WO2016002234A1 - 吸収性物品用の表面シート - Google Patents
吸収性物品用の表面シート Download PDFInfo
- Publication number
- WO2016002234A1 WO2016002234A1 PCT/JP2015/050661 JP2015050661W WO2016002234A1 WO 2016002234 A1 WO2016002234 A1 WO 2016002234A1 JP 2015050661 W JP2015050661 W JP 2015050661W WO 2016002234 A1 WO2016002234 A1 WO 2016002234A1
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- Prior art keywords
- surface sheet
- gel
- sheet
- composition
- skin
- Prior art date
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/51—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers
- A61F13/511—Topsheet, i.e. the permeable cover or layer facing the skin
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/45—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
- A61F13/49—Absorbent articles specially adapted to be worn around the waist, e.g. diapers
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/51—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers
- A61F13/511—Topsheet, i.e. the permeable cover or layer facing the skin
- A61F13/51104—Topsheet, i.e. the permeable cover or layer facing the skin the top sheet having a three-dimensional cross-section, e.g. corrugations, embossments, recesses or projections
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/51—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers
- A61F13/511—Topsheet, i.e. the permeable cover or layer facing the skin
- A61F13/51121—Topsheet, i.e. the permeable cover or layer facing the skin characterised by the material
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/51—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers
- A61F13/511—Topsheet, i.e. the permeable cover or layer facing the skin
- A61F13/512—Topsheet, i.e. the permeable cover or layer facing the skin characterised by its apertures, e.g. perforations
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/51—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers
- A61F13/511—Topsheet, i.e. the permeable cover or layer facing the skin
- A61F13/513—Topsheet, i.e. the permeable cover or layer facing the skin characterised by its function or properties, e.g. stretchability, breathability, rewet, visual effect; having areas of different permeability
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/51—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers
- A61F2013/51002—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers with special fibres
- A61F2013/51004—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers with special fibres characterized by the length of the fibres
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/51—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers
- A61F13/511—Topsheet, i.e. the permeable cover or layer facing the skin
- A61F13/513—Topsheet, i.e. the permeable cover or layer facing the skin characterised by its function or properties, e.g. stretchability, breathability, rewet, visual effect; having areas of different permeability
- A61F2013/51338—Topsheet, i.e. the permeable cover or layer facing the skin characterised by its function or properties, e.g. stretchability, breathability, rewet, visual effect; having areas of different permeability having improved touch or feeling, e.g. smooth film
Definitions
- the present invention relates to a surface sheet for an absorbent article, which comprises a non-woven fabric formed by staple fibers.
- the surface sheet which comes in contact with the skin of the wearer is mainly made of non-woven fabric formed of thermoplastic fibers.
- non-woven fabrics non-woven fabrics formed by the spunbond method in which the constituent fibers become long fibers are generally used, but among them, non-woven fabrics formed by the air-through method from which bulky non-woven fabrics are obtained Hereinafter, "air through nonwoven fabric” is also used. Since such an air through non-woven fabric is formed of staple fibers, when it is used as a surface sheet of an absorbent article, the side (skin contact surface) that can be in contact with the wearer's skin is usually calendered. The skin contact surface is treated so as not to be fluffed by short fibers.
- Patent Document 2 relates to an absorbent article comprising a liquid-permeable top sheet made of non-woven fabric, a liquid-impermeable or water-repellent back sheet, and an absorbent body disposed between the both sheets.
- a liquid-permeable top sheet made of non-woven fabric
- a liquid-impermeable or water-repellent back sheet has a number of protrusions projecting toward the skin side of the wearer, the protrusions having an internal space opened on the absorber side, and the protrusions have a skin-facing surface at the top
- An absorbent article is disclosed, wherein the skin care agent adheres to both the non-skin facing surface and the skin facing surface has a larger amount of skin care agent per unit area than the non-skin facing surface at the top.
- the absorbent article to which the skin care agent adheres in this manner can stably hold the skin care agent on a site that is easily transferred to the skin, and it is believed that an excellent skin care effect can be obtained.
- the skin care agent used in the absorbent article of Patent Document 2 is a fluid having fluidity at normal temperature, the above-described short fibers can be obtained by applying such a skin care agent to the surface sheet. I can not suppress the fuzz caused by
- the present invention is a surface sheet for an absorbent article using a non-woven fabric composed of short fibers, and for an absorbent article in which fuzzing due to short fibers is suppressed without smoothing the surface by a calender roll or the like.
- the purpose is to provide a front sheet.
- the present invention is a surface sheet for an absorbent article, the surface sheet comprising a non-woven fabric formed by short fibers and a hydrophobic gel-like composition capable of maintaining a gel state at 38 ° C. And, the surface side of the surface sheet has a coated area coated with the gel composition and a non-coated area not coated with the gel composition, The working area is a surface sheet in which the gel composition is at least partially filled in the voids formed between the short fibers of the non-woven fabric and exposed to the surface on the skin surface side of the surface sheet.
- the gel composition in the coated area where the gel composition is applied, is at least partially filled in the voids formed between the short fibers of the non-woven fabric and the skin surface of the surface sheet Since it is exposed to the side surface, the short fibers in the non-woven fabric can not be exposed to the surface of the surface sheet on the skin side, and fuzzing by the short fibers can be suppressed.
- the gel composition can maintain the gel state even at 38 ° C., the gel composition melts due to the temperature of the wearer even if the absorbent article using the surface sheet of the present invention is worn Since it is hold
- the surface of the gel-like composition exposed to the surface on the skin surface side of the surface sheet is smooth, the touch of the surface on the skin surface side of the surface sheet can be made smooth. As a result, the absorbent article to which the surface sheet of the present invention is applied can significantly reduce the sense of discomfort and discomfort of the wearer, thereby providing a comfortable fit.
- the above gel composition is stably held on the surface of the surface sheet on the skin surface side, and the surface on the opposite side to the surface of the surface sheet on the skin surface (that is, on the non-skin surface side)
- the liquid excrement that penetrates from the skin side to the non-skin side of the top sheet is likely to diffuse in the plane direction of the top sheet as it goes to the non-skin side
- the liquid excrement that has reached the surface on the non-skin surface side of the surface sheet while diffusing in the surface direction of the surface sheet is widely covered via the core wrap sheet disposed on the surface on the non-skin surface side of the surface sheet. It can be made to absorb to an absorption core from a part of, and, thereby, the absorption efficiency to the absorber of liquid excrement can further be raised.
- the surface sheet of the present invention comprises a coated region in which a hydrophobic gel-like composition is applied to the surface on the skin surface side of the surface sheet comprising hydrophilic short fibers and the like, and the gel-like composition. Since it has an uncoated area which has not been coated, the skin of the above-mentioned surface sheet is formed by the synergy between the hydrophobic water-repellent action in the coated area and the hydrophilic water-absorbing action inside the surface sheet. Since the liquid excrement such as urine supplied on the surface side can easily be drawn into the surface sheet via the non-coated area of the gel composition, the surface It is possible to significantly improve the liquid spreading while maintaining the liquid permeability in the thickness direction of the sheet.
- the absorbent article can be made an absorbent article excellent in the drying property on the surface and the liquid permeability in the thickness direction.
- the surface sheet for absorbent articles in which the fuzzing by a short fiber was suppressed can be provided.
- the surface sheet of the present invention it is possible to provide an absorbent article having excellent dryness on the surface and liquid permeability in the thickness direction.
- FIG. 1 is a plan view of an absorbent article using a top sheet according to an embodiment of the present invention in a stretched state.
