WO2015190331A1 - 力学量測定装置およびそれを用いた圧力センサ - Google Patents
力学量測定装置およびそれを用いた圧力センサ Download PDFInfo
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- WO2015190331A1 WO2015190331A1 PCT/JP2015/065717 JP2015065717W WO2015190331A1 WO 2015190331 A1 WO2015190331 A1 WO 2015190331A1 JP 2015065717 W JP2015065717 W JP 2015065717W WO 2015190331 A1 WO2015190331 A1 WO 2015190331A1
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- axis direction
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- measuring device
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L9/00—Measuring steady of quasi-steady pressure of fluid or fluent solid material by electric or magnetic pressure-sensitive elements; Transmitting or indicating the displacement of mechanical pressure-sensitive elements, used to measure the steady or quasi-steady pressure of a fluid or fluent solid material, by electric or magnetic means
- G01L9/0041—Transmitting or indicating the displacement of flexible diaphragms
- G01L9/0051—Transmitting or indicating the displacement of flexible diaphragms using variations in ohmic resistance
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L23/00—Devices or apparatus for measuring or indicating or recording rapid changes, such as oscillations, in the pressure of steam, gas, or liquid; Indicators for determining work or energy of steam, internal-combustion, or other fluid-pressure engines from the condition of the working fluid
- G01L23/08—Devices or apparatus for measuring or indicating or recording rapid changes, such as oscillations, in the pressure of steam, gas, or liquid; Indicators for determining work or energy of steam, internal-combustion, or other fluid-pressure engines from the condition of the working fluid operated electrically
- G01L23/18—Devices or apparatus for measuring or indicating or recording rapid changes, such as oscillations, in the pressure of steam, gas, or liquid; Indicators for determining work or energy of steam, internal-combustion, or other fluid-pressure engines from the condition of the working fluid operated electrically by resistance strain gauges
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L27/00—Testing or calibrating of apparatus for measuring fluid pressure
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L9/00—Measuring steady of quasi-steady pressure of fluid or fluent solid material by electric or magnetic pressure-sensitive elements; Transmitting or indicating the displacement of mechanical pressure-sensitive elements, used to measure the steady or quasi-steady pressure of a fluid or fluent solid material, by electric or magnetic means
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L9/00—Measuring steady of quasi-steady pressure of fluid or fluent solid material by electric or magnetic pressure-sensitive elements; Transmitting or indicating the displacement of mechanical pressure-sensitive elements, used to measure the steady or quasi-steady pressure of a fluid or fluent solid material, by electric or magnetic means
- G01L9/0041—Transmitting or indicating the displacement of flexible diaphragms
- G01L9/0051—Transmitting or indicating the displacement of flexible diaphragms using variations in ohmic resistance
- G01L9/0052—Transmitting or indicating the displacement of flexible diaphragms using variations in ohmic resistance of piezoresistive elements
- G01L9/0055—Transmitting or indicating the displacement of flexible diaphragms using variations in ohmic resistance of piezoresistive elements bonded on a diaphragm
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L27/00—Testing or calibrating of apparatus for measuring fluid pressure
- G01L27/007—Malfunction diagnosis, i.e. diagnosing a sensor defect
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M15/00—Testing of engines
- G01M15/04—Testing internal-combustion engines
- G01M15/08—Testing internal-combustion engines by monitoring pressure in cylinders
Definitions
- the present invention relates to a technique for measuring mechanical quantities such as stress and strain applied to an object to be measured, and in particular, a mechanical quantity measuring apparatus including a strain detection region constituted by an impurity diffusion resistor formed on a semiconductor substrate surface and The present invention relates to a pressure sensor using the same.
- a metal foil strain gauge in which a metal resistor (metal foil) is disposed on a thin insulator has been well known for a long time.
- the metal foil strain gauge measures the change in electrical resistance value associated with the deformation of the metal foil following the deformation of the object to be measured, and converts it into a strain amount.
- the structure is simple and inexpensive, but with high accuracy. Because of this, it has been widely used.
- Metal foil strain gauges on the other hand, have weak points such as that measurement errors are likely to occur when the temperature of the object to be measured changes, power consumption is high for constant driving, and a certain amount of installation area is required. have.
- a semiconductor strain sensor having a strain detection region (bridge circuit) composed of an impurity diffusion resistor formed on the surface of a semiconductor substrate has been developed. Since the semiconductor strain sensor has a resistance change rate with respect to the strain of the impurity diffusion resistor being several tens of times larger than that of the metal resistor of the conventional metal foil strain gauge, it can detect even a small strain ( That is, there is an advantage of high sensitivity to strain). Further, by using a so-called semiconductor process such as photolithography for forming the impurity diffusion resistor, the impurity diffusion resistor can be finely patterned, and the entire semiconductor strain sensor can be reduced in size (reduced area). In addition to being able to save power. Furthermore, by making the impurity diffusion resistor finely patterned, all the resistors that make up the Wheatstone bridge circuit can be formed on the same substrate. There is also an advantage that it becomes smaller (measurement accuracy is improved).
- Patent Document 1 Japanese Unexamined Patent Application Publication No. 2007-263781
- Patent Document 1 describes a mechanical quantity measuring device that includes a strain detection unit on the surface of a semiconductor substrate and is attached to an object to be measured to measure strain.
- this mechanical quantity measuring device at least two or more sets of bridge circuits are formed on a semiconductor single crystal substrate.
- one bridge circuit is an n-type diffused resistor in which the direction (longitudinal direction) of measuring the fluctuation of resistance value by flowing current is parallel to the ⁇ 1 0 0> direction of the semiconductor single crystal substrate
- Another bridge circuit is configured by combining p-type diffusion resistors whose longitudinal direction is parallel to the ⁇ 1 1 0> direction. According to Patent Document 1, it is said that a strain component in a specific direction generated in a measurement object can be measured with high accuracy (see summary).
