WO2015194048A1 - Electronic-component inspection device - Google Patents

Electronic-component inspection device Download PDF

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Publication number
WO2015194048A1
WO2015194048A1 PCT/JP2014/066472 JP2014066472W WO2015194048A1 WO 2015194048 A1 WO2015194048 A1 WO 2015194048A1 JP 2014066472 W JP2014066472 W JP 2014066472W WO 2015194048 A1 WO2015194048 A1 WO 2015194048A1
Authority
WO
WIPO (PCT)
Prior art keywords
electronic component
inspection
defective product
unit
observation
Prior art date
Application number
PCT/JP2014/066472
Other languages
French (fr)
Japanese (ja)
Inventor
良太 立石
海人 坪山
Original Assignee
上野精機株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 上野精機株式会社 filed Critical 上野精機株式会社
Priority to JP2015510542A priority Critical patent/JP5812555B1/en
Priority to PCT/JP2014/066472 priority patent/WO2015194048A1/en
Priority to TW104113898A priority patent/TWI536011B/en
Publication of WO2015194048A1 publication Critical patent/WO2015194048A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/26Testing of individual semiconductor devices

Definitions

  • the present invention relates to an electronic component inspection apparatus that inspects electronic components and classifies them according to quality.
  • the electronic component inspection device inspects the electronic component, distinguishes between the non-defective product and the defective product according to the inspection result, and classifies the electronic component into a good product housing and a defective product housing.
  • the inspection of the electronic component is, for example, an appearance inspection for checking whether the electronic component is scratched, dirty, or damaged, an electrical property inspection for checking the electrical property of the electronic component, or a combination thereof.
  • inspection standards are strict, the overkill rate of classifying non-defective electronic components as defective containers increases, and the production efficiency decreases. If inspection standards are loose, defective electronic parts are shipped as non-defective products, resulting in variations in quality and reducing the reliability of inspection. In an electronic component of an integrated circuit such as an IC or LSI having a high unit price per component, a high overkill ratio or a variation in quality is particularly problematic.
  • an electronic component inspection apparatus capable of re-inspecting whether or not a non-defective product is included in the non-defective product group or a non-defective product is included in the non-defective product group by changing inspection items, inspection methods or inspection accuracy. Is desired. However, among the inspections composed of the electronic component observation stage and the observation result analysis and determination stage, the redoing of the observation stage increases the time required for production per electronic component and decreases the production efficiency.
  • the electronic component is once picked up from the wafer ring, transported to a unit for inspecting the electronic component, classified according to the inspection result, and re-inspected and re-classified after the classification. .
  • this method no matter how much the electronic components on the wafer ring, which is the supplier, are linked to each other and the quality is re-determined based on the inspection result, it can be accommodated at any position in the classification destination. Therefore, it is impossible to reclassify based on the result of the re-inspection.
  • An object of the present invention is to provide an electronic component inspection apparatus capable of suppressing a decrease in kill rate or variation in quality.
  • the electronic component inspection apparatus holds a non-defective product container and a defective product container, one of which is a retest target container that houses a retest target electronic component, inspects the electronic component, and results of the test
  • An electronic component inspection apparatus for classifying electronic components into the non-defective product housing and the defective product housing according to the method, an observation means for observing the electronic components, and an electronic component by analyzing an observation result of the observation means Inspection means for determining whether the product is non-defective and defective, first classification means for classifying the electronic component into either a non-defective product container or a defective product container based on the determination result of the inspection means,
  • the identification information generating means for generating identification information indicating the position of the electronic component housed in the retest target container within the container, and the observation result of the electronic component and the identification information indicating the position of the electronic component are associated with each other Storage means for storing From the results, re-inspection means for re-determining whether the electronic parts stored in the re-
  • the reexamination object container includes a plurality of storage areas for storing electronic components, and the first classification unit continuously fills a continuous storage area with a certain number of electronic components and fills the electronic components.
  • One area adjacent to the continuous area may be left as an empty accommodation area.
  • the reinspection object container is formed with a plurality of columns of continuous electronic components divided by empty storage regions, and the identification information is indicated by the columns to which the electronic components belong and the arrangement order in the columns. Also good.
  • the second classification means includes a holding means for holding the electronic component and releasing it from the non-defective product container or the defective product housing, and an electronic component storage area at a position where the holding device releases the electronic component.
  • Re-feeding means for moving the re-examination object container so as to be sequentially positioned, and the storage area moving to a predetermined position are sequentially imaged, and the presence of the empty storage area is confirmed for each predetermined number of movements.
  • a misfeed detection means, and the reclassification may be stopped if the miss feed detection means cannot confirm the presence of the empty accommodation area for every predetermined number.
  • Dicing line information including a supply unit that supplies the electronic component attached to the wafer ring to the first classification unit, wherein the identification information generation unit indicates a matrix position of the electronic component on the wafer ring in the identification information
  • the re-inspection means associates an electronic component re-determined as a non-defective product or a defective product based on the dicing line information and another electronic component arranged in the same row or column on the wafer ring with the same quality. Re-determination may be performed.
  • the re-inspection unit may include a display unit that displays the observation result, and an operation unit that receives a re-determination operation for a non-defective product or a defective product by visual observation of the observation result displayed on the display unit. .
  • a supply unit configured to supply the electronic component attached to the wafer ring to the first classification unit, wherein the reinspection unit displays the observation result; and the observation result displayed on the display unit
  • An operation unit that accepts a re-determination operation for a good product or a defective product by visual inspection, and the identification information generation unit further associates dicing line information indicating a matrix position of the electronic component on the wafer ring with the identification information.
  • the display unit may continuously display observation result information of the electronic component being displayed and other electronic components arranged in the same row or column on the wafer ring based on the dicing line information. .
  • the first classification unit and the second classification unit may be configured by a common device.
  • an observation result of an electronic component is associated with a position of the electronic component on a container, re-determination is performed based on the observation result, and the electronic component is reclassified based on the re-determination result. It is possible to suppress a decrease in overkill rate or a variation in quality.
  • FIG. 1 is a configuration diagram showing a schematic configuration of the electronic component inspection apparatus according to the first embodiment.
  • the electronic component inspection apparatus 1 classifies and reclassifies the electronic component into a non-defective product and a defective product according to the result of the inspection and re-inspection of the electronic component.
  • the observation result obtained at the time of inspecting the electronic component is analyzed with a different viewpoint, method, or accuracy, and the re-inspection result is derived.
  • the different viewpoint or method is, for example, visual observation of an observation result by a reexamination person.
  • electronic parts are parts used in electrical products.
  • the electronic component include a semiconductor element and resistors and capacitors other than the semiconductor element.
  • the semiconductor element include discrete semiconductors such as transistors, diodes, LEDs, and thyristors, and integrated circuits such as ICs and LSIs.
  • a non-defective product is an electronic component that has reached a certain quality standard by inspection or re-inspection
  • a defective product is an electronic component that has not reached a certain quality standard by inspection and re-inspection.
  • Electronic components classified as either good or defective are re-inspected and re-classified. In classification and reclassification, electronic components are packed according to quality.
  • the electronic component inspection device 1 includes an inspection classification device 3 and a re-inspection device 2.
  • the inspection classification device 3 and the re-inspection device 2 have a so-called computer and are connected to each other via a network such as a LAN so that data communication is possible.
  • the computer included in the inspection classification device 3 can function as the re-inspection device 2.
  • the inspection classification device 3 inspects the electronic components and classifies the electronic components into good products and defective products according to the inspection results.
  • the re-inspection device 2 supports re-inspection using the observation results of the electronic components classified as either good or defective by the inspection classification device 3.
  • the inspection classification device 3 reclassifies the electronic parts re-inspected by the re-inspection device 2 into non-defective products and defective products according to the re-inspection results.
  • Electronic components that are re-inspected depend on quality standards. When quality standards are set strictly, electronic parts classified as defective products are re-inspected. When quality standards are set loosely, electronic parts classified as good products are re-inspected.
  • FIG. 2 is a configuration diagram showing a detailed configuration of the inspection classification device 3.
  • the inspection classification device 3 is provided with a transport path 3b for electronic parts on the top surface of the gantry 3a, and aligns and transports a plurality of electronic parts that have been scheduled for inspection and have been re-inspected along the transport path 3b.
  • the electronic component to be inspected and the re-inspected electronic component are transported in separate processes.
  • the inspection classification apparatus 3 includes a supply unit 33 that supplies an electronic component to be inspected to the transport path 3b and a resupply unit 38 that re-supplys the retested electronic component to the transport path 3b.
  • a non-defective product storage unit 36 and a defective product storage unit 37 are arranged on the downstream side in the transport direction from the supply unit 33 and the resupply unit 38, and the non-defective product storage unit 36 or the defective product storage unit 37 is arranged according to the inspection result and the re-inspection result. Contains electronic components.
  • observation units 35a to 35e for electronic parts are arranged on the transport path 3b between the supply unit 33 and the non-defective product storage unit 36 and the defective product storage unit 37.
  • the various observation units 35a to 35e observe the electronic components to be inspected supplied from the supply unit 33 on the transport path 3b, and obtain observation results.
  • the electronic component supplied from the resupply unit 38 is reinspected by the reinspection apparatus 2 and does not require inspection by the inspection classification apparatus 3, and passes through these observation units 35a to 35e.
  • the conveyance path 3b of the inspection classification device 3 is annular, and the start and end of the path are connected. Therefore, a forced discharge bin 39 is disposed immediately before the supply unit 33 in order to prevent the electronic component from entering the supply unit 33 again without detaching from the conveyance path 3b.
  • a control unit comprising a computer and a controller for controlling the transport path 3b, the supply unit 33, the observation units 35a to 35e, the non-defective product storage unit 36, the defective product storage unit 37, and the resupply unit 38. 4 is provided.
  • the control unit 4 evaluates the observation result of the electronic component, controls the classification according to the evaluation of the electronic component, is connected to the reinspection apparatus 2 so as to be able to perform data communication, and outputs the observation result to the reinspection apparatus 2.
  • the control unit 4 receives a reinspection result from the reinspection apparatus 2 and controls reclassification of electronic components according to the reinspection result.
  • a power source for driving the inspection classification device 3, cables, a compressor, and an air pipe are accommodated in the gantry 3 a.
  • the conveyance path 3b is formed by a conveyance table 31 installed on the upper surface of the gantry 3a.
  • the transfer table 31 has a shape such as a disk or a star that radially expands around one point, and rotates in parallel with the upper surface of the gantry 3a by a predetermined angle in the circumferential direction.
  • the power source of the transfer table 31 is a direct drive motor 32.
  • the transfer table 31 extends to a position higher than the upper surface of the gantry 3 a via the direct drive motor 32.
  • a suction nozzle 31 a is attached to the outer periphery of the transport table 31.
  • the suction nozzle 31a can be moved up and down along its axial direction.
  • a plurality of suction nozzles 31 a are attached at equal circumferential positions along the outer periphery of the transport table 31 and at the same distance from the center of the transport table 31.
  • the transfer table 31 has a star shape, the transfer table 31 has arms arranged radially, and a suction nozzle 31a is attached to the tip of the arm.
  • the suction nozzle 31a is an electronic component holding means.
  • the suction nozzle 31a is hollow and has one end opened, and the suction nozzle 31a is hung from the transport table 31 with the open end facing the upper surface of the gantry 3a.
  • the inside of the suction nozzle 31a communicates with a pneumatic circuit of a negative pressure generator such as a vacuum pump or an ejector.
  • the suction nozzle 31a descends in turn toward the supply unit 33, the observation units 35a to 35e, the non-defective product storage unit 36, the defective product storage unit 37, and the re-supply unit 38.
  • the electronic components are separated by the above and delivered, or the electronic components of these units are picked up by the open ends to pick up the electronic components, and the electronic components are returned from each unit to the transport path 3b.
  • the conveyance table 31 and the suction nozzle 31a constitute electronic component classification means, and the rotation locus of the opening end of the suction nozzle 31a becomes the electronic component conveyance path 3b. That is, the direct drive motor 32 is controlled by the control unit 4 so as to rotate intermittently by one pitch. The pitch is equal to the arrangement interval of the suction nozzles 31a. Thereby, the suction nozzle 31a follows a common movement locus with the intermittent rotation of the transport table 31, stops at the common stop position, and moves up and down in the axial direction of the suction nozzle 31a.
  • the suction nozzle 31a sequentially moves these units along the transport path 3b. After that, inspection, classification, and reclassification of electronic components can be performed.
  • the supply unit 33 includes a ring holder 33a and a pickup device 33b when the electronic components are diced into individual pieces and held on the wafer ring WR.
  • the ring holder 33a holds the wafer ring WR, and the pickup device 33b picks up electronic components one by one from the wafer ring WR and supplies them to the transport path 3b.
  • the ring holder 33a vertically places the wafer ring WR with the electronic component attachment surface facing the outer edge of the transfer table 31. That is, the wafer ring WR is orthogonal to the moving surface of the suction nozzle 31a.
  • the pickup device 33b has an arm that extends radially from one point on one plane, and the radiation surface thereof is orthogonal to the moving surface of the suction nozzle 31a and the plane on which the wafer ring WR extends.
  • a suction nozzle 31a is provided at the tip of each arm.
  • the suction nozzle 31a is extended along the axis along the arm, and directs the opening end that sucks the electronic component outward in the radial direction.
  • the pickup device 33b enters under the transfer table 31, is installed at a position where the apex of the pickup device 33b and the transfer path 3b overlap, and faces the wafer ring WR directly beside.
  • the pickup device 33b intermittently rotates the suction nozzle 31a around the radiation center.
  • the ring holder 33a pushes up an electronic component from the back side with a push-up pin (not shown), and passes the electronic component on the wafer ring WR to the suction nozzle 31a facing the wafer ring WR.
  • the suction nozzle 31a of the pickup device 33b that has received the electronic component faces the suction nozzle 31a of the transfer table 31 at the apex of the pickup device 33b, and passes the electronic component to the suction nozzle 31a of the transfer table 31.
  • the supply unit 33 supplies an electronic component to the conveyance path 3b.
  • the observation units 35c to 35e acquire observation results that are materials for visual inspection of electronic components.
  • the appearance inspection is a check for the presence or absence of scratches, dirt, or damage on the electronic component, and is an inspection by image analysis.
  • the observation result is appearance image data of the electronic component.
  • Each of the observation units 35c to 35e is a camera having an image pickup element such as a CCD or CMOS and a lens, and the image pickup optical system faces the surface of each electronic component determined and images the surface.
  • the observation unit 35c images the bottom surface of the electronic component
  • the observation unit 35d images two adjacent side surfaces of the electronic component
  • the observation unit 35e images the other two adjacent side surfaces.
  • the bottom surface of the electronic component is the surface opposite to the holding surface by the suction nozzle 31a.
  • Each of the observation units 35c to 35e is connected to the control unit 4 through a signal line so that data communication is possible, and transmits appearance image data to the control unit 4.
  • the observation unit 35a and the observation unit 35b are pre-processing units for obtaining observation results by the observation units 35c to 35e, and correct the electronic components to a prescribed appropriate posture.
  • the observation unit 35a is a camera having an imaging element such as a CCD or CMOS and a lens.
  • the imaging optical system faces the bottom surface of the electronic component and images the surface.
  • the imaging data is transmitted to the control unit 4.
  • the control unit 4 analyzes the imaging data and measures the attitude deviation of the electronic component.
  • the attitude shift is a shift in the direction of the electronic component and a shift in the center position.
  • the observation unit 35b has a stage on which electronic components are placed, moves the stage in two-dimensional directions along the placement surface, and rotates the stage with a rotation axis orthogonal to the placement surface.
  • the amount of movement and the amount of rotation in each of the two-dimensional directions are amounts for eliminating the posture deviation measured by the control unit 4, and follow the correction data for eliminating the posture deviation transmitted from the control unit 4.
  • the electronic component inspection apparatus 1 is not limited to the appearance inspection, and may perform various inspections.
  • the observation units 35a to 35e may be mixed with units for electrical characteristic inspection or the like, or may be composed of only units for electrical characteristic inspection.
  • voltage application or current injection is performed on the electronic component, and the voltage, current, resistance, or frequency of the electronic component, the output signal for the logic signal, and the like are inspected.
  • the non-defective product storage unit 36 and the defective product storage unit 37 hold the storage bodies T for storing electronic components in the empty areas, respectively, move the storage bodies T by 1 pitch or 2 pitches, and move the empty areas directly under the transport path 3b. To be located. When the suction nozzle 31a located immediately above the non-defective product storage unit 36 or the defective product storage unit 37 releases the electronic component, the electronic component is packed in the empty area.
  • the good product storage unit 36 and the defective product storage unit 37 are, for example, taping units.
  • the container T is a carrier tape.
  • the carrier tape has a pocket along the length of the band, and an electronic component is packed in this pocket.
  • the taping unit moves the carrier tape one pitch or two pitches along the length of the band to move an empty pocket, which is an empty area, directly below the transport path 3b. Further, the taping unit presses the seal so as to seal the pocket of the carrier tape in which the electronic component is packed.
  • the non-defective product accommodation unit 36 and the defective product accommodation unit 37 are moved by one pitch.
  • the good product accommodation unit 36 moves the container T by a certain number of times by one pitch. Every time, the two pitch movements of the container T are sandwiched once.
  • the defective article storage unit 37 sandwiches the two-pitch movement of the container T once every time the container T is moved by a certain number of pitches. This is because the electronic parts to be packed are explicitly divided into a certain number so that each of the electronic parts can be easily specified in the order of the number of columns.
  • the non-defective product storage unit 36 and the defective product storage unit 37 are not limited to taping units, but may be units that move other various types of containers. Examples of other containers include a wafer ring WR and a tray. Further, the non-defective product storage unit 36 and the defective product storage unit 37 are not limited to the same type of unit, but may be different units such that one is a taping unit and the other is a ring holder 33a.
  • the re-supply unit 38 holds the container T that packs the electronic components that have been subjected to re-classification through the re-inspection, and re-supplyes the electronic components onto the transport path 3b.
  • the defective product storage unit 37 stores an electronic component determined to be a defective product
  • an operator takes out the storage body T from the defective product storage unit 37 and sets it in the resupply unit 38.
  • the resupply unit 38 includes a camera having an imaging optical system directed to one point of the container T, and confirms the presence of an empty area in the image. If the empty area does not exist at a certain number of times when an empty area where electronic parts are not packed appears, or if an empty area exists at other timings, an error is notified and the inspection classification device 3 is driven. Stop.
  • the resupply unit 38 includes a supply device 33 in a case where the container that stores the electronic components to be inspected and the container T that packs the electronic components that have been subjected to reclassification after retesting are the same type.
  • One of the refeeding device 38 may also serve as the other.
  • the supply device 33 can also serve as the resupply device 38.
  • the resupply unit 38 When the container T for packing electronic components to be reinspected is a carrier tape, the resupply unit 38 is detapered.
  • the detaper moves the electronic components to be reclassified sequentially immediately below the conveyance path 3b by running the carrier tape while removing the seal from the carrier tape.
  • the suction nozzle 31a of the transport table 3b sucks the electronic component directly below and circulates along the transport path 3b.
  • control unit 4 controls each part of the inspection classification device 3 to control and classify the electronic mode components to be inspected and classified, and the inspection classification device 3.
  • a reclassification mode control unit 49 is provided for reclassifying electronic components that have been reinspected.
  • the classification mode control unit 41 operates the supply unit 33, intermittent rotation of the direct drive motor 32 and rotation amount per pitch, raising / lowering and suction / detachment of the suction nozzle 31a, driving timing of the observation units 35a to 35e, and the electronic component Imaging data analysis of the observation unit 35a for deriving the posture deviation and the correction amount, control of the observation unit 35b by transmitting the correction amount data, movement timing of the container T of the non-defective product storage unit 36 and the defective product storage unit 37, non-defective product Command for 1-pitch movement or 2-pitch movement of the storage unit 36 or the defective product storage unit 37, selection and command of detachment of the electronic component immediately above the non-defective product storage unit 36 of the suction nozzle 31a or removal of the electronic component immediately above the defective product storage unit To control.
  • the reclassification mode control unit 49 is an electronic component that reclassifies the movement amount of the container T of the resupply unit 38, intermittent rotation of the direct drive motor 32 and rotation amount for each pitch, raising and lowering of the suction nozzle 31a, suction and separation.
  • the movement timing of the container T of the non-defective product storage unit 36 or the defective product storage unit 37 that controls the movement, and the amount of movement of the storage body T of the non-defective product storage unit 36 or the defective product storage unit 37 that stores the electronic components to be reclassified are controlled.
  • the reclassification mode control unit 49 receives the re-determination information generated by the re-inspection device 2 by the re-determination information reception unit 48 of the control unit 4, and controls the inspection classification device 3 according to the re-determination information.