- FIG. 2 is a partial cross-sectional view (schematic view) in the width direction of a portion coated with a gel composition in an absorbent article using a surface sheet according to an embodiment of the present invention.
- FIG. 1 is a plan view of an absorbent article (disposable diaper) using a top sheet according to an embodiment of the present invention in a stretched state
- FIG. 2 is a top sheet according to an embodiment of the present invention.
- FIG. 16 is a partial cross-sectional view (schematic view) of the portion of the absorbent article coated with the gel-like composition in the width direction DW .
- Disposable diaper 1 using the surface sheet according to an embodiment of the present invention the outer shape in plan view of the extended state, has a long shape in the longitudinal direction D L, the central portion in the longitudinal direction D L It has a substantially drum-like (or reverse crown-like) shape which narrows narrowly inward in the width direction DW .
- an absorbent article topsheet of the present invention is applied is not limited to such contour, for example, gourd-shaped or rectangular like a rectangular, elliptical, the longitudinal direction D L, such as oval Any long shape can be adopted.
- the disposable diaper 1 has a surface sheet 2 positioned on the skin surface side of the wearer in the thickness direction DT , and the opposite side to the skin surface side (ie, the non-skin surface side). And the absorber 4 positioned between the top sheet 2 and the bottom sheet 3, and further, the top sheet 2. And a pair of side sheet members 5 for forming a gather portion, which are disposed on the skin surface side of the surface sheet 2 so as to be sandwiched from the outer side in the width direction DW in plan view.
- the surface of the skin surface side of the topsheet 2 is a region where gel composition described below is applied, extending in the longitudinal direction D L of the disposable diaper 1, and in the width direction D W
- a plurality of coated regions 6 of a plurality of substantially linear gel compositions (hereinafter sometimes referred to as "linear coated region") and a non-coated region to which the gel composition is not applied And 7).
- the gel composition is a hydrophobic gel composition capable of maintaining a gel state at 38 ° C.
- the gel-like composition used for the surface sheet of this invention is demonstrated in more detail.
- the gel-like composition used for the surface sheet of the present invention can maintain the gel state at 38 ° C. and is not particularly limited as long as it has hydrophobicity, and includes, for example, styrenic elastomer and hydrocarbon oil A composition etc. are mentioned, Especially, the composition containing a styrene-type elastomer, hydrocarbon oil, and a silicone oil is used suitably.
- styrene-based thermoplastic elastomer mixture having a molecular weight dispersion degree (Mw / Mn) of 1.25 to 1.60 and there hydrocarbon oil (B) a 500-4800 parts by weight, dynamic viscosity at 25 ° C. contains a silicone oil (C) 20 ⁇ 60 parts by weight is 50 ⁇ 200mm 2 / s
- A styrene-based thermoplastic elastomer mixture
- Mw / Mn molecular weight dispersion degree
- hydrocarbon oil B
- a 500-4800 parts by weight, dynamic viscosity at 25 ° C. contains a silicone oil (C) 20 ⁇ 60 parts by weight is 50 ⁇ 200mm 2 / s
- C silicone oil
- the Narubutsu can be particularly preferably used.
- the styrenic thermoplastic elastomer (A1, A2) used in the above-mentioned gel composition is a block copolymer of triblock or more containing a polystyrene hard segment and a soft segment, and preferably comprises a styrenic hard segment It is a block copolymer having two or more block components in a molecular chain, and more preferably a block copolymer in which at least both terminal block components in the molecular chain are block components consisting of the styrenic hard segment.
- the polystyrene-based hard segment is not particularly limited, and examples thereof include polystyrene, poly ( ⁇ -methylstyrene), poly (o-methylstyrene), poly (m-methylstyrene) and poly (p-methylstyrene). Polystyrene-based polymers are mentioned.
- the soft segment is not particularly limited, and examples thereof include polyolefin polymers such as polyethylene, polypropylene, polybutylene, polybutadiene, and polyisoprene.
- the copolymer used as the styrenic thermoplastic elastomer (A1, A2) is not particularly limited as long as it is a styrenic block copolymer of triblock or more, for example, a styrene-butadiene-styrene block copolymer ( SBS), styrene-ethylene-butylene-styrene block copolymer (SEBS), styrene-isoprene-butylene-styrene block copolymer (SIBS), styrene-isoprene-styrene block copolymer (SIS), styrene-ethylene- Examples thereof include a propylene-styrene block copolymer (SEPS), a styrene-ethylene-ethylene-propylene styrene block copolymer (SEEPS), and an arbitrary combination of two or more of these.
- SBS styren
- styrene-ethylene-butylene-styrene block copolymers in particular, from the viewpoint of gel state retention (in particular, retention at 38 ° C.) after application to the surface sheet, gel hardness and elongation, etc. SEBS
- SEPS styrene-ethylene-propylene-styrene block copolymers
- SEEPS styrene-ethylene / ethylene-propylene-styrene block copolymers
- the styrenic thermoplastic elastomer has a mesh network structure formed by a plurality of aggregation domains formed by the interaction of the styrenic hard segments and an olefin soft segment connecting the plurality of aggregation domains.
- the gel state can be maintained even under temperature conditions of body temperature (about 35 ° C. to about 38 ° C.) while exhibiting a function as an elastic body.
- a reticulated network structure also has a function of holding an oil agent (that is, hydrocarbon oil (B) and silicone oil (C)) described later in a controlled release manner and the like.
- the block copolymer is preferably 10 to 50% by mass of a styrene-based block component and 50 to 90% by mass of an olefin-based block component, more preferably 15 to 40% by mass of a styrene-based block component and 60 to 85%. It comprises by weight of olefinic block components, particularly preferably 18 to 35% by weight of styrenic block components and 65 to 82% by weight of olefinic block components.
- the proportion of the styrenic block component is less than 10% by mass, the amount of the styrenic block component forming the aggregation domain is reduced, so that it is difficult for the styrenic thermoplastic elastomer to form the above-mentioned network structure.
- the proportion of the styrene-based block component exceeds 50% by mass, the amount of the olefin-based block component that holds the oil etc.
- the amount of the oil that can be held decreases, so the amount of the oil that can be held decreases, and the styrene-based hard segment Since the amount of the aggregation domain formed by this increases, the gel after being applied to the top sheet becomes hard, and there is a possibility that the wearer may feel discomfort or discomfort when wearing the absorbent article.
- the styrenic thermoplastic elastomer mixture (A) comprises a mixture of two styrenic thermoplastic elastomers (A1, A2) different in weight average molecular weight.
- One styrenic thermoplastic elastomer (A1) of the two styrenic thermoplastic elastomers (A1, A2) (hereinafter sometimes referred to as "low molecular weight styrenic thermoplastic elastomer (A1)")
- the weight average molecular weight thereof is in the range of 100,000 or more and less than 180,000, preferably in the range of 100,000 to 150,000.
- the other styrene thermoplastic elastomer (A2) (hereinafter sometimes referred to as "high molecular weight styrenic thermoplastic elastomer (A2)”) has a weight average molecular weight within the range of 180,000 to 300,000. And preferably in the range of 220,000 to 280,000.
- the weight-average molecular weight exceeds 300,000, tackiness tends to occur on the surface of the gel after being applied to the surface sheet, so that when the absorbent article is worn, it makes the wearer feel sticky and uncomfortable. There is a risk of giving.