- a typical example of a combustion technology aiming at energy saving is a technology that realizes combustion under conditions that are thinner than the theoretical air-fuel ratio.
- a representative example of combustion technology aiming at exhaust gas cleaning is a technology that realizes stable and reliable combustion in a cylinder.
- fuel pressure is further increased (for example, 2500 to 3000 atm) in order to promote energy saving and exhaust gas cleaning.
- higher pressure resistance and durability long-term reliability
- the pressure sensor is a component that forms the basis of precision control, and further high accuracy is strongly demanded in addition to pressure resistance and durability.
- Patent Document 1 The semiconductor strain sensor described in Patent Document 1 has the excellent operational effects as described above. However, in order to achieve the latest required level for pressure sensors (especially high accuracy and long-term reliability), it has been found that further improvements are required in semiconductor strain sensors (mechanical quantity measuring devices) ( Details will be described later).
- a mechanical quantity measuring device of the present invention is a mechanical quantity measuring device having a strain detection region constituted by an impurity diffusion resistor formed on a main surface of a semiconductor substrate, wherein the strain quantity is measured.
- the detection region includes a plurality of Wheatstone bridges, and one Wheatstone bridge among the plurality of Wheatstone bridges detects a difference in strain amount generated in the x-axis direction and the y-axis direction orthogonal to each other on the semiconductor substrate.
- the other Wheatstone bridges independently detect the amount of strain in the x-axis direction and the amount of strain in the y-axis direction, and the difference between the strain amounts generated in the x-axis direction and the y-axis direction. And the absolute value of the strain amount in the y-axis direction are measured.
- the pressure sensor of the present invention is a pressure sensor in which a semiconductor strain sensor is joined on a metal diaphragm, and the semiconductor strain sensor is constituted by the mechanical quantity measuring device.
- the present invention it is possible to provide a mechanical quantity measuring device having higher accuracy and longer-term reliability than conventional ones. Further, by using the mechanical quantity measuring device, it is possible to provide a pressure sensor having higher accuracy and longer-term reliability than ever before.
- FIG. 6 is a schematic plan view showing an outline of a pseudo pressure sensor used in the experiment and a schematic cross-sectional view taken along the line ab. It is a cross-sectional schematic diagram which shows the mode of a deformation
- the connection form shows a state equivalent to the Wheatstone bridge A. It is a plane schematic diagram which shows the outline
- connection form shows a state equivalent to the Wheatstone bridge B. It is a plane schematic diagram which shows the outline
- the connection form shows a state equivalent to the Wheatstone bridge C. It is a plane schematic diagram which shows the outline
- a state in which the output voltage of the Wheatstone bridge is 0 is shown regardless of the amount of strain in the X-axis direction and the Y-axis direction.
- Automotive parts are fields where demands regarding the applicable temperature range, weather resistance, accuracy, long-term reliability, etc. are particularly severe among various industrial parts.
- the present inventors have been researching to satisfy the latest various requirements in a pressure sensor using a semiconductor strain sensor.
- the values of four P-type diffusion resistance Wheatstone bridges arranged in the semiconductor strain sensor are as follows. Even within the normal range, damage may occur at the bonding interface between the silicon chip and the diaphragm. This phenomenon is related to accuracy and long-term reliability, and should be solved. all right. Therefore, the present inventors tried to detect the amount of strain that causes damage to the junction interface and the silicon chip by means other than the Wheatstone bridge using four P-type diffusion resistors.
- FIG. 1 is a schematic plan view showing an outline of a Wheatstone bridge using four P-type diffusion resistors mounted on a conventional semiconductor strain sensor.
- the configuration and function of a conventional semiconductor strain sensor 10 will be briefly described with reference to FIG.
- a plurality of P-type diffusion resistors 2 are formed on the surface of a silicon single crystal substrate 1, and the plurality of P-type diffusion resistors 2 include four bridge resistors Rv1 , Rv2 , Rh1. , R h2 are connected to each other to form a Wheatstone bridge 3.
- the Wheatstone bridge 3 is connected to the power supply terminal 4 and the ground terminal 5, and the direction of current flowing through the four bridge resistors R v1 , R v2 , R h1 , R h2 is the ⁇ 1 1 0> direction of the silicon single crystal substrate 1 and It is comprised so that it may become a direction perpendicular
- the impurity diffusion resistor 2 that is, four bridge resistors R v1 , R v2 , R h1 , R h2 ) change in resistance, and a potential difference is generated in the bridge voltage output.
- This potential difference is amplified by an amplifier circuit 6 formed in the silicon single crystal substrate 1 and taken out from the output terminal 7 as an electric signal.
- the semiconductor strain sensor 10 can output an electrical signal corresponding to the amount of strain applied to the region where the Wheatstone bridge 3 is formed (strain detection region).
- GAIN Amplification factor of amplifier circuit a: Gauge factor in the direction parallel to the current, b: Gauge factor in the direction perpendicular to the current
- VDD Power supply voltage
- ⁇ x Strain in the X direction
- ⁇ y Strain in the Y direction
- equation (1) becomes equation (3).
- VOUT GAIN • VDD • a • ( ⁇ x ⁇ y) (3) That is, it can be seen that the output voltage of the conventional semiconductor strain sensor using the P-type diffusion resistor is proportional to the difference between the X-direction strain and the Y-direction strain generated in the semiconductor strain sensor. For this reason, a semiconductor strain sensor using a P-type diffusion resistor cancels the influence when the object to be measured changes isotropically in the X and Y directions due to expansion or contraction due to heat, and has good temperature dependence. It is known to show.
