WO2015123918A1 - 700℃等级超超临界燃煤电站用镍基高温合金及其制备 - Google Patents
700℃等级超超临界燃煤电站用镍基高温合金及其制备 Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C19/00—Alloys based on nickel or cobalt
- C22C19/03—Alloys based on nickel or cobalt based on nickel
- C22C19/05—Alloys based on nickel or cobalt based on nickel with chromium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
- C22C1/03—Making non-ferrous alloys by melting using master alloys
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/06—Making non-ferrous alloys with the use of special agents for refining or deoxidising
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C19/00—Alloys based on nickel or cobalt
- C22C19/03—Alloys based on nickel or cobalt based on nickel
- C22C19/05—Alloys based on nickel or cobalt based on nickel with chromium
- C22C19/051—Alloys based on nickel or cobalt based on nickel with chromium and Mo or W
- C22C19/055—Alloys based on nickel or cobalt based on nickel with chromium and Mo or W with the maximum Cr content being at least 20% but less than 30%
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C30/00—Alloys containing less than 50% by weight of each constituent
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/10—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of nickel or cobalt or alloys based thereon
Definitions
- the invention belongs to the technical field of nickel-based superalloy materials, in particular to a super-supercritical of 700 ° C grade.
- Nickel-based alloy material for coal-fired power stations suitable for the manufacture of advanced ultra-supercritical combustion with a steam temperature of 700 ° C
- the high-temperature components of the coal power station are used for a long time under the actual use temperature of about 800 °C.
- the EU first started in 1998.
- the research plan will increase the steam parameters to 700 ° C / 720 ° C / 35 MPa, and the power generation efficiency is expected to increase from the current 45% to more than 50%.
- the United States and Japan subsequently launched similar research projects in the early 2000s.
- China began to develop advanced ultra-supercritical coal-fired power generation technology at 700 °C.
- thermal power generation accounts for more than 80%, while the average coal consumption of power stations in China is much higher than that of the world's economically developed countries. Therefore, the steam parameters of coal-fired power stations are increased, thereby reducing coal consumption, saving coal resources and reducing Emissions such as CO 2 are important for the sustainable development of the economy, society and the environment.
- the power station off Key high temperature components, such as high and medium pressure rotors and cylinders and valve housings in steam turbines, superheaters and reheating in boilers Tubes, as well as materials such as headers and steam pipes, place higher demands on strength and corrosion resistance. It is generally believed that the temperature of the outer wall of the boiler internal superheater and reheater tube is 50 °C higher than the steam temperature inside the tube. about. Therefore, when the steam temperature in the superheater and reheater tubes reaches 700 ° C and 720 ° C, the outer wall of the tube The maximum temperature may reach 770 ° C or even higher.
- the steam pressure inside the tube is also increased.
- the ultra-supercritical coal-fired power originally at 600 ° C level 9 ⁇ 12Cr% steel and austenitic heat-resistant steel widely used in the station, such as Super304H and HR3C are no longer full.
- Nickel-based superalloys must be used for foot strength and corrosion resistance.
- Nickel-based alloys used today in the civil (eg petrochemical) field usually need to be considered in an oxidizing or reducing environment. Corrosion resistance and high temperature performance, some age hardening type nickel-based alloys used in aviation, high temperature The strength requirement is more important, but the running time is short. Because these uses are quite different, especially Ultra-supercritical power station has outstanding features of long running time (30-40 years), making existing nickel-base high temperature Gold, usually can not meet high temperature strength, maximum use temperature and tissue stability, oxidation resistance / vulcanization resistance The requirements of energy can not meet the long-term application of high temperature parts of 700°C ultra-supercritical coal-fired power station Claim.
- the present invention relates to the organization and properties of elements such as Co, Cr, Mo, W, Al, Ti, Nb and C.
- Research comprehensive consideration of the reasonable combination of solid solution strengthening and precipitation strengthening of the alloy, supplemented by good grain boundary strengthening
- the application prospect is broad.
- the object of the present invention is to provide a nickel-based high-temperature alloy material for 700 ° C grade ultra-supercritical coal-fired power station Material and preparation method thereof, reasonable composition design, good hot working plasticity, high temperature performance and corrosion resistance It has the advantages of superiority and long-term structural stability at high temperatures.
- the present invention provides a nickel base for a super-supercritical coal-fired power station of 700 ° C grade.
- a superalloy comprising: C0.01 to 0.07 wt%, Cr 23 to 25.5 wt%, Co 10 to 14.6 wt%, Mo 0.3 to 3.5 wt%, W 0.5 to 2.5 wt%, Nb 0.8 to 2.2 wt%, Ti 1.0 to 2.5 wt%, Al 1.0 to 2.5 wt%, B 0.001 to 0.005 wt%, Zr 0.01 to 0.3 wt%, Mg 0.002 to 0.015 wt%, V 0.01 to 0.5 wt%, La 0.001 to 0.005 wt%, the balance is Ni and unavoidable impurity elements, and S, P, Si and impurity elements
- the range of Mn is: S ⁇ 0.010 wt%, P ⁇ 0.015 wt%, Si ⁇ 0.3 wt%, and Mn ⁇ 0.5
- the sum of the atomic percentages of Al, Ti and Nb is 5.5-6.2 at%, the atomic number of Cr and Mo and W
- the ratio of the sum of the atomic numbers (Cr/(Mo+W)) is greater than 12, and the atomic percentages of Cr, Mo, and W And no more than 30at%.
- the ⁇ ′ aging precipitation of the nickel-based superalloy for the 700° C grade ultra-supercritical coal-fired power station The amount of the strengthening phase is 14 to 19% by weight.
- the invention also provides a preparation method of the nickel base superalloy for the above-mentioned 700 ° C grade ultra-supercritical coal-fired power station
- the method is characterized in that the specific steps are:
- First step 0.01 to 0.07 parts by weight of C, 23 to 25.5 parts by weight of Cr, 10 to 14.6 parts by weight of Co, 0.3 to 3.5 parts by weight of Mo, 0.5 to 2.5 parts by weight of W, and 0.8 to 2.2 parts by weight.
- Nb 1.0 to 2.5 parts by weight of Ti, 1.0 to 2.5 parts by weight of Al, 0.001 to 0.005 parts by weight of B, 0.01 to 0.3 parts by weight of Zr, 0.01 to 0.5 part by weight of V, and 48 to 58 parts by weight.
- Ni is charged into the vacuum induction furnace.
