WO2015139281A1 - 板材生产设备及方法 - Google Patents

板材生产设备及方法 Download PDF

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Publication number
WO2015139281A1
WO2015139281A1 PCT/CN2014/073805 CN2014073805W WO2015139281A1 WO 2015139281 A1 WO2015139281 A1 WO 2015139281A1 CN 2014073805 W CN2014073805 W CN 2014073805W WO 2015139281 A1 WO2015139281 A1 WO 2015139281A1
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WO
WIPO (PCT)
Prior art keywords
plate
assembly
bonding
top plate
middle plate
Prior art date
Application number
PCT/CN2014/073805
Other languages
English (en)
French (fr)
Inventor
张�杰
Original Assignee
张�杰
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 张�杰 filed Critical 张�杰
Priority to PCT/CN2014/073805 priority Critical patent/WO2015139281A1/zh
Publication of WO2015139281A1 publication Critical patent/WO2015139281A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/40—Shaping or impregnating by compression not applied
    • B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/1403—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation characterised by the type of electromagnetic or particle radiation
    • B29C65/1406—Ultraviolet [UV] radiation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112—Single lapped joints
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/114—Single butt joints
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/13—Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
    • B29C66/131—Single flanged joints, i.e. one of the parts to be joined being rigid and flanged in the joint area
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43—Joining a relatively small portion of the surface of said articles
    • B29C66/438—Joining sheets for making hollow-walled, channelled structures or multi-tubular articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/53—Joining single elements to tubular articles, hollow articles or bars
    • B29C66/534—Joining single elements to open ends of tubular or hollow articles or to the ends of bars
    • B29C66/5346—Joining single elements to open ends of tubular or hollow articles or to the ends of bars said single elements being substantially flat
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/721—Fibre-reinforced materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/721—Fibre-reinforced materials
    • B29C66/7212—Fibre-reinforced materials characterised by the composition of the fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/737—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined
    • B29C66/7375—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined uncured, partially cured or fully cured
    • B29C66/73751—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined uncured, partially cured or fully cured the to-be-joined area of at least one of the parts to be joined being uncured, i.e. non cross-linked, non vulcanized
    • B29C66/73752—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined uncured, partially cured or fully cured the to-be-joined area of at least one of the parts to be joined being uncured, i.e. non cross-linked, non vulcanized the to-be-joined areas of both parts to be joined being uncured

Definitions

  • the present disclosure relates to the field of mechanical engineering, and in particular to a sheet production apparatus and method. Background technique
  • FRP Fiber Reinforced Plastics
  • FIG. 1 there is shown a schematic view of a conventional FRP sheet which is divided into a top plate 11, a middle plate 12 and a bottom plate 13.
  • the production method of the FRP sheet mainly comprises the following steps: 1. fabricating the bottom plate; 2. fabricating the middle plate; 3. bonding the bottom plate and the middle plate; 4. fabricating the top plate; 5. bonding the top plate to the bottom plate and the middle plate .
  • the manufacturing of the bottom plate 13 specifically includes the following two steps: First, a layer of PET (Polyethylene Terephthalate) film is manually laid on the workbench and the glass fiber is laid on the PET film. The glass fibers are then completely saturated with a polyester resin.
  • PET Polyethylene Terephthalate
  • the production of the intermediate plate 12 specifically includes the following three steps: First, a layer of PET film is manually laid on the workbench and the glass fiber is laid flat on the PET film, and then the glass fiber is completely impregnated with the polyester resin, and then the ultraviolet light is used. Irradiation is performed to completely cure the polyester resin.
  • the adhesive bottom plate 13 and the intermediate plate 12 specifically include the following two steps: the intermediate plate 12 is uniformly erected on the bottom plate 13 one by one by manual, and then irradiated with ultraviolet light to cure the polyester resin of the bottom plate 13 to realize the bottom plate 13 and the middle plate 12 bonding.
  • the top plate 11 is formed according to the step of fabricating the bottom plate 13, and then the bonded bottom plate 13 and the intermediate plate 12 are reversely fastened to the top plate 11, and are also irradiated by ultraviolet light to cure the polyester resin, and finally the top plate 11 and the middle are realized.
  • the three parts of the board 12 and the bottom plate 13 are bonded to obtain a complete FRP sheet.
  • the inventors have found that the above-mentioned technology has at least the following problems: Most of the steps in the production method of the above FRP sheet need to be manually performed, including the laying of PET film, the laying of glass fiber, the bottom plate and the middle. Bonding of the board, adhesion of the top board to the bottom board and the middle board, etc. It greatly reduces the production efficiency of the board. Summary of the invention
  • the embodiments of the present disclosure provide a sheet production apparatus and method.
  • the technical solution is as follows:
  • a sheet production apparatus comprising: a sheet making assembly, a roll inlet assembly, a assembled adhesive assembly, an integral curing assembly, and a traction assembly;
  • the sheet making assembly for simultaneously generating a cured top plate, a fully cured intermediate plate, and a cured bottom plate;
  • the roll barrel input assembly is configured to guide the top plate, the middle plate and the bottom plate generated by the sheet making assembly into the assembled adhesive assembly according to a predetermined spatial position;
  • the assembly bonding assembly is configured to assemble and bond the top plate, the middle plate and the bottom plate to obtain an integral plate;
  • the integral curing assembly is configured to integrally cure the integral sheet material
  • the traction assembly is configured to advance the integral sheet material and drive the top sheet, the middle plate and the bottom plate generated by the sheet making assembly to continue into the assembled bonding assembly.
  • the sheet production apparatus further includes: a middle plate cutting assembly and a middle plate vertical assembly; and, when the middle plate is cut in the advancing direction, into an n-row medium plate having the same width;
  • the middle plate upright assembly is configured to adjust the n-row middle plate cut by the middle plate cutting assembly from a horizontal position to a vertical position.
  • the sheet making assembly comprises: a middle plate forming mold; wherein the middle plate is shaped into the non-flat shape during the forming process, and the non-flat shape comprises the middle plate
  • the shape on the vertical section of the forward direction is any one of a sinusoidal waveform, a triangular waveform, a trapezoidal waveform, a rectangular waveform, and an irregular waveform.
  • the sheet production equipment further includes: a middle plate grinding assembly
  • the sheet production apparatus further includes: a top plate adsorption assembly or a bottom plate adsorption assembly; the top plate adsorption assembly, configured to adsorb a predetermined portion of the top plate before the top plate is cured by the integral curing assembly To specify the shape;
  • the bottom plate adsorption assembly is configured to adsorb a predetermined portion of the bottom plate into a predetermined shape before the bottom plate is cured by the integral curing assembly.
  • the roller barrel input assembly comprises: a top plate roller unit, a middle plate roller unit and a bottom plate roller unit;
  • the top plate roller unit is configured to introduce the semi-cured surface of the top plate to be solidified into the assembly bonding assembly toward the middle plate;
  • the intermediate plate roller unit is configured to face a bonding portion of the fully cured intermediate plate and the top plate toward the top plate, and to face a bonding portion of the fully cured intermediate plate and the bottom plate Positioning the bottom plate into the assembled adhesive assembly;
  • the bottom roller unit for guiding the semi-cured surface of the bottom plate being solidified toward the intermediate plate into the assembled adhesive assembly.
  • the roll barrel input assembly comprises: a sheet correction unit; the center position is corrected to be the same vertical plane as the panel center position of the other sheets before being guided into the assembly bonded assembly.
  • the assembly bonding assembly comprises: a curing agent adding unit and/or a promoter adding unit and/or a high temperature air adding unit;
  • a curing agent adding unit for bonding the top plate, the middle plate and the bottom plate to the top plate and/or the bottom plate and/or between the top plate and the middle plate Adding a curing agent to the bonding portion and/or the bonding portion between the bottom plate and the intermediate plate;
  • the accelerator addition unit for bonding the top plate, the middle plate and the bottom plate to the top plate and/or the bottom plate and/or between the top plate and the middle plate Adding an accelerator to the bonding site and/or the bonding site between the bottom plate and the intermediate plate;
  • the high temperature air adding unit for bonding the top plate, the middle plate and the bottom plate to the top plate and/or the bottom plate and/or between the top plate and the middle plate High temperature air is added to the bonding site and/or the bonding site between the bottom plate and the intermediate plate.
  • the sheet production equipment further includes: a cutting assembly
  • the cutting assembly is configured to cut the integrally cured integral sheet material by a predetermined length.
  • a method of manufacturing a sheet material for use in a sheet making apparatus according to the first aspect comprising:
  • top plate, the middle plate and the bottom plate generated by the sheet making assembly are guided into the assembled bonding assembly according to a predetermined spatial position by the roll barrel input assembly;
  • the top plate, the middle plate and the bottom plate are assembled and bonded by the assembly bonding assembly to obtain an integral plate;
  • the unitary sheet is advanced by the traction assembly, and the top plate, the middle plate and the bottom plate generated by the sheet making assembly are continuously driven into the assembled bonding assembly.
  • the top plate, the fully cured middle plate and the solidified bottom plate are synchronously generated by the sheet making assembly, and the top plate, the middle plate and the bottom plate formed by the plate making assembly are guided into the assembled adhesive assembly according to a predetermined space position by the roll barrel input assembly.
  • the top plate, the middle plate and the bottom plate are assembled and bonded by the assembled adhesive assembly to obtain the integral plate, and the whole plate is integrally solidified by the integral curing assembly, the whole plate is pulled forward by the traction assembly, and the top plate generated by the plate making assembly is driven.
  • the middle plate and the bottom plate continue to enter the assembled adhesive component; solve the problem that most steps in the plate production scheme involved in the background art need to be manually completed, resulting in low production efficiency; realizing the completely automated production of the plate production equipment, Bonding and curing the sheet fully improves the production efficiency of the sheet.
  • Figure 1 is a schematic view of a common FRP sheet
  • FIG. 2 is a structural block diagram of a sheet production apparatus according to an embodiment of the present disclosure
  • FIG. 3A is a schematic structural view of a sheet production apparatus according to another embodiment of the present disclosure.
  • 3B is a schematic structural view of a sheet produced by the sheet production apparatus provided by the embodiment of the present disclosure
  • 3C is a plan view of a middle plate cutting process according to an embodiment of the present disclosure
  • 3D is a schematic view of a middle plate before and after sanding according to an embodiment of the present disclosure
  • 3E is a side view and a plan view of components of a midplane positioning unit according to an embodiment of the present disclosure
  • 3F is a side view of the interior of the assembled adhesive assembly according to an embodiment of the present disclosure.
  • FIG. 3G is a schematic view of a cross-section of an adsorption sizing die according to an embodiment of the present disclosure
  • FIG. 4A is a schematic structural view of a plate production apparatus according to still another embodiment of the present disclosure
  • FIG. 4B is a schematic structural view of another sheet produced by the sheet production apparatus provided by the embodiment of the present disclosure.
  • FIG. 4C is a schematic view of a medium plate forming mold according to an embodiment of the present disclosure.
  • 4D is a cross-sectional view of a correction roller drum according to an embodiment of the present disclosure.
  • FIG. 5 is a flow chart of a method for producing a sheet material according to an embodiment of the present disclosure. detailed description
  • the sheet production apparatus includes: a sheet making assembly 210, a roll barrel input assembly 220, an assembly bonded assembly 230, an integral curing assembly 240, and a traction assembly 250.
  • a sheet making assembly 210 for simultaneously generating a cured top plate, a fully cured intermediate plate, and a cured backing plate.
  • the drum input assembly 220 is configured to guide the top plate, the middle plate and the bottom plate generated by the sheet making assembly 210 into the assembled bonding assembly 230 according to a predetermined spatial position.
  • the assembly bonding assembly 230 is used for assembling and bonding the top plate, the middle plate and the bottom plate to obtain a unitary plate.
  • the traction assembly 250 is configured to advance the integral sheet and drive the top, middle and bottom plates generated by the sheet making assembly 210 into the assembly bonding assembly 230.
