WO2015130118A1 - 미네랄 오일을 포함하는 변성 폴리(아릴렌 에테르) 수지 조성물 및 이를 이용하여 제조된 전선 - Google Patents
미네랄 오일을 포함하는 변성 폴리(아릴렌 에테르) 수지 조성물 및 이를 이용하여 제조된 전선 Download PDFInfo
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- WO2015130118A1 WO2015130118A1 PCT/KR2015/001909 KR2015001909W WO2015130118A1 WO 2015130118 A1 WO2015130118 A1 WO 2015130118A1 KR 2015001909 W KR2015001909 W KR 2015001909W WO 2015130118 A1 WO2015130118 A1 WO 2015130118A1
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- Prior art keywords
- resin
- arylene ether
- poly
- resin composition
- modified poly
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L91/00—Compositions of oils, fats or waxes; Compositions of derivatives thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L71/00—Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
- C08L71/08—Polyethers derived from hydroxy compounds or from their metallic derivatives
- C08L71/10—Polyethers derived from hydroxy compounds or from their metallic derivatives from phenols
- C08L71/12—Polyphenylene oxides
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/14—Insulating conductors or cables by extrusion
- H01B13/148—Selection of the insulating material therefor
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/20—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances liquids, e.g. oils
- H01B3/22—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances liquids, e.g. oils hydrocarbons
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
- H01B3/42—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes polyesters; polyethers; polyacetals
- H01B3/427—Polyethers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
- H01B3/44—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
- H01B3/441—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from alkenes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L53/00—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L53/02—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers of vinyl-aromatic monomers and conjugated dienes
- C08L53/025—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers of vinyl-aromatic monomers and conjugated dienes modified
Definitions
- the present invention relates to a modified poly (arylene ether) resin composition and an electric wire manufactured using the same, and modified poly (aryl) capable of controlling the extrusion processability and physical properties of the electric wire at low cost without negatively affecting the appearance or physical properties during the production of the electric wire Lene ether) resin composition and an electric wire including a cable produced using the same.
- halogenated resins and poly (vinyl chloride) resins have been commonly used as wire materials for insulated electric and optical conductors.
- Poly (vinyl chloride) resins are relatively inexpensive, widely available, flexible, and have inherent flame retardant properties, but have problems such as generating dioxin and generating a large amount of toxic gas in a fire. . Therefore, in order to replace poly (vinyl chloride) resins, various materials have been tried in the industry related to electric wires including cables, but are still far from expectations in terms of flame retardancy, processability, and productivity compared to poly (vinyl chloride) resins. I can't.
- the modified poly (arylene ether) resin which has been in the limelight, is showing a variety of applications as an alternative material for electric wires based on excellent flame retardancy and insulation.
- the styrene-based block copolymers added to solve the low flexibility of the poly (arylene ether) resin in the modified poly (arylene ether) resin are relatively expensive, so only this is used to improve the flexibility of the poly (arylene ether) resin. If you try to adjust, the price of raw materials rises.
- the wire extrusion flux using the mass production equipment of the conventional poly (vinyl chloride) resin is 900 to 1,200 m per minute, whereas the conventional modified poly (arylene ether) resin is only about 300 m per minute, poly (vinyl chloride) resin In contrast, there was a problem in that the productivity is significantly lowered.
- thermoplastic resin composition comprising a phosphorus-based flame retardant in a base resin comprising a poly (arylene ether) resin and a polyolefin resin, and the melt viscosity and processability, flexibility and chemical resistance of the poly (arylene ether) resin.
- thermoplastic resin composition In order to improve and to improve the flame retardancy, wear resistance, mechanical strength and heat resistance of the polyolefin resin, using a phosphorus flame retardant having a pyrolysis temperature of 230 °C or more, and using a poly (arylene ether) resin and a polyolefin resin in a specific content ratio It is about the thermoplastic resin composition characterized by the above-mentioned. However, the thermoplastic resin composition also controls the processability of the base resin including a poly (arylene ether) resin and a polyolefin resin through a styrene resin used as a compatibilizer.
- Patent Document 1 KR10-2013-0077468 A
- an object of the present invention is to provide a modified poly (arylene ether) resin composition capable of controlling the extrusion processability and physical properties of the wire at low cost without negatively affecting the appearance or physical properties during the manufacture of the wire do.