- the ratio of the atomic number of Al in the raw material to the sum of the number of atoms of Ti and Nb (Al/(Ti+Nb)) should be between 1.0 and 1.3.
- the sum of the percentages is 5.5 to 6.2 at%, the ratio of the atomic number of Cr to the sum of the atomic numbers of Mo and W (Cr/(Mo+W)) is greater than 12, and the sum of the atomic percentages of Cr, Mo and W does not exceed 30at%, simultaneously loading 3-6 parts by weight of the dry auxiliary material with a purity greater than 99.5% into a vacuum induction furnace, the auxiliary material consisting of CaF 2 40wt%, CaO40wt% and Al 2 O 3 20wt%, not less than 10 -3 Bar vacuum is smelted in a vacuum induction furnace; after the raw materials are completely dissolved, the vacuum condition is not lower than 10 -3 Bar, and the refining time is not less than 30 min to remove the gas; the refining is completed.
- the argon (Ar) shielding gas is charged at a pressure of 0.4 bar, and 0.3 to 0.6 parts by weight of the Ni-20Ca alloy is added to remove the harmful impurity element S.
- the molten steel temperature before tapping is not lower than 1500 ° C, and Ni is successively added.
- -20Mg alloy 0.01-0.025 parts by weight and metal La 0.001-0.005 parts by weight for desulfurization and purification, after being fully melted and stirred uniformly, filtered, and cast into an alloy ingot under argon atmosphere;
- Step 2 After the alloy ingot is subjected to diffusion annealing, blank forging, solid solution and aging treatment, 700 ° C is obtained. Nickel-based superalloys for grade super-supercritical coal-fired power stations.
- the temperature of the diffusion annealing in the second step is 1150 to 1220 ° C, and the time is 16 to 48 h.
- the temperature of the blank forging in the second step is not lower than 1050 °C.
- the temperature of the solution treatment in the second step is 1100 to 1200 ° C, and the time is 0.5 to 2 h.
- the aging treatment in the second step has a temperature of 800 ° C and a time of 4 to 16 h.
- the alloy ingot is first used before the diffusion annealing of the alloy ingot is performed.
- the alloy ingot is subjected to secondary refining by an empty consumable remelting method or an electroslag remelting method having a protective atmosphere.
- the melting rate should be strictly controlled. Keep the melting rate per hour no more than 300kg.
- a complex five-dimensional purification slag system when the second step adopts an electroslag remelting method with a protective atmosphere, a complex five-dimensional purification slag system is used, and the complex five-dimensional purification slag system includes CaF 2 40 to 45 wt%, Al 2 O. 3 20-30 wt%, CaO 15-20 wt%, MgO 5-10 wt%, and TiO 2 5-10 wt%, the complex five-component purification slag is purified before use to ensure SiO 2 ⁇ 0.5%, and Bake at 800 ° C for 4 h.
- the use of (40 to 45% CaF 2 + 20 to 30% Al 2 O 3 + 15 to 20% CaO + 5 to 10% MgO + 5 to 10% TiO 2 ) ensures stable composition of Al, Ti and Mg.
- the main alloying elements of the nickel-base superalloy of the present invention are Ni, Cr, Co, Mo, W, Nb, Ti, Al, B, Zr, Mg, V, La and some impurity elements S, P, Si, which are unavoidable in industrial production.
- the content control range of Mn or the like is as described above.
- Strictly control the content of trace harmful impurity elements such as Pb, Sn, As, Sb, Bi, etc. Forging processing and alloy durability or high temperature plasticity are harmful.
- the invention will be described below for the limitation of the composition range of the nickel-based alloy for the 700 ° C grade ultra-supercritical coal-fired power station. s reason.
- M 23 C 6 carbide at the grain boundary as a strengthening element is advantageous for the high temperature endurance of the alloy.
- C content is less than 0.01%, it is insufficient to form a certain amount of M 23 C 6 at the grain boundary.
- C can form a primary carbide MC together with Ti and Nb, which helps to control the grain size.
- Ti and Nb are excessively consumed, and should be kept below 0.06%. Further, C also has an effect of ensuring the fluidity of the molten metal at the time of pouring.
- Cr is an important element for improving the oxidation resistance, corrosion resistance and high temperature strength of nickel-based alloys, and is also the main forming element of grain boundary carbides. Studies have shown that in the high-temperature steam environment inside the boiler pipe, when the Cr content in the alloy is more than 23%, it can ensure the formation of a protective Cr 2 O 3 oxide film on the inner wall of the pipe, and also ensure that the outer wall of the pipe is sufficient. Resistance to smoke corrosion. When the Cr content is too high, the microstructure stability and processing property of the alloy are affected, and the content thereof is preferably not more than 25.5%.
- Co is beneficial to the improvement of the heat strength of the nickel-based alloy in the high temperature range, and is beneficial for resisting high temperature hot corrosion. Co can reduce the stacking fault energy in the Ni-Cr solid solution and play a good solid solution strengthening effect. When Co contains When the amount is less than 10%, the high temperature strength is lowered. However, Co is a strategically scarce element with a high price. The amount of Co promotes the formation of the ⁇ phase which is unfavorable in the alloy and affects the forgeability of the alloy. therefore, The Co content is limited to between 10.0 and 14.5%. It is the invention that reasonable control of strengthening elements and reduction of alloy cost An important factor.
- solid solution strengthening effect is relatively weakened, it is necessary to supplement the solid solution strengthening of Mo.
- the Mo content is controlled at 0.3 to 3.5%. between.
- W is half in each of the ⁇ matrix and the strengthening phase ⁇ '.
- W atom radius is relatively large, larger than the radius of the base Ni More than 10%, the solid solution strengthening effect is obvious, especially when W and Mo are added together to form a solid solution. The effect is more favorable.
- W is an element that accelerates hot corrosion. For this reason, its content is controlled at Between 0.5 and 2.5%.
- the Nb is controlled between 0.8 and 2.2%.
- the difference between the atomic radii of Nb and Ni is different from that of Mo and W and Ni
- a strengthening element of the ⁇ ' phase is necessary to control Nb in an appropriate amount, and excessive Nb will not only promote the formation of ⁇ phase. It will reduce the protective properties of the oxide film and deteriorate the soldering performance, resulting in liquefaction cracks.
- Ti is controlled between 1.0 and 2.5% and is an important strengthening element for forming the ⁇ ' phase.
- Ti element is also It is an important grain size stabilizer that forms a primary carbide (Ti, Nb) C together with Nb. But Ti content When it is too high, it promotes the formation of harmful ⁇ phase, and is prone to internal oxidation, which leads to the reduction of the alloy matrix. Sex.