  • the sheet production equipment provided by the embodiment simultaneously generates a solidified top plate, a fully solidified intermediate plate and a solidified bottom plate through the plate making assembly, and the top plate and the middle plate are formed by the roll barrel input assembly.
  • the plate and the bottom plate are guided into the assembled adhesive component according to a predetermined spatial position,
  • the adhesive assembly assembles and bonds the top plate, the middle plate and the bottom plate to obtain a whole plate.
  • FIG. 3A is a structural schematic diagram of a sheet production apparatus according to another embodiment of the present disclosure.
  • the sheet production apparatus includes: a sheet making assembly 310, a sheet cutting assembly 312, a middle panel sanding assembly 314, a middle panel upright assembly 316, a drum inlet assembly 320, an assembly bonding assembly 330, an integral curing assembly 340, and a traction assembly 350.
  • a sheet making assembly 310 for simultaneously generating a cured top plate, a fully cured intermediate plate, and a cured backing plate.
  • the sheet making assembly 310 includes a top board making unit 310a, an intermediate board making unit 31 Ob, and a bottom plate making unit 310c.
  • the top board making unit 310a includes a first base rail 310al, a first lower film laying part 310a2 located at one end of the first base rail 310al, a first glass laying part 310a3 and a first resin filling part 310a4, and is located on the first basic track.
  • the first preliminary curing member 310a5 at the other end of 310al.
  • the first base rail 310al is a countertop for making a top panel, which may be a flat and smooth countertop or a conveyor belt.
  • One end of the first base rail 310al is provided with a first lower film laying member 310a2, a first fiberglass spreading member 310a3, and a first resin infusion member 310a4.
  • the first lower film laying part 310a2 is a roller barrel structure, and the PET film is continuously provided under the traction of the traction component 350.
  • the first lower film laying member 310a2 may include a film flattening roller for flattening the laid lower film to prevent generation of air bubbles and wrinkles on the surface of the plate.
  • the first fiberglass laying component 310a3 is used to lay glass fibers on the film and/or resin.
  • the constituent elements of the first glass fiber-laying member 310a3 are also different depending on the selected glass fiber.
  • the first glass fiber laying part 310a3 may include a glass fiber yarn placing frame, a fiber running tube, a squeegee roll, a glass fiber chopping blade roll, a glass fiber smoother, and the like;
  • the first glass laying component 310a3 may include a fiberglass felt frame, a felt shaft, and a movable Dynamic fiberglass felt cranes and so on.
  • the first resin infusion member 310a4 is used in the film and/or Or resin on the glass fiber.
  • the first resin infusion member 310a4 may include at least one resin storage tank, a resin transfer pump, a stainless steel valve, and the like.
  • the resin may be a polyester resin, an epoxy resin or a phenol resin.
  • a baffle (not shown) is further provided at both sides and the upper end of the first base rail 310al.
  • the baffles disposed on both sides of the first base rail 310al are used to control the width of the resin, that is, to control the width of the produced sheet; the baffle disposed at the upper end of the first base rail 310al is used to control the thickness of the resin, that is, the control The thickness of the produced sheet.
  • the other end of the first base rail 310al is provided with a first preliminary curing member 310a5 for preliminaryly conveying the top plate conveyed from the first base rail 310al by heat curing, ultraviolet curing or natural curing. Curing, the degree of curing is about 30%.
  • the production method of the top plate includes the following steps: First, the film is laid by the first lower film laying part 310a2; second, the resin is poured on the film by the first resin filling part 310a4; A glass fiber laying member 310a3 lays the glass fiber on the resin. Fourth, when the resin completely saturates the glass fiber and there is no bubble in the resin, the resin is preliminary cured by the first preliminary curing member 310a5. In the actual application process, the glass fiber can be laid 2-3 times to increase the fiber content of the board and increase the strength of the board.
  • the bottom plate making unit 310c includes a second base rail 310cl, a second lower film laying part 310c2 at one end of the second base rail 310cl, a second glass laying part 310c3 and a second resin filling part 310c4, and a second base rail 310cl.
  • the second preliminary curing member 310c5 at the other end.
  • the bottom plate making unit 310c is used to make the bottom plate, and the components and the connection relationship and the functions between the respective components are the same as or similar to those of the top plate making unit 310a, and will not be described again.
  • the intermediate plate making unit 310b includes a third base track 310b1, a third lower film laying part 310b2 at one end of the third base track 310b1, a third glass fiber laying part 310b3 and a third resin filling part 310b4, and a third base track 310bl.
  • the intermediate plate making unit 310b is used to fabricate the intermediate plate. Unlike the top plate making unit 310a and the bottom plate forming unit 310c, the curing member provided at the other end of the third base track 310b1 in the intermediate plate forming unit 310b is the fully cured member 310b5.
  • the fully cured member 310b5 is used to completely cure the intermediate plate conveyed from the third base rail 310bl by heat curing, ultraviolet curing, or natural curing. Since the top plate, the middle plate and the bottom plate need to be bonded in the subsequent process, the top plate and the bottom plate The plate can only be initially cured at this time; the middle plate needs to be cut or erected into different shapes, so the middle plate needs to be completely cured at this time.
  • the intermediate plate making unit 310b may further include: an upper film laying member 310b6 located at the end of the third base rail 310M.
  • the upper film laying member 310b6 is also a roll barrel structure for laying a PET film on the top layer of the middle plate.
  • the upper film laying member 310b6 may include a film flattening roller for flattening the laid upper film to prevent generation of air bubbles and wrinkles on the upper surface of the plate.
  • the lower surface of the two-layer PET film with lower film and upper film is smoother and can improve the thermal insulation properties of the plate.
  • a gel coat pouring member may be further included in the top plate making unit 310a, the middle plate making unit 310b, and the bottom plate forming unit 310c.
  • the gel coat infusion part is used to infuse the gel coat on the film laid on the lower film laying part before laying the glass fiber and pouring the resin.
  • a pigment is usually added to the gel coat, which has a function of changing the color of the sheet and has a function of enhancing the corrosion resistance of the sheet.
  • the gel-filled parts have a composition similar to that of the resin-filled parts, and may also include at least one gel coat tank, gel coat pump, stainless steel valve, and the like.
  • the sheet produced by the sheet production apparatus is as shown in Fig. 3B.
  • the sheet includes: a top plate 31, a middle plate 32, and a bottom plate 33.
  • the middle plate 32 is a plurality of strip-shaped sheets that are erected and bonded between the top plate 31 and the bottom plate 33. Therefore, it is necessary to cut and erect the flat plate-shaped intermediate plate produced by the above-described intermediate plate forming unit 310b.
  • the sheet production apparatus further includes a middle plate cutting assembly 312 and a middle plate upright assembly 322.
  • the middle plate cutting assembly 312 is configured to cut the middle plate into the n-row intermediate plates of equal width in the advancing direction when the intermediate plate generated by the plate making assembly 310 is in the shape of a flat plate, n ⁇ 2.
  • the mid-plate cutting assembly 312 can be a numerically controlled cutting machine, which can be a sawtooth cutter or a blade cutter. In other possible implementations, the mid-plate cutting assembly 312 can also be a laser cutting machine that has high cutting efficiency and high cutting accuracy.
  • the middle plate cutting assembly 312 may be provided with a middle plate pulling assembly 313 at one end, and the middle plate pulling assembly 313 includes two upper and lower pulling rolls, and the cutting middle plate is clamped to the middle plate grinding assembly 314 by two pulling rolls.
  • the midplane cutting assembly 312 cuts the complete midplane into the n-row mid-plane of equal width in the forward direction.
  • the intermediate plate sanding assembly 314 is configured to surface-bond the bonding portion of the intermediate plate to the top plate and the bottom plate before the intermediate plate is guided into the assembled bonding assembly 330 by the roll barrel input assembly 320.
  • the middle plate sanding assembly 314 can include a plurality of grinding wheels. By grinding the grinding wheel, the bonding portion of the middle plate can be roughened, and the PET film of the bonding portion can be removed to avoid the PET film of the bonding portion in the subsequent plate. The adhesion of the material affects the firmness of the bond.
  • FIG. 3D Please refer to FIG. 3D for a schematic view of the middle plate before and after sanding.
  • the cross-sections of the n-row middle plates cut by the intermediate plate cutting assembly 312 are all rectangular, and the PET film is attached to the upper and lower surfaces of the plates in each column.
  • the middle plate sanding assembly 314 grinds the four right angles of the rectangular cross section into rounded corners by the grinding wheel, and removes the PET film around the four corners, so that the bonding effect of the subsequent middle plate and the top plate and the bottom plate is better. The bond is stronger.
  • a midplane upright assembly 316 is also disposed between the midplane cutting assembly 312 and the assembled adhesive assembly 330.
  • the middle plate upright assembly 316 is configured to adjust the n-row middle plate cut by the middle plate cutting assembly 312 from a horizontal position to a vertical position. Since the n-row middle plates from the middle plate cutting assembly 312 are horizontally placed, and the n-row middle plates need to be adjusted to be vertically placed before entering the assembled adhesive assembly 330, the assembled bonding can be performed.
  • the top, middle and bottom plates to which the assembly 330 is bonded have a structure as shown in Fig. 3B.
  • the midplane upright assembly 316 can be constructed of a baffle or robotic arm that can adjust the position of the sheet.
  • a roll bin input assembly 320 is also provided on the inlet side of the assembled adhesive assembly 330.
  • the roll barrel input assembly 320 is configured to guide the top plate, the middle plate and the bottom plate generated by the sheet making assembly 310 into the assembled adhesive assembly 330 according to a predetermined spatial position.
  • the predetermined spatial position may be a top plate, a middle plate and a bottom plate from top to bottom, or may be a bottom plate, a middle plate and a top plate from top to bottom. Referring to FIG. 3A in combination, in the present embodiment, the predetermined space position is exemplified by the bottom plate, the middle plate and the top plate in order from top to bottom.
  • the drum input assembly 320 includes: a top roll drum unit 320a, a middle plate roll unit
  • a top roll drum unit 320a for guiding the semi-cured side of the cured top plate toward the middle plate into the assembled adhesive assembly 330.
  • the top roll drum unit 320a is used to guide the semi-cured side (i.e., the non-film side) of the cured top plate into the assembled adhesive assembly 330.
  • the intermediate plate roller unit 320b is for guiding the bonding portion of the fully cured intermediate plate and the top plate toward the top plate, and guiding the bonding portion of the fully cured intermediate plate and the bottom plate toward the bottom plate into the assembly bonding assembly 330.
  • the bottom roller unit 320c is used to guide the semi-cured surface (i.e., the non-film side) of the solidified substrate into the assembled adhesive assembly 330 downward.
  • the assembly bonding assembly 330 may include at least one pressure roller 330a disposed on an upper portion of the assembly bonding assembly 330 for providing downward pressure so that the top plate, the middle plate, and the bottom plate are bonded by the pressure.
  • the assembly bonding assembly 330 may further include: a curing agent adding unit 330b and/or a accelerator adding unit 330c and/or a high temperature air adding unit 330d.
  • a curing agent adding unit 330b for bonding the top plate, the middle plate and the bottom plate to the bonding portion between the top plate and/or the bottom plate and/or the top plate and the middle plate and/or the bonding between the bottom plate and the middle plate Add a curing agent to the joint.
  • the curing agent adding unit 330b may include a curing agent high-pressure nozzle capable of spraying the curing agent to the bonding portion between the respective plates and the resin in the curing of the top plate and the bottom plate to accelerate the curing of the resin, and simultaneously Improve the toughness of the board.
  • the accelerator addition unit 330c may include a promoter high pressure head capable of uniformly spraying the promoter to the bonding portion between the sheets and the resin in the top plate and the bottom plate to accelerate the curing of the resin.
  • the accelerator is usually used in combination with a curing agent, and the curing efficiency is greatly improved.
  • a high temperature air adding unit 330d for bonding the top plate, the middle plate and the bottom plate to the bonding portion between the top plate and/or the bottom plate and/or the top plate and the middle plate and/or the bonding between the bottom plate and the middle plate Add high temperature air to the joint.
