TW201602559A - Electronic-component inspection device - Google Patents

Electronic-component inspection device Download PDF

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Publication number
TW201602559A
TW201602559A TW104113898A TW104113898A TW201602559A TW 201602559 A TW201602559 A TW 201602559A TW 104113898 A TW104113898 A TW 104113898A TW 104113898 A TW104113898 A TW 104113898A TW 201602559 A TW201602559 A TW 201602559A
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electronic component
inspection
information
observation
unit
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TW104113898A
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Chinese (zh)
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TWI536011B (en
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Ryouta Tateishi
Kaito Tsuboyama
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Ueno Seiki Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/26Testing of individual semiconductor devices

Abstract

This invention provides an electronic-component inspection device that, after inspecting and classifying an electronic component, can use the results of that inspection to perform re-inspection and reclassification, reducing the overkill rate or minimizing quality variability. Observation-result information (i1) for an electronic component is analyzed to determine whether said electronic component is acceptable or defective, and on the basis of determination information (i2), the electronic component is classified into a container corresponding to the quality of said electronic component. Identifying information (i3) indicating the position of the electronic component inside the container into which said electronic component was classified is generated and associated with the observation-result information (i1). The quality of the electronic component is re-determined on the basis of said observation-result information (i1), and the result of the re-determination is further associated with the identifying information (i3) associated with the observation-result information (i1). The electronic component at the position indicated by said identifying information (i3) is then reclassified, on the basis of the result of the re-determination, into the container corresponding to the quality of said electronic component.

Description

電子零件檢查裝置 Electronic component inspection device

本發明係有關檢查電子零件並因應品質加以分類之電子零件檢查裝置。 The present invention relates to an electronic component inspection apparatus for inspecting electronic components and classifying them according to quality.

電子零件檢查裝置,係檢查電子零件,因應其檢查結果區分成良品與不良品,並分類至電子零件的良品用收容體與不良品用收容體。電子零件的檢查,例如有檢驗電子零件有無損傷、髒污及破損之外觀檢查,檢驗電子零件的電氣特性之電氣特性檢查,或它們的混合等。 The electronic component inspection device is used to inspect electronic components, and to classify them into good products and defective products according to the inspection results, and classify them into good-quality housings for electronic components and storage containers for defective products. For inspection of electronic components, for example, inspection of visual inspection of electronic components for damage, dirt, and damage, inspection of electrical characteristics of electrical characteristics of electronic components, or mixing thereof.

若檢查的基準嚴格,則本為良品之電子零件被分類至不良品收容體之誤判率(overkill rate)會升高,生產效率會降低。若檢查的基準寬鬆,則本為不良品之電子零件會被當作良品而出貨,導致品質發生不一致,檢查的可靠性會降低。對於每一零件的單價高之IC或LSI等積體電路的電子零件而言,誤判率高、品質發生不一致等尤其會造成問題。 If the basis of the inspection is strict, the overkill rate of the electronic parts that are good products classified into the defective product will increase, and the production efficiency will decrease. If the benchmark for inspection is loose, electronic parts that are defective products will be shipped as good products, resulting in inconsistent quality and reduced reliability of inspection. In the electronic components of integrated circuits such as ICs and LSIs, which have a high unit price per component, problems such as high false positive rate and inconsistent quality are particularly problematic.

鑑此,希望有一種電子零件檢查裝置,能夠更改檢查項目、檢查手法或檢查精度,而再次檢查良品群 中是否含有不良品,或不良品群中是否含有良品。然而,檢查是由電子零件的觀察階段、以及觀察結果的分析及判定階段所組成,其中觀察階段的重來,會造成每一個電子零件的生產所需時間變長,生產效率會降低。 In view of this, it is desirable to have an electronic component inspection device that can change the inspection items, inspection methods, or inspection accuracy, and check the good product group again. Whether it contains defective products or whether there are good products in the defective product group. However, the inspection consists of the observation phase of the electronic component and the analysis and determination phase of the observation result. The return of the observation phase causes the production time of each electronic component to become longer and the production efficiency to decrease.

因此,有人提出一種技術,係在將電子零件從晶圓環(wafer ring)剝離之前掃描晶圓環,藉由電腦分析做外觀檢查後,在將電子零件從晶圓環剝離之前進一步以目視確認掃描結果,藉由目視做再檢查之技術(例如參照專利文獻1)。此技術,是將最初掃描所得的檢查結果資料,與檢查結果資料的主體亦即電子零件於晶圓環上的位置資料予以建立關連,並依據有缺陷的電子零件的位置資料,將檢查結果資料顯示於螢幕。 Therefore, a technique has been proposed in which the wafer ring is scanned before the electronic component is peeled off from the wafer ring, and after visual inspection by computer analysis, the electronic component is further visually confirmed before being peeled off from the wafer ring. The scanning result is a technique of performing re-inspection by visual observation (for example, refer to Patent Document 1). This technology is to establish the relationship between the inspection result data of the initial scan and the position data of the electronic component on the wafer ring, and to check the result data according to the location information of the defective electronic component. Displayed on the screen.

先前技術文獻Prior technical literature 專利文獻Patent literature

專利文獻1:日本特開2005-134282號公報 Patent Document 1: Japanese Laid-Open Patent Publication No. 2005-134282

然而,有時會想要將電子零件從晶圓一個個剝取後再檢查電子零件。例如,若將電子零件維持貼附於晶圓的情形下,僅能夠對電子零件的露出面做外觀檢查。此外,若將電子零件維持貼附於晶圓的情形下,可能無法檢查電子零件的電氣特性。 However, sometimes it is desirable to strip electronic components from the wafer one by one before inspecting the electronic components. For example, in the case where the electronic component is attached to the wafer, only the exposed surface of the electronic component can be visually inspected. In addition, if the electronic component is attached to the wafer, the electrical characteristics of the electronic component may not be checked.

在這樣的情形下,電子零件會先從晶圓環被拾取後,搬運至檢查電子零件的單元,因應檢查結果分類,於該分類後重新進行再檢查及再分類。依此手法的情形下,即便再怎麼將供給源亦即晶圓環上的電子零件與檢查結果加以組合,並依據檢查結果進行品質的再判定,根本上,仍無法查找當下再判定的是被收容於分類處的哪一位置之電子零件的檢查結果,因此不可能依據再檢查的結果而再分類。 In such a case, the electronic components are first picked up from the wafer ring and transported to the unit for inspecting the electronic components, and the classification results are sorted, and the inspection is re-inspected and re-classified after the classification. According to this method, even if the supply source, that is, the electronic component on the wafer ring, is combined with the inspection result, and the quality is re-determined based on the inspection result, it is still impossible to find the current judgment. The inspection result of the electronic parts contained in the location of the classification is therefore impossible to reclassify according to the result of the re-inspection.

因此,對於將電子零件檢查及分類後進行再檢查及再分類之電子零件檢查裝置而言,即便再怎麼保存藉由檢查而得之檢查結果,仍無法再檢查及再分類,無法解決高誤判率或品質不一致的問題。 Therefore, for an electronic component inspection device that re-inspects and reclassifies electronic components, even if the inspection results obtained by inspection are preserved, it is impossible to inspect and re-classify, and the high false positive rate cannot be solved. Or the problem of inconsistent quality.

本發明係為了解決上述這樣習知技術的問題點而提出,目的在於提供一種電子零件檢查裝置,能夠將電子零件檢查及分類後,利用其檢查結果進行再檢查及再分類,而能使誤判率降低或抑制品質的不一致。 The present invention has been made to solve the problems of the above-described conventional techniques, and an object of the present invention is to provide an electronic component inspection apparatus capable of inspecting and classifying electronic components, and performing re-inspection and re-classification using the inspection results, thereby enabling a false positive rate. Reduce or inhibit inconsistencies in quality.

本發明之電子零件檢查裝置,係保持良品用收容體與不良品用收容體且它們的其中一方是作為收容再檢查對象的電子零件之再檢查對象收容體,並檢查電子零件而因應檢查結果將電子零件分類至前述良品用收容體與前述不良品用收容體,該電子零件檢查裝置,其特徵為,具備:觀測手段,觀測電子零件;檢查手段,分析前述觀 測手段的觀測結果,判定電子零件的良品與不良品之分別;第1分類手段,依據前述檢查手段的判定結果,將電子零件分類至良品用收容體及不良品用收容體的其中一者;識別資訊生成手段,生成示意前述再檢查對象收容體中收容的電子零件於該收容體內的位置之識別資訊;記憶手段,將電子零件的前述觀測結果及示意該電子零件的位置之前述識別資訊予以建立關連而記憶;再檢查手段,用來對基於前述觀測結果而被收容於前述再檢查對象收容體的電子零件的良品與不良品之分別,以不同觀點、手法或精度予以再判定;再判定資訊生成手段,對已和前述觀測結果建立關連之前述識別資訊,將前述再檢查手段所做的再判定的結果予以進一步建立關連;第2分類手段,依據前述再檢查手段的再判定結果,將已和該再判定結果建立關連之前述識別資訊所示位置的電子零件,再分類至良品用收容體或不良品用收容體的其中一者。 In the electronic component inspection device of the present invention, the good-use container and the defective-use container are held, and one of them is a re-inspection object to be used as an electronic component to be re-inspected, and the electronic component is inspected and the inspection result is determined. The electronic component is classified into the above-described good product container and the defective product container, and the electronic component inspection device includes an observation means, an observation electronic component, an inspection means, and an analysis of the foregoing The observation result of the measuring means determines the difference between the good product and the defective product of the electronic component; and the first classification means classifies the electronic component into one of the good product container and the defective product container according to the determination result of the inspection means; The identification information generating means generates identification information indicating a position of the electronic component housed in the re-inspection object housing in the housing; and the memory means provides the observation result of the electronic component and the identification information indicating the position of the electronic component Establishing a connection and memorizing; and re-inspecting means for re-determining the difference between the good and the defective product of the electronic component housed in the re-inspection container according to the observation result by different viewpoints, techniques, or precision; The information generating means further establishes the relationship between the re-judgment made by the re-inspection means for the aforementioned identification information that has been associated with the observation result; the second classification means, based on the re-determination result of the re-inspection means, The foregoing identification information that has been associated with the re-judgment result is shown Home electronic parts, and then classified to yield products with a housing or housing body defective wherein one.

亦可設計成,前述再檢查對象收容體,具有複數個收容電子零件之收容區域,前述第1分類手段,係在連續的收容區域內連續填充一定數量的電子零件,而使填充有電子零件的連續區域的相鄰之一個區域維持為空的收容區域。 The re-inspection object housing may have a plurality of housing areas for accommodating electronic components, and the first classification means continuously fills a predetermined number of electronic components in a continuous storage area to fill the electronic components. An adjacent area of the continuous area is maintained as an empty receiving area.

亦可設計成,前述再檢查對象收容體中,連續的電子零件的列係被空的收容區域區隔開來而形成複數個,前述識別資訊,係以電子零件所屬的列與列內的排列號碼來表示。 Further, in the re-inspection object storage body, a row of continuous electronic components may be separated by an empty storage area, and the identification information may be arranged in columns and columns to which the electronic components belong. The number is indicated.

亦可設計成,前述第2分類手段,具備:保持手段,保持電子零件並令其從前述良品用收容體或前述不良品用收容體脫離;再供給手段,令前述再檢查對象收容體移動,以使電子零件的收容區域依序位於前述保持手段令電子零件脫離之位置;饋送失誤檢測手段,依序拍攝移動至規定位置的前述收容區域,每隔前述一定數量的移動便確認前述空的收容區域之存在;前述饋送失誤檢測手段若每隔前述一定數量未能確認前述空的收容區域之存在,則中止前述再分類。 In addition, the second classification means may include: a holding means for holding the electronic component and detaching it from the good product container or the defective product container; and the re-feeding means to move the re-inspection container; The storage area of the electronic component is sequentially located at a position where the holding means releases the electronic component; the feeding error detecting means sequentially captures the storage area moved to the predetermined position, and the empty storage is confirmed every a certain number of movements. The existence of the area; if the feed error detecting means fails to confirm the existence of the empty storage area every predetermined number of times, the reclassification is suspended.

亦可設計成,具備供給部,將貼附於晶圓環之電子零件供給至前述第1分類手段,前述識別資訊生成部,對前述識別資訊,將示意電子零件於前述晶圓環上的行列位置之切割線資訊予以進一步建立關連,前述再檢查手段,依據前述切割線資訊,對和再判定成良品或不良品之電子零件於前述晶圓環上同一行或列並排之其他電子零件,再判定為同一品質。 Alternatively, the supply unit may be configured to supply the electronic component attached to the wafer ring to the first classification means, and the identification information generation unit may indicate the electronic component on the wafer ring for the identification information. The cutting line information of the position is further established, and the foregoing re-inspection means, according to the cutting line information, and other electronic parts that are re-determined as good or defective electronic parts on the same row or column side by side on the wafer ring, It is judged to be the same quality.

亦可設計成,前述再檢查手段,具備:顯示部,顯示前述觀測結果;操作部,受理對顯示於前述顯示部的前述觀測結果以目視再判定為良品或不良品之操作。 Further, the re-inspection means may include a display unit that displays the observation result, and an operation unit that accepts an operation of visually recognizing the observation result displayed on the display unit as a good or defective product.

亦可設計成,具備供給部,將貼附於晶圓環之電子零件供給至前述第1分類手段,前述再檢查手段,具備:顯示部,顯示前述觀測結果;操作部,受理對顯示於前述顯示部的前述觀測結果以目視再判定為良品或不良品之操作;前述識別資訊生成部,對前述識別資訊,將示 意電子零件於前述晶圓環上的行列位置之切割線資訊予以進一步建立關連,前述顯示部,依據前述切割線資訊,將和顯示中的電子零件於前述晶圓環上同一行或列並排之其他電子零件的觀測結果資訊予以連續顯示。 Further, the supply unit may be configured to supply the electronic component attached to the wafer ring to the first classification means, and the re-inspection means includes a display unit for displaying the observation result, and an operation unit for receiving and displaying the electronic component. The observation result of the display unit is visually re-determined as a good or defective product; the identification information generating unit displays the identification information Further, the cutting line information of the electronic component on the row of the wafer ring is further related, and the display portion is arranged side by side with the electronic component in the same row or column on the wafer ring according to the cutting line information. Information on observations of other electronic components is continuously displayed.

亦可設計成,前述第1分類手段與前述第2分類手段,藉由共通的機器所構成。 Alternatively, the first classification means and the second classification means may be configured by a common machine.

按照本發明,可將電子零件的觀測結果與該電子零件於收容體上的位置予以建立關連,故能夠依據觀測結果做再判定,並依據該再判定結果將電子零件做再分類,而能使誤判率降低或抑制品質的不一致。 According to the present invention, the observation result of the electronic component can be related to the position of the electronic component on the container body, so that the re-judgment can be made according to the observation result, and the electronic component can be re-classified according to the re-determination result, thereby enabling The false positive rate is reduced or the quality is not consistent.

