WO2015146893A1 - 二軸配向ポリプロピレンフィルム - Google Patents
二軸配向ポリプロピレンフィルム Download PDFInfo
- Publication number
- WO2015146893A1 WO2015146893A1 PCT/JP2015/058698 JP2015058698W WO2015146893A1 WO 2015146893 A1 WO2015146893 A1 WO 2015146893A1 JP 2015058698 W JP2015058698 W JP 2015058698W WO 2015146893 A1 WO2015146893 A1 WO 2015146893A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- film
- biaxially oriented
- heat treatment
- width direction
- oriented polypropylene
- Prior art date
Links
- 229920006378 biaxially oriented polypropylene Polymers 0.000 title claims abstract description 51
- 239000011127 biaxially oriented polypropylene Substances 0.000 title claims abstract description 51
- 238000010438 heat treatment Methods 0.000 claims abstract description 78
- 239000003990 capacitor Substances 0.000 claims abstract description 67
- 229910052751 metal Inorganic materials 0.000 claims description 26
- 239000002184 metal Substances 0.000 claims description 26
- 238000011282 treatment Methods 0.000 abstract description 26
- 230000001965 increasing effect Effects 0.000 abstract description 11
- 239000010408 film Substances 0.000 description 209
- 238000000034 method Methods 0.000 description 52
- -1 polypropylene Polymers 0.000 description 48
- 239000004743 Polypropylene Substances 0.000 description 45
- 229920001155 polypropylene Polymers 0.000 description 45
- 238000007740 vapor deposition Methods 0.000 description 15
- 239000000155 melt Substances 0.000 description 14
- 238000005259 measurement Methods 0.000 description 12
- 239000011347 resin Substances 0.000 description 11
- 229920005989 resin Polymers 0.000 description 11
- 230000008602 contraction Effects 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 9
- 238000004804 winding Methods 0.000 description 8
- 239000003963 antioxidant agent Substances 0.000 description 7
- 230000015572 biosynthetic process Effects 0.000 description 7
- 239000002994 raw material Substances 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- 238000001816 cooling Methods 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 238000010248 power generation Methods 0.000 description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 5
- 230000003078 antioxidant effect Effects 0.000 description 5
- 238000005266 casting Methods 0.000 description 5
- 230000015556 catabolic process Effects 0.000 description 5
- 239000003484 crystal nucleating agent Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- 239000012298 atmosphere Substances 0.000 description 4
- 238000003851 corona treatment Methods 0.000 description 4
- 230000006378 damage Effects 0.000 description 4
- 230000001771 impaired effect Effects 0.000 description 4
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 3
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 238000007334 copolymerization reaction Methods 0.000 description 3
- 230000002708 enhancing effect Effects 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- 230000003746 surface roughness Effects 0.000 description 3
- 238000004381 surface treatment Methods 0.000 description 3
- 239000008096 xylene Substances 0.000 description 3
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 2
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 2
- CRSBERNSMYQZNG-UHFFFAOYSA-N 1-dodecene Chemical compound CCCCCCCCCCC=C CRSBERNSMYQZNG-UHFFFAOYSA-N 0.000 description 2
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 2
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 2
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 238000005481 NMR spectroscopy Methods 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- LPIQUOYDBNQMRZ-UHFFFAOYSA-N cyclopentene Chemical compound C1CC=CC1 LPIQUOYDBNQMRZ-UHFFFAOYSA-N 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 239000011104 metalized film Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- JFNLZVQOOSMTJK-KNVOCYPGSA-N norbornene Chemical compound C1[C@@H]2CC[C@H]1C=C2 JFNLZVQOOSMTJK-KNVOCYPGSA-N 0.000 description 2
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 230000037303 wrinkles Effects 0.000 description 2
- SDRZFSPCVYEJTP-UHFFFAOYSA-N 1-ethenylcyclohexene Chemical compound C=CC1=CCCCC1 SDRZFSPCVYEJTP-UHFFFAOYSA-N 0.000 description 1
- ROHFBIREHKPELA-UHFFFAOYSA-N 2-[(3,5-ditert-butyl-4-hydroxyphenyl)methyl]prop-2-enoic acid;methane Chemical compound C.CC(C)(C)C1=CC(CC(=C)C(O)=O)=CC(C(C)(C)C)=C1O.CC(C)(C)C1=CC(CC(=C)C(O)=O)=CC(C(C)(C)C)=C1O.CC(C)(C)C1=CC(CC(=C)C(O)=O)=CC(C(C)(C)C)=C1O.CC(C)(C)C1=CC(CC(=C)C(O)=O)=CC(C(C)(C)C)=C1O ROHFBIREHKPELA-UHFFFAOYSA-N 0.000 description 1
- KIHBGTRZFAVZRV-UHFFFAOYSA-N 2-hydroxyoctadecanoic acid Chemical compound CCCCCCCCCCCCCCCCC(O)C(O)=O KIHBGTRZFAVZRV-UHFFFAOYSA-N 0.000 description 1
- MBSRTKPGZKQXQR-UHFFFAOYSA-N 2-n,6-n-dicyclohexylnaphthalene-2,6-dicarboxamide Chemical compound C=1C=C2C=C(C(=O)NC3CCCCC3)C=CC2=CC=1C(=O)NC1CCCCC1 MBSRTKPGZKQXQR-UHFFFAOYSA-N 0.000 description 1
- YHQXBTXEYZIYOV-UHFFFAOYSA-N 3-methylbut-1-ene Chemical compound CC(C)C=C YHQXBTXEYZIYOV-UHFFFAOYSA-N 0.000 description 1
- LDTAOIUHUHHCMU-UHFFFAOYSA-N 3-methylpent-1-ene Chemical compound CCC(C)C=C LDTAOIUHUHHCMU-UHFFFAOYSA-N 0.000 description 1
- VSAWBBYYMBQKIK-UHFFFAOYSA-N 4-[[3,5-bis[(3,5-ditert-butyl-4-hydroxyphenyl)methyl]-2,4,6-trimethylphenyl]methyl]-2,6-ditert-butylphenol Chemical compound CC1=C(CC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)C(C)=C(CC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)C(C)=C1CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 VSAWBBYYMBQKIK-UHFFFAOYSA-N 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- NRCMAYZCPIVABH-UHFFFAOYSA-N Quinacridone Chemical class N1C2=CC=CC=C2C(=O)C2=C1C=C1C(=O)C3=CC=CC=C3NC1=C2 NRCMAYZCPIVABH-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 239000003570 air Substances 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000011162 core material Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 239000003989 dielectric material Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 229940069096 dodecene Drugs 0.000 description 1
- BXKDSDJJOVIHMX-UHFFFAOYSA-N edrophonium chloride Chemical compound [Cl-].CC[N+](C)(C)C1=CC=CC(O)=C1 BXKDSDJJOVIHMX-UHFFFAOYSA-N 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- PJJZFXPJNUVBMR-UHFFFAOYSA-L magnesium benzoate Chemical compound [Mg+2].[O-]C(=O)C1=CC=CC=C1.[O-]C(=O)C1=CC=CC=C1 PJJZFXPJNUVBMR-UHFFFAOYSA-L 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000002667 nucleating agent Substances 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- RGSFGYAAUTVSQA-UHFFFAOYSA-N pentamethylene Natural products C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 1
- 150000002989 phenols Chemical group 0.000 description 1
- 229930015698 phenylpropene Natural products 0.000 description 1
- 238000009832 plasma treatment Methods 0.000 description 1
- 229920001748 polybutylene Polymers 0.000 description 1
- 229920006380 polyphenylene oxide Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 229920001384 propylene homopolymer Polymers 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 238000000425 proton nuclear magnetic resonance spectrum Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000012748 slip agent Substances 0.000 description 1