- an object of the present invention is to provide an electric wire comprising a cable produced using the modified poly (arylene ether) resin composition.
- the present invention is a mixed resin comprising a poly (arylene ether) resin, a styrene resin and a polyolefin resin; Flame retardant; And in the modified poly (arylene ether) resin composition comprising a mineral oil, the mineral oil provides a modified poly (arylene ether) resin composition, characterized in that the weight average molecular weight of 460 ⁇ 1,000 g / mol.
- the present invention provides an electric wire including a cable manufactured using the modified poly (arylene ether) resin composition.
- the modified poly (arylene ether) resin composition of the present invention has the effect of controlling the extrusion processability and physical properties of the wire at a low cost without negatively affecting the appearance or physical properties when manufacturing the electric wire by including a mineral oil.
- modified poly (arylene ether) resin composition of the present invention is excellent in extrusion processability, there is an effect that can lower the raw material price to improve productivity.
- the electric wire made of the modified poly (arylene ether) resin composition of the present invention does not use a poly (vinyl chloride) material has an environmentally friendly effect.
- the present invention is a mixed resin comprising a poly (arylene ether) resin, a styrene resin and a polyolefin resin; Flame retardant; And in a modified poly (arylene ether) resin composition comprising a mineral oil, the mineral oil relates to a modified poly (arylene ether) resin composition, characterized in that the weight average molecular weight of 460 ⁇ 1,000 g / mol.
- the mixed resin may include, for example, a poly (arylene ether) resin, a styrene resin and a polyolefin resin.
- the poly (arylene ether) resin may be, for example, a homopolymer of a compound represented by Formula 1, or a copolymer including a compound of Formula 1 below.
- R 1 , R 2 , R 3 and R 4 are substituents of an aryl group (Ar), each independently or simultaneously hydrogen, chlorine, bromine, iodine, methyl, ethyl, propyl, allyl, phenyl, methyl Benzyl, chloromethyl, bromomethyl, cyanoethyl, cyano, methoxy, phenoxy, or nitro group, and Ar is an aryl group having 6 to 20 carbon atoms.
- Ar is an aryl group having 6 to 20 carbon atoms.
- R 1 and R 2 may be an alkyl group, and specific examples may be an alkyl group having 1 to 4 carbon atoms.
- the poly (arylene ether) resin may be a polymer having a degree of polymerization of 50 or more.
- poly (phenylene ether) resin for example, poly (phenylene ether) may be used, and specific examples thereof include poly (1,4-phenylene ether), poly (1,3-phenylene ether), poly (1, 2-phenylene ether), poly (2-methyl-1,4-phenylene ether), poly (3-methyl-1,4-phenylene ether), poly (2-methyl-1,3-phenylene ether ), Poly (4-methyl-1,3-phenylene ether), poly (5-methyl-1,3-phenylene ether), poly (6-methyl-1,3-phenylene ether), poly (3 -Methyl-1,2-phenylene ether), poly (4-methyl-1,2-phenylene ether), poly (5-methyl-1,2-phenylene ether), poly (6-methyl-1, 2-phenylene ether), poly (2,6-dimethyl-1,4-phenylene ether), poly (2,3-dimethyl-1,4-phenylene ether), poly (3,5-dimethyl-1 , 4-phenylene
- the poly (arylene ether) resin may use a single compound composed of the repeating structural unit of Formula 2 below.
- the poly (arylene ether) resin is 30 to 45% by weight, 32 to 43% by weight or 35 to 40% by weight in the mixed resin comprising, for example, the poly (arylene ether) resin, styrene-based resin and polyolefin resin May be included.
- the content range of the poly (arylene ether) resin in the mixed resin it is possible to implement flame retardancy and to prevent increase in hardness, excellent tensile strength, suitable for products in terms of elongation and flexibility of the wire, melt index It is possible to prevent the fall of the productivity to prevent the fall, prevent the rise in raw material prices.
- the poly (arylene ether) resin is included in 30% by weight or less, or 10 to 30% by weight, or 20 to 30% by weight in the total resin composition while implementing the appropriate flame retardancy while extruded into the wire flexibility and contrast It is preferable because elongation is satisfied.