- the styrenic thermoplastic elastomer mixture (A) has a degree of dispersion (ie, a ratio of weight average molecular weight (Mw) to number average molecular weight (Mn) (Mw / Mn)) in the range of 1.25 to 1.60. And preferably in the range of 1.35 to 1.55. If the degree of dispersion is less than 1.25, the physical properties of the gel-like composition are the same as in the case of using a single styrene thermoplastic elastomer, so the gel elongation after application to the surface sheet becomes insufficient. There is a risk of impairing the flexibility of the surface sheet.
- a degree of dispersion ie, a ratio of weight average molecular weight (Mw) to number average molecular weight (Mn) (Mw / Mn)
- the gel after being applied to the surface sheet becomes inhomogeneous due to the difference in the cooling and solidification time of the two types of styrenic thermoplastic elastomers (A1, A2). Physical properties such as elongation and brittleness may be reduced, which may cause variations in the quality of the absorbent article.
- Weight average molecular weight (Mw) of the two types of styrenic thermoplastic elastomers (A1, A2) and the styrenic thermoplastic elastomer mixture (A), and dispersion degree (Mw / of the styrenic thermoplastic elastomer mixture (A) Mn) can be determined in terms of polystyrene by performing GPC measurement under the following conditions using tetrahydrofuran (THF) as a mobile phase.
- THF tetrahydrofuran
- the blending ratio of the low molecular weight styrenic thermoplastic elastomer (A1) exceeds 95 in the mass ratio, the hardness and elongation of the gel after application to the surface sheet become insufficient, so the flexibility of the surface sheet is increased. If the blending ratio is less than 50, tackiness tends to occur on the surface of the gel after being applied to the surface sheet, which may make the wearer feel sticky and may give an unpleasant feeling. .
- the gel composition may further include a hydrocarbon oil (B) having a kinematic viscosity at 37.8 ° C. of 5 to 50 mm 2 / s.
- the hydrocarbon oil (B) is not particularly limited as long as it is a compound consisting of carbon and hydrogen, and may have a linear, branched or cyclic structure, or may have a saturated or unsaturated bond. .
- hydrocarbon oil (B) examples include olefinic hydrocarbons (alkenes containing one double bond), paraffinic hydrocarbons (alkanes containing neither double bonds nor triple bonds), acetylene hydrocarbons (triple bonds) Alkyne containing one bond, hydrocarbons containing two or more double bonds and / or triple bonds, and cyclic hydrocarbons such as aromatic hydrocarbons and alicyclic hydrocarbons.
- hydrogenated polyisobutene liquid paraffin, squalane, squalene and the like can be mentioned, and furthermore, hydrogenated polyisobutene does not cause tackiness in the gel after being applied to the surface sheet, and it is an oil which is released slowly It is particularly preferable because it does not cause stickiness due to
- the hydrocarbon oil (B) has a kinematic viscosity at 37.8 ° C. in the range of 5 to 50 mm 2 / s, preferably in the range of 10 to 30 mm 2 / s, and more preferably 10 to 20 mm 2 / s Within the scope of If the kinematic viscosity is less than 5 mm 2 / s, the hydrocarbon oil (B) is easily volatilized at the time of production of the gel composition, so that there is a possibility that the physical properties of the gel after application to the surface sheet may vary. .
- the kinematic viscosity of the hydrocarbon oil (B) is measured at a test temperature of 37.8 ° C. using a Canon Fenzenke reverse flow viscometer according to “5. Dynamic viscosity test method” of JIS K 2283: 2000. It can be obtained by
- the compounding amount of the hydrocarbon oil (B) is in the range of 500 to 4800 parts by mass, preferably in the range of 800 to 3000 parts by mass with respect to 100 parts by mass of the styrene-based thermoplastic elastomer mixture (A). More preferably, it is in the range of 1000 to 1500 parts by mass. If this compounding amount is less than 500 parts by mass, the gel after application to the surface sheet becomes hard, and the elongation also decreases, which may inhibit the flexibility of the surface sheet. On the other hand, when the compounding amount exceeds 4800 parts by mass, the gel becomes too soft, and after application to the surface sheet, the gel easily penetrates to the non-skin surface side of the surface sheet.
- the gel composition may further include a silicone oil (C) having a kinematic viscosity at 25 ° C. of 50 to 200 mm 2 / s.
- the silicone oil (C) is not particularly limited as long as it is a silicone oil, and any known silicone oil can be used.
- the silicone oil (C) include diorganopolysiloxanes such as dimethylpolysiloxane and methylphenylpolysiloxane, and cyclic siloxanes such as cyclopentasiloxane.
- dimethylpolysiloxane can be preferably used because it can impart a suitable sustained release such as an oil to the gel composition.
- the silicone oil (C) has a kinematic viscosity at 25 ° C. in the range of 50 to 200 mm 2 / s, preferably in the range of 70 to 150 mm 2 / s, and more preferably in the range of 80 to 120 mm 2 / s It is.
- the kinematic viscosity is less than 50 mm 2 / s, the silicone oil (C) is easily volatilized at the time of production of the gel composition, so that physical properties of the gel after being applied to the surface sheet may vary.
- the kinematic viscosity exceeds 200 mm 2 / s, the controlled release amount of the oil agent and the like decreases, and the tackiness also tends to occur.
- the kinematic viscosity of the silicone oil (C) is also measured at a test temperature of 25 ° C. using a Canon Fenzenke reverse flow viscometer according to “5. Dynamic viscosity test method” of JIS K 2283: 2000. You can get it.
- the compounding amount of the silicone oil (C) is in the range of 20 to 60 parts by mass, preferably in the range of 30 to 50 parts by mass with respect to 100 parts by mass of the styrene-based thermoplastic elastomer mixture (A). . If this compounding amount is less than 20 parts by mass, the controlled release amount of oil and the like decreases. On the other hand, when the compounding amount exceeds 60 parts by mass, the controlled release amount of the oil agent and the like becomes too large, and the surface of the gel becomes oily.
- the gel composition may contain a stabilizer, an antioxidant (eg, BHT (2,6-di-t-butyl-p-cresol), BHA (butylated hydroxyanisole), depending on the desired product properties and the like. , Propyl gallate, etc., light stabilizers, colorants, pigments (eg, titanium oxide, zinc oxide, etc.), perfumes, inorganic powders (eg, alumina, talc, mica, calcium carbonate, clay, etc.), organic powders At least one optional additive or other component such as (for example, PE, PP, powder of silicone resin, etc.) can be included as long as the object of the present invention is not impaired.
- a stabilizer eg, an antioxidant (eg, BHT (2,6-di-t-butyl-p-cresol), BHA (butylated hydroxyanisole), depending on the desired product properties and the like.
- BHT 2,6-di-t-butyl-p-cresol
- BHA butyl
- oils having skin care action for example, jojoba oil, camellia oil, etc.
- vitamins various amino acids, peptides, zeolite, cholesterol, hyaluronic acid, lecithin, ceramide, skin astringent agent, anti An acne agent, an anti-wrinkle agent, an anti-cellulite agent, a skin-whitening agent, an antibacterial agent, an anti-mycotic agent, an anti-inflammatory component, a pH adjuster, a moisturizer, etc. are mentioned.
- the above gel composition can maintain its gel state even at a temperature of 38 ° C. Therefore, an absorbent article coated with such a gel composition on the surface side of the surface sheet is At the time of wearing the absorbent article, the gel composition does not melt due to the temperature of the wearer and the like, and fluffing by the short fibers described later can be suppressed persistently and stably. Furthermore, the gel-like composition is stably held on the surface of the surface sheet on the skin surface side, and extends to the surface on the opposite side to the surface of the surface sheet on the skin surface (ie, the surface on the non-skin surface side).
- the liquid excrement that permeates from the skin side to the non-skin side of the top sheet is likely to diffuse in the plane direction of the top sheet as it goes to the non-skin side, so that it does not penetrate.