- WXMKPNITSTVMEF-UHFFFAOYSA-M sodium benzoate Chemical compound [Na+].[O-]C(=O)C1=CC=CC=C1 WXMKPNITSTVMEF-UHFFFAOYSA-M 0.000 description 1
- 239000004299 sodium benzoate Substances 0.000 description 1
- 235000010234 sodium benzoate Nutrition 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 235000010356 sorbitol Nutrition 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 150000003573 thiols Chemical class 0.000 description 1
- 229930195735 unsaturated hydrocarbon Natural products 0.000 description 1
- 239000004034 viscosity adjusting agent Substances 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C55/00—Shaping by stretching, e.g. drawing through a die; Apparatus therefor
- B29C55/005—Shaping by stretching, e.g. drawing through a die; Apparatus therefor characterised by the choice of materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C55/00—Shaping by stretching, e.g. drawing through a die; Apparatus therefor
- B29C55/02—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
- B29C55/10—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial
- B29C55/12—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial biaxial
- B29C55/14—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial biaxial successively
- B29C55/143—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial biaxial successively firstly parallel to the direction of feed and then transversely thereto
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/085—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyolefins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G4/00—Fixed capacitors; Processes of their manufacture
- H01G4/002—Details
- H01G4/018—Dielectrics
- H01G4/06—Solid dielectrics
- H01G4/14—Organic dielectrics
- H01G4/18—Organic dielectrics of synthetic material, e.g. derivatives of cellulose
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G4/00—Fixed capacitors; Processes of their manufacture
- H01G4/32—Wound capacitors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/308—Heat stability
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/514—Oriented
- B32B2307/518—Oriented bi-axially
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/582—Tearability
- B32B2307/5825—Tear resistant
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/732—Dimensional properties
- B32B2307/734—Dimensional stability
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/16—Capacitors
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2323/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2323/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2323/10—Homopolymers or copolymers of propene
- C08J2323/12—Polypropene
Definitions
- the present invention relates to a biaxially oriented polypropylene film suitable for packaging, industrial use, and the like. More specifically, it is suitable as a capacitor dielectric material for use in a capacitor capable of maintaining high voltage resistance and reliability even in a high temperature environment.
- the present invention relates to a biaxially oriented polypropylene film.
- the biaxially oriented polypropylene film is excellent in transparency, mechanical properties, electrical properties, etc., it is used in various applications such as packaging applications, tape applications, cable wrapping and electrical applications including capacitors.
- capacitors are particularly preferably used for high voltage capacitors because of their excellent withstand voltage characteristics and low loss characteristics, not limited to DC applications and AC applications.
- Patent Documents 1 and 2 propose a technique that defines the rigidity of a polypropylene film.
- Patent Document 4 polypropylene having a high isotactic pentad fraction is used, and by adjusting the thermal shrinkage rate, F5 value, and surface roughness to predetermined values, electrical characteristics and molding processability at high temperatures can be achieved. Techniques for obtaining excellent capacitor films have been proposed.
- Patent Document 5 tetrakis [methylene-3 (3,5-di-tert-butyl-4-hydroxyphenyl) propionate] methane is added to polypropylene, and the film thickness, shrinkage rate, and F5 value are set to predetermined values. There has been proposed a technique for obtaining a capacitor film excellent in handling property and voltage resistance by adjusting.
- Patent Document 6 proposes a technique for obtaining a capacitor film having excellent withstand voltage characteristics by adjusting the temperature of the cooling roll and the stretching ratio in the length direction / width direction of the film to predetermined values. ing.
- Patent Document 7 a polypropylene resin containing polybutene-1 and having a predetermined melting point is used, and by adjusting the surface roughness and gloss of the film to predetermined values, the thermal contraction rate is small and the high potential gradient is high.
- a technique for obtaining a capacitor film having excellent characteristics when used in a semiconductor There has been proposed a technique for obtaining a capacitor film having excellent characteristics when used in a semiconductor.
- biaxially oriented polypropylene films used for capacitor applications require high rigidity in the film surface from the viewpoint of voltage resistance, productivity, and workability, and in order to improve voltage resistance, High rigidity is important.
- both the thermal stability of the film and the high rigidity of the film are required due to the demands for further heat resistance and voltage resistance as the process conditions increase.
- the present invention is a biaxially oriented polypropylene film that can exhibit excellent high-temperature withstand voltage and reliability even in high-voltage capacitor applications, and has both thermal dimensional stability and high rigidity suitable for such capacitor applications. provide.
- [4] The biaxially oriented polypropylene film according to any one of [1] to [3], wherein the Young's modulus in the width direction of the film is 5.0 GPa or more.
- [5] The biaxially oriented polypropylene film according to any one of [1] to [4], wherein the film thickness is 0.5 ⁇ m or more and 5 ⁇ m or less.
- [6] A metal film laminated film in which a metal film is provided on at least one surface of the biaxially oriented polypropylene film according to any one of [1] to [5].
- [7] A film capacitor using the metal film laminated film according to [6].
- the present invention can provide a biaxially oriented polypropylene film that achieves both excellent thermal dimensional stability and high rigidity, it can be used in various applications such as packaging, tape, cable wrapping and electrical applications including capacitors. It can be applied to applications, and is particularly suitable for capacitor applications, preferably for automobiles, solar power generation, and wind power generation.