1‧‧‧電子零件檢查裝置 1‧‧‧Electronic parts inspection device

2‧‧‧再檢查裝置 2‧‧‧Rechecking device

21‧‧‧顯示部 21‧‧‧Display Department

22‧‧‧操作部 22‧‧‧Operation Department

23‧‧‧接收部 23‧‧‧ Receiving Department

24‧‧‧發訊部 24‧‧‧Communication Department

25‧‧‧觀測結果記憶部 25‧‧‧ Observations Memory

26‧‧‧再判定資訊生成部 26‧‧‧Re-determination of information generation department

3‧‧‧檢查分類裝置 3‧‧‧Check classification device

3a‧‧‧架台 3a‧‧‧Rack

3b‧‧‧搬運路徑 3b‧‧‧Transportation path

31‧‧‧搬運平台 31‧‧‧Transport platform

31a‧‧‧吸附噴嘴 31a‧‧‧Adsorption nozzle

32‧‧‧直接驅動電動機 32‧‧‧Direct drive motor

33‧‧‧供給單元 33‧‧‧Supply unit

33a‧‧‧環托座 33a‧‧‧ ring bracket

33b‧‧‧拾取裝置 33b‧‧‧ picking device

35a~35e‧‧‧觀測單元 35a~35e‧‧‧ observation unit

36‧‧‧良品收容單元 36‧‧‧Good housing unit

37‧‧‧不良品收容單元 37‧‧‧Don't contain the unit

38‧‧‧再供給單元 38‧‧‧Resupply unit

39‧‧‧強制排出銷 39‧‧‧Forced discharge

4‧‧‧控制部 4‧‧‧Control Department

41‧‧‧分類模式控制部 41‧‧‧Classification Mode Control Department

42‧‧‧收容單元控制部 42‧‧‧ Containment Unit Control Department

43‧‧‧觀測結果接收部 43‧‧‧ Observing Results Reception Department

44‧‧‧檢查部 44‧‧‧ Inspection Department

45‧‧‧識別資訊生成部 45‧‧‧ Identification Information Generation Department

46‧‧‧觀測結果記憶部 46‧‧‧ Observations Memory

47‧‧‧觀測結果發訊部 47‧‧‧ Observations Department

48‧‧‧再判定資訊接收部 48‧‧‧Re-determination of information receiving department

49‧‧‧再分類模式控制部 49‧‧‧Reclassification Mode Control Department

50‧‧‧環托座控制部 50‧‧‧ Ring Holder Control Department

i1‧‧‧觀測結果資訊 I1‧‧‧ Observations Information

i2‧‧‧判定資訊 I2‧‧‧decision information

i3‧‧‧識別資訊 I3‧‧‧ identification information

i4‧‧‧切割線資訊 I4‧‧‧ cutting line information

[圖1]第1實施形態之電子零件檢查裝置的概略構成示意構成圖。 Fig. 1 is a schematic configuration diagram of an electronic component inspection device according to a first embodiment.

[圖2]第1實施形態之分類裝置的構成示意構成圖。 Fig. 2 is a schematic configuration diagram of a classification device according to a first embodiment.

[圖3]第1實施形態之分類裝置的控制部構成示意構成圖。 Fig. 3 is a schematic block diagram showing a configuration of a control unit of the sorting device of the first embodiment.

[圖4]第1實施形態之觀測結果記憶部中記憶的資料示意模型圖。 Fig. 4 is a schematic diagram showing the data stored in the observation result storage unit of the first embodiment.

[圖5]第1實施形態之再檢查裝置的構成示意構成圖。 Fig. 5 is a schematic configuration diagram of a reinspection apparatus according to a first embodiment.

[圖6]第1實施形態之再檢查裝置所顯示的顯示畫面示意模型圖。 Fig. 6 is a schematic diagram showing a display screen displayed by the reinspection apparatus of the first embodiment.

[圖7]電子零件檢查裝置的分類模式的控制動作示意流程圖。 Fig. 7 is a flow chart showing the control operation of the classification mode of the electronic component inspection device.

[圖8]電子零件檢查裝置的再檢查動作示意流程圖。 Fig. 8 is a flow chart showing the re-inspection operation of the electronic component inspection device.

[圖9]電子零件檢查裝置的再分類模式的控制動作中,電子零件的再供給示意流程圖。 FIG. 9 is a flow chart showing the resupply of electronic components in the control operation of the reclassification mode of the electronic component inspection device.

[圖10]電子零件檢查裝置的再分類模式的控制動作中,電子零件的再分類示意流程圖。 Fig. 10 is a flow chart showing the reclassification of electronic components in the control operation of the reclassification mode of the electronic component inspection device.

[圖11]電子零件的收容位置與觀測結果資訊被建立關連之狀態示意模型圖。 [Fig. 11] A state schematic model diagram in which the storage position of the electronic component and the observation result information are related.

[圖12]第2實施形態之電子零件檢查裝置的控制部構成示意方塊圖。 Fig. 12 is a schematic block diagram showing a configuration of a control unit of the electronic component inspection device according to the second embodiment.

[圖13]晶圓上的電子零件的排列示意模型圖。 [Fig. 13] Schematic diagram of an arrangement of electronic components on a wafer.

[圖14]第2實施形態之觀測結果記憶部中記憶的資料示意模型圖。 Fig. 14 is a schematic diagram showing the data stored in the observation result storage unit of the second embodiment.

[圖15]第2實施形態之再檢查裝置所顯示的顯示畫面示意模型圖。 Fig. 15 is a schematic diagram showing a display screen displayed by the reinspection apparatus of the second embodiment.

(第1實施形態) (First embodiment) (構成) (constitution) (電子零件檢查裝置) (electronic parts inspection device)

以下參照圖面,詳細說明本發明之電子零件檢查裝置的第1實施形態。圖1為第1實施形態之電子零件檢查裝置的概略構成示意構成圖。電子零件檢查裝置1,係因應電子零件的檢查及再檢查之結果將電子零件分類及再分類成為良品與不良品。於再檢查時,會將電子零件檢查時所取得之觀測結果以不同的觀點、手法、或精度加以分析,導出再檢查結果。所謂不同的觀點或手法,例如為再檢查者所做之觀測結果的目視。 Hereinafter, a first embodiment of the electronic component inspection device of the present invention will be described in detail with reference to the drawings. Fig. 1 is a schematic configuration diagram of an electronic component inspection device according to a first embodiment. The electronic component inspection device 1 classifies and reclassifies electronic components into good and defective products in response to the inspection and re-inspection of electronic components. During the re-inspection, the observations obtained during the inspection of the electronic components are analyzed by different viewpoints, techniques, or precisions, and the results of the inspections are derived. Different views or techniques, such as the visual observations made by the reinspector.

在此,電子零件為電氣製品中所使用之零件。作為電子零件,能夠舉出半導體元件、及半導體元件以外的電阻器或電容器等。作為半導體元件,能夠舉出電晶體、二極體、LED、及閘流體(thyristors)等離散半導體(discrete semiconductor),IC或LSI等積體電路等。所謂良品,為藉由檢查或再檢查而達一定品質基準之電子零件,所謂不良品,為藉由檢查及再檢查而未達一定品質基準之電子零件。被分類成良品或不良品的任一種之電子零件,會受到再檢查及再分類。分類及再分類中,會將電子零件依品質別加以包裝。 Here, the electronic component is a component used in an electrical product. Examples of the electronic component include a semiconductor element and a resistor or a capacitor other than the semiconductor element. Examples of the semiconductor element include a discrete semiconductor such as a transistor, a diode, an LED, and a thyristor, and an integrated circuit such as an IC or an LSI. A good product is an electronic component that has a certain quality standard by inspection or re-inspection. The so-called defective product is an electronic component that does not meet a certain quality standard by inspection and re-inspection. Electronic parts classified as either good or defective will be re-examined and reclassified. In the classification and reclassification, electronic parts are packaged according to their quality.

該電子零件檢查裝置1,具備檢查分類裝置3及再檢查裝置2。檢查分類裝置3及再檢查裝置2,具有所謂的電腦,藉由LAN等網路而連接並可做資料通訊。或是,亦能使具備檢查分類裝置3之電腦作用成為再檢查裝置2。檢查分類裝置3,係檢查電子零件,因應檢查結果將電子零件分類成為良品與不良品。再檢查裝置2,利 用檢查分類裝置3中被分類成良品或不良品的任一種之電子零件的觀測結果,來支援再檢查。又,檢查分類裝置3,將再檢查裝置2中受到再檢查的電子零件因應再檢查結果加以再分類成良品與不良品。受到再檢查的電子零件是依品質基準而定。當將品質基準設定成嚴格的情形下,會將分類成不良品之電子零件予以再檢查,當將品質基準設定成寬鬆的情形下,會將分類成良品之電子零件予以再檢查。 The electronic component inspection device 1 includes an inspection classification device 3 and a reinspection device 2. The inspection sorting device 3 and the re-inspection device 2 have a so-called computer connected by a network such as a LAN and can perform data communication. Alternatively, the computer having the inspection sorting device 3 can function as the re-inspection device 2. The sorting device 3 is inspected to inspect electronic components, and the electronic components are classified into good and defective products in accordance with the inspection results. Recheck device 2, benefit The re-inspection is supported by the observation result of the electronic component classified into the good or the defective product in the classification device 3. Further, the sorting device 3 is inspected, and the electronic components subjected to the re-inspection in the re-inspection device 2 are reclassified into good products and defective products in accordance with the results of the re-inspection. Electronic parts subject to re-inspection are based on quality standards. When the quality standard is set to a strict condition, the electronic parts classified as defective products are re-examined, and when the quality standard is set to be loose, the electronic parts classified into good products are re-examined.

(分類裝置) (classification device)

圖2為檢查分類裝置3的詳細構成示意構成圖。檢查分類裝置3,是在架台3a的上面配設電子零件的搬運路徑3b,並沿著搬運路徑3b同時排隊搬運複數個預備檢查及再檢查完畢的電子零件。預備檢查的電子零件與再檢查完畢的電子零件,是於不同工程中搬運。 FIG. 2 is a schematic configuration diagram of a detailed configuration of the inspection sorting device 3. The inspection sorting device 3 is a transport path 3b in which electronic components are placed on the upper surface of the gantry 3a, and a plurality of pre-inspected and re-inspected electronic components are simultaneously queued along the transport path 3b. The electronic parts to be inspected and the electronic parts that have been re-inspected are handled in different projects.

該檢查分類裝置3,具備將預備檢查的電子零件供給至搬運路徑3b之供給單元33、及將再檢查完畢的電子零件再供給至搬運路徑3b之再供給單元38。在比供給單元33及再供給單元38還靠搬運方向下游側,排列著良品收容單元36與不良品收容單元37,因應檢查結果及再檢查結果,良品收容單元36或不良品收容單元37收容電子零件。 The inspection and sorting device 3 includes a supply unit 33 that supplies electronic components to be inspected to the conveyance path 3b, and a resupply unit 38 that re-feeds the re-inspected electronic components to the conveyance path 3b. The good product storage unit 36 and the defective product storage unit 37 are arranged on the downstream side of the supply unit 33 and the resupply unit 38 in the transport direction, and the good product storage unit 36 or the defective product storage unit 37 accommodates the electronic product in response to the inspection result and the re-inspection result. Components.

在供給單元33與良品收容單元36及不良品收容單元37之間的搬運路徑3b上,排列著電子零件的各 種觀測單元35a~35e。各種觀測單元35a~35e,是在搬運路徑3b上觀測從供給單元33供給而來的預備檢查的電子零件,獲得觀測結果。從再供給單元38供給而來的電子零件,會藉由再檢查裝置2受到再檢查,不需要以檢查分類裝置3檢查,而會通過該些觀測單元35a~35e。 Each of the electronic components is arranged on the conveyance path 3b between the supply unit 33 and the good product storage unit 36 and the defective product storage unit 37. Observation units 35a to 35e. The various observation units 35a to 35e observe the electronic components of the preliminary inspection supplied from the supply unit 33 on the conveyance path 3b, and obtain observation results. The electronic components supplied from the re-feeding unit 38 are re-examined by the re-inspection device 2, and are not required to be inspected by the inspection sorting device 3, but pass through the observation units 35a to 35e.

該檢查分類裝置3的搬運路徑3b為環狀,路徑始端與終端連接。因此,為了防止電子零件未從搬運路徑3b上脫離而再度進入供給單元33,在供給單元33的緊鄰前方配置有強制排出銷39。 The conveyance path 3b of the inspection classification device 3 is annular, and the start of the route is connected to the terminal. Therefore, in order to prevent the electronic component from being separated from the conveyance path 3b and entering the supply unit 33 again, the forced discharge pin 39 is disposed immediately before the supply unit 33.

在架台3a的內部,具備由電腦或控制器所構成之控制部4,其控制該些搬運路徑3b、供給單元33、觀測單元35a~35e、良品收容單元36、不良品收容單元37、及再供給單元38。控制部4,係評估電子零件的觀測結果,控制和電子零件的評估相應之分類,且與再檢查裝置2連接而可做資料通訊,將觀測結果輸出至再檢查裝置2。此外,控制部4,從再檢查裝置2接收再檢查結果,控制和再檢查結果相應之電子零件的再分類。在架台3a的內部,除控制部4外,還收容有用來驅動檢查分類裝置3之電源、連接線類、壓縮機或空氣管。 A control unit 4 including a computer or a controller is provided inside the gantry 3a, and controls the transport path 3b, the supply unit 33, the observation units 35a to 35e, the good product storage unit 36, the defective product storage unit 37, and the like. Supply unit 38. The control unit 4 evaluates the observation result of the electronic component, controls and classifies the electronic component, and connects to the re-inspection device 2 to perform data communication, and outputs the observation result to the re-inspection device 2. Further, the control unit 4 receives the re-inspection result from the re-inspection device 2, and controls the re-classification of the electronic component corresponding to the re-inspection result. In addition to the control unit 4, a power source, a connection line, a compressor, or an air tube for driving the inspection sorting device 3 are housed inside the gantry 3a.

針對各部詳述之。搬運路徑3b,由設置於架台3a的上面之搬運平台31所形成。搬運平台31,具有以一點為中心而以放射狀擴展之圓盤或星形等形狀,於圓周方向間歇性地每隔規定角度,平行於架台3a的上面而旋轉。搬運平台31的動力源為直接驅動(direct drive) 電動機32。搬運平台31,透過直接驅動電動機32而在比架台3a的上面還高之位置開展。 Detailed for each department. The conveyance path 3b is formed by the conveyance platform 31 provided in the upper surface of the gantry 3a. The transport platform 31 has a shape such as a disk or a star extending radially from a point, and is intermittently rotated in parallel with the upper surface of the gantry 3a at a predetermined angle in the circumferential direction. The power source of the transport platform 31 is a direct drive. Motor 32. The transport platform 31 is carried out at a position higher than the upper surface of the gantry 3a by directly driving the motor 32.

