CN111519068B - 一种难变形镍基高温合金gh4151合金的三联冶炼工艺 - Google Patents
一种难变形镍基高温合金gh4151合金的三联冶炼工艺 Download PDFInfo
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- CN111519068B CN111519068B CN202010371257.3A CN202010371257A CN111519068B CN 111519068 B CN111519068 B CN 111519068B CN 202010371257 A CN202010371257 A CN 202010371257A CN 111519068 B CN111519068 B CN 111519068B
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- 238000003723 Smelting Methods 0.000 title claims abstract description 124
- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 103
- 239000000956 alloy Substances 0.000 title claims abstract description 103
- 238000000034 method Methods 0.000 title claims abstract description 101
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 title claims abstract description 55
- 229910052759 nickel Inorganic materials 0.000 title claims abstract description 24
- 238000000137 annealing Methods 0.000 claims abstract description 50
- 230000006698 induction Effects 0.000 claims abstract description 35
- 230000001681 protective effect Effects 0.000 claims abstract description 29
- 239000002994 raw material Substances 0.000 claims abstract description 27
- 238000005303 weighing Methods 0.000 claims abstract description 6
- 238000002844 melting Methods 0.000 claims description 31
- 230000008018 melting Effects 0.000 claims description 31
- 238000001816 cooling Methods 0.000 claims description 27
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 22
- 238000007670 refining Methods 0.000 claims description 15
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 14
- 229910000831 Steel Inorganic materials 0.000 claims description 13
- 238000010079 rubber tapping Methods 0.000 claims description 13
- 239000002893 slag Substances 0.000 claims description 13
- 239000010959 steel Substances 0.000 claims description 13
- 229910052719 titanium Inorganic materials 0.000 claims description 13
- 229910052758 niobium Inorganic materials 0.000 claims description 12
- 238000005498 polishing Methods 0.000 claims description 12
- 229910052786 argon Inorganic materials 0.000 claims description 11
- 238000003466 welding Methods 0.000 claims description 10
- 229910052782 aluminium Inorganic materials 0.000 claims description 9
- WUKWITHWXAAZEY-UHFFFAOYSA-L calcium difluoride Chemical compound [F-].[F-].[Ca+2] WUKWITHWXAAZEY-UHFFFAOYSA-L 0.000 claims description 9
- 229910001634 calcium fluoride Inorganic materials 0.000 claims description 9
- 238000005520 cutting process Methods 0.000 claims description 8
- 239000007789 gas Substances 0.000 claims description 8
- 229910000601 superalloy Inorganic materials 0.000 claims description 8
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 7
- 229910052593 corundum Inorganic materials 0.000 claims description 7
- 239000001307 helium Substances 0.000 claims description 7
- 229910052734 helium Inorganic materials 0.000 claims description 7
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 claims description 7
- 238000004321 preservation Methods 0.000 claims description 7
- 229910001845 yogo sapphire Inorganic materials 0.000 claims description 7
- 229910052804 chromium Inorganic materials 0.000 claims description 6
- 229910052721 tungsten Inorganic materials 0.000 claims description 6
- 239000000498 cooling water Substances 0.000 claims description 5
- 229910052750 molybdenum Inorganic materials 0.000 claims description 5
- 238000012545 processing Methods 0.000 claims description 5
- 230000000087 stabilizing effect Effects 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 2