- the liquid excrement that has reached the non-skin surface side surface of the top sheet while diffusing in the surface direction is spread from a wide range of locations through the core wrap sheet disposed on the non-skin surface side surface of the top sheet. It can be absorbed by the absorbent core, whereby the absorption efficiency of liquid excrement to the absorber can be further improved. As a result, an absorbent article excellent in absorbability can be obtained.
- the gel composition can be produced by mixing the above-mentioned various blending components using any known mixing means.
- it can be manufactured by supplying the above-mentioned various blending components into the mixing apparatus simultaneously or in any order and melt mixing in the mixing apparatus.
- the means for melt mixing is not particularly limited, and any known mixing means can be employed. Examples of such mixing means include mixing devices such as single-screw extruders, twin-screw extruders, rolls, Banbury mixers, various kneaders, and compounding pots.
- the above-mentioned gel composition has sustained release in addition to having appropriate hardness and elongation, so that it can be coated on the surface sheet while suppressing adhesion to various coating devices or forming devices. it can. Furthermore, when the gel-like composition contains a large amount of low molecular weight styrene-based thermoplastic elastomer than a high molecular weight styrene-based thermoplastic elastomer, appropriate fluidity can be obtained even at temperatures around 100 ° C. Since it exhibits, it can apply easily with various coating patterns to the surface sheet which consists of nonwoven fabrics.
- a coated region to which the gel composition is applied and a non-coated region to which the gel composition is not applied are formed. It is not particularly limited as long as it is a thing, and it is coated on the skin side of the surface sheet with an arbitrary coating pattern within the range that does not inhibit the liquid spreading and liquid permeability of the surface sheet, the action of the gel composition and the like. can do.
- the surface sheet of the present invention intermittently coats the surface of the surface sheet by intermittently applying the above-mentioned hydrophobic gel-like composition to the surface of the surface sheet composed of hydrophilic short fibers.
- a coated area 6 coated with a gel composition as shown in FIGS. 1 and 2 and a non-coated area 7 not coated with a gel composition are formed on the face side. .
- the gel composition is at least partially filled in the void portion formed between the short fibers of the non-woven fabric constituting the surface sheet 2, and the surface sheet 2 is Since it exposes to the surface of the skin side, the short fiber in a nonwoven fabric can not be exposed to the surface of the skin side, and the fuzz by the said short fiber can be suppressed.
- the absorbent article to which the surface sheet of the present invention is applied can significantly reduce the discomfort and discomfort of the wearer.
- the surface sheet 2 is formed by the synergy between the hydrophobic water repellent action in the coating region 6 and the hydrophilic water absorbing action in the surface sheet 2.
- the liquid excrement U such as urine supplied on the skin side of the skin is easily drawn into the surface sheet 2 through the non-coated area 7 where the gel composition is not applied. A state can be formed, whereby the liquid spreading property of the top sheet 2 can be remarkably improved while maintaining the liquid permeability in the thickness direction DT .
- the absorbent article to which the surface sheet of the present invention is applied becomes excellent in surface dryness and liquid permeability in the thickness direction.
- liquid spillability refers to the loss of liquid excrement supplied to the surface of the surface sheet on the skin side from the surface of the skin side to the non-skin side. It means easiness, it is quantified by the time it takes for the liquid excrement to go from the surface on the skin surface side of the surface sheet to the non-skin surface side and disappear from the surface sheet (that is, “sinking speed”) It can be evaluated. Further, in the present specification, “liquid permeability” means that liquid excrement supplied to the surface of the surface sheet on the skin surface side penetrates into the surface sheet from the surface of the skin surface. Means of ease of penetration, and quantitative evaluation by the time it takes for the liquid waste to penetrate into the top sheet from the surface on the skin side of the top sheet (that is, “penetration rate”) Can.
- the wicking rate and the permeation rate can be measured by the following absorbability evaluation test.
- the absorbability evaluation test first, the surface sheet is removed from baby paper diaper commercially available from Unicharm Co., Ltd. and the Mooney "Air Fit” S size, and the surface sheet to be evaluated is the portion from which this surface sheet is removed.
- bonding for example, a surface sheet coated with a gel-like composition
- a sample for evaluation of absorbability is prepared.
- 40 ml of simulated urine was dropped once on the surface sheet of the sample for evaluation of absorbability evaluation, and the time (seconds) when all the simulated urine was transferred into the surface sheet was measured, and this measured time Is the penetration speed (seconds).
- the simulated urine is prepared by dissolving 200 g of urea, 80 g of sodium chloride, 8 g of magnesium sulfate, 3 g of calcium chloride and about 1 g of a pigment (Blue No. 1) in 10 L of ion exchange water.
- the gel composition described above extends in the longitudinal direction D L of the absorbent article and in the width direction D W in plan view with the absorbent article stretched.
- the surface sheet of the present invention is not limited thereto.
- the above-described substantially linear shape may be linear such as a wave shape, a zigzag shape, or a dotted line shape.
- linear coating area region where a gel-like composition is coated in this way in linear
- the distance between the plurality of linear coating regions aligned in the width direction DW is not particularly limited, but it is 1 mm to 10 mm in terms of the above-mentioned effects of the liquid spreading property of the surface sheet and the liquid permeability in the thickness direction. Is preferable, and 2 mm to 5 mm is more preferable.
- the linear coating intervals may be equal intervals or different intervals.
- the coating pattern of the gel-like composition is in the form of a plurality of dots extending over a predetermined region of the surface on the skin surface side of the surface sheet (in this specification, the gel-like composition is thus
- the region coated in the form of dots may be referred to as a "dot-like coated region"), or may be a pattern having a geometrical shape or design.
- the coating means of a gel-like composition is not specifically limited, Arbitrary well-known coating means can be employ
- a coating means for example, a non-contact coater such as an extrusion device equipped with a die or a discharge nozzle; a spiral coater, a curtain coater, a spray coater, a dip coater, a contact coater, etc. may be mentioned.
- the range (the ratio of the area of the coated area to the area of the surface on the skin surface side of the surface sheet) of the area to which the gel-like composition on the surface sheet is applied (the area of the surface on the skin surface side of the surface sheet)
- the area ratio of about 1% to about 50% is preferable, more preferably about 5% to about 30%, and particularly preferably about 10% with respect to the “area of the surface sheet”. % To about 15% area ratio.
- the application region of the gel composition is small, and the hydrophobicity on the surface side of the surface sheet is Since the properties are insufficient, it is difficult to obtain the above-mentioned effects of liquid spreading and liquid permeability in the thickness direction, and since the amount of the gel composition on the top sheet is small, the gel composition Also, the effect that it has can not be exhibited enough.
- the gel composition when the gel composition is applied at an area ratio of more than 50% with respect to the area of the surface sheet, the area on the surface sheet on which the gel composition is not applied (ie, non-painted) Since the amount of processing area) is small, it is difficult for liquid excrement supplied on the surface of the surface sheet to penetrate into the surface sheet.
- the coating amount of the gel-like composition applied to the surface of the surface sheet on the skin side is usually in the range of 1 to 30 g / m 2 , preferably in the range of 6 to 15 g / m 2 And more preferably in the range of 6 to 10 g / m 2 . If the coating amount of the gel composition is less than 6 g / m 2 , the coating amount of the gel composition is small, and the hydrophobicity of the surface of the surface sheet on the skin surface side is insufficient. It becomes difficult to obtain the effects of the liquid wicking property and the liquid permeability in the thickness direction, and when the coating amount of the gel composition exceeds 15 g / m 2 , the elasticity of the gel composition causes the elastic property.