- the present invention can provide a biaxially oriented polypropylene film that exhibits excellent voltage resistance and reliability at high temperatures in high voltage capacitor applications.
- the biaxially oriented polypropylene film of the present invention has a puncture strength of 70 g / ⁇ m or more. If the puncture strength is less than 70 g / ⁇ m, the voltage resistance of the film may be reduced, or a short circuit may occur if foreign matter is mixed in, which may cause a decrease in capacity or short circuit breakdown when used as a capacitor. There is. From the above viewpoint, the puncture strength of the film is more preferably 75 g / ⁇ m or more, and still more preferably 80 g / ⁇ m or more.
- the upper limit is not particularly limited, but if the film has too high rigidity, the upper limit is preferably 200 g / ⁇ m because flexibility may be impaired and handling properties may be poor.
- the inventors have intensively studied that there is a high correlation between the pin puncture strength of the film and the capacitor withstand voltage characteristics at high temperature, and the pin puncture strength of the film is increased to improve the high temperature withstand voltage and reliability of the capacitor characteristics. It has been found that it is important to control such a manner.
- a method for controlling the puncture strength to such a range for example, the raw material used, the stretching ratio in the longitudinal direction / width direction, the stretching temperature is controlled to the range described later, or biaxial stretching (biaxial orientation) is performed.
- the film is subjected to heat treatment at a temperature lower than the stretching temperature in the width direction (first-stage heat treatment step), and then at a temperature higher than the treatment temperature and in the width direction during biaxial stretching.
- the film may be subjected to a heat treatment at a temperature lower than the stretching temperature (second heat treatment step).
- the biaxially oriented polypropylene film of the present invention has a heat shrinkage rate of 1.0% or less in a heat treatment at 120 ° C. for 15 minutes in the film width direction.
- the thermal shrinkage rate in the film width direction in the heat treatment at 120 ° C. for 15 minutes exceeds 1.0%, the thermal dimensional stability is inferior, and the film itself shrinks due to the heat in the capacitor manufacturing process and the use process. Due to poor contact with some metallicons, the withstand voltage may decrease and the reliability may be poor.
- the heat shrinkage rate in the film width direction in the heat treatment at 120 ° C. for 15 minutes is more preferably 0.8% or less, and still more preferably 0.6% or less.
- the lower limit is not particularly limited, but if the film expands too much, the winding state of the element may be loosened by the heat of the capacitor manufacturing process or use process, so it is preferably -1.0%.
- a method of controlling the heat shrinkage rate in the film width direction in the heat treatment at 120 ° C. for 15 minutes to such a range for example, the raw materials used, the stretching ratio in the longitudinal direction / width direction, and the stretching temperature are controlled in the ranges described later.
- the film is first subjected to heat treatment at a temperature lower than the stretching temperature in the width direction (first-stage heat treatment step), and then the treatment temperature. It is possible to heat-treat the film at a higher temperature and at a temperature lower than the stretching temperature in the width direction during biaxial stretching (second stage heat treatment step).
- the biaxially oriented polypropylene film of the present invention has a film longitudinal direction in a heat treatment at 120 ° C. for 15 minutes from the viewpoint of exerting element processability and further heat resistance as a capacitor while the process conditions are increased in capacitor production.
- the heat shrinkage rate is preferably 3.0% or less, more preferably 2.5% or less, and still more preferably 2.0% or less.
- the thermal shrinkage rate exceeds 3.0%, the thermal dimensional stability is inferior, especially the amount of thermal deformation at high temperature is large, and the film itself shrinks due to the heat of the capacitor manufacturing process and use process, and the gaps between the films May occur, and the withstand voltage may decrease.
- the lower limit is not particularly limited, but if the film expands too much, the winding state of the element may be loosened by the heat of the capacitor manufacturing process or use process, so it is preferably -1.0%.
- the heat shrinkage rate in the longitudinal direction of the film in the heat treatment at 120 ° C. for 15 minutes for example, the raw materials used, the stretching ratio in the longitudinal direction and the width direction, the stretching temperature, and two stages after biaxial stretching This can be achieved by controlling the conditions in the heat treatment and relaxation treatment steps in a range described later.
- the piercing elongation of the biaxially oriented polypropylene film of the present invention is preferably 2.0 mm or more, more preferably 2.1 mm or more, and further preferably 2.2 mm or more. If the piercing elongation is less than 2.0 mm, the film can easily penetrate when foreign matter is mixed in, so a short circuit may occur, which may cause a decrease in capacity and short circuit breakdown when used as a capacitor. is there.
- the upper limit is not particularly limited, but the upper limit is substantially 3.0 mm.
- the puncture elongation to such a range, for example, the raw material used, the stretching ratio in the longitudinal direction and the width direction, the stretching temperature, the first-stage heat treatment process after biaxial stretching, the second-stage heat treatment process, and relaxation
- the conditions in the processing step within a range described later.
- the Young's modulus in the width direction of the biaxially oriented polypropylene film of the present invention is preferably 5.0 GPa or more, more preferably 5.3 GPa or more, and further preferably 5.5 GPa or more. If the Young's modulus in the width direction is less than 5.0 GPa, the voltage resistance of the film will be reduced, or the winding property will be poor, such as forming a metal film by vapor deposition or wrinkling in the winding process of the capacitor element. In some cases, air may be mixed due to wrinkles and the voltage resistance of the capacitor may be reduced.
- the upper limit is not particularly limited, but if the Young's modulus in the width direction is too high, the film forming property is impaired and the productivity may be inferior due to film breakage or the like, so 8.0 GPa is the upper limit.
- the second-stage heat treatment step This can be achieved by controlling the conditions in the relaxation treatment step within the range described later.
- the biaxially oriented polypropylene film of the present invention preferably has a loss tangent (tan ⁇ 23) at 23 ° C. in the film width direction of 0.08 or less in the measurement of solid viscoelasticity.
- the value of (tan ⁇ 23) is more preferably 0.07 or less, and further preferably 0.063 or less. Although a minimum is not specifically limited, It is preferable that it is 0.01. If the value of (tan ⁇ 23) is to be made smaller than 0.01, it is necessary to increase the draw ratio during film formation, and in that case, problems may arise from the viewpoint of film formation stability, such as inducing breakage. In order to make the loss tangent (tan ⁇ 23) at 23 ° C.
- the biaxially oriented polypropylene film of the present invention is excellent in voltage resistance at high temperatures, it is of course useful for general capacitors of usually 15 ⁇ m or less, but especially for automotive applications (including hybrid car applications) used in high-temperature environments. It is suitable for a thin film heat-resistant film capacitor required for the above.