  • the high-temperature air adding unit 330d may include a high-temperature air high-pressure nozzle capable of spraying high-temperature air to the bonding portion between the respective sheets and the resin in the top plate and the bottom plate to accelerate the curing of the resin.
  • the high-temperature air referred to in the present embodiment means that the temperature of the air is at a temperature which is advantageous for the accelerated solidification of the resin, and since the temperature is higher than the normal temperature, it is called high-temperature air.
  • the assembly bonding assembly 330 when the assembly bonding assembly 330 includes the curing agent adding unit 330b and/or the accelerator adding unit 330c and/or the high temperature air adding unit 330d, the assembling bonding unit 330 generally further includes 4 non-fans.
  • the exhaust fan is used to discharge the curing agent and/or the accelerator and/or the high-temperature air volatilized in the air in the assembled adhesive assembly 330 to avoid the danger of fire or explosion, and also ensure the air quality in the production workshop to ensure the personnel. Safety.
  • the middle plate positioning unit may include: a positioning baffle disposed on the inlet side of the assembled adhesive assembly 330 and a positioning member disposed inside the assembled adhesive assembly 330.
  • the left side of FIG. 3E is a side view of the baffle 34 disposed on the inlet side of the assembled adhesive assembly 330.
  • a plurality of holes 35 are preliminarily formed in the baffle 34, and the hole 35 is used to control the n-column plate during the advancement process. s position. In the actual production process, the number and size of the holes 35 can be preset according to the number of columns in the middle plate and the size of the cross section of the middle plate. After the n-column plate is calibrated through the hole 35 of the baffle 34, it enters the assembly bond assembly 330.
  • 3D is a top plan view of the positioning member 36 disposed inside the assembled adhesive assembly 330.
  • the positioning component 36 includes a plurality of movable beams 37.
  • the armrests 38 are disposed between the beams 37.
  • the armrests 38 can be made of metal or alloy, which is a resilient gasket, passing between the upper and lower pads.
  • the inner plate is clamped to ensure that the middle plate is vertically erected without positional displacement;
  • the positioning member 36 further includes at least one bolt 39 for controlling the distance between the movable beams 37, for example, when When the thickness of the produced intermediate plate is thin, the distance between the movable beams 37 is reduced by the bolts 39, so that the armrest 38 clamps the middle plate, and vice versa, when the thickness of the produced intermediate plate is thick, the bolt 39 can be appropriately The distance between the movable beams 37 is enlarged.
  • the upper side of the assembled adhesive assembly 330, the lower side of the assembled adhesive assembly 330, and the inside of each of the beams 37 are mounted with electromagnets. Under the interaction of the electromagnets, the end of the control beam 37 is always suspended in the air, without reference to Fig. 3F, which shows a side view of the interior of the assembled adhesive assembly 330 of the present embodiment.
  • the upper end of the electromagnet located on the upper side of the assembled adhesive assembly 330 is a negative electrode, and the lower end is a positive electrode; the upper end of the electromagnet located inside each beam 37 is a positive electrode, and the lower end is a negative electrode; the upper end of the electromagnet located at the lower side of the assembled adhesive component 330 is a negative electrode.
  • the lower end is positive.
  • the positive and negative currents and the current are controlled to control the positive and negative poles of each electromagnet and the magnitude of the magnetic force.
  • the end of the beam 37 is always suspended in the air by the principle of reciprocal repulsion between the magnets.
  • the positive and negative poles of each electromagnet may be disposed opposite to the positive and negative poles shown in FIG. 3F, which is not specifically limited in this embodiment.
  • a top plate adsorption assembly and/or a bottom plate adsorption assembly may also be included.
  • the top plate adsorption assembly and/or the bottom plate adsorption assembly may be disposed between the roll barrel input assembly 320 and the assembled adhesive assembly 330, or may be integrated with the assembled adhesive assembly 330.
  • a top plate adsorption assembly for adsorbing a predetermined portion of the top plate to a specified shape before the top plate is cured by the integral curing assembly.
  • a bottom plate adsorption assembly for pre-determining the bottom plate before the bottom plate is cured by the integral curing assembly Adsorption to the specified shape.
  • FIG. 3B is a schematic structural view of a board produced by the sheet production equipment provided by the embodiment.
  • the top plate 31 has trapezoidal protrusions on both sides, and the trapezoidal protrusions on the two sides are used for The assembly between multiple plates makes the plates more consistent.
  • the solidified bottom plate and/or the top plate produced from the sheet making assembly 310 are planar in shape, so if it is desired to obtain a bottom plate and/or a top plate having a concave-convex shape on the surface, it is necessary to perform vacuum before the bottom plate and/or the top plate are completely cured. Adsorption.
  • the top/floor adsorption assembly includes an adsorption sizing mold and a vacuum adsorption pump.
  • the suction mold is provided with a plurality of small holes on the side in contact with the top plate and/or the bottom plate, and the vacuum adsorption pump connects the small holes through the conduit and performs suction to achieve adsorption setting.
  • the shape of the cross section of the suction sizing die is the same as the shape of the cross section of the top plate and/or the bottom plate. As shown in Fig. 3G, Fig. 3G shows a schematic view of a cross section of an adsorption sizing die, on both sides of which a trapezoidal groove 40 is provided.
  • the top sides of the top plate can be adsorbed and shaped into the top plate 31 as shown in Fig. 3B.
  • the surface of the adsorption sizing die can be provided with different numbers, shapes of grooves and/or projections to achieve adsorption of the top plate and/or the bottom plate into different specified shapes.
  • An integral curing assembly 340 is disposed on the outlet side of the assembled adhesive assembly 330.
  • An integral curing component 340 for integrally curing the monolithic sheet is used to completely cure the monolithic sheet conveyed from the assembly bonding assembly 330 by heat curing, ultraviolet curing or natural curing to obtain a molded sheet.
  • a traction assembly 350 is disposed on the exit side of the integral curing assembly 340.
  • the traction assembly 350 is configured to advance the integral sheet and drive the top, middle and bottom plates generated by the sheet making assembly 310 into the assembly bonding assembly 330.
  • the traction assembly 350 includes upper and lower traction rolls that are advanced by the two traction rolls to the cutting assembly 360 by clamping the fully cured unitary sheet.
  • the cutting assembly 360 is configured to cut the integrally cured integral sheet by a predetermined length.
  • the cutting assembly 360 can be a numerically controlled cutting machine, which can be a sawtooth cutter or a blade cutter. In other possible implementations, the cutting assembly 360 can also be a laser cutting machine that has high cutting efficiency and high cutting accuracy.
  • the sheet production equipment provided by the embodiment simultaneously generates a solidified top plate, a fully solidified intermediate plate and a solidified bottom plate through the plate making assembly, and the top plate and the middle plate are formed by the roll barrel input assembly.
  • the plate and the bottom plate are guided into the assembled adhesive assembly according to the predetermined spatial position, and the top plate, the middle plate and the bottom plate are assembled and bonded by the assembled adhesive assembly to obtain the integral plate, and the whole plate is integrally cured by the integral curing component, and the traction component is The entire sheet is pulled forward, and The top plate, the middle plate and the bottom plate generated by the movable plate making assembly continue to enter the assembled adhesive assembly; the most steps in the sheet production scheme involved in the background art need to be manually completed, resulting in low production efficiency;
  • the production equipment fully automates the production, bonding and curing of the panels, which greatly improves the production efficiency of the panels.
  • the sheet production equipment cuts the middle plate into the n-row middle plates of equal width in the forward direction through the middle plate cutting assembly, and cuts the middle plate cutting assembly through the middle plate vertical assembly.
  • the n-row middle plate is adjusted from a horizontal position to a vertical position, and the automatic middle plate cutting and the middle plate erecting are realized.
  • the medium plate is manually cut and erected, thereby greatly improving the production efficiency of the plate, and also The error caused by manual cutting and erection can be avoided, and the quality of the board can be improved.
  • the sheet production equipment provided by the embodiment is surface-polished by the intermediate plate grinding assembly before the middle plate is guided into the assembled bonding assembly by the roller barrel input assembly, and the bonding portion of the middle plate and the top plate and the bottom plate are bonded. , in the process of bonding the subsequent middle plate and the top plate and the bottom plate, the bonding effect is better and the bonding is more firm.
  • the production efficiency of the sheet can be further improved by providing the curing agent addition unit and/or the accelerator addition unit and/or the high temperature air addition unit in the assembly bonding assembly.
  • the sheet material production apparatus produces a sheet structure in which the intermediate sheet is erected and bonded between the bottom plate and the top plate, that is, as shown in Fig. 3B.
  • another sheet production equipment will be specifically described by the embodiment involved in FIG. 4B.
  • the sheet production equipment produces a sheet structure having a sinusoidal waveform, a triangular waveform, a trapezoidal waveform, a rectangular waveform, and an irregular waveform.
  • any one is bonded between the bottom plate and the top plate, that is, the structure as shown in Fig. 4B.
  • a top plate 41, a middle plate 42 and a bottom plate 43 are included, and the intermediate plate 42 is bonded to the bottom plate 43 and the top plate 41 in a trapezoidal shape. specifically:
  • the sheet production equipment includes: a sheet making assembly, a roll barrel input assembly, a assembled adhesive assembly, an integral curing assembly, and a traction assembly.
  • a sheet making assembly 310 for simultaneously generating a cured top plate, a fully cured intermediate plate, and a cured backing plate.
  • the sheet making assembly 310 includes a top board making unit 310a, an intermediate board making unit 31 Ob, and a bottom plate making unit 310c.
  • the top board making unit 310a and the bottom board making unit 310c are included.
  • the intermediate plate forming unit 310b in the sheet making assembly 310 further includes an intermediate plate forming die 310b7.
  • the middle plate making unit 310b includes a third base rail 310b1, a third lower film laying part 310b2 at the end of the third base track 310b1, a third glass fiber laying part 310b3, and a third resin filling part 310b4, and is located at the third The fully cured part 310b5 of the other end of the base rail 310b1.
  • the intermediate plate making unit 310b further includes a middle plate forming mold 310b7 disposed above the third base track 310b1.
  • the intermediate plate forming die 310b7 is used to form the intermediate plate into a non-flat shape during the forming process when the intermediate plate formed by the plate forming assembly 310 is in a non-flat shape.
  • the non-plate shape includes any one of a sinusoidal waveform, a triangular waveform, a trapezoidal waveform, a rectangular waveform, and an irregular waveform on the cross section perpendicular to the advancing direction of the intermediate plate.
  • FIG. 4C a schematic view of a medium plate forming mold according to the embodiment is shown.
  • the cross-section of the hollow portion of the middle plate forming mold is trapezoidal, as shown in the cross-sectional view 46.
  • the mid-plate forming mold is lifted from the third base rail 310b1 to the fully cured member 310b5, and cooperates with the fully cured member 310b5 so that the intermediate plate is solidified into a non-plate shape.
  • 4C is a schematic view showing only a trapezoidal waveform middle plate forming mold, and changing the shape of the cross section of the hollow portion of the middle plate forming mold, thereby realizing shapes such as a sinusoidal waveform, a triangular waveform, a trapezoidal waveform, a rectangular waveform, and an irregular waveform.
  • Medium plate a trapezoidal waveform middle plate forming mold, and changing the shape of the cross section of the hollow portion of the middle plate forming mold, thereby realizing shapes such as a sinusoidal waveform, a triangular waveform, a trapezoidal waveform, a rectangular waveform, and an irregular waveform.
  • Medium plate is a schematic view showing only a trapezoidal waveform middle plate forming mold, and changing the shape of the cross section of the hollow portion of the middle plate forming mold, thereby realizing shapes such as a sinusoidal waveform, a triangular waveform, a trapezoidal waveform, a rectangular waveform, and an irregular waveform.
  • the middle plate is formed into a shape such as a sinusoidal waveform, a triangular waveform, a trapezoidal waveform, a rectangular waveform, and an irregular waveform, so that the firmness of the bonded integral sheet can be improved, and the structure of the sheet is more stable and stressed. It has stronger performance and can also improve the sound insulation and insulation properties of the board.