在搬運平台31的外周,安裝有吸附噴嘴31a。吸附噴嘴31a,可沿其軸線方向升降。該吸附噴嘴31a,是沿著搬運平台31的外周而在圓周等分位置,且相距搬運平台31的中心同一距離安裝有複數個。當搬運平台31為星形的情形下,該搬運平台31是將臂以放射狀配置而成,在臂的先端安裝有吸附噴嘴31a。 An adsorption nozzle 31a is attached to the outer circumference of the conveyance platform 31. The adsorption nozzle 31a is movable up and down along the axial direction thereof. The adsorption nozzle 31a is circumferentially equally spaced along the outer circumference of the conveyance platform 31, and is mounted at a plurality of times at the same distance from the center of the conveyance platform 31. When the transport platform 31 is in a star shape, the transport platform 31 is formed by radially arranging the arms, and an adsorption nozzle 31a is attached to the tip end of the arm.

吸附噴嘴31a為電子零件的保持手段。吸附噴嘴31a為內部中空而一端開口,使開口端面向架台3a的上面而從搬運平台31懸垂。吸附噴嘴31a的內部和真空泵浦或噴射器(ejector)等負壓發生裝置的空氣壓管路連通。吸附噴嘴31a,會朝向供給單元33、觀測單元35a~35e、良品收容單元36、不良品收容單元37、及再供給單元38依序地下降,藉由真空破壞或大氣壓釋放使電子零件脫離以將電子零件遞交給該些單元,或是將該些單元的電子零件以開口端加以吸附而拾取電子零件,以使電子零件從各單元回到搬運路徑3b。 The adsorption nozzle 31a is a holding means of the electronic component. The adsorption nozzle 31a has a hollow interior and is open at one end, and the open end faces the upper surface of the gantry 3a and hangs from the transport platform 31. The inside of the adsorption nozzle 31a is in communication with an air pressure line of a vacuum generating device such as a vacuum pump or an ejector. The adsorption nozzle 31a is sequentially lowered toward the supply unit 33, the observation units 35a to 35e, the good product storage unit 36, the defective product storage unit 37, and the resupply unit 38, and the electronic component is detached by vacuum destruction or atmospheric pressure release. The electronic parts are delivered to the units, or the electronic parts of the units are adsorbed by the open ends to pick up the electronic parts, so that the electronic parts are returned from the units to the transport path 3b.

藉由該搬運平台31與吸附噴嘴31a構成電子零件的分類手段,吸附噴嘴31a的開口端的旋轉軌跡成為電子零件的搬運路徑3b。也就是說,直接驅動電動機32,是藉由控制部4而被控制成以每1間距(pitch)間歇旋轉。該間距,和吸附噴嘴31a的配置間隔相等。藉此,吸附噴嘴31a,會伴隨搬運平台31的間歇旋轉而走過共 通的移動軌跡,在共通的停止位置停止,在吸附噴嘴31a的軸線方向升降。藉由在該停止位置設置供給單元33、觀測單元35a~35e、良品收容單元36、不良品收容單元37、及再供給單元38,吸附噴嘴31a可沿著搬運路徑3b依序經過該些單元,對電子零件做檢查、分類及再分類之處理。 The transport platform 31 and the adsorption nozzle 31a constitute a sorting means for the electronic component, and the rotation locus of the opening end of the adsorption nozzle 31a becomes the conveyance path 3b of the electronic component. That is, the direct drive motor 32 is controlled to intermittently rotate at every pitch by the control unit 4. This pitch is equal to the arrangement interval of the adsorption nozzles 31a. Thereby, the adsorption nozzle 31a is passed along with the intermittent rotation of the conveyance platform 31. The passage of the passage is stopped at the common stop position and is raised and lowered in the axial direction of the adsorption nozzle 31a. By providing the supply unit 33, the observation units 35a to 35e, the good product storage unit 36, the defective product storage unit 37, and the resupply unit 38 at the stop position, the adsorption nozzle 31a can sequentially pass through the units along the conveyance path 3b. Inspection, classification and reclassification of electronic components.

供給單元33,當電子零件是被切割成分片(singulated)而保持於晶圓環WR的情形下,係具備環托座33a及拾取裝置33b。環托座33a係保持晶圓環WR,拾取裝置33b係從晶圓環WR將電子零件一個個拾取而供給至搬運路徑3b。 The supply unit 33 includes a ring holder 33a and a pickup device 33b when the electronic component is singulated and held in the wafer ring WR. The ring holder 33a holds the wafer ring WR, and the pickup device 33b picks up the electronic components one by one from the wafer ring WR and supplies it to the conveyance path 3b.

該環托座33a,是使電子零件的貼附面面向搬運平台31的外緣而將晶圓環WR縱置。也就是說,使晶圓環WR相對於吸附噴嘴31a的移動面呈正交。拾取裝置33b,具有從一點開始於一平面上以放射狀延伸之臂,該放射面係和吸附噴嘴31a的移動面以及晶圓環WR開展的平面呈正交。在各臂先端配備有吸附噴嘴31a。吸附噴嘴31a,是使軸沿著臂而延伸設置,並使吸附電子零件之開口端面向放射方向外方。該拾取裝置33b,潛入搬運平台31的下方,而設置於拾取裝置33b的頂點會和搬運路徑3b重疊之位置,其側向恰與晶圓環WR面對面。 The ring holder 33a has the wafer ring WR longitudinally disposed such that the bonding surface of the electronic component faces the outer edge of the transport platform 31. That is, the wafer ring WR is made orthogonal with respect to the moving surface of the adsorption nozzle 31a. The pick-up device 33b has an arm extending radially from a point on a plane that is orthogonal to the moving surface of the adsorption nozzle 31a and the plane from which the wafer ring WR is formed. An adsorption nozzle 31a is provided at the tip end of each arm. The adsorption nozzle 31a is such that the shaft extends along the arm and the open end of the adsorption electronic component faces outward in the radial direction. The pick-up device 33b is submerged below the transport platform 31, and is disposed at a position where the vertex of the pick-up device 33b overlaps the transport path 3b, and the lateral direction thereof faces the wafer ring WR.

拾取裝置33b,使吸附噴嘴31a繞放射中心間歇旋轉。環托座33a,藉由上頂銷(未圖示)將電子零件從背側予以上頂,而將晶圓環WR上的電子零件遞交給和 晶圓環WR面對面之吸附噴嘴31a。接收到電子零件之拾取裝置33b的吸附噴嘴31a,和搬運平台31的吸附噴嘴31a在拾取裝置33b的頂點面對面,將電子零件遞交給該搬運平台31的吸附噴嘴31a。藉此,供給單元33便將電子零件供給至搬運路徑3b。 The pickup device 33b intermittently rotates the adsorption nozzle 31a around the radiation center. The ring holder 33a, by means of an upper pin (not shown), tops the electronic component from the back side, and delivers the electronic component on the wafer ring WR to the The wafer ring WR faces the adsorption nozzle 31a. The adsorption nozzle 31a of the pickup device 33b of the electronic component is received, and the adsorption nozzle 31a of the conveyance stage 31 faces the vertex of the pickup device 33b, and the electronic component is delivered to the adsorption nozzle 31a of the conveyance platform 31. Thereby, the supply unit 33 supplies the electronic component to the conveyance path 3b.

觀測單元35c~35e,取得作為電子零件的外觀檢查的資料之觀測結果。外觀檢查,為對電子零件檢驗有無損傷、髒污或破損,是以圖像分析進行檢查。觀測結果,為電子零件的外觀圖像資料。觀測單元35c~35e,各自為具有CCD或CMOS等攝像元件及鏡頭之相機,攝像光學系統面向各者訂定的電子零件之面,並拍攝該面。 The observation units 35c to 35e acquire observation results of data which are visual inspections of electronic components. The visual inspection is to check whether the electronic parts are damaged, dirty or damaged, and is checked by image analysis. The observation result is the appearance image data of the electronic part. Each of the observation units 35c to 35e is a camera having an imaging element such as a CCD or a CMOS and a lens, and the imaging optical system faces the surface of the electronic component defined by each of them, and photographs the surface.

例如,觀測單元35c拍攝電子零件的底面,觀測單元35d拍攝電子零件的相鄰2側面,觀測單元35e拍攝另一相鄰2側面。電子零件的底面,為和吸附噴嘴31a吸附的保持面相反之面。觀測單元35c~35e,分別與控制部4以訊號線連接而可做資料通訊,將外觀圖像資料發訊給控制部4。 For example, the observation unit 35c captures the bottom surface of the electronic component, the observation unit 35d captures the adjacent two side faces of the electronic component, and the observation unit 35e captures the other adjacent two side faces. The bottom surface of the electronic component is the opposite surface to the holding surface to which the adsorption nozzle 31a is attracted. The observation units 35c to 35e are connected to the control unit 4 by signal lines to perform data communication, and transmit the appearance image data to the control unit 4.

觀測單元35a及觀測單元35b,為以觀測單元35c~35e取得觀測結果之前處理單元,係將電子零件修正成規定的正確姿勢。該觀測單元35a,為具有CCD或CMOS等攝像元件及鏡頭之相機,攝像光學系統面向電子零件之底面,並拍攝該面。攝像資料被發訊給控制部4。控制部4中,分析攝像資料以測定電子零件的姿勢錯位。姿勢錯位,為電子零件的方向錯位及中心的位置錯位。 The observation unit 35a and the observation unit 35b are processing units that obtain observation results by the observation units 35c to 35e, and correct the electronic components to a predetermined correct posture. The observation unit 35a is a camera having an imaging element such as a CCD or a CMOS and a lens, and the imaging optical system faces the bottom surface of the electronic component and captures the surface. The image data is transmitted to the control unit 4. The control unit 4 analyzes the image data to measure the posture misalignment of the electronic component. The position is misaligned, and the direction of the electronic component is misaligned and the position of the center is misaligned.

觀測單元35b,具有載置電子零件之平台,使平台沿著載置面於二維的各個方向移動,且使平台繞和載置面正交之旋轉軸旋轉。二維的各方向的移動量及旋轉量,係為消弭控制部4所測定出的姿勢錯位之量,其遵照從控制部4發訊而來之消弭姿勢錯位之修正資料。 The observation unit 35b has a platform on which the electronic components are placed, moves the platform in two directions along the placement surface, and rotates the platform about a rotation axis orthogonal to the placement surface. The amount of movement and the amount of rotation in each direction of the two-dimensional direction are the amount of posture misalignment measured by the elimination control unit 4, and the correction information of the dislocation posture misalignment transmitted from the control unit 4 is followed.

另,該電子零件檢查裝置1,亦可設計成不限於外觀檢查,而可執行各種檢查。例如,亦可令觀測單元35a~35e中混有電氣特性檢查等單元,或亦可僅以電氣特性檢查的單元來構成。電氣特性檢查,係對電子零件進行電壓施加或電流注入,以檢查電子零件的電壓、電流、電阻、或頻率、對於邏輯訊號之輸出訊號等。 Further, the electronic component inspection device 1 may be designed to perform various inspections without being limited to visual inspection. For example, the observation units 35a to 35e may be mixed with a unit such as an electrical characteristic test, or may be configured only by a unit for checking electrical characteristics. The electrical characteristic inspection is to apply voltage or current to the electronic components to check the voltage, current, resistance, or frequency of the electronic components, and the output signals for the logic signals.

良品收容單元36及不良品收容單元37,係在空白區域分別保持著收容電子零件之收容體T,並令收容體T每隔1間距或2間距移動,以使空白區域位於搬運路徑3b的緊鄰下方。位於良品收容單元36或不良品收容單元37的緊鄰上方之吸附噴嘴31a,藉由使電子零件脫離,而讓電子零件在空白區域被包裝。 The good product storage unit 36 and the defective product storage unit 37 hold the housing T for accommodating the electronic components in the blank area, and move the housing T at intervals of 1 or 2 so that the blank area is located immediately adjacent to the conveyance path 3b. Below. The adsorption nozzle 31a located immediately above the good product storage unit 36 or the defective product storage unit 37 allows the electronic component to be packaged in a blank area by detaching the electronic component.

該良品收容單元36及不良品收容單元37,例如為捆紮(taping)單元。收容體T為載帶(carrier tape)。載帶,沿著帶的長邊具有口袋,電子零件被包裝於該口袋中。捆紮單元,令載帶沿著帶的長邊每隔1間距或2間距移動,以使空白區域亦即空的口袋移動至搬運路徑3b的緊鄰下方。此外,捆紮單元,係循序壓接封條(seal),以便將包裝有電子零件之載帶的口袋加以密 封。 The good product storage unit 36 and the defective product storage unit 37 are, for example, a taping unit. The housing T is a carrier tape. The carrier tape has pockets along the long sides of the belt in which the electronic components are packaged. The binding unit moves the carrier tape along the long side of the belt at every 1 pitch or 2 intervals to move the empty area, that is, the empty pocket, to the immediately below the conveyance path 3b. In addition, the strapping unit sequentially seals the seal to densely attach the pocket of the carrier tape containing the electronic component. seal.

良品收容單元36與不良品收容單元37原則上是以1間距移動,但當再檢查對象為良品的電子零件的情形下,良品收容單元36,每當使收容體T每隔1間距移動一定次數,會摻雜一次收容體T的2間距移動。當再檢查對象為不良品的電子零件的情形下,不良品收容單元37,每當使收容體T每隔1間距移動一定次數,會摻雜一次收容體T的2間距移動。這是為了將所包裝的電子零件每隔一定數量予以清楚地區分,以便可藉由列數與排列號碼來容易地查找多數個電子零件的各個。 In principle, the good product storage unit 36 and the defective product storage unit 37 are moved at a pitch. However, when the electronic component to be inspected is a good product, the good product storage unit 36 moves the storage body T every other interval by a certain number of times. It will be doped with a 2-pitch movement of the receiving body T once. When the electronic component to be inspected is a defective product, the defective product storage unit 37 is doped every two times at a predetermined interval, and the two-pitch movement of the container T is once doped. This is to clearly distinguish the packaged electronic components at a certain number so that each of the plurality of electronic components can be easily found by the number of columns and the number of the array.

該些良品收容單元36與不良品收容單元37不限於捆紮單元,亦可為其他各種令收容體移動之單元。作為其他收容體,能夠舉出晶圓環WR或托盤(tray)等。此外,良品收容單元36與不良品收容單元37不限於同一種單元,亦可如一方為捆紮單元而另一方為環托座33a等這般為不同種單元。 The good product storage unit 36 and the defective product storage unit 37 are not limited to the binding unit, and may be other units that move the storage body. As another container, a wafer ring WR, a tray, etc. are mentioned. Further, the good product storage unit 36 and the defective product storage unit 37 are not limited to the same type of unit, and may be a different type of unit such as one of the binding units and the other of the ring holders 33a.