  • the classification mode control unit 41 and the reclassification control unit 49 manage and control the 1-pitch movement or 2-pitch movement of the non-defective product containing unit 36 or the defective product containing unit 37 that contains the electronic components scheduled for reinspection.
  • the unit 42 is a component.
  • control unit 4 evaluates the observation result of the electronic component, determines the electronic component accommodation destination as the non-defective product accommodation unit 36 or the defective product accommodation unit 37 according to the inspection result, and in accordance with the determination, the inspection classification device 3 is controlled.
  • the control unit 4 includes an observation result reception unit 43, an inspection unit 44, an identification information generation unit 45, an observation result storage unit 46, and a transmission unit 47.
  • the observation result receiving unit 43 mainly includes a LAN adapter and a serial port interface such as RS232 / 485, and receives observation result information i1 which is observation result data from the observation units 35c to 35e.
  • the inspection unit 44 mainly includes a CPU, analyzes the observation result information i1, determines the quality of the electronic component, and generates determination information i2 indicating the determination result.
  • the determination information i2 indicates whether the electronic component is good or defective.
  • the determination information i2 is output to the classification mode control unit 41.
  • the classification mode control unit 41 controls the elevating and lowering timing of the suction nozzle 31a that holds the electronic component and the electronic component detachment timing and the movement of the container T of the non-defective product storage unit 36 or the defective product storage unit 37 according to the determination information i2.
  • the parts are accommodated in the non-defective product accommodation unit 36 or the defective product accommodation unit 37.
  • the identification information generation unit 45 mainly includes a CPU, and associates identification information i3 with observation result information i1 and determination information i2, as shown in FIG.
  • the identification information i3 is information for identifying the electronic component that is the subject of the observation result information i1 and the determination information i2.
  • the identification information i3 indicates the position in the container T that is the storage destination after the electronic components are classified, as shown in FIG. In the container T that is moved by two pitches every fixed number, there are empty areas for every fixed number. A certain number of electronic component groups sandwiched between the empty areas can be recognized as one unit lot.
  • the identification information i3 includes the number of columns of the electronic component group that is the lot number and the arrangement order in the columns.
  • the storage unit control unit 42 manages and controls the 1-pitch movement or 2-pitch movement of the non-defective product storage unit 36 or the defective product storage unit 37 that stores the electronic components to be re-inspected.
  • the identification information generation unit 45 specifies the position of the electronic component in the container T according to the management and control of the electronic component storage position by the storage unit control unit 42, and generates and associates the identification information i3.
  • the observation result storage unit 46 mainly includes a memory, and stores observation result information i1, determination information i2, and identification information i3 associated with each other.
  • the observation result transmission unit 47 is mainly configured to include a serial port interface such as a LAN adapter and RS232 / 485, and sends the observation result information i1, the determination information i2, and the identification information i3 of the electronic component scheduled for reinspection to the reinspection apparatus 2. Send.
  • FIG. 5 is a configuration diagram showing details of the re-inspection apparatus 2.
  • the reexamination device 2 includes a receiving unit 23, an observation result storage unit 25, a display unit 21, an operation unit 22, a redetermination information generation unit 26, and a transmission unit 24.
  • the observation result information i1 received from the classification device 3 is reexamined.
  • the observation result information i1 is displayed, and the reexamination person visually observes the observation result information i1, thereby supporting visual reexamination.
  • the receiving unit 23 is mainly configured to include a serial port interface such as a LAN adapter or RS232 / 485, and the observation result information i1, the determination information i2, and the identification information of the electronic component that is the subject of re-inspection from the inspection classification device 3 Receive i3.
  • the observation result storage unit 25 mainly includes a RAM, and stores the received observation result information i1, determination information i2, and identification information i3.
  • the display unit 21 mainly includes a display having a display screen such as a liquid crystal display or an organic EL display and a CPU, and responds to the reexamination's operation on the GUI screen with the observation result information i1, the determination information i2, and the identification information i3. Display sequentially.
  • the operation unit 22 is mainly an input interface such as a mouse or a touch panel, and operates the GUI screen displayed on the display unit 21.
  • the re-determination information generation unit 26 is configured mainly including a CPU, and updates the determination information i2 associated with the observation result information i1 according to the operation received by the operation unit 22. Specifically, the classification of the non-defective or defective electronic component indicated by the determination information i2 is changed.
  • the transmission unit 24 is configured mainly including a LAN adapter, a serial port interface such as RS232 / 485, and returns the observation result information i1, the determination information i2, and the identification information i3 to the inspection classification device 3. Part of the determination information i ⁇ b> 2 returned to the inspection classification device 3 has been changed by the redetermination information generation unit 26. Observation result information i 1, determination information i 2, and identification information i 3 returned from the transmission unit 24 are stored in the re-determination information reception unit 48 of the examination classification device 3.
  • FIG. 6 is a schematic diagram showing a GUI screen of the display unit 21.
  • observation result information i1, determination information i2, and identification information i3 are arranged in the screen.
  • the observation result information i1 is image data obtained by appearance inspection, an image showing the appearance of the electronic component is displayed on the screen.
  • the NG button 22a for changing the judgment information i2 to a defective product the GOOD button 22b for changing the judgment information i2 to a non-defective product
  • the observation result information i1, the judgment information i2, and the identification information i3 A feed button 22c for changing to an electronic component is displayed.
  • a cursor 22d that moves in the screen by the operation of the operation unit 22 is displayed in the screen.
  • the reexaminer visually observes the observation result information i1 on the screen, and when making a determination different from the determination information i2 being displayed, presses the NG button 22a or the GOOD button 22b using the cursor 22d. In response to this pressing, the redetermination information generation unit 26 updates the determination information i2 to the content corresponding to the pressing button.
  • the display unit 21 displays determination information i2 and identification information i3 corresponding to the electronic component next to the identification information i3 being displayed.
  • FIG. 7 is a flowchart showing the classification mode control operation of the electronic component inspection apparatus 1.
  • the quality standard of the electronic component is set strictly, and the housing T held by the defective product housing unit 37 is used as the retest target housing for storing the retest target electronic component.
  • a case where a good product and a defective product are mixed in the body T is described as an example.
  • the pickup device 33b sequentially picks up electronic components from the wafer ring WR held by the ring holder 33a.
  • the pickup device 33b rotates intermittently, sequentially positions the suction nozzle 31a that picks up the electronic component at the apex, and sequentially transfers the electronic component to the suction nozzle 31a on the side of the conveying table 3b facing each other.
  • Each electronic component held by the suction nozzle 31a of the transfer table 3b is corrected in order by the observation units 35a and 35b by the intermittent rotation of the transfer table 3b, and is sequentially transferred to the observation units 35c to 35e for observation.
  • the observation result information i1 of each electronic component is sequentially generated by the units 35c to 35e.
  • step S01 the storage unit control unit 42 initializes the column N in which the electronic components to be reinspected and the order M are set to 1.
  • the observation result receiving unit 43 receives the observation result information i1 of the electronic component first transported from the observation units 35c to 35e.
  • the observation result information i1 is appearance image data of the electronic component.
  • the observation result information i1 is a voltage value, a current value, a resistance value, a frequency, an output signal for a logic signal, or the like.
  • the inspection unit 44 analyzes the observation result information i1 and determines whether the electronic component is good or defective.
  • the inspection result information i1 is image data
  • the inspection unit 44 performs binarization and enhancement processing on the image data, and shows scratches, dirt, or breakage in a region surrounded by a line image indicating the external shape of the electronic component. Scan for line images.
  • the inspection unit 44 determines that the electronic component is defective if the number of pixels constituting the line image indicating scratches, dirt, or breakage is a certain number or more, and if the number is less than the predetermined number, the inspection unit 44 determines that the electronic component is a non-defective product. To do.
  • step S04 If it is determined in step S04 that the electronic component is a non-defective product (step S04, Yes), the electronic component is carried to the non-defective product storage unit 36 by the suction nozzle 31a. In step S05, the good product storage unit 36 holds the electronic product. It is accommodated in the container T.
  • the accommodation unit control unit 42 determines whether the arrangement order M is the maximum value in step S06.
  • the accommodation unit control unit 42 stores in advance the maximum value of the arrangement order M.
  • the maximum value of the arrangement order M corresponds to the number included in each lot of electronic components scheduled for reinspection.
  • step S07 the defective product storage unit 37 moves the stored storage body T by one pitch under the control of the storage unit control unit 42. That is, an empty area that does not accommodate electronic components is not created. Then, the accommodation unit control unit 42 increments the arrangement order M by 1 in step S08.
  • step S09 the defective product storage unit 37 moves the stored storage body T by two pitches under the control of the storage unit control unit 42. . That is, an empty area in which no electronic component is accommodated is created.
  • step S10 the accommodation unit control unit 42 increments the column N by 1 and initializes the arrangement order M to 1.
  • step S11 the classification mode control unit 41 positions the electronic component determined to be a defective product immediately above the defective product storage unit 37, and causes the suction nozzle 31a to remove the electronic component so that the electronic component is empty. To accommodate.
  • step S12 the identification information generation unit 45 generates identification information i3 indicating the accommodation position of the accommodated electronic component. That is, the identification information generation unit 45 acquires the numerical information of the column N and the arrangement order M counted by the accommodation unit control unit 42 in steps S08 and S10, and the numerical information of the column N and the arrangement order M is identified as the identification information i3. To do.
  • step S ⁇ b> 13 the observation result storage unit 46 stores the observation result information i ⁇ b> 1, the determination information i ⁇ b> 2, and the identification information i ⁇ b> 3 of the electronic component accommodated in the defective product accommodation unit 37 in association with each other.
  • step S14 the process returns to step S02, the observation result information i1 is obtained for each electronic part, and the distinction between the non-defective product and the defective product is determined.
  • the material information i1, the determination information i2, and the identification information i3 of the electronic component determined to be defective are associated with each other while determining the accommodation position.
  • FIG. 8 is a flowchart showing the reinspection operation of the electronic component inspection apparatus 1.
  • the re-inspection is performed in the next process after the end of the classification mode.
  • the reexamination device 2 receives the observation result information i1, the determination information i2, and the identification information i3 associated with each other from the inspection classification device 3.
  • the inspection classification device 3 transmits to the re-inspection device 2. It may be.
  • the reexamination person operates the inspection classification device 3, requests transmission of information to the inspection classification device 3 in response to the operation, and transmits the information from the inspection classification device 3 to the reinspection device 2 in response to the request. You may make it do.
  • step S22 the display unit 21 displays the observation result information i1, the determination information i2, and the identification information i3 that are associated with each other on the GUI screen.
  • an NG button 22a for changing the judgment information i2 to a defective product a GOOD button 22b for changing the judgment information i2 to a non-defective product, observation result information i1, judgment information i2 and identification information i3 in the screen
  • a feed button 22c for changing to a part is also displayed.
  • the reexaminer visually inspects the observation result information i1 and reinspects the electronic component, and depresses the GOOD button 22b that determines that the product is good in step S23 (step S23, Yes), or the NG button that determines that the product is defective in step S24.
  • the redetermination information generation unit 26 responds to the button press, and displays the determination information i2 of the electronic component being displayed as a non-defective or defective product corresponding to the button press. Update to information.
  • the transmission unit 24 transmits observation result information i1, determination information i2, and identification information i3 to the inspection classification device 3.
  • the determination information i2 reflects the result of the reexamination.
  • the transmission timing is triggered by the retester's input of an operation indicating the end of the retest, or triggered by the request from the test classification device 3 when the reclassification operation of the test classification device 3 is started. Also good.
  • FIG. 9 is a flowchart showing resupply of electronic components in the control operation in the reclassification mode of the electronic component inspection apparatus 1.
  • the quality standards of the electronic parts are set strictly, and the container T held by the defective product storage unit 37 is used as a retest target storage body.
  • a case where electronic components can be mixed is described as an example.
  • the camera provided in the resupply unit 38 is arranged so as to pick up an image of the position immediately before the position where the suction nozzle 31a picks up the electronic component.
  • step S ⁇ b> 31 the worker takes out the container T in which the electronic component determined to be defective is packed from the defective product storage unit 37 and sets it in the resupply unit 38.
  • step S32 the reclassification mode control unit 49 initializes the column N and the arrangement order M of electronic components to be reclassified to 1 in advance.
  • the resupply unit 38 moves the Mth electronic component in the Nth row directly below the suction nozzle 31a while peeling the sealing seal from the container T.
  • the reclassification mode control unit 49 controls the suction nozzle 31a to pick up the Mth electronic component in the Nth row and transport it along the transport path 3b.
  • step S34 the reclassification mode control unit 49 confirms the image of the camera included in the resupply unit 38 and determines whether an empty area exists.
  • the presence of the empty area may be obtained by, for example, binarizing and enhancing the camera image and analyzing whether the outline of the electronic component exists within the empty area.
  • the reclassification mode control unit 49 sets the container T to 1 in Step S36.
  • M is incremented by 1 and the pickup and transport of the Nth row M-th electronic component are repeated until the electronic component pickup is completed (Yes in step S41). If M is not the maximum value, it is normal that there is no empty area at the adjacent empty area detection position.
  • step S34, Yes If there is an empty area in the camera image (step S34, Yes) and M is the maximum value (step S38, Yes), the reclassification mode control unit 49 sets the container T to 2 pitches in step S39.
  • step S40 N is incremented by 1 and M is initialized to 1.
  • step S41 the pickup and transport of the Mth electronic component in the Nth row are repeated until the electronic component pickup is completed (step S41, Yes). If M is the maximum value, it is normal that there is an empty area at the adjacent empty area detection position, so that two pitch moves to pass through the empty area and pick up the electronic components of the next lot. It is what is letting.
  • Step S34 there is no empty area in the camera image (No at Step S34), but when M is the maximum value (Yes at Step S35), or there is an empty area in the camera image (Step S35). (S34, Yes), if M is not the maximum value (step S38, No), the reclassification mode control unit 49 informs that there is a mechanical error in the movement of the container T in step S42, and performs the inspection. The driving of the classification device 3 is stopped.
  • the electronic parts are packaged continuously in groups of M, and the group should be sandwiched between empty areas.
  • M the maximum
  • the camera should have an empty area, and the absence of the empty area can be estimated as a mechanical error in the movement of the container T.
  • M the maximum
  • a group of electronic components continues and the empty area should not be reflected, and the existence of the empty area can be estimated as a mechanical error in the movement of the container T.
  • the inspection classification device 3 is provided with an alarm or a patrol lamp, and these devices may be operated, or may be displayed on a display provided in the inspection classification device 3, or connected to the inspection classification device 3 via a network. You may make it display on the display of the computer for monitoring used.
  • FIG. 10 is a flowchart showing reclassification of electronic components in the control operation in the reclassification mode of the electronic component inspection apparatus 1.
  • the quality standard of the electronic component is set strictly, and a case where a good product and a defective product can be mixed in the defective product storage unit 37 is described as an example.
  • step S51 the electronic component container T determined to be defective in the first inspection is set in the resupply unit 38, and in step S52, the Nth row Mth electronic component is picked up and transported.
  • step S52 the Nth row Mth electronic component is picked up and transported.
  • step S53 when the N-th row Mth electronic component reaches the non-defective product storage unit 36, the reclassification mode control unit 49 determines whether the N-th row Mth electronic component is non-defective by re-inspection. Specifically, the reclassification mode control unit 49 reads the determination information i2 associated with the N-th column M-th identification information i3 received via the re-determination information reception unit 48, and whether the determination information i2 indicates a non-defective product. judge.
  • step S55 the reclassification mode control unit 49 adds the N-row M to the container T of the good product storage unit 36. No. electronic parts are packed.
  • the suction nozzle 31 a is lowered toward the non-defective product storage unit 36.
  • the non-defective product storage unit 36 moves the storage body T, and prepares an empty area immediately below the suction nozzle 31a.
  • the lowered suction nozzle 31a separates the held Mth electronic component in the N row toward the empty area.
  • step S54 determines whether the electronic component in the Nth row and Mth is a defective product by re-inspection. If the electronic component in the Nth row and Mth is a defective product by re-inspection (step S54, No), the reclassification mode control unit 49 does not release the electronic component in the non-defective product accommodation unit 36, The conveyance path 3b is further conveyed as it is.
  • step S56 when the Nth row Mth electronic component determined to be defective by re-inspection reaches the defective product storage unit 37 (step S56, Yes), in step S57, the reclassification mode control unit 49 The electronic components of the Nth row and Mth are packed in the container T of the defective product storage unit 37.
  • the suction nozzle 31 a is lowered toward the defective product storage unit 37.
  • the defective product storage unit 37 moves the container T, and prepares an empty area immediately below the suction nozzle 31a.
  • the lowered suction nozzle 31a separates the held Mth electronic component in the N row toward the empty area.
  • the electronic component inspection apparatus 1 includes observation units 35a to 35e that observe electronic components, and an inspection unit 44 that analyzes observation result information i1 of the observation units 35a to 35e and determines whether the electronic components are good or defective. And a first classification means for classifying the electronic component into either a non-defective product or a defective product T based on the determination information i2 of the inspection unit 44.
  • the first classification unit includes a conveyance table 31 and a suction nozzle 31a.
  • an identification information generation unit 45 is provided that generates identification information i3 indicating the position of the electronic component accommodated in the reinspection container, and the observation result information i1 of the electronic component and the position of the electronic component are The identification information i3 to be shown is associated and stored in the observation result storage unit 46.
  • a re-inspection device 2 for re-determining whether the electronic parts stored in the re-inspection container is re-determined from the observation result information i 1 is provided in the observation result information i 1 by the re-determination information generator 26.
  • the re-determination result is further associated with the associated identification information i3.
  • the re-determination result is associated by updating the determination information i2.
  • the electronic component at the position indicated by the identification information i3 associated with the re-determination result is used as the non-defective product or the defective product T.
  • Reclassified crab is a device common to the first classification unit, and is the conveyance table 31 and the suction nozzle 3a of the inspection classification apparatus 3.
  • the inspected electronic component D and its observation result information i1 are linked via the identification information i3 indicating the position of the electronic component on the container T. It is done. Therefore, re-inspection can be performed using the observation result information i1, and the electronic component D for which the quality has been re-determined by the re-inspection can be specified. Therefore, the inspection result information i1 is used for reinspection, and the electronic component D can be treated according to the result. By enabling this reinspection process, it is possible to reinspect the non-defective product and the defective product of the electronic component D with high accuracy without performing a process of acquiring new observation result information i1.
  • the Kth electronic components aligned from the start of conveyance are observed Kth by the observation units 35a to 35e. Then, observation result information i1 attached with the K-th alignment number is generated by this observation, and by analyzing the observation result information i1 with respect to the K-th electronic component, it is determined whether the product is good or defective.
  • the value Ma is stored in advance by counting the number of defective products, and when the product is determined to be defective by analysis of the Kth observation result information i1, the identification information i3 of Ma + 1 obtained by incrementing Ma is obtained. appear. Then, determination information i2 indicating a defective product and newly generated identification information i3 of Ma + 1 are stored in association with the Kth observation result information i1.
  • the K-th aligned electronic component reaches the K-th non-defective product containing unit 37, but the determination information i2 associated with the observation result information i1 attached with the K-th alignment number indicates the defective product. Since it shows, it passes as it is and is accommodated in the accommodating body T of the defective article accommodating unit 38.
  • the identification information i3 and the position in the container T match, and the position in the container T, the observation result information i1, and the determination information i2 are linked via the identification information i3.
  • At least the reinspection target container has a plurality of storage areas for storing electronic components such as carrier tape.
  • the first classifying unit continuously fills a continuous accommodation area with a certain number of electronic components, and leaves one area adjacent to the continuous area filled with the electronic components as an empty accommodation area.
  • the container T moves by one pitch or two pitches for accommodating the next electronic component depending on whether or not the arrangement order M of the electronic components is the maximum value. Therefore, as shown in FIG. 11, a fixed number of electronic components D are continuously arranged in the storage regions P in the container T, and one empty region Pa is arranged between the fixed number of electronic component groups. Will be.
  • This empty area Pa functions as a mark for detecting a mechanical feed error of the container T.
  • the camera provided in the re-supply unit 38 functions as a feed error detection means, and if there is no empty area Pa for every fixed number, or a fixed number If there is an empty area Pa, it can be detected that a mechanical error has occurred in the movement of the container T. Therefore, an electronic component determined to be non-defective product by re-inspection is accommodated in a defective product housing T, and an electronic component determined to be defective product by re-inspection is stored in a non-defective product housing T. It becomes possible. When a sending mistake occurs, the control unit 4 may stop the reclassification.
  • the empty region Pa should exist again at the photographing position of the camera due to the movement of the C pitch container T after the previous detection of the empty region Pa.
  • the empty area Pa should not be imaged.
  • the resupply unit 38 fails to move the container T as specified and moves. There is a gap. This misalignment leads to a situation in which the non-defective product and the defective product are distinguished according to the arrangement order of the electronic components, resulting in a situation where the non-defective product is reclassified as a defective product and the defective product is reclassified as a good product. Cancel classification.