  • the middle plate of the plate produced by the sheet production equipment provided by the embodiment is an integral plate, the cutting plate is not required, so the middle plate completely cured by the fully cured member 310b5 directly enters under the traction of the middle plate pulling assembly 313. Plate sanding assembly 314.
  • the intermediate plate sanding assembly 314 is configured to surface-bond the bonding portion of the intermediate plate to the top plate and the bottom plate before the intermediate plate is guided into the assembled bonding assembly 330 by the roller barrel input assembly 320.
  • the middle plate sanding assembly 314 may include a roller barrel grinding wheel, which can make the bonding portion of the middle plate roughened by the grinding of the roller barrel grinding wheel, and remove the PET film of the bonding portion, thereby avoiding the PET film of the bonding portion in the subsequent plate. The adhesion is affected during the bonding process.
  • the middle plate has a triangular shape, it is necessary to sharpen the sharp corners into rounded corners, so that The bonding of the board to the top and bottom plates is better and the bonding is stronger.
  • a roll bin input assembly 320 is also provided on the inlet side of the assembled adhesive assembly 330.
  • the roll barrel input assembly 320 is configured to guide the top plate, the middle plate and the bottom plate generated by the sheet making assembly 310 into the assembled adhesive assembly 330 according to a predetermined spatial position.
  • the predetermined spatial position may be a top plate, a middle plate and a bottom plate from top to bottom, or may be a bottom plate, a middle plate and a top plate from top to bottom. Referring to FIG. 4A in combination, in the present embodiment, the predetermined space position is exemplified by the bottom plate, the middle plate and the top plate in order from top to bottom.
  • the drum input assembly 320 includes: a top roll drum unit 320a, a middle plate roll unit 320b, a bottom roll unit 320c, and a sheet correcting unit 320d.
  • the sheet correcting unit 320d is configured to correct the center position of the top surface of the top plate and/or the middle plate and/or the bottom plate to be the same vertical plane as the center position of the plate faces of the other plates before being guided into the assembled adhesive assembly 330.
  • the sheet correcting unit 320d may include: a correction roll barrel disposed between the intermediate plate sanding assembly 314 and the assembled adhesive assembly 330.
  • FIG. 4D shows a cross-sectional view of a correction roller barrel according to the embodiment.
  • the correction roller drum is divided into an upper correction roller barrel 47 and a lower correction roller barrel 48.
  • the upper correction roller barrel 47 has the center of the correction roller shaft 49
  • the lower correction roller barrel 48 has the center of the correction roller shaft 50.
  • the middle plate passes through the gap between the upper portion of the upper correction roller barrel 47 and the lower correction roller barrel 48, and the position of the upper and lower sides of the upper correction roller barrel 47 and the lower correction roller barrel 48 is corrected so that the center position of the middle plate Prior to being guided into the assembled adhesive assembly 330, the center of the panel faces the same vertical plane as the other panels, i.e., the horizontal offset that may be present during the sanding process.
  • top roll drum unit 320a The connection relationship and function between the top roll drum unit 320a, the middle plate roll unit 320b and the bottom roll unit 320c in the sheet production apparatus and other components have been described and illustrated in detail in the embodiment shown in FIG. 3A. The examples will not be described again.
  • the assembled adhesive assembly 330 is used for assembling and bonding the top plate, the middle plate and the bottom plate to obtain a unitary plate.
  • the assembly bonding assembly 330 may include at least one pressure roller 330a disposed on the upper portion of the assembly bonding assembly 330 for providing downward pressure so that the top plate, the middle plate, and the bottom plate are bonded by the pressure.
  • the sheet production apparatus further includes: a top plate adsorption assembly and/or a top plate adsorption assembly, an integral curing assembly 340, a traction assembly 350, and a cutting assembly 360.
  • a top plate adsorption assembly and/or a top plate adsorption assembly an integral curing assembly 340, a traction assembly 350, and a cutting assembly 360.
  • the connection relationship and the function of the above-mentioned components in the sheet production equipment and other components have been described and illustrated in detail in the embodiment shown in FIG. 3A, and will not be described in detail in this embodiment.
  • the sheet production equipment provided by the embodiment simultaneously generates a solidified top plate, a fully solidified intermediate plate and a solidified bottom plate through the plate making assembly, and the top plate and the middle plate are formed by the roll barrel input assembly.
  • the plate and the bottom plate are guided into the assembled adhesive assembly according to the predetermined spatial position, and the top plate, the middle plate and the bottom plate are assembled and bonded by the assembled adhesive assembly to obtain the integral plate, and the whole plate is integrally cured by the integral curing component, and the traction component is
  • the whole plate is pulled forward, and the top plate, the middle plate and the bottom plate generated by the plate making assembly are continuously fed into the assembled bonding assembly; the most steps in the plate production solution involved in the background art are solved manually, resulting in low production efficiency
  • the problem is achieved by fully automated production, bonding and curing of the sheet production equipment, which fully improves the production efficiency of the sheet.
  • the sheet production equipment realizes the production of a medium-plate having a shape of a sinusoidal waveform, a triangular waveform, a trapezoidal waveform, a rectangular waveform, and an irregular waveform by adding a medium-plate forming mold to the sheet-making assembly.
  • the firmness of the bonded sheet can be improved, the structure of the sheet is more stable, the force performance is stronger, and the sound insulation and heat insulation performance of the sheet can be improved.
  • the sheet production apparatus provided in the embodiment further corrects the center position of the top surface of the top plate and/or the middle plate and/or the bottom plate before being guided into the assembly bonding assembly by adding a plate correction unit to the barrel input assembly. It is on the same vertical plane as the center position of the other plates, which avoids the horizontal displacement of the top plate, the middle plate and the bottom plate during the moving process, so that the structure is more reliable after bonding and solidification.
  • the sheet making assembly 310 includes both the top board making unit 310a, the middle board making unit 310b, and the bottom board making unit 310c. Since the structure and function between the top board making unit 310a, the middle board making unit 31 Ob and the bottom board making unit 310c are the same or similar, in the actual production process, only the top board making unit 310a and the middle board making unit may be disposed in the sheet production apparatus. One or both of 310b and the bottom plate making unit 310c.
  • the middle plate is first generated by the intermediate plate making unit 310b, and then the bottom plate is generated by the intermediate plate making unit 310b; after the middle plate is bonded to the bottom plate, the top plate is continuously generated by the middle plate making unit 310b, and then the top plate and the middle plate and the bottom plate are formed. Bonding is carried out to obtain a monolithic sheet.
  • the sheet production apparatus provided with only one or both of the top board making unit 310a, the middle board making unit 31 Ob, and the bottom board making unit 310c can reduce the production efficiency of the sheet to a certain extent, but can save equipment costs. In the actual production process, different plate production equipments may be selected according to actual needs, and the embodiments of the present disclosure are not specifically limited.
  • FIG. 5 is a flowchart of a method for producing a sheet material according to an embodiment of the present disclosure.
  • the sheet is produced in the sheet production apparatus shown in FIG. 2 , FIG. 3A or FIG. 4A . for example.
  • the sheet production method can include the following steps:
  • step 502 the cured top plate, the fully cured intermediate plate, and the cured bottom plate are simultaneously generated by the sheet making assembly.
  • Step 504 The top plate, the middle plate and the bottom plate generated by the sheet making assembly are guided into the assembled bonding assembly according to a predetermined space position by the roller barrel input assembly.
  • Step 506 assembling and bonding the top plate, the middle plate and the bottom plate by assembling the bonding component to obtain the whole plate o
  • the monolithic sheet is integrally cured by the integral curing assembly.
  • step 510 the entire sheet is pulled forward by the traction assembly, and the top plate, the middle plate and the bottom plate generated by the plate making assembly are continuously driven into the assembled bonding assembly.
  • the method for producing a sheet material is to simultaneously generate a top plate in a solidification, a fully-cured middle plate and a bottom plate in a solid state through a plate making assembly, and the top plate and the middle plate formed by the plate forming assembly are formed by the roll barrel input assembly.
  • the plate and the bottom plate are guided into the assembled adhesive assembly according to the predetermined spatial position, and the top plate, the middle plate and the bottom plate are assembled and bonded by the assembled adhesive assembly to obtain the integral plate, and the whole plate is integrally cured by the integral curing component, and the traction component is
  • the whole plate is pulled forward, and the top plate, the middle plate and the bottom plate generated by the plate making assembly are continuously fed into the assembled bonding assembly; the most steps in the plate production solution involved in the background art are solved manually, resulting in low production efficiency
  • the problem is achieved by fully automated production, bonding and curing of the sheet production equipment, which fully improves the production efficiency of the sheet.