再供給單元38,係保持包裝著經再檢查而成為再分類對象的電子零件之收容體T,並將該電子零件再供給至搬運路徑3b上。當不良品收容單元37收容被判定為不良品之電子零件的情形下,作業員從不良品收容單元37將收容體T取出,設置於再供給單元38。此外,再供給單元38,具有使攝像光學系統面向收容體T的一點之相機,其於圖像內確認空白區域的存在。當每隔一定數量應出現未包裝有電子零件的空白區域之時間點卻不存在空 白區域,或在除此以外的時間點存在著空白區域的情形下,會通報錯誤並使檢查分類裝置3停止驅動。 The resupply unit 38 holds the housing T of the electronic component that is re-examined and re-classified, and supplies the electronic component to the conveyance path 3b. When the defective product storage unit 37 accommodates the electronic component determined to be defective, the worker takes out the storage body T from the defective product storage unit 37 and installs it in the resupply unit 38. Further, the resupply unit 38 has a camera that causes the imaging optical system to face a point of the housing T, and confirms the presence of a blank area in the image. When there is a certain amount of time, there should be no empty space where the electronic parts are not packed. In the case of a white area, or when there is a blank area at other time points, an error is reported and the inspection sorting device 3 is stopped.

該再供給單元38,當收容著預備檢查的電子零件之收容體、與包裝著經再檢查而成為再分類對象的電子零件之收容體T為同種的情形下,亦可設計成供給裝置33和再供給裝置38的其中一方兼作為另一方。例如,當預備檢查的電子零件之收容體為晶圓環WR,再供給單元38所保持之收容體T亦為晶圓環WR的情形下,由於預備檢查的電子零件之分類和再檢查完畢的電子零件之再分類為不同工程,因此供給裝置33亦能兼作為再供給裝置38。 The resupply unit 38 may be designed as a supply device 33 when the housing for storing the electronic component to be inspected is the same as the housing T in which the electronic component to be re-classified and re-classified is packaged. One of the resupply devices 38 also serves as the other. For example, when the housing for the electronic component to be inspected is the wafer ring WR and the housing T held by the resupply unit 38 is also the wafer ring WR, the classification and re-inspection of the electronic components for preliminary inspection are completed. Since the electronic components are reclassified into different projects, the supply device 33 can also serve as the resupply device 38.

當包裝再檢查對象的電子零件之收容體T為載帶的情形下,再供給單元38為拆封機(detaper)。拆封機,一面從載帶剝下封條,一面令載帶走行,藉此使再分類的電子零件移序移動至搬運路徑3b的緊鄰下方。一旦使再分類的電子零件移動至搬運路徑3b的緊鄰下方,搬運平台3b的吸附噴嘴31a會吸附緊鄰下方的電子零件,沿著搬運路徑3b旋繞。 In the case where the housing T of the electronic component to be inspected for packaging is a carrier tape, the resupply unit 38 is a detaper. The unsealing machine peels off the seal from the carrier tape while moving the carrier tape, thereby moving the reclassified electronic components to the immediately below the transport path 3b. Once the reclassified electronic component is moved immediately below the conveyance path 3b, the adsorption nozzle 31a of the conveyance platform 3b adsorbs the electronic component immediately below, and is wound along the conveyance path 3b.

(控制部) (Control Department)

控制部4,如圖3所示,具備:分類模式控制部41,控制檢查分類裝置3的各部,令其檢查及分類預備檢查的電子零件;及再分類模式控制部49,控制檢查分類裝置3的各部,令其再分類再檢查完畢的電子零件。 As shown in FIG. 3, the control unit 4 includes a classification mode control unit 41 that controls each unit of the inspection classification device 3 to inspect and classify the electronic components for preliminary inspection, and a reclassification mode control unit 49 that controls the inspection classification device 3. The various parts of the department, which are reclassified and re-examined.

分類模式控制部41,係控制:供給單元33之運轉、直接驅動電動機32之間歇旋轉與每1間距之旋轉量、吸附噴嘴31a之升降與吸附及脫離、觀測單元35a~35e之驅動時間點、用以導出電子零件的姿勢錯位與修正量之觀測單元35a之攝像資料分析、發訊修正量資料並依此做觀測單元35b之控制、良品收容單元36與不良品收容單元37的收容體T之移動時間點、良品收容單元36或不良品收容單元37的1間距移動或2間距移動之指令、吸附噴嘴31a於良品收容單元36緊鄰上方的電子零件脫離或於不良品收容單元37緊鄰上方的電子零件脫離之選擇及指令。 The classification mode control unit 41 controls the operation of the supply unit 33, the intermittent rotation of the direct drive motor 32, the amount of rotation per pitch, the lifting and lowering of the adsorption nozzle 31a, the adsorption and desorption, and the driving time points of the observation units 35a to 35e. The image data analysis and the correction amount data of the observation unit 35a for deriving the posture misalignment and the correction amount of the electronic component are controlled by the observation unit 35b, and the housing T of the good product storage unit 36 and the defective product storage unit 37 is used. The movement time point, the command of the 1st pitch movement or the 2 pitch movement of the good product storage unit 36 or the defective product storage unit 37, the electronic component of the adsorption nozzle 31a immediately above the good product storage unit 36, or the electron immediately above the defective product storage unit 37 Selection and instructions for part separation.

再分類模式控制部49,係控制:再供給單元38的收容體T之移動量、直接驅動電動機32之間歇旋轉與每1間距之旋轉量、吸附噴嘴31a之升降與吸附及脫離、收容再分類的電子零件之良品收容單元36或不良品收容單元37的收容體T之移動時間點、收容再分類的電子零件之良品收容單元36或不良品收容單元37的收容體T之移動量。該再分類模式控制部49,藉由控制部4的再判定資訊接收部48來接收由再檢查裝置2所生成之再判定資訊,並遵照該再判定資訊來控制檢查分類裝置3。 The reclassification mode control unit 49 controls the amount of movement of the container T of the resupply unit 38, the intermittent rotation of the direct drive motor 32, the amount of rotation per one pitch, the lifting and lowering of the adsorption nozzle 31a, the adsorption and detachment, and the reclassification of the housing. The movement time point of the storage unit T of the electronic component, the storage unit T of the defective product storage unit 37, and the movement amount of the storage unit T of the electronic component containing the re-classified electronic component or the defective product storage unit 37. The reclassification mode control unit 49 receives the re-judgment information generated by the re-inspection device 2 by the re-determination information receiving unit 48 of the control unit 4, and controls the inspection classification device 3 in accordance with the re-determination information.

也就是說,分類模式控制部41與再分類控制部49,係將收容單元控制部42作為一個構成要素,而該收容單元控制部42係管理及控制收容預備再檢查的電子零件之良品收容單元36或不良品收容單元37的1間距移 動或2間距移動。 In other words, the classification mode control unit 41 and the reclassification control unit 49 have the storage unit control unit 42 as one component, and the storage unit control unit 42 manages and controls the good storage unit for the electronic components that are used for the preliminary re-inspection. 36 or 1 pitch shift of the defective product storage unit 37 Move or move at 2 pitches.

此外,該控制部4,係評估電子零件的觀測結果,將電子零件因應檢查結果來決定電子零件的收容處為良品收容單元36或不良品收容單元37,並遵照決定來控制檢查分類裝置3。該控制部4,具備觀測結果接收部43及檢查部44及識別資訊生成部45及觀測結果記憶部46及發訊部47。 In addition, the control unit 4 evaluates the observation result of the electronic component, and determines the electronic component storage location as the good product storage unit 36 or the defective product storage unit 37 in response to the inspection result, and controls the inspection classification device 3 in accordance with the determination. The control unit 4 includes an observation result receiving unit 43 and an inspection unit 44, an identification information generating unit 45, an observation result storage unit 46, and a signaling unit 47.

觀測結果接收部43,主要包含LAN配接器或RS232/485等序列埠介面而構成,其從觀測單元35c~35e接收觀測結果的資料亦即觀測結果資訊i1。 The observation result receiving unit 43 mainly includes a LAN adapter or a serial port interface such as RS232/485, and receives the observation result information i1 which is the data of the observation result from the observation units 35c to 35e.

檢查部44,主要包含CPU而構成,其分析觀測結果資訊i1,判定電子零件的品質,並生成示意判定結果之判定資訊i2。判定資訊i2示意電子零件的良品或不良品的分別。判定資訊i2被輸出給分類模式控制部41。分類模式控制部41,遵照判定資訊i2,而控制保持電子零件之吸附噴嘴31a的升降及電子零件脫離時間點、以及良品收容單元36或不良品收容單元37的收容體T之移動,以使電子零件收容至良品收容單元36或不良品收容單元37。 The inspection unit 44 mainly includes a CPU, and analyzes the observation result information i1, determines the quality of the electronic component, and generates determination information i2 indicating the determination result. The judgment information i2 indicates the difference between the good or the defective product of the electronic component. The determination information i2 is output to the classification mode control unit 41. In accordance with the determination information i2, the classification mode control unit 41 controls the movement of the adsorption nozzle 31a for holding the electronic component and the time when the electronic component is detached, and the movement of the container T of the good product storage unit 36 or the defective product storage unit 37 to control the electrons. The parts are housed in the good product storage unit 36 or the defective product storage unit 37.

識別資訊生成部45,主要包含CPU而構成,如圖4所示,其對觀測結果資訊i1與判定資訊i2將識別資訊i3予以建立關連。識別資訊i3,為識別觀測結果資訊i1與判定資訊i2的主體亦即電子零件之資訊。 The identification information generating unit 45 mainly includes a CPU, and as shown in FIG. 4, it establishes an association between the observation result information i1 and the determination information i2. The identification information i3 is information for identifying the main body of the observation result information i1 and the determination information i2, that is, the electronic parts.

該識別資訊i3,如圖4所示,示意電子零件 於分類後的收容處亦即收容體T內的位置。每隔一定數量令其以2間距移動之收容體T中,每隔一定數量存在著空白區域。被空白區域包夾之一定數量的電子零件群,可辨識成為一單位的批量。識別資訊i3,是由該批量號碼亦即電子零件群的列數、及在列中的排列號碼所構成。 The identification information i3, as shown in FIG. 4, indicates an electronic part The storage place after sorting is also the position inside the container T. There are blank areas in a certain number of the containers T which are moved at intervals of 2 at a certain number. A certain number of electronic component groups that are sandwiched by blank areas can be identified as a unit of batch size. The identification information i3 is composed of the lot number, that is, the number of columns of the electronic component group, and the arrangement number in the column.

此處,收容單元控制部42,係管理及控制收容預備再檢查的電子零件之良品收容單元36或不良品收容單元37的1間距移動或2間距移動。識別資訊生成部45,係遵照收容單元控制部42所做的電子零件收容位置的管理及控制,來查找電子零件於收容體T內的位置,並生成識別資訊i3及建立關連。 Here, the storage unit control unit 42 manages and controls the one-pitch movement or the two-pitch movement of the good-quality storage unit 36 or the defective product storage unit 37 that accommodates the electronic parts to be re-examined. The identification information generating unit 45 searches for the position of the electronic component in the housing T in accordance with the management and control of the electronic component storage position by the storage unit control unit 42, and generates the identification information i3 and establishes the connection.

觀測結果記憶部46,主要包含記憶體而構成,其記憶相互建立關連之觀測結果資訊i1及判定資訊i2及識別資訊i3。觀測結果發訊部47,主要包含LAN配接器或RS232/485等序列埠介面而構成,其將預備再檢查的電子零件之觀測結果資訊i1及判定資訊i2及識別資訊i3發訊至再檢查裝置2。 The observation result storage unit 46 is mainly composed of a memory, and the observation result information i1 and the determination information i2 and the identification information i3 that are related to each other are stored. The observation result transmitting unit 47 mainly includes a LAN adapter or a serial interface such as RS232/485, and transmits the observation result information i1 and the determination information i2 and the identification information i3 of the electronic component to be re-examined to the re-inspection. Device 2.

(再檢查裝置) (recheck device)

接著,說明再檢查裝置2的詳細構成。圖5為再檢查裝置2的詳細示意構成圖。如圖5所示,再檢查裝置2,具備接收部23、觀測結果記憶部25、顯示部21、操作部22、再判定資訊生成部26、發訊部24,對於從檢查分類裝置3接收的觀測結果資訊i1做再檢查。本實施形態之 再檢查裝置2中,係顯示觀測結果資訊i1,令再檢查者目視觀測結果資訊i1,以支援目視之再檢查。 Next, the detailed configuration of the reinspection apparatus 2 will be described. FIG. 5 is a detailed schematic configuration diagram of the reinspection apparatus 2. As shown in FIG. 5, the reinspection apparatus 2 includes a receiving unit 23, an observation result storage unit 25, a display unit 21, an operation unit 22, a re-determination information generation unit 26, and a transmission unit 24, and receives the reception from the inspection classification device 3. The observation result information i1 is re-examined. This embodiment In the re-inspection device 2, the observation result information i1 is displayed, and the re-inspector visually observes the observation result information i1 to support the visual re-examination.

接收部23,主要包含LAN配接器或RS232/485等序列埠介面而構成,其從檢查分類裝置3接收作為再檢查對象的電子零件之觀測結果資訊i1及判定資訊i2及識別資訊i3。觀測結果記憶部25,主要包含RAM而構成,其記憶接收到之觀測結果資訊i1及判定資訊i2及識別資訊i3。 The receiving unit 23 mainly includes a LAN adapter or a serial interface such as RS232/485, and receives the observation result information i1, the determination information i2, and the identification information i3 of the electronic component to be re-inspected from the inspection classification device 3. The observation result storage unit 25 mainly includes a RAM, and stores the observation result information i1, the determination information i2, and the identification information i3.

顯示部21,主要包含具備液晶顯示器或有機電激發光顯示器等顯示螢幕的顯示器及CPU而構成,其響應再檢查者的操作而將觀測結果資訊i1及判定資訊i2及識別資訊i3依序顯示於GUI畫面。操作部22,主要為滑鼠或觸控面板等輸入介面,其操作顯示於顯示部21之GUI畫面。 The display unit 21 mainly includes a display having a display screen such as a liquid crystal display or an organic electroluminescence display, and a CPU, and sequentially displays the observation result information i1, the determination information i2, and the identification information i3 in response to the operation of the reinspector. GUI screen. The operation unit 22 is mainly an input interface such as a mouse or a touch panel, and its operation is displayed on the GUI screen of the display unit 21.

再判定資訊生成部26,主要包含CPU而構成,其因應操作部22所受理的操作而更新和觀測結果資訊i1建立關連之判定資訊i2。具體而言,係變更判定資訊i2所示之電子零件的良品或不良品的分別。 The re-determination information generating unit 26 mainly includes a CPU, and updates the determination information i2 associated with the observation result information i1 in response to the operation accepted by the operation unit 22. Specifically, the difference between the good or defective product of the electronic component indicated by the determination information i2 is changed.

發訊部24,主要包含LAN配接器或RS232/485等序列埠介面而構成,其將觀測結果資訊i1及判定資訊i2及識別資訊i3送還給檢查分類裝置3。送還給檢查分類裝置3之一部分的判定資訊i2,會藉由再判定資訊生成部26而被變更。從該發訊部24送還之觀測結果資訊i1及判定資訊i2及識別資訊i3,記憶於檢查分類裝置3的 再判定資訊接收部48。 The transmitting unit 24 mainly includes a LAN adapter or a serial interface such as RS232/485, and returns the observation result information i1, the determination information i2, and the identification information i3 to the inspection classification device 3. The determination information i2 sent to one of the inspection classification devices 3 is changed by the re-determination information generation unit 26. The observation result information i1 and the determination information i2 and the identification information i3 sent back from the transmitting unit 24 are stored in the inspection classification device 3 The information receiving unit 48 is determined again.