  • FIG. 12 is a block diagram showing a configuration of the control unit 4 of the electronic component inspection apparatus 1 according to the second embodiment.
  • the control unit 4 includes a ring holder control unit 50.
  • the ring holder control unit 50 controls driving of the ring holder 33a to supply electronic components to the transport path 3b.
  • the electronic component to be supplied is designated, and the movement amount in each dimension of the planar movement of the wafer ring WR by the ring holder 33a and the electronic component by the push-up pin so as to supply the designated electronic component to the transport path 3b.
  • the push timing is controlled.
  • Supplied electronic parts are specified by the arrangement position of the electronic parts on the wafer ring WR.
  • the arrangement position is specified by a matrix as shown in FIG. That is, on the wafer ring WR, electronic components are specified by a matrix by mapping processing.
  • the identification information generating unit 45 further associates the dicing line information i4 indicating the position of the electronic component on the wafer ring WR in a matrix with the observation result information i1, the determination information i2, and the identification information i3.
  • the classification mode control unit 41 identifies each electronic component aligned and conveyed to the conveyance path 3b by the dicing line information i4 in the conveyance order, and in turn in synchronization with the input timing of the observation result information i1 to the inspection unit 44.
  • the dicing line information i4 is handed over. That is, in the inspection unit 44, the dicing line information i4 and the observation result information i1 are associated with each other.
  • the identification information generation unit 45 obtains the associated dicing line information i4, observation result information i1, and determination result information i2 in a state of being associated with each other.
  • the re-inspection apparatus 2 receives the dicing line information i4, the observation result information i1, the determination result information i2, and the identification information i3 that are associated with each other.
  • FIG. 15 is a schematic diagram showing a GUI screen displayed on the display unit 21 of the reinspection apparatus 2.
  • the display unit 21 further arranges buttons 22e, 22f, and 22g on the GUI screen.
  • the button 22e accepts an operation for browsing the same dicing line.
  • the display unit 21 displays the electronic components arranged on the same dicing line as the currently displayed electronic component.
  • the dicing line information i4 having the same row or column as the dicing line information i4 associated with the currently displayed observation result information i1 is retrieved from the observation information storage unit 25, and the corresponding dicing line information i4 is retrieved.
  • Observation result information i1, determination result information i2, and identification information i3 associated therewith are stocked in a queue.
  • the send button 22c is pressed, observation result information i1, determination result information i2, and identification information i3 associated with each other are sequentially displayed from the queue.
  • the button 22f accepts an operation to change all the determination information i2 related to the dicing line in the same row to a defective product.
  • the redetermination information generation unit 26 determines that all the electronic components arranged on the dicing line in the same row as the currently displayed electronic component are defective.
  • the same dicing line information i4 as the row of the dicing line information i4 associated with the currently displayed observation result information i1 is searched from the observation information storage unit 25 or the queue, and the corresponding dicing line information i4 is stored.
  • the associated determination result information i2 is changed to determination of defective products.
  • the button 22g accepts an operation for changing all the determination information i2 related to the dicing lines in the same row to non-defective items.
  • the redetermination information generation unit 26 determines that all electronic components arranged on the same row of dicing lines as the currently displayed electronic component are defective.
  • the same dicing line information i4 as the column of the dicing line information i4 associated with the currently displayed observation result information i1 is searched from the observation information storage unit 25 or the queue, and the corresponding dicing line information i4 is stored.
  • the associated determination result information i2 is changed to determination of defective products.
  • the identification information generating unit 45 further associates the dicing line information i4 indicating the matrix position on the wafer ring WR of the electronic component with the identification information i3.
  • the wafer included in the wafer ring WR is diced in the matrix direction, and defects during dicing often spread to the same dicing line.
  • the re-determination information generation unit 26 of the re-inspection apparatus 3 selects the electronic components re-determined as non-defective products or defective products based on the dicing line information i4 and other electronic components arranged in the same row or column on the wafer ring WR. Re-determined with the same quality.
  • the time required for re-inspection can be greatly reduced.
  • the observation result information i1 is confirmed visually and the determination information i2 is changed manually by the reexaminer, the time required for the reexamination can be drastically reduced, and the labor of the reexaminer can be reduced. Misjudgments due to distraction of the reexamination person can be reduced.
  • the display unit 21 continuously displays the observation result information i1 of the electronic component being displayed and other electronic components arranged in the same row or column on the wafer ring, there is no distinction between dicing lines. Compared with the sequential re-inspection of the electronic parts by visual observation of the observation result information i1, the time and labor are greatly reduced.
  • the electronic component inspection apparatus 1 classify
  • transformation are included in the invention described in the claim, and its equivalent range while being included in the range and summary of invention.
  • the suction nozzle 31a has been described as an example of the holding means, an electrostatic suction method, a Bernoulli chuck method, or a chuck mechanism that mechanically holds an electronic component may be provided.
  • the conveyance table 31 has been described by taking an annular method as an example, a linear conveyance method may be used. In the first place, without attaching the holding means to the transfer table 31, the holding means may be attached to the articulated arm, and the holding means may be moved from the supply unit 33 to each container T by operating the arm.
  • the classification means uses the common conveyance table 31 and the suction nozzle 31a in the classification according to the inspection and the reclassification according to the re-inspection, but the conveyance path may be changed according to the classification and the re-classification. Good.
  • the container T is not limited to a carrier tape, and may be a tray in which storage areas are arranged in an array on a plane, or a wafer ring WR.
  • observation units arranged on the transport path 3b are not limited to a single type, and a plurality of units of different types of inspection items may be arranged. You may do it.
  • re-inspection is performed by visual observation, which is a method different from inspection, but the observation result information i1 may be re-determined without human intervention by performing computer analysis using a different analysis method.
  • Computer analysis may be performed by the same analysis method that is more detailed and precise than the analysis at the time of inspection.

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Abstract

This invention provides an electronic-component inspection device that, after inspecting and classifying an electronic component, can use the results of that inspection to perform re-inspection and reclassification, reducing the overkill rate or minimizing quality variability. Observation-result information (i1) for an electronic component is analyzed to determine whether said electronic component is acceptable or defective, and on the basis of determination information (i2), the electronic component is classified into a container corresponding to the quality of said electronic component. Identifying information (i3) indicating the position of the electronic component inside the container into which said electronic component was classified is generated and associated with the observation-result information (i1). The quality of the electronic component is re-determined on the basis of said observation-result information (i1), and the result of the re-determination is further associated with the identifying information (i3) associated with the observation-result information (i1). The electronic component at the position indicated by said identifying information (i3) is then reclassified, on the basis of the result of the re-determination, into the container corresponding to the quality of said electronic component.

Description

電子部品検査装置Electronic component inspection equipment
 本発明は、電子部品を検査して品質に応じて分類する電子部品検査装置に関する。 The present invention relates to an electronic component inspection apparatus that inspects electronic components and classifies them according to quality.
 電子部品検査装置は、電子部品を検査して、その検査結果に応じて良品と不良品とを区別し、電子部品の良品用の収容体と不良品用の収容体に分類する。電子部品の検査は、例えば、電子部品の傷、汚れ及び破損の有無をチェックする外観検査、電子部品の電気特性をチェックする電気特性検査、又はこれらの混合等である。 The electronic component inspection device inspects the electronic component, distinguishes between the non-defective product and the defective product according to the inspection result, and classifies the electronic component into a good product housing and a defective product housing. The inspection of the electronic component is, for example, an appearance inspection for checking whether the electronic component is scratched, dirty, or damaged, an electrical property inspection for checking the electrical property of the electronic component, or a combination thereof.
 検査の基準が厳しいと、良品であった電子部品を不良品の収容体に分類してしまうオーバーキル率が高まり、生産効率が低下する。検査の基準が緩いと、不良品であった電子部品を良品として出荷してしまい、品質にバラツキが生じ、検査の信頼性が低下してしまう。一部品当たりの単価の高いICやLSI等の集積回路の電子部品においては、オーバーキル率が高かったり、品質にバラツキが生じたりすることは特に問題である。 If the inspection standards are strict, the overkill rate of classifying non-defective electronic components as defective containers increases, and the production efficiency decreases. If inspection standards are loose, defective electronic parts are shipped as non-defective products, resulting in variations in quality and reducing the reliability of inspection. In an electronic component of an integrated circuit such as an IC or LSI having a high unit price per component, a high overkill ratio or a variation in quality is particularly problematic.
 そこで、良品群に不良品が含まれていないか、又は不良品群に良品が含まれていないか、それらを検査項目、検査手法又は検査精度を代えて再検査することのできる電子部品検査装置が望まれる。しかしながら、電子部品の観察段階と観察結果の解析及び判定段階とからなる検査のうち、観察段階のやり直しは、電子部品一個当たりの生産に要する時間が長くなり、生産効率が低下してしまう。 Therefore, an electronic component inspection apparatus capable of re-inspecting whether or not a non-defective product is included in the non-defective product group or a non-defective product is included in the non-defective product group by changing inspection items, inspection methods or inspection accuracy. Is desired. However, among the inspections composed of the electronic component observation stage and the observation result analysis and determination stage, the redoing of the observation stage increases the time required for production per electronic component and decreases the production efficiency.
 そのため、電子部品をウェハリングから剥がす前にウェハリングをスキャンし、コンピュータ解析により外観検査してから、電子部品をウェハリングから剥がす前にスキャン結果を更に目視で確認し、目視により再検査する技術が提案されている(例えば、特許文献1参照)。この技術は、最初のスキャンによる検査結果データと、検査結果データの主体である電子部品のウェハリング上の位置データを関連づけ、欠陥のあった電子部品の位置データに基づき、検査結果データをスクリーンに表示するものである。 Therefore, a technology that scans the wafer ring before peeling the electronic component from the wafer ring, visually inspects it by computer analysis, and then visually confirms the scan result before peeling the electronic component from the wafer ring, and re-inspects it visually. Has been proposed (see, for example, Patent Document 1). This technology associates the inspection result data from the first scan with the position data on the wafer ring of the electronic component that is the main component of the inspection result data, and the inspection result data is displayed on the screen based on the position data of the defective electronic component. To display.
特開2005-134282号公報JP 2005-134282 A
 しかしながら、ウェハから電子部品を個々に剥がし取ってから電子部品を検査したい場合がある。例えば、ウェハに電子部品を貼着したままの場合、電子部品の露出面しか外観検査をすることができない。また、ウェハに電子部品を貼着したままの場合、電子部品の電気特性の検査をすることができない場合がある。 However, there are cases where it is desired to inspect the electronic components after the individual electronic components have been peeled off from the wafer. For example, when an electronic component is stuck on a wafer, only the exposed surface of the electronic component can be inspected. Moreover, when the electronic component is still attached to the wafer, the electrical characteristics of the electronic component may not be inspected.
 このような場合、電子部品は、一度ウェハリングからピックアップされて、電子部品を検査するユニットに運ばれ、検査結果に応じて分類され、その分類後に改めて再検査と再分類が行われることになる。この手法の場合、いくら供給元であるウェハリング上の電子部品と検査結果とを紐付けし、検査結果を基に品質の再判定を行ったとしても、そもそも、分類先のどの位置に収容されている電子部品の検査結果を再判定しているのか特定できないため、再検査の結果を基に再分類することが不可能であった。 In such a case, the electronic component is once picked up from the wafer ring, transported to a unit for inspecting the electronic component, classified according to the inspection result, and re-inspected and re-classified after the classification. . In the case of this method, no matter how much the electronic components on the wafer ring, which is the supplier, are linked to each other and the quality is re-determined based on the inspection result, it can be accommodated at any position in the classification destination. Therefore, it is impossible to reclassify based on the result of the re-inspection.
 そのため、電子部品を検査及び分類した後に、再検査及び再分類する電子部品検査装置においては、検査により得られた検査結果をいくら保存しようとも、再検査及び再分類ができず、高オーバーキル率又は品質のバラツキの問題を解決することができなかった。 For this reason, in an electronic component inspection device that reinspects and reclassifies after inspecting and classifying electronic components, no matter how much inspection results obtained by inspection can be stored, reinspection and reclassification cannot be performed, resulting in a high overkill rate. Or the problem of the variation in quality could not be solved.
 本発明は、上記のような従来技術の問題点を解決するために提案されたもので、電子部品を検査及び分類した後に、その検査結果を用いて再検査及び再分類することができ、オーバーキル率の低下又は品質のバラツキを抑制できる電子部品検査装置を提供することを目的とする。 The present invention has been proposed to solve the above-described problems of the prior art, and after inspecting and classifying electronic components, the inspection results can be used for reinspection and reclassification. An object of the present invention is to provide an electronic component inspection apparatus capable of suppressing a decrease in kill rate or variation in quality.
 本発明に係る電子部品検査装置は、一方が再検査対象の電子部品を収容する再検査対象収容体となる良品用収容体と不良品用収容体を保持し、電子部品を検査して検査結果に応じて前記良品用収容体と前記不良品用収容体に電子部品を分類する電子部品検査装置であって、電子部品を観測する観測手段と、前記観測手段の観測結果を解析して電子部品の良品と不良品の別を判定する検査手段と、前記検査手段の判定結果に基づき、電子部品を良品用収容体と不良品用収容体の何れかに分類する第1の分類手段と、前記再検査対象収容体に収容された電子部品の当該収容体内での位置を示す識別情報を生成する識別情報生成手段と、電子部品の前記観測結果と当該電子部品の位置を示す前記識別情報を関連付けて記憶する記憶手段と、前記観測結果から前記再検査対象収容体に収容された電子部品の良品と不良品の別を異なる観点、手法又は精度で再判定するための再検査手段と、前記観測結果に関連付けられた前記識別情報に前記再検査手段による再判定の結果を更に関連付ける再判定情報生成手段と、前記再検査手段の再判定結果に基づき、当該再判定結果に関連付けられた前記識別情報が示す位置の電子部品を良品用収容体又は不良品用収容体の何れかに再分類する第2の分類手段と、を備えること、を特徴とする。 The electronic component inspection apparatus according to the present invention holds a non-defective product container and a defective product container, one of which is a retest target container that houses a retest target electronic component, inspects the electronic component, and results of the test An electronic component inspection apparatus for classifying electronic components into the non-defective product housing and the defective product housing according to the method, an observation means for observing the electronic components, and an electronic component by analyzing an observation result of the observation means Inspection means for determining whether the product is non-defective and defective, first classification means for classifying the electronic component into either a non-defective product container or a defective product container based on the determination result of the inspection means, The identification information generating means for generating identification information indicating the position of the electronic component housed in the retest target container within the container, and the observation result of the electronic component and the identification information indicating the position of the electronic component are associated with each other Storage means for storing From the results, re-inspection means for re-determining whether the electronic parts stored in the re-inspection target body are good or defective from different viewpoints, techniques or accuracy, and the identification information associated with the observation result Based on the re-determination result of the re-inspection means based on the re-determination result of the re-inspection means, the electronic component at the position indicated by the identification information associated with the re-determination result is used for non-defective products. And second classification means for reclassifying the container or the defective container.
 前記再検査対象収容体は、電子部品を収容する収容領域を複数有し、前記第1の分類手段は、連続する収容領域に一定数の電子部品を連続して充填し、電子部品を充填した連続領域の隣の一領域を空の収容領域のままとするようにしてもよい。 The reexamination object container includes a plurality of storage areas for storing electronic components, and the first classification unit continuously fills a continuous storage area with a certain number of electronic components and fills the electronic components. One area adjacent to the continuous area may be left as an empty accommodation area.
 前記再検査対象収容体には、連続する電子部品の列が空の収容領域で区画されて複数形成され、前記識別情報は、電子部品の属する列と列内の並び順番で示されるようにしてもよい。 The reinspection object container is formed with a plurality of columns of continuous electronic components divided by empty storage regions, and the identification information is indicated by the columns to which the electronic components belong and the arrangement order in the columns. Also good.
 前記第2の分類手段は、電子部品を保持して前記良品用収容体又は前記不良品用収容体から離脱させる保持手段と、前記保持手段が電子部品を離脱させる位置に電子部品の収容領域を順次位置させるように、前記再検査対象収容体を移動させる再供給手段と、所定位置に移動する前記収容領域を順次撮像し、前記一定数の移動ごとに前記空の収容領域の存在を確認する送りミス検出手段と、を備え、前記送りミス検出手段が前記一定数毎に前記空の収容領域の存在を確認できなければ、前記再分類を中止するようにしてもよい。 The second classification means includes a holding means for holding the electronic component and releasing it from the non-defective product container or the defective product housing, and an electronic component storage area at a position where the holding device releases the electronic component. Re-feeding means for moving the re-examination object container so as to be sequentially positioned, and the storage area moving to a predetermined position are sequentially imaged, and the presence of the empty storage area is confirmed for each predetermined number of movements. A misfeed detection means, and the reclassification may be stopped if the miss feed detection means cannot confirm the presence of the empty accommodation area for every predetermined number.
 ウェハリングに貼着された電子部品を前記第1の分類手段に供給する供給部を備え、前記識別情報生成部は、前記識別情報に電子部品の前記ウェハリング上の行列位置を示すダイシングライン情報を更に関連づけし、前記再検査手段は、前記ダイシングライン情報に基づき、良品又は不良品と再判定した電子部品と前記ウェハリング上で同一の行又は列に並ぶ他の電子部品を同一の品質と再判定するようにしてもよい。 Dicing line information including a supply unit that supplies the electronic component attached to the wafer ring to the first classification unit, wherein the identification information generation unit indicates a matrix position of the electronic component on the wafer ring in the identification information The re-inspection means associates an electronic component re-determined as a non-defective product or a defective product based on the dicing line information and another electronic component arranged in the same row or column on the wafer ring with the same quality. Re-determination may be performed.
 前記再検査手段は、前記観測結果を表示する表示部と、前記表示部に表示された前記観測結果の目視による良品又は不良品の再判定操作を受け付ける操作部と、を備えるようにしてもよい。 The re-inspection unit may include a display unit that displays the observation result, and an operation unit that receives a re-determination operation for a non-defective product or a defective product by visual observation of the observation result displayed on the display unit. .
 ウェハリングに貼着された電子部品を前記第1の分類手段に供給する供給部を備え、前記再検査手段は、前記観測結果を表示する表示部と、前記表示部に表示された前記観測結果の目視による良品又は不良品の再判定操作を受け付ける操作部と、を備え、前記識別情報生成部は、前記識別情報に電子部品の前記ウェハリング上の行列位置を示すダイシングライン情報を更に関連づけし、前記表示部は、前記ダイシングライン情報に基づき、表示中の電子部品と前記ウェハリング上で同一の行又は列に並ぶ他の電子部品の観測結果情報を連続して表示するようにしてもよい。 A supply unit configured to supply the electronic component attached to the wafer ring to the first classification unit, wherein the reinspection unit displays the observation result; and the observation result displayed on the display unit An operation unit that accepts a re-determination operation for a good product or a defective product by visual inspection, and the identification information generation unit further associates dicing line information indicating a matrix position of the electronic component on the wafer ring with the identification information. The display unit may continuously display observation result information of the electronic component being displayed and other electronic components arranged in the same row or column on the wafer ring based on the dicing line information. .
 前記第1の分類手段と前記第2の分類手段は、共通の機器により構成されるようにしてもよい。 The first classification unit and the second classification unit may be configured by a common device.
 本発明によれば、電子部品の観測結果と其の電子部品の収容体上の位置とが関連づけられるので、観測結果に基づき再判定し、その再判定結果を基に電子部品を再分類することができ、オーバーキル率の低下又は品質のバラツキを抑制できる。 According to the present invention, since an observation result of an electronic component is associated with a position of the electronic component on a container, re-determination is performed based on the observation result, and the electronic component is reclassified based on the re-determination result. It is possible to suppress a decrease in overkill rate or a variation in quality.