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Abstract

一种板材生产设备及方法，属于机械工程领域。所述设备包括：板材制作组件、辊桶输入组件、拼装粘合组件、整体固化组件和牵引组件；板材制作组件，用于同步生成固化中的顶板、完全固化的中板和固化中的底板；辊桶输入组件，用于将板材制作组件生成的顶板、中板和底板按照预定空间位置引导入拼装粘合组件；拼装粘合组件，用于将顶板、中板和底板进行拼装并粘合得到整体板材；整体固化组件，用于将整体板材进行整体固化；牵引组件，用于将整体板材进行牵引前进。该方法解决了相关的板材生产方案导致板材生产效率偏低的问题，实现了由板材生产设备全自动地生产板材，提高效率。

Description

板材生产设备及方法 技术领域
本公开涉及机械工程领域， 特别涉及一种板材生产设备及方法。 背景技术
为了适应不同的建筑需求， 建筑工程中所使用的板材的种类也纷繁多样， 比如木质板材、金属板材、塑料板材以及新型的 FRP (Fiber Reinforced Plastics , 纤维增强塑料） 板材。 FRP俗称"玻璃钢"， 是一种以玻璃纤维为原料， 并混合 以聚酯树脂、环氧树脂和酚醛树脂等原料而制成的复合型塑料，具有质轻而硬、 不导电、 强度高、 耐腐蚀和可回收等优点。
请参考图 1 , 图 1示出了一种常见的 FRP板材的示意图，该 FRP板材分为 顶板 11、 中板 12和底板 13。 该 FRP板材的生产方法主要包括如下几个步驟： 1、 制作底板； 2、 制作中板； 3、 粘合底板和中板； 4、 制作顶板； 5、 将顶板 与底板和中板进行粘合。 其中， 制作底板 13 具体包括如下两个步驟： 首先通 过人工在工作台上平铺一层 PET (Polyethylene Terephthalate , 聚对苯二甲酸乙 二醇酯）薄膜并将玻璃纤维平铺在 PET薄膜上，然后使用聚酯树脂将玻璃纤维 完全浸透。 制作中板 12具体包括如下三个步驟： 首先通过人工在工作台上平 铺一层 PET薄膜并将玻璃纤维平铺在 PET薄膜上， 然后使用聚酯树脂将玻璃 纤维完全浸透， 之后使用紫外线光进行照射使得聚酯树脂完全固化。 粘合底板 13和中板 12具体包括如下两个步驟：通过人工逐个将中板 12均匀竖立在底板 13上， 然后使用紫外线光进行照射使得底板 13的聚酯树脂固化， 实现底板 13 和中板 12的粘合。 之后， 按照制作底板 13的步驟制作顶板 11 , 然后将粘合后 的底板 13和中板 12反扣在顶板 11上， 并同样通过紫外线光进行照射使得聚 酯树脂固化， 最终实现顶板 11、 中板 12和底板 13三部分的粘合， 得到一块完 整的 FRP板材。
在实现本公开的过程中， 公开人发现上述技术至少存在以下问题： 上述 FRP板材的生产方法中绝大多数的步驟都需要人工完成， 包括 PET 薄膜的铺 垫、 玻璃纤维的铺洒、 底板和中板的粘合、 顶板与底板和中板的粘合等等， 这 就大大降低了板材的生产效率。 发明内容
为了解决背景技术中涉及的板材生产方法中绝大多数步驟需要人工完成， 导致生产效率偏低的问题， 本公开实施例提供了一种板材生产设备及方法。 所 述技术方案如下：
第一方面， 提供了一种板材生产设备， 所述设备包括： 板材制作组件、 辊 桶输入组件、 拼装粘合组件、 整体固化组件和牵引组件；
所述板材制作组件， 用于同步生成固化中的顶板、 完全固化的中板和固化 中的底板；
所述辊桶输入组件， 用于将所述板材制作组件生成的所述顶板、 所述中板 和所述底板按照预定空间位置引导入所述拼装粘合组件；
所述拼装粘合组件， 用于将所述顶板、 所述中板和所述底板进行拼装并粘 合得到整体板材；
所述整体固化组件， 用于将所述整体板材进行整体固化；
所述牵引组件， 用于将所述整体板材进行牵引前进， 并带动所述板材制作 组件生成的所述顶板、 所述中板和所述底板持续进入所述拼装粘合组件。
可选地， 所述板材生产设备， 还包括： 中板切割组件和中板竖立组件； 时， 将所述中板在前进过程中沿前进方向切割为宽度相等的 n列中板；
所述中板竖立组件， 用于将所述中板切割组件切割得到的 n列中板从水平 位置调整为竖直位置。
可选地， 所述板材制作组件， 包括： 中板成型模具； 状时， 将所述中板在生成过程中成型为所述非平板形状， 所述非平板形状包括 所述中板在与所述前进方向垂直的剖面上的形状为正弦波形、 三角波形、 梯形 波形、 矩形波形和不规则波形的任意一种。
可选地， 所述板材生产设备， 还包括： 中板打磨组件；
所述中板打磨组件， 用于在所述中板被所述辊桶输入组件引导入所述拼装 粘合组件之前， 将所述中板与所述顶板和所述底板进行粘合的粘合部位进行表 面打磨。 可选地， 所述板材生产设备， 还包括： 顶板吸附组件或底板吸附组件； 所述顶板吸附组件， 用于在所述顶板被所述整体固化组件固化之前， 将所 述顶板的预定部位吸附为指定形状；
所述底板吸附组件， 用于在所述底板被所述整体固化组件固化之前， 将所 述底板的预定部位吸附为指定形状。
可选地， 所述辊桶输入组件， 包括： 顶板辊桶单元、 中板辊桶单元和底板 辊桶单元；
所述顶板辊桶单元，用于将固化中的所述顶板的半固化面朝向所述中板引 导入所述拼装粘合组件；
所述中板辊桶单元，用于将完全固化的所述中板与所述顶板的粘合部位朝 向所述顶板， 且将完全固化的所述中板与所述底板的粘合部位朝向所述底板的 位置引导入所述拼装粘合组件；
所述底板辊桶单元， 用于将固化中的所述底板的半固化面朝向所述中板引 导入所述拼装粘合组件。
可选地， 所述辊桶输入组件， 包括： 板材校正单元； 中心位置在引导入所述拼装粘合组件之前校正至与其它板的板面中心位置属 于同一竖直面。
可选地， 所述拼装粘合组件， 包括： 固化剂添加单元和 /或促进剂添加单元 和 /或高温空气添加单元；
所述固化剂添加单元，用于将所述顶板、所述中板和所述底板进行粘合时， 向所述顶板和 /或所述底板和 /或所述顶板和所述中板之间的粘合部位和 /或所 述底板和所述中板之间的粘合部位添加固化剂；
所述促进剂添加单元，用于将所述顶板、所述中板和所述底板进行粘合时， 向所述顶板和 /或所述底板和 /或所述顶板和所述中板之间的粘合部位和 /或所 述底板和所述中板之间的粘合部位添加促进剂；
所述高温空气添加单元， 用于将所述顶板、 所述中板和所述底板进行粘合 时， 向所述顶板和 /或所述底板和 /或所述顶板和所述中板之间的粘合部位和 /或 所述底板和所述中板之间的粘合部位添加高温空气。
可选地， 所述板材生产设备， 还包括： 切割组件；
所述切割组件， 用于将整体固化后的所述整体板材按预定长度进行切割。 第二方面， 提供了一种板材制作方法， 用于如第一方面所述的板材制作设 备中， 所述方法包括：
通过所述板材制作组件同步生成固化中的顶板、 完全固化的中板和固化中 的底板；
通过所述辊桶输入组件将所述板材制作组件生成的所述顶板、所述中板和 所述底板按照预定空间位置引导入所述拼装粘合组件；
通过所述拼装粘合组件将所述顶板、所述中板和所述底板进行拼装并粘合 得到整体板材；
通过所述整体固化组件将所述整体板材进行整体固化；
通过所述牵引组件将所述整体板材进行牵引前进， 并带动所述板材制作组 件生成的所述顶板、 所述中板和所述底板持续进入所述拼装粘合组件。
本公开实施例提供的技术方案带来的有益效果是：
通过板材制作组件同步生成固化中的顶板、 完全固化的中板和固化中的底 板， 通过辊桶输入组件将板材制作组件生成的顶板、 中板和底板按照预定空间 位置引导入拼装粘合组件， 通过拼装粘合组件将顶板、 中板和底板进行拼装并 粘合得到整体板材， 通过整体固化组件将整体板材进行整体固化， 通过牵引组 件将整体板材进行牵引前进， 并带动板材制作组件生成的顶板、 中板和底板持 续进入拼装粘合组件； 解决了背景技术中涉及的板材生产方案中绝大多数步驟 需要人工完成， 导致生产效率偏低的问题； 实现了由板材生产设备完全自动化 地制作、 粘合、 固化板材， 充分提高了板材的生产效率。 附图说明
为了更清楚地说明本发明实施例中的技术方案， 下面将对实施例描述中所 需要使用的附图作简单地介绍， 显而易见地， 下面描述中的附图仅仅是本发明 的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下， 还可以才艮据这些附图获得其他的附图。
图 1是一种常见的 FRP板材的示意图；
图 2是本公开一个实施例提供的板材生产设备的结构方框图；
图 3A是本公开另一实施例提供的板材生产设备的结构示意图；
图 3B 是本公开实施例提供的板材生产设备生产的一种板材的结构示意 图； 图 3C是本公开实施例涉及的中板切割过程中的俯视图；
图 3D是本公开实施例涉及的打磨前后的中板的示意图；
图 3E 是本公开实施例涉及的中板定位单元的组成部件的侧视图和俯视 图；
图 3F是本公开实施例涉及的拼装粘合组件内部的侧视图；
图 3G是本公开实施例涉及的一种吸附定型模具的横切面的示意图； 图 4A是本公开再一实施例提供的板材生产设备的结构示意图；
图 4B 是本公开实施例提供的板材生产设备生产的另一板材的结构示意 图；
图 4C是本公开实施例涉及的一种中板成型模具的示意图；
图 4D是本公开实施例涉及的一种校正辊桶的剖面图；
图 5是本公开一个实施例提供的板材生产方法的方法流程图。 具体实施方式
为使本发明的目的、 技术方案和优点更加清楚， 下面将结合附图对本发明 实施方式作进一步地详细描述。
请参考图 2， 其示出了本公开一个实施例提供的板材生产设备的结构方框 图。 该板材生产设备包括： 板材制作组件 210、 辊桶输入组件 220、 拼装粘合 组件 230、 整体固化组件 240和牵引组件 250。
板材制作组件 210， 用于同步生成固化中的顶板、 完全固化的中板和固化 中的底板。
辊桶输入组件 220， 用于将板材制作组件 210生成的顶板、 中板和底板按 照预定空间位置引导入拼装粘合组件 230。
拼装粘合组件 230， 用于将顶板、 中板和底板进行拼装并粘合得到整体板 材。
整体固化组件 240， 用于将整体板材进行整体固化。
牵引组件 250， 用于将整体板材进行牵引前进， 并带动板材制作组件 210 生成的顶板、 中板和底板持续进入拼装粘合组件 230。
综上所述， 本实施例提供的板材生产设备， 通过板材制作组件同步生成固 化中的顶板、 完全固化的中板和固化中的底板， 通过辊桶输入组件将板材制作 组件生成的顶板、 中板和底板按照预定空间位置引导入拼装粘合组件， 通过拼 装粘合组件将顶板、 中板和底板进行拼装并粘合得到整体板材， 通过整体固化 组件将整体板材进行整体固化， 通过牵引组件将整体板材进行牵引前进， 并带 动板材制作组件生成的顶板、 中板和底板持续进入拼装粘合组件； 解决了背景 技术中涉及的板材生产方案中绝大多数步驟需要人工完成， 导致生产效率偏低 的问题； 实现了由板材生产设备完全自动化地制作、 粘合、 固化板材， 充分提 高了板材的生产效率。 请参考图 3A , 其示出了本公开另一实施例提供的板材生产设备的结构示 意图。 该板材生产设备包括： 板材制作组件 310、 板切割组件 312、 中板打磨 组件 314、 中板竖立组件 316、 辊桶输入组件 320、 拼装粘合组件 330、 整体固 化组件 340和牵引组件 350。
板材制作组件 310， 用于同步生成固化中的顶板、 完全固化的中板和固化 中的底板。
具体来讲，板材制作组件 310，包括顶板制作单元 310a、中板制作单元 31 Ob 和底板制作单元 310c。
其中， 顶板制作单元 310a， 包括第一基础轨道 310al、 位于第一基础轨道 310al 一端的第一下膜铺设部件 310a2、 第一玻纤铺设部件 310a3和第一树脂 灌注部件 310a4、 位于第一基础轨道 310al 的另一端的第一初步固化部件 310a5。
第一基础轨道 310al为用于制作顶板的台面， 其可以是一个平整而又光滑 的台面， 也可以是一个传送带。