圖6為顯示部21的GUI畫面示意模型圖。如圖6所示,在畫面內配置有觀測結果資訊i1、判定資訊i2及識別資訊i3。當觀測結果資訊i1為外觀檢查所致之圖像資料的情形下,在畫面內會顯示描繪有電子零件的外觀之圖像。此外,在畫面內,顯示有將判定資訊i2變更為不良品之NG按鈕22a、將判定資訊i2變更為良品之GOOD按鈕22b、將畫面內的觀測結果資訊i1、判定資訊i2及識別資訊i3變更為下一電子零件之送出按鈕22c。又,在畫面內顯示有藉由操作部22的操作而在畫面內移動之游標22d。 FIG. 6 is a schematic diagram of a GUI screen of the display unit 21. As shown in FIG. 6, the observation result information i1, the determination information i2, and the identification information i3 are arranged in the screen. When the observation result information i1 is image data due to the visual inspection, an image in which the appearance of the electronic component is drawn is displayed on the screen. Further, in the screen, the NG button 22a for changing the determination information i2 to the defective product, the GOOD button 22b for changing the determination information i2 to the good product, and the observation result information i1, the determination information i2, and the identification information i3 in the screen are displayed. A button 22c for the next electronic component. Further, a cursor 22d that moves in the screen by the operation of the operation unit 22 is displayed on the screen.

再檢查者,目視畫面內的觀測結果資訊i1,當做出和顯示中的判定資訊i2不同的判定的情形下,會利用游標22d按下NG按鈕22a或GOOD按鈕22b。以此按下為契機,再判定資訊生成部26會將判定資訊i2更新成和按下按鈕相應之內容。此外,當利用游標22d按下送出按鈕22c,顯示部21會顯示對應於顯示中的識別資訊i3的下一電子零件之判定資訊i2及識別資訊i3。 The re-inspector, in the case where the observation information i1 in the visual screen is different from the determination information i2 in the display, the NG button 22a or the GOOD button 22b is pressed by the cursor 22d. With this pressing as an opportunity, the determination information generating unit 26 updates the determination information i2 to the content corresponding to the pressing of the button. Further, when the send button 22c is pressed by the cursor 22d, the display unit 21 displays the determination information i2 and the identification information i3 corresponding to the next electronic component of the identification information i3 being displayed.

(動作) (action) (分類模式動作) (classification mode action)

說明以上這樣的電子零件檢查裝置1於分類模式下的控制動作。圖7為電子零件檢查裝置1的分類模式的控制動作示意流程圖。另,本控制動作中,係舉例說明將電子 零件的品質基準設定為嚴格,並將不良品收容單元37所保持之收容體T作為收容再檢查對象的電子零件之再檢查對象收容體,而該收容體T中可能混雜有良品與不良品的電子零件之狀態。 The control operation of the electronic component inspection device 1 as described above in the classification mode will be described. FIG. 7 is a flow chart showing the control operation of the classification mode of the electronic component inspection device 1. In addition, in this control action, an example is given to the electronic The quality standard of the component is set to be strict, and the container T held by the defective product storage unit 37 is used as a re-inspection target body for the electronic component to be re-inspected, and the container T may be mixed with a good product or a defective product. The status of electronic parts.

首先,供給單元33中,拾取裝置33b從環托座33a所保持之晶圓環WR依序拾取電子零件。拾取裝置33b間歇旋轉,使拾取了電子零件的吸附噴嘴31a依序位於頂點,以將電子零件依序遞交給成為面對面之搬運平台3b側的吸附噴嘴31a。 First, in the supply unit 33, the pickup device 33b sequentially picks up the electronic components from the wafer ring WR held by the ring holder 33a. The pickup device 33b intermittently rotates so that the adsorption nozzles 31a from which the electronic components are picked up are sequentially positioned at the apexes, and the electronic components are sequentially delivered to the adsorption nozzles 31a on the side of the face-to-face conveyance platform 3b.

被保持於搬運平台3b的吸附噴嘴31a之各電子零件,藉由搬運平台3b的間歇旋轉,在觀測單元35a及35b依序被修正姿勢,並依序被傳遞至各觀測單元35c~35e,藉由觀測單元35c~35e依序生成各電子零件的觀測結果資訊i1。 The electronic components held by the adsorption nozzles 31a of the transport platform 3b are sequentially rotated in the observation units 35a and 35b by the intermittent rotation of the transport platform 3b, and are sequentially transmitted to the respective observation units 35c to 35e. The observation result information i1 of each electronic component is sequentially generated by the observation units 35c to 35e.

至此為止於檢查分類裝置3驅動中,在步驟S01中,收容單元控制部42會將供預備再檢查的電子零件收納之列N及排列號碼M事先初始化成為1。 In the drive of the inspection sorting device 3, in step S01, the storage unit control unit 42 initializes the electronic component storage array N and the array number M for preliminary re-inspection to 1 in advance.

接著,步驟S02中,觀測結果接收部43會從觀測單元35c~35e接收最初搬運來的電子零件的觀測結果資訊i1。若觀測單元35c~35e是用來做外觀檢查的情形下,觀測結果資訊i1為電子零件的外觀圖像資料。若觀測單元35c~35e是用來做電氣特性檢查的情形下,觀測結果資訊i1為電子零件的電壓值、電流值、電阻值、頻率、或對於邏輯訊號之輸出訊號等。 Next, in step S02, the observation result receiving unit 43 receives the observation result information i1 of the electronic component that was first conveyed from the observation units 35c to 35e. When the observation units 35c to 35e are used for visual inspection, the observation result information i1 is an appearance image data of the electronic component. When the observation units 35c to 35e are used for electrical characteristic inspection, the observation result information i1 is a voltage value, a current value, a resistance value, a frequency, or an output signal for a logic signal of the electronic component.

一旦接收觀測結果資訊i1,步驟S03中,檢查部44會分析該觀測結果資訊i1來判定電子零件的良品與不良品的分別。當觀測結果資訊i1為圖像資料的情形下,檢查部44會對圖像資料進行二值化(binarization)或強調處理,然後在示意電子零件的外形之線像所圍繞的區域內掃描是否存在有示意損傷、髒污或破損之線像。當構成示意損傷、髒污或破損之線像的像素達一定數量以上,檢查部44會將電子零件判定為不良,若未滿一定數量,則檢查部44會將電子零件判定為良品。 Upon receiving the observation result information i1, in step S03, the inspection unit 44 analyzes the observation result information i1 to determine the difference between the good and the defective product of the electronic component. When the observation result information i1 is image data, the inspection unit 44 performs binarization or emphasis processing on the image data, and then scans whether or not the area is surrounded by the line image indicating the outline of the electronic component. There are line images that indicate damage, dirt or damage. When the number of pixels constituting the line image indicating damage, dirt, or damage is equal to or greater than a certain number, the inspection unit 44 determines that the electronic component is defective, and if it is less than a certain number, the inspection unit 44 determines that the electronic component is a good product.

步驟S04中,若電子零件被判定為良品(步驟S04,Yes),該電子零件會藉由吸附噴嘴31a被搬運到良品收容單元36,步驟S05中,被收容於良品收容單元36所保持之收容體T。 In step S04, if the electronic component is judged to be good (step S04, Yes), the electronic component is transported to the good product storage unit 36 by the adsorption nozzle 31a, and is accommodated in the containment of the good product storage unit 36 in step S05. Body T.

若電子零件未被判定為良品(步驟S04,No),電子零件被判定為不良品,步驟S06中,收容單元控制部42會判定排列號碼M是否為最大值。收容單元控制部42,事先記憶著排列號碼M的最大值。該排列號碼M的最大值,相當於預備再檢查的電子零件的各批量中包含之個數。 If the electronic component is not determined to be good (step S04, No), the electronic component is determined to be defective, and in step S06, the storage unit control unit 42 determines whether or not the array number M is the maximum value. The storage unit control unit 42 stores the maximum value of the array number M in advance. The maximum value of the array number M corresponds to the number of each batch of the electronic component to be re-examined.

若排列號碼M不是最大值(步驟S06,No),步驟S07中,不良品收容單元37會藉由收容單元控制部42的控制而使保持中的收容體T以1間距移動。也就是說,不會製造出未收容電子零件之空白區域。然後,收容單元控制部42,在步驟S08中,將排列號碼M 遞加1。 When the arrangement number M is not the maximum value (step S06, No), in step S07, the defective product storage unit 37 moves the container T under holding by one pitch by the control of the storage unit control unit 42. In other words, blank areas that do not contain electronic components are not manufactured. Then, the storage unit control unit 42 will arrange the number M in step S08. Add 1 to you.

另一方面,若排列號碼M是最大值(步驟S06,Yes),步驟S09中,不良品收容單元37會藉由收容單元控制部42的控制而使保持中的收容體T以2間距移動。也就是說,會製造出未收容電子零件之空白區域。然後,收容單元控制部42,在步驟S10中,將列N遞加1,將排列號碼M初始化成為1。 On the other hand, if the arrangement number M is the maximum value (step S06, Yes), in step S09, the defective product storage unit 37 moves the container T under holding by two pitches under the control of the storage unit control unit 42. In other words, a blank area that does not contain electronic components is created. Then, in step S10, the storage unit control unit 42 increments the column N by one and initializes the array number M to 1.

然後,步驟S11中,分類模式控制部41令被判定為不良品之電子零件位於不良品收容單元37的緊鄰上方,在吸附噴嘴31a令電子零件脫離,藉此使電子零件收容於空白區域。 Then, in step S11, the classification mode control unit 41 causes the electronic component determined to be defective to be located immediately above the defective product storage unit 37, and the electronic component is detached from the adsorption nozzle 31a, thereby accommodating the electronic component in the blank area.

此外,步驟S12中,識別資訊生成部45生成示意所收容的電子零件的收容位置之識別資訊i3。也就是說,識別資訊生成部45會取得收容單元控制部42在步驟S08及S10中計數之列N及排列號碼M的數值資訊,並以該列N及排列號碼M的數值資訊作為識別資訊i3。然後,步驟S13中,觀測結果記憶部46將不良品收容單元37中收容的電子零件之觀測結果資訊i1及判定資訊i2及識別資訊i3予以建立關連並記憶。 Further, in step S12, the identification information generating unit 45 generates identification information i3 indicating the storage position of the electronic component stored therein. In other words, the identification information generating unit 45 obtains the numerical information of the column N and the array number M counted by the storage unit control unit 42 in steps S08 and S10, and uses the numerical information of the column N and the arrangement number M as the identification information i3. . Then, in step S13, the observation result storage unit 46 associates and memorizes the observation result information i1 of the electronic component accommodated in the defective product storage unit 37, the determination information i2, and the identification information i3.

該檢查及分類,針對所有電子零件若尚未結束(步驟S14,No),則回到步驟S02,針對各電子零件逐個取得觀測結果資訊i1,判定良品與不良品的分別、不良品的情形下一面決定收容位置,一面將被判定為不良品的電子零件之資料資訊i1及判定資訊i2及識別資訊i3予 以建立關連。 In the inspection and classification, if all the electronic components have not been completed (step S14, No), the process returns to step S02, and the observation result information i1 is acquired one by one for each electronic component, and the difference between the good product and the defective product and the defective product are determined. Determining the storage position, and information information i1 and determination information i2 and identification information i3 of the electronic component determined to be defective To establish a relationship.

(再檢查動作) (recheck action)

圖8為電子零件檢查裝置1的再檢查動作示意流程圖。再檢查,是在分類模式結束後的下一工程進行。再檢查裝置2,在步驟S21中,觀測結果接收部43會從檢查分類裝置3接收相互建立關連之觀測結果資訊i1及判定資訊i2及識別資訊i3。該些資訊的收發訊時間點並無特別限定,但例如亦可設計成當檢查分類裝置3結束對於收容體T中所能收納之所有電子零件的檢查及分類後,檢查分類裝置3發訊給再檢查裝置2。此外,亦可設計成由再檢查者操作檢查分類裝置3,然後響應該操作來對檢查分類裝置3要求資訊的發訊,然後響應該要求從檢查分類裝置3發訊給再檢查裝置2。 FIG. 8 is a schematic flow chart showing the re-inspection operation of the electronic component inspection device 1. The re-inspection is performed in the next project after the classification mode ends. In the re-inspection device 2, in step S21, the observation result receiving unit 43 receives the observation result information i1, the determination information i2, and the identification information i3 that are related to each other from the inspection classification device 3. The timing of the transmission and reception of the information is not particularly limited. For example, the inspection and classification device 3 may be designed to check the classification device 3 after the inspection and classification device 3 ends the inspection and classification of all the electronic components that can be stored in the container T. The device 2 is inspected again. Further, it is also possible to design the inspection sorting device 3 to be operated by the reinspector, and then in response to the operation, the inspection sorting device 3 is requested to transmit information, and then the inspection sorting device 3 is sent to the re-inspection device 2 in response to the request.

一旦接收觀測結果資訊i1等,在步驟S22中,顯示部21會將相互建立關連之觀測結果資訊i1及判定資訊i2及識別資訊i3顯示於GUI畫面。該GUI畫面中,還會顯示將判定資訊i2變更為不良品之NG按鈕22a、將判定資訊i2變更為良品之GOOD按鈕22b、將畫面內的觀測結果資訊i1、判定資訊i2及識別資訊i3變更為下一電子零件之送出按鈕22c。 Upon receiving the observation result information i1 or the like, in step S22, the display unit 21 displays the observation result information i1, the determination information i2, and the identification information i3 which are related to each other on the GUI screen. In the GUI screen, the NG button 22a for changing the determination information i2 to the defective product, the GOOD button 22b for changing the determination information i2 to the good product, and the observation result information i1, the determination information i2, and the identification information i3 in the screen are also displayed. A button 22c for the next electronic component.

再檢查者目視觀測結果資訊i1來對電子零件再檢查,若步驟S23中按下判定為良品之GOOD按鈕22b(步驟S23,Yes),或步驟S24中按下判定為不良品之 NG按鈕22a(步驟S24,Yes),則在步驟S25中,再判定資訊生成部26會響應該按鈕按下,將顯示中的電子零件之判定資訊i2更新成為和按鈕按下相對應之良品或不良品的資訊。 The re-inspector visually checks the observation result information i1 to re-examine the electronic component. If the GOOD button 22b determined to be good is pressed in step S23 (step S23, Yes), or the step S24 is pressed to determine that the defective product is defective. In the NG button 22a (step S24, Yes), in step S25, the re-determination information generating unit 26 updates the determination information i2 of the electronic component being displayed to a good product corresponding to the button press in response to the button press. Information on defective products.