- the film thickness is preferably in the range of 0.5 ⁇ m to 5 ⁇ m, more preferably 0.5 ⁇ m to 3.0 ⁇ m, and still more preferably 0.8 ⁇ m to 2.8 ⁇ m.
- the conditions in the extrusion process, the draw ratio, the first-stage heat treatment step after biaxial stretching, the second-stage heat treatment step, and the relaxation treatment step are within the ranges described below. It can be achieved by controlling.
- the linear polypropylene is usually used for packaging materials and capacitors, but preferably has a cold xylene soluble part (hereinafter CXS) of 4% by mass or less and a mesopentad fraction of 0.95 or more.
- CXS cold xylene soluble part
- a certain polypropylene is preferable. If these conditions are not satisfied, the film-forming stability may be inferior, or voids may be formed in the film when producing a biaxially oriented film, resulting in a large decrease in thermal dimensional stability and voltage resistance. There is a case.
- the cold xylene-soluble part refers to a polypropylene component dissolved in xylene when the film is completely dissolved in xylene and then deposited at room temperature, and has low stereoregularity. It is considered that it corresponds to a component that is difficult to crystallize due to low molecular weight. If such a component is contained in a large amount of resin, problems such as inferior thermal dimensional stability of the film and lowering the dielectric breakdown voltage may occur. Therefore, CXS is preferably 4% by mass or less, more preferably 3% by mass or less, and particularly preferably 2% by mass or less. In order to obtain such a linear polypropylene having CXS, methods such as a method for enhancing the catalytic activity in obtaining a resin and a method for washing the obtained resin with a solvent or propylene monomer itself can be used.
- the mesopentad fraction of the linear polypropylene is preferably 0.95 or more, and more preferably 0.97 or more.
- Mesopentad fraction is an index indicating the stereoregularity of the crystal phase of polypropylene measured by nuclear magnetic resonance (NMR) method. The higher the numerical value, the higher the crystallinity, the higher the melting point, the mechanical strength, This is preferable because the dielectric breakdown voltage is increased.
- the upper limit of the mesopentad fraction is not particularly specified.
- a method of washing resin powder obtained with a solvent such as n-heptane there are a method of appropriately selecting a catalyst and / or a promoter, and a composition. Preferably employed.
- the melt flow rate (MFR) is more preferably 1 to 10 g / 10 min (230 ° C., 21.18 N load), particularly preferably 2 to 5 g / 10 min (230 ° C., 21.18 N).
- the range of (load) is preferable from the viewpoint of film forming property.
- a method of controlling the average molecular weight or the molecular weight distribution is employed.
- Such linear polypropylene is mainly composed of a propylene homopolymer, but may contain other unsaturated hydrocarbon copolymerization components or the like as long as the object of the present invention is not impaired.
- No polymer may be blended.
- the copolymerization amount or blend amount is preferably less than 1 mol% in terms of copolymerization amount and less than 10 mass% in terms of blend amount from
- the linear polypropylene has various additives such as a crystal nucleating agent, an antioxidant, a heat stabilizer, a slip agent, an antistatic agent, an antiblocking agent, and a filler as long as the object of the present invention is not impaired. , A viscosity modifier, a coloring inhibitor, and the like can also be contained.
- the selection of the type and amount of antioxidant is important from the viewpoint of long-term heat resistance. That is, the antioxidant is a phenolic compound having steric hindrance, and at least one of them is preferably a high molecular weight type having a molecular weight of 500 or more.
- BHT 2,6-di-t-butyl-p-cresol
- 1,3,5-trimethyl-2,4,6- Tris (3,5-di-t-butyl-4-hydroxybenzyl) benzene for example, Irganox® 1330 manufactured by BASF: molecular weight 775.2
- tetrakis [methylene-3 (3,5-di-t -Butyl-4-hydroxyphenyl) propionate] methane for example, Irganox (registered trademark) 1010: molecular weight 1177.7 manufactured by BASF
- Irganox registered trademark
- the total content of these antioxidants is preferably in the range of 0.03 to 1.0 mass% with respect to the total amount of polypropylene. If the amount of the antioxidant is too small, the long-term heat resistance may be poor. If the amount of the antioxidant is too large, the capacitor element may be adversely affected by blocking at a high temperature due to bleeding out of these antioxidants.
- a more preferable content is 0.1 to 0.9% by mass, particularly preferably 0.2 to 0.8% by mass.
- the biaxially oriented polypropylene film of the present invention may contain a branched polypropylene (H) from the viewpoint of high voltage, and when added, the content is preferably 0.05 to 10% by mass, more preferably 0.8%. The content is preferably 5 to 8% by mass, more preferably 1 to 5% by mass.
- H branched polypropylene
- the film of the present invention is preferably composed of a mixture of linear polypropylene and the branched polypropylene (H).
- the branched polypropylene (H) has a relationship that the melt tension (MS) and the melt flow rate (MFR) measured at 230 ° C. are log (MS)> ⁇ 0.56 log (MFR) +0.74.
- a branched polypropylene (H) satisfying the formula is particularly preferable.
- a branched polypropylene (H) is obtained that has a melt tension (MS) and a melt flow rate (MFR) measured at 230 ° C. satisfying a relational expression of log (MS)> ⁇ 0.56 log (MFR) +0.74.
- MS melt tension
- MFR melt flow rate
- a method of blending a polypropylene containing a large amount of high molecular weight components a method of blending an oligomer or polymer having a branched structure, and a long-chain branched structure in a polypropylene molecule as described in JP-A-62-1121704.
- a method of introducing a thiol or a method described in Japanese Patent No. 2869606 is preferably used.
- melt tension measured at 230 ° C. is measured according to the melt flow rate (MFR) measurement shown in JIS-K7210 (1999). Specifically, using a melt tension tester manufactured by Toyo Seiki, polypropylene is heated to 230 ° C., molten polypropylene is discharged at an extrusion speed of 15 mm / min to form a strand, and this strand is taken up at a speed of 6.4 m / min. The tension at the time is measured and set as the melt tension (unit cN).
- the melt flow rate (MFR) measured at 230 ° C. is a value measured in accordance with JIS-K7210 (1999) at a load of 21.18 N (unit: g / 10 minutes).
- the branched polypropylene (H) preferably satisfies the above formula, but is not particularly limited, and the melt flow rate (MFR) ranges from 1 to 20 g / 10 min from the viewpoint of film forming properties. And those having a range of 1 to 10 g / 10 min are more preferred.
- the melt tension is preferably in the range of 1 to 30 cN, more preferably in the range of 2 to 20 cN.