- the poly (arylene ether) resin is excellent in insulation, water resistance (water resistance), dimensional stability, heat resistance, flame retardancy and mechanical strength, but due to the high melt viscosity, poor workability, and less flexibility to manufacture wires It is difficult to use said poly (arylene ether) resin alone as a base resin.
- styrene resin may be mixed and used.
- the styrene-based resin is, for example, a styrene-based block copolymer, polystyrene-polybutadiene, polystyrene-poly (ethylene-propylene), polystyrene-polyisoprene, poly ( ⁇ -methylstyrene) -polybutadiene N, polystyrene-polybutadiene-polystyrene, polystyrene-poly (ethylene-propylene) -polystyrene, polystyrene-poly (ethylene-butylene) -polystyrene, polystyrene- (ethylene-butylene / styrene copolymer) -polystyrene, It may be one or a mixture of two or more selected from the group consisting of polystyrene-polyisoprene-polystyrene, polystyren
- the styrene resin may be, for example, polystyrene-poly (ethylene-butylene) -polystyrene.
- the styrene-based resin may be used by mixing two kinds of polystyrene-poly (ethylene-butylene) -polystyrenes having different polystyrene contents.
- two kinds of polystyrene-poly (ethylene-butyl) having different polystyrene contents may be used.
- Styrene) -polystyrene is polystyrene-poly (ethylene-butylene) -polystyrene having a polystyrene content of 5 to 20% by weight, 8 to 17% by weight, or 10 to 15% by weight, polystyrene content of 30 to 50% by weight,
- a mixture of polystyrene-poly (ethylene-butylene) -polystyrene, which is 35 to 45% by weight, or 40 to 44% by weight, may be used by mixing in a proportion.
- the mixing ratio of polystyrene-poly (ethylene-butylene) -polystyrene having 5 to 20% by weight of polystyrene and polystyrene-poly (ethylene-butylene) -polystyrene having 30 to 50% by weight of polystyrene is, for example, 1: 1.1 To 1: 3, 1: 1.3 to 1: 2.5, or 1: 1.5 to 1: 2.
- the styrene-based resin is included in the mixed resin including, for example, the poly (arylene ether) resin, styrene-based resin and polyolefin resin 35 to 50% by weight, 37 to 48% by weight or 40 to 45% by weight Can be.
- the styrene-based resin in the mixed resin is suitable for a flexible wire by preventing the increase of hardness and the decrease in flexibility, excellent in flame retardancy, cost-effective, and excellent in the extrusion flux by preventing the decrease of the melt index It has an excellent effect in terms of productivity.
- the polyolefin resin may be, for example, polyethylene, polybutene, polypropylene, or polyisobutylene.
- the polyolefin resin may use a soft polypropylene including a predetermined amount of a rubber component, and the soft polypropylene may impart flexibility to the poly (arylene ether) together with the styrene resin.
- the rubber component may use at least one selected from ethylene-butene rubber, ethylene-butadiene rubber, and ethylene-propylene rubber.
- the rubber component content in the flexible polypropylene may be, for example, 3 to 12% by weight, 5 to 10% by weight, or 6 to 9% by weight.
- the polyolefin resin is included in the mixed resin including, for example, the poly (arylene ether) resin, styrene resin and polyolefin resin 10 to 25% by weight, 13 to 22% by weight, or 15 to 20% by weight. Can be.
- the effect of lowering the raw material price have.
- the polyolefin resin is included in the total resin composition of 15% by weight or less, 5 to 15% by weight, or 8 to 15% by weight to implement a suitable flexibility as a wire and does not adversely affect the flame retardancy, tensile strength, It is preferable because it implements physical properties, such as elongation suitably.
- the modified poly (arylene ether) resin composition of the present invention includes a mixed resin containing a poly (arylene ether) resin, a styrene-based resin and a polyolefin resin as described above, for example to increase the flame resistance of the resin composition It may further comprise a flame retardant.
- the flame retardant may be, for example, an environmentally friendly non-halogen flame retardant, and specific examples may include phosphorus-based flame retardants.