- Al is beneficial for oxidation resistance, improves the structure of the oxide film, and forms ⁇ ' strong with Ni together with Ti and Nb. Phase.
- Al is an important element for stabilizing the ⁇ ' phase and inhibiting the formation of the ⁇ phase.
- the Al content is too low, the strengthening effect If the fruit is not obvious, the high temperature strength will decrease.
- the content is too high, the plasticity and toughness of the alloy will be significantly reduced.
- the processing temperature range of gold At the same time, in high temperature vulcanization environment, high Al content will lead to internal oxidation and internal sulfur. Increased corrosion. Therefore, Al is limited to between 1.0 and 2.5%.
- B is a microalloying element, and B is enriched at the grain boundary to increase the grain boundary bonding force.
- Grain boundary borides can Preventing grain boundary slip and void connection and expansion, it is very obvious to improve the creep durability of the alloy.
- An optimum range of content is controlled between 0.001 and 0.005% in the alloy of the invention.
- Zr is controlled between 0.01-0.3%, which helps to purify the grain boundary and enhance the grain boundary bonding force. Helps maintain the high temperature strength and long-lasting plasticity of the alloy. Excessive addition will reduce the thermal processing capacity. Another of Zr The effect is to significantly increase the adhesion of the protective oxide film on the surface of the alloy.
- Mg is added as a microalloying element, and an appropriate amount of Mg is beneficial to improve the durability and plasticity of the alloy.
- the segregation of Mg at grain boundaries and phase boundaries can reduce the grain boundary energy and phase boundary energy, improve the precipitation morphology of the second phase, and reduce Local stress concentration. It can also be combined with impurity elements to purify the grain boundaries. It can be controlled at 0.004 to 0.015%.
- V In the V distribution and the solid solution, the lattice distortion can be effectively increased and the solid solution strengthening effect can be enhanced. At the same time, one Part V also enters the strengthening phase ⁇ ' to displace Al. V also tends to form a precipitate, fine and diffuse during solidification. VC is beneficial for refining grains. In addition, V can improve the hot workability of the alloy, controlled at 0.001 to 0.5 wt%. between.
- La is added as a microalloying element and can be combined with an impurity element, particularly a harmful element S. Purifying and strengthening the role of grain boundaries, on the other hand, La is advantageous for oxidation resistance, and La is controlled at 0.001 to 0.005%. between.
- Alloy S Segregation at the grain boundary and phase boundary has a serious impact on the thermoplasticity and high temperature durability of the alloy, not only controlled Below 0.010%, and should be as low as possible.
- P has a dual function of promoting element segregation and harmful phase precipitation during solidification.
- the right amount of P can be changed Good long-lasting creep performance, when it is excessive, it will be segregated seriously at the grain boundary, which will lower the grain boundary connection strength and affect the toughness. Control is below 0.015%.
- Si is a common impurity element, enriched in grain boundaries, reduces grain boundary strength, and promotes the shape of the TCP phase.
- the results of the present invention clearly indicate that a high Si content promotes the precipitation of a brittle Si-rich G phase at the grain boundary. As a result, the plasticity, toughness and processability of the alloy are significantly affected and must be controlled below 0.3%.
- Mn is segregated at the grain boundary, weakening the grain boundary bonding force and reducing the permanent strength. Promote the formation of harmful phases in the grain boundary and should be controlled below 0.5%.
- Ni is the most important matrix constituent element and the formation element of the precipitation strengthening phase ⁇ ', in order to ensure the stability of the tissue sexuality and sufficient high temperature strength, toughness and plasticity, as well as good processing ability of the alloy, the content must be Keep at around 50%.
- the control principle of the precipitation strengthening elements Al, Ti and Nb is: Al/(Ti+Nb) ratio is 1.0 Between 1.3 and the sum of Al+Ti+Nb is 5.5-6.2at%, which can make the precipitation of ⁇ ' strengthening phase in the alloy Between 14 and 19% by weight, the formation of an appropriate precipitation strengthening effect is the primary guarantee for obtaining appropriate high strength. Moreover, there is no transition of the ⁇ ' phase to the ⁇ phase, and the alloy strengthens the structure of the precipitated phase.
- the ⁇ ' phase in the alloy of the present invention is of the Ni 3 (Al, Ti, Nb) type, and although Nb and Ti have good strengthening effects at 700-800 ° C, large coherence is generated due to large ⁇ '/ ⁇ misalignment.
- the strain field makes the ⁇ ' phase unstable and tends to precipitate the Ni 3 (Ti, Nb) type ⁇ phase.
- the alloy Under the reasonable control composition, smelting process, blank forming method and heat treatment system, the alloy can make the ⁇ ' phase precipitate at a favorable position in the grain boundary at high temperature aging, exhibiting a discontinuous distribution characteristic, which can prevent the alloy along the crystal crack.
- the expansion improves the impact properties and high temperature creep properties of the alloy, which is a feature of the design of the invention for improving the stability of the ⁇ ' phase and optimizing the ⁇ ' phase strengthening effect.
- Fig. 2 it is a microstructure diagram of the high temperature aging of the alloy of the present invention.
- the control principle of Mo and Cr elements is: Cr/(Mo+W) atomic ratio
- the value is greater than 12, and the total amount of Mo+Cr+W does not exceed 30 at%, and the temperature in the alloy and at 700-800 ° C
- the range is long-term aging, there will be no ⁇ phase or ⁇ equal generation, and the content of the impurity element Si is controlled at Below 0.3 wt%, the precipitation of the G phase is suppressed.
- the original structure of the alloy and the high temperature long-term aging structure are shown in Figure 2. Show.
- the alloy of the present invention takes into account the complex solid solution strengthening of an appropriate amount of W in the complex multi-austenite of Ni-Cr-Co-Mo and the reasonable combination of Al, Ti, and Nb precipitation strengthening elements, and a small amount of vanadium reinforcement is added.
- Optimize the microalloying elements B, Zr and Mg strictly control the content of conventional harmful impurity elements S, P, Si and Mn, especially adding a small amount of La during the smelting process to purify the grain boundary and strengthen the grain boundary. .
- the composition design of the alloy is more reasonable, and the long-term microstructure stability at high temperature is good, and 14 to 19 wt% of the ⁇ ' phase is precipitated and strengthened, and the precipitation of the ⁇ phase, the G phase and the ⁇ equivalent harmful phase during the aging process is suppressed.