第一基础轨道 310al的一端设置有第一下膜铺设部件 310a2、 第一玻纤铺 设部件 310a3和第一树脂灌注部件 310a4。
其中， 第一下膜铺设部件 310a2为辊桶结构， 在牵引组件 350的牵引下持 续提供 PET薄膜。 可选地， 第一下膜铺设部件 310a2可以包括薄膜展平辊， 薄 膜展平辊用于将铺设的下膜展平， 防止板材表面产生气泡和褶皱。
第一玻纤铺设部件 310a3用于在薄膜和 /或树脂上铺设玻璃纤维。根据选用 的玻璃纤维的不同， 第一玻纤铺设部件 310a3的组成元件也有所不同。 比如， 当选用玻璃纤维紗时，第一玻纤铺设部件 310a3可以包括玻璃纤维紗团摆放架、 纤维走紗管、 压紗辊、 玻璃纤维短切刀辊、 玻璃纤维抚平器等等； 再比如， 当 选用玻璃纤维毡时， 第一玻纤铺设部件 310a3可以包括玻纤毡架、 毡轴和可移 动玻纤毡吊车等等。 在实际生产制作过程中， 可以选用玻璃纤维紗和玻璃纤维 毡中的任意一种， 也可以两者结合使用， 增加板材的纤维含量， 提高板材强度 第一树脂灌注部件 310a4用于在薄膜和 /或玻璃纤维上灌注树脂。第一树脂 灌注部件 310a4可以包括至少一个树脂储罐、 树脂输送泵以及不锈钢阀门等。 树脂可以选用聚酯树脂、 环氧树脂和酚醛树脂等。
另外， 第一基础轨道 310al 的两侧和上端还设置有挡板 （图中未示出）。 设置于第一基础轨道 310al两侧的挡板用于控制树脂的宽度， 也即控制生产出 来的板材的宽度；设置于第一基础轨道 310al上端的挡板用于控制树脂的厚度， 也即控制生产出来的板材的厚度。
第一基础轨道 310al 的另一端设置有第一初步固化部件 310a5 , 第一初步 固化部件 310 a5用于通过加热固化、 紫外线固化或者自然固化的方式将从第一 基础轨道 310al输送过来的顶板进行初步固化， 其固化程度大约在 30%左右。
在通常情况下， 顶板的生产方法包括如下几个步驟： 第一， 通过第一下膜 铺设部件 310a2铺设薄膜； 第二， 通过第一树脂灌注部件 310a4在薄膜上灌注 树脂； 第三， 通过第一玻纤铺设部件 310a3在树脂上铺设玻璃纤维； 第四， 待 树脂将玻璃纤维完全浸透且树脂内不存在气泡时， 通过第一初步固化部件 310a5 将树脂进行初步固化。 在实际应用过程中， 可以重复 2-3 次铺设玻璃纤 维， 以此增加板材的纤维含量， 提高板材强度。
底板制作单元 310c， 包括第二基础轨道 310cl、 位于第二基础轨道 310cl 一端的第二下膜铺设部件 310c2、 第二玻纤铺设部件 310c3和第二树脂灌注部 件 310c4、 位于第二基础轨道 310cl的另一端的第二初步固化部件 310c5。
底板制作单元 310c 用于制作底板， 其组成部件以及各个部件之间的连接 关系和作用与顶板制作单元 310a相同或者相似， 不再赘述。
中板制作单元 310b , 包括第三基础轨道 310bl、 位于第三基础轨道 310bl 一端的第三下膜铺设部件 310b2、 第三玻纤铺设部件 310b3和第三树脂灌注部 件 310b4、 位于第三基础轨道 310bl的另一端的完全固化部件 310b5。
中板制作单元 310b用于制作中板， 与顶板制作单元 310a和底板制作单元 310c不同的是， 中板制作单元 310b中的第三基础轨道 310bl 的另一端设置的 固化部件为完全固化部件 310b5。 完全固化部件 310b5用于通过加热固化、 紫 外线固化或者自然固化的方式将从第三基础轨道 310bl输送过来的中板进行完 全固化。 由于在后续过程中需要将顶板、 中板、 底板进行粘合， 所以顶板和底 板此时只能够初步固化； 而中板需要进行切割竖立或者定型成不同形状， 所以 中板此时需要完全固化。
优选地， 中板制作单元 310b还可以包括： 位于第三基础轨道 310M—端 的上膜铺设部件 310b6。 上膜铺设部件 310b6也为辊桶结构， 用于在中板顶层 铺设 PET薄膜。可选地， 上膜铺设部件 310b6可以包括薄膜展平辊， 薄膜展平 辊用于将铺设的上膜展平， 防止板材上表面产生气泡和褶皱。 具有下膜和上膜 两层 PET薄膜的中板表面更为光滑， 且可以提高板材的保温性能。
另外， 在顶板制作单元 310a、 中板制作单元 310b 和底板制作单元 310c 中还可以包括胶衣灌注部件。胶衣灌注部件用于在铺设玻璃纤维和灌注树脂之 前， 在下膜铺设部件铺设的薄膜上灌注胶衣。 胶衣中通常添加有颜料， 其具有 改变板材颜色的功能， 同时具有增强板材的耐腐蚀性的功能。 胶衣灌注部件的 组成结构与树脂灌注部件类似， 同样可以包括至少一个胶衣储罐、 胶衣输送泵 以及不锈钢阀门等。
在本实施例提供的板材生产设备中，通过该板材生产设备生产出的板材如 图 3B所示。 该板材包括： 顶板 31、 中板 32和底板 33。 中板 32为若干条竖立 粘合于顶板 31和底板 33之间的条状板材。 所以， 需要将通过上述中板制作单 元 310b生成的平板状中板进行切割和竖立。 具体地， 该板材生产设备还包括 中板切割组件 312和中板竖立组件 322。
中板切割组件 312， 用于在板材制作组件 310生成的中板为平板形状时， 将中板在前进过程中沿前进方向切割为宽度相等的 n列中板， n≥2。 中板切割 组件 312可以是数控切割机，该数控切割机可以是锯齿式切割机或者刀片式切 割机。 在其它可能的实现方式中， 中板切割组件 312还可以是激光切割机， 激 光切割机切割效率高且切割精度高。
请结合参考图 3C， 其示出了中板切割过程中的俯视图。 中板切割组件 312 一端可设置有中板牵引组件 313 , 中板牵引组件 313包括上下两个牵引辊， 通 过两个牵引辊夹住切割后的中板向中板打磨组件 314前进。 随着中板的前进， 中板切割组件 312将完整的中板沿前进方向切割为宽度相等的 n列中板。
中板打磨组件 314， 用于在中板被辊桶输入组件 320引导入拼装粘合组件 330之前， 将中板与顶板和底板进行粘合的粘合部位进行表面打磨。 中板打磨 组件 314可以包括若干个砂轮， 通过砂轮的打磨， 可以使得中板的粘合部位变 得粗糙， 并将粘合部位的 PET薄膜去除， 避免粘合部位的 PET薄膜在后续板 材粘合过程中影响粘合的牢固度。
请结合参考图 3D , 其示出了打磨前后的中板的示意图。 经中板切割组件 312切割得到的 n列中板的横切面均为矩形， 且每列中板的上下表面都贴附有 PET薄膜。 中板打磨组件 314通过砂轮将矩形横切面的四个直角打磨成圆角， 同时去除四个角周围的 PET薄膜，使得后续中板与顶板和底板进行粘合的过程 中粘合效果更好， 粘合地更加牢固。
另外，在中板切割组件 312与拼装粘合组件 330之间还设置有中板竖立组 件 316。 中板竖立组件 316， 用于将中板切割组件 312切割得到的 n列中板从 水平位置调整为竖直位置。 由于从中板切割组件 312出来的 n列中板为水平放 置的， 而在 n列中板进入拼装粘合组件 330之前需要将各列中板调整为竖直放 置，这样才能够使得经拼装粘合组件 330粘合后的顶板、中板和底板呈如图 3B 所示的结构。 中板竖立组件 316可以由能够调整板材位置的挡板或者机械手臂 构成。
在拼装粘合组件 330的入口侧还设置有辊桶输入组件 320。
辊桶输入组件 320， 用于将板材制作组件 310生成的顶板、 中板和底板按 照预定空间位置引导入拼装粘合组件 330。 其中， 预定空间位置可以是由上至 下依次为顶板、 中板和底板， 也可以是由上至下依次为底板、 中板和顶板。 请 结合参考图 3A , 在本实施例中， 以预定空间位置为由上至下依次为底板、 中 板和顶板来举例说明。
具体来讲， 辊桶输入组件 320， 包括： 顶板辊桶单元 320a、 中板辊桶单元
320b和底板辊桶单元 320c。
顶板辊桶单元 320a，用于将固化中的顶板的半固化面朝向中板引导入拼装 粘合组件 330。 请结合参考图 3A , 在本实施例中， 顶板辊桶单元 320a用于将 固化中的顶板的半固化面 （也即非薄膜面） 朝上引导入拼装粘合组件 330。
中板辊桶单元 320b , 用于将完全固化的中板与顶板的粘合部位朝向顶板， 且将完全固化的中板与底板的粘合部位朝向底板的位置引导入拼装粘合组件 330。
底板辊桶单元 320c，用于将固化中的底板的半固化面朝向中板引导入拼装 粘合组件 330。 请结合参考图 3A , 在本实施例中， 底板辊桶单元 320c用于将 固化中的底板的半固化面 （也即非薄膜面） 朝下引导入拼装粘合组件 330。
拼装粘合组件 330， 用于将顶板、 中板和底板进行拼装并粘合得到整体板 材。拼装粘合组件 330可以包括设置于拼装粘合组件 330上部的至少一个压力 辊 330a , 压力辊 330a用于向下提供压力， 使得顶板、 中板和底板通过该压力 得到粘合。
可选地， 拼装粘合组件 330还可以包括： 固化剂添加单元 330b和 /或促进 剂添加单元 330c和 /或高温空气添加单元 330d。
固化剂添加单元 330b， 用于将顶板、 中板和底板进行粘合时， 向顶板和 / 或底板和 /或顶板和中板之间的粘合部位和 /或底板和中板之间的粘合部位添加 固化剂。 固化剂添加单元 330b 可以包括固化剂高压喷头， 该固化剂高压喷头 能够将固化剂均勾地喷洒至各板材之间的粘合部位以及顶板、 底板中固化中的 树脂上， 加速树脂固化， 同时提高板材的坚韧度。
促进剂添加单元 330c , 用于将顶板、 中板和底板进行粘合时， 向顶板和 / 或底板和 /或顶板和中板之间的粘合部位和 /或底板和中板之间的粘合部位添加 促进剂。 促进剂添加单元 330c 可以包括促进剂高压喷头， 该促进剂高压喷头 能够将促进剂均匀地喷洒至各板材之间的粘合部位以及顶板、 底板中固化中的 树脂上， 加速树脂固化。 促进剂通常与固化剂结合使用， 固化效率大大提高。
高温空气添加单元 330d， 用于将顶板、 中板和底板进行粘合时， 向顶板和 /或底板和 /或顶板和中板之间的粘合部位和 /或底板和中板之间的粘合部位添 加高温空气。 高温空气添加单元 330d可以包括高温空气高压喷头， 该高温空 气高压喷头能够将高温空气均勾地喷洒至各板材之间的粘合部位以及顶板、 底 板中固化中的树脂上， 加速树脂固化。 需要说明的是， 本实施例中涉及的高温 空气是指该空气温度在有利于树脂加速固化的温度， 由于该温度比常温要高， 所以称为高温空气。
另外， 当拼装粘合组件 330包括固化剂添加单元 330b和 /或促进剂添加单 元 330c和 /或高温空气添加单元 330d时，拼装粘合组件 330通常还包括 4非风机。 排风机用于将拼装粘合组件 330 内挥发在空气中的固化剂和 /或促进剂和 /或高 温空气排出， 避免发生火灾或者爆炸等危害， 同时也保证生产车间内的空气质 量， 确保人员安全。
需要说明的是，为了增强经中板竖立组件 316竖立后的 n列中板的稳定性， 防止其在拼装粘合过程中发生位置偏移， 在拼装粘合组件 330的入口侧和内部 还设置有中板定位单元。 中板定位单元可以包括： 设置于拼装粘合组件 330入 口侧的定位挡板和设置于拼装粘合组件 330 内部的定位部件。 请结合参考图 3E , 图 3E左侧图示为设置于拼装粘合组件 330入口侧的挡板 34的侧视图， 挡 板 34中预先开设若干个漏洞 35，漏洞 35用于控制 η列中板在前进过程中的位 置。 在实际生产过程中， 漏洞 35 的数量和大小均可才艮据中板的列数和中板横 截面的大小预先设定。 η列中板经过挡板 34的漏洞 35校正之后， 进入拼装粘 合组件 330。 图 3Ε右侧图示为设置于拼装粘合组件 330内部的定位部件 36的 俯视图。该定位部件 36包括若干条可活动的横梁 37 , 各横梁 37之间设置有扶 手 38 , 扶手 38可以采用金属或者合金制成， 其为具有弹性的垫片， 通过上下 两个垫片之间的作用夹住中板， 以此保证中板垂直竖立且不会发生位置偏移； 定位部件 36还包括至少一个螺栓 39 , 螺栓 39用于控制各可活动的横梁 37之 间的距离， 比如， 当生产的中板厚度较薄时， 通过螺栓 39 减小各可活动的横 梁 37之间的距离， 使得扶手 38夹紧中板， 反之， 当生产的中板厚度较厚时， 可通过螺栓 39适当扩大各可活动的横梁 37之间的距离。