- FIG. 2 is a schematic plan view showing the outline of the pseudo pressure sensor used in the experiment, and a schematic cross-sectional view taken along line ab shown in the schematic plan view.
- the pseudo pressure sensor 20 is obtained by joining the semiconductor strain sensor 10 via a solder joint layer 22 at a substantially central position of a metal plate 21 imitating a diaphragm. Since the pressure sensor for an automobile engine is disposed in a high-temperature environment (for example, about 120 to 130 ° C.), the diaphragm and the semiconductor strain sensor are not usually joined with an organic adhesive, but with solder. Done by joining.
- the metal plate 21 is provided with a terminal block 23 to which the power supply terminal 4, the ground terminal 5, and the output terminal 7 of the semiconductor strain sensor 10 are connected.
- FIG. 3A is a schematic cross-sectional view showing a state of deformation of the pseudo pressure sensor 20 that has been normally mounted.
- FIG. 3B is a schematic cross-sectional view showing a state of deformation of the pseudo pressure sensor 20 ′ in which a part (mainly a chip end) is damaged because a part of the silicon chip exceeds an allowable strain amount during mounting.
- FIG. 3C is a graph showing the relationship between the output voltage of the semiconductor strain sensor 10, 10 ′ and time.
- the pseudo pressure sensor 20 ′ in which a part of the silicon chip is broken has a slightly larger initial offset and a little voltage fluctuation at the time of stress application compared to the normal pseudo pressure sensor 20.
- the silicon chip could not be damaged. This is because the output of the Wheatstone bridge using the P-type diffused resistor detects the difference between the X direction and the Y direction, so that the absolute value destroys a part of the silicon chip like the pseudo pressure sensor 20 ′. Even if it is large, it means that when both the strain amounts in the X direction and the Y direction are large, the phenomenon cannot be detected only by the output of the Wheatstone bridge.
- the present invention can be improved or changed as follows.
- the main surface of the semiconductor substrate is a ⁇ 100 ⁇ plane of single crystal silicon.
- the x-axis direction and the y-axis direction coincide with the ⁇ 110> direction of the silicon substrate.
- the Wheatstone bridge that detects the difference in strain between the x-axis direction and the y-axis direction flows in the ⁇ 110> direction, the longitudinal direction is formed in the y-axis direction, and is arranged in a direction to flow current parallel to the y-axis.
- the Wheatstone bridge for measuring the absolute value of the strain amount in the x-axis direction and the absolute value of the strain amount in the y-axis direction is composed of two Wheatstone bridges. One of them is a current flowing in the ⁇ 110> direction, a longitudinal direction is formed in the y-axis direction, two polysilicon resistors arranged in a direction in which a current flows parallel to the y-axis, and a current in the ⁇ 100> direction.
- Two P-type diffused resistors in which the longitudinal direction is formed in a direction inclined by 45 degrees from the x-axis direction and the y-axis direction, respectively, and the current flows in parallel to the directions inclined by 45 degrees from the x-axis direction and the y-axis direction, respectively. It is comprised by.
- the other Wheatstone bridge has two polysilicon resistors arranged in a direction in which current flows in the ⁇ 110> direction, the longitudinal direction is formed in the x-axis direction, and the current flows in parallel to the x-axis, and ⁇ 100>.
- the longitudinal direction is formed in a direction inclined by 45 degrees from the x-axis direction and the y-axis direction, and the current flows in parallel in directions inclined by 45 degrees from the x-axis direction and the y-axis direction, respectively. It is formed by two resistors.
- the resistors constituting the Wheatstone bridge are arranged adjacent to each other at intervals equal to or less than the length of the resistors in the longitudinal direction.
- a correction arithmetic circuit that performs correction calculation of the strain amount based on the output from each of the plurality of Wheatstone bridges is further provided on the semiconductor substrate on which the Wheatstone bridge is formed.
- the pressure sensor according to the present invention is a pressure sensor in which a semiconductor strain sensor is joined on a metal diaphragm, and the semiconductor strain sensor is the mechanical quantity measuring device according to the present invention described above. Consists of.
- the present invention can add the following improvements and changes to the pressure sensor according to the present invention described above.
- the joining of the semiconductor strain sensor to the metal diaphragm is a solder joint.
- the pressure sensor is used as a pressure sensor for an automobile engine.
- FIG. 4 is a schematic plan view showing an outline of the mechanical quantity measuring device according to the first embodiment.
- the mechanical quantity measuring device 30 (semiconductor strain sensor) according to the first embodiment is disposed on the surface of a semiconductor substrate (for example, a silicon single crystal substrate 1) so as to be adjacent to each other. It has three Wheatstone bridges A, B, and C.
- the Wheatstone bridge A is composed of four resistors R v1 , R v2 , R h1 and R h2 .
- Wheatstone bridge B adjacent is composed of four resistors R v3, R v4, R h3 , R h4, Wheatstone bridge C is composed of R v5, R v6, R h5 , R h6.
- the Wheatstone bridges A, B, and C are preferably formed sufficiently small with respect to the size of the silicon single crystal substrate 1.
- the size of the silicon single crystal substrate 1 is 4 mm square
- the size of the Wheatstone bridges A, B, and C is 0.2 mm square.
- the Wheatstone bridge A outputs the difference between the strain generated in the X-axis direction and the strain generated in the Y-axis direction, the resistance whose resistance value changes according to the strain generated in the X-axis direction of the semiconductor substrate 1 R h1 and R h2 and resistors R v1 and R v2 whose resistance values change according to the strain generated in the Y-axis direction.
- These resistors R v1 , R v2 , R h1 , R h2 are made of P-type impurity diffusion resistors.