- 238000005204 segregation Methods 0.000 abstract description 29
- 238000005336 cracking Methods 0.000 abstract description 27
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 abstract description 12
- 239000011593 sulfur Substances 0.000 abstract description 12
- 229910052717 sulfur Inorganic materials 0.000 abstract description 12
- 239000012535 impurity Substances 0.000 abstract description 8
- 239000013078 crystal Substances 0.000 abstract description 5
- 238000005242 forging Methods 0.000 abstract description 4
- 239000010936 titanium Substances 0.000 description 15
- 239000010955 niobium Substances 0.000 description 14
- 230000035882 stress Effects 0.000 description 14
- 210000001787 dendrite Anatomy 0.000 description 12
- 239000011651 chromium Substances 0.000 description 11
- 230000000694 effects Effects 0.000 description 9
- 238000003754 machining Methods 0.000 description 6
- 238000000265 homogenisation Methods 0.000 description 5
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 3
- 238000005275 alloying Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000002474 experimental method Methods 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 2
- 229910001182 Mo alloy Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- HIMLGVIQSDVUJQ-UHFFFAOYSA-N aluminum vanadium Chemical compound [Al].[V] HIMLGVIQSDVUJQ-UHFFFAOYSA-N 0.000 description 2
- 239000011324 bead Substances 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 229910017052 cobalt Inorganic materials 0.000 description 2
- 239000010941 cobalt Substances 0.000 description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 2
- ATTFYOXEMHAYAX-UHFFFAOYSA-N magnesium nickel Chemical compound [Mg].[Ni] ATTFYOXEMHAYAX-UHFFFAOYSA-N 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- DDTIGTPWGISMKL-UHFFFAOYSA-N molybdenum nickel Chemical compound [Ni].[Mo] DDTIGTPWGISMKL-UHFFFAOYSA-N 0.000 description 2
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 2
- 239000010937 tungsten Substances 0.000 description 2
- 229910000628 Ferrovanadium Inorganic materials 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- PNXOJQQRXBVKEX-UHFFFAOYSA-N iron vanadium Chemical compound [V].[Fe] PNXOJQQRXBVKEX-UHFFFAOYSA-N 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- FEBJSGQWYJIENF-UHFFFAOYSA-N nickel niobium Chemical compound [Ni].[Nb] FEBJSGQWYJIENF-UHFFFAOYSA-N 0.000 description 1
- MOWMLACGTDMJRV-UHFFFAOYSA-N nickel tungsten Chemical compound [Ni].[W] MOWMLACGTDMJRV-UHFFFAOYSA-N 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 239000006104 solid solution Substances 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C19/00—Alloys based on nickel or cobalt
- C22C19/03—Alloys based on nickel or cobalt based on nickel
- C22C19/05—Alloys based on nickel or cobalt based on nickel with chromium
- C22C19/051—Alloys based on nickel or cobalt based on nickel with chromium and Mo or W
- C22C19/056—Alloys based on nickel or cobalt based on nickel with chromium and Mo or W with the maximum Cr content being at least 10% but less than 20%
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B9/00—General processes of refining or remelting of metals; Apparatus for electroslag or arc remelting of metals
- C22B9/16—Remelting metals
- C22B9/18—Electroslag remelting
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
- C22C1/023—Alloys based on nickel
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
- C22C1/03—Making non-ferrous alloys by melting using master alloys
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/10—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of nickel or cobalt or alloys based thereon