第1の実施形態に係る電子部品検査装置の概略構成を示す構成図である。It is a block diagram which shows schematic structure of the electronic component inspection apparatus which concerns on 1st Embodiment. 第1の実施形態に係る分類装置の構成を示す構成図である。It is a block diagram which shows the structure of the classification device which concerns on 1st Embodiment. 第1の実施形態に係る分類装置の制御部の構成を示す構成図である。It is a block diagram which shows the structure of the control part of the classification device which concerns on 1st Embodiment. 第1の実施形態に係り観測結果記憶部に記憶されるデータを示す模式図である。It is a schematic diagram which shows the data memorize | stored in the observation result memory | storage part concerning 1st Embodiment. 第1の実施形態に係る再検査装置の構成を示す構成図である。It is a block diagram which shows the structure of the reexamination apparatus which concerns on 1st Embodiment. 第1の実施形態に係り再検査装置が表示する表示画面を示す模式図である。It is a schematic diagram which shows the display screen which concerns on 1st Embodiment and a reexamination apparatus displays. 電子部品検査装置の分類モードの制御動作を示すフローチャートである。It is a flowchart which shows the control operation of the classification mode of an electronic component inspection apparatus. 電子部品検査装置の再検査の動作を示すフローチャートである。It is a flowchart which shows the operation | movement of the reinspection of an electronic component inspection apparatus. 電子部品検査装置の再分類モードの制御動作における電子部品の再供給を示すフローチャートである。It is a flowchart which shows resupply of the electronic component in the control operation | movement of the reclassification mode of an electronic component inspection apparatus. 電子部品検査装置の再分類モードの制御動作における電子部品の再分類を示すフローチャートである。It is a flowchart which shows the reclassification of the electronic component in the control operation | movement of the reclassification mode of an electronic component inspection apparatus. 電子部品の収容位置と観測結果情報が関連づけられる状態を示す模式図である。It is a schematic diagram which shows the state with which the accommodation position and observation result information of an electronic component are linked | related. 第2の実施形態に係る電子部品検査装置の制御部の構成を示すブロック図である。It is a block diagram which shows the structure of the control part of the electronic component inspection apparatus which concerns on 2nd Embodiment. ウェハ上の電子部品の並びを示す模式図である。It is a schematic diagram which shows the arrangement | sequence of the electronic component on a wafer. 第2の実施形態に係り観測結果記憶部に記憶されるデータを示す模式図である。It is a schematic diagram which shows the data memorize | stored in the observation result memory | storage part concerning 2nd Embodiment. 第2の実施形態に係り再検査装置が表示する表示画面を示す模式図である。It is a schematic diagram which shows the display screen which concerns on 2nd Embodiment and a reexamination apparatus displays.
 (第1の実施形態)
 (構成)
 (電子部品検査装置)
 以下、本発明に係る電子部品検査装置の第1の実施形態について図面を参照しつつ詳細に説明する。図1は、第1の実施形態に係る電子部品検査装置の概略構成を示す構成図である。電子部品検査装置1は、電子部品の検査及び再検査の結果に応じて電子部品を良品と不良品に分類及び再分類する。再検査の際には、電子部品の検査時に取得した観測結果を異なる観点、手法、又は精度で解析し、再検査結果を導く。異なる観点又は手法とは、例えば再検査者による観測結果の目視である。
(First embodiment)
(Constitution)
(Electronic component inspection equipment)
Hereinafter, a first embodiment of an electronic component inspection apparatus according to the present invention will be described in detail with reference to the drawings. FIG. 1 is a configuration diagram showing a schematic configuration of the electronic component inspection apparatus according to the first embodiment. The electronic component inspection apparatus 1 classifies and reclassifies the electronic component into a non-defective product and a defective product according to the result of the inspection and re-inspection of the electronic component. In the re-inspection, the observation result obtained at the time of inspecting the electronic component is analyzed with a different viewpoint, method, or accuracy, and the re-inspection result is derived. The different viewpoint or method is, for example, visual observation of an observation result by a reexamination person.
 ここで、電子部品は電気製品に使用される部品である。電子部品としては、半導体素子、及び半導体素子以外の抵抗やコンデンサ等を挙げることができる。半導体素子としては、トランジスタ、ダイオード、LED、及びサイリスタ等のディスクリート半導体、ICやLSI等の集積回路等を挙げることができる。良品とは、検査又は再検査によって一定の品質基準に達した電子部品であり、不良品とは、検査及び再検査によって一定の品質基準に未達の電子部品である。良品又は不良品の何れかに分類された電子部品が再検査及び再分類される。分類及び再分類では、電子部品を品質別に梱包する。 Here, electronic parts are parts used in electrical products. Examples of the electronic component include a semiconductor element and resistors and capacitors other than the semiconductor element. Examples of the semiconductor element include discrete semiconductors such as transistors, diodes, LEDs, and thyristors, and integrated circuits such as ICs and LSIs. A non-defective product is an electronic component that has reached a certain quality standard by inspection or re-inspection, and a defective product is an electronic component that has not reached a certain quality standard by inspection and re-inspection. Electronic components classified as either good or defective are re-inspected and re-classified. In classification and reclassification, electronic components are packed according to quality.
 この電子部品検査装置1は、検査分類装置3と再検査装置2を備える。検査分類装置3と再検査装置2は、所謂コンピュータを有し、LAN等のネットワークによりデータ通信可能に接続されている。または、検査分類装置3が備えるコンピュータを再検査装置2として機能させることもできる。検査分類装置3は、電子部品を検査し、検査結果に応じて電子部品を良品と不良品に分類する。再検査装置2は、検査分類装置3で良品又は不良品の何れかに分類された電子部品の観測結果を用いた再検査を支援する。更に、検査分類装置3は、再検査装置2で再検査された電子部品を再検査結果に応じて良品と不良品に再分類する。再検査される電子部品は品質基準に依る。品質基準を厳しく設定した場合、不良品に分類した電子部品を再検査し、品質基準を緩く設定した場合、良品に分類した電子部品を再検査する。 The electronic component inspection device 1 includes an inspection classification device 3 and a re-inspection device 2. The inspection classification device 3 and the re-inspection device 2 have a so-called computer and are connected to each other via a network such as a LAN so that data communication is possible. Alternatively, the computer included in the inspection classification device 3 can function as the re-inspection device 2. The inspection classification device 3 inspects the electronic components and classifies the electronic components into good products and defective products according to the inspection results. The re-inspection device 2 supports re-inspection using the observation results of the electronic components classified as either good or defective by the inspection classification device 3. Further, the inspection classification device 3 reclassifies the electronic parts re-inspected by the re-inspection device 2 into non-defective products and defective products according to the re-inspection results. Electronic components that are re-inspected depend on quality standards. When quality standards are set strictly, electronic parts classified as defective products are re-inspected. When quality standards are set loosely, electronic parts classified as good products are re-inspected.
 (分類装置)
 図2は、検査分類装置3の詳細構成を示す構成図である。検査分類装置3は、架台3aの上面に電子部品の搬送経路3bを配設し、搬送経路3bに沿って検査予定及び再検査済みの電子部品を複数同時に整列搬送する。検査予定の電子部品と再検査済みの電子部品は、別工程で搬送する。
(Classifier)
FIG. 2 is a configuration diagram showing a detailed configuration of the inspection classification device 3. The inspection classification device 3 is provided with a transport path 3b for electronic parts on the top surface of the gantry 3a, and aligns and transports a plurality of electronic parts that have been scheduled for inspection and have been re-inspected along the transport path 3b. The electronic component to be inspected and the re-inspected electronic component are transported in separate processes.
 この検査分類装置3は、検査予定の電子部品を搬送経路3bに供給する供給ユニット33と再検査済みの電子部品を搬送経路3bに再供給する再供給ユニット38を備えている。供給ユニット33と再供給ユニット38よりも搬送方向下流側には、良品収容ユニット36と不良品収容ユニット37を配列し、検査結果及び再検査結果に応じて良品収容ユニット36又は不良品収容ユニット37が電子部品を収容する。 The inspection classification apparatus 3 includes a supply unit 33 that supplies an electronic component to be inspected to the transport path 3b and a resupply unit 38 that re-supplys the retested electronic component to the transport path 3b. A non-defective product storage unit 36 and a defective product storage unit 37 are arranged on the downstream side in the transport direction from the supply unit 33 and the resupply unit 38, and the non-defective product storage unit 36 or the defective product storage unit 37 is arranged according to the inspection result and the re-inspection result. Contains electronic components.
 供給ユニット33と良品収容ユニット36及び不良品収容ユニット37との間の搬送経路3b上には、電子部品の各種観測ユニット35a~35eが配列される。各種観測ユニット35a~35eは、供給ユニット33から供給された検査予定の電子部品を搬送経路3b上で観測し、観測結果を得る。再供給ユニット38から供給された電子部品は、再検査装置2で再検査され、検査分類装置3での検査を要せず、これら観測ユニット35a~35eを通過する。 Various observation units 35a to 35e for electronic parts are arranged on the transport path 3b between the supply unit 33 and the non-defective product storage unit 36 and the defective product storage unit 37. The various observation units 35a to 35e observe the electronic components to be inspected supplied from the supply unit 33 on the transport path 3b, and obtain observation results. The electronic component supplied from the resupply unit 38 is reinspected by the reinspection apparatus 2 and does not require inspection by the inspection classification apparatus 3, and passes through these observation units 35a to 35e.
 この検査分類装置3の搬送経路3bは環状であり、経路始端と終端とが接続されている。そのため、電子部品が搬送経路3b上から離脱せずに供給ユニット33に再度進入することを防ぐべく、供給ユニット33の直前には強制排出ビン39が配置されている。 The conveyance path 3b of the inspection classification device 3 is annular, and the start and end of the path are connected. Therefore, a forced discharge bin 39 is disposed immediately before the supply unit 33 in order to prevent the electronic component from entering the supply unit 33 again without detaching from the conveyance path 3b.
 架台3aの内部には、これら搬送経路3b、供給ユニット33、観測ユニット35a~35e、良品収容ユニット36、不良品収容ユニット37、及び再供給ユニット38を制御するコンピュータやコントローラで構成される制御部4を備えている。制御部4は、電子部品の観測結果を評価し、電子部品の評価に応じた分類を制御するとともに、再検査装置2とデータ通信可能に接続され、観測結果を再検査装置2に出力する。また、制御部4は、再検査装置2から再検査結果を受信し、再検査結果に応じた電子部品の再分類を制御する。架台3aの内部には、制御部4の他、検査分類装置3を駆動するための電源、ケーブル類、コンプレッサや空気管が収容されている。 Inside the gantry 3a, there is a control unit comprising a computer and a controller for controlling the transport path 3b, the supply unit 33, the observation units 35a to 35e, the non-defective product storage unit 36, the defective product storage unit 37, and the resupply unit 38. 4 is provided. The control unit 4 evaluates the observation result of the electronic component, controls the classification according to the evaluation of the electronic component, is connected to the reinspection apparatus 2 so as to be able to perform data communication, and outputs the observation result to the reinspection apparatus 2. In addition, the control unit 4 receives a reinspection result from the reinspection apparatus 2 and controls reclassification of electronic components according to the reinspection result. In addition to the control unit 4, a power source for driving the inspection classification device 3, cables, a compressor, and an air pipe are accommodated in the gantry 3 a.
 各部について詳述する。搬送経路3bは、架台3aの上面に設置された搬送テーブル31により形成される。搬送テーブル31は、一点を中心にして放射状に拡がる円盤又は星形等の形状を有し、周方向に間欠的に所定角度ずつ、架台3aの上面と平行に回転する。搬送テーブル31の動力源はダイレクトドライブモータ32である。搬送テーブル31は、ダイレクトドライブモータ32を介して架台3aの上面より高い位置に拡がる。 Each part will be described in detail. The conveyance path 3b is formed by a conveyance table 31 installed on the upper surface of the gantry 3a. The transfer table 31 has a shape such as a disk or a star that radially expands around one point, and rotates in parallel with the upper surface of the gantry 3a by a predetermined angle in the circumferential direction. The power source of the transfer table 31 is a direct drive motor 32. The transfer table 31 extends to a position higher than the upper surface of the gantry 3 a via the direct drive motor 32.
 搬送テーブル31の外周には、吸着ノズル31aが取り付けられている。吸着ノズル31aは、その軸線方向に沿って昇降可能となっている。この吸着ノズル31aは、搬送テーブル31の外周に沿って円周等配位置で、且つ搬送テーブル31の中心から同一距離に複数取り付けられる。搬送テーブル31が星形の場合、その搬送テーブル31は、アームを放射状に配してなり、アームの先端に吸着ノズル31aが取り付けられる。 A suction nozzle 31 a is attached to the outer periphery of the transport table 31. The suction nozzle 31a can be moved up and down along its axial direction. A plurality of suction nozzles 31 a are attached at equal circumferential positions along the outer periphery of the transport table 31 and at the same distance from the center of the transport table 31. When the transfer table 31 has a star shape, the transfer table 31 has arms arranged radially, and a suction nozzle 31a is attached to the tip of the arm.
 吸着ノズル31aは電子部品の保持手段である。吸着ノズル31aは内部が中空で一端が開口し、開口端を架台3aの上面に向けて搬送テーブル31からぶら下がる。吸着ノズル31aの内部は真空ポンプやエジェクタ等の負圧発生装置の空気圧回路と連通している。吸着ノズル31aは、供給ユニット33、観測ユニット35a~35e、良品収容ユニット36、不良品収容ユニット37、及び再供給ユニット38に向けて順番に下降して、これらユニットに対して真空破壊や大気解放によって電子部品を離脱させて電子部品を渡し、又はこれらユニットの電子部品を開口端で吸着して電子部品をピックアップし、各ユニットから電子部品を搬送経路3bに戻す。 The suction nozzle 31a is an electronic component holding means. The suction nozzle 31a is hollow and has one end opened, and the suction nozzle 31a is hung from the transport table 31 with the open end facing the upper surface of the gantry 3a. The inside of the suction nozzle 31a communicates with a pneumatic circuit of a negative pressure generator such as a vacuum pump or an ejector. The suction nozzle 31a descends in turn toward the supply unit 33, the observation units 35a to 35e, the non-defective product storage unit 36, the defective product storage unit 37, and the re-supply unit 38. The electronic components are separated by the above and delivered, or the electronic components of these units are picked up by the open ends to pick up the electronic components, and the electronic components are returned from each unit to the transport path 3b.
 この搬送テーブル31と吸着ノズル31aにより電子部品の分類手段が構成され、吸着ノズル31aの開口端の回転軌跡が電子部品の搬送経路3bとなる。すなわち、ダイレクトドライブモータ32は、1ピッチずつ間欠回転するように制御部4により制御される。そのピッチは、吸着ノズル31aの配置間隔に等しい。これにより、吸着ノズル31aは、搬送テーブル31の間欠回転に伴って共通の移動軌跡を辿り、共通の停止位置で停止し、吸着ノズル31aの軸線方向に昇降する。この停止位置に供給ユニット33、観測ユニット35a~35e、良品収容ユニット36、不良品収容ユニット37、及び再供給ユニット38を設けることで、吸着ノズル31aは、これらユニットを搬送経路3bに沿って順次経て、電子部品に対する検査、分類及び再分類の処理が可能となる。 The conveyance table 31 and the suction nozzle 31a constitute electronic component classification means, and the rotation locus of the opening end of the suction nozzle 31a becomes the electronic component conveyance path 3b. That is, the direct drive motor 32 is controlled by the control unit 4 so as to rotate intermittently by one pitch. The pitch is equal to the arrangement interval of the suction nozzles 31a. Thereby, the suction nozzle 31a follows a common movement locus with the intermittent rotation of the transport table 31, stops at the common stop position, and moves up and down in the axial direction of the suction nozzle 31a. By providing the supply unit 33, the observation units 35a to 35e, the non-defective product storage unit 36, the defective product storage unit 37, and the resupply unit 38 at this stop position, the suction nozzle 31a sequentially moves these units along the transport path 3b. After that, inspection, classification, and reclassification of electronic components can be performed.
 供給ユニット33は、電子部品が個片にダイシングされてウェハリングWRに保持されている場合、リングホルダ33a及びピックアップ装置33bを備えている。リングホルダ33aは、ウェハリングWRを保持し、ピックアップ装置33bは、ウェハリングWRから電子部品を1つずつピックアップして搬送経路3bに供給する。 The supply unit 33 includes a ring holder 33a and a pickup device 33b when the electronic components are diced into individual pieces and held on the wafer ring WR. The ring holder 33a holds the wafer ring WR, and the pickup device 33b picks up electronic components one by one from the wafer ring WR and supplies them to the transport path 3b.
 このリングホルダ33aは、電子部品の貼着面を搬送テーブル31の外縁に向けてウェハリングWRを縦置きする。すなわち、吸着ノズル31aの移動面に対してウェハリングWRを直交させている。ピックアップ装置33bは、一点から一平面上を放射状に延びるアームを有し、その放射面は、吸着ノズル31aの移動面とウェハリングWRが拡がる平面に直交する。各アーム先端には吸着ノズル31aが備えられる。吸着ノズル31aは、軸をアームに沿わせて延設され、電子部品を吸着する開口端を放射方向外方に向ける。このピックアップ装置33bは、搬送テーブル31の下方に潜り込み、ピックアップ装置33bの頂点と搬送経路3bとが重なる位置に設置され、真横でウェハリングWRと向かい合う。 The ring holder 33a vertically places the wafer ring WR with the electronic component attachment surface facing the outer edge of the transfer table 31. That is, the wafer ring WR is orthogonal to the moving surface of the suction nozzle 31a. The pickup device 33b has an arm that extends radially from one point on one plane, and the radiation surface thereof is orthogonal to the moving surface of the suction nozzle 31a and the plane on which the wafer ring WR extends. A suction nozzle 31a is provided at the tip of each arm. The suction nozzle 31a is extended along the axis along the arm, and directs the opening end that sucks the electronic component outward in the radial direction. The pickup device 33b enters under the transfer table 31, is installed at a position where the apex of the pickup device 33b and the transfer path 3b overlap, and faces the wafer ring WR directly beside.
 ピックアップ装置33bは、吸着ノズル31aを放射中心で間欠回転させる。リングホルダ33aは、突き上げピン(不図示)で電子部品を裏側から突き上げ、ウェハリングWRと向き合う吸着ノズル31aにウェハリングWR上の電子部品を渡す。電子部品を受け取ったピックアップ装置33bの吸着ノズル31aは、搬送テーブル31の吸着ノズル31aとピックアップ装置33bの頂点で向き合い、この搬送テーブル31の吸着ノズル31aに電子部品を渡す。これにより、供給ユニット33は、電子部品を搬送経路3bに供給する。 The pickup device 33b intermittently rotates the suction nozzle 31a around the radiation center. The ring holder 33a pushes up an electronic component from the back side with a push-up pin (not shown), and passes the electronic component on the wafer ring WR to the suction nozzle 31a facing the wafer ring WR. The suction nozzle 31a of the pickup device 33b that has received the electronic component faces the suction nozzle 31a of the transfer table 31 at the apex of the pickup device 33b, and passes the electronic component to the suction nozzle 31a of the transfer table 31. Thereby, the supply unit 33 supplies an electronic component to the conveyance path 3b.
 観測ユニット35c~35eは、電子部品の外観検査の資料となる観測結果を取得する。外観検査は、電子部品に対する傷、汚れ又は破損の有無のチェックであり、画像解析による検査である。観測結果は、電子部品の外観画像データである。観測ユニット35c~35eは、各々がCCDやCMOS等の撮像素子とレンズを有するカメラであり、撮像光学系が個々に定められた電子部品の面を向き、その面を撮像する。 The observation units 35c to 35e acquire observation results that are materials for visual inspection of electronic components. The appearance inspection is a check for the presence or absence of scratches, dirt, or damage on the electronic component, and is an inspection by image analysis. The observation result is appearance image data of the electronic component. Each of the observation units 35c to 35e is a camera having an image pickup element such as a CCD or CMOS and a lens, and the image pickup optical system faces the surface of each electronic component determined and images the surface.
 例えば、観測ユニット35cは、電子部品の底面を撮像し、観測ユニット35dは、電子部品の隣り合う2側面を撮像し、観測ユニット35eは、他の隣り合う2側面を撮像する。電子部品の底面は、吸着ノズル31aによる保持面とは反対の面である。観測ユニット35c~35eは、それぞれ制御部4とデータ通信可能に信号線で接続されており、外観画像データを制御部4へ送信する。 For example, the observation unit 35c images the bottom surface of the electronic component, the observation unit 35d images two adjacent side surfaces of the electronic component, and the observation unit 35e images the other two adjacent side surfaces. The bottom surface of the electronic component is the surface opposite to the holding surface by the suction nozzle 31a. Each of the observation units 35c to 35e is connected to the control unit 4 through a signal line so that data communication is possible, and transmits appearance image data to the control unit 4.
 観測ユニット35aと観測ユニット35bは、観測ユニット35c~35eによる観測結果取得の前処理ユニットであり、電子部品を規定の適正姿勢に補正する。この観測ユニット35aは、CCDやCMOS等の撮像素子とレンズを有するカメラであり、撮像光学系が電子部品の底面を向き、その面を撮像する。撮像データは、制御部4へ送信される。制御部4では、撮像データを解析して電子部品の姿勢ズレを測定する。姿勢ズレは、電子部品の向きのズレ及び中心の位置ズレである。 The observation unit 35a and the observation unit 35b are pre-processing units for obtaining observation results by the observation units 35c to 35e, and correct the electronic components to a prescribed appropriate posture. The observation unit 35a is a camera having an imaging element such as a CCD or CMOS and a lens. The imaging optical system faces the bottom surface of the electronic component and images the surface. The imaging data is transmitted to the control unit 4. The control unit 4 analyzes the imaging data and measures the attitude deviation of the electronic component. The attitude shift is a shift in the direction of the electronic component and a shift in the center position.