- the resistors R v1 and R v2 are P-type diffused resistors that have a longitudinal direction in the Y-axis direction and are arranged in a direction in which current flows parallel to the Y-axis.
- the resistors R h1 and R h2 are P-type diffused resistors that are arranged in a direction in which the longitudinal direction is the X-axis direction and a current flows parallel to the X-axis.
- the resistors R v1 , R v2 , R h1 , R h2 constituting the Wheatstone bridge A are arranged almost at the center (center) of the semiconductor substrate 1.
- the Wheatstone bridges B and C are configured to detect the absolute value of the strain generated in the X-axis direction and the absolute value of the strain generated in the Y-axis direction by calculating the output voltage.
- the resistors R v3 , R v4 , R h3 , R h4 constituting the Wheatstone bridge B
- the resistors R v3 , R v4 are P-type impurity diffusion resistors, and the longitudinal direction thereof is the X axis and The ⁇ 100> direction is inclined 45 degrees from the Y-axis direction.
- the resistors R h3 and R h4 are polysilicon resistors, and the longitudinal direction thereof is a direction parallel to the X axis.
- the resistors R v3 , R v4 , R h3 , and R h4 constituting the Wheatstone bridge B are disposed adjacent to the resistors R v1 , R v2 , R h1 , and R h2 constituting the Wheatstone bridge A.
- the resistors R h5 and R h6 are P-type impurity diffusion resistors, and their longitudinal directions are in the X-axis and Y-axis directions. It is the ⁇ 100> direction inclined 45 degrees.
- the resistance R v5, R v6 is a polysilicon resistor, its longitudinal direction is a direction parallel to the Y axis.
- resistors R v5 , R v6 , R h5 and R h6 constituting the Wheatstone bridge C are arranged adjacent to the resistors R v1 , R v2 , R h1 and R h2 constituting the Wheatstone bridge A.
- each of the Wheatstone bridges A, B, and C takes into account the thermal resistance of the semiconductor substrate, and within its own strain detection region (strictly speaking, the impurity diffusion resistors constituting the Wheatstone bridge are In the formed region), the temperature distribution is also almost constant.
- Each of Wheatstone bridges A, B, and C is connected to power supply terminal 4 and ground terminal 5.
- a signal (potential difference in bridge voltage) obtained from the Wheatstone bridge A is amplified by an amplifier circuit 6 formed in the silicon single crystal substrate 1.
- Signals obtained from the Wheatstone bridges B and C are amplified by amplifier circuits 8 and 9 formed in the silicon single crystal substrate 1.
- the signals amplified by the amplifier circuits 6, 8, 9 are input to the correction arithmetic circuit 11 formed in the silicon single crystal substrate 1.
- the correction calculation circuit 11 executes a correction calculation for calculating the difference between the strain amount in the X-axis direction and the strain amount in the Y-axis direction from the voltage detected by the Wheatstone bridge A.
- the correction calculation circuit 11 performs correction calculation for calculating the absolute value of the strain amount in the X-axis direction and the absolute value of the strain amount in the Y-axis direction from the voltages detected by the Wheatstone bridges B and C. .
- a signal corresponding to the difference between the strain amount in the X-axis direction and the strain amount in the Y-axis direction is taken out from the output terminal 7.
- a voltage notifying the abnormality is output from the output terminal 7.
- Wheatstone bridge A is composed of four P-type diffused resistors that allow current to flow in the ⁇ 110> direction. Therefore, the resistance value changes according to the strain generated in the X-axis direction and the Y-axis direction.
- the output voltage at this time is expressed by the expression (3) as described with reference to FIG.
- resistance Rv3 , Rv4 is a P-type diffused resistance
- the longitudinal direction is arrange
- the P-type diffused resistor exhibits extremely low sensitivity to strain generated in the X-axis direction and the Y-axis direction when a current flows in the ⁇ 100> direction. Therefore, even if distortion occurs in the X-axis direction and the Y-axis direction, the resistance values R v3 and R v4 do not change.
- the resistors R h3 and R h4 constituting the Wheatstone bridge B are polysilicon resistors that flow current in the ⁇ 110> direction and flow current parallel to the X-axis direction.
- resistances R h5 and R h6 are P-type diffusion resistances, their longitudinal directions are arranged in the ⁇ 100> direction.
- the resistors R v5 and R v6 are polysilicon resistors, and a current flows in a direction parallel to the Y-axis direction.
- the polysilicon resistor has different strain sensitivity in the direction of current flow and strain sensitivity generated in a direction perpendicular to the current. That is, in the Wheatstone bridges B and C, the strain separated in the X-axis direction and the Y-axis direction can be detected by changing the direction of the current flowing through the polysilicon resistor.
- the strain in the X-axis direction and the strain in the Y-axis direction at this time are expressed as follows: the output voltage VOUTB of Wheatstone bridge B, the output voltage VOUTC of Wheatstone bridge C, and the gauge ratio A parallel to the current flow direction of the polysilicon resistor, a vertical gauge Assuming that the rate is B, equations (4) and (5) can be derived.
- the gauge ratios A and B of the polysilicon resistance are more temperature dependent than the gauge ratio a of the P-type diffusion resistance described above, and the strain amount ⁇ x obtained by subtracting the equations (4) and (5) ⁇ y includes an error of about 30% at maximum compared to the strain actually generated.
- the X-axis direction and the Y-axis direction are detected. It is possible to roughly estimate the strain generated in each.
- the strain amount allowed at the silicon or mounting interface as shown in FIG. 3 is compared with the approximate value of the strain amount obtained from the equations (4) and (5).