- the phosphorus-based flame retardant is not particularly limited as long as it can be included in the poly (arylene ether) resin composition, specific examples include triphenyl phosphate (TPP), ammonium polyphosphate (phase II) (ammonium polyphosphate (phase II)) , Melamine polyphosphate, resorcinol-di (bis-2,6-dimethylphenyl) phosphate (resorcinol-di (bis-2,6-dimethylphenyl) phosphate, RDP), bisphenol A diphenyl phosphate A diphenyl phosphate, BPADP), diethyl phosphinate ammonium salt, Exolit OP 1230, Clariant can be used one or two or more selected from the group consisting of.
- TPP triphenyl phosphate
- phase II ammonium polyphosphate (phase II))
- Melamine polyphosphate resorcinol-di (bis-2,6-dimethylphenyl) phosphate (re
- the flame retardant is 20 to 40 parts by weight, 25 to 35 parts by weight or 27 to 33 parts by weight based on 100 parts by weight of the mixed resin including, for example, the poly (arylene ether) resin, styrene resin and polyolefin resin. It may be included in the modified poly (arylene ether) resin composition in proportion.
- the flame retardant and heat resistance is excellent, the dispersion of the flame retardant in the composition is well effected, the flame retardant does not protrude to the surface of the processed molded wire to reduce the appearance and quality It does not occur and does not affect the mechanical properties of the wire.
- the modified poly (arylene ether) resin composition of the present invention further comprises a mineral oil to control the extrudability and physical properties of the mixed resin, the mineral oil is an example of a weight average molecular weight of 460 to 1,000 g / mol It is characterized by.
- the mineral oil may be, for example, a paraffinic oil.
- the weight average molecular weight may be 500 to 900 g / mol, 520 to 800 g / mol, or 520 to 750 g / mol.
- the weight average molecular weight of the mineral oil by maintaining a flash point to prevent volatilization during extrusion, to prevent the increase in hardness and elongation, it is possible to prevent the degradation of properties due to volatilization of the oil during the heating test.
- the mixing of the material is easy, there is an effect of improving the productivity by increasing the melt index according to the viscosity decrease. Therefore, it is preferable to use mineral oil having a weight average molecular weight within the above range.
- Mineral oil having a weight average molecular weight of the above range may be, for example, a flash point of 250 °C or more, 250 to 400 °C, or 260 to 330 °C.
- the viscosity index (viscosity index) of the mineral oil having a weight average molecular weight in the above range may be, for example, 100 or more, 100 to 120, or 105 to 115.
- aniline point of the mineral oil having a weight average molecular weight in the above range may be, for example, 100 °C or more, 100 to 140 °C, or 108 to 135 °C.
- the kinematic viscosity (40 °C) of the mineral oil having a weight average molecular weight in the above range may be, for example, 60 mm 2 / s or more, 60 to 500 mm 2 / s, or 90 to 450 mm 2 / s, another
- the kinematic viscosity (100 ° C.) may be 8 mm 2 / s or more, 8 to 50 mm 2 / s, or 10 to 35 mm 2 / s.
- the present invention has the effect of controlling the extrusion processability and physical properties of the electric wire by adjusting the melt index of the modified poly (arylene ether) resin composition of the present invention by including the mineral oil having the above characteristics.
- the melt index is adjusted by changing the content of the styrene resin to control the wire extrusion processability and physical properties (tensile strength, Elongation, hardness, etc.), but the present invention is to minimize the content of the styrene resin, while controlling the melt index of the modified poly (arylene ether) resin composition by changing the type and content of low-cost mineral oil wire It is characterized by adjusting the extrudability and physical properties.
- the styrene-based resin is about 8 to 10 times more expensive than mineral oil, when the melt index is adjusted by changing its content, the cost is increased. Therefore, in the present invention, including the mineral oil, it is possible to control the extrusion processability and physical properties of the wire at low cost without negatively affecting the appearance or physical properties during the manufacture of the wire.
- the mineral oil is, for example, 1 to 9 parts by weight, 3 to 8 parts by weight, or 5 to 7 parts by weight based on 100 parts by weight of the mixed resin including the poly (arylene ether) resin, styrene resin and polyolefin resin. It may be included in the modified poly (arylene ether) resin composition in a proportion by weight.
- the wire extrusion process has an appropriate range of melt index, easy to prevent hardness increase and elongation, and has excellent tensile strength and flame retardancy.