- the branched polypropylene (H) referred to here is a polypropylene having 5 or less internal 3-substituted olefins per 10,000 carbon atoms. The presence of the internal trisubstituted olefin can be confirmed by the proton ratio in the 1 H-NMR spectrum.
- a crystal nucleating agent can be added as long as it does not contradict the purpose of the present invention.
- the branched polypropylene (H) has an ⁇ -crystal or ⁇ -crystal nucleating agent effect itself, but other ⁇ -crystal nucleating agents (dibenzylidene sorbitols, sodium benzoate, etc.) ), ⁇ crystal nucleating agents (amide compounds such as potassium 1,2-hydroxystearate, magnesium benzoate, N, N′-dicyclohexyl-2,6-naphthalenedicarboxamide, quinacridone compounds, etc.), etc. .
- the addition amount is usually 0.5% by mass or less, preferably 0.1% by mass. Hereinafter, it is more preferably 0.05% by mass or less.
- the biaxially oriented polypropylene film of the present invention is preferably used as a dielectric film for a capacitor, but is not limited to a capacitor type.
- a capacitor type either a foil wound capacitor or a metal vapor deposition film capacitor may be used, and it is also preferably used for an oil immersion type capacitor impregnated with insulating oil or a dry type capacitor not using insulating oil at all. It is done.
- it may be a winding type or a laminated type.
- it is particularly preferably used as a metal vapor deposition film capacitor because of the characteristics of the film of the present invention.
- a polypropylene film usually has a low surface energy and it is difficult to stably deposit metal, it is preferable to perform surface treatment before vapor deposition for the purpose of improving metal adhesion.
- Specific examples of the surface treatment include corona discharge treatment, plasma treatment, glow treatment, and flame treatment.
- the surface wet tension of polypropylene film is about 30 mN / m.
- the biaxially oriented polypropylene film of the present invention is obtained by biaxially stretching using a raw material that can give the above-described properties.
- the biaxial stretching method it can be obtained by any of the inflation simultaneous biaxial stretching method, the tenter simultaneous biaxial stretching method, and the tenter sequential biaxial stretching method, among them, film formation stability, thickness uniformity, In terms of controlling the puncture strength and thermal dimensional stability of the film, it is preferable to employ a tenter sequential biaxial stretching method.
- a method for producing the biaxially oriented polypropylene film of the present invention will be described.
- a polypropylene resin is melt-extruded on a support to obtain a polypropylene resin sheet.
- the polypropylene resin sheet is stretched in the longitudinal direction, then stretched in the width direction and successively biaxially stretched, and then subjected to heat treatment and relaxation treatment.
- a biaxially oriented polypropylene film is produced.
- the film is subjected to a heat treatment at a temperature lower than the stretching temperature in the width direction (first heat treatment step), and then at a temperature higher than the treatment temperature and two steps. It is important to heat-treat the film at a temperature lower than the stretching temperature in the width direction during axial stretching (second stage heat treatment step).
- second stage heat treatment step it is important to heat-treat the film at a temperature lower than the stretching temperature in the width direction during axial stretching.
- high melt tension polypropylene (branched polypropylene (H)) is blended with linear polypropylene, melt extruded, passed through a filtration filter, and then extruded from a slit die at a temperature of 230 to 260 ° C. Solidification is performed on a cooling drum controlled at a temperature of 0 ° C. to obtain an unstretched sheet.
- an adhesion method to the casting drum any method of an electrostatic application method, an adhesion method using the surface tension of water, an air knife method, a press roll method, an underwater casting method, etc. may be used.
- the air knife method is preferable because it is good and the surface roughness can be controlled.
- the air temperature of the air knife is 0 to 100 ° C., preferably 20 to 70 ° C.
- the blowing air speed is preferably 130 to 150 m / s
- a double pipe structure is used to improve the uniformity in the width direction. Is preferred. Further, it is preferable to appropriately adjust the position of the air knife so that air flows downstream of the film formation so as not to cause vibration of the film.
- this unstretched film is biaxially stretched to be biaxially oriented.
- the unstretched film is preheated through a roll maintained at 120 to 150 ° C., and then the sheet is maintained at a temperature of 130 ° C. to 150 ° C., stretched 2 to 12 times in the longitudinal direction, and then cooled to room temperature.
- a more preferable stretching ratio in the longitudinal direction is 9 to 12 times, and further preferably 6 to 9 times.
- the stretching method and the stretching ratio are not particularly limited and are appropriately selected depending on the polymer characteristics to be used.
- the film stretched uniaxially in the longitudinal direction is guided to a tenter, the end of the film is held with a clip, and stretched 7 to 13 times in the width direction at a temperature of 140 to 165 ° C.
- a more preferable stretching ratio in the width direction is 9 to 12 times.
- the draw ratio in the width direction is less than 7 times, the mechanical strength in the width direction of the biaxially oriented polypropylene film is lowered, and the thickness unevenness is deteriorated, so that the voltage resistance may be lowered.
- the draw ratio in the width direction exceeds 13 times, the film is likely to be broken and the productivity may be lowered.
- the area magnification is preferably 40 times or more.
- the area ratio is obtained by multiplying the draw ratio in the longitudinal direction by the draw ratio in the width direction.
- the area magnification is more preferably 50 times or more, and particularly preferably 60 times or more.
- the upper limit of area magnification is not specifically limited, It is preferable that it is 200 times or less from a viewpoint of film forming stability.
- the film in the subsequent heat treatment and relaxation treatment step, is subjected to the first heat treatment at a temperature of 115 ° C. or more and 140 ° C. or less while giving a relaxation of 2 to 20% in the width direction with the clip held in tension in the width direction.
- the multi-stage heat treatment is performed so that the film is subjected to the second heat treatment at a temperature lower than the first heat treatment temperature and below the stretching temperature in the width direction with the clip held in tension in the width direction. It is important from the viewpoint of increasing the rigidity of the film, reducing the thermal shrinkage of the film, and improving the film withstand voltage characteristics.
- the relaxation rate in the relaxation treatment step is preferably 5 to 18%, more preferably 8 to 15%, from the viewpoint of enhancing the thermal dimensional stability. If it exceeds 20%, the film may be too slack inside the tenter and wrinkles may occur on the product, causing unevenness during vapor deposition. On the other hand, if the relaxation rate is less than 2%, sufficient thermal dimensional stability cannot be obtained, When used as a capacitor, it may cause a decrease in capacity or short circuit damage under high temperature usage conditions. Further, from the viewpoint of increasing the puncture elongation of the film, the relaxation rate is preferably 10% to 15%.