- the coating amount of the gel composition is determined as follows. (1) A predetermined range to be measured of the surface sheet coated with the gel composition is cut out so as not to change its thickness using, for example, a sharp blade such as a replacement blade of a cutter Obtain a sample for measuring the amount. (2) Measure the area of the sample cut out: SA (m 2 ) and the mass: SM 0 (g). (3) The sample after measurement is immersed in a solvent in which a gel-like composition such as an aromatic solvent (eg, toluene etc.) is soluble, stirred for at least 3 minutes, and the gel-like composition in the solvent Elute.
- a gel-like composition such as an aromatic solvent (eg, toluene etc.)
- SM 1 (g) is calculated by subtracting the mass of the filter paper previously measured from the values.
- the coating amount G BS (g / m 2 ) of the gel-like composition is calculated by the following formula (1).
- the coating amount of the gel composition in order to reduce measurement errors, the total area of the sample is cut out a plurality of samples from a plurality of the absorbent article to exceed 100 cm 2, the respective samples (2) perform the measurement task to (6), employing the average value of the resulting coating amount G BS from each measuring operation.
- the gel composition may be applied when producing the nonwoven fabric forming the surface sheet, or may be applied after producing the nonwoven fabric.
- the gel-like composition can also be coated on the surface sheet in the production line of absorbent articles, but in that case, from the viewpoint of suppressing contamination due to dropping off of oil etc. It is preferable to coat on the surface sheet in the downstream step of the production line (for example, immediately before the step of individually packing the products).
- the topsheet 2 according to an embodiment of the present invention, the skin face side in the thickness direction D T of the disposable diaper 1, the central axis on C L extending in the longitudinal direction D L of the disposable diaper 1 And is made of a liquid-permeable non-woven fabric that can be in direct contact with the skin surface of the wearer.
- the nonwoven fabric which comprises the surface sheet of this invention is demonstrated in more detail.
- Non-woven fabric As a nonwoven fabric which constitutes surface sheet 2 of this embodiment, an air through nonwoven fabric formed of short fibers can be used.
- the air through non-woven fabric is a non-woven fabric obtained by passing hot air through a web containing heat fusible composite fibers and thermally fusing the intersections of the heat fusible composite fibers.
- the web containing the heat-fusible composite fiber can be formed by a known web forming method using a card machine or the like.
- a method for forming a web for example, a method (airlay method) in which short fibers are transported by an air flow and deposited on a net can be mentioned.
- the web thus formed is a fiber assembly before being made into a non-woven fabric, and has not been subjected to the treatment (for example, heat fusion treatment in the air through method, calendar method, etc.) added in the non-woven fabric manufacturing process.
- the fibers are very loosely tangled.
- the air through treatment on the web containing the heat fusible composite fiber can be performed, for example, by a hot air blowing device. In the air-through process, hot air heated to a predetermined temperature (for example, 120 to 160 ° C.) is blown against the web, and the hot air passes through the web to thermally fuse the intersections of the heat-fusible composite fibers in the web. Be done.
- the non-woven fabric produced by such air-through treatment is, for example, a composite fiber in which the sheath component is high density polyethylene and the core component is polyethylene terephthalate, and the fiber length is 20 to 80 mm, preferably 35 to 65 mm.
- the non-woven fabric include core-sheath composite fibers having a fineness of 1.1 to 8.8 dtex, preferably 2.2 to 5.6 dtex.
- the non-woven fabric is not limited to the air-through non-woven fabric described above, and any conventionally known non-woven fabric can be used as long as it is a non-woven fabric formed by short fibers.
- non-woven fabrics include, in addition to the air-through non-woven fabrics described above, so-called short fiber non-woven fabrics such as spun lace non-woven fabrics and wet non-woven fabrics.
- the fiber length of the short fibers constituting such a short fiber non-woven fabric is not particularly limited, but preferably 20 mm to 80 mm from the viewpoints of the feel of the non-woven fabric, liquid permeability, flexibility, air permeability, bulkiness, strength, etc. And more preferably 35 mm to 65 mm.
- the fiber length is less than 20 mm, the fibers are so short that the fibers are less likely to be entangled, so there is a risk that the strength of the surface sheet will be insufficient, and it will be difficult to form in sheet form itself. .
- the fiber length exceeds 80 mm, the fibers are too long and the strength of the surface sheet is too high, so that it is difficult to form asperities and the like, and the touch may be deteriorated.
- the fibers constituting the non-woven fabric are not particularly limited, and examples thereof include natural fibers and chemical fibers. More specifically, cellulose fibers such as crushed pulp and cotton; regenerated celluloses such as rayon and fibril rayon; Semisynthetic cellulose such as acetate and triacetate; heat fusible composite fiber, thermoplastic hydrophobic chemical fiber; thermoplastic hydrophobic chemical fiber subjected to hydrophilization treatment, and the like. Furthermore, examples of the thermoplastic hydrophobic chemical fibers include single fibers made of polyethylene (PE), polypropylene (PP), polyethylene terephthalate (PET) and the like, and fibers made of a graft polymer of PE and PP. Also, the non-woven fabric may be subjected to a hydrophilization treatment after forming the non-woven fabric.
- PE polyethylene
- PP polypropylene
- PET polyethylene terephthalate
- the non-woven fabric may be subjected to a hydrophilization treatment after forming the non-woven fabric.
- the fiber diameter of the fibers constituting the non-woven fabric is not particularly limited, but is preferably 0.5 dtex to 10.0 dtex from the viewpoints of feel and liquid permeability of the non-woven fabric, air permeability, bulkiness, strength, etc. Preferably, it is 1.0 dtex to 5.0 dtex. If the fiber diameter is less than 0.5 dtex, in addition to the fact that the fibers are too thin and the strength as the surface sheet is insufficient, the fibers are easily tangled due to the lightness of the fibers, for example, by the air through method It may be difficult to stack. If the fiber diameter exceeds 10.0 dtex, the surface sheet becomes hard, and the touch may be deteriorated. The fiber diameter can be determined by magnifying and observing the fiber using a scanning electron microscope or the like.
- the nonwoven fabric constituting the top sheet 2 in plan view, but has a substantially rectangular outer shape and a long side in the longitudinal direction D L, of the present invention
- the surface sheet is not limited to such a shape, and the non-woven fabric may have a rectangular shape other than a rectangular shape or a shape including a curve such as an oval shape, an oval shape, or a ridge shape.
- the nonwoven fabric is a nonwoven fabric of a single layer structure formed of short fibers, and another non-woven fabric is laminated on the non-skin side of the nonwoven fabric formed of short fibers. It may be a non-woven fabric having a laminated structure.
- the size of the surface sheet is not particularly limited as long as it is a size that can cover the entire skin surface side surface of the absorber disposed on the non-skin surface side of the surface sheet, and the person who wears the absorbent article Depending on the size, gender, use, etc. of, any size can be adopted.
- the thickness of the top sheet is not particularly limited as long as it has liquid permeability, strength, flexibility, and the like necessary for the absorbent article, and any thickness can be employed.
- the thickness of the surface sheet can be in the range of 0.001 mm to 5.0 mm, but is preferably 0.01 mm to 3.0 mm from the viewpoint of suitable liquid permeability, cushioning property, touch etc. And more preferably 0.1 mm to 1.0 mm.
- the surface sheet 2 has a structure in which at least the surface on the skin side is flat, but the surface sheet of the present invention is not limited to such a structure.
- a sheet having a structure including at least one of a plurality of convex portions and a plurality of concave portions on the skin surface side can be suitably used.