然後,針對再檢查對象的所有電子零件結束目視之再檢查後,發訊部24會將觀測結果資訊i1及判定資訊i2及識別資訊i3發訊給檢查分類裝置3。該判定資訊i2中反映著再檢查的結果。發訊時間點,是以再檢查者輸入了示意再檢查結束之操作來作為契機,或亦可在檢查分類裝置3的再分類的稼動開始時,由檢查分類裝置3要求來作為契機。 Then, after the electronic inspection of all the electronic components to be inspected is completed, the transmitting unit 24 transmits the observation result information i1, the determination information i2, and the identification information i3 to the inspection classification device 3. The result of the re-inspection is reflected in the determination information i2. The polling time point is an operation when the re-inspector inputs an operation indicating the end of the re-inspection, or may be requested by the inspection sorting device 3 when the re-classification of the sorting device 3 is started.

(再分類模式動作) (Reclassification mode action)

圖9為電子零件檢查裝置1的再分類模式的控制動作中,電子零件的再供給示意流程圖。另,本控制動作中,係舉例說明將電子零件的品質基準設定為嚴格,並將不良品收容單元37所保持之收容體T作為再檢查對象收容體,而該收容體T中可能混雜有良品與不良品的電子零件之狀態。此外,再供給單元38所具備之相機,係被配置成會拍攝吸附噴嘴31a拾取電子零件的位置的前一個位置。 FIG. 9 is a flow chart showing the resupply of electronic components in the control operation of the reclassification mode of the electronic component inspection device 1. In the present control operation, the quality standard of the electronic component is set to be strict, and the container T held by the defective product storage unit 37 is used as the re-inspection storage body, and the container T may be mixed with good products. The status of electronic parts with defective products. Further, the camera provided in the resupply unit 38 is disposed so as to capture the previous position of the position at which the adsorption nozzle 31a picks up the electronic component.

該再分類模式,是在經分類模式的動作及再檢查後的下一工程進行。首先,作業者在步驟S31中,從不良品收容單元37取出包裝有被判定為不良品的電子零 件之收容體T,並設置於再供給單元38。此外,再分類模式控制部49,在步驟S32中,將預備再分類的電子零件之列N及排列號碼M事先初始化成為1。 The reclassification mode is performed in the next project after the action of the classification mode and the re-inspection. First, in step S31, the operator takes out the electronic zero that is determined to be defective from the defective product storage unit 37. The housing T of the piece is placed in the resupply unit 38. Further, in step S32, the reclassification mode control unit 49 initializes the column N and the array number M of the electronic component to be reclassified to 1 in advance.

然後,再供給單元38,當為拆封機的情形下,一面從收容體T剝開密封封條,一面使第N列M號的電子零件位於吸附噴嘴31a的緊鄰下方。再分類模式控制部49,在步驟S33中,控制吸附噴嘴31a令其拾取第N列M號的電子零件,並令其沿著搬運路徑3b搬運。 Then, the resupply unit 38, in the case of the unsealing machine, peels off the seal seal from the container T while the electronic component of the Nth column M is located immediately below the adsorption nozzle 31a. In step S33, the reclassification mode control unit 49 controls the adsorption nozzle 31a to pick up the electronic component of the Nth column No. M and transport it along the conveyance path 3b.

再分類模式控制部49,在步驟S34中,確認再供給單元38所具有之相機的圖像,判定空白區域是否存在。空白區域的存在,例如可將相機的圖像做二值化及強調處理,並分析空白區域的內部是否存在電子零件的外形線。 The reclassification mode control unit 49 confirms the image of the camera included in the resupply unit 38 in step S34, and determines whether or not a blank area exists. The presence of a blank area, for example, can binarize and emphasize the image of the camera, and analyze whether there is an outline of the electronic part inside the blank area.

若相機的圖像中不存在空白區域(步驟S34,No),且M不是最大值(步驟S35,No),再分類模式控制部49,在步驟S36中,會令收容體T以1間距移動,且在步驟S37中將M遞加1,直到電子零件的拾取結束前(步驟S41,Yes),反覆拾取及搬運第N列M號的電子零件。這是因為若M不是最大值,那麼在其旁邊的空白區域檢測位置,不存在空白區域是正常的。 If there is no blank area in the image of the camera (step S34, No), and M is not the maximum value (step S35, No), the reclassification mode control unit 49 causes the container body T to move at a pitch in step S36. In step S37, M is incremented by one until the electronic component is picked up (Yes in step S41), and the electronic parts of the Nth column No. M are repeatedly picked up and transported. This is because if M is not the maximum value, then the blank area is detected next to it, and it is normal that there is no blank area.

若相機的圖像中存在空白區域(步驟S34,Yes),且M是最大值的情形下(步驟S38,Yes),再分類模式控制部49,在步驟S39中,會令收容體T以2間距移動,且在步驟S40中將N遞加1且將M初始化成為 1,直到電子零件的拾取結束前(步驟S41,Yes),反覆拾取及搬運第N列M號的電子零件。這是因為當M為最大值的情形下,在其旁邊的空白區域檢測位置,存在空白區域是正常的,為了通過空白區域而拾取下一批量之電子零件,會令其以2間距移動。 If there is a blank area in the image of the camera (Yes in step S34), and M is the maximum value (Yes in step S38), the reclassification mode control unit 49 causes the container T to be 2 in step S39. The pitch moves, and in step S40, N is incremented by 1 and M is initialized to 1. Until the end of the pickup of the electronic component (Yes in step S41), the electronic components of the Nth column No. M are repeatedly picked up and transported. This is because when M is the maximum value, in the blank area detection position beside it, it is normal that there is a blank area, and in order to pick up the next batch of electronic parts through the blank area, it is moved at 2 pitches.

另一方面,若相機的圖像中不存在空白區域(步驟S34,No),但M是最大值的情形下(步驟S35,Yes),或相機的圖像中存在空白區域(步驟S34,Yes),但M不是最大值的情形下(步驟S38,No),再分類模式控制部49,在步驟S42中,會通報收容體T的移動中有機械性錯誤,令檢查分類裝置3停止驅動。 On the other hand, if there is no blank area in the image of the camera (step S34, No), but M is the maximum value (step S35, Yes), or there is a blank area in the image of the camera (step S34, Yes) In the case where M is not the maximum value (step S38, No), the reclassification mode control unit 49 notifies that there is a mechanical error in the movement of the container T in step S42, and causes the inspection sorting device 3 to stop driving.

也就是說,電子零件是成為每M個一群連續性地被包裝,該一群應當被空白區域包夾。當M成為最大時,相機中應當拍到空白區域,空白區域不存在,能夠推斷是收容體T的移動中有機械性失誤。此外,當M不是最大時,一群電子零件應當連續而不會拍到空白區域,空白區域存在,能夠推斷是收容體T的移動中有機械性失誤。 That is to say, the electronic parts are continuously packaged every M groups, and the group should be sandwiched by blank areas. When M becomes maximum, a blank area should be captured in the camera, and a blank area does not exist, and it can be inferred that there is a mechanical error in the movement of the housing T. Further, when M is not the maximum, a group of electronic parts should be continuous without taking a blank area, and a blank area exists, and it can be inferred that there is a mechanical error in the movement of the container T.

通報,可設計成檢查分類裝置3中具備警報機或指示燈而令該些機器作動,或亦可顯示於檢查分類裝置3所具備之顯示器,或亦可顯示於和檢查分類裝置3透過網路連接之監視用電腦的顯示器。 The notification may be designed such that the inspection sorting device 3 is provided with an alarm or indicator light to activate the devices, or may be displayed on the display of the inspection classification device 3, or may be displayed on the inspection classification device 3 through the network. The monitor of the connected monitoring computer.

接著,說明電子零件檢查裝置1的再分類模式的控制動作中,電子零件的再分類。圖10為電子零件 檢查裝置1的再分類模式的控制動作中,電子零件的再分類示意流程圖。本控制動作中,係舉例說明將電子零件的品質基準設定為嚴格,不良品收容單元37中可能混雜有良品與不良品的電子零件之狀態。 Next, the reclassification of the electronic components in the control operation of the reclassification mode of the electronic component inspection device 1 will be described. Figure 10 is an electronic part In the control operation of the reclassification mode of the inspection apparatus 1, a flow chart of reclassification of electronic components is shown. In the present control operation, the quality standard of the electronic component is set to be strict, and the electronic component in which the defective product storage unit 37 may be mixed with the defective product or the defective product is described.

本動作,係和下述動作並行,即,在最初的檢查中被判定為不良品之電子零件的收容體T被設置於再供給單元38,並完成第N列M號的電子零件的拾取及搬運以後,為了再供給電子零件而做的空白區域檢驗動作。也就是說,步驟S51中,將最初的檢查中被判定為不良品之電子零件的收容體T設置於再供給單元38,步驟S52中,令其拾取及搬運第N列M號的電子零件。另,不良品收容單元37中,事先設置新的收容體T,其用來包裝藉由再檢查而被判定為不良品之電子零件。 This operation is performed in parallel with the following operation, that is, the housing T of the electronic component determined to be defective in the first inspection is provided in the resupply unit 38, and the electronic component of the Nth column M is picked up and After the handling, the blank area inspection operation is performed in order to supply the electronic parts again. In other words, in step S51, the housing T of the electronic component determined to be defective in the first inspection is placed in the resupply unit 38, and in step S52, the electronic component of the Nth column M is picked up and transported. Further, in the defective product storage unit 37, a new storage body T for packaging an electronic component determined to be defective by re-inspection is provided in advance.

然後,步驟S53中,再分類模式控制部49,當第N列M號的電子零件到達良品收容單元36,會藉由再檢查來判定第N列M號的電子零件是否為良品。具體而言,再分類模式控制部49會讀入透過再判定資訊接收部48而接收之和第N列M號的識別資訊i3建立關連之判定資訊i2,並判定判定資訊i2是否示意為良品。 Then, in step S53, the reclassification mode control unit 49 determines whether or not the electronic component of the Nth column M is a good product by the re-inspection when the electronic component of the Nth column M reaches the good product storage unit 36. Specifically, the reclassification mode control unit 49 reads the determination information i2 associated with the identification information i3 of the Nth column M received by the re-determination information receiving unit 48, and determines whether or not the determination information i2 is indicated as good.

判定的結果,若N列M號的電子零件藉由再檢查為良品(步驟S54,Yes),步驟S55中,再分類模式控制部49會令良品收容單元36的收容體T包裝N列M號的電子零件。 As a result of the determination, if the electronic components of the N-column M number are re-inspected as good (step S54, Yes), in step S55, the re-classification mode control unit 49 causes the housing T of the good-quality storage unit 36 to pack the N-column M number. Electronic parts.

也就是說,令吸附噴嘴31a朝向良品收容單 元36降下。良品收容單元36,令收容體T移動,事先在吸附噴嘴31a的緊鄰下方備妥空白區域。降下的吸附噴嘴31a,使保持中的第N列M號的電子零件朝向空白區域脫離。 That is, the adsorption nozzle 31a is oriented toward the good containment list. Yuan 36 lowered. The good-storage unit 36 moves the container T, and prepares a blank area immediately below the adsorption nozzle 31a. The lowered adsorption nozzle 31a disengages the electronic component of the Nth column of the Nth column that is being held toward the blank area.

另一方面,判定的結果,若N列M號的電子零件藉由再檢查為不良品(步驟S54,No),再分類模式控制部49在良品收容單元36中不會令電子零件脫離,而會直接令搬運路徑3b繼續搬運。然後,步驟S56中,當藉由再檢查被判定為不良品之第N列M號的電子零件到達不良品收容單元37(步驟S56,Yes),步驟S57中,再分類模式控制部49會令不良品收容單元37的收容體T包裝N列M號的電子零件。 On the other hand, if the electronic components of the N-column M number are re-inspected as defective products (step S54, No), the reclassification mode control unit 49 does not cause the electronic components to be detached in the good-quality storage unit 36. The handling path 3b will be directly transported. Then, in step S56, the electronic component of the Nth column M number determined to be defective is returned to the defective product storage unit 37 (step S56, Yes), and in step S57, the reclassification mode control unit 49 orders The housing T of the defective product storage unit 37 is packed with N parts of the electronic components of the M number.

也就是說,令吸附噴嘴31a朝向不良品收容單元37降下。不良品收容單元37,令收容體T移動,事先在吸附噴嘴31a的緊鄰下方備妥空白區域。降下的吸附噴嘴31a,使保持中的第N列M號的電子零件朝向空白區域脫離。 That is, the adsorption nozzle 31a is lowered toward the defective product storage unit 37. The defective product storage unit 37 moves the container T, and prepares a blank area immediately below the adsorption nozzle 31a. The lowered adsorption nozzle 31a disengages the electronic component of the Nth column of the Nth column that is being held toward the blank area.

(作用效果) (Effect)

該電子零件檢查裝置1,具備:觀測單元35a~35e,觀測電子零件;及檢查部44,分析觀測單元35a~35e的觀測結果資訊i1以判定電子零件的良品與不良品之分別;及第1分類手段,依據檢查部44的判定資訊i2將電子零件分類至良品用與不良品用之各收容體T的其中一 者。第1分類手段,在本實施形態中,由搬運平台31及吸附噴嘴31a所組成。 The electronic component inspection apparatus 1 includes observation units 35a to 35e for observing electronic components, and an inspection unit 44 for analyzing observation information i1 of the observation units 35a to 35e to determine the difference between the good and the defective products of the electronic component; The classification means classifies the electronic component into one of the housings T for the good and the defective product based on the determination information i2 of the inspection unit 44. By. In the present embodiment, the first classification means is composed of a conveyance platform 31 and an adsorption nozzle 31a.

此外,具備識別資訊生成部45,生成示意再檢查對象收容體中收容的電子零件於該收容體內的位置之識別資訊i3,並將電子零件的觀測結果資訊i1及示意該電子零件的位置之識別資訊i3予以建立關連而記憶於觀測結果記憶部46。 Further, the identification information generating unit 45 generates identification information i3 indicating the position of the electronic component housed in the re-inspection container in the housing, and displays the observation result i1 of the electronic component and the position of the electronic component. The information i3 is established in association with the observation result storage unit 46.

又,具備再檢查裝置2,用來依觀測結果資訊i1對再檢查對象收容體中收容的電子零件為良品與不良品之分別做再判定,並藉由再判定資訊生成部26對已和觀測結果資訊i1建立關連之識別資訊i3進一步將再判定的結果予以建立關連。再判定的結果,會藉由更新判定資訊i2來建立關連。 Further, the reinspection apparatus 2 is provided for re-determining the electronic components accommodated in the re-inspection object storage body as good and defective products based on the observation result information i1, and re-determining the information generation unit 26 As a result, the information i1 establishes the related identification information i3 to further establish the correlation between the results of the re-determination. As a result of the re-judgment, the relationship is established by updating the decision information i2.