- the ⁇ ' phase in the alloy is Ni 3 (Al, Ti, Nb) type, and the ratio of the total amount of Al, Ti and Nb and the ratio of Al/(Ti+Nb) is reasonably controlled to ensure that a proper amount and a stable ⁇ ' strengthening phase are obtained.
- the ⁇ ' phase can be precipitated at favorable positions in the grain boundary, which can effectively prevent the expansion of the alloy along the crystal failure crack and improve the impact toughness and high temperature and long-term creep of the alloy. performance.
- Figure 1 is a graph showing the results of a test study on the relationship between the amount of ⁇ ' precipitated and the content of Al+Ti+Nb;
- Figure 2 is a microstructure diagram of the high temperature aging of the alloy of the present invention.
- Nickel-based superalloy for 700°C grade super-supercritical coal-fired power station including C, Cr, Co, Mo, W, Nb, Ti, Al, B, Zr, Mg, V, La, Ni and inevitable impurity elements, measured The weight percentage of each component and the weight percentage of S, P, Si and Mn in the impurities are shown in Table 1.
- the ratio of the atomic number of Al to the sum of the number of atoms of Ti and Nb Al/(Ti+Nb)), Al, Ti and Nb
- the ratio of the sum of atomic percentages (Nb + Ti + Al), the number of atoms of Cr to the sum of the atomic numbers of Mo and W (Cr/(Mo+W)) and the sum of atomic percentages of Cr, Mo and W (Cr+Mo+W) are shown in Table 1.
- a high quality alloy raw material 0.05 parts by weight of C, 24.3 parts by weight of Cr, 14.2 parts by weight of Co, 0.32 parts by weight of Mo, 1.05 parts by weight of W, 1.48 parts by weight of Nb, 1.52 parts by weight of Ti, 1.61 Parts by weight of Al, 0.003 parts by weight of B, 0.02 parts by weight of Zr, 0.18 parts by weight of V and 55 parts by weight of Ni, and 5 parts by weight of a dry auxiliary having a purity of 99.5% are charged into a vacuum induction furnace, the auxiliary materials It consists of 40% by weight of CaF 2 , 40% by weight of CaO and 20% by weight of Al 2 O 3 , and is smelted in a vacuum induction furnace under vacuum of 10 -3 Bar; after all the raw materials are melted, the vacuum condition is maintained at not less than 10 -3 Bar.
- the refining time is 10 min to remove the gas; after the refining is completed, the argon shielding gas is charged, the pressure is 0.4 bar, and 0.5 parts by weight of the Ni-20Ca alloy is added to remove the harmful impurity element S, and the molten steel temperature before tapping is 1520 °C, successively added 0.015 parts by weight of Ni-20Mg alloy and 0.005 parts by weight of metal La for desulfurization and purification, after being fully melted and stirred uniformly, filtered, and cast into an alloy ingot under argon atmosphere;
- the alloy ingot was diffusion-annealed at 1190 ° C for 24 h, and then forged at 1200 ° C. After three fires, it was forged.
- the bar was solution treated at 1150 ° C for 1 h, water-cooled, and the bar was aged at 800 ° C for 16 h, and air-cooled to obtain a nickel-based superalloy for a super-supercritical coal-fired power station of 700 ° C grade.
- the amount of the ⁇ ' aging precipitation strengthening phase of the nickel-based superalloy for the 700 ° C grade ultra-supercritical coal-fired power station is 16.8 wt%.
- Nickel-based superalloy for 700°C grade super-supercritical coal-fired power station including C, Cr, Co, Mo, W, Nb, Ti, Al, B, Zr, Mg, V, La, Ni and inevitable impurity elements, measured The weight percentage of each component and the weight percentage of S, P, Si and Mn in the impurities are shown in Table 1.
- the ratio of the atomic number of Al to the sum of the number of atoms of Ti and Nb Al/(Ti+Nb)), Al, Ti and Nb
- the ratio of the sum of atomic percentages (Nb + Ti + Al), the number of atoms of Cr to the sum of the atomic numbers of Mo and W (Cr/(Mo+W)) and the sum of atomic percentages of Cr, Mo and W (Cr+Mo+W) are shown in Table 1.
- a high-quality alloy raw material 0.05 parts by weight of C, 24.5 parts by weight of Cr, 10.2 parts by weight of Co, 1.35 parts by weight of Mo, 1.05 parts by weight of W, 1.67 parts by weight of Nb, 1.49 parts by weight of Ti, 1.72 Parts by weight of Al, 0.003 parts by weight of B, 0.02 parts by weight of Zr, 0.17 parts by weight of V, and 57 parts by weight of Ni and 5 parts by weight of a dry auxiliary having a purity of 99.5% are charged into a vacuum induction furnace,
- the auxiliary material is composed of CaF 2 40wt%, CaO40wt% and Al 2 O 3 20wt%, and is smelted in a vacuum induction furnace under a vacuum condition of 10 -3 Bar; after the raw materials are completely melted, the vacuum is maintained at not less than 10 -3 Bar.
- the refining time is 10 min to remove the gas; after the refining is completed, the argon shielding gas is charged at a pressure of 0.4 bar, and 0.5 part by weight of the Ni-20Ca alloy is added to remove the harmful impurity element S, and the molten steel temperature before the tapping is 1520 ° C, successively added 0.015 parts by weight of Ni-20Mg alloy and 0.005 parts by weight of metal La for desulfurization and purification, after fully melting and stirring uniformly, filtering, casting into an alloy ingot under argon atmosphere;
- the alloy ingot was diffusion-annealed at 1190 ° C for 24 h, and then forged at 1200 ° C. After three fires, it was forged.
- the bar was solution treated at 1150 ° C for 1 h, water-cooled, and the bar was aged at 800 ° C for 16 h, and air-cooled to obtain a nickel-based superalloy for a super-supercritical coal-fired power station of 700 ° C grade.
- the amount of the ⁇ ' aging precipitation strengthening phase of the nickel-based superalloy for the 700 ° C grade ultra-supercritical coal-fired power station is 18.5 wt%.
- Nickel-based superalloy for 700°C grade super-supercritical coal-fired power station including C, Cr, Co, Mo, W, Nb, Ti, Al, B, Zr, Mg, V, La, Ni and inevitable impurity elements, measured The weight percentage of each component and the weight percentage of S, P, Si and Mn in the impurities are shown in Table 1.