- the modified poly (arylene ether) resin composition of the present invention for example, lubricants, antioxidants, light stabilizers, chain extenders, reaction catalysts commonly used in resin compositions within a range that does not significantly affect other physical properties.
- a releasing agent a pigment, a dye, an antistatic agent, an antibacterial agent, a processing aid, a metal inert agent, a depressant agent, a fluorine-based antidropping agent, an inorganic filler, a glass fiber, an anti-friction and anti-wear agent and a coupling agent It may further include an additive.
- the modified poly (arylene ether) resin composition of the present invention can be used as an electric wire coating material as an example.
- the present invention also relates to an electric wire including a cable produced using the modified poly (arylene ether) resin composition.
- the wire manufacturing method may be manufactured by various methods such as injection molding, blow molding, extrusion molding, for example, but preferably may be manufactured by extrusion molding.
- Wire according to the present invention for example, (1) melting / kneading and extrusion processing the components of the resin composition in a temperature range within the range of 200 to 290 °C; (2) pelletizing the extruded resin composition; (3) optionally, drying; (4) The pellet may be manufactured through a manufacturing method that is subjected to a step of processing using vacuum molding, low pressure molding, blow molding, extrusion coating, foam extrusion and the like.
- the drying step (3) may be, for example, drying for 2 to 8 hours at a temperature of 70 to 90 °C.
- the step (4) may be a step of extruding under high shear stress in a temperature range within the range of 230 to 260 °C using an extrusion facility as an example.
- the wire of the present invention may be used in various fields such as power lines, communication lines, automotive wires, electronic device wires, nuclear wires, and wind wires.
- the resin composition of the present invention may be used as a watch band of a watch.
- SEBS 1 Kraton SEBS G 1657 (styrene content 13%) from Kraton Polymers
- Phosphorus flame retardant 1 NONFLA-601 from DOOBON (Melamine Polyphosphate, N content 39-42%, P content 14-17%)
- Phosphorus-based flame retardant 2 Clariant OP 1230 (Aluminum Diethylphosphate, P content of 23 to 24%)
- Phosphorus Flame Retardant 3 Adeka's FP-600 [Bisphenol A Bis- (Diphenyl Phosphate)]
- Flame retardants (Pocera's X-Flon G), lubricants (Hanyang Chemical's Hywax EP-184), heat stabilizers (BASF's Irganox B 225FF), processing aids (Wacker's Pellet S), and more.
- the modified poly (arylene ether) resin compositions of each of Examples 1 to 3 and Comparative Examples 1 to 4 were prepared by using the aforementioned components. Specific properties of the mineral oils 1 to 4 used in Examples and Comparative Examples and measuring methods thereof are shown in Table 2 below.
- the viscosity index of each mineral oil was calculated according to ASTM D 2270 from kinematic viscosity (40 ° C., mm 2 / s) and kinematic viscosity (100 ° C., mm 2 / s).
- the manufacturing method was mixed with each component in the composition shown in Table 1, and then mixed well by a super mixer, put into a twin-screw extruder (200-290 °C) After melting / kneading at the temperature, extrusion was carried out. After molding to a final pellet, dried at 80 ° C or more for 4 hours, and left at room temperature for 1 day, after extrusion into the wire using HAAKE (wire coating exturder, 9 ⁇ ) to prepare a wire specimen. Extrusion to the wire was carried out at a speed of 80 rpm, 30 m / min at a temperature of 230 to 260 °C.
- wire extrusion processability was visually inspected by the method specified in the UL 1581 standard, and divided into ⁇ , ⁇ , ⁇ , ⁇ based on the appearance quality and productivity during wire extrusion.
- the physical properties of the wire specimens of Table 4 were measured by the UL 1581 standard, excluding the melting index (MI) and hardness, the melt index is 250 °C, 10 kg load, It was measured under the conditions of 300 seconds residence time, the hardness was measured Shore hardness of ASTM D2240-05 (2010).
- Examples 2 and 3 using mineral oils 1 and 2 show excellent flame retardancy compared to Comparative Example 4 using mineral oil 4, depending on the type of mineral oil. It was also found that the physical properties of the wires were also affected.
- styrene-based resins are expensive at 9,000 won / kg or more, but are relatively inexpensive at 1,500 won / L or less for mineral oil.
- the modified poly (arylene ether) resin composition of the present invention is excellent in extrusion processability, can lower the raw material price, there is an effect that can improve the productivity.