 観測ユニット35bは、電子部品を載置するステージを有し、ステージを載置面に沿って2次元のそれぞれの方向に移動させ、またステージを載置面と直交する回転軸で回転させる。2次元の各方向の移動量及び回転量は、制御部4が測定した姿勢ズレを解消する量であり、制御部4から送信される姿勢ズレを解消する補正データに従う。 The observation unit 35b has a stage on which electronic components are placed, moves the stage in two-dimensional directions along the placement surface, and rotates the stage with a rotation axis orthogonal to the placement surface. The amount of movement and the amount of rotation in each of the two-dimensional directions are amounts for eliminating the posture deviation measured by the control unit 4, and follow the correction data for eliminating the posture deviation transmitted from the control unit 4.
 尚、この電子部品検査装置1は、外観検査に限らず、各種の検査を実行可能としてもよい。例えば、観測ユニット35a~35eに電気特性検査等のユニットを混在させてもよいし、電気特性検査のユニットのみで構成されていてもよい。電気特性検査は、電子部品に電圧印加又は電流注入を行い、電子部品の電圧、電流、抵抗、又は周波数、ロジック信号に対する出力信号等を検査する。 Note that the electronic component inspection apparatus 1 is not limited to the appearance inspection, and may perform various inspections. For example, the observation units 35a to 35e may be mixed with units for electrical characteristic inspection or the like, or may be composed of only units for electrical characteristic inspection. In the electrical characteristic inspection, voltage application or current injection is performed on the electronic component, and the voltage, current, resistance, or frequency of the electronic component, the output signal for the logic signal, and the like are inspected.
 良品収容ユニット36及び不良品収容ユニット37は、空領域に電子部品を収容する収容体Tをそれぞれ保持し、収容体Tを1ピッチ又は2ピッチずつ移動させて、空領域を搬送経路3bの直下に位置させる。良品収容ユニット36又は不良品収容ユニット37の直上に位置した吸着ノズル31aが電子部品を離脱させることにより、空領域に電子部品が梱包される。 The non-defective product storage unit 36 and the defective product storage unit 37 hold the storage bodies T for storing electronic components in the empty areas, respectively, move the storage bodies T by 1 pitch or 2 pitches, and move the empty areas directly under the transport path 3b. To be located. When the suction nozzle 31a located immediately above the non-defective product storage unit 36 or the defective product storage unit 37 releases the electronic component, the electronic component is packed in the empty area.
 この良品収容ユニット36及び不良品収容ユニット37は、例えばテーピングユニットである。収容体Tはキャリアテープである。キャリアテープは、帯の長さに沿ってポケットを有し、このポケットに電子部品が梱包される。テーピングユニットは、キャリアテープを帯の長さに沿って1ピッチ又は2ピッチずつ移動させて、空領域である空のポケットを搬送経路3bの直下に移動させる。また、テーピングユニットは、電子部品が梱包されたキャリアテープのポケットを封止するようにシールを圧着していく。 The good product storage unit 36 and the defective product storage unit 37 are, for example, taping units. The container T is a carrier tape. The carrier tape has a pocket along the length of the band, and an electronic component is packed in this pocket. The taping unit moves the carrier tape one pitch or two pitches along the length of the band to move an empty pocket, which is an empty area, directly below the transport path 3b. Further, the taping unit presses the seal so as to seal the pocket of the carrier tape in which the electronic component is packed.
 良品収容ユニット36と不良品収容ユニット37は1ピッチ移動を原則とするが、再検査対象が良品の電子部品である場合、良品収容ユニット36は、収容体Tを1ピッチずつ一定回数だけ移動させる毎に、収容体Tの2ピッチ移動を1回挟む。再検査対象が不良品の電子部品である場合、不良品収容ユニット37は、収容体Tを1ピッチずつ一定回数だけ移動させる毎に、収容体Tの2ピッチ移動を1回挟む。梱包する電子部品を一定数毎に明示的に区分し、多数の電子部品の個々を列数と並び順番で特定容易とするためである。 In principle, the non-defective product accommodation unit 36 and the defective product accommodation unit 37 are moved by one pitch. However, when the re-inspection object is a good electronic component, the good product accommodation unit 36 moves the container T by a certain number of times by one pitch. Every time, the two pitch movements of the container T are sandwiched once. When the re-inspection target is a defective electronic component, the defective article storage unit 37 sandwiches the two-pitch movement of the container T once every time the container T is moved by a certain number of pitches. This is because the electronic parts to be packed are explicitly divided into a certain number so that each of the electronic parts can be easily specified in the order of the number of columns.
 これら良品収容ユニット36と不良品収容ユニット37は、テーピングユニットに限らず、他の各種の収容体を移動させるユニットであってもよい。他の収容体としては、ウェハリングWRやトレイ等を挙げることができる。また、良品収容ユニット36と不良品収容ユニット37は、同種のユニットに限らず、一方がテーピングユニットで他方がリングホルダ33a等のように異種のユニットであってもよい。 The non-defective product storage unit 36 and the defective product storage unit 37 are not limited to taping units, but may be units that move other various types of containers. Examples of other containers include a wafer ring WR and a tray. Further, the non-defective product storage unit 36 and the defective product storage unit 37 are not limited to the same type of unit, but may be different units such that one is a taping unit and the other is a ring holder 33a.
 再供給ユニット38は、再検査を経て再分類の対象となった電子部品を梱包する収容体Tを保持し、その電子部品を搬送経路3b上に再供給する。不良品収容ユニット37が不良品と判定された電子部品を収容する場合、作業員が不良品収容ユニット37から収容体Tを取り出し、再供給ユニット38にセットする。また、再供給ユニット38は、収容体Tの一点に撮像光学系を向けたカメラを有し、画像内において空領域の存在を確認する。電子部品が梱包されていない空領域が現れる一定数ごとのタイミングで空領域が存在せず、又は其れ以外のタイミングで空領域が存在した場合は、エラーを報知して検査分類装置3の駆動を停止させる。 The re-supply unit 38 holds the container T that packs the electronic components that have been subjected to re-classification through the re-inspection, and re-supplyes the electronic components onto the transport path 3b. When the defective product storage unit 37 stores an electronic component determined to be a defective product, an operator takes out the storage body T from the defective product storage unit 37 and sets it in the resupply unit 38. In addition, the resupply unit 38 includes a camera having an imaging optical system directed to one point of the container T, and confirms the presence of an empty area in the image. If the empty area does not exist at a certain number of times when an empty area where electronic parts are not packed appears, or if an empty area exists at other timings, an error is notified and the inspection classification device 3 is driven. Stop.
 この再供給ユニット38は、検査予定の電子部品を収容している収容体と、再検査を経て再分類の対象となった電子部品を梱包する収容体Tとが同種である場合、供給装置33と再供給装置38の何れか一方が他方を兼ねるようにしてもよい。例えば、検査予定の電子部品の収容体がウェハリングWRであり、再供給ユニット38が保持する収容体TもウェハリングWRである場合、検査予定の電子部品の分類と再検査済みの電子部品の再分類が別工程であるため、供給装置33が再供給装置38を兼ねることもできる。 The resupply unit 38 includes a supply device 33 in a case where the container that stores the electronic components to be inspected and the container T that packs the electronic components that have been subjected to reclassification after retesting are the same type. One of the refeeding device 38 may also serve as the other. For example, when the electronic component container to be inspected is the wafer ring WR and the container T held by the resupply unit 38 is also the wafer ring WR, the classification of the electronic components to be inspected and the re-inspected electronic components Since the reclassification is a separate process, the supply device 33 can also serve as the resupply device 38.
 再検査対象の電子部品を梱包する収容体Tがキャリアテープの場合、再供給ユニット38はディテーパーである。ディテーパーは、キャリアテープからシールを剥がしつつ、キャリアテープを走行させることで、再分類する電子部品を搬送経路3bの直下に順次移動させる。再分類する電子部品を搬送経路3bの直下に移動させると、搬送テーブル3bの吸着ノズル31aが直下の電子部品を吸着し、搬送経路3bに沿って周回する。 When the container T for packing electronic components to be reinspected is a carrier tape, the resupply unit 38 is detapered. The detaper moves the electronic components to be reclassified sequentially immediately below the conveyance path 3b by running the carrier tape while removing the seal from the carrier tape. When the electronic component to be reclassified is moved directly below the transport path 3b, the suction nozzle 31a of the transport table 3b sucks the electronic component directly below and circulates along the transport path 3b.
 (制御部)
 制御部4は、図3に示すように、検査分類装置3の各部を制御して、検査予定の電子部品を検査及び分類させる分類モード制御部41と、検査分類装置3の各部を制御して、再検査済みの電子部品を再分類させる再分類モード制御部49を備える。
(Control part)
As shown in FIG. 3, the control unit 4 controls each part of the inspection classification device 3 to control and classify the electronic mode components to be inspected and classified, and the inspection classification device 3. A reclassification mode control unit 49 is provided for reclassifying electronic components that have been reinspected.
 分類モード制御部41は、供給ユニット33の稼動、ダイレクトドライブモータ32の間欠回転と1ピッチ毎の回転量、吸着ノズル31aの昇降と吸着及び離脱、観測ユニット35a~35eの駆動タイミング、電子部品の姿勢ズレと補正量を導くための観測ユニット35aの撮像データ解析、補正量データを送信することによる観測ユニット35bの制御、良品収容ユニット36と不良品収容ユニット37の収容体Tの移動タイミング、良品収容ユニット36又は不良品収容ユニット37の1ピッチ移動又は2ピッチ移動の指令、吸着ノズル31aの良品収容ユニット36直上での電子部品離脱又は不良品収容ユニット37直上での電子部品離脱の選択及び指令を制御する。 The classification mode control unit 41 operates the supply unit 33, intermittent rotation of the direct drive motor 32 and rotation amount per pitch, raising / lowering and suction / detachment of the suction nozzle 31a, driving timing of the observation units 35a to 35e, and the electronic component Imaging data analysis of the observation unit 35a for deriving the posture deviation and the correction amount, control of the observation unit 35b by transmitting the correction amount data, movement timing of the container T of the non-defective product storage unit 36 and the defective product storage unit 37, non-defective product Command for 1-pitch movement or 2-pitch movement of the storage unit 36 or the defective product storage unit 37, selection and command of detachment of the electronic component immediately above the non-defective product storage unit 36 of the suction nozzle 31a or removal of the electronic component immediately above the defective product storage unit To control.
 再分類モード制御部49は、再供給ユニット38の収容体Tの移動量、ダイレクトドライブモータ32の間欠回転と1ピッチ毎の回転量、吸着ノズル31aの昇降と吸着及び離脱、再分類する電子部品を収容する良品収容ユニット36又は不良品収容ユニット37の収容体Tの移動タイミング、再分類する電子部品を収容する良品収容ユニット36又は不良品収容ユニット37の収容体Tの移動量を制御する。この再分類モード制御部49は、再検査装置2によって生成された再判定情報を制御部4の再判定情報受信部48で受信し、その再判定情報に従って検査分類装置3を制御する。 The reclassification mode control unit 49 is an electronic component that reclassifies the movement amount of the container T of the resupply unit 38, intermittent rotation of the direct drive motor 32 and rotation amount for each pitch, raising and lowering of the suction nozzle 31a, suction and separation. The movement timing of the container T of the non-defective product storage unit 36 or the defective product storage unit 37 that controls the movement, and the amount of movement of the storage body T of the non-defective product storage unit 36 or the defective product storage unit 37 that stores the electronic components to be reclassified are controlled. The reclassification mode control unit 49 receives the re-determination information generated by the re-inspection device 2 by the re-determination information reception unit 48 of the control unit 4, and controls the inspection classification device 3 according to the re-determination information.
 すなわち、分類モード制御部41と再分類制御部49は、再検査予定の電子部品を収容する良品収容ユニット36又は不良品収容ユニット37の1ピッチ移動又は2ピッチ移動を管理及び制御する収容ユニット制御部42を一構成要素とする。 In other words, the classification mode control unit 41 and the reclassification control unit 49 manage and control the 1-pitch movement or 2-pitch movement of the non-defective product containing unit 36 or the defective product containing unit 37 that contains the electronic components scheduled for reinspection. The unit 42 is a component.
 また、この制御部4は、電子部品の観測結果を評価し、電子部品を検査結果に応じて電子部品の収容先を良品収容ユニット36又は不良品収容ユニット37に決定し、決定に従って検査分類装置3を制御する。この制御部4は、観測結果受信部43と検査部44と識別情報生成部45と観測結果記憶部46と送信部47を備える。 Further, the control unit 4 evaluates the observation result of the electronic component, determines the electronic component accommodation destination as the non-defective product accommodation unit 36 or the defective product accommodation unit 37 according to the inspection result, and in accordance with the determination, the inspection classification device 3 is controlled. The control unit 4 includes an observation result reception unit 43, an inspection unit 44, an identification information generation unit 45, an observation result storage unit 46, and a transmission unit 47.
 観測結果受信部43は、主にLANアダプタやRS232/485等のシリアルポートインターフェースを含み構成され、観測ユニット35c~35eから観測結果のデータである観測結果情報i1を受信する。 The observation result receiving unit 43 mainly includes a LAN adapter and a serial port interface such as RS232 / 485, and receives observation result information i1 which is observation result data from the observation units 35c to 35e.
 検査部44は、主にCPUを含み構成され、観測結果情報i1を解析して、電子部品の品質を判定し、判定の結果を示す判定情報i2を生成する。判定情報i2は電子部品の良品又は不良品の別を示す。判定情報i2は分類モード制御部41へ出力される。分類モード制御部41は、判定情報i2に従って、電子部品を保持する吸着ノズル31aの昇降及び電子部品離脱タイミングと、良品収容ユニット36又は不良品収容ユニット37の収容体Tの移動を制御し、電子部品を良品収容ユニット36又は不良品収容ユニット37に収容させる。 The inspection unit 44 mainly includes a CPU, analyzes the observation result information i1, determines the quality of the electronic component, and generates determination information i2 indicating the determination result. The determination information i2 indicates whether the electronic component is good or defective. The determination information i2 is output to the classification mode control unit 41. The classification mode control unit 41 controls the elevating and lowering timing of the suction nozzle 31a that holds the electronic component and the electronic component detachment timing and the movement of the container T of the non-defective product storage unit 36 or the defective product storage unit 37 according to the determination information i2. The parts are accommodated in the non-defective product accommodation unit 36 or the defective product accommodation unit 37.
 識別情報生成部45は、主にCPUを含み構成され、図4に示すように、観測結果情報i1と判定情報i2に対して識別情報i3を関連付ける。識別情報i3は、観測結果情報i1と判定情報i2の主体である電子部品を識別する情報である。 The identification information generation unit 45 mainly includes a CPU, and associates identification information i3 with observation result information i1 and determination information i2, as shown in FIG. The identification information i3 is information for identifying the electronic component that is the subject of the observation result information i1 and the determination information i2.
 この識別情報i3は、図4に示すように、電子部品の分類後の収容先である収容体T内での位置を示す。一定数ごとに2ピッチ移動させられる収容体Tには、一定数ごとに空領域が存在する。空領域で挟まれる一定数の電子部品群は、一単位のロットとして認識し得る。識別情報i3は、このロットナンバーである電子部品群の列数と、列の中での並び順番で構成される。 The identification information i3 indicates the position in the container T that is the storage destination after the electronic components are classified, as shown in FIG. In the container T that is moved by two pitches every fixed number, there are empty areas for every fixed number. A certain number of electronic component groups sandwiched between the empty areas can be recognized as one unit lot. The identification information i3 includes the number of columns of the electronic component group that is the lot number and the arrangement order in the columns.
 ここで、収容ユニット制御部42は、再検査予定の電子部品を収容する良品収容ユニット36又は不良品収容ユニット37の1ピッチ移動又は2ピッチ移動を管理及び制御している。識別情報生成部45は、収容ユニット制御部42による電子部品の収容位置の管理及び制御に従って、電子部品の収容体T内での位置を特定し、識別情報i3を生成及び関連付ける。 Here, the storage unit control unit 42 manages and controls the 1-pitch movement or 2-pitch movement of the non-defective product storage unit 36 or the defective product storage unit 37 that stores the electronic components to be re-inspected. The identification information generation unit 45 specifies the position of the electronic component in the container T according to the management and control of the electronic component storage position by the storage unit control unit 42, and generates and associates the identification information i3.
 観測結果記憶部46は、主にメモリを含み構成され、互いに関連付けられた観測結果情報i1と判定情報i2と識別情報i3を記憶する。観測結果送信部47は、主にLANアダプタやRS232/485等のシリアルポートインターフェースを含み構成され、再検査予定の電子部品の観測結果情報i1と判定情報i2と識別情報i3を再検査装置2に送信する。 The observation result storage unit 46 mainly includes a memory, and stores observation result information i1, determination information i2, and identification information i3 associated with each other. The observation result transmission unit 47 is mainly configured to include a serial port interface such as a LAN adapter and RS232 / 485, and sends the observation result information i1, the determination information i2, and the identification information i3 of the electronic component scheduled for reinspection to the reinspection apparatus 2. Send.
 (再検査装置)
 次に、再検査装置2の詳細構成について説明する。図5は、再検査装置2の詳細を示す構成図である。図5に示すように、再検査装置2は、受信部23と、観測結果記憶部25と、表示部21と、操作部22と、再判定情報生成部26と、送信部24を備え、検査分類装置3から受信した観測結果情報i1を再検査する。本実施形態の再検査装置2では、観測結果情報i1を表示し、再検査者に観測結果情報i1を目視させ、目視による再検査を支援する。
(Re-inspection equipment)
Next, a detailed configuration of the reinspection apparatus 2 will be described. FIG. 5 is a configuration diagram showing details of the re-inspection apparatus 2. As shown in FIG. 5, the reexamination device 2 includes a receiving unit 23, an observation result storage unit 25, a display unit 21, an operation unit 22, a redetermination information generation unit 26, and a transmission unit 24. The observation result information i1 received from the classification device 3 is reexamined. In the reexamination apparatus 2 of this embodiment, the observation result information i1 is displayed, and the reexamination person visually observes the observation result information i1, thereby supporting visual reexamination.
 受信部23は、主にLANアダプタやRS232/485等のシリアルポートインターフェースを含み構成され、検査分類装置3から再検査の対象となっている電子部品の観測結果情報i1と判定情報i2と識別情報i3を受信する。観測結果記憶部25は、主にRAMを含み構成され、受信した観測結果情報i1と判定情報i2と識別情報i3を記憶する。 The receiving unit 23 is mainly configured to include a serial port interface such as a LAN adapter or RS232 / 485, and the observation result information i1, the determination information i2, and the identification information of the electronic component that is the subject of re-inspection from the inspection classification device 3 Receive i3. The observation result storage unit 25 mainly includes a RAM, and stores the received observation result information i1, determination information i2, and identification information i3.
 表示部21は、主に液晶ディスプレイや有機ELディスプレイ等の表示スクリーンを備えるディスプレイとCPUを含み構成され、観測結果情報i1と判定情報i2と識別情報i3をGUI画面に再検査者の操作に応答して順次表示する。操作部22は、主にマウスやタッチパネル等の入力インターフェースであり、表示部21に表示されたGUI画面を操作する。 The display unit 21 mainly includes a display having a display screen such as a liquid crystal display or an organic EL display and a CPU, and responds to the reexamination's operation on the GUI screen with the observation result information i1, the determination information i2, and the identification information i3. Display sequentially. The operation unit 22 is mainly an input interface such as a mouse or a touch panel, and operates the GUI screen displayed on the display unit 21.
 再判定情報生成部26は、主にCPUを含み構成され、操作部22が受け付けた操作に応じて観測結果情報i1に関連付けられた判定情報i2を更新する。具体的には、判定情報i2が示す電子部品の良品又は不良品の別を変更する。 The re-determination information generation unit 26 is configured mainly including a CPU, and updates the determination information i2 associated with the observation result information i1 according to the operation received by the operation unit 22. Specifically, the classification of the non-defective or defective electronic component indicated by the determination information i2 is changed.
 送信部24は、主にLANアダプタやRS232/485等のシリアルポートインターフェースを含み構成され、検査分類装置3へ観測結果情報i1と判定情報i2と識別情報i3を返す。検査分類装置3へ返される一部の判定情報i2は再判定情報生成部26により変更されている。この送信部24から返される観測結果情報i1と判定情報i2と識別情報i3が検査分類装置3の再判定情報受信部48に記憶される。 The transmission unit 24 is configured mainly including a LAN adapter, a serial port interface such as RS232 / 485, and returns the observation result information i1, the determination information i2, and the identification information i3 to the inspection classification device 3. Part of the determination information i <b> 2 returned to the inspection classification device 3 has been changed by the redetermination information generation unit 26. Observation result information i 1, determination information i 2, and identification information i 3 returned from the transmission unit 24 are stored in the re-determination information reception unit 48 of the examination classification device 3.