- the ratio of the atomic number of Al to the sum of the number of atoms of Ti and Nb Al/(Ti+Nb)), Al, Ti and Nb
- the sum of the atomic percentages (Nb + Ti + Al), the number of atoms of Cr and the sum of the atomic numbers of Mo and W (Cr / (Mo+W)) and the sum of atomic percentages of Cr, Mo and W (Cr+Mo+W) are shown in Table 1.
- It consists of 40% by weight of CaF 2 , 40% by weight of CaO and 20% by weight of Al 2 O 3 , and is smelted in a vacuum induction furnace under vacuum of 10 -3 Bar; after all the raw materials are melted, the vacuum condition is maintained at not less than 10 -3 Bar.
- the refining time is 10 min to remove the gas; after the refining is completed, the argon shielding gas is charged, the pressure is 0.4 bar, and 0.5 parts by weight of the Ni-20Ca alloy is added to remove the harmful impurity element S, and the molten steel temperature before tapping is 1520 °C, successively added 0.015 parts by weight of Ni-20Mg alloy and 0.005 parts by weight of metal La for desulfurization and purification, after being fully melted and stirred uniformly, filtered, and cast into an alloy ingot under argon atmosphere;
- the alloy ingot was diffusion-annealed at 1190 ° C for 24 h, and then forged at 1200 ° C. After three fires, it was forged.
- the bar was solution treated at 1150 ° C for 1 h, water-cooled, and the bar was aged at 800 ° C for 16 h, and air-cooled to obtain a nickel-based superalloy for a super-supercritical coal-fired power station of 700 ° C grade.
- the amount of the ⁇ ' aging precipitation strengthening phase of the nickel-based superalloy for the 700 ° C grade ultra-supercritical coal-fired power station is 17 wt%.
- Nickel-based superalloy for 700°C grade super-supercritical coal-fired power station including C, Cr, Co, Mo, W, Nb, Ti, Al, B, Zr, Mg, V, La, Ni and inevitable impurity elements, measured The weight percentage of each component and the weight percentage of S, P, Si and Mn in the impurities are shown in Table 1.
- the ratio of the atomic number of Al to the sum of the number of atoms of Ti and Nb Al/(Ti+Nb)), Al, Ti and Nb
- the ratio of the sum of atomic percentages (Nb + Ti + Al), the number of atoms of Cr to the sum of the atomic numbers of Mo and W (Cr/(Mo+W)) and the sum of atomic percentages of Cr, Mo and W (Cr+Mo+W) are shown in Table 1.
- a high-quality alloy raw material 0.07 parts by weight of C, 25.0 parts by weight of Cr, 14.6 parts by weight of Co, 2.87 parts by weight of Mo, 1.20 parts by weight of W, 1.56 parts by weight of Nb, 1.60 parts by weight of Ti, 1.58 Parts by weight of Al, 0.002 parts by weight of B, 0.04 parts by weight of Zr, 0.15 parts by weight of V and 51 parts by weight of Ni, and 5 parts by weight of a dry auxiliary having a purity of 99.5% are charged into a vacuum induction furnace, the auxiliary materials It consists of 40% by weight of CaF 2 , 40% by weight of CaO and 20% by weight of Al 2 O 3 , and is smelted in a vacuum induction furnace under vacuum of 10 -3 Bar; after all the raw materials are melted, the vacuum condition is maintained at not less than 10 -3 Bar.
- the refining time is 10 min to remove the gas; after the refining is completed, the argon shielding gas is charged, the pressure is 0.4 bar, and 0.5 parts by weight of the Ni-20Ca alloy is added to remove the harmful impurity element S, and the molten steel temperature before tapping is 1520 °C, successively added 0.015 parts by weight of Ni-20Mg alloy and 0.005 parts by weight of metal La for desulfurization and purification, after being fully melted and stirred uniformly, filtered, and cast into an alloy ingot under argon atmosphere;
- the alloy ingot was diffusion-annealed at 1190 ° C for 24 h, and then forged at 1200 ° C. After three fires, it was forged.
- the bar was solution treated at 1150 ° C for 1 h, water-cooled, and the bar was aged at 800 ° C for 16 h, and air-cooled to obtain a nickel-based superalloy for a super-supercritical coal-fired power station of 700 ° C grade.
- the amount of the ⁇ ' aging precipitation strengthening phase of the nickel-based superalloy for the 700 ° C grade ultra-supercritical coal-fired power station is 17.3 wt%.
- Nickel-based superalloy for 700°C grade super-supercritical coal-fired power station including C, Cr, Co, Mo, W, Nb, Ti, Al, B, Zr, Mg, V, La, Ni and inevitable impurity elements, measured The weight percentage of each component and the weight percentage of S, P, Si and Mn in the impurities are shown in Table 1.
- the ratio of the atomic number of Al to the sum of the number of atoms of Ti and Nb Al/(Ti+Nb)), Al, Ti and Nb
- the ratio of the sum of atomic percentages (Nb + Ti + Al), the number of atoms of Cr to the sum of the atomic numbers of Mo and W (Cr/(Mo+W)) and the sum of atomic percentages of Cr, Mo and W (Cr+Mo+W) are shown in Table 1.
- a high-quality alloy raw material 0.06 parts by weight of C, 24.4 parts by weight of Cr, 13.6 parts by weight of Co, 3.04 parts by weight of Mo, 1.16 parts by weight of W, 1.51 parts by weight of Nb, 1.51 parts by weight of Ti, 1.51 Parts by weight of Al, 0.003 parts by weight of B, 0.05 parts by weight of Zr, 0.16 parts by weight of V and 52 parts by weight of Ni, and 0.5 parts by weight of a dry auxiliary having a purity of 99.5% are charged into a vacuum induction furnace, the auxiliary material It consists of 40% by weight of CaF 2 , 40% by weight of CaO and 20% by weight of Al 2 O 3 , and is smelted in a vacuum induction furnace under vacuum of 10 -3 Bar; after all the raw materials are melted, the vacuum condition is maintained at not less than 10 -3 Bar.
- the refining time is 10 min to remove the gas; after the refining is completed, the argon shielding gas is charged, the pressure is 0.4 bar, and 0.5 parts by weight of the Ni-20Ca alloy is added to remove the harmful impurity element S, and the molten steel temperature before tapping is 1520 °C, successively added 0.020 parts by weight of Ni-20Mg alloy and 0.005 parts by weight of metal La for desulfurization and purification, after being fully melted and stirred uniformly, filtered, and cast into an alloy ingot under argon atmosphere;
- the vacuum inductively smelted alloy ingot was subjected to secondary remelting by vacuum self-consumption method: the electrode was annealed at 900 ° C for 1 h; the surface oxide scale was removed, and the electrode was welded under a vacuum of 10 -3 mmHg; smelting was performed using a voltage of 25 volts.