- the first stage heat treatment temperature is preferably 115 ° C. or more and 140 ° C. or less, more preferably 120 ° C. or more and 138 ° C. or less, and more preferably 125 ° C. or more, from the viewpoint of maintaining the molecular chain orientation during stretching and enhancing the mechanical strength. 135 ° C. or lower is more preferable.
- the heat treatment temperature is lower than 115 ° C., the capacitance may be reduced or the short circuit may be broken in the capacitor characteristics under a high temperature environment.
- the temperature exceeds 140 ° C. molecular chain orientation relaxation proceeds, so that the mechanical strength of the film may be lowered.
- the first-stage heat treatment temperature is preferably 115 to 135 ° C
- the second-stage heat treatment temperature is preferably 120 to 145 ° C.
- the second stage heat treatment temperature is preferably [(first stage heat treatment temperature) + 5 ° C.] or more and [(width direction stretching temperature) ⁇ 5 ° C.] or less, and [(first stage heat treatment temperature) +8 [° C.] and more preferably [(stretching temperature in the width direction) ⁇ 8 ° C.] or less.
- the first heat treatment step includes a heat treatment step and a relaxation treatment step.
- the first heat treatment step it is particularly preferable that the heat treatment is performed while the relaxation treatment is performed.
- the second heat treatment step preferably has a heat treatment step, but preferably has no relaxation treatment step.
- the second heat treatment step preferably has a heat treatment step, but preferably has no relaxation treatment step. That is, in the second heat treatment step, it is preferable that the heat treatment is performed, but it is preferable that the relaxation treatment is not performed.
- the clip After undergoing multi-stage heat treatment, the clip is held in tension in the width direction with a clip and then guided to the outside of the tenter through a cooling process at 80 to 100 ° C, the film edge clip is released, and the film edge is slit in the winder process. And roll up the film product roll.
- a corona discharge treatment in air, nitrogen, carbon dioxide or a mixed gas thereof.
- the first stage heat treatment temperature is 115 ° C or higher and 140 ° C or lower.
- the first stage heat treatment temperature is a temperature lower than the stretching temperature in the width direction.
- the second stage heat treatment temperature should be higher than the first stage heat treatment temperature. • 5-16% relaxation treatment is applied in the first heat treatment step.
- the area magnification is 40 times or more (particularly preferably 60 times or more).
- the metal film laminated film according to the present invention is a metal film laminated film in which a metal film is provided on at least one surface of the biaxially oriented polypropylene film of the present invention.
- the method for providing a metal film on the surface of the above-described biaxially oriented polypropylene film to form a metal film laminated film is not particularly limited.
- aluminum is vapor-deposited on at least one side of the polypropylene film to form an internal electrode of a film capacitor.
- a method of providing a metal film such as an aluminum vapor deposition film is preferably used.
- other metal components such as nickel, copper, gold, silver, chromium, and zinc can be deposited simultaneously or sequentially with aluminum.
- a protective layer can be provided on the deposited film with oil or the like.
- the metal film laminated film can be annealed at a specific temperature or heat-treated.
- a coating of polyphenylene oxide or the like can be applied to at least one surface of the metal film laminated film.
- the film capacitor according to the present invention is a film capacitor using the metal film laminated film thus obtained.
- a film capacitor can be obtained by laminating or winding the metal film laminated film of the present invention by various methods.
- An example of a preferred method for producing a wound film capacitor is as follows.
- Aluminum is evaporated on one side of the polypropylene film under reduced pressure. In that case, it vapor-deposits in the stripe form which has the margin part which runs in a film longitudinal direction.
- a tape-shaped take-up reel having a margin on one side is prepared by inserting a blade into the center of each vapor deposition section on the surface and the center of each margin section. Two tape-shaped take-up reels with margins on the left or right are wound on each other so that the vapor deposition part protrudes from the margin part in the width direction. Get.
- the vapor deposition is performed in a stripe shape having a margin portion that runs in the longitudinal direction of one surface, and the other surface is striped so that the longitudinal margin portion is located at the center of the vapor deposition portion on the back side.
- Vapor deposition Next, a tape-like take-up reel having a margin on one side (for example, a margin on the right side of the front surface and a margin on the left side of the back surface) is prepared on both sides of the front and back margins with a blade. Two each of the obtained reel and undeposited laminated film are overlapped and wound so that the metallized film protrudes from the laminated film in the width direction, and a wound body is obtained.
- the core material can be removed from the wound body produced as described above and pressed, and the metallicon is sprayed on both end faces to form external electrodes, and lead wires are welded to the metallicon to obtain a wound film capacitor.
- film capacitors such as those for railway vehicles, automobiles (hybrid cars, electric vehicles), solar power generation / wind power generation, and general household appliances.
- the film capacitor of the present invention is also suitable for these applications. Can be used.
- the characteristic value measuring method and the effect evaluating method in the present invention are as follows.
- Film thickness A total of 10 arbitrary positions of the biaxially oriented polypropylene film were measured using an electronic micrometer (K-312A type) manufactured by Anritsu Co., Ltd. in an atmosphere of 23 ° C. and 65% RH. The average value was taken as the film thickness of the biaxially oriented polypropylene film.
- the value measured by said (1) was used for the film thickness used for puncture strength calculation.
- the sample marks are placed at positions 25 mm from both ends so that the test length is about 150 mm, and the interval between the marks is measured using a Nikon universal projector test (V-16A). 0 ).
- V-16A Nikon universal projector test
- the sample is sandwiched between papers, taken out after heating for 15 minutes in an oven kept at 120 ° C. with no load, cooled at room temperature, measured for dimension (l 1 ), and obtained by the following formula: The average value of the five samples was taken as the heat shrinkage rate.
- Thermal contraction rate ⁇ (l 0 ⁇ l 1 ) / l 0 ⁇ ⁇ 100 (%) That is, the thermal contraction rate obtained by using five samples for measuring the thermal contraction rate in the longitudinal direction was averaged to obtain the thermal contraction rate in the longitudinal direction. Similarly, the thermal contraction rate obtained using five samples for measuring the thermal contraction rate in the width direction was averaged to obtain the thermal contraction rate in the width direction. (5) Young's modulus in the width direction JIS K7127 (1999) ) was performed in accordance with the measurement method defined in (1). A biaxially oriented polypropylene film was cut into a rectangle having a length (long side) of 150 mm and a width (short side) of 10 mm in the width direction as a sample.
- the width direction of the biaxially oriented polypropylene film was cut out as the long side direction of the sample.