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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CN202010371257.3A CN111519068B (zh) | 2020-05-06 | 2020-05-06 | 一种难变形镍基高温合金gh4151合金的三联冶炼工艺 |
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CN112226651B (zh) * | 2020-10-16 | 2022-04-19 | 中国航发北京航空材料研究院 | 一种用于850℃的变形涡轮盘合金材料及制备工艺 |
CN114657398A (zh) * | 2020-12-23 | 2022-06-24 | 北京钢研高纳科技股份有限公司 | 一种大规格难变形镍基高温合金铸锭及其制备方法 |
CN112359218B (zh) * | 2021-01-13 | 2021-03-30 | 北京科技大学 | 一种细化大尺寸gh4738铸锭中的碳化物的方法 |
CN112981129B (zh) * | 2021-04-19 | 2021-08-13 | 北京科技大学 | 一种var熔炼大锭型gh4742合金的氦气冷却工艺 |
CN113403492B (zh) * | 2021-08-20 | 2021-11-05 | 苏州集萃高合材料科技有限公司 | 一种超低硫高温合金的制备方法 |
CN113999982B (zh) * | 2021-11-03 | 2022-08-02 | 钢铁研究总院 | Gh4169合金铸锭的冶炼工艺 |
CN114875253B (zh) * | 2022-03-22 | 2023-04-14 | 西安聚能高温合金材料科技有限公司 | 镍基粉末高温合金fgh4096大规格铸锭的冶炼工艺 |
CN114990344B (zh) * | 2022-06-07 | 2023-11-24 | 大冶特殊钢有限公司 | 一种采用真空自耗熔炼生产高Al合金的方法 |
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CN115652235B (zh) * | 2022-08-24 | 2023-11-28 | 北京钢研高纳科技股份有限公司 | Gh4151合金细晶棒材及其制备方法与应用 |
CN115612949A (zh) * | 2022-10-13 | 2023-01-17 | 大冶特殊钢有限公司 | 一种高钛铝含量的铁镍基合金大锭坯及其冶炼方法 |
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CN117385213B (zh) * | 2023-12-08 | 2024-03-08 | 成都先进金属材料产业技术研究院股份有限公司 | 钴基高温合金镧元素均匀稳定控制的方法和钴基高温合金 |
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CN103276333B (zh) * | 2013-06-07 | 2015-07-22 | 中国石油天然气集团公司 | 一种gh4738镍基高温合金铸锭均匀化处理方法 |
CN103898371B (zh) * | 2014-02-18 | 2016-04-06 | 上海发电设备成套设计研究院 | 700℃等级超超临界燃煤电站用镍基高温合金及其制备 |
CN104561664A (zh) * | 2014-12-09 | 2015-04-29 | 抚顺特殊钢股份有限公司 | 一种新型镍铁基高温合金gh4169d的冶炼工艺 |
CN105506390B (zh) * | 2015-12-30 | 2017-06-23 | 钢铁研究总院 | 一种含锆镍基高温合金及制备方法 |
CN107419136B (zh) * | 2016-05-24 | 2019-12-03 | 钢铁研究总院 | 一种服役温度达700℃以上的镍基变形高温合金及其制备方法 |
CN108315599B (zh) * | 2018-05-14 | 2019-11-22 | 钢铁研究总院 | 一种高钴镍基高温合金及其制备方法 |
CN109402428A (zh) * | 2018-10-26 | 2019-03-01 | 北京科技大学 | 一种高纯净度粉末冶金高温合金母合金的制备方法 |
CN109280788B (zh) * | 2018-11-28 | 2020-12-01 | 陕西宝锐金属有限公司 | 一种防止gh625合金管材焊缝应力腐蚀开裂的工艺 |
CN110004312B (zh) * | 2019-05-09 | 2020-10-27 | 西安聚能高温合金材料科技有限公司 | 一种镍基高温合金gh4698大规格铸锭的三联冶炼工艺 |
CN110396605B (zh) * | 2019-07-22 | 2021-02-09 | 中国航发北京航空材料研究院 | 一种变形高温合金铸锭的制备方法 |
CN110449541B (zh) * | 2019-07-31 | 2020-10-27 | 西部超导材料科技股份有限公司 | 一种gh4169高温合金自由锻棒坯及其制备方法 |
CN110551955B (zh) * | 2019-08-23 | 2020-09-22 | 中国航发北京航空材料研究院 | 一种降低gh4169合金大尺寸盘锻件内部残余应力的方法 |
CN110484775B (zh) * | 2019-09-23 | 2021-06-15 | 成都先进金属材料产业技术研究院有限公司 | 降低gh4169镍基合金锭冶金缺陷的工艺方法 |
CN110592506B (zh) * | 2019-09-29 | 2020-12-25 | 北京钢研高纳科技股份有限公司 | 一种gh4780合金坯料和锻件及其制备方法 |
CN110747419A (zh) * | 2019-12-05 | 2020-02-04 | 北京钢研高纳科技股份有限公司 | 优质gh4738合金及其制备方法、gh4738合金器件和航空发动机 |
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Effective date of registration: 20230330 Address after: No.19, Daliushu South Village, Haidian District, Beijing 100089 Patentee after: GAONA AERO MATERIAL Co.,Ltd. Patentee after: Sichuan Gangyan Gaona Forging Co.,Ltd. Address before: No.19, Daliushu South Village, Haidian District, Beijing 100089 Patentee before: GAONA AERO MATERIAL Co.,Ltd. |
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Address after: 618000 No. 19-12, building 21, phase I, Yinxin Wuzhou Plaza, No. 733, Section 2, Taishan South Road, Deyang City, Sichuan Province Patentee after: Sichuan Gangyan Gaona Forging Co.,Ltd. Patentee after: GAONA AERO MATERIAL Co.,Ltd. Address before: No.19, Daliushu South Village, Haidian District, Beijing 100089 Patentee before: GAONA AERO MATERIAL Co.,Ltd. Patentee before: Sichuan Gangyan Gaona Forging Co.,Ltd. |