- the above-mentioned gel-like composition is applied to the convex part of at least one part among the above-mentioned plural convex parts Is preferred.
- the plurality of convex portions are portions directly in contact with the skin surface of the wearer, but when the above gel composition is applied to such portions, the portions become hydrophobic, Since the liquid excrement such as urine is prevented from remaining or returning to the liquid in the portion, the discharged liquid excrement can be effectively prevented from adhering to the wearer.
- the convex portion may have an arbitrary structure according to the desired liquid spreading property, liquid permeability, cushioning property, touch, etc.
- the convex section extends in the longitudinal direction of the surface sheet. It may be a ridge (convex ridge), or a flat rectangular parallelepiped or a truncated pyramid with rounded edges, or a pyramid having a rounded apex (for example, a triangular pyramid, a square pyramid, etc.)
- the projection may have a three-dimensional shape such as a rounded conical apex or an arch.
- the structure of the portion other than the convex portion is not particularly limited, and may be a groove portion or a flat portion.
- the structure including at least one of the convex portion and the plurality of concave portions is a structure including a plurality of ridges and a plurality of grooves (that is, a ridge and groove structure).
- a ridge and groove structure for example, a plurality of ridges extend in parallel along the longitudinal direction of the surface sheet, and are formed as a plurality of linear ridges aligned at substantially equal intervals in the width direction DW And a structure in which a portion between two adjacent ridges is formed as a groove extending along the longitudinal direction of the top sheet.
- ridges and grooves extend linearly along the longitudinal direction D L of the absorbent article, the liquid excrement such as urine supplied to the surface sheet, since along the ridges and grooves diffuses longitudinally D L of the absorbent article easily, the liquid excrement spreads in the width direction D W of the absorbent article is suppressed, the width direction D W caused thereby Leakage of liquid excrement can be prevented. Further, the longitudinal direction D L liquid exudates through the topsheet while being diffused in the absorbent article, since it is possible to absorb the large area of the absorber, thereby significantly improving the absorption efficiency of the liquid excreta be able to.
- the height of the buttocks that is, the distance between the horizontal plane including the top of the buttocks and the horizontal plane including the bottom of the troughs is a liquid excretion such as urine supplied on the surface sheet.
- Objects can be guided in a predetermined direction, and when the buttocks come in contact with the wearer's skin, the range of 0.1 to 1.2 mm is usually obtained from the viewpoint of not causing discomfort or discomfort to the wearer. And preferably in the range of 0.2 mm to 1.0 mm, and more preferably in the range of 0.4 mm to 0.8 mm.
- the height of the buttocks is determined by using a laser displacement meter (for example, high precision 2D laser displacement meter LJ-G series (model: LJ-G030) manufactured by Keyence Corporation) as follows. It can be measured by A sample of the surface sheet cut out to a size of 100 mm ⁇ 100 mm is placed on a horizontal measuring table, and displacement from the measuring table is measured with a laser displacement meter for five different ridges, and an average of five measured values is measured. Let the value be the thickness of the buttocks (mm). Similarly, with respect to five different grooves, the displacement from the measurement table is measured by a laser displacement meter, and the average value of the five measured values is taken as the thickness (mm) of the grooves. The height (mm) of the ridge portion is calculated from the difference between the thickness (mm) of the ridge portion and the thickness (mm) of the groove portion.
- a laser displacement meter for example, high precision 2D laser displacement meter LJ-G series (model: LJ-G0
- the width of the ridge portion can be normally within the range of 1.0 to 5.0 mm for each width of the ridge portion and the groove portion of the above-mentioned ridge groove structure, but the diffusibility of liquid excrement It is preferably 2.0 to 4.0 mm in terms of wicking properties, cushioning properties, feel and the like. If the width of the buttocks exceeds 5.0 mm, liquid excrement tends to remain in the buttocks, and there is a possibility that the liquid spreading property may be lowered.
- the width of the groove may be in the range of usually 1.0 to 3.0 mm, preferably 1.0 to 2.0 mm.
- the pitch of the furrow structure (that is, the distance (mm) between the top centers of two adjacent furrows can be in the range of 2.0 mm to 8.0 mm, but the diffusion of liquid excrement is also possible.
- the thickness is preferably 2.0 mm to 6.0 mm from the viewpoints of properties, liquid wicking properties, cushioning properties, feel and the like.
- the width of the buttocks is the distance between the borderline between the buttocks and the two grooves located on both sides of the buttocks, based on the planar photograph or the flat image of the surface sheet in the non-pressured state. It can be measured as Also, the width of the groove is the same.
- the weir groove structure that can be adopted as the structure of the surface sheet is not limited to the above embodiment, and for example, the weir and groove portions of the weir groove structure are at least partially in the longitudinal direction of the absorbent article.
- D L other directions e.g., the width direction D W such as an absorbent article
- at least partly direction e.g., wavy or zigzag
- at least partially discontinuous in the longitudinal direction D L of the absorbent article i.e., intermittent
- aspects spacing of the two ridges adjacent to at least partially is not constant, or these aspects 2
- One or more of them may be combined in any manner.
- the method of forming the above-mentioned ridge and groove structure on the surface sheet is not particularly limited, and is disclosed, for example, in Japanese Patent Application Laid-Open Nos. 2008-25079, 2008-23326, and 2009-30218.
- a method of forming ridge and groove structure by continuously blowing a gas (usually air) onto a fiber web, a method of using vacuum forming, a method of using gear drawing, and a thermal elongation of a heat extensible fiber A known method such as a method of utilizing heat contraction of heat-shrinkable fibers may be employed.
- the gel-like composition described above has a linear shape along the ridge at at least a part of the ridges of the plurality of ridges. It is preferable to exist as a coating area
- the plurality of buttocks are portions that come in contact with the skin surface of the wearer, but when the above gel composition is applied to such portions, the portions become hydrophobic, so the portions Since liquid excrement such as urine is prevented from remaining or returning to liquid, it is possible to effectively prevent the discharged liquid excrement from adhering to the wearer, It is possible to enjoy the above-described effects exerted by having the same, that is, the effect that the leakage efficiency of liquid excrement can be significantly improved while leakage of liquid excrement can be prevented.
- the basis weight of the surface sheet is not particularly limited, and any basis weight can be adopted as long as liquid permeability, strength, flexibility and the like are not impaired.
- a basis weight can be, for example, 10 g / m 2 to 100 g / m 2 , preferably 20 g / m 2 to 50 g / m 2 . If the basis weight is less than 10 g / m 2 , the surface strength as a surface sheet can not be sufficiently obtained, and there is a risk of breakage during wearing of the absorbent article. In addition, when the basis weight exceeds 100 g / m 2 , excessive stiffness may occur, which may cause discomfort or discomfort to the wearer of the absorbent article.
- the absorbent body 4 is disposed on the non-skin surface side of the top sheet 2. It absorbs and retains liquid excrement such as urine that has permeated. Generally, in view of water absorbency, comfort when worn, etc., the absorbent is preferably bulky, hard to lose its shape, and less susceptible to chemical irritation. From such a point of view, the absorbent body 4 includes an absorbent core 41 for absorbing and retaining liquid excrement as shown in FIG. 2 and a core wrap sheet 42 surrounding the absorbent core 41.
- the surface sheet 3 disposed on the skin surface side of the absorbent body 4 and the core wrap sheet 42 are at least partially joined by an arbitrary adhesive such as a hot melt adhesive.