- the degree of vacuum was controlled to be 10 -3 mmHg; the melting rate was maintained at 250 kg per hour; finally, the alloy ingot was annealed at 900 ° C for 1 h.
- the remelted alloy ingot is diffusion-annealed at 1190 ° C for 24 h, and then forged at 1200 ° C, and forged after three fires.
- the bar was solution treated at 1150 ° C for 1 h, water-cooled, and the bar was aged at 800 ° C for 16 h, and air-cooled to obtain a nickel-based superalloy for a super-supercritical coal-fired power station of 700 ° C grade.
- the amount of the ⁇ ' aging precipitation strengthening phase of the nickel-based superalloy for the 700 ° C grade ultra-supercritical coal-fired power station is 15 wt%.
- Nickel-based superalloy for 700°C grade super-supercritical coal-fired power station including C, Cr, Co, Mo, W, Nb, Ti, Al, B, Zr, Mg, V, La, Ni and inevitable impurity elements, measured The weight percentage of each component and the weight percentage of S, P, Si and Mn in the impurities are shown in Table 1.
- the ratio of the atomic number of Al to the sum of the number of atoms of Ti and Nb Al/(Ti+Nb)), Al, Ti and Nb
- the ratio of the sum of atomic percentages (Nb + Ti + Al), the number of atoms of Cr to the sum of the atomic numbers of Mo and W ((Cr/Mo+W)) and the sum of atomic percentages of Cr, Mo and W (Cr+Mo+W) are shown in Table 1.
- a high-quality alloy raw material 0.06 parts by weight of C, 24.7 parts by weight of Cr, 12.9 parts by weight of Co, 0.53 parts by weight of Mo, 2.23 parts by weight of W, 1.59 parts by weight of Nb, 1.62 parts by weight of Ti, 1.54 Parts by weight of Al, 0.004 parts by weight of B, 0.005 parts by weight of Zr, 0.15 parts by weight of V and 54 parts by weight of Ni, and 5 parts by weight of a dry auxiliary having a purity of 99.5% are charged into a vacuum induction furnace, the auxiliary material It consists of 40% by weight of CaF 2 , 40% by weight of CaO and 20% by weight of Al 2 O 3 , and is smelted in a vacuum induction furnace under vacuum of 10 -3 Bar; after all the raw materials are melted, the vacuum condition is maintained at not less than 10 -3 Bar.
- the alloy ingot after vacuum induction melting is subjected to secondary remelting by electroslag remelting method with protective atmosphere: firstly remove the surface oxide scale of the alloy ingot and solder the electrode; use (40% CaF 2 + 25% Al 2 O 3 +15% CaO+10%MgO+10%TiO 2 ) Complex five-component purification slag system for electroslag remelting, slag material purification to ensure SiO 2 ⁇ 0.5%, and after 800 ° C / 4h baking; keep the furnace mouth
- the smelting voltage is 50 volts, and the smelting rate is maintained at 250 kg per hour; finally, the slag ingot is annealed at 900 ° C for 1 h.
- the remelted alloy ingot is diffusion-annealed at 1190 ° C for 24 h, and then forged at 1200 ° C, and forged after three fires.
- the bar was solution treated at 1150 ° C for 1 h, water-cooled, and the bar was aged at 800 ° C for 16 h, and air-cooled to obtain a nickel-based superalloy for a super-supercritical coal-fired power station of 700 ° C grade.
- the amount of the ⁇ ' aging precipitation strengthening phase of the nickel-based superalloy for the 700 ° C grade ultra-supercritical coal-fired power station is 17.2 wt%.
- Nickel-based superalloy for 700°C grade super-supercritical coal-fired power station including C, Cr, Co, Mo, W, Nb, Ti, Al, B, Zr, Mg, V, La, Ni and inevitable impurity elements, measured The weight percentage of each component and the weight percentage of S, P, Si and Mn in the impurities are shown in Table 1.
- the ratio of the atomic number of Al to the sum of the number of atoms of Ti and Nb Al/(Ti+Nb)), Al, Ti and Nb
- the ratio of the sum of atomic percentages (Nb + Ti + Al), the number of atoms of Cr to the sum of the atomic numbers of Mo and W (Cr/(Mo+W)) and the sum of atomic percentages of Cr, Mo and W (Cr+Mo+W) are shown in Table 1.
- a high quality alloy raw material 0.05 parts by weight of C, 24.98 parts by weight of Cr, 14.6 parts by weight of Co, 1.36 parts by weight of Mo, 1.19 parts by weight of W, 1.54 parts by weight of Nb, 1.53 parts by weight of Ti, 1.51 Parts by weight of Al, 0.002 parts by weight of B, 0.04 parts by weight of Zr and 53 parts by weight of Ni and 0.5 parts by weight of a dry auxiliary material having a purity of 99.5% are charged into a vacuum induction furnace, the auxiliary material being 40% by weight of CaF 2 , CaO40wt% and Al 2 O 3 20wt% composition, smelting in vacuum induction furnace under vacuum condition of 10 -3 Bar; after all the raw materials are melted, keep the vacuum condition of not less than 10 -3 Bar for 10min Refining to remove the gas; after refining, filling with argon shielding gas, the pressure is 0.4 bar, while adding 0.5 parts by weight of Ni-20Ca alloy to remove harmful impurity
- the vacuum inductively smelted alloy ingot is subjected to secondary remelting by a vacuum self-consumption method.
- First electrode annealed at 900 °C for IH the surface oxide is removed and, under vacuum at 10 -3 mmHg good welding electrode; using 25 volts was melted, the degree of vacuum is controlled to 10 -3 mmHg; remains molten in the melting rate of 250kg per hour
- the alloy ingot was annealed at 900 ° C for 1 h.
- the remelted alloy ingot is diffusion-annealed at 1190 ° C for 24 h, and then forged at 1200 ° C, and forged after three fires.
- the bar was solution treated at 1150 ° C for 1 h, water-cooled, and the bar was aged at 800 ° C for 16 h, and air-cooled to obtain a nickel-based superalloy for a super-supercritical coal-fired power station of 700 ° C grade.
- the amount of the ⁇ ' aging precipitation strengthening phase of the nickel-based superalloy for the 700 ° C grade ultra-supercritical coal-fired power station is 16 wt%.