 図6は、表示部21のGUI画面を示す模式図である。図6に示すように、画面内には、観測結果情報i1、判定情報i2及び識別情報i3が配置される。観測結果情報i1が外観検査による画像データの場合は、画面内に電子部品の外観を写した画像を表示する。また、画面内には、判定情報i2を不良品に変更するNGボタン22a、判定情報i2を良品に変更するGOODボタン22b、画面内の観測結果情報i1、判定情報i2及び識別情報i3を次の電子部品に変更する送りボタン22cが表示される。更に、画面内には、操作部22の操作によって画面内を移動するカーソル22dが表示される。 FIG. 6 is a schematic diagram showing a GUI screen of the display unit 21. As shown in FIG. 6, observation result information i1, determination information i2, and identification information i3 are arranged in the screen. When the observation result information i1 is image data obtained by appearance inspection, an image showing the appearance of the electronic component is displayed on the screen. In the screen, the NG button 22a for changing the judgment information i2 to a defective product, the GOOD button 22b for changing the judgment information i2 to a non-defective product, the observation result information i1, the judgment information i2, and the identification information i3 A feed button 22c for changing to an electronic component is displayed. Further, a cursor 22d that moves in the screen by the operation of the operation unit 22 is displayed in the screen.
 再検査者は、画面内の観測結果情報i1を目視し、表示中の判定情報i2と異なる判定を下す場合には、NGボタン22a又はGOODボタン22bをカーソル22dを用いて押下する。この押下を契機として、再判定情報生成部26は、判定情報i2を押下ボタンに応じた内容に更新する。また、カーソル22dを用いて送りボタン22cが押下されると、表示部21は、表示中の識別情報i3の次の電子部品に対応する判定情報i2及び識別情報i3を表示する。 The reexaminer visually observes the observation result information i1 on the screen, and when making a determination different from the determination information i2 being displayed, presses the NG button 22a or the GOOD button 22b using the cursor 22d. In response to this pressing, the redetermination information generation unit 26 updates the determination information i2 to the content corresponding to the pressing button. When the feed button 22c is pressed using the cursor 22d, the display unit 21 displays determination information i2 and identification information i3 corresponding to the electronic component next to the identification information i3 being displayed.
 (動作)
 (分類モード動作)
 以上のような電子部品検査装置1の分類モードにおける制御動作について説明する。図7は、電子部品検査装置1の分類モードの制御動作を示すフローチャートである。尚、本制御動作では、電子部品の品質基準を厳しく設定しておき、不良品収容ユニット37の保持する収容体Tを再検査対象の電子部品が収容される再検査対象収容体として、この収容体Tに良品と不良品の電子部品が混在し得る状態を例に説明している。
(Operation)
(Classification mode operation)
The control operation in the classification mode of the electronic component inspection apparatus 1 will be described. FIG. 7 is a flowchart showing the classification mode control operation of the electronic component inspection apparatus 1. In this control operation, the quality standard of the electronic component is set strictly, and the housing T held by the defective product housing unit 37 is used as the retest target housing for storing the retest target electronic component. A case where a good product and a defective product are mixed in the body T is described as an example.
 まず、供給ユニット33では、リングホルダ33aが保持するウェハリングWRからピックアップ装置33bが電子部品を順次ピックアップする。ピックアップ装置33bは間欠回転し、電子部品をピックアップした吸着ノズル31aを頂点に順次位置させ、向かい合わせになった搬送テーブル3b側の吸着ノズル31aに電子部品を順次渡す。 First, in the supply unit 33, the pickup device 33b sequentially picks up electronic components from the wafer ring WR held by the ring holder 33a. The pickup device 33b rotates intermittently, sequentially positions the suction nozzle 31a that picks up the electronic component at the apex, and sequentially transfers the electronic component to the suction nozzle 31a on the side of the conveying table 3b facing each other.
 搬送テーブル3bの吸着ノズル31aに保持された各電子部品は、搬送テーブル3bの間欠回転により、観測ユニット35a及び35bで姿勢を順次補正され、各観測ユニット35c~35eに順次受け渡されて、観測ユニット35c~35eにより各電子部品の観測結果情報i1が順次生成される。 Each electronic component held by the suction nozzle 31a of the transfer table 3b is corrected in order by the observation units 35a and 35b by the intermittent rotation of the transfer table 3b, and is sequentially transferred to the observation units 35c to 35e for observation. The observation result information i1 of each electronic component is sequentially generated by the units 35c to 35e.
 ここまでの検査分類装置3の駆動中、ステップS01において、収容ユニット制御部42は、再検査予定の電子部品が収納される列Nと並び順番Mとを1に予め初期化しておく。 During the driving of the inspection classification device 3 so far, in step S01, the storage unit control unit 42 initializes the column N in which the electronic components to be reinspected and the order M are set to 1.
 次に、ステップS02において、観測結果受信部43は、観測ユニット35c~35eから最初に搬送された電子部品の観測結果情報i1を受信する。外観検査のための観測ユニット35c~35eの場合、観測結果情報i1は、電子部品の外観画像データである。電気特性検査のための観測ユニット35c~35eの場合、観測結果情報i1は、電子部品の電圧値、電流値、抵抗値、周波数、又はロジック信号に対する出力信号等である。 Next, in step S02, the observation result receiving unit 43 receives the observation result information i1 of the electronic component first transported from the observation units 35c to 35e. In the case of the observation units 35c to 35e for appearance inspection, the observation result information i1 is appearance image data of the electronic component. In the case of the observation units 35c to 35e for the electrical characteristic inspection, the observation result information i1 is a voltage value, a current value, a resistance value, a frequency, an output signal for a logic signal, or the like.
 観測結果情報i1を受信すると、ステップS03において、検査部44は、この観測結果情報i1を解析して電子部品の良品と不良品の別を判定する。観測結果情報i1が画像データの場合、検査部44は、画像データに対して2値化や強調処理を行い、電子部品の外形を示す線像で囲まれる領域内に傷、汚れ又は破損を示す線像が存在するかスキャンする。傷、汚れ又は破損を示す線像を構成するピクセルが一定数以上であれば、検査部44は電子部品を不良と判定し、一定数未満であれば、検査部44は電子部品を良品と判定する。 When the observation result information i1 is received, in step S03, the inspection unit 44 analyzes the observation result information i1 and determines whether the electronic component is good or defective. When the observation result information i1 is image data, the inspection unit 44 performs binarization and enhancement processing on the image data, and shows scratches, dirt, or breakage in a region surrounded by a line image indicating the external shape of the electronic component. Scan for line images. The inspection unit 44 determines that the electronic component is defective if the number of pixels constituting the line image indicating scratches, dirt, or breakage is a certain number or more, and if the number is less than the predetermined number, the inspection unit 44 determines that the electronic component is a non-defective product. To do.
 ステップS04において、電子部品が良品であると判定されると(ステップS04,Yes)、この電子部品は、吸着ノズル31aにより良品収容ユニット36まで運ばれ、ステップS05において、良品収容ユニット36が保持する収容体Tに収容される。 If it is determined in step S04 that the electronic component is a non-defective product (step S04, Yes), the electronic component is carried to the non-defective product storage unit 36 by the suction nozzle 31a. In step S05, the good product storage unit 36 holds the electronic product. It is accommodated in the container T.
 電子部品が良品と判定されず(ステップS04,No)、電子部品が不良品と判定されると、ステップS06において、収容ユニット制御部42は、並び順番Mが最大値であるか判定する。収容ユニット制御部42は、並び順番Mの最大値を予め記憶している。この並び順番Mの最大値は、再検査予定の電子部品の各ロットに含まれる個数に相当する。 If the electronic component is not determined to be a non-defective product (step S04, No) and the electronic component is determined to be defective, the accommodation unit control unit 42 determines whether the arrangement order M is the maximum value in step S06. The accommodation unit control unit 42 stores in advance the maximum value of the arrangement order M. The maximum value of the arrangement order M corresponds to the number included in each lot of electronic components scheduled for reinspection.
 並び順番Mが最大値でなければ(ステップS06,No)、ステップS07において、不良品収容ユニット37は、収容ユニット制御部42の制御により、保持している収容体Tを1ピッチ移動させる。すなわち、電子部品が収容されない空領域を作出しない。そして、収容ユニット制御部42は、ステップS08において、並び順番Mを1インクリメントする。 If the arrangement order M is not the maximum value (step S06, No), in step S07, the defective product storage unit 37 moves the stored storage body T by one pitch under the control of the storage unit control unit 42. That is, an empty area that does not accommodate electronic components is not created. Then, the accommodation unit control unit 42 increments the arrangement order M by 1 in step S08.
 一方、並び順番Mが最大値であれば(ステップS06,Yes)、ステップS09において、不良品収容ユニット37は、収容ユニット制御部42の制御により、保持している収容体Tを2ピッチ移動させる。すなわち、電子部品が収容されない空領域を作出する。そして、収容ユニット制御部42は、ステップS10において、列Nを1インクリメントし、並び順番Mを1に初期化する。 On the other hand, if the arrangement order M is the maximum value (step S06, Yes), in step S09, the defective product storage unit 37 moves the stored storage body T by two pitches under the control of the storage unit control unit 42. . That is, an empty area in which no electronic component is accommodated is created. In step S10, the accommodation unit control unit 42 increments the column N by 1 and initializes the arrangement order M to 1.
 そして、ステップS11において、分類モード制御部41は、不良品と判定された電子部品を不良品収容ユニット37の直上に位置させ、吸着ノズル31aに電子部品を離脱させることで、電子部品を空領域に収容させる。 In step S11, the classification mode control unit 41 positions the electronic component determined to be a defective product immediately above the defective product storage unit 37, and causes the suction nozzle 31a to remove the electronic component so that the electronic component is empty. To accommodate.
 また、ステップS12において、識別情報生成部45は、収容した電子部品の収容位置を示す識別情報i3を生成する。すなわち、識別情報生成部45は、収容ユニット制御部42がステップS08及びS10でカウントした列N及び並び順番Mの数値情報を取得し、その列N及び並び順番Mの数値情報を識別情報i3とする。そして、ステップS13において、観測結果記憶部46は、不良品収容ユニット37に収容した電子部品の観測結果情報i1と判定情報i2と識別情報i3とを関連付けて記憶する。 In step S12, the identification information generation unit 45 generates identification information i3 indicating the accommodation position of the accommodated electronic component. That is, the identification information generation unit 45 acquires the numerical information of the column N and the arrangement order M counted by the accommodation unit control unit 42 in steps S08 and S10, and the numerical information of the column N and the arrangement order M is identified as the identification information i3. To do. In step S <b> 13, the observation result storage unit 46 stores the observation result information i <b> 1, the determination information i <b> 2, and the identification information i <b> 3 of the electronic component accommodated in the defective product accommodation unit 37 in association with each other.
 この検査及び分類が全電子部品について終了していなければ(ステップS14,No)、ステップS02に戻り、各電子部品について観測結果情報i1を取得し、良品と不良品の別を判定し、不良品の場合には収容位置を決定しながら、不良品と判定された電子部品の資料情報i1と判定情報i2と識別情報i3とを関連付けていく。 If this inspection and classification have not been completed for all the electronic parts (step S14, No), the process returns to step S02, the observation result information i1 is obtained for each electronic part, and the distinction between the non-defective product and the defective product is determined. In this case, the material information i1, the determination information i2, and the identification information i3 of the electronic component determined to be defective are associated with each other while determining the accommodation position.
 (再検査動作)
 図8は、電子部品検査装置1の再検査の動作を示すフローチャートである。再検査は、分類モードの終了後の次工程で行われる。再検査装置2は、ステップS21において、観測結果受信部43は、検査分類装置3から互いに関連付けられた観測結果情報i1と判定情報i2と識別情報i3を受信する。これら情報の送受信タイミングに特に限定はないが、例えば、検査分類装置3が収容体Tに収まりきる全電子部品の検査及び分類を終えた後、検査分類装置3が再検査装置2へ送信するようにしてもよい。また、検査分類装置3を再検査者が操作して、その操作に応答して検査分類装置3へ情報の送信を要求し、その要求に応答して検査分類装置3から再検査装置2へ送信するようにしてもよい。
(Re-inspection operation)
FIG. 8 is a flowchart showing the reinspection operation of the electronic component inspection apparatus 1. The re-inspection is performed in the next process after the end of the classification mode. In step S21, the reexamination device 2 receives the observation result information i1, the determination information i2, and the identification information i3 associated with each other from the inspection classification device 3. Although there is no particular limitation on the transmission / reception timing of these pieces of information, for example, after the inspection classification device 3 finishes the inspection and classification of all the electronic components that can be accommodated in the container T, the inspection classification device 3 transmits to the re-inspection device 2. It may be. In addition, the reexamination person operates the inspection classification device 3, requests transmission of information to the inspection classification device 3 in response to the operation, and transmits the information from the inspection classification device 3 to the reinspection device 2 in response to the request. You may make it do.
 観測結果情報i1等を受信すると、ステップS22において、表示部21は、互いに関連付けられた観測結果情報i1と判定情報i2と識別情報i3をGUI画面に表示する。このGUI画面には、判定情報i2を不良品に変更するNGボタン22a、判定情報i2を良品に変更するGOODボタン22b、画面内の観測結果情報i1、判定情報i2及び識別情報i3を次の電子部品に変更する送りボタン22cも表示する。 When the observation result information i1 or the like is received, in step S22, the display unit 21 displays the observation result information i1, the determination information i2, and the identification information i3 that are associated with each other on the GUI screen. On this GUI screen, an NG button 22a for changing the judgment information i2 to a defective product, a GOOD button 22b for changing the judgment information i2 to a non-defective product, observation result information i1, judgment information i2 and identification information i3 in the screen A feed button 22c for changing to a part is also displayed.
 再検査者が観測結果情報i1を目視して電子部品を再検査し、ステップS23において良品と判定するGOODボタン22bを押下し(ステップS23,Yes)、又はステップS24において不良品と判定するNGボタン22aを押下すると(ステップS24,Yes)、ステップS25において、再判定情報生成部26は、そのボタン押下に応答し、表示中の電子部品の判定情報i2をボタン押下に対応した良品又は不良品の情報に更新する。 The reexaminer visually inspects the observation result information i1 and reinspects the electronic component, and depresses the GOOD button 22b that determines that the product is good in step S23 (step S23, Yes), or the NG button that determines that the product is defective in step S24. When 22a is pressed (step S24, Yes), in step S25, the redetermination information generation unit 26 responds to the button press, and displays the determination information i2 of the electronic component being displayed as a non-defective or defective product corresponding to the button press. Update to information.
 そして、再検査対象の全ての電子部品につき、目視による再検査が終了すると、送信部24は、観測結果情報i1と判定情報i2と識別情報i3を検査分類装置3へ送信する。この判定情報i2には再検査の結果が反映されている。送信タイミングは、再検査の終了を示す操作を再検査者が入力したことを契機とし、又は検査分類装置3の再分類の稼動が開始される際に検査分類装置3が要求したことを契機としてもよい。 Then, when visual re-inspection is completed for all electronic components to be re-inspected, the transmission unit 24 transmits observation result information i1, determination information i2, and identification information i3 to the inspection classification device 3. The determination information i2 reflects the result of the reexamination. The transmission timing is triggered by the retester's input of an operation indicating the end of the retest, or triggered by the request from the test classification device 3 when the reclassification operation of the test classification device 3 is started. Also good.
 (再分類モード動作)
 図9は、電子部品検査装置1の再分類モードの制御動作における電子部品の再供給を示すフローチャートである。尚、本制御動作では、電子部品の品質基準を厳しめに設定しておき、不良品収容ユニット37の保持する収容体Tを再検査対象収容体として、この収容体Tに良品と不良品の電子部品が混在し得る状態を例に説明している。また、再供給ユニット38が備えるカメラは、吸着ノズル31aが電子部品をピックアップする位置の1つ手前のポジションを撮像するように配置されているものとする。
(Reclassification mode operation)
FIG. 9 is a flowchart showing resupply of electronic components in the control operation in the reclassification mode of the electronic component inspection apparatus 1. In this control operation, the quality standards of the electronic parts are set strictly, and the container T held by the defective product storage unit 37 is used as a retest target storage body. A case where electronic components can be mixed is described as an example. In addition, the camera provided in the resupply unit 38 is arranged so as to pick up an image of the position immediately before the position where the suction nozzle 31a picks up the electronic component.
 この再分類モードは、分類モードの動作と再検査を経て次工程で行われる。まず、作業者は、ステップS31において、不良品収容ユニット37から不良品と判定された電子部品が梱包された収容体Tを取り出し、再供給ユニット38にセットする。また、再分類モード制御部49は、ステップS32において、再分類予定の電子部品の列Nと並び順番Mとを1に予め初期化しておく。 This reclassification mode is performed in the next process after the classification mode operation and re-inspection. First, in step S <b> 31, the worker takes out the container T in which the electronic component determined to be defective is packed from the defective product storage unit 37 and sets it in the resupply unit 38. In step S32, the reclassification mode control unit 49 initializes the column N and the arrangement order M of electronic components to be reclassified to 1 in advance.
 そして、再供給ユニット38は、ディテーパーの場合、収容体Tから封止シールを剥がしながら、N列M番目の電子部品を吸着ノズル31aの直下に移動させる。再分類モード制御部49は、ステップS33において、吸着ノズル31aを制御してN列M番目の電子部品をピックアップさせ、搬送経路3bに沿って搬送させる。 In the case of detapering, the resupply unit 38 moves the Mth electronic component in the Nth row directly below the suction nozzle 31a while peeling the sealing seal from the container T. In step S33, the reclassification mode control unit 49 controls the suction nozzle 31a to pick up the Mth electronic component in the Nth row and transport it along the transport path 3b.
 再分類モード制御部49は、ステップS34において、再供給ユニット38が有するカメラの画像を確認し、空領域が存在しているか判定する。空領域の存在は、例えばカメラの画像を2値化及び強調処理し、空領域の内部に電子部品の外形線が存在するか解析すればよい。 In step S34, the reclassification mode control unit 49 confirms the image of the camera included in the resupply unit 38 and determines whether an empty area exists. The presence of the empty area may be obtained by, for example, binarizing and enhancing the camera image and analyzing whether the outline of the electronic component exists within the empty area.
 カメラの画像に空領域が存在しておらず(ステップS34,No)、Mが最大値でなければ(ステップS35,No)、再分類モード制御部49は、ステップS36において、収容体Tを1ピッチ移動させるとともに、ステップS37において、Mを1インクリメントし、電子部品のピックアップが終了するまで(ステップS41,Yes)、N列M番目の電子部品のピックアップ及び搬送を繰り返す。Mが最大値でなければ、その隣の空領域検出位置には、空領域が存在しないのが正常だからである。 If there is no empty area in the camera image (No at Step S34) and M is not the maximum value (No at Step S35), the reclassification mode control unit 49 sets the container T to 1 in Step S36. In step S37, M is incremented by 1 and the pickup and transport of the Nth row M-th electronic component are repeated until the electronic component pickup is completed (Yes in step S41). If M is not the maximum value, it is normal that there is no empty area at the adjacent empty area detection position.
 カメラの画像に空領域が存在し(ステップS34,Yes)、Mが最大値である場合には(ステップS38,Yes)、再分類モード制御部49は、ステップS39において、収容体Tを2ピッチ移動させるとともに、ステップS40において、Nを1インクリメントするとともにMを1に初期化し、電子部品のピックアップが終了するまで(ステップS41,Yes)、N列M番目の電子部品のピックアップ及び搬送を繰り返す。Mが最大値である場合、その隣の空領域検出位置には、空領域が存在するのが正常だからであり、空領域を通過して次のロットの電子部品をピックアップするために2ピッチ移動させているものである。 If there is an empty area in the camera image (step S34, Yes) and M is the maximum value (step S38, Yes), the reclassification mode control unit 49 sets the container T to 2 pitches in step S39. In step S40, N is incremented by 1 and M is initialized to 1. In step S41, the pickup and transport of the Mth electronic component in the Nth row are repeated until the electronic component pickup is completed (step S41, Yes). If M is the maximum value, it is normal that there is an empty area at the adjacent empty area detection position, so that two pitch moves to pass through the empty area and pick up the electronic components of the next lot. It is what is letting.
 一方、カメラの画像に空領域が存在していないが(ステップS34,No)、Mが最大値である場合(ステップS35,Yes)、又はカメラの画像に空領域が存在しているが(ステップS34,Yes)、Mが最大値でない場合(ステップS38,No)、再分類モード制御部49は、ステップS42において、収容体Tの移動に機械的なエラーがあったことを報知して、検査分類装置3の駆動を停止させる。 On the other hand, there is no empty area in the camera image (No at Step S34), but when M is the maximum value (Yes at Step S35), or there is an empty area in the camera image (Step S35). (S34, Yes), if M is not the maximum value (step S38, No), the reclassification mode control unit 49 informs that there is a mechanical error in the movement of the container T in step S42, and performs the inspection. The driving of the classification device 3 is stopped.