- an tensile tester Orientec Tensilon UCT-100
- the tensile test was performed in the width direction of the film at an initial chuck distance of 50 mm and a tensile speed of 300 mm / min. It was. The measurement was performed 5 times for each sample, and the average value was obtained.
- the capacitor element was wound up with an element winding machine (KAW-4NHB) manufactured by Minato Manufacturing Co., Ltd., and metallized, followed by heat treatment at 105 ° C. for 10 hours under reduced pressure, The mounting capacitor element was finished.
- KAW-4NHB element winding machine manufactured by Minato Manufacturing Co., Ltd.
- a voltage of 300 VDC is applied to the capacitor element at a high temperature of 105 ° C., and the applied voltage is gradually increased in steps of 50 VDC / 1 minute after 10 minutes at that voltage.
- a so-called step-up test was repeated.
- the capacitance change at this time was measured and plotted on a graph, and the value obtained by dividing the voltage at which the capacitance became 70% of the initial value by the film thickness measured in the above (1) was withstand voltage (V / ⁇ m ).
- the capacitor element was disassembled, the state of destruction was examined, and the safety (reliability) was evaluated as follows.
- AA can be used without any problems, and A can be used depending on conditions. B and C cause practical problems.
- Example 1 As a linear polypropylene, a polypropylene polymer manufactured by Prime Polymer Co., Ltd., which has a mesopentad fraction of 0.985 and a melt flow rate (MFR) of 2.6 g / 10 min.
- Tension polypropylene Profax PF-814) is blended at 1.0% by mass and supplied to an extruder with a temperature of 260 ° C, and melt extruded through a T-shaped slit die at a resin temperature of 260 ° C. The molten sheet is held at 90 ° C. On the casting drum, it was brought into close contact with an air knife and cooled and solidified to obtain an unstretched sheet. Next, the sheet was gradually preheated to 140 ° C.
- the film is guided to the outside of the tenter through a cooling step at 100 ° C., the clip at the end of the film is released, and then the corona discharge treatment is performed on the film surface (casting drum contact surface side) at a treatment intensity of 25 W ⁇ min / m 2 in the atmosphere.
- the film having a film thickness of 2.7 ⁇ m was wound up as a film roll.
- Examples 2 to 5 and Comparative Examples 1 to 3 A biaxially stretched polypropylene film was obtained in the same manner as in Example 1 except that the heat treatment temperature after biaxial stretching and the conditions for relaxation treatment were changed to the conditions shown in Table 1.
- Example 6 After obtaining an unstretched sheet in the same manner as in Example 1, the sheet was gradually preheated to 140 ° C with a plurality of roll groups, and subsequently maintained at a temperature of 140 ° C to provide a difference in peripheral speed. It was passed between the rolls and stretched 6.0 times in the longitudinal direction. Subsequently, the film was guided to a tenter, stretched 11 times in the width direction at a temperature of 162 ° C., and then heat-treated at 132 ° C. while giving a relaxation rate of 12% in the width direction as the first stage heat treatment and relaxation treatment. As the heat treatment at the stage, heat treatment was performed at 145 ° C. while being held in the width direction by the clip.
- Table 1 shows the characteristics and capacitor characteristics of the biaxially oriented polypropylene films obtained in each Example and each Comparative Example.
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Abstract
Description
[1] フィルムの突刺強度が70g/μm以上、かつ、フィルム幅方向の120℃15分加熱処理における熱収縮率が1.0%以下である二軸配向ポリプロピレンフィルム。
[2] フィルム長手方向の120℃15分加熱処理における熱収縮率が3%以下である、[1]に記載の二軸配向ポリプロピレンフィルム。
[3] フィルムの突刺伸度が2.0mm以上である、[1]または[2]に記載の二軸配向ポリプロピレンフィルム。
[4] フィルムの幅方向のヤング率が5.0GPa以上である、[1]~[3]のいずれかに記載の二軸配向ポリプロピレンフィルム。
[5] フィルム厚みが0.5μm以上5μm以下である、[1]~[4]のいずれかに記載の二軸配向ポリプロピレンフィルム。
[6] [1]~[5]のいずれかに記載の二軸配向ポリプロピレンフィルムの少なくとも片面に金属膜が設けられてなる金属膜積層フィルム。