- the absorbent core includes, for example, hydrophilic fibers such as fluff pulp, spunbonded nonwoven fabric, air-laid nonwoven fabric, cellulosic fibers, and fibers such as hydrophilized thermoplastic fibers, and high absorption properties such as sodium acrylate copolymer What contains a polymer, etc. are mentioned.
- the absorbent core may not contain the superabsorbent polymer, and for example, a core wrap sheet surrounded by only the above-mentioned fiber material can be used as an absorbent.
- the core wrap sheet has liquid permeability to such an extent that liquid excrement such as urine can permeate, and the component of the absorbent core contained therein does not permeate (that is, the fibrous material constituting the absorbent core does not leak)
- the material is not particularly limited as long as it has a certain degree of barrier properties, and examples thereof include sheet-like fiber structures such as non-woven fabric, woven fabric and knitted fabric made of natural fibers and chemical fibers. Examples thereof include tissues having a basis weight of about 10 g / m 2 to about 30 g / m 2 , liquid-permeable nonwoven fabrics, hydrophilic nonwoven fabrics and the like.
- the structure of the absorber is not particularly limited, and an arbitrary structure can be adopted according to the desired absorption performance, size, use and the like.
- the liquid-impermeable back sheet 3 is not particularly limited, and any conventionally known sheet member can be used.
- a sheet member for example, a film containing PE, PP or the like, a resin film having air permeability, a laminate obtained by bonding a resin film having air permeability to a nonwoven fabric such as spunbond or spunlace, SMS etc. A multilayer nonwoven fabric etc. are mentioned.
- the absorbent article to which the surface sheet of the present invention is applied may further include any component according to the desired product properties, applications and the like.
- the top sheet of the present invention can be applied to various absorbent articles such as, for example, incontinence pads, sanitary napkins, and panty liners, in addition to the disposable diaper of the above-described embodiment.
- the surface sheet of this invention can be suitably changed in the range which does not deviate from the objective of this invention, and the meaning, without being restrict
- Example 1 5% by mass of polystyrene-block-poly (ethylene-co-butylene) -block-polystyrene (SEBS) and a polystyrene-block-polyethylene-block-poly on a surface sheet made of a non-woven fabric having a furrow structure of 3 mm pitch
- SEPS polystyrene-block-polyethylene-block-poly on a surface sheet made of a non-woven fabric having a furrow structure of 3 mm pitch
- SEPS ethylene-co-propylene
- Pearl Reme 6 manufactured by NOF Corporation, liquid isoparaffin, isobutene and n-butene, and adding hydrogen
- Coating a gel-like composition comprising 90% by weight of branched chain hydrocarbon, degree of polymerization: about 5 to about 10, weight average molecular weight: about 330) and 3% by weight of silicone oil (100 cst)
- Surface sheet sample having a plurality of linear coated areas by coating with
- Comparative Example 1 An absorbent article of Comparative Example 1 was produced in the same manner as Example 1, except that the gel composition was not coated on the above-mentioned surface sheet.
- Example 1 For the absorbent articles of Example 1 and Comparative Example 1, the setting speed, the penetration speed and the rewet amount are measured as follows, and the feel of the surface sheet in each absorbent article is further evaluated by 10 evaluators. did. The respective measured values and the like are shown in Table 1.
- the permeation rate was determined by dropping 40 ml of simulated urine once on the surface sheet of each absorbent article, measuring the time (seconds) when all the simulated urine was transferred into the surface sheet, and the measured time Penetration rate (seconds).
- the kneading speed measures the time (seconds) when all the simulated urine passes through the surface sheet and shifts to the absorber side, and this measured time is taken as the kneading speed (seconds).
- the measurement of the rate of penetration and the rate of penetration was carried out three times in succession.
- the simulated urine was prepared by dissolving 200 g of urea, 80 g of sodium chloride, 8 g of magnesium sulfate, 3 g of calcium chloride and about 1 g of a pigment (Blue No. 1) in 10 L of ion-exchanged water.
- the rewet amount (g) of each of the absorbent articles of Example 1 and Comparative Example 1 was measured by the following test method.
- a thickness gauge (PEACOCK PIALTHICKNESS GAUGE, diameter 50 mm) is used to measure the thickness.
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- Engineering & Computer Science (AREA)
- Biomedical Technology (AREA)
- Heart & Thoracic Surgery (AREA)