 すなわち、電子部品は、M個ずつの一群となって連続的に梱包されており、その一群は空領域に挟まれているはずである。Mが最大となったときには、カメラには空領域が映っているはずであり、空領域の不存在は、収容体Tの移動に機械的なミスがあったものと推定できる。また、Mが最大でないときには一群の電子部品が続いており空領域が映っていないはずであり、空領域の存在は、収容体Tの移動に機械的なミスがあったものと推定できる。 That is, the electronic parts are packaged continuously in groups of M, and the group should be sandwiched between empty areas. When M is the maximum, the camera should have an empty area, and the absence of the empty area can be estimated as a mechanical error in the movement of the container T. Further, when M is not the maximum, a group of electronic components continues and the empty area should not be reflected, and the existence of the empty area can be estimated as a mechanical error in the movement of the container T.
 報知は、検査分類装置3に警報機やパトランプを備え、これら機器を作動させてもよいし、検査分類装置3が備えるディスプレイに表示してもよいし、検査分類装置3とネットワークを介して接続される監視用のコンピュータのディスプレイに表示するようにしてもよい。 For the notification, the inspection classification device 3 is provided with an alarm or a patrol lamp, and these devices may be operated, or may be displayed on a display provided in the inspection classification device 3, or connected to the inspection classification device 3 via a network. You may make it display on the display of the computer for monitoring used.
 次に、電子部品検査装置1の再分類モードの制御動作における電子部品の再分類を説明する。図10は、電子部品検査装置1の再分類モードの制御動作における電子部品の再分類を示すフローチャートである。本制御動作では、電子部品の品質基準を厳しめに設定しておき、不良品収容ユニット37に良品と不良品の電子部品が混在し得る状態を例に説明している。 Next, reclassification of electronic components in the control operation of the reclassification mode of the electronic component inspection apparatus 1 will be described. FIG. 10 is a flowchart showing reclassification of electronic components in the control operation in the reclassification mode of the electronic component inspection apparatus 1. In this control operation, the quality standard of the electronic component is set strictly, and a case where a good product and a defective product can be mixed in the defective product storage unit 37 is described as an example.
 最初の検査で不良品と判定された電子部品の収容体Tが再供給ユニット38にセットされ、N列M番目の電子部品のピックアップ及び搬送がなされて以降、電子部品の再供給のための空領域チェック動作と並行する動作である。すなわち、ステップS51において、最初の検査で不良品と判定された電子部品の収容体Tを再供給ユニット38にセットし、ステップS52において、N列M番目の電子部品をピックアップ及び搬送させる。尚、不良品収容ユニット37には、再検査により不良品と判定された電子部品を梱包するための新しい収容体Tをセットしておく。 After the electronic component container T determined to be defective in the first inspection is set in the resupply unit 38 and the Nth row Mth electronic component is picked up and transported, an empty space for resupplying the electronic component is obtained. This is an operation in parallel with the area check operation. That is, in step S51, the electronic component container T determined to be defective in the first inspection is set in the resupply unit 38, and in step S52, the Nth row Mth electronic component is picked up and transported. In the defective product storage unit 37, a new storage body T for packing electronic components determined to be defective by re-inspection is set.
 そして、ステップS53において、再分類モード制御部49は、N列M番目の電子部品が良品収容ユニット36に到達すると、N列M番目の電子部品を再検査により良品か判定する。具体的には、再分類モード制御部49は、再判定情報受信部48を介して受信したN列M番目の識別情報i3に関連付けられた判定情報i2を読み込み、判定情報i2が良品を示すか判定する。 In step S53, when the N-th row Mth electronic component reaches the non-defective product storage unit 36, the reclassification mode control unit 49 determines whether the N-th row Mth electronic component is non-defective by re-inspection. Specifically, the reclassification mode control unit 49 reads the determination information i2 associated with the N-th column M-th identification information i3 received via the re-determination information reception unit 48, and whether the determination information i2 indicates a non-defective product. judge.
 判定の結果、N列M番の電子部品が再検査により良品であると(ステップS54,Yes)、ステップS55において、再分類モード制御部49は、良品収容ユニット36の収容体TにN列M番の電子部品を梱包させる。 As a result of the determination, if the N-row M-th electronic component is a non-defective product by re-examination (step S54, Yes), in step S55, the reclassification mode control unit 49 adds the N-row M to the container T of the good product storage unit 36. No. electronic parts are packed.
 すなわち、吸着ノズル31aを良品収容ユニット36に向けて降下させる。良品収容ユニット36は、収容体Tを移動させ、吸着ノズル31aの直下に空領域を用意しておく。降下した吸着ノズル31aは、保持していたN列M番目の電子部品を空領域に向けて離脱させる。 That is, the suction nozzle 31 a is lowered toward the non-defective product storage unit 36. The non-defective product storage unit 36 moves the storage body T, and prepares an empty area immediately below the suction nozzle 31a. The lowered suction nozzle 31a separates the held Mth electronic component in the N row toward the empty area.
 一方、判定の結果、N列M番の電子部品が再検査により不良品であると(ステップS54,No)、再分類モード制御部49は、良品収容ユニット36では、電子部品を離脱させず、そのまま搬送経路3bを更に搬送させる。そして、ステップS56において、再検査により不良品と判定されたN列M番目の電子部品が不良品収容ユニット37に到達すると(ステップS56,Yes)、ステップS57において、再分類モード制御部49は、不良品収容ユニット37の収容体TにN列M番の電子部品を梱包させる。 On the other hand, as a result of the determination, if the electronic component in the Nth row and Mth is a defective product by re-inspection (step S54, No), the reclassification mode control unit 49 does not release the electronic component in the non-defective product accommodation unit 36, The conveyance path 3b is further conveyed as it is. In step S56, when the Nth row Mth electronic component determined to be defective by re-inspection reaches the defective product storage unit 37 (step S56, Yes), in step S57, the reclassification mode control unit 49 The electronic components of the Nth row and Mth are packed in the container T of the defective product storage unit 37.
 すなわち、吸着ノズル31aを不良品収容ユニット37に向けて降下させる。不良品収容ユニット37は、収容体Tを移動させ、吸着ノズル31aの直下に空領域を用意しておく。降下した吸着ノズル31aは、保持していたN列M番目の電子部品を空領域に向けて離脱させる。 That is, the suction nozzle 31 a is lowered toward the defective product storage unit 37. The defective product storage unit 37 moves the container T, and prepares an empty area immediately below the suction nozzle 31a. The lowered suction nozzle 31a separates the held Mth electronic component in the N row toward the empty area.
 (作用効果)
 この電子部品検査装置1は、電子部品を観測する観測ユニット35a~35eと、観測ユニット35a~35eの観測結果情報i1を解析して電子部品の良品と不良品の別を判定する検査部44と、検査部44の判定情報i2に基づいて電子部品を良品用と不良品用の各収容体Tの何れかに分類する第1の分類手段とを備えている。第1の分類手段は、本実施形態において、搬送テーブル31と吸着ノズル31aによりなる。
(Function and effect)
The electronic component inspection apparatus 1 includes observation units 35a to 35e that observe electronic components, and an inspection unit 44 that analyzes observation result information i1 of the observation units 35a to 35e and determines whether the electronic components are good or defective. And a first classification means for classifying the electronic component into either a non-defective product or a defective product T based on the determination information i2 of the inspection unit 44. In the present embodiment, the first classification unit includes a conveyance table 31 and a suction nozzle 31a.
 また、再検査対象収容体に収容された電子部品の当該収容体内での位置を示す識別情報i3を生成する識別情報生成部45を備え、電子部品の観測結果情報i1と当該電子部品の位置を示す識別情報i3を関連付けて観測結果記憶部46に記憶する。 In addition, an identification information generation unit 45 is provided that generates identification information i3 indicating the position of the electronic component accommodated in the reinspection container, and the observation result information i1 of the electronic component and the position of the electronic component are The identification information i3 to be shown is associated and stored in the observation result storage unit 46.
 更に、観測結果情報i1から再検査対象収容体に収容された電子部品の良品と不良品の別を再判定するための再検査装置2を備え、再判定情報生成部26により観測結果情報i1に関連付けられた識別情報i3に再判定の結果を更に関連付ける。再判定の結果は、判定情報i2を更新することで関連づける。 Furthermore, a re-inspection device 2 for re-determining whether the electronic parts stored in the re-inspection container is re-determined from the observation result information i 1 is provided in the observation result information i 1 by the re-determination information generator 26. The re-determination result is further associated with the associated identification information i3. The re-determination result is associated by updating the determination information i2.
 そして、第2の分類手段により、再検査装置2の再判定結果に基づき、当該再判定結果に関連付けられた識別情報i3が示す位置の電子部品を良品用又は不良品用の収容体Tの何れかに再分類するようにした。第2の分類手段は、本実施形態では第1の分類手段と共通の機器であり、検査分類装置3の搬送テーブル31と吸着ノズル3aである。 Then, based on the re-determination result of the re-inspection apparatus 2, the electronic component at the position indicated by the identification information i3 associated with the re-determination result is used as the non-defective product or the defective product T. Reclassified crab. In the present embodiment, the second classification unit is a device common to the first classification unit, and is the conveyance table 31 and the suction nozzle 3a of the inspection classification apparatus 3.
 この電子部品検査装置1によれば、図11に示すように、電子部品の収容体T上の位置を示す識別情報i3を介して検査済みの電子部品Dと其の観測結果情報i1とが結びつけられる。そのため、この観測結果情報i1を用いて再検査を行い、その再検査により良否が再判定された電子部品Dを特定することができる。従って、観測結果情報i1を利用して再検査し、その結果に応じた電子部品Dへの処置が可能となる。この再検査処理が可能となることにより、新たな観測結果情報i1の取得処理を行うことなく、精度良く電子部品Dの良品と不良品とを再検査できる。 According to this electronic component inspection apparatus 1, as shown in FIG. 11, the inspected electronic component D and its observation result information i1 are linked via the identification information i3 indicating the position of the electronic component on the container T. It is done. Therefore, re-inspection can be performed using the observation result information i1, and the electronic component D for which the quality has been re-determined by the re-inspection can be specified. Therefore, the inspection result information i1 is used for reinspection, and the electronic component D can be treated according to the result. By enabling this reinspection process, it is possible to reinspect the non-defective product and the defective product of the electronic component D with high accuracy without performing a process of acquiring new observation result information i1.
 例えば、搬送開始からK番目に整列する電子部品は、観測ユニット35a~35eによってK番目に観測される。そして、この観測によりK番目という整列番号が付帯した観測結果情報i1が発生し、このK番目の電子部品に対して観測結果情報i1を解析することで良品又は不良品の別が判定される。 For example, the Kth electronic components aligned from the start of conveyance are observed Kth by the observation units 35a to 35e. Then, observation result information i1 attached with the K-th alignment number is generated by this observation, and by analyzing the observation result information i1 with respect to the K-th electronic component, it is determined whether the product is good or defective.
 ここでK番目の観測結果情報i1の判定以前に、Ma個(ロット内の電子部品の最大数≧Ma+1)の不良品が発生したものとする。この場合、不良品発生のカウントによりMaという値は予め記憶されており、K番目の観測結果情報i1の解析による不良品との判定がなされると、Maを1インクリメントしたMa+1という識別情報i3が発生する。そして、K番目の観測結果情報i1に対して、不良品を示す判定情報i2と、新たに発生したMa+1という識別情報i3が関連づけられて記憶される。 Here, it is assumed that Ma pieces (the maximum number of electronic components in the lot ≧ Ma + 1) have occurred before the determination of the K-th observation result information i1. In this case, the value Ma is stored in advance by counting the number of defective products, and when the product is determined to be defective by analysis of the Kth observation result information i1, the identification information i3 of Ma + 1 obtained by incrementing Ma is obtained. appear. Then, determination information i2 indicating a defective product and newly generated identification information i3 of Ma + 1 are stored in association with the Kth observation result information i1.
 この判定処理の間、K番目に整列する電子部品は、K番目に良品収容ユニット37に到達するが、K番目という整列番号が付帯した観測結果情報i1に関連づけられた判定情報i2が不良品を示すので、そのまま通過し、不良品収容ユニット38の収容体Tに収容される。 During this determination process, the K-th aligned electronic component reaches the K-th non-defective product containing unit 37, but the determination information i2 associated with the observation result information i1 attached with the K-th alignment number indicates the defective product. Since it shows, it passes as it is and is accommodated in the accommodating body T of the defective article accommodating unit 38.
 このとき、連続する収容領域に既にMa個の電子部品が収容されており、このK番目の電子部品は、識別情報i3と同じMa+1番目の収容領域に収容されることとなる。従って、識別情報i3と収容体T内での位置とが一致し、識別情報i3を介して収容体T内での位置と観測結果情報i1と判定情報i2とが紐付けられる。 At this time, Ma electronic components are already accommodated in the continuous accommodation area, and the K-th electronic component is accommodated in the same Ma + 1-th accommodation area as the identification information i3. Therefore, the identification information i3 and the position in the container T match, and the position in the container T, the observation result information i1, and the determination information i2 are linked via the identification information i3.
 そのため、収容体T内に収容されている何れの電子部品に関する観測結果情報i1を再判定しているのか特定でき、再判定の結果に応じて其の電子部品を再分類することが可能となる。 Therefore, it can be specified whether the observation result information i1 about which electronic component accommodated in the container T is redetermined, and the electronic component can be reclassified according to the result of redetermination. .
 また、少なくとも再検査対象収容体は、キャリアテープ等のように電子部品を収容する収容領域を複数有する。第1の分類手段は、連続する収容領域に一定数の電子部品を連続して充填し、電子部品を充填した連続領域の隣の一領域を空の収容領域のままとした。 In addition, at least the reinspection target container has a plurality of storage areas for storing electronic components such as carrier tape. The first classifying unit continuously fills a continuous accommodation area with a certain number of electronic components, and leaves one area adjacent to the continuous area filled with the electronic components as an empty accommodation area.
 すなわち、収容体Tは、電子部品の並び順番Mが最大値であるか否かによって、次の電子部品の収容のために1ピッチ移動又は2ピッチ移動する。そのため、収容体Tには、図11に示すように、一定数の電子部品Dが各収容領域Pに連続して並び、一定数の電子部品群同士の間に一個分の空領域Paが配置されることとなる。 That is, the container T moves by one pitch or two pitches for accommodating the next electronic component depending on whether or not the arrangement order M of the electronic components is the maximum value. Therefore, as shown in FIG. 11, a fixed number of electronic components D are continuously arranged in the storage regions P in the container T, and one empty region Pa is arranged between the fixed number of electronic component groups. Will be.
 この空領域Paは収容体Tの機械的な送りミスを検出する目印として機能する。再分類のために電子部品を搬送経路3bへ再供給する際、再供給ユニット38が備えるカメラが送りミス検出手段として機能して、一定数ごとに空領域Paが存在しなければ、または一定数以外で空領域Paが存在すれば、収容体Tの移動に機械的なミスが発生したことを検出できる。そのため、再検査により良品と判定した電子部品を不良品用の収容体Tに収容し、再検査により不良品と判定した電子部品を良品用の収容体Tに収容してしまうといったズレ発生を防ぐことが可能となる。送りミスが発生した場合には、制御部4は、再分類を中止すればよい。 This empty area Pa functions as a mark for detecting a mechanical feed error of the container T. When the electronic parts are re-supplied to the transport path 3b for reclassification, the camera provided in the re-supply unit 38 functions as a feed error detection means, and if there is no empty area Pa for every fixed number, or a fixed number If there is an empty area Pa, it can be detected that a mechanical error has occurred in the movement of the container T. Therefore, an electronic component determined to be non-defective product by re-inspection is accommodated in a defective product housing T, and an electronic component determined to be defective product by re-inspection is stored in a non-defective product housing T. It becomes possible. When a sending mistake occurs, the control unit 4 may stop the reclassification.
 例えば、電子部品を搬送経路3bに再供給するポジションのk個前のポジションに存在する収容領域を撮像するカメラを設置したものとし、一定数をCとする。このとき、再供給ユニット38において、空領域Paを前回検出してからCピッチの収容体Tの移動により、再びカメラの撮影ポジションには空領域Paが存在するはずであり、それ以外のタイミングでは、空領域Paは撮像されないはずである。 For example, it is assumed that a camera that captures an accommodation area existing at a position k before the position where the electronic parts are re-supplied to the transport path 3b is installed, and a certain number is C. At this time, in the re-supply unit 38, the empty region Pa should exist again at the photographing position of the camera due to the movement of the C pitch container T after the previous detection of the empty region Pa. The empty area Pa should not be imaged.
 しかしながらCピッチの移動以外で空領域Paが撮像されたり、Cピッチの移動で空領域Paが撮像されなかったりした場合、再供給ユニット38は規定通りの収容体Tの移動に失敗して、移動ズレが生じている。この移動ズレは、電子部品の並び順によって良品と不良品を区別していた制御態様において、良品を不良品として再分類し、不良品を良品として再分類してしまう事態につながるため、ただちに再分類を中止する。 However, if the empty area Pa is imaged other than the movement of the C pitch, or if the empty area Pa is not imaged due to the movement of the C pitch, the resupply unit 38 fails to move the container T as specified and moves. There is a gap. This misalignment leads to a situation in which the non-defective product and the defective product are distinguished according to the arrangement order of the electronic components, resulting in a situation where the non-defective product is reclassified as a defective product and the defective product is reclassified as a good product. Cancel classification.
 (第2の実施形態)
 次に第2の実施形態に係る電子部品検査装置1について図面を参照しつつ詳細に説明する。尚、第1の実施形態と同一構成、同一機能については同一符号を付して詳細な説明を省略する。
(Second Embodiment)
Next, the electronic component inspection apparatus 1 according to the second embodiment will be described in detail with reference to the drawings. Note that the same configurations and functions as those of the first embodiment are denoted by the same reference numerals, and detailed description thereof is omitted.
 図12は、第2の実施形態に係る電子部品検査装置1の制御部4の構成を示すブロック図である。図12に示すように、電子部品検査装置1において制御部4は、リングホルダ制御部50を備える。リングホルダ制御部50は、リングホルダ33aの駆動を制御して、搬送経路3bに電子部品を供給させる。具体的には、供給する電子部品を指定し、指定する電子部品を搬送経路3bに供給するようにリングホルダ33aによるウェハリングWRの平面移動の各次元方向の移動量と突き上げピンによる電子部品の突き上げタイミングを制御している。 FIG. 12 is a block diagram showing a configuration of the control unit 4 of the electronic component inspection apparatus 1 according to the second embodiment. As shown in FIG. 12, in the electronic component inspection apparatus 1, the control unit 4 includes a ring holder control unit 50. The ring holder control unit 50 controls driving of the ring holder 33a to supply electronic components to the transport path 3b. Specifically, the electronic component to be supplied is designated, and the movement amount in each dimension of the planar movement of the wafer ring WR by the ring holder 33a and the electronic component by the push-up pin so as to supply the designated electronic component to the transport path 3b. The push timing is controlled.
 供給する電子部品は、ウェハリングWR上の電子部品の並び位置で指定する。並び位置は、図13に示すように行列で指定される。すなわち、ウェハリングWR上にはマッピング処理によって電子部品が行列によって特定されている。 Supplied electronic parts are specified by the arrangement position of the electronic parts on the wafer ring WR. The arrangement position is specified by a matrix as shown in FIG. That is, on the wafer ring WR, electronic components are specified by a matrix by mapping processing.
 識別情報生成部45は、図14に示すように、この電子部品のウェハリングWR上の位置を行列で示されるダイシングライン情報i4を観測結果情報i1、判定情報i2及び識別情報i3に更に関連づける。 As shown in FIG. 14, the identification information generating unit 45 further associates the dicing line information i4 indicating the position of the electronic component on the wafer ring WR in a matrix with the observation result information i1, the determination information i2, and the identification information i3.
 例えば、分類モード制御部41は、搬送経路3bに整列搬送する各電子部品を搬送順にダイシングライン情報i4によって特定しておき、観測結果情報i1の検査部44への入力タイミングに同期して、順番にダイシングライン情報i4を渡していく。つまり、検査部44では、ダイシングライン情報i4と観測結果情報i1とが関連づけられていることとなる。識別情報生成部45は、その関連づけがされたダイシングライン情報i4と観測結果情報i1と判定結果情報i2とが互いに関連づけられた状態で入手する。 For example, the classification mode control unit 41 identifies each electronic component aligned and conveyed to the conveyance path 3b by the dicing line information i4 in the conveyance order, and in turn in synchronization with the input timing of the observation result information i1 to the inspection unit 44. The dicing line information i4 is handed over. That is, in the inspection unit 44, the dicing line information i4 and the observation result information i1 are associated with each other. The identification information generation unit 45 obtains the associated dicing line information i4, observation result information i1, and determination result information i2 in a state of being associated with each other.