- the electric wire made of the modified poly (arylene ether) resin composition of the present invention does not use a poly (vinyl chloride) material has an environmentally friendly effect.
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Abstract
Description
구분 | 실시예 | 비교예 | ||||||
구성 성분 | 종류 | 1 | 2 | 3 | 1 | 2 | 3 | 4 |
폴리(아릴렌 에테르) 수지 | PX 100F | 28 | 28 | 28 | 28 | 28 | 28 | 28 |
스타이렌계 수지 | SEBS G1657 | 11.7 | 11.7 | 11.7 | 11.7 | 11.7 | 11.7 | 11.7 |
SEBS A1536 | 19.7 | 19.7 | 19.7 | 19.7 | 19.7 | 19.7 | 19.7 | |
소계 | 31.4 | 31.4 | 31.4 | 31.4 | 31.4 | 31.4 | 31.4 | |
폴리올레핀 수지 | EC 5082 | 12.8 | 12.8 | 12.8 | 12.8 | 12.8 | 12.8 | 12.8 |
난연제 | NONFLA-601 | 12.8 | 12.8 | 12.8 | 12.8 | 12.8 | 12.8 | 12.8 |
OP 1230 | 3.4 | 3.4 | 3.4 | 3.4 | 3.4 | 3.4 | 3.4 | |
FP-600 | 5 | 5 | 5 | 5 | 5 | 5 | 5 | |
소계 | 21.2 | 21.2 | 21.2 | 21.2 | 21.2 | 21.2 | 21.2 | |
미네랄 오일 | LP 600 | 3 | 5 | 7 | 10 | |||
LP 2200 | 5 | |||||||
150 N | 5 | |||||||
220 N | 5 | |||||||
기타 첨가제 | 1.6 | 1.6 | 1.6 | 1.6 | 1.6 | 1.6 | 1.6 |
테스트 항목 | 테스트 방법 | MO 1 | MO 2 | MO 3 | MO 4 |
밀도(15 ℃, kg/L) | ASTM D 4052 | 0.8626 | 0.887 | 0.856 | 0.862 |
동점도(40 ℃, mm2/s) | ASTM D 445 | 101.1 | 442.6 | 30.39 | 49.3 |
동점도(100 ℃, mm2/s) | ASTM D 445 | 12.16 | 32.06 | 5.324 | 7.2 |
유동점(℃) | ASTM D 97 | -21 | -12.5 | -15 | -30 |
인화점(COC, ℃) | ASTM D 92 | 268 | 324 | 226 | 248 |
점도지수 | ASTM D 2270 | 112 | 105 | 108 | 104 |
아닐린점(℃) | ASTM D 611 | 130.3 | 109.5 | 110.6 | 116.6 |
중량평균분자량(g/mol) | ASTM D 2502 | 556.86 | 706.15 | 407.8 | 457.3 |
구분 | 실시예 | 비교예 | |||||
1 | 2 | 3 | 1 | 2 | 3 | 4 | |
전선 압출가공성 | ◎ | ◎ | ◎ | ○ | × | ○ | ○ |
압출 시 토크(N·m) | 32 | 29 | 32 | 28 | 27 | 29 | 29 |
압출 시 압력(bar) | 42 | 35 | 41 | 30 | 26 | 30 | 33 |
구분 | 실시예 | 비교예 | |||||
1 | 2 | 3 | 1 | 2 | 3 | 4 | |
용융지수(g/10 min) | >30 | >40 | >30 | >60 | >80 | >50 | >50 |
인장강도(상온, T/S) | >200 | >200 | >200 | >150 | >100 | >200 | >200 |
신율(상온, T/E) | >200 | >200 | >200 | >150 | >150 | >200 | >200 |
경도(Shore A) | 89 | 86 | 88 | 85 | 83 | 88 | 87 |
난연성(VW-1) | Pass | Pass | Pass | Fail | Fail | Pass | Fail |
Claims (25)
- 폴리(아릴렌 에테르) 수지, 스타이렌계 수지 및 폴리올레핀 수지를 포함하는 혼합수지; 난연제; 및 미네랄 오일을 포함하는 변성 폴리(아릴렌 에테르) 수지 조성물에 있어서, 상기 미네랄 오일은 중량평균분자량이 460 내지 1,000 g/mol인 것을 특징으로 하는 변성 폴리(아릴렌 에테르) 수지 조성물.