然後,設計成藉由第2分類手段,依據再檢查裝置2的再判定結果,將和該再判定結果建立關連之識別資訊i3所示位置的電子零件,再分類至良品用或不良品用之收容體T的其中一者。第2分類手段,在本實施形態中為和第1分類手段共通之機器,為檢查分類裝置3的搬運平台31及吸附噴嘴3a。 Then, by the second classification means, based on the re-determination result of the re-inspection device 2, the electronic component at the position indicated by the identification information i3 associated with the re-determination result is classified into a good product or a defective product. One of the containers T. In the present embodiment, the second classification means is a device common to the first classification means, and is a inspection platform 31 and an adsorption nozzle 3a of the inspection sorting device 3.

按照該電子零件檢查裝置1,如圖11所示,透過示意電子零件於收容體T上的位置之識別資訊i3,檢查完畢的電子零件D與其觀測結果資訊i1會被建立連結。因此,能夠利用該觀測結果資訊i1進行再檢查,並藉由該再檢查來查找被再判定為良莠之電子零件D。是 故,可利用觀測結果資訊i1做再檢查,並對電子零件D做和其結果相應之處置。由於可做該再檢查處理,不需進行新的觀測結果資訊i1的取得處理,便能精度良好地對電子零件D的良品與不良品做再檢查。 According to the electronic component inspection apparatus 1, as shown in FIG. 11, the electronic component D that has been inspected and the observation result information i1 are connected by the identification information i3 indicating the position of the electronic component on the housing T. Therefore, the observation information i1 can be used for re-inspection, and the re-inspection can be used to find the electronic component D that is re-determined as good. Yes Therefore, the observation information i1 can be used for re-inspection, and the electronic component D is disposed correspondingly to the result. Since the re-inspection process can be performed, it is possible to re-examine the good and defective products of the electronic component D with high precision without performing the acquisition processing of the new observation result information i1.

例如,從搬運開始起算排隊於第K號的電子零件,會被觀測單元35a~35e在第K號觀測到。然後,藉由該觀測會產生附帶有第K號這一排隊編號之觀測結果資訊i1,並藉由對該第K號的電子零件分析觀測結果資訊i1,來判定良品或不良品之分別。 For example, the electronic components lined up in the Kth from the start of transportation are observed by the observation units 35a to 35e at the Kth. Then, the observation result information i1 with the queue number No. K is generated by the observation, and the difference between the good product and the defective product is determined by analyzing the observation result information i1 for the electronic component of the Kth.

此處,假設在判定第K號的觀測結果資訊i1以前,發生了Ma個(批量內的電子零件的最大數≧Ma+1)不良品。在此情形下,藉由不良品發生的計數,會事先記憶Ma這個值,而一旦經第K號的觀測結果資訊i1之分析做出了不良品的判定,便會發生將Ma遞加1成為Ma+1這一識別資訊i3。然後,對於第K號的觀測結果資訊i1,示意不良品之判定資訊i2、及新發生的Ma+1這一識別資訊i3會和其建立關連並記憶。 Here, it is assumed that Ma (maximum number of electronic parts in the batch ≧Ma+1) defective product has occurred before the observation result information i1 of the Kth is determined. In this case, the value of Ma is memorized in advance by the count of defective products, and once the judgment of the observation information i1 of the Kth is made, the determination of the defective product is made, and the addition of Ma becomes 1 Ma+1 is the identification information i3. Then, for the observation information i1 of the Kth, the determination information i2 indicating the defective product and the identification information i3 of the newly generated Ma+1 are associated with and memorized.

在該判定處理期間,排隊於第K號的電子零件,會第K個到達良品收容單元37,但因和附帶有第K號這一排隊編號之觀測結果資訊i1建立關連的判定資訊i2係示意為不良品,故會直通通過,而被收容於不良品收容單元38的收容體T。 During the determination process, the electronic component that is queued to the Kth number will arrive at the good-quality storage unit 37, but the determination information i2 that is related to the observation result information i1 with the queue number No. K is indicated. If it is a defective product, it passes through the container T of the defective product storage unit 38.

此時,連續的收容區域中已收容有Ma個電子零件,該第K號的電子零件,會被收容於和識別資訊i3 同樣之第Ma+1號的收容區域。是故,識別資訊i3與收容體T內的位置一致,透過識別資訊i3,收容體T內的位置與觀測結果資訊i1與判定資訊i2便被綁在一起。 At this time, Ma electronic parts are already accommodated in the continuous storage area, and the electronic parts of the Kth are contained in the identification information i3. The same Ma x+1 containment area. Therefore, the identification information i3 coincides with the position in the container T, and the position in the container T and the observation result information i1 and the determination information i2 are tied together by the identification information i3.

因此,能夠查找現在正對關於收容體T內收容之哪一電子零件的觀測結果資訊i1做再判定,而可因應再判定的結果將該電子零件做再分類。 Therefore, it is possible to find out which observation information i1 of the electronic component housed in the container T is being re-determined, and the electronic component can be re-classified according to the result of the re-determination.

此外,至少再檢查對象收容體係如載帶等這般具有複數個收容電子零件之收容區域。第1分類手段,係在連續的收容區域內連續填充一定數量的電子零件,而使填充有電子零件的連續區域的相鄰之一個區域維持為空的收容區域。 In addition, at least the object storage system, such as a carrier tape, has a plurality of storage areas for accommodating electronic components. In the first classification means, a predetermined number of electronic components are continuously filled in a continuous storage area, and an adjacent one of the continuous areas filled with the electronic components is maintained as an empty storage area.

也就是說,收容體T,會依電子零件的排列號碼M是否為最大值,而做1間距移動或2間距移動以便收容下一個電子零件。因此,收容體T中,如圖11所示,一定數量的電子零件D在各收容區域P連續排列,而一定數量的電子零件群彼此之間則配置有一個份的空白區域Pa。 That is to say, the container body T is moved by 1 pitch or 2 pitch to accommodate the next electronic component depending on whether or not the arrangement number M of the electronic component is the maximum value. Therefore, in the housing T, as shown in FIG. 11, a certain number of electronic components D are continuously arranged in each of the housing regions P, and a predetermined number of electronic component groups are disposed with one blank area Pa therebetween.

該空白區域Pa係作用成為檢測收容體T的機械性饋送失誤之標誌。當為了再分類而將電子零件再供給至搬運路徑3b時,再供給單元38所具備之相機會作用成為饋送失誤檢測手段,若每隔一定數量不存在空白區域Pa,或是一定數量以外存在空白區域Pa,便能檢測出收容體T的移動發生了機械性失誤。因此,便可防止將經再檢查判定為良品的電子零件收容至不良品用的收容體T, 而將經再檢查判定為不良品的電子零件收容至良品用的收容體T這種錯位發生。當饋送失誤發生的情形下,控制部4可中止再分類。 This blank area Pa acts as a sign for detecting a mechanical feed failure of the container T. When the electronic component is re-supplied to the transport path 3b for reclassification, the camera provided in the resupply unit 38 functions as a feed error detecting means, and if there is no blank area Pa every certain number, or a certain number exists, there is a blank. In the area Pa, it is possible to detect that a mechanical error has occurred in the movement of the container T. Therefore, it is possible to prevent the electronic component that has been judged to be a good product by the re-inspection from being accommodated in the housing T for defective products. On the other hand, the misalignment of the electronic component that has been judged to be defective by the re-inspection is stored in the housing T for good use. In the case where a feed failure occurs, the control section 4 can suspend the reclassification.

例如,設計成設置相機來拍攝存在於將電子零件再供給至搬運路徑3b之位置的前k個位置之收容區域,而將一定數量訂為C。此時,再供給單元38中,從前次檢測到空白區域Pa起算,藉由收容體T移動C間距,相機的拍攝位置應會再次存在空白區域Pa,而除此以外的時間點則不應拍攝到空白區域Pa。 For example, it is designed to set a camera to capture a storage area existing in the first k positions where the electronic parts are re-supplied to the conveyance path 3b, and set a certain number to C. At this time, in the resupply unit 38, from the previous detection of the blank area Pa, by the movement body C moving the C pitch, the shooting position of the camera should have the blank area Pa again, and the other time points should not be taken. Go to the blank area Pa.

然而,當移動了非C間距卻拍攝到空白區域Pa、或移動了C間距卻沒拍攝到空白區域Pa的情形下,表示再供給單元38沒有依規定移動收容體T,而發生了移動錯位。該移動錯位,在依照電子零件的排列順序來區別良品與不良品之控制態樣中,會導致將良品再分類成不良品、而將不良品再分類成良品這種事態,因此會立刻中止再分類。 However, when the non-C pitch is moved but the blank area Pa is captured, or the C pitch is moved but the blank area Pa is not captured, it indicates that the resupply unit 38 does not move the container T according to the regulation, and the movement misalignment occurs. This movement misalignment, in the control pattern of distinguishing between good and bad products according to the order of arrangement of electronic parts, will result in reclassification of good products into defective products and reclassification of defective products into good products, so the suspension will be immediately suspended. classification.

(第2實施形態) (Second embodiment)

接著參照圖面,詳細說明第2實施形態之電子零件檢查裝置1。另,針對和第1實施形態為同一構成、同一功能者,係標註同一符號並省略詳細說明。 Next, the electronic component inspection device 1 of the second embodiment will be described in detail with reference to the drawings. In the first embodiment, the same components as those in the first embodiment are denoted by the same reference numerals, and the detailed description thereof will be omitted.

圖12為第2實施形態之電子零件檢查裝置1的控制部4構成示意方塊圖。如圖12所示,電子零件檢查裝置1中,控制部4具備環托座控制部50。環托座控 制部50,控制環托座33a的驅動,令其供給電子零件至搬運路徑3b。具體而言,係指定欲供給的電子零件,並控制環托座33a所致之晶圓環WR的平面移動的各維方向的移動量以及上頂銷所致之電子零件的上頂時間點,以便將指定的電子零件供給至搬運路徑3b。 Fig. 12 is a schematic block diagram showing the configuration of the control unit 4 of the electronic component inspection device 1 according to the second embodiment. As shown in FIG. 12, in the electronic component inspection apparatus 1, the control part 4 is equipped with the ring holder control part 50. Ring bracket control The manufacturing unit 50 controls the driving of the ring holder 33a to supply the electronic component to the conveying path 3b. Specifically, the electronic component to be supplied is specified, and the amount of movement in the respective dimensional directions of the plane movement of the wafer ring WR by the ring holder 33a and the time of the top of the electronic component caused by the upper pin are controlled. In order to supply the designated electronic component to the transport path 3b.

欲供給的電子零件,是以晶圓環WR上的電子零件的排列位置來指定。排列位置,如圖13所示般是以行列來指定。也就是說,在晶圓環WR上藉由映射(mapping)處理,來以行列查找電子零件。 The electronic component to be supplied is specified by the arrangement position of the electronic components on the wafer ring WR. The arrangement position is specified in rows and columns as shown in FIG. That is to say, the electronic component is searched in rows and columns by a mapping process on the wafer ring WR.

識別資訊生成部45,如圖14所示,將以行列表示電子零件於晶圓環WR上的位置之切割線(dicing line)資訊i4,進一步和觀測結果資訊i1、判定資訊i2及識別資訊i3建立關連。 As shown in FIG. 14, the identification information generating unit 45 displays the dicing line information i4 indicating the position of the electronic component on the wafer ring WR in a matrix, and further the observation result information i1, the determination information i2, and the identification information i3. Establish a relationship.

例如,分類模式控制部41,依搬運順序事先藉由切割線資訊i4來查找在搬運路徑3b排隊搬運的各電子零件,並和觀測結果資訊i1輸入至檢查部44的時間點同步,依序逐個遞交切割線資訊i4。亦即,檢查部44中,切割線資訊i4與觀測結果資訊i1會被建立關連。識別資訊生成部45中,該建立關連的切割線資訊i4及觀測結果資訊i1及判定結果資訊i2是在相互建立關連的狀態下獲取。 For example, the classification mode control unit 41 searches for each electronic component that is queued and transported in the transport path 3b in advance by the cutting line information i4 in the order of conveyance, and synchronizes with the time point at which the observation result information i1 is input to the inspection unit 44, one by one. Submit the cutting line information i4. That is, in the inspection unit 44, the cutting line information i4 and the observation result information i1 are related to each other. The identification information generating unit 45 acquires the related cutting line information i4, the observation result information i1, and the determination result information i2 in a state in which the correlation is established.

再檢查裝置2,會接收相互建立關連的切割線資訊i4及觀測結果資訊i1及判定結果資訊i2及識別資訊i3。圖15為該再檢查裝置2的顯示部21所顯示之GUI畫 面示意模型圖。顯示部21,在該GUI畫面中,進一步配置按鈕22e、按鈕22f及按鈕22g。 The re-inspection device 2 receives the cutting line information i4 and the observation result information i1 and the determination result information i2 and the identification information i3 which are associated with each other. Figure 15 is a GUI drawing displayed on the display unit 21 of the reinspection device 2. The model diagram is shown. The display unit 21 further arranges the button 22e, the button 22f, and the button 22g on the GUI screen.

按鈕22e,受理閱覧同一切割線之操作。顯示部21,在該按鈕22e被按下後,當送出按鈕22c被按下,則會顯示和目前顯示之電子零件於同一切割線並排之電子零件。 The button 22e accepts the operation of reading the same cutting line. The display unit 21, after the button 22e is pressed, displays the electronic component that is aligned with the currently displayed electronic component on the same cutting line when the delivery button 22c is pressed.

具體而言,會從觀測資訊記憶部25檢索和目前顯示的觀測結果資訊i1建立關連之切割線資訊i4為行或列相同之切割線資訊i4,並將符合的切割線資訊i4與和其建立關連之觀測結果資訊i1及判定結果資訊i2及識別資訊i3堆放於佇列(queue)。然後,當送出按鈕22c被按下,會從該佇列依序顯示相互建立關連之觀測結果資訊i1及判定結果資訊i2及識別資訊i3。 Specifically, the cutting line information i4 associated with the currently displayed observation information i1 is searched for from the observation information storage unit 25 to be the same cutting line information i4 of the row or column, and the matching cutting line information i4 is established with the cutting line information i4. The related observation result information i1 and the judgment result information i2 and the identification information i3 are stacked in the queue. Then, when the delivery button 22c is pressed, the observation result information i1 and the determination result information i2 and the identification information i3 which are related to each other are sequentially displayed from the queue.

按鈕22f,受理將有關同一行的切割線之判定資訊i2全部變更為不良品之操作。再判定資訊生成部26,在該按鈕22f被按下後,會針對和目前顯示之電子零件於同一行切割線並排之電子零件全部判定為不良品。 The button 22f accepts an operation of changing all the determination information i2 regarding the cutting line of the same line to a defective product. After the button 22f is pressed, the re-judgment information generating unit 26 determines that all the electronic components that are aligned with the cutting line on the same line as the currently displayed electronic component are defective.