 再検査装置2は、互いに関連づけられたダイシングライン情報i4と観測結果情報i1と判定結果情報i2と識別情報i3を受信する。図15は、この再検査装置2の表示部21が表示するGUI画面を示す模式図である。表示部21は、このGUI画面に、ボタン22e、ボタン22f及びボタン22gを更に配置する。 The re-inspection apparatus 2 receives the dicing line information i4, the observation result information i1, the determination result information i2, and the identification information i3 that are associated with each other. FIG. 15 is a schematic diagram showing a GUI screen displayed on the display unit 21 of the reinspection apparatus 2. The display unit 21 further arranges buttons 22e, 22f, and 22g on the GUI screen.
 ボタン22eは、同一ダイシングラインを閲覧する操作を受け付ける。表示部21は、このボタン22eが押下された後、送りボタン22cが押下されると、現在表示している電子部品と同一ダイシングラインに並んだ電子部品を表示する。 The button 22e accepts an operation for browsing the same dicing line. When the feed button 22c is pressed after the button 22e is pressed, the display unit 21 displays the electronic components arranged on the same dicing line as the currently displayed electronic component.
 具体的には、現在表示している観測結果情報i1に関連づけられたダイシングライン情報i4と行又は列が同一のダイシングライン情報i4を観測情報記憶部25から検索し、該当のダイシングライン情報i4とこれに関連づけられた観測結果情報i1と判定結果情報i2と識別情報i3をキューにストックする。そして、送りボタン22cが押下されると、そのキューから互いに関連づけられた観測結果情報i1と判定結果情報i2と識別情報i3を順次表示する。 Specifically, the dicing line information i4 having the same row or column as the dicing line information i4 associated with the currently displayed observation result information i1 is retrieved from the observation information storage unit 25, and the corresponding dicing line information i4 is retrieved. Observation result information i1, determination result information i2, and identification information i3 associated therewith are stocked in a queue. When the send button 22c is pressed, observation result information i1, determination result information i2, and identification information i3 associated with each other are sequentially displayed from the queue.
 ボタン22fは、同一行のダイシングラインに関する判定情報i2を全て不良品に変更する操作を受け付ける。再判定情報生成部26は、このボタン22fが押下されると、現在表示している電子部品と同一行のダイシングラインに並んだ電子部品について全て不良品と判定する。 The button 22f accepts an operation to change all the determination information i2 related to the dicing line in the same row to a defective product. When the button 22f is pressed, the redetermination information generation unit 26 determines that all the electronic components arranged on the dicing line in the same row as the currently displayed electronic component are defective.
 具体的には、現在表示している観測結果情報i1に関連づけられたダイシングライン情報i4の行と同一のダイシングライン情報i4を観測情報記憶部25又はキューから検索し、該当のダイシングライン情報i4に関連づけられた判定結果情報i2を不良品の判定に変更する。 Specifically, the same dicing line information i4 as the row of the dicing line information i4 associated with the currently displayed observation result information i1 is searched from the observation information storage unit 25 or the queue, and the corresponding dicing line information i4 is stored. The associated determination result information i2 is changed to determination of defective products.
 ボタン22gは、同一列のダイシングラインに関する判定情報i2を全て良品に変更する操作を受け付ける。再判定情報生成部26は、このボタン22gが押下されると、現在表示している電子部品と同一列のダイシングラインに並んだ電子部品について全て不良品と判定する。 The button 22g accepts an operation for changing all the determination information i2 related to the dicing lines in the same row to non-defective items. When the button 22g is pressed, the redetermination information generation unit 26 determines that all electronic components arranged on the same row of dicing lines as the currently displayed electronic component are defective.
 具体的には、現在表示している観測結果情報i1に関連づけられたダイシングライン情報i4の列と同一のダイシングライン情報i4を観測情報記憶部25又はキューから検索し、該当のダイシングライン情報i4に関連づけられた判定結果情報i2を不良品の判定に変更する。 Specifically, the same dicing line information i4 as the column of the dicing line information i4 associated with the currently displayed observation result information i1 is searched from the observation information storage unit 25 or the queue, and the corresponding dicing line information i4 is stored. The associated determination result information i2 is changed to determination of defective products.
 このように、この電子部品検査装置1において識別情報生成部45は、識別情報i3に電子部品のウェハリングWR上の行列位置を示すダイシングライン情報i4を更に関連づけるようにした。ウェハリングWRが有するウェハは、行列方向にダイシングされ、ダイシングの際の不具合は同一ダイシングラインに波及することが多い。 As described above, in the electronic component inspection apparatus 1, the identification information generating unit 45 further associates the dicing line information i4 indicating the matrix position on the wafer ring WR of the electronic component with the identification information i3. The wafer included in the wafer ring WR is diced in the matrix direction, and defects during dicing often spread to the same dicing line.
 そのため、再検査装置3の再判定情報生成部26は、ダイシングライン情報i4に基づき、良品又は不良品と再判定した電子部品とウェハリングWR上で同一の行又は列に並ぶ他の電子部品を同一の品質と再判定するようにした。これにより、再検査に要する時間を大幅に短縮できる。特に、観測結果情報i1を目視にて確認し、再検査者の手作業により判定情報i2を変更する場合、再検査に要する時間を飛躍的に短縮でき、再検査者の労力削減となるとともに、再検査者の注意力散漫による誤判定を低減できる。 Therefore, the re-determination information generation unit 26 of the re-inspection apparatus 3 selects the electronic components re-determined as non-defective products or defective products based on the dicing line information i4 and other electronic components arranged in the same row or column on the wafer ring WR. Re-determined with the same quality. As a result, the time required for re-inspection can be greatly reduced. In particular, when the observation result information i1 is confirmed visually and the determination information i2 is changed manually by the reexaminer, the time required for the reexamination can be drastically reduced, and the labor of the reexaminer can be reduced. Misjudgments due to distraction of the reexamination person can be reduced.
 また、表示部21が、表示中の電子部品と前記ウェハリング上で同一の行又は列に並ぶ他の電子部品の観測結果情報i1を連続して表示するようにしても、ダイシングラインの区別なく、電子部品を観測結果情報i1の目視により順次再検査するのに比べれば、大幅な時間短縮及び労力削減となる。 Further, even if the display unit 21 continuously displays the observation result information i1 of the electronic component being displayed and other electronic components arranged in the same row or column on the wafer ring, there is no distinction between dicing lines. Compared with the sequential re-inspection of the electronic parts by visual observation of the observation result information i1, the time and labor are greatly reduced.
 (その他の実施形態)
 以上、各実施形態を例として説明したが、電子部品検査装置1は、電子部品の検査及び再検査の結果に応じて電子部品を良品と不良品に分類及び再分類し、再検査の際には、電子部品の検査時に取得した観測結果を異なる観点、手法又は精度で解析し、再検査結果を導くものであれば、発明の要旨を逸脱しない範囲で、種々の省略、置き換え、変更を行うことができる。そして、この実施形態やその変形は、発明の範囲や要旨に含まれるとともに、特許請求の範囲に記載された発明とその均等の範囲に含まれる。
(Other embodiments)
As mentioned above, although each embodiment was demonstrated as an example, the electronic component inspection apparatus 1 classify | categorizes and reclassifies an electronic component into a non-defective product and a defective product according to the result of the inspection and re-inspection of the electronic component. Analyzes the observation results obtained at the time of inspection of electronic components from different viewpoints, methods or precisions, and various omissions, replacements, and changes are made without departing from the scope of the invention, as long as they lead to re-inspection results be able to. And this embodiment and its deformation | transformation are included in the invention described in the claim, and its equivalent range while being included in the range and summary of invention.
 例えば、保持手段として吸着ノズル31aを例に採り説明したが、静電吸着方式、ベルヌーイチャック方式、又は電子部品を機械的に挟持するチャック機構を配してもよい。また、搬送テーブル31は環状方式を例に採り説明したが、直線搬送方式であってもよい。そもそも、搬送テーブル31に保持手段を取り付けることなく、多関節のアームに保持手段を取り付け、アームの稼働により保持手段を供給ユニット33から各収容体Tに移動させるようにしてもよい。 For example, although the suction nozzle 31a has been described as an example of the holding means, an electrostatic suction method, a Bernoulli chuck method, or a chuck mechanism that mechanically holds an electronic component may be provided. Moreover, although the conveyance table 31 has been described by taking an annular method as an example, a linear conveyance method may be used. In the first place, without attaching the holding means to the transfer table 31, the holding means may be attached to the articulated arm, and the holding means may be moved from the supply unit 33 to each container T by operating the arm.
 また、分類手段は、検査に応じた分類と再検査に応じた再分類とにおいて共通の搬送テーブル31と吸着ノズル31aとしたが、分類と再分類とに応じて搬送経路を変えるようにしてもよい。 Further, the classification means uses the common conveyance table 31 and the suction nozzle 31a in the classification according to the inspection and the reclassification according to the re-inspection, but the conveyance path may be changed according to the classification and the re-classification. Good.
 また、収容体Tは、キャリアテープに限らず、平面上に収容領域をアレイ状に並べたトレイであってもよいし、ウェハリングWRであってもよい。 Further, the container T is not limited to a carrier tape, and may be a tray in which storage areas are arranged in an array on a plane, or a wafer ring WR.
 更に、搬送経路3b上に並ぶ観察ユニットは単一種に限らず、複数の異種の検査項目のユニットを並べるようにしてもよく、異種の検査項目を総合して良品及び不良品の別を判定するようにしてもよい。 Furthermore, the observation units arranged on the transport path 3b are not limited to a single type, and a plurality of units of different types of inspection items may be arranged. You may do it.
 また、本実施形態では、検査と異なる手法である目視によって再検査を行ったが、観察結果情報i1を異なる解析手法でコンピュータ解析するようにして人手に依らず再判定するようにしてもよく、検査時の解析よりも詳細で精密な同一解析手法でコンピュータ解析するようにしてもよい。 Further, in this embodiment, re-inspection is performed by visual observation, which is a method different from inspection, but the observation result information i1 may be re-determined without human intervention by performing computer analysis using a different analysis method. Computer analysis may be performed by the same analysis method that is more detailed and precise than the analysis at the time of inspection.
1 電子部品検査装置
2 再検査装置
21 表示部
22 操作部
23 受信部
24 送信部
25 観測結果記憶部
26 再判定情報生成部
3 検査分類装置
3a 架台
3b 搬送経路
31 搬送テーブル
31a 吸着ノズル
32 ダイレクトドライブモータ
33 供給ユニット
33a リングホルダ
33b ピックアップ装置
35a~35e 観測ユニット
36 良品収容ユニット
37 不良品収容ユニット
38 再供給ユニット
39 強制排出ビン
4 制御部
41 分類モード制御部
42 収容ユニット制御部
43 観測結果受信部
44 検査部
45 識別情報生成部
46 観測結果記憶部
47 観測結果送信部
48 再判定情報受信部
49 再分類モード制御部
50 リングホルダ制御部
i1 観測結果情報
i2 判定情報
i3 識別情報
i4 ダイシングライン情報
DESCRIPTION OF SYMBOLS 1 Electronic component inspection apparatus 2 Reinspection apparatus 21 Display part 22 Operation part 23 Reception part 24 Transmission part 25 Observation result memory | storage part 26 Redetermination information generation part 3 Inspection classification | category apparatus 3a Stand 3b Conveyance path 31 Conveyance table 31a Adsorption nozzle 32 Direct drive Motor 33 Supply unit 33a Ring holder 33b Pickup devices 35a to 35e Observation unit 36 Non-defective product storage unit 37 Defective product storage unit 38 Resupply unit 39 Forced discharge bin 4 Control unit 41 Classification mode control unit 42 Storage unit control unit 43 Observation result reception unit 44 Inspection unit 45 Identification information generation unit 46 Observation result storage unit 47 Observation result transmission unit 48 Re-determination information reception unit 49 Re-classification mode control unit 50 Ring holder control unit i1 Observation result information i2 Determination information i3 Identification information i4 Dicing line information

Claims (8)

  1.  一方が再検査対象の電子部品を収容する再検査対象収容体となる良品用収容体と不良品用収容体を保持し、電子部品を検査して検査結果に応じて前記良品用収容体と前記不良品用収容体に電子部品を分類する電子部品検査装置であって、
     電子部品を観測する観測手段と、
     前記観測手段の観測結果を解析して電子部品の良品と不良品の別を判定する検査手段と、
     前記検査手段の判定結果に基づき、電子部品を良品用収容体と不良品用収容体の何れかに分類する第1の分類手段と、
     前記再検査対象収容体に収容された電子部品の当該収容体内での位置を示す識別情報を生成する識別情報生成手段と、
     電子部品の前記観測結果と当該電子部品の位置を示す前記識別情報を関連付けて記憶する記憶手段と、
     前記観測結果から前記再検査対象収容体に収容された電子部品の良品と不良品の別を異なる観点、手法又は精度で再判定するための再検査手段と、
     前記観測結果に関連付けられた前記識別情報に前記再検査手段による再判定の結果を更に関連付ける再判定情報生成手段と、
     前記再検査手段の再判定結果に基づき、当該再判定結果に関連付けられた前記識別情報が示す位置の電子部品を良品用収容体又は不良品用収容体の何れかに再分類する第2の分類手段と、
     を備えること、
     を特徴とする電子部品検査装置。
    One holds a non-defective product container and a non-defective product container to be a re-test target container for housing an electronic component to be re-inspected, and inspects the electronic component and according to the inspection result, An electronic component inspection apparatus for classifying electronic components into a defective product container,
    Observation means for observing electronic components;
    An inspection means for analyzing the observation result of the observation means to determine whether the electronic component is good or defective;
    First classification means for classifying the electronic component into either a non-defective product container or a defective product container based on the determination result of the inspection means;
    Identification information generating means for generating identification information indicating the position of the electronic component accommodated in the reinspection container, in the container;
    Storage means for associating and storing the observation result of the electronic component and the identification information indicating the position of the electronic component;
    Re-inspection means for re-determining with a different viewpoint, technique or accuracy, whether the electronic component stored in the re-inspection container is different from the non-defective product from the observation result,
    Re-determination information generating means for further associating the result of re-determination by the re-inspection means with the identification information associated with the observation result;
    Based on the re-determination result of the re-inspection means, a second classification for re-classifying the electronic component at the position indicated by the identification information associated with the re-determination result into either a non-defective product container or a defective product container Means,
    Providing
    An electronic component inspection apparatus characterized by.
  2.  前記再検査対象収容体は、電子部品を収容する収容領域を複数有し、
     前記第1の分類手段は、連続する収容領域に一定数の電子部品を連続して充填し、電子部品を充填した連続領域の隣の一領域を空の収容領域のままとすること、
     を特徴とする請求項1記載の電子部品検査装置。
    The retest target container has a plurality of storage areas for storing electronic components,
    The first classifying means continuously fills a continuous accommodation area with a certain number of electronic components, and leaves one area adjacent to the continuous area filled with electronic components as an empty accommodation area;
    The electronic component inspection apparatus according to claim 1.
  3.  前記再検査対象収容体には、連続する電子部品の列が空の収容領域で区画されて複数形成され、
     前記識別情報は、電子部品の属する列と列内の並び順番で示されること、
     を特徴とする請求項2記載の電子部品検査装置。
    In the reinspection object container, a plurality of continuous rows of electronic components are defined by an empty accommodation region,
    The identification information is indicated by a column to which the electronic component belongs and an arrangement order in the column;
    The electronic component inspection apparatus according to claim 2.
  4.  前記第2の分類手段は、
     電子部品を保持して前記良品用収容体又は前記不良品用収容体から離脱させる保持手段と、
     前記保持手段が電子部品を離脱させる位置に電子部品の収容領域を順次位置させるように、前記再検査対象収容体を移動させる再供給手段と、
     所定位置に移動する前記収容領域を順次撮像し、前記一定数の移動ごとに前記空の収容領域の存在を確認する送りミス検出手段と、
     を備え、
     前記送りミス検出手段が前記一定数毎に前記空の収容領域の存在を確認できなければ、前記再分類を中止すること、
     を特徴とする請求項2又は3記載の電子部品検査装置。
    The second classification means includes
    Holding means for holding an electronic component and releasing it from the non-defective product container or the defective product container;
    Resupply means for moving the reinspection target container so that the holding area of the electronic component is sequentially positioned at a position where the holding means separates the electronic component;
    Sending error detection means for sequentially imaging the accommodation area moving to a predetermined position and confirming the existence of the empty accommodation area for each of the predetermined number of movements;
    With
    If the sending error detection means cannot confirm the existence of the empty accommodation area for every certain number, the reclassification is stopped;
    The electronic component inspection apparatus according to claim 2 or 3,
  5.  ウェハリングに貼着された電子部品を前記第1の分類手段に供給する供給部を備え、
     前記識別情報生成部は、前記識別情報に電子部品の前記ウェハリング上の行列位置を示すダイシングライン情報を更に関連づけし、
     前記再検査手段は、前記ダイシングライン情報に基づき、良品又は不良品と再判定した電子部品と前記ウェハリング上で同一の行又は列に並ぶ他の電子部品を同一の品質と再判定すること、
     を特徴とする請求項1乃至4の何れかに記載の電子部品検査装置。
    A supply unit that supplies the electronic component attached to the wafer ring to the first classification unit;
    The identification information generation unit further associates dicing line information indicating a matrix position of the electronic component on the wafer ring with the identification information,
    The re-inspection means re-determines that the electronic components re-determined as non-defective or defective and other electronic components arranged in the same row or column on the wafer ring as the same quality based on the dicing line information;
    The electronic component inspection apparatus according to claim 1, wherein:
  6.  前記再検査手段は、
     前記観測結果を表示する表示部と、
     前記表示部に表示された前記観測結果の目視による良品又は不良品の再判定操作を受け付ける操作部と、
     を備えること、
     を特徴とする請求項1乃至5の何れかに記載の電子部品検査装置。
    The re-inspection means includes
    A display unit for displaying the observation results;
    An operation unit that accepts a redetermination operation of a non-defective product or a defective product by visual observation of the observation result displayed on the display unit;
    Providing
    An electronic component inspection apparatus according to any one of claims 1 to 5.
  7.  ウェハリングに貼着された電子部品を前記第1の分類手段に供給する供給部を備え、
     前記再検査手段は、
     前記観測結果を表示する表示部と、
     前記表示部に表示された前記観測結果の目視による良品又は不良品の再判定操作を受け付ける操作部と、
     を備え、
     前記識別情報生成部は、前記識別情報に電子部品の前記ウェハリング上の行列位置を示すダイシングライン情報を更に関連づけし、
     前記表示部は、前記ダイシングライン情報に基づき、表示中の電子部品と前記ウェハリング上で同一の行又は列に並ぶ他の電子部品の観測結果情報を連続して表示すること、
     を特徴とする請求項1乃至4の何れかに記載の電子部品検査装置。
    A supply unit that supplies the electronic component attached to the wafer ring to the first classification unit;
    The re-inspection means includes
    A display unit for displaying the observation results;
    An operation unit that accepts a redetermination operation of a non-defective product or a defective product by visual observation of the observation result displayed on the display unit;
    With
    The identification information generation unit further associates dicing line information indicating a matrix position of the electronic component on the wafer ring with the identification information,
    The display unit continuously displays the observation result information of the electronic component being displayed and the other electronic components arranged in the same row or column on the wafer ring based on the dicing line information.
    The electronic component inspection apparatus according to claim 1, wherein:
  8.  前記第1の分類手段と前記第2の分類手段は、共通の機器により構成されること、
     を特徴とする請求項1乃至7の何れかに記載の電子部品検査装置。
    The first classification unit and the second classification unit are configured by a common device;
    The electronic component inspection apparatus according to claim 1, wherein:
PCT/JP2014/066472 2014-06-20 2014-06-20 Electronic-component inspection device WO2015194048A1 (en)

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CN114746232A (en) * 2019-12-16 2022-07-12 Towa株式会社 Statistical data generation method, cutting device and system
WO2022213207A1 (en) * 2021-04-07 2022-10-13 Addem Labs Inc. System and method for assembly and/or modification of printed circuit boards (pcbs)
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JP2017166941A (en) * 2016-03-16 2017-09-21 日立金属株式会社 Screw inspection apparatus and method for inspecting screw using the same
CN114746232A (en) * 2019-12-16 2022-07-12 Towa株式会社 Statistical data generation method, cutting device and system
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WO2022213207A1 (en) * 2021-04-07 2022-10-13 Addem Labs Inc. System and method for assembly and/or modification of printed circuit boards (pcbs)
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JP5812555B1 (en) 2015-11-17

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