- a voltage that informs the output terminal 7 that a strain exceeding the allowable strain has occurred for example, a GND potential, is used as a mechanical quantity measuring device. It becomes possible to stop safely.
- the voltage notifying that the strain exceeding the allowable strain has been generated is set to a value outside the operating voltage range of the output voltage output from the output terminal 7 when the mechanical quantity measuring device is operating normally.
- the first Wheatstone bridge A is composed of a first Y-axis direction resistance Rv1 , a second Y-axis direction resistance Rv2 , a first X-axis direction resistance Rh1, and a second X-axis direction resistance Rh2.
- the second Wheatstone bridge B includes a first polysilicon resistor Rh3 , a second polysilicon resistor Rh4 , a first slope ( ⁇ 100> direction) resistor Rv3, and a second slope ( ⁇ 100> direction) resistor. Consists of R v4 .
- the third Wheatstone bridge C includes a third polysilicon resistor Rv5 , a fourth polysilicon resistor Rv6 , a third slope ( ⁇ 100> direction) resistor Rh5, and a fourth slope ( ⁇ 100> direction) resistor. Consists of Rh6 .
- the Wheatstone bridges A, B, C, the power supply terminal 4, the ground terminal 5, the output terminal 7, the amplifier circuits 6, 8, 9 and the correction circuit 11 are formed on the main surface of the semiconductor substrate 1.
- FIG. 5 shows an overall view of the mechanical quantity measuring device of the second embodiment.
- This is an example in which the resistors of the Wheatstone bridges A, B, and C shown in the first embodiment are arranged near the center of the chip and the resistors are arranged adjacent to each other.
- details of wiring for example, wiring between impurity diffusion resistors are omitted to simplify the drawing.
- each of the resistors R v1 , R v2 , R h1 , R h2 constituting the Wheatstone bridge A in the present embodiment is arranged in the center of the chip and constitutes the Wheatstone bridge B, C.
- Each of the resistors is arranged adjacent to the A resistors R v1 , R v2 , R h1 , R h2 .
- FIG. 6 is a diagram illustrating a connection form of the Wheatstone bridge portion of the mechanical quantity measuring device according to the third embodiment.
- 12, 13, 14, and 15 in the figure are switch circuits for selecting one of the three wires connected in the subsequent stage.
- the resistors R v1 , R v3 , and R v5 that constitute the Wheatstone bridge A, B, and C described above are the switch circuit 12, the resistors R h2 , R h4 , and R h6 are the switch circuit 13, and the resistors R v2 , R v4 , and R v6 are The switch circuit 14 and resistors R h1 , R h3 , R h5 are connected to the switch circuit 15.
- the output terminals 101a and 101b of the Wheatstone bridges A, B and C are connected to the amplifier circuit 16.
- the output 16a of the amplifier circuit 16 is connected to the correction circuit 17, and the output signal 17a of the correction circuit 17 is output from the output terminal 7.
- one Wheatstone bridge circuit wiring 50 is provided in order to configure the three Wheatstone bridges A, B, and C described in the first embodiment.
- the first wiring portion (first side) 51 of the Wheatstone bridge circuit wiring 50 includes a first Y-axis direction resistance R v1 , a third polysilicon resistance R v5, and a first slope ( ⁇ 100> direction) resistance.
- R v3 is provided in parallel via the first switch circuit 12.
- One of the resistors R v1 , R v5 , R v3 is selected by the first switch circuit 12 and is electrically connected to the first wiring unit 51.
- the second wiring portion (second side) 52 includes a second X-axis direction resistance R h2 , a second polysilicon resistance R h4, and a fourth inclined ( ⁇ 100> direction) resistance R h6 .
- R h2 a second X-axis direction resistance
- R h4 a second polysilicon resistance
- R h6 a fourth inclined ( ⁇ 100> direction) resistance
- the third wiring portion (third side) 53 includes a second Y-axis direction resistance R v2 , a fourth polysilicon resistance R v6, and a second inclined ( ⁇ 100> direction) resistance R v4 .
- the fourth wiring portion (fourth side) 54 has a first X-axis direction resistance R h1 , a first polysilicon resistance R h3, and a third inclined ( ⁇ 100> direction) resistance R h5 .
- R h1 , R h3 , R h5 is selected by the fourth switch circuit 15 and is electrically connected to the fourth wiring portion 54.
- FIG. 6 shows a state in which the resistors R v1 , R v2 , R h1 , and R h2 are selected by the switch circuits 12, 13, 14, and 15, respectively. This state is the same as that of the Wheatstone bridge A of the first embodiment. Equivalent resistance connection form is shown.
- FIG. 7 shows a state in which the resistors R v3 , R v4 , R h3 , and R h4 are selected by the switch circuits 12, 13, 14, and 15, respectively.
- This state is the Wheatstone bridge B of the first embodiment.
- the equivalent resistance connection form is shown.
- FIG. 8 shows a state in which the resistors R v5 , R v6 , R h5 , and R h6 are selected by the switch circuits 12, 13, 14, and 15, respectively.
- This state is the Wheatstone bridge C of the first embodiment.
- the equivalent resistance connection form is shown.
- the amplifier circuit 16 has a function of amplifying the output voltage of the Wheatstone bridge, and the correction circuit 17 controls the switch circuits 12, 13, 14, and 15 while controlling the amount of distortion generated in the X-axis direction and the Y-axis.
- the difference between the amount of strain generated in the direction, the absolute value of the amount of strain in the X-axis direction, and the absolute value of the amount of strain in the Y-axis direction are derived, and the voltage generated at the output terminal 7 is controlled. Thereby, a mechanical quantity measuring device having performance equivalent to that of the first and second embodiments is realized.