具體而言,會從觀測資訊記憶部25或佇列中檢索和目前顯示的觀測結果資訊i1建立關連之切割線資訊i4的行相同之切割線資訊i4,並將和符合的切割線資訊i4建立關連之判定結果資訊i2變更為不良品判定。 Specifically, the same cutting line information i4 is created from the observation information storage unit 25 or the queue and the currently displayed observation information i1 is created, and the cutting line information i4 is established with the matching cutting line information i4. The related determination result information i2 is changed to the defective product determination.

按鈕22g,受理將有關同一列的切割線之判定資訊i2全部變更為良品之操作。再判定資訊生成部26,在該按鈕22g被按下後,會針對和目前顯示之電子零件於 同一列切割線並排之電子零件全部判定為不良品。 The button 22g accepts an operation of changing all the determination information i2 of the cutting line in the same column to a good one. The re-judgment information generating unit 26, after the button 22g is pressed, will be directed to the electronic component currently displayed. All electronic components side by side in the same column of cutting lines are judged to be defective.

具體而言,會從觀測資訊記憶部25或佇列中檢索和目前顯示的觀測結果資訊i1建立關連之切割線資訊i4的列相同之切割線資訊i4,並將和符合的切割線資訊i4建立關連之判定結果資訊i2變更為不良品判定。 Specifically, the same information about the cutting line information i4 of the associated cutting line information i4 is created from the observation information storage unit 25 or the queue and the currently displayed observation information i1, and the matching cutting line information i4 is established. The related determination result information i2 is changed to the defective product determination.

像這樣,該電子零件檢查裝置1中,識別資訊生成部45係設計成,對識別資訊i3,將示意電子零件於晶圓環WR上的行列位置之切割線資訊i4予以進一步建立關連。晶圓環WR所具有的晶圓,是於行列方向被切割,切割時的缺陷多半會波及至同一切割線。 As described above, in the electronic component inspection apparatus 1, the identification information generating unit 45 is designed to further establish the relationship between the cutting line information i4 indicating the position of the electronic component on the wafer ring WR in the identification information i3. The wafers of the wafer ring WR are cut in the row and column direction, and the defects during cutting are likely to spread to the same cutting line.

因此,再檢查裝置3的再判定資訊生成部26,係設計成依據切割線資訊i4,來對和再判定成良品或不良品之電子零件於晶圓環WR上同一行或列並排之其他電子零件,再判定為同一品質。藉此,能夠大幅縮短再檢查所需的時間。特別是,當以目視確認觀測結果資訊i1,並藉由再檢查者的手動作業變更判定資訊i2的情形下,能夠飛躍性地縮短再檢查所需的時間,達成再檢查者的勞動減少,且能減低再檢查者的注意力散漫所致之誤判定。 Therefore, the re-determination information generating unit 26 of the re-inspection device 3 is designed to re-determine the electronic components of the good or defective product in the same row or column on the wafer ring WR in accordance with the cutting line information i4. The parts are then judged to be of the same quality. Thereby, the time required for the re-inspection can be greatly shortened. In particular, when the observation result information i1 is visually confirmed and the determination information i2 is changed by the manual operation of the re-inspector, the time required for the re-inspection can be drastically shortened, and the labor of the re-inspector can be reduced, and It can reduce the misjudgment caused by the distraction of the reinspector.

此外,顯示部21,即使設計成將和顯示中的電子零件於前述晶圓環上同一行或列並排之其他電子零件的觀測結果資訊i1予以連續顯示,相較於不區別切割線而藉由目視觀測結果資訊i1來依序再檢查電子零件,仍會有大幅的時間縮短及勞動減少。 Further, the display unit 21 is designed to continuously display observation information i1 of other electronic components arranged in the same row or column on the wafer ring as the electronic components in the display, by comparing the cutting lines without distinguishing the cutting lines. Visual inspection of the information i1 to check the electronic components in sequence, there will still be a significant time reduction and labor reduction.

(其他實施形態) (Other embodiments)

以上已以各實施形態為例進行了說明,但電子零件檢查裝置1,凡是因應電子零件的檢查及再檢查之結果將電子零件予以分類及再分類成良品與不良品,而在再檢查時,是和檢查電子零件時所取得之觀測結果以不同觀點、手法或精度來分析來導出再檢查結果者,那麼在不脫離發明要旨的範圍內,能夠進行種種省略、置換、變更。又,該實施形態或其變形,均包含於發明的範圍或要旨中,且包含於申請專利範圍所記載之發明及其均等範圍內。 Although the above embodiments have been described as an example, the electronic component inspection apparatus 1 classifies and reclassifies electronic components into good and defective products in response to the inspection and re-inspection of electronic components, and at the time of re-inspection, In the case where the observation result obtained when the electronic component is inspected is analyzed by a different viewpoint, technique, or precision, and the result of the re-inspection is derived, various omissions, substitutions, and changes can be made without departing from the scope of the invention. It is to be understood that the scope of the invention and the scope of the invention are included in the scope of the invention and the scope of the invention.

舉例來說,作為保持手段雖採用吸附嘴31a為例來說明,但亦可配置靜電吸附方式、伯努利夾盤(Bernoulli chuck)方式、或以機械方式夾持電子零件之夾盤(chuck)機構。此外,搬運平台31雖採用環狀方式為例來說明,但亦可為直線搬運方式。根本上,亦可設計成不將保持手段安裝於搬運平台31,而是將保持手段安裝於多關節的臂,而藉由臂的運轉來令保持手段從供給單元33移動至各收容體T。 For example, the holding nozzle 31a is exemplified as the holding means, but an electrostatic adsorption method, a Bernoulli chuck method, or a chuck for mechanically holding electronic parts may be disposed. mechanism. Further, the transport platform 31 is described by way of an example of an annular shape, but may be a linear transport method. Fundamentally, it is also possible to design such that the holding means is attached to the multi-joint arm without attaching the holding means to the transport platform 31, and the holding means is moved from the supply unit 33 to each of the storage bodies T by the operation of the arms.

此外,分類手段,於因應檢查之分類與因應再檢查之再分類中,雖是訂為共通的搬運平台31及吸附噴嘴31a,但亦可設計因應分類與再分類來改變搬運路徑。 In addition, the classification means is a common transportation platform 31 and adsorption nozzle 31a in the classification of the inspection and the re-classification according to the re-inspection, but it is also possible to design the transportation route according to the classification and the re-classification.

此外,收容體T不限於載帶,亦可為在平面上以陣列狀並排收容區域之托盤,或亦可為晶圓環WR。 Further, the housing T is not limited to the carrier tape, and may be a tray in which the storage regions are arranged in an array in a plane, or may be a wafer ring WR.

又,在搬運路徑3b上並排之觀察單元不限於 單一種類,亦可設計成並排複數個異種類的檢查項目的單元,而將異種類的檢查項目予以綜合來判定良品及不良品之分別。 Moreover, the observation unit arranged side by side on the conveyance path 3b is not limited to For a single type, it is also possible to design a plurality of units of different types of inspection items side by side, and to combine different types of inspection items to determine the difference between good and bad products.

此外,本實施形態中,是藉由和檢查不同的手法亦即目視來進行再檢查,但亦可設計成以不同的分析手法來對觀察結果資訊i1做電腦分析,而不依賴人手來做再判定,或亦可設計成藉由比檢查時的分析更為詳細而精密之同一分析手法來做電腦分析。 Further, in the present embodiment, the re-inspection is performed by visual inspection by a different method, but it may be designed to perform computer analysis on the observation result information i1 by different analysis methods without relying on the human hand to do the re-inspection. The decision may also be designed to perform computer analysis by the same analytical method that is more detailed and precise than the analysis at the time of inspection.

Claims (8)

一種電子零件檢查裝置,係保持良品用收容體與不良品用收容體且它們的其中一方是作為收容再檢查對象的電子零件之再檢查對象收容體,並檢查電子零件而因應檢查結果將電子零件分類至前述良品用收容體與前述不良品用收容體,該電子零件檢查裝置,其特徵為,具備:觀測手段,觀測電子零件;檢查手段,分析前述觀測手段的觀測結果,判定電子零件的良品與不良品之分別;第1分類手段,依據前述檢查手段的判定結果,將電子零件分類至良品用收容體及不良品用收容體的其中一者;識別資訊生成手段,生成示意前述再檢查對象收容體中收容的電子零件於該收容體內的位置之識別資訊;記憶手段,將電子零件的前述觀測結果及示意該電子零件的位置之前述識別資訊予以建立關連而記憶;再檢查手段,用來對基於前述觀測結果而被收容於前述再檢查對象收容體的電子零件的良品與不良品之分別,以不同觀點、手法或精度予以再判定;再判定資訊生成手段,對已和前述觀測結果建立關連之前述識別資訊,將前述再檢查手段所做的再判定的結果予以進一步建立關連;第2分類手段,依據前述再檢查手段的再判定結果,將已和該再判定結果建立關連之前述識別資訊所示位置的 電子零件,再分類至良品用收容體或不良品用收容體的其中一者。 An electronic component inspection device that holds a good product container and a defective product container, and one of which is an object to be inspected as an electronic component to be re-inspected, and inspects an electronic component, and the electronic component is inspected according to the inspection result. In the electronic component inspection apparatus, the electronic component inspection apparatus includes: an observation means, an observation electronic component, an inspection means, analyzes an observation result of the observation means, and determines a good product of the electronic component. The first classification means, based on the determination result of the inspection means, classifies the electronic component into one of the good-use container and the defective-use container; and the identification information generating means generates the re-inspection target The identification information of the position of the electronic component contained in the container in the container; the memory means to establish and associate the observation result of the electronic component with the identification information indicating the position of the electronic component; For the above-mentioned re-examination based on the aforementioned observations Checking the difference between the good and the defective products of the electronic components of the object storage body, and re-determining them with different viewpoints, techniques, or precision; and then determining the information generating means to establish the aforementioned identification information that has been associated with the observation results, and the foregoing re-inspection means The result of the re-determination is further established; the second classification means, based on the re-determination result of the re-inspection means, the position indicated by the aforementioned identification information that has been associated with the re-determination result The electronic component is subdivided into one of the good-use container or the defective product container. 如申請專利範圍第1項所述之電子零件檢查裝置,其中,前述再檢查對象收容體,具有複數個收容電子零件之收容區域,前述第1分類手段,係在連續的收容區域內連續填充一定數量的電子零件,而使填充有電子零件的連續區域的相鄰之一個區域維持為空的收容區域。 The electronic component inspection device according to the first aspect of the invention, wherein the re-inspection object housing has a plurality of housing regions for accommodating electronic components, and the first classification means is continuously filled in a continuous storage region. The number of electronic components maintains an adjacent area of the continuous area filled with the electronic parts as an empty containment area. 如申請專利範圍第2項所述之電子零件檢查裝置,其中,前述再檢查對象收容體中,連續的電子零件的列係被空的收容區域區隔開來而形成複數個,前述識別資訊,係以電子零件所屬的列與列內的排列號碼來表示。 The electronic component inspection device according to the second aspect of the invention, wherein the plurality of electronic component rows are separated by an empty storage region to form a plurality of the identification information, It is represented by the column in the column to which the electronic part belongs and the number in the column. 如申請專利範圍第2項或第3項所述之電子零件檢查裝置,其中,前述第2分類手段,具備:保持手段,保持電子零件並令其從前述良品用收容體或前述不良品用收容體脫離;再供給手段,令前述再檢查對象收容體移動,以使電子零件的收容區域依序位於前述保持手段令電子零件脫離之位置;饋送失誤檢測手段,依序拍攝移動至規定位置的前述 收容區域,每隔前述一定數量的移動便確認前述空的收容區域之存在,前述饋送失誤檢測手段若每隔前述一定數量未能確認前述空的收容區域之存在,則中止前述再分類。 The electronic component inspection device according to the second aspect of the invention, wherein the second classification means includes: a holding means for holding the electronic component and accommodating the electronic component from the good product container or the defective product The re-feeding means moves the re-inspection object storage body such that the storage area of the electronic component is sequentially located at a position where the holding means disengages the electronic component; and the feeding error detecting means sequentially photographs the movement to the predetermined position The storage area confirms the existence of the empty storage area every a predetermined number of movements, and if the feed failure detecting means fails to confirm the existence of the empty storage area every predetermined number of times, the reclassification is suspended. 如申請專利範圍第1項至第4項中任一項所述之電子零件檢查裝置,其中,具備供給部,將貼附於晶圓環之電子零件供給至前述第1分類手段,前述識別資訊生成部,對前述識別資訊,將示意電子零件於前述晶圓環上的行列位置之切割線資訊予以進一步建立關連,前述再檢查手段,依據前述切割線資訊,對和再判定成良品或不良品之電子零件於前述晶圓環上同一行或列並排之其他電子零件,再判定為同一品質。 The electronic component inspection device according to any one of the first to fourth aspect of the present invention, further comprising: a supply unit that supplies an electronic component attached to the wafer ring to the first classification means, the identification information The generating unit further establishes a relationship between the cutting line information indicating the position of the electronic component on the wafer ring in the identification information, and the re-inspection means determines and determines the good or defective product according to the cutting line information. The electronic components are judged to be of the same quality in the same row or column of other electronic components on the aforementioned wafer ring. 如申請專利範圍第1項至第5項中任一項所述之電子零件檢查裝置,其中,前述再檢查手段,具備:顯示部,顯示前述觀測結果;操作部,受理對顯示於前述顯示部的前述觀測結果以目視再判定為良品或不良品之操作。 The electronic component inspection apparatus according to any one of the first to fifth aspect, wherein the re-inspection means includes: a display unit that displays the observation result; and an operation unit that displays the pair on the display unit The aforementioned observation results are visually judged as operations of good or defective products. 如申請專利範圍第1項至第4項中任一項所述之電子零件檢查裝置,其中,具備供給部,將貼附於晶圓環之電子零件供給至前述第1分類手段, 前述再檢查手段,具備:顯示部,顯示前述觀測結果;操作部,受理對顯示於前述顯示部的前述觀測結果以目視再判定為良品或不良品之操作,前述識別資訊生成部,對前述識別資訊,將示意電子零件於前述晶圓環上的行列位置之切割線資訊予以進一步建立關連,前述顯示部,依據前述切割線資訊,將和顯示中的電子零件於前述晶圓環上同一行或列並排之其他電子零件的觀測結果資訊予以連續顯示。 The electronic component inspection device according to any one of the first to fourth aspect, wherein the electronic component inspection device includes a supply unit that supplies the electronic component attached to the wafer ring to the first classification means. The re-inspection means includes: a display unit that displays the observation result; and an operation unit that accepts an operation of visually recognizing the observation result displayed on the display unit as a good or defective product, and the identification information generation unit recognizes the identification The information further indicates that the cutting line information of the electronic component on the row of the wafer ring is further related, and the display portion is identical to the electronic component in the display on the wafer ring according to the cutting line information or Information on observations of other electronic components placed side by side is continuously displayed. 如申請專利範圍第1項至第7項中任一項所述之電子零件檢查裝置,其中,前述第1分類手段與前述第2分類手段,藉由共通的機器所構成。 The electronic component inspection device according to any one of the first to seventh aspect, wherein the first classification means and the second classification means are constituted by a common machine.
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