- Vascular Medicine (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
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- Laminated Bodies (AREA)
Abstract
Description
本発明の表面シートに用いられるゲル状組成物は、38℃でゲル状態を維持することができ、疎水性を有するものであれば特に制限されないが、例えば、スチレン系エラストマー及び炭化水素油を含む組成物などが挙げられ、中でも、スチレン系エラストマー、炭化水素油及びシリコーンオイルを含む組成物が好適に用いられる。中でも、前記ゲル状組成物は、重量平均分子量が10万以上18万未満であり、且つトリブロック以上のブロック共重合体からなるスチレン系熱可塑性エラストマー(A1)と、重量平均分子量が18万以上30万以下であり、且つトリブロック以上のブロック共重合体からなるスチレン系熱可塑性エラストマー(A2)とを、(A1)/(A2)=95/5~50/50の質量比で含み、且つ分子量の分散度(Mw/Mn)が1.25~1.60である、スチレン系熱可塑性エラストマー混合物(A)100質量部に対し、37.8℃における動粘度が5~50mm2/sである炭化水素油(B)を500~4800質量部と、25℃における動粘度が50~200mm2/sであるシリコーンオイル(C)を20~60質量部とを含有する組成物を、特に好ましく用いることができる。
装置 :GPC-8220 (東ソー(株)製)
カラム :SHODEX KF-804 (昭和電工(株)製)
温度 :40℃
溶媒 :THF
流量 :1.0mL/分
試料濃度:0.05~0.6質量%
注入量 :0.1mL
検出 :RI(示差屈折計)
(1)ゲル状組成物が塗工された表面シートの測定対象となる所定範囲を、例えば、カッターの替え刃等の鋭利な刃物を用いて、その厚さを変化させないように切り出し、塗工量測定用のサンプルを得る。
(2)切り出したサンプルの面積:SA(m2)及び質量:SM0(g)を測定する。
(3)測定後のサンプルを、芳香族系溶媒(例えば、トルエン等)などのゲル状組成物が可溶な溶媒中に浸し、少なくとも3分間攪拌して、前記ゲル状組成物を溶媒中に溶出させる。
(4)予め質量を測定したろ紙を用いて前記溶媒中のサンプルをろ過した後、そのままろ紙上において、サンプルを溶媒で十分に洗浄する。洗浄後のサンプルをろ紙ごと100℃のオーブン内で十分に乾燥させる。
(5)乾燥後のろ紙及びサンプルの質量を測定し、その値から予め測定したろ紙の質量を差し引くことにより、乾燥後のサンプルの質量:SM1(g)を算出する。
(6)ゲル状組成物の塗工量GBS(g/m2)を、次式(1)により算出する。
本実施形態の表面シート2を構成する不織布としては、短繊維によって形成されたエアスルー不織布を用いることができる。エアスルー不織布は、熱融着性複合繊維を含有するウェブに熱風を通過させ、熱融着性複合繊維の交点を熱融着させることにより得られた不織布である。熱融着性複合繊維を含有するウェブは、カード機等を使用した公知のウェブ形成方法によって形成することができる。ウェブ形成方法としては、例えば、短繊維を空気流により搬送してネット上に堆積させる方法(エアレイ法)等が挙げられる。なお、このようにして形成されたウェブは、不織布化前の繊維集合体であり、不織布製造過程において加えられる処理(例えば、エアスルー法、カレンダー法等における加熱融着処理)が施されておらず、繊維同士が極めて緩く絡んでいる状態にある。熱融着性複合繊維を含有するウェブに対するエアスルー処理は、例えば、熱風吹き付け装置によって実施することができる。エアスルー処理では、所定温度(例えば120~160℃)に加熱された熱風がウェブに対して吹き付けられ、この熱風がウェブを通り抜けることにより、ウェブ中の熱融着性複合繊維の交点が熱融着される。このようなエアスルー処理によって製造された不織布としては、例えば、鞘成分が高密度ポリエチレンであり、芯成分がポリエチレンテレフタレートである複合繊維であって、繊維長が20~80mm、好ましくは35~65mmであり、繊度が1.1~8.8dtex、好ましくは2.2~5.6dtexである芯鞘型複合繊維を主体とした不織布が挙げられる。
3mmピッチの畝溝構造を有する不織布からなる表面シート上に、ポリスチレン-block-ポリ(エチレン-co-ブチレン)-block-ポリスチレン(SEBS)を5質量%と、ポリスチレン-block-ポリエチレン-block-ポリ(エチレン-co-プロピレン)-block-ポリスチレン(SEPS)を2質量%と、パールリーム6(日油株式会社製,流動イソパラフィン、イソブテン及びn-ブテンを共重合し、次いで水素を付加することにより生成された分岐鎖炭化水素、重合度:約5~約10,重量平均分子量:約330)を90質量%と、シリコーンオイル(100cst)を3質量%とからなるゲル状組成物を、塗工幅2mm、塗工間隔2mmで塗工して、複数の線状塗工領域を有する表面シートサンプルを作製した。この作成した表面シートサンプルを、ユニ・チャーム株式会社から市販されているベービー用紙オムツ、ムーニー「エアフィット」Sサイズから表面シートを取り除いた部分に、ホットメルト接着剤を用いて貼り合わせて、実施例1の吸収性物品を作製した。
上述の表面シート上にゲル状組成物を塗工していないこと以外は、実施例1と同様にして比較例1の吸収性物品を作製した。
(1)サンプルの模擬尿滴下位置に印をつける。
(2)サンプルの重量及び模擬尿滴下位置の厚みを測定する。厚みの測定には厚み計(PEACOCK PIALTHICKNESS GAUGE,直径50mm)を使用する。
(3)サンプルを固定する。
(4)模擬尿滴下位置の上方10mmの位置にビュレットを固定する。
(5)一旦ビュレットを外し、模擬尿滴下位置の印が中央に位置するように、サンプル上に円筒(直径60mm,重さ200g)を設置する。
(6)ビュレットを模擬尿滴下位置(円筒の中央)に戻し、1回目の模擬尿滴下を開始する(T=0)。
(7)模擬尿70mLを滴下する。
(8)円筒内において、表面シートの表面から模擬尿が無くなるまで待つ。
(9)濾紙(アドバンテックNo.2,100mm×100mm)の重量(g)を測定し、これを「重量A(g)」とする。
(10)模擬尿滴下開始5分後(T=5分)に、重量測定済みの濾紙(アドバンテックNo.2,100mm×100mm)を、濾紙の中央と模擬尿滴下位置とが一致するようにサンプル上に設置し、その上に重り(3.5kg)を設置する。
(11)模擬尿滴下開始8分後(T=8分)(重りを設置してから3分後)、重りを外して、濾紙の重量(g)を測定し、これを「重量B(g)」とする。
(12)濾紙の重量の変化量(重量B(g)-重量A(g))を算出し、これを「第1リウェット量(g)」とする。
(13)1回目の模擬尿滴下開始から10分後(T=10分)に2回目の模擬尿滴下を開始する。
(14)模擬尿70mLを滴下する。
(15)上記(8)~(12)と同様にして、円筒内において、表面シートの表面から模擬尿が無くなるまで待ち、濾紙の重量の変化量(g)を算出し、これを「第2リウェット量(g)」とする。
(16)2回目の模擬尿滴下開始から10分後(T=20分)に3回目の模擬尿滴下を開始する。
(17)模擬尿70mLを滴下する。
(18)上記(8)~(12)と同様にして、円筒内において、表面シート表面から模擬尿が無くなるまで待ち、濾紙の重量の変化量(g)を算出し、これを「第3リウェット量(g)」とする。
(19)第1~第3リウェット量の測定をそれぞれ5回繰り返し、それらの平均値を算出する。
2 表面シート
3 裏面シート
4 吸収体
41 吸収コア
42 コアラップシート
5 側部シート部材
6 塗工領域
7 非塗工領域
Claims (9)
- 吸収性物品用の表面シートであって、
前記表面シートは、短繊維によって形成された不織布と、38℃でゲル状態を維持することのできる疎水性のゲル状組成物とを含み、且つ、前記表面シートの肌面側の面に、前記ゲル状組成物が塗工された塗工領域と前記ゲル状組成物が塗工されていない非塗工領域とを有し、
前記塗工領域は、前記ゲル状組成物が前記不織布の短繊維間に形成される空隙部に少なくとも部分的に充填されて前記表面シートの肌面側の面に露出している、前記表面シート。 - 前記表面シートが、肌面側の面に、複数の凸部及び複数の凹部のうちの少なくとも一方を含む構造を有している、請求項1に記載の表面シート。
- 複数の凸部及び複数の凹部のうちの少なくとも一方を含む構造が、複数の畝部及び複数の溝部を含む畝溝構造であり、前記複数の畝部のうちの少なくとも一部の畝部に、前記ゲル状組成物が塗工されている、請求項2に記載の表面シート。
- 前記短繊維の繊維径が0.5dtex~10.0dtexである、請求項1~3のいずれか一項に記載の表面シート。
- 前記短繊維の繊維長が20mm~80mmである、請求項1~4のいずれか一項に記載の表面シート。
- 前記塗工領域が、前記表面シートの長手方向に平行に延びる複数の線状塗工領域であり、前記線状塗工領域の間隔が1mm~10mmである、請求項1~5のいずれか一項に記載の表面シート。
- 前記ゲル状組成物が、スチレン系エラストマー及び炭化水素油を含む組成物からなる、請求項1~6のいずれか一項に記載の表面シート。
- 前記ゲル状組成物が、重量平均分子量が10万以上18万未満であり、且つトリブロック以上のブロック共重合体からなるスチレン系熱可塑性エラストマー(A1)と、重量平均分子量が18万以上30万以下であり、且つトリブロック以上のブロック共重合体からなるスチレン系熱可塑性エラストマー(A2)とを、(A1)/(A2)=95/5~50/50の質量比で含み、且つ分子量の分散度(Mw/Mn)が1.25~1.60である、スチレン系熱可塑性エラストマー混合物(A)100質量部に対し、37.8℃における動粘度が5~50mm2/sである炭化水素油(B)を500~4800質量部と、25℃における動粘度が50~200mm2/sであるシリコーンオイル(C)を20~60質量部とを含有する、請求項7に記載の表面シート。
- 請求項1~8のいずれか一項に記載の表面シートを含む、吸収性物品。
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KR1020167034423A KR102305170B1 (ko) | 2014-06-30 | 2015-01-13 | 흡수성 물품용의 표면 시트 |
AU2015285821A AU2015285821A1 (en) | 2014-06-30 | 2015-01-13 | Outer-surface sheet for absorbent article |
CN201580036160.4A CN106470652A (zh) | 2014-06-30 | 2015-01-13 | 吸收性物品用的表面片材 |
MYPI2016704835A MY183098A (en) | 2014-06-30 | 2015-01-13 | Outer-surface sheet for absorbent article |
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