相で反応させることを特徴とする、請求項5に記載の製造方法。
C3HVFW (3)
(式中、V+W=8を満たすとき、Vは0~8の整数であり、V+W=6を満たすとき、Vは0~6の整数であり、V+W=4を満たすとき、Vは0~4の整数である。)
- 1,1,1,3,3-ペンタクロロプロパン(240fa)とフッ化水素を反応させる工程(A)と、
前記工程(A)で得た中間生成物を、塩素存在下で、150℃以上600℃以下でフッ化水素と気相で反応させて、トランス-1-クロロ-3,3,3-トリフルオロプロペンを得る工程(B)と、
を含むことを特徴とする、トランス-1-クロロ-3,3,3-トリフルオロプロペンの製造方法。 - 下記一般式(4)で表される炭素数3の炭化水素化合物をさらに添加し、塩素の存在下で、フッ化水素と気相で反応させることを特徴とする、請求項7に記載の製造方法。
C3HVFW (4)
(式中、V+W=8を満たすとき、Vは0~8の整数であり、V+W=6を満たすとき、Vは0~6の整数であり、V+W=4を満たすとき、Vは0~4の整数である。)
- 前記工程(A)を液相中、無触媒条件下で行い、トランス-1-クロロ-3,3,3-トリフルオロプロペンを含む反応生成ガスを回収し、
前記工程(A)の反応液を回収して、該反応液に含まれる前記中間生成物を前記工程(B)に用いることを特徴とする、請求項7に記載の製造方法。 - 連続的又は断続的に前記1,1,1,3,3-ペンタクロロプロパンと前記フッ化水素とを前記工程(A)に導入し、
前記反応生成ガス及び前記反応液を連続的又は断続的に回収することを特徴とする、請求項9に記載の製造方法。 - 前記中間生成物が、1,1,3,3-テトラクロロ-1-フルオロプロパン(241fa)、1,1,1,3-テトラクロロ-3-フルオロプロパン(241fb)、1,3,3-トリクロロ-3-フルオロプロペン(1231zd)、1,3,3-トリクロロ-1-フルオロプロペン(1231zb)、3,3,3-トリクロロ-1-フルオロプロペン(1231ze)、1,1,3-トリクロロ-3-フルオロプロペン(1231za)、1,3,3-トリクロロ-1,1-ジフルオロプロパン(242fa)、1,1,3-トリクロロ-1,3-ジフルオロプロパン(242fb)、1,3-ジクロロ-3,3-ジフルオロプロペン(1232zd)、3,3-ジクロロ-1,3-ジフルオロプロペン(1232ze)、3,3-ジクロロ-1,1-ジフルオロプロペン(1232zc)、1,3-ジクロロ-1,3-ジフルオロプロペン(1232zb)、シス-1-クロロ-3,3,3-トリフルオロプロペン(1233zd(Z))、3,3-ジクロロ-1,1,1-トリフルオロプロパン(243fa)、1,3-ジクロロ-1,1,3-トリフルオロプロパン(243fb)、1,1-ジクロロ-1,3,3-トリフルオロプロパン(243fc)、1-クロロ-1,1,3,3-テトラフルオロプロパン(244fb)及び3-クロロ-1,1,1,3-テトラフルオロプロパン(244fa)からなる群から選ばれる少なくとも一つであることを特徴とする、請求項7に記載の製造方法。
- 前記中間生成物が、1,3,3-トリクロロ-1,1-ジフルオロプロパン(242fa)を少なくとも含むことを特徴とする、請求項7に記載の製造方法。
- 前記工程(B)の反応温度が150℃以上500℃以下であることを特徴とする、請求項7に記載の製造方法。
- 未反応の中間生成物を回収して、前記工程(B)に用いることを特徴とする、請求項7に記載の製造方法。
- 前記工程(B)において、トランス-1-クロロ-3,3,3-トリフルオロプロペンと共に、シス-1-クロロ-3,3,3-トリフルオロプロペンを得ることを特徴とする、請求項7に記載の製造方法。
- 得られたシス-1-クロロ-3,3,3-トリフルオロプロペンを、中間生成物として前記工程(B)に供することを特徴とする、請求項15に記載の製造方法。
- 得られたシス-1-クロロ-3,3,3-トリフルオロプロペンを150℃以上600℃以下で加熱して、トランス-1-クロロ-3,3,3-トリフルオロプロペンを得ることを特徴とする、請求項15に記載の製造方法。
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