- Nickel-based superalloy for 700°C grade super-supercritical coal-fired power station including C, Cr, Co, Mo, W, Nb, Ti, Al, B, Zr, Mg, V, La, Ni and inevitable impurity elements, measured The weight percentage of each component and the weight percentage of S, P, Si and Mn in the impurities are shown in Table 1.
- the ratio of the atomic number of Al to the sum of the number of atoms of Ti and Nb Al/(Ti+Nb)), Al, Ti and Nb
- the ratio of the sum of atomic percentages (Nb + Ti + Al), the number of atoms of Cr to the sum of the atomic numbers of Mo and W (Cr/(Mo+W)) and the sum of atomic percentages of Cr, Mo and W (Cr+Mo+W) are shown in Table 1.
- It consists of 40% by weight of CaF 2 , 40% by weight of CaO and 20% by weight of Al 2 O 3 , and is smelted in a vacuum induction furnace under vacuum of 10 -3 Bar; after all the raw materials are melted, the vacuum condition is maintained at not less than 10 -3 Bar.
- the refining time is 10 min to remove the gas; after the refining is completed, the argon shielding gas is charged, the pressure is 0.4 bar, and 0.5 parts by weight of the Ni-20Ca alloy is added to remove the harmful impurity element S, and the molten steel temperature before tapping is 1520 °C, successively added 0.020 parts by weight of Ni-20Mg alloy and 0.005 parts by weight of metal La for desulfurization and purification, after being fully melted and stirred uniformly, filtered, and cast into an alloy ingot under argon atmosphere;
- the vacuum inductively smelted alloy ingot is subjected to secondary remelting by a vacuum self-consumption method.
- the alloy ingot was annealed at 900 ° C for 1 h.
- the remelted alloy ingot is diffusion-annealed at 1190 ° C for 24 h, and then forged at 1200 ° C, and forged after three fires.
- the bar was solution treated at 1150 ° C for 1 h, water-cooled, and the bar was aged at 800 ° C for 16 h, and air-cooled to obtain a nickel-based superalloy for a super-supercritical coal-fired power station of 700 ° C grade.
- the amount of the ⁇ ' aging precipitation strengthening phase of the nickel-based superalloy for the 700 ° C grade ultra-supercritical coal-fired power station is 13.4 wt%.
- Nickel-based superalloy for 700°C grade super-supercritical coal-fired power station including C, Cr, Co, Mo, W, Nb, Ti, Al, B, Zr, Mg, V, La, Ni and inevitable impurity elements, measured The weight percentage of each component and the weight percentage of S, P, Si and Mn in the impurities are shown in Table 1.
- the ratio of the atomic number of Al to the sum of the number of atoms of Ti and Nb Al/(Ti+Nb)), Al, Ti and Nb
- the ratio of the sum of atomic percentages (Nb + Ti + Al), the number of atoms of Cr to the sum of the atomic numbers of Mo and W ((Cr/Mo+W)) and the sum of atomic percentages of Cr, Mo and W (Cr+Mo+W) are shown in Table 1.
- a high-quality alloy raw material 0.06 parts by weight of C, 24.4 parts by weight of Cr, 12.91 parts by weight of Co, 3.41 parts by weight of Mo, 2.33 parts by weight of W, 1.59 parts by weight of Nb, 1.63 parts by weight of Ti, 1.53 Parts by weight of Al, 0.004 parts by weight of B, 0.005 parts by weight of Zr, 0.15 parts by weight of V and 51 parts by weight of Ni, and 5 parts by weight of a dry auxiliary material having a purity of 99.5% are charged into a vacuum induction furnace, the auxiliary material It consists of 40% by weight of CaF 2 , 40% by weight of CaO and 20% by weight of Al 2 O 3 , and is smelted in a vacuum induction furnace under vacuum of 10 -3 Bar; after all the raw materials are melted, the vacuum condition is maintained at not less than 10 -3 Bar.
- the vacuum inductively smelted alloy ingot is subjected to secondary remelting by an electroslag remelting method having a protective atmosphere.
- the surface of the alloy ingot is descaled and the electrode is welded; using (40% CaF 2 + 25% Al 2 O 3 +15% CaO + 10% MgO + 10% TiO 2 ) complex five-dimensional purification slag system for electroslag Remelting, slag purification to ensure SiO 2 ⁇ 0.5%, and after 800 ° C / 4h baking; keep the furnace mouth smelting voltage 50 volts, the smelting rate is maintained at 250kg per hour; finally the electroslag ingot is annealed at 900 ° C for 1h.
- the remelted alloy ingot is diffusion-annealed at 1190 ° C for 24 h, and then forged at 1200 ° C, and forged after three fires.
- the bar was solution treated at 1150 ° C for 1 h, water-cooled, and the bar was aged at 800 ° C for 16 h, and air-cooled to obtain a nickel-based superalloy for a super-supercritical coal-fired power station of 700 ° C grade.
- the amount of the ⁇ ' aging precipitation strengthening phase of the nickel-based superalloy for the 700 ° C grade ultra-supercritical coal-fired power station is 18.2 wt%.
- Table 1 shows the measured chemical composition of the alloys 1 to 6 of the examples and the alloys 1 to 3 of the comparative examples.
- Nickel-based high temperature combination of 700 ° C grade ultra-supercritical coal-fired power stations in Examples 1 to 6 and Comparative Examples 1 to 3 The gold was processed into a round bar tensile test specimen, and subjected to tensile properties at room temperature, 700 ° C, and 800 ° C, respectively. Pull The tensile performance test results are shown in Table 2.
- the elongation is greater than 24.0%, the reduction of the section is greater than 32.0%; when the tensile is high at 700 °C, the yield strength is greater than 640MPa, tensile strength is greater than 980Mpa, elongation is greater than 23.0%, and the area shrinkage is greater than 30.0%; When tensile at 800 °C, the yield strength is greater than 600 MPa, the tensile strength is greater than 800 MPa, and the elongation is greater than 17.0%, the area shrinkage is greater than 25.0%; both have high strength at room temperature and high temperature stretching. Tough and ductile it is good.
- Comparative Alloy 1 because it does not contain V and La, it not only affects the strength, but In addition, the S content in the alloy is higher, and the influence on the ductile plasticity is large, and the tensile ductility is reduced by 35% to 50% compared with the embodiment;
- the composition of Nb, Ti and Al in the alloy of Comparative Example 2 does not meet the restriction conditions, and its strength is relatively low, and the tensile strength is strong. The degree is reduced by 15% to 20% compared with the embodiment, and the equilibrium phase of the alloy contains the ⁇ phase, as shown in FIG.