- 제1항에 있어서,상기 미네랄 오일은 파라핀계 오일인 것을 특징으로 하는 변성 폴리(아릴렌 에테르) 수지 조성물.
- 제1항에 있어서,상기 미네랄 오일의 중량평균분자량은 500 내지 900 g/mol인 것을 특징으로 하는 변성 폴리(아릴렌 에테르) 수지 조성물.
- 제1항에 있어서,상기 미네랄 오일은 인화점이 250 ℃ 이상인 것을 특징으로 하는 변성 폴리(아릴렌 에테르) 수지 조성물.
- 제1항에 있어서,상기 미네랄 오일은 점도지수(viscosity index)가 100 이상인 것을 특징으로 하는 변성 폴리(아릴렌 에테르) 수지 조성물.
- 제1항에 있어서,상기 미네랄 오일은 아닐린점(aniline point)이 100 ℃ 이상인 것을 특징으로 하는 변성 폴리(아릴렌 에테르) 수지 조성물.
- 제1항에 있어서,상기 미네랄 오일은 동점도(40 ℃)가 60 mm2/s 이상인 것을 특징으로 하는 변성 폴리(아릴렌 에테르) 수지 조성물.
- 제1항에 있어서,상기 미네랄 오일은 동점도(100 ℃)가 8 mm2/s 이상인 것을 특징으로 하는 변성 폴리(아릴렌 에테르) 수지 조성물.
- 제1항에 있어서,상기 폴리(아릴렌 에테르) 수지는 하기 화학식 1로 표시된 화합물의 단독 중합체, 또는 하기 화학식 1의 화합물을 포함하는 공중합체인 것을 특징으로 하는 변성 폴리(아릴렌 에테르) 수지 조성물.[화학식 1](상기 화학식 1에서, R1, R2, R3 및 R4는 아릴기(Ar)의 치환체들이고, 각각 독립적으로 또는 동시에 수소, 염소, 브롬, 요오드, 메틸, 에틸, 프로필, 알릴, 페닐, 메틸벤질, 클로로메틸, 브로모메틸, 시아노에틸, 시아노, 메톡시, 페녹시, 또는 니트로기이고, Ar은 탄소수 6 내지 20의 아릴기이다)
- 제1항에 있어서,상기 스타이렌계 수지는 스타이렌계 블록 코폴리머인 것을 특징으로 하는 변성 폴리(아릴렌 에테르) 수지 조성물.
- 제1항에 있어서,상기 폴리올레핀 수지는 에틸렌-부텐 고무, 에틸렌-부타디엔 고무 또는 에틸렌-프로필렌 고무를 포함하는 연질 폴리프로필렌인 것을 특징으로 하는 변성 폴리(아릴렌 에테르) 수지 조성물.
- 제1항에 있어서,상기 난연제는 인계 난연제를 사용하는 것을 특징으로 하는 변성 폴리(아릴렌 에테르) 수지 조성물.
- 제1항에 있어서,상기 폴리(아릴렌 에테르) 수지는, 상기 폴리(아릴렌 에테르) 수지, 스타이렌계 수지 및 폴리올레핀 수지를 포함하는 혼합수지 내에 30 내지 45 중량%로 포함되는 것을 특징으로 하는 변성 폴리(아릴렌 에테르) 수지 조성물.
- 제1항에 있어서,상기 스타이렌계 수지는, 상기 폴리(아릴렌 에테르) 수지, 스타이렌계 수지 및 폴리올레핀 수지를 포함하는 혼합수지 내에 35 내지 50 중량%로 포함되는 것을 특징으로 하는 변성 폴리(아릴렌 에테르) 수지 조성물.
- 제1항에 있어서,상기 폴리올레핀 수지는, 상기 폴리(아릴렌 에테르) 수지, 스타이렌계 수지 및 폴리올레핀 수지를 포함하는 혼합수지 내에 10 내지 25 중량%로 포함되는 것을 특징으로 하는 변성 폴리(아릴렌 에테르) 수지 조성물.