- connection of each of the Wheatstone bridges A, B, and C can be realized by controlling the switch circuits 12, 13, 14, and 15.
- the amplifier circuit in the subsequent stage of each Wheatstone bridge 6, 8, and 9 can be shared by the amplifier circuit 16.
- the switch circuits 12, 13, 14, and 15 are controlled, and the resistors Rv3 and R arranged such that the longitudinal direction is the ⁇ 100> direction.
- the output voltage of the Wheatstone bridge circuit is always 0 regardless of the amount of strain generated in the X-axis direction and Y-axis direction.
- the Wheatstone bridges A, B, and C, the power supply terminal 4, the ground terminal 5, the output terminal 7, the amplifier circuit 16, and the correction circuit 17 are formed on the main surface of the semiconductor substrate 1.
- the Wheatstone bridge A may be configured as a single Wheatstone bridge, and the Wheatstone bridges B and C may be configured with a common Wheatstone bridge circuit wiring 50.
- any one of the Wheatstone bridges B and C may be configured as a single Wheatstone bridge, and the other Wheatstone bridge may be configured with the Wheatstone bridge circuit wiring 50 common to the Wheatstone bridge A. 6, 7, 8, and 9, the Wheatstone bridge configured alone and the Wheatstone bridge circuit wiring 50 configured by removing the Wheatstone bridge resistance configured independently from the Wheatstone bridge circuit wiring 50 are provided. It may be provided on the main surface of the semiconductor substrate 1.
- FIG. 10 is a schematic cross-sectional view showing an example of a pressure sensor according to the present invention.
- the pressure sensor 80 is roughly divided into a sensor unit 201 that receives pressure and converts it into an electrical signal, and a connector unit 202 that transmits the electrical signal to an external device.
- the sensor unit 201 is a metal bottomed cylindrical body that is open at one end and closed at the other end, a pressure introduction part 81 that is inserted into the pressure port, a flange 82 that defines the insertion amount of the pressure introduction part 81, and a pressure Diaphragm 83 that is deformed by receiving pressure on the closed end side of introduction portion 81, strain sensor 84 that is soldered onto diaphragm 83, and control mechanism 85 that is connected to strain sensor 84 and controls strain sensor 84 It consists of.
- the control mechanism 85 is equipped with a memory storing various data used for correction calculation, a capacitor 86, and the like.
- the connector unit 202 includes a connector 87 connected to an external device, a connection terminal 88 that transmits an electric signal, and a cover 89 that fixes the connector 87 to the sensor unit.
- FIG. 11 shows an example of an internal operation chart of the pressure sensor using the mechanical quantity measuring device described in the first to third embodiments.
- the strain generated in the X-axis direction in step S304 based on the output voltage of Wheatstone bridges B and C measured in steps S302 and S303 after power-on S301 by the mechanical quantity measuring device according to Examples 1 to 3. It derives the absolute value epsilon y of the strain amount occurring to the absolute value epsilon x and Y-axis direction amounts.
- step S305 it is determined whether or not the result exceeds a strain amount (strain amount reference value: X-axis direction reference value, Y-axis direction reference value) allowed for the silicon chip or the mounting interface.
- step S306 When at least one of ⁇ x and ⁇ y exceeds an allowable strain amount, the process proceeds to step S306, and a predetermined voltage value for notifying that an abnormality has been detected is output from the output terminal 7.
- the predetermined voltage value notifying that an abnormality has been detected is set to a voltage value outside the output range in normal operation, such as a ground voltage. If both ⁇ x and ⁇ y are equal to or less than the allowable strain amount, the process proceeds to step S307, and measurement according to the difference between the strain amount in the X-axis direction and the strain amount in the Y-axis direction by Wheatstone bridge A is performed. Get results.
- step S308 the measurement result is output from the output terminal 7 as a voltage value in the output range in normal operation.
- the mechanical quantity detection device and the pressure sensor in each of the above embodiments include a storage device such as a ROM that stores the X-axis direction reference value and the Y-axis direction reference value, which are the reference values of the strain amount.
- this storage device is provided in the correction circuit 11.
- Pressure introduction part 82 ... Flange, 83 ... Diaphragm, 84 ... Strain sensor, 85 ... Control mechanism, 86 ... Capacitor, 87 ... Connector, 88 ... Connection terminal, 89 ... Cover, A ... First Wheatstone bridge, B ... 2nd Wheatstone Bridge, C ... 3rd Wheatstone Ridge.