[7] [6]に記載の金属膜積層フィルムを用いてなるフィルムコンデンサ。
・1段目熱処理温度が、115℃以上140℃以下であること。
・1段目熱処理温度が、幅方向の延伸温度未満の温度であること。
・2段目熱処理温度が、1段目の熱処理温度を超える温度であること。
・1段目の熱処理工程において、5~16%の弛緩処理が施されていること。
・面積倍率が40倍以上(特に好ましくは60倍以上)であること。
二軸配向ポリプロピレンフィルムの任意の場所の合計10箇所を23℃65%RHの雰囲気下で接触式のアンリツ(株)製電子マイクロメータ(K-312A型)を用いて、その平均値を当該二軸配向ポリプロピレンフィルムのフィルム厚みとした。
二軸配向ポリプロピレンフィルムを切り出した試験片(幅80mm×長さ80mm)を、カトーテック株式会社製ハンディー圧縮試験機KES-G5のステージに弛みのないようにセットした。先端Rが1mmのニードル針を使用し、2mm/secの速度で突き刺し、針が貫通する時の荷重を読み取り、試験片のフィルム厚みで除した値を突刺強度(g/μm)として算出した。測定は各サンプル5回ずつ行い、その平均値で評価を行った。
二軸配向ポリプロピレンフィルムを切り出した試験片(幅80mm×長さ80mm)を、カトーテック株式会社製ハンディー圧縮試験機KES-G5のステージに弛みのないようにセットした。先端Rが1mmのニードル針を使用し、2mm/secの速度で突き刺し、針が貫通する時の伸度を読み取り、突刺伸度(mm)とした。測定は各サンプル5回ずつ行い、その平均値で評価を行った。
二軸配向ポリプロピレンフィルムの長手方向、幅方向のそれぞれについて、幅(短辺)10mm、長さ(長辺)200mm(測定方向)の試料を5本切り出した。つまり、二軸配向ポリプロピレンフィルムの長手方向が試料の長辺方向(測定方向)となるように、長手方向の熱収縮率の測定用の試料を5本切り出した。同様に、二軸配向ポリプロピレンフィルムの幅方向が試料の長辺方向(測定方向)となるように、幅方向の熱収縮率の測定用の試料を5本切り出した。
つまり、長手方向の熱収縮率の測定用の5本の試料を用いて得られた熱収縮率を平均し、長手方向の熱収縮率とした。同様に、幅方向の熱収縮率の測定用の5本の試料を用いて得られた熱収縮率を平均し、幅方向の熱収縮率とした
(5)幅方向のヤング率
JIS K7127(1999)に規定された測定方法に準じて行った。二軸配向ポリプロピレンフィルムを幅方向について長さ(長辺)150mm×幅(短辺)10mmの矩形に切り出しサンプルとした。つまり、二軸配向ポリプロピレンフィルムの幅方向を、サンプルの長辺方向として切り出した。23℃65%RHの雰囲気下にて、引張試験機(オリエンテック製テンシロンUCT-100)を用いて、初期チャック間距離50mmとし、引張速度を300mm/分としてフィルムの幅方向に引張試験を行った。測定は各サンプル5回ずつ行い、その平均値を求めた。
以下条件にて測定した。二軸配向ポリプロピレンフィルムから、フィルム幅方向を長辺方向として切り出した試験片(幅(短辺)5mm×長さ(長辺)20mm)を23℃雰囲気下で装置チャック部に取付け、一旦-60℃まで低温冷却し、昇温開始後-50℃に到達した時点から測定を開始した。23℃の損失正接(tanδ23)は動的粘弾性法により粘弾性-温度曲線を描き、23℃での貯蔵弾性率(E’23)と損失弾性率(E”23)をそれぞれ読み取り、次式から算出した。
(tanδ23)=(E”23)/(E’23)
装置 :Rheogel-E4000(UBM製)
ジオメトリー :引張
チャック間距離:10mm
周波数 :10Hz
歪み :0.1~0.2%
温度範囲 :-50~150℃
昇温速度 :3℃/分
測定雰囲気 :窒素中
(7)蒸着コンデンサ特性の評価(耐電圧、信頼性)
後述する各実施例および比較例で得られたフィルムに、ULVAC製真空蒸着機でアルミニウムを膜抵抗が8Ω/sqで長手方向に垂直な方向にマージン部を設けた所謂T型マージンパターンを有する蒸着パターンを施し、幅50mmの蒸着リールを得た。
直鎖状ポリプロピレンとしてメソペンタッド分率が0.985で、メルトフローレイト(MFR)が2.6g/10分であるプライムポリマー(株)製ポリプロピレン樹脂に、Basell社製分岐鎖状ポリプロピレン樹脂(高溶融張力ポリプロピレンProfax PF-814)を1.0質量%ブレンドし温度260℃の押出機に供給し、樹脂温度260℃でT型スリットダイよりシート状に溶融押出し、該溶融シートを90℃に保持されたキャスティングドラム上で、エアーナイフにより密着させ冷却固化し未延伸シートを得た。次いで、該シートを複数のロール群にて徐々に140℃に予熱し、引き続き145℃の温度に保ち周速差を設けたロール間に通し、長手方向に5.2倍に延伸した。引き続き該フィルムをテンターに導き、160℃の温度で幅方向に10倍延伸し、次いで1段目の熱処理および弛緩処理として幅方向に10%の弛緩を与えながら130℃で熱処理を行ない、さらに2段目の熱処理としてクリップで幅方向把持したまま140℃で熱処理を行った。その後100℃で冷却工程を経てテンターの外側へ導き、フィルム端部のクリップ解放し、次いでフィルム表面(キャスティングドラム接触面側)に25W・min/m2の処理強度で大気中でコロナ放電処理を行い、フィルム厚み2.7μmのフィルムをフィルムロールとして巻き取った。
二軸延伸後の熱処理温度および弛緩処理の条件を表1に記した条件とした以外は実施例1と同様にして二軸延伸ポリプロピレンフィルムを得た。
Claims (7)
- フィルムの突刺強度が70g/μm以上、かつ、フィルム幅方向の120℃15分加熱処理における熱収縮率が1.0%以下である二軸配向ポリプロピレンフィルム。
- フィルム長手方向の120℃15分加熱処理における熱収縮率が3%以下である、請求項1に記載の二軸配向ポリプロピレンフィルム。
- フィルムの突刺伸度が2.0mm以上である、請求項1または2に記載の二軸配向ポリプロピレンフィルム。
- フィルムの幅方向のヤング率が5.0GPa以上である、請求項1~3のいずれかに記載の二軸配向ポリプロピレンフィルム。
- フィルム厚みが0.5μm以上5μm以下である、請求項1~4のいずれかに記載の二軸配向ポリプロピレンフィルム。
- 請求項1~5のいずれかに記載の二軸配向ポリプロピレンフィルムの少なくとも片面に金属膜が設けられてなる金属膜積層フィルム。
- 請求項6に記載の金属膜積層フィルムを用いてなるフィルムコンデンサ。
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EP15768570.2A EP3124205B1 (en) | 2014-03-28 | 2015-03-23 | Biaxially oriented polypropylene film |
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JP7014327B2 (ja) | 2018-12-28 | 2022-02-01 | 東洋紡株式会社 | 二軸配向ポリプロピレンフィルム |
JP7014326B2 (ja) | 2018-12-28 | 2022-02-01 | 東洋紡株式会社 | 二軸配向ポリプロピレンフィルム |
JP7010390B2 (ja) | 2018-12-28 | 2022-02-10 | 東洋紡株式会社 | 二軸配向ポリプロピレンフィルム |
US20220089822A1 (en) * | 2018-12-28 | 2022-03-24 | Toyobo Co., Ltd. | Biaxially oriented polypropylene film |
JP2021178972A (ja) * | 2018-12-28 | 2021-11-18 | 東洋紡株式会社 | 二軸配向ポリプロピレンフィルム |
JP2021178973A (ja) * | 2018-12-28 | 2021-11-18 | 東洋紡株式会社 | 二軸配向ポリプロピレンフィルム |
JPWO2020137788A1 (ja) * | 2018-12-28 | 2021-11-18 | 東洋紡株式会社 | 二軸配向ポリプロピレンフィルム |
WO2020137788A1 (ja) * | 2018-12-28 | 2020-07-02 | 東洋紡株式会社 | 二軸配向ポリプロピレンフィルム |
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EP3124205A4 (en) | 2017-11-08 |
CN106103045A (zh) | 2016-11-09 |
KR102232102B1 (ko) | 2021-03-25 |
JPWO2015146893A1 (ja) | 2017-04-13 |
KR20160138108A (ko) | 2016-12-02 |
CN106103045B (zh) | 2019-05-21 |
JP5920538B2 (ja) | 2016-05-18 |
EP3124205B1 (en) | 2021-04-21 |
EP3124205A1 (en) | 2017-02-01 |
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