- the durability of 750 ° C / 205 MPa of Examples 1 to 6 is greater than 5000 h, and the elongation is greater than 12.0%.
- the area shrinkage is greater than 16.0%; the permanent life of 800 °C / 125MPa is greater than 5000h, and the elongation is greater than 14.0%, the area shrinkage is greater than 18.0%; the 850 °C / 100MPa longevity is greater than 1500h, elongation More than 20.0%, the area shrinkage is greater than 25.0%.
- the durability of 750 ° C / 205 MPa of the comparative alloys 1 to 3 is less than 3000 h, and the elongation is less than 8.0%.
- the reduction of the section is less than 11.0%; the durability of 800 °C / 125MPa is less than 2500h, and the elongation is less than 10.0%, the area shrinkage is less than 14.0%; the 850 °C / 100MPa long life is less than 750h, the elongation is small At 12.0%, the reduction in area was less than 17.0%.
- the nickel base alloy of the invention has good forging performance and can be used for manufacturing ultra-supercritical coal-fired power of 700 ° C grade.
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Abstract
Description
Claims (9)
- 一种700℃等级超超临界燃煤电站用镍基高温合金,其特征在于,包括:C 0.01~0.07wt%、Cr23~25.5wt%、Co10~14.6wt%、Mo0.3~3.5wt%、W0.5~2.5wt%、 Nb0.8~2.2wt%、Ti1.0~2.5wt%、Al1.0~2.5wt%、B0.001~0.005wt%、Zr 0.01~0.3wt%、Mg0.002~0.015wt%、V0.01~0.5wt%,La0.001~0.005wt%,余量 为Ni和不可避免的杂质元素,杂质元素中S、P、Si和Mn的范围为:S<0.010wt%、 P<0.015wt%、Si<0.3wt%和Mn<0.5wt%,;其中,所述的Al的原子数与Ti和 Nb原子数之和的比值为在1.0到1.3之间,Al、Ti和Nb的原子百分数之和为 5.5-6.2at%,Cr的原子数与Mo和W的原子数之和的比值大于12,且Cr、Mo 和W的原子百分数之和不超过30at%。
- 权利要求1所述的700℃等级超超临界燃煤电站用镍基高温合金的制备方法, 其特征在于,具体步骤为:第一步:将0.01~0.07重量份的C、23~25.5重量份的Cr、10~14.6重量份的 Co、0.3~3.5重量份的Mo、0.5~2.5重量份的W、0.8~2.2重量份的Nb、1.0~2.5 重量份的Ti、1.0~2.5重量份的Al、0.001~0.005重量份的B、0.01~0.3重量份的 Zr、小于0.5重量份的V,和48~58重量份的Ni以及纯度大于99.5%的干燥辅 料3~6重量份装入真空感应炉中,所述的辅料由CaF240wt%、CaO40wt%和Al2O3 20wt%组成,在不低于10-3Bar的真空条件下,于真空感应炉内熔炼;原料全部 溶化后,保持不低于10-3Bar的真空条件,进行时间不低于30min的精炼以去除 气体;精炼完毕后,充入氩保护气体,压力为0.4bar,同时加入Ni-Ca合金0.3~0.6 重量份进行去除有害杂质元素S,出钢前钢液温度不低于1500℃,相继加入 Ni-Mg合金0.01~0.025重量份和金属La0~0.005重量份进行脱硫和纯净化,经 充分熔化和搅拌均匀后,过滤,在氩气环境下浇注成合金锭;第二步:将合金锭进行扩散退火、开坯锻造、固溶和时效处理后,得到700℃ 等级超超临界燃煤电站用镍基高温合金。
- 如权利要求2所述的700℃等级超超临界燃煤电站用镍基高温合金的制备方 法,其特征在于,所述第二步中扩散退火的温度为1150~1220℃,时间为16~48h。
- 如权利要求2所述的700℃等级超超临界燃煤电站用镍基高温合金的制备方 法,其特征在于,所述第二步中的不低于1050℃的温度为不低于1050℃。
- 如权利要求2所述的700℃等级超超临界燃煤电站用镍基高温合金的制备方 法,其特征在于,所述第二步中的固溶处理的温度为1100~1200℃,时间为0.5~2h。
- 如权利要求2所述的700℃等级超超临界燃煤电站用镍基高温合金的制备方 法,其特征在于,所述第二步中的时效处理的温度为800℃,时间为4~16h。
- 如权利要求2所述的700℃等级超超临界燃煤电站用镍基高温合金的制备方 法,其特征在于,所述第二步中,在对合金锭进行扩散退火之前,先将合金锭采 用真空自耗重熔方法或有保护气氛的电渣重熔方法将合金锭进行二次精炼。
- 如权利要求7所述的700℃等级超超临界燃煤电站用镍基高温合金的制备方 法,其特征在于,所述的第二步采用真空自耗重熔方法时,应严格控制熔化速率, 保持每小时熔速不大于300kg。
- 如权利要求7所述的700℃等级超超临界燃煤电站用镍基高温合金的制备方 法,其特征在于,所述的第二步采用有保护气氛的电渣重熔方法时,采用复杂五 元提纯渣系,所述的复杂五元提纯渣系包括CaF240~45wt%、Al2O320~30wt%、 CaO15~20wt%、MgO5~10wt%和TiO25~10wt%,所述的复杂五元提纯渣系在使 用前需经过提纯,保证其中SiO2<0.5%,且经过800℃烘烤4h。
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KR1020157032332A KR101764755B1 (ko) | 2014-02-18 | 2014-04-16 | 700℃ 레벨 초초임계 석탄 화력 발전소용 니켈계 고온 합금 및 그 제조 |
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CN111826553A (zh) * | 2019-04-17 | 2020-10-27 | 江苏图南合金股份有限公司 | 一种铸造高温母合金及其生产方法 |
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CN113403503A (zh) * | 2021-03-04 | 2021-09-17 | 江苏银环精密钢管有限公司 | 700℃先进超超临界锅炉用铁镍合金无缝管及制造方法 |
CN113444889A (zh) * | 2021-05-19 | 2021-09-28 | 重庆材料研究院有限公司 | 一种使镍基合金电渣锭的铝钛分布均匀的方法 |
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CN103898371B (zh) | 2016-04-06 |
CN103898371A (zh) | 2014-07-02 |
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