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Abstract
Description
VOUT = GAIN ・ VDD (( a-b ) εx - (a-b) εy )/ 2 …(1)
GAIN: アンプ回路の増幅率
a:電流に平行な方向のゲージ率、b:電流に垂直な方向のゲージ率
VDD:電源電圧 εx :X方向ひずみ、εy:Y方向ひずみ
であらわすことが出来る。このとき、ブリッジを構成する抵抗にP型拡散抵抗を使うと、電流に平行な方向のゲージ率と電流に垂直な方向のゲージ率が等しく、上記(1)式のaおよびbは(2)式で表すことができる。
a ≒ -b …(2)
このため、(1)式は(3)式のようになる。
VOUT = GAIN ・VDD ・ a ・ (εx-εy ) …(3)
すなわち、P型拡散抵抗を用いた従来の半導体ひずみセンサの出力電圧は、半導体ひずみセンサに生じるX方向ひずみとY方向ひずみの差分に比例することがわかる。このため、P型拡散抵抗を用いた半導体ひずみセンサは、被測定物が熱による膨張や収縮によりX方向とY方向に等方的に変化する場合において、その影響をキャンセルし良好な温度依存性を示すことが知られている。
この際、シリコンチップの一部が破損している擬似圧力センサ20’は、正常な擬似圧力センサ20と比べて、初期のオフセットが若干大きく、応力印加時の電圧変動が若干少ない結果となったが、擬似圧力センサ20’の値だけを見る限り、シリコンチップの破損に気づくことは出来ないことがわかった。このことは、P型拡散抵抗を用いたホイートストンブリッジの出力がX方向とY方向の差分を検出するために、その絶対値が擬似圧力センサ20’のようにシリコンチップの一部を破壊するほど大きくても、X方向とY方向のひずみ量が共に大きくなっている場合においては、ホイートストンブリッジの出力だけではその現象を捉えることができないことを意味している。
(i)半導体基板の主表面は単結晶シリコンの{100}面である。
(ii)半導体基板はx軸方向とy軸方向がシリコン基板の<110>方向と一致する。x軸方向とy軸方向のひずみ量の差分を検出するホイートストンブリッジは、<110>方向に電流を流し、長手方向がy軸方向に形成され、y軸に平行に電流を流す向きに配置されたP型拡散抵抗2本と、<110>方向に電流を流し、長手方向がx軸方向に形成され、x軸に平行に電流を流す向きに配置されたP型拡散抵抗の2本とによって構成される。(iii)x軸方向のひずみ量の絶対値とy軸方向のひずみ量の絶対値とを測定するホイートストンブリッジは、2つのホイーストンブリッジからなる。そのうちのひとつは、<110>方向に電流を流し、長手方向がy軸方向に形成され、y軸に平行に電流を流す向きに配置されたポリシリコン抵抗2本と、<100>方向に電流を流し、長手方向がx軸方向およびy軸方向からそれぞれ45度傾いた方向に形成され、x軸方向およびy軸方向からそれぞれ45度傾いた方向に平行に電流を流すP型拡散抵抗2本とによって構成される。もうひとつのホイーストンブリッジは、<110>方向に電流を流し、長手方向がx軸方向に形成され、x軸に平行に電流を流す向きに配置されたポリシリコン抵抗2本と、<100>方向に電流を流し、長手方向がx軸方向およびy軸方向からそれぞれ45度傾いた方向に形成され、x軸方向およびy軸方向からそれぞれ45度傾いた方向に平行に電流を流すP型拡散抵抗2本とによって形成される。
(iv)ホイートストンブリッジを構成する抵抗体は抵抗体の長手方向の長さ以下の間隔で互いに隣り合う形で配列されている。
(v)複数のホイートストンブリッジのそれぞれからの出力に基づいてひずみ量の補正計算を行う補正演算回路が、ホイートストンブリッジが形成された半導体基板上に更に設けられている。
(vi)半導体ひずみセンサの金属製ダイアフラムへの接合は、はんだ接合である。
(vii)前記圧力センサは、自動車エンジン用の圧力センサとして用いられる。
εx=(1/(A2-B2))(A・(VOUTB/VDD)-B・(VOUTC/VDD) …(4)
εy=(1/(A2-B2))(A・(VOUTB/VDD)-B・(VOUTC/VDD) …(5)
このとき、前述したP型拡散抵抗のゲージ率aに比べて、ポリシリコン抵抗のゲージ率A、Bは温度依存性が大きく、式(4)(5)を減算して求められるひずみ量εxとεyは実際に発生しているひずみに比べて、最大30%程度の誤差を含む。そのため、力学量測定装置として、X軸方向に発生するひずみ量とY軸方向に発生するひずみ量との差分に応じた出力を得るためには、P型拡散抵抗のみを使った(3)式の形態が最良である。このことが、同一基板上に3つのホイーストンブリッジを配置し、X軸方向のひずみ量とY軸方向のひずみ量との差分と、X軸方向のひずみ量の絶対値と、Y軸方向のひずみ量の絶対値とを求めることが必要な根拠となる。
Claims (13)
- 一つの半導体基板の主表面に不純物拡散抵抗体によって構成される第1のホイートストンブリッジを備え、前記第1のホイートストンブリッジにより前記半導体基板の前記主表面上で直交するx軸方向に生じるひずみ量とy軸方向に生じるひずみ量との差分を検出する力学量測定装置において、
前記半導体基板の前記主表面に、x軸方向のひずみ量を検出する第2のホイートストンブリッジと、y軸方向のひずみ量を検出する第3のホイートストンブリッジとを備えたことを特徴とする力学量測定装置。 - 請求項1に記載の力学量測定装置において、
前記半導体基板の前記主表面は単結晶シリコンの{100}面であることを特徴とする力学量測定装置。 - 請求項2に記載の力学量測定装置において、
前記x軸方向と前記y軸方向とがシリコン基板の<110>方向と一致し、
前記第1のホイーストンブリッジは、<110>方向に電流を流す4本の抵抗を備え、前記4本の抵抗が、長手方向がy軸方向で、y軸に平行に電流を流す向きに配置されたP型拡散抵抗からなる第1のy軸方向抵抗及び第2のy軸方向抵抗と、長手方向がx軸方向で、x軸に平行に電流を流す向きに配置されたP型拡散抵抗からなる第1のx軸方向抵抗及び第2のx軸方向抵抗とで構成され、