另外， 为了防止定位部件 36中的横梁 37的末端在重力作用下下垂， 导致 拼装粘合组件 330的上侧、 拼装粘合组件 330的下侧以及各横梁 37 内部安装 电磁铁。 在各电磁铁的相互作用下， 控制横梁 37 的末端始终悬浮于空中， 不 合参考图 3F , 图 3F示出了本实施例涉及的拼装粘合组件 330内部的侧视图。 位于拼装粘合组件 330上侧的电磁铁上端呈负极、 下端呈正极；位于各横梁 37 内部的电磁铁上端呈正极、 下端呈负极； 位于拼装粘合组件 330下侧的电磁铁 上端呈负极、 下端呈正极。 通过给各个电磁铁通电， 控制电流正负极以及电流 大小以控制各个电磁铁的正负极关系和磁力大小，通过点磁铁间同极相斥的原 理使得横梁 37 的末端始终悬浮于空中。 当然， 在其它可能的实施方式中， 各 电磁铁的正负极可以设置地与图 3F 所呈现的正负极相反， 对此本实施例不作 具体限定。
在本实施例提供的板材生产设备中，还可以包括顶板吸附组件和 /或底板吸 附组件。 其中， 顶板吸附组件和 /或底板吸附组件可以设置于辊桶输入组件 320 和拼装粘合组件 330之间， 也可以与拼装粘合组件 330结合为一体。
顶板吸附组件， 用于在顶板被整体固化组件固化之前， 将顶板的预定部位 吸附为指定形状。
底板吸附组件， 用于在底板被整体固化组件固化之前， 将底板的预定部位 吸附为指定形状。
请结合参考图 3B和图 3G , 图 3B示出了一种通过本实施例提供的板材生 产设备生产出的板材的结构示意图， 顶板 31 两侧有梯形凸起， 该两侧的梯形 凸起用于多块板材之间的拼装， 使得板材之间吻合地更加牢固。 而从板材制作 组件 310中生产出来的固化中的底板和 /或顶板为平面形状的，所以如需得到表 面具有凹凸形状的底板和 /或顶板， 需要在底板和 /或顶板完全固化之前进行真 空吸附。 具体地， 顶板 /底板吸附组件包括吸附定型模具和真空吸附泵。 吸附定 型模具与顶板和 /或底板相接触的一面设置有若干个小孔，真空吸附泵通过导管 连接小孔并进行抽气， 实现吸附定型。 吸附定型模具横切面的形状与顶板和 / 或底板的横切面的形状相同。 如图 3G所示， 图 3G示出了一种吸附定型模具 的横切面的示意图， 其两侧设置有梯形凹槽 40。 当表面平整的顶板进入该顶板 吸附组件中的吸附定型模具时， 在真空吸附泵的作用下， 可将顶板两侧吸附定 型成如图 3B所示的顶板 31。 当然， 吸附定型模具表面可以设置成不同数量、 形状的凹槽和 /或凸起， 以此实现将顶板和 /或底板吸附成不同的指定形状。
在拼装粘合组件 330的出口侧设置有整体固化组件 340。
整体固化组件 340， 用于将整体板材进行整体固化。 具体地， 整体固化组 件 340用于通过加热固化、 紫外线固化或者自然固化的方式将从拼装粘合组件 330输送过来的整体板材进行完全固化， 得到成型的板材。
在整体固化组件 340的出口侧设置有牵引组件 350。
牵引组件 350， 用于将整体板材进行牵引前进， 并带动板材制作组件 310 生成的顶板、 中板和底板持续进入拼装粘合组件 330。 牵引组件 350包括上下 两个牵引辊，通过两个牵引辊夹住完全固化后的整体板材向切割组件 360前进。
切割组件 360， 用于将整体固化后的整体板材按预定长度进行切割。 切割 组件 360可以是数控切割机， 该数控切割机可以是锯齿式切割机或者刀片式切 割机。 在其它可能的实现方式中， 切割组件 360还可以是激光切割机， 激光切 割机切割效率高且切割精度高。
综上所述， 本实施例提供的板材生产设备， 通过板材制作组件同步生成固 化中的顶板、 完全固化的中板和固化中的底板， 通过辊桶输入组件将板材制作 组件生成的顶板、 中板和底板按照预定空间位置引导入拼装粘合组件， 通过拼 装粘合组件将顶板、 中板和底板进行拼装并粘合得到整体板材， 通过整体固化 组件将整体板材进行整体固化， 通过牵引组件将整体板材进行牵引前进， 并带 动板材制作组件生成的顶板、 中板和底板持续进入拼装粘合组件； 解决了背景 技术中涉及的板材生产方案中绝大多数步驟需要人工完成， 导致生产效率偏低 的问题； 实现了由板材生产设备完全自动化地制作、 粘合、 固化板材， 充分提 高了板材的生产效率。
另外， 本实施例提供的板材生产设备， 通过中板切割组件将中板在前进过 程中沿前进方向切割为宽度相等的 n列中板， 并通过中板竖立组件将中板切割 组件切割得到的 n列中板从水平位置调整为竖直位置， 实现了自动化地中板切 割和中板竖立， 相比于背景技术中人工将中板进行切割和竖立， 大大提高了板 材的生产效率，同时也可以避免人工切割和竖立导致的误差，提高板材的质量。
进一步地， 本实施例提供的板材生产设备， 通过中板打磨组件在中板被辊 桶输入组件引导入拼装粘合组件之前， 将中板与顶板和底板进行粘合的粘合部 位进行表面打磨， 使得后续中板与顶板和底板进行粘合的过程中粘合效果更 好， 粘合地更加牢固。
进一步地， 本实施例提供的板材生产设备， 通过在拼装粘合组件中设置固 化剂添加单元和 /或促进剂添加单元和 /或高温空气添加单元， 可以进一步提高 板材的生产效率。 在上述图 3A所涉及的实施例中， 板材生产设备生产出的板材结构为中板 竖立粘合于底板和顶板之间， 也即如图 3B 所示的结构。 下面， 将通过图 4B 所涉及的实施例， 具体介绍另外一种板材生产设备， 该板材生产设备生产出的 板材结构为中板呈正弦波形、 三角波形、 梯形波形、 矩形波形和不规则波形的 任意一种粘合于底板和顶板之间， 也即如图 4B所示的结构。 在图 4B所示的 板材中， 包括顶板 41、 中板 42和底板 43 , 中板 42呈梯形波形粘合于底板 43 和顶板 41之间。 具体地：
请参考图 4A , 其示出了本公开再一实施例提供的板材生产设备的结构示 意图。 该板材生产设备包括： 板材制作组件、 辊桶输入组件、 拼装粘合组件、 整体固化组件和牵引组件。
板材制作组件 310， 用于同步生成固化中的顶板、 完全固化的中板和固化 中的底板。
具体来讲，板材制作组件 310，包括顶板制作单元 310a、中板制作单元 31 Ob 和底板制作单元 310c。 其中， 顶板制作单元 310a和底板制作单元 310c所包含 的组成部件以及各个部件之间的连接关系和作用在图 3A所示实施例中已经详 细介绍和说明， 本实施例不再赘述。
与图 3A所示实施例不同的是， 在本实施例中， 板材制作组件 310中的中 板制作单元 310b中还包括中板成型模具 310b7。
具体地， 中板制作单元 310b， 包括第三基础轨道 310bl、 位于第三基础轨 道 310bl—端的第三下膜铺设部件 310b2、 第三玻纤铺设部件 310b3和第三树 脂灌注部件 310b4、位于第三基础轨道 310bl的另一端的完全固化部件 310b5。
中板制作单元 310b，还包括设置于第三基础轨道 310bl之上的中板成型模 具 310b7。 中板成型模具 310b7， 用于在板材制作组件 310生成的中板为非平 板形状时， 将中板在生成过程中成型为非平板形状。 其中， 非平板形状包括中 板在与前进方向垂直的剖面上的形状为正弦波形、 三角波形、 梯形波形、 矩形 波形和不规则波形的任意一种。
请参考图 4C , 其示出了本实施例涉及的一种中板成型模具的示意图。 中 板成型模具中间镂空部分的横切面呈梯形波形，具体和参见横切面图示 46。 中 板成型模具从第三基础轨道 310bl—直延升至完全固化部件 310b5内， 与完全 固化部件 310b5配合使得中板固化定型为非平板形状。 图 4C仅示出了梯形波 形的中板成型模具的示意图， 改变中板成型模具中间镂空部分的横切面形状， 即可实现呈正弦波形、 三角波形、 梯形波形、 矩形波形和不规则波形等形状的 中板。
在本实施例中， 将中板制作成正弦波形、 三角波形、 梯形波形、 矩形波形 和不规则波形等形状， 可以提高粘合后的整体板材的牢固度， 使得板材的结构 更加稳固、 受力性能更强， 同时还可以提高板材的隔音、 保温性能。
由于本实施例提供的板材生产设备生产的板材的中板为一整体板材，无需 进行切割分条， 所以经完全固化部件 310b5完全固化后的中板在中板牵引组件 313的牵引下直接进入中板打磨组件 314。
中板打磨组件 314， 用于在中板被辊桶输入组件 320引导入拼装粘合组件 330之前， 将中板与顶板和底板进行粘合的粘合部位进行表面打磨。 中板打磨 组件 314可以包括辊桶砂轮， 通过辊桶砂轮的打磨， 可以使得中板的粘合部位 变得粗糙， 并将粘合部位的 PET薄膜去除， 避免粘合部位的 PET薄膜在后续 板材粘合过程中影响粘合的牢固度。
特别地， 当中板呈三角波形时， 需要将尖锐的角打磨成圆角， 使得后续中 板与顶板和底板进行粘合的过程中粘合效果更好， 粘合地更加牢固。
在拼装粘合组件 330的入口侧还设置有辊桶输入组件 320。
辊桶输入组件 320， 用于将板材制作组件 310生成的顶板、 中板和底板按 照预定空间位置引导入拼装粘合组件 330。 其中， 预定空间位置可以是由上至 下依次为顶板、 中板和底板， 也可以是由上至下依次为底板、 中板和顶板。 请 结合参考图 4A , 在本实施例中， 以预定空间位置为由上至下依次为底板、 中 板和顶板来举例说明。
在本实施例中， 辊桶输入组件 320包括： 顶板辊桶单元 320a、 中板辊桶 单元 320b、 底板辊桶单元 320c和板材校正单元 320d。
其中， 板材校正单元 320d， 用于将顶板和 /或中板和 /或底板的板面中心位 置在引导入拼装粘合组件 330之前校正至与其它板的板面中心位置属于同一竖 直面。 当板材校正单元 320d用于将中板进行位置校正时， 板材校正单元 320d 可以包括： 设置于中板打磨组件 314和拼装粘合组件 330之间的校正辊桶。
请参考图 4D , 其示出了本实施例涉及的一种校正辊桶的剖面图。 校正辊 桶分为上校正辊桶 47和下校正辊桶 48。 其中， 上校正辊桶 47 以上校正辊轴 49为中心滚动，下校正辊桶 48以下校正辊轴 50为中心滚动。中板从上校正辊 桶 47和下校正辊桶 48吻合部分之间的空隙经过， 在上校正辊桶 47和下校正 辊桶 48左右两侧的位置校正下， 使得中板的板面中心位置在引导入拼装粘合 组件 330之前与其它板的板面中心位置属于同一竖直面，也即调整中板在打磨 过程中可能存在的水平方向上的偏移。
顶板辊桶单元 320a、中板辊桶单元 320b和底板辊桶单元 320c在板材生产 设备中与其它部件之间的连接关系及作用在图 3 A所示实施例中已经详细介绍 和说明， 本实施例不再赘述。
拼装粘合组件 330， 用于将顶板、 中板和底板进行拼装并粘合得到整体板 材。拼装粘合组件 330可以包括设置于拼装粘合组件 330上部的至少一个压力 辊 330a , 压力辊 330a用于向下提供压力， 使得顶板、 中板和底板通过该压力 得到粘合。
另外，本实施例提供的板材生产设备还包括：顶板吸附组件和 /或顶板吸附 组件、 整体固化组件 340、 牵引组件 350和切割组件 360。 上述组件在板材生 产设备中与其它部件之间的连接关系及作用在图 3A所示实施例中已经详细介 绍和说明， 本实施例不再赘述。 综上所述， 本实施例提供的板材生产设备， 通过板材制作组件同步生成固 化中的顶板、 完全固化的中板和固化中的底板， 通过辊桶输入组件将板材制作 组件生成的顶板、 中板和底板按照预定空间位置引导入拼装粘合组件， 通过拼 装粘合组件将顶板、 中板和底板进行拼装并粘合得到整体板材， 通过整体固化 组件将整体板材进行整体固化， 通过牵引组件将整体板材进行牵引前进， 并带 动板材制作组件生成的顶板、 中板和底板持续进入拼装粘合组件； 解决了背景 技术中涉及的板材生产方案中绝大多数步驟需要人工完成， 导致生产效率偏低 的问题； 实现了由板材生产设备完全自动化地制作、 粘合、 固化板材， 充分提 高了板材的生产效率。