- 제1항에 있어서,상기 난연제는, 상기 폴리(아릴렌 에테르) 수지, 스타이렌계 수지 및 폴리올레핀 수지를 포함하는 혼합수지 100 중량부에 대하여 20 내지 40 중량부의 비율로 포함되는 것을 특징으로 하는 변성 폴리(아릴렌 에테르) 수지 조성물.
- 제1항에 있어서,상기 미네랄 오일은, 상기 폴리(아릴렌 에테르) 수지, 스타이렌계 수지 및 폴리올레핀 수지를 포함하는 혼합수지 100 중량부에 대하여 1 내지 9 중량부의 비율로 포함되는 것을 특징으로 하는 변성 폴리(아릴렌 에테르) 수지 조성물.
- 제10항에 있어서,상기 스타이렌계 수지는 폴리스타이렌 함량이 5 내지 20 중량%인 폴리스타이렌-폴리(에틸렌-부틸렌)-폴리스타이렌과 폴리스타이렌 함량이 30 내지 50 중량%인 폴리스타이렌-폴리(에틸렌-부틸렌)-폴리스타이렌의 혼합물인 것을 특징으로 하는 변성 폴리(아릴렌 에테르) 수지 조성물.
- 제18항에 있어서,상기 폴리스타이렌 함량이 5 내지 20 중량%인 폴리스타이렌-폴리(에틸렌-부틸렌)-폴리스타이렌과 폴리스타이렌 함량이 30 내지 50 중량%인 폴리스타이렌-폴리(에틸렌-부틸렌)-폴리스타이렌의 혼합비는 1:1.1 내지 1:3인 것을 특징으로 하는 변성 폴리(아릴렌 에테르) 수지 조성물.
- 제11항에 있어서,상기 연질 폴리프로필렌 내 에틸렌-부텐 고무, 에틸렌-부타디엔 고무 또는 에틸렌-프로필렌 고무 함량은 3 내지 12 중량%인 것을 특징으로 하는 변성 폴리(아릴렌 에테르) 수지 조성물.
- 제12항에 있어서,상기 인계 난연제는 트리페닐 포스페이트(triphenyl phosphate, TPP), 암모늄 폴리포스페이트(phase II)(ammonium polyphosphate(phase II)), 멜라민 폴리포스페이트(melamine polyphosphate), 레조시놀-디(비스-2,6-디메틸페닐) 포스페이트(resorcinol-di(bis-2,6-dimethylphenyl) phosphate, RDP), 비스페놀 A 디페닐 포스페이트(bisphenol A diphenyl phosphate, BPADP), 디에틸 포스피네이트 암모늄 염(diethyl phosphinate ammonium salt, Exolit OP 1230, Clariant)으로 이루어진 군으로부터 선택된 1종 또는 2종 이상을 사용하는 것을 특징으로 하는 변성 폴리(아릴렌 에테르) 수지 조성물.
- 제1항에 있어서,상기 변성 폴리(아릴렌 에테르) 수지 조성물은 윤활제, 산화방지제, 광안정제, 사슬연장제, 반응촉매, 이형제, 안료, 염료, 대전방지제, 항균제, 가공조제, 금속 불활성제, 억연제, 불소계 적하방지제, 무기충진제, 유리섬유, 내마찰·내마모제 및 커플링제로 이루어진 군으로부터 선택된 1종 또는 2종 이상의 첨가제를 더 포함하는 것을 특징으로 하는 변성 폴리(아릴렌 에테르) 수지 조성물.
- 제1항에 있어서,상기 폴리(아릴렌 에테르) 수지는 전체 수지 조성물 내에 30 중량% 이하로 포함되는 것을 특징으로 하는 변성 폴리(아릴렌 에테르) 수지 조성물.
- 제1항에 있어서,상기 폴리올레핀 수지는 전체 수지 조성물 내에 15 중량% 이하로 포함되는 것을 특징으로 하는 변성 폴리(아릴렌 에테르) 수지 조성물.
- 제1항 내지 제24항 중 어느 한 항의 변성 폴리(아릴렌 에테르) 수지 조성물을 이용하여 제조된 전선.
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CN201580000412.8A CN105189656B (zh) | 2014-02-28 | 2015-02-27 | 包含矿物油的改性聚(亚芳基醚)树脂组合物以及用该组合物制备的线材 |
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