前記第2のホイーストンブリッジは、<110>方向に電流を流し、長手方向がx軸方向で、x軸に平行に電流を流す向きに配置された第1のポリシリコン抵抗及び第2のポリシリコン抵抗と、<100>方向に電流を流し、長手方向がx軸方向及びy軸方向からそれぞれ45度傾いた方向で、x軸方向及びy軸方向からそれぞれ45度傾いた方向に平行に電流を流すP型拡散抵抗からなる第1の傾斜抵抗及び第2の傾斜抵抗とによって構成され、
前記第3のホイーストンブリッジは、<110>方向に電流を流し、長手方向がy軸方向で、y軸に平行に電流を流す向きに配置された第3のポリシリコン抵抗及び第4のポリシリコン抵抗と、<100>方向に電流を流し、長手方向がx軸方向及びy軸方向からそれぞれ45度傾いた方向で、x軸方向及びy軸方向からそれぞれ45度傾いた方向に平行に電流を流すP型拡散抵抗からなる第3の傾斜抵抗及び第4の傾斜抵抗とによって形成されたことを特徴とする力学量測定装置。 - 請求項3に記載の力学量測定装置において、
第1配線部と第2配線部と第3配線部と第4配線部とを有する一つのホイートストンブリッジ回路配線を備え、
前記第1配線部に、前記第1のY軸方向抵抗と前記第3のポリシリコン抵抗と前記第1の傾斜抵抗とが第1のスイッチ回路を介して並列に設けられ、
前記第2配線部に、前記第2のX軸方向抵抗と前記第2のポリシリコン抵抗と前記第4の傾斜抵抗とが第2のスイッチ回路を介して並列に設けられ、
前記第3配線部に、前記第2のY軸方向抵抗と前記第4のポリシリコン抵抗と前記第2の傾斜抵抗とが第3のスイッチ回路を介して並列に設けられ、
前記第4配線部に、前記第1のX軸方向抵抗と前記第1のポリシリコン抵抗と前記第3の傾斜抵抗とが第4のスイッチ回路を介して並列に設けられ、
前記第1のスイッチ回路によって前記第1のY軸方向抵抗、前記第3のポリシリコン抵抗又は前記第1の傾斜抵抗の中からいずれか一つの抵抗を選択して前記第1配線部に電気的に接続し、
前記第2のスイッチ回路によって前記第2のX軸方向抵抗、前記第2のポリシリコン抵抗又は前記第4の傾斜抵抗の中からいずれか一つの抵抗を選択して前記第2配線部に電気的に接続し、
前記第3のスイッチ回路によって前記第2のY軸方向抵抗、前記第4のポリシリコン抵抗又は前記第2の傾斜抵抗の中からいずれか一つの抵抗を選択して前記第3配線部に電気的に接続し、
前記第4のスイッチ回路によって前記第1のX軸方向抵抗、前記第1のポリシリコン抵抗又は前記第3の傾斜抵抗の中からいずれか一つの抵抗を選択して前記第4配線部に電気的に接続することにより、前記第1のホイートストンブリッジと前記第2のホイートストンブリッジと前記第3のホイートストンブリッジとを時分割で構成することを特徴とする力学量測定装置。 - 請求項3に記載の力学量測定装置において、
前記第1、第2及び第3のホイーストンブリッジを構成する各抵抗は、その長手方向の長さより短い間隔で互いに隣り合って配置されていることを特徴とする力学量測定装置。 - 請求項3に記載の力学量測定装置において、
前記第1、第2及び第3のホイーストンブリッジの出力差動電圧を受けて増幅するアンプ回路とその出力端子とを前記半導体基板の前記主表面上に配置したことを特徴とする力学量測定装置。 - 請求項3に記載の力学量測定装置において、
x軸方向のひずみ量の基準値とy軸方向のひずみ量の基準値とを記憶する記憶装置を備え、
前記第2のホイーストンブリッジにより検出されたx軸方向のひずみ量と前記第3のホイーストンブリッジにより検出されたy軸方向のひずみ量とを、前記記憶装置に記憶された前記基準値と比較する機能を有することを特徴とする力学量測定装置。 - 請求項7に記載の力学量測定装置において、
前記機能による比較の結果、x軸方向のひずみ量又はy軸方向のひずみ量の少なくともいずれか一方がそれぞれの基準値を超えた場合に、外部に知らせる機能を有することを特徴とする力学量測定装置。 - 金属製のダイアフラム上に半導体ひずみセンサが接合された圧力センサにおいて、
前記半導体ひずみセンサは、請求項1に記載の力学量測定装置であることを特徴とする圧力センサ。 - 請求項9に記載の圧力センサにおいて、
前記金属製のダイアフラム上に前記半導体ひずみセンサを、はんだ接合で接合したことを特徴とする圧力センサ。 - 請求項9に記載の圧力センサにおいて、
前記圧力センサは、自動車エンジン用の圧力センサであることを特徴とする圧力センサ。 - 請求項11に記載の圧力センサにおいて、
前記圧力センサは、あらかじめ決められた定格圧力を超える圧力を検出した場合に、外部に知らせる機能を有することを特徴とする圧力センサ。 - 請求項11に記載の圧力センサにおいて、
前記圧力センサは、x軸方向のひずみ量の基準値とy軸方向のひずみ量の基準値とを記憶する記憶装置を備え、
前記第2のホイーストンブリッジにより検出されたx軸方向のひずみ量と前記第3のホイーストンブリッジにより検出されたy軸方向のひずみ量とを、前記記憶装置に記憶された前記基準値と比較する機能を有し、
x軸方向のひずみ量又はy軸方向のひずみ量の少なくともいずれか一方がそれぞれの基準値を超えた場合に、外部に知らせる機能を有することを特徴とする圧力センサ。
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EP3153833B1 (en) | 2020-10-21 |
US10197463B2 (en) | 2019-02-05 |
EP3153833A1 (en) | 2017-04-12 |
JP6130598B2 (ja) | 2017-05-17 |
US20170199096A1 (en) | 2017-07-13 |
JPWO2015190331A1 (ja) | 2017-04-20 |
CN106461484A (zh) | 2017-02-22 |
EP3153833A4 (en) | 2018-03-07 |
CN106461484B (zh) | 2019-04-12 |
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