另外， 本实施例提供的板材生产设备， 通过在板材制作组件中添加中板成 型模具， 实现了剖面呈正弦波形、 三角波形、 梯形波形、 矩形波形和不规则波 形等形状的中板的生产， 可以提高粘合后的整体板材的牢固度， 使得板材的结 构更加稳固、 受力性能更强， 同时还可以提高板材的隔音、 保温性能。
进一步地， 本实施例提供的板材生产设备， 还通过在桶输入组件中添加板 材校正单元， 将顶板和 /或中板和 /或底板的板面中心位置在引导入拼装粘合组 件之前校正至与其它板的板面中心位置属于同一竖直面， 避免了顶板、 中板和 底板在移动过程中可能存在的水平方向上的位置偏移，使得板材经粘合和整体 固化之后结构更加可靠。
需要说明的一点是， 上述实施例中均以板材制作组件 310同时包括顶板制 作单元 310a、 中板制作单元 310b和底板制作单元 310c来举例说明。 由于顶板 制作单元 310a、中板制作单元 31 Ob和底板制作单元 310c之间的结构和功能相 同或者类似， 在实际生产过程中， 可以在板材生产设备中只设置顶板制作单元 310a、 中板制作单元 310b和底板制作单元 310c中的一种或两种。 比如通过中 板制作单元 310b首先生成中板， 然后再通过中板制作单元 310b生成底板； 在 中板与底板粘合之后， 继续由中板制作单元 310b 生成顶板， 然后将顶板与中 板和底板进行粘合， 得到整体板材。 只设置有顶板制作单元 310a、 中板制作单 元 31 Ob和底板制作单元 310c中的一种或两种的板材生产设备虽然在一定程度 上会降低板材的生产效率， 但可以节约设备成本。 在实际生产过程中， 可根据 实际需求选用不同的板材生产设备， 对此本公开实施例不作具体限定。 下述为本公开方法实施例， 可以用于本公开实施例提供的板材生产设备 中。 对于本公开方法实施例中未披露的细节， 请参照本公开关于板材生产设备 的实施例。
请参考图 5， 其示出了本公开一个实施例提供的板材生产方法的方法流程 图， 本实施例以该板材生产方法应用于图 2、 图 3A或者图 4A所示的板材生产 设备中来举例说明。 该板材生产方法可以包括如下几个步驟：
步驟 502 , 通过板材制作组件同步生成固化中的顶板、 完全固化的中板和 固化中的底板。
步驟 504 , 通过辊桶输入组件将板材制作组件生成的顶板、 中板和底板按 照预定空间位置引导入拼装粘合组件。
步驟 506， 通过拼装粘合组件将顶板、 中板和底板进行拼装并粘合得到整 体板材 o
步驟 508， 通过整体固化组件将整体板材进行整体固化。
步驟 510， 通过牵引组件将整体板材进行牵引前进， 并带动板材制作组件 生成的顶板、 中板和底板持续进入拼装粘合组件。
综上所述， 本实施例提供的板材生产方法， 通过板材制作组件同步生成固 化中的顶板、 完全固化的中板和固化中的底板， 通过辊桶输入组件将板材制作 组件生成的顶板、 中板和底板按照预定空间位置引导入拼装粘合组件， 通过拼 装粘合组件将顶板、 中板和底板进行拼装并粘合得到整体板材， 通过整体固化 组件将整体板材进行整体固化， 通过牵引组件将整体板材进行牵引前进， 并带 动板材制作组件生成的顶板、 中板和底板持续进入拼装粘合组件； 解决了背景 技术中涉及的板材生产方案中绝大多数步驟需要人工完成， 导致生产效率偏低 的问题； 实现了由板材生产设备完全自动化地制作、 粘合、 固化板材， 充分提 高了板材的生产效率。
关于上述实施例中的步驟， 其中各个步驟的具体内容和所涉及的组件已经 在有关板材生产设备的实施例中进行了详细描述， 此处将不做详细阐述说明。 应当理解的是， 在本文中使用的， 除非上下文清楚地支持例外情况， 单数 形式"一个" （"a"、 "an", "the") 旨在也包括复数形式。 还应当理解的是， 在本 文中使用的"和 /或"是指包括一个或者一个以上相关联地列出的项目的任意和 所有可能组合。 上述本公开实施例序号仅仅为了描述， 不代表实施例的优劣。 以上所述仅为本公开的较佳实施例， 并不用以限制本公开， 凡在本公开的 精神和原则之内， 所作的任何修改、 等同替换、 改进等， 均应包含在本公开的 保护范围之内。

Claims

权 利 要 求 书
1、 一种板材生产设备， 其特征在于， 所述设备包括： 板材制作组件、 辊桶 输入组件、 拼装粘合组件、 整体固化组件和牵引组件；
所述板材制作组件， 用于同步生成固化中的顶板、 完全固化的中板和固化 中的底板；
所述辊桶输入组件， 用于将所述板材制作组件生成的所述顶板、 所述中板 和所述底板按照预定空间位置引导入所述拼装粘合组件；
所述拼装粘合组件， 用于将所述顶板、 所述中板和所述底板进行拼装并粘 合得到整体板材；
所述整体固化组件， 用于将所述整体板材进行整体固化；
所述牵引组件， 用于将所述整体板材进行牵引前进， 并带动所述板材制作 组件生成的所述顶板、 所述中板和所述底板持续进入所述拼装粘合组件。
2、才艮据权利要求 1所述的板材生产设备，其特征在于， 所述板材生产设备， 还包括： 中板切割组件和中板竖立组件； 时， 将所述中板在前进过程中沿前进方向切割为宽度相等的 n列中板；
所述中板竖立组件， 用于将所述中板切割组件切割得到的 n 列中板从水平 位置调整为竖直位置。
3、才艮据权利要求 1所述的板材生产设备，其特征在于， 所述板材制作组件， 包括： 中板成型模具； 状时， 将所述中板在生成过程中成型为所述非平板形状， 所述非平板形状包括 所述中板在与所述前进方向垂直的剖面上的形状为正弦波形、 三角波形、 梯形 波形、 矩形波形和不规则波形的任意一种。
4、 根据权利要求 2或 3所述的板材生产设备， 其特征在于， 所述板材生产 设备， 还包括： 中板打磨组件；
所述中板打磨组件， 用于在所述中板被所述辊桶输入组件引导入所述拼装 粘合组件之前， 将所述中板与所述顶板和所述底板进行粘合的粘合部位进行表 面打磨。
5、 根据权利要求 1至 3任一所述的板材生产设备， 其特征在于， 所述板材 生产设备， 还包括： 顶板吸附组件或底板吸附组件；
所述顶板吸附组件， 用于在所述顶板被所述整体固化组件固化之前， 将所 述顶板的预定部位吸附为指定形状；
所述底板吸附组件， 用于在所述底板被所述整体固化组件固化之前， 将所 述底板的预定部位吸附为指定形状。
6、 根据权利要求 1至 3任一所述的板材生产设备， 其特征在于， 所述辊桶 输入组件， 包括： 顶板辊桶单元、 中板辊桶单元和底板辊桶单元；
所述顶板辊桶单元， 用于将固化中的所述顶板的半固化面朝向所述中板引 导入所述拼装粘合组件；
所述中板辊桶单元， 用于将完全固化的所述中板与所述顶板的粘合部位朝 向所述顶板， 且将完全固化的所述中板与所述底板的粘合部位朝向所述底板的 位置引导入所述拼装粘合组件；
所述底板辊桶单元， 用于将固化中的所述底板的半固化面朝向所述中板引 导入所述拼装粘合组件。
7、才艮据权利要求 6所述的板材生产设备，其特征在于， 所述辊桶输入组件， 包括： 板材校正单元； 心位置在引导入所述拼装粘合组件之前校正至与其它板的板面中心位置属于同 一竖直面。
8、 根据权利要求 1至 3任一所述的板材生产设备， 其特征在于， 所述拼装 粘合组件，包括：固化剂添加单元和 /或促进剂添加单元和 /或高温空气添加单元； 所述固化剂添加单元， 用于将所述顶板、 所述中板和所述底板进行粘合时， 向所述顶板和 /或所述底板和 /或所述顶板和所述中板之间的粘合部位和 /或所述 底板和所述中板之间的粘合部位添加固化剂； 所述促进剂添加单元， 用于将所述顶板、 所述中板和所述底板进行粘合时， 向所述顶板和 /或所述底板和 /或所述顶板和所述中板之间的粘合部位和 /或所述 底板和所述中板之间的粘合部位添加促进剂；
所述高温空气添加单元， 用于将所述顶板、 所述中板和所述底板进行粘合 时，向所述顶板和 /或所述底板和 /或所述顶板和所述中板之间的粘合部位和 /或所 述底板和所述中板之间的粘合部位添加高温空气。
9、 根据权利要求 1至 3任一所述的板材生产设备， 其特征在于， 所述板材 生产设备， 还包括： 切割组件；
所述切割组件， 用于将整体固化后的所述整体板材按预定长度进行切割。
10、 一种板材制作方法， 其特征在于， 用于如权利要求 1 所述的板材制作 设备中， 所述方法包括：
通过所述板材制作组件同步生成固化中的顶板、 完全固化的中板和固化中 的底板；
通过所述辊桶输入组件将所述板材制作组件生成的所述顶板、 所述中板和 所述底板按照预定空间位置引导入所述拼装粘合组件；
通过所述拼装粘合组件将所述顶板、 所述中板和所述底板进行拼装并粘合 得到整体板材；
通过所述整体固化组件将所述整体板材进行整体固化；
通过所述牵引组件将所述整体板材进行牵引前进， 并带动所述板材制作组 件生成的所述顶板、 所述中板和所述底板持续进入所述拼装粘合组件。
PCT/CN2014/073805 2014-03-20 2014-03-20 板材生产设备及方法 WO2015139281A1 (zh)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003170515A (ja) * 2001-12-07 2003-06-17 Mamoru Kamo 中空構造板材とその製造方法
CN101544066A (zh) * 2009-04-27 2009-09-30 江苏金秋竹门业有限公司 玻纤增强树脂节能板材的生产工艺
WO2012048738A1 (en) * 2010-10-13 2012-04-19 Ikea Supply Ag Method of continuous manufacture of a composite hollow board material, and machine and computer program
CN103290985A (zh) * 2012-03-01 2013-09-11 秦皇岛耀华玻璃钢股份公司 一种玻璃钢波纹夹芯板及其成型方法
CN103286966A (zh) * 2012-03-01 2013-09-11 秦皇岛耀华新材料有限公司 玻璃钢中空板连续成型工艺
CN103921439A (zh) * 2014-03-20 2014-07-16 张�杰 板材生产设备及方法

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003170515A (ja) * 2001-12-07 2003-06-17 Mamoru Kamo 中空構造板材とその製造方法
CN101544066A (zh) * 2009-04-27 2009-09-30 江苏金秋竹门业有限公司 玻纤增强树脂节能板材的生产工艺
WO2012048738A1 (en) * 2010-10-13 2012-04-19 Ikea Supply Ag Method of continuous manufacture of a composite hollow board material, and machine and computer program
CN103290985A (zh) * 2012-03-01 2013-09-11 秦皇岛耀华玻璃钢股份公司 一种玻璃钢波纹夹芯板及其成型方法
CN103286966A (zh) * 2012-03-01 2013-09-11 秦皇岛耀华新材料有限公司 玻璃钢中空板连续成型工艺
CN103921439A (zh) * 2014-03-20 2014-07-16 张�杰 板材生产设备及方法

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