WO2015120663A1 - 一种用于清理粉末喷房的旋转式自动气枪 - Google Patents

一种用于清理粉末喷房的旋转式自动气枪 Download PDF

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Publication number
WO2015120663A1
WO2015120663A1 PCT/CN2014/075333 CN2014075333W WO2015120663A1 WO 2015120663 A1 WO2015120663 A1 WO 2015120663A1 CN 2014075333 W CN2014075333 W CN 2014075333W WO 2015120663 A1 WO2015120663 A1 WO 2015120663A1
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WO
WIPO (PCT)
Prior art keywords
air gun
drive shaft
motor
hollow drive
cleaning
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Application number
PCT/CN2014/075333
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English (en)
French (fr)
Inventor
李朝辉
谢志超
Original Assignee
中山市君禾机电设备有限公司
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Publication of WO2015120663A1 publication Critical patent/WO2015120663A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00—Cleaning by methods involving the use of air flow or gas flow
    • B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
    • B05B14/40—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
    • B05B14/41—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths by cleaning the walls of the booth
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
    • B05B1/005—Nozzles or other outlets specially adapted for discharging one or more gases
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08—Cleaning containers, e.g. tanks
    • B08B9/0804—Cleaning containers having tubular shape, e.g. casks, barrels, drums
    • B08B9/0813—Cleaning containers having tubular shape, e.g. casks, barrels, drums by the force of jets or sprays

Definitions

  • the invention relates to a powder coating production line, in particular to a rotary automatic air gun for cleaning residual powder inside a powder spray booth.
  • the vertical spray booths used in powder coating production lines are relatively high in height, generally 3-7 meters high.
  • the residual powder on the inner wall of the spray booth if it is manually cleaned, it is quite troublesome and time consuming.
  • the production line needs to replace the powder of different colors, the residual powder in the spray booth must be completely cleaned to avoid color mixing. Therefore, it takes a lot of time to manually clean the accumulated powder on the inner wall of the spray booth, which is seriously reduced. Production efficiency affects the social competitiveness of enterprises.
  • an object of the present invention is to provide a rotary automatic air gun which has a simple structure and can quickly clean the residual powder on the inner wall of the spray booth.
  • a rotary automatic air gun for cleaning a powder spray booth comprising an air gun body, the air gun body comprising a base, the base being mounted with a hollow drive shaft rotatable relative to the movable duct and being connected to the external air intake duct, the hollow transmission
  • the upper end of the shaft is provided with a gas pipe communicating with the internal gas path, and one end or both ends of the gas pipe are respectively mounted with a nozzle for jetting, and one side of the hollow transmission shaft is further provided with a motor capable of driving the rotation thereof, the motor Fixedly mounted on the base.
  • the bottom of the hollow drive shaft is also movably mounted with a rotary joint rotatable relative thereto.
  • a bearing housing is fixedly mounted on the base, and the hollow transmission shaft is located inside the bearing housing and a bearing is disposed between the hollow transmission shaft and the bearing housing.
  • the hollow drive shaft is sleeved with a motor plate fixedly mounted on the bearing housing, and an upper portion of the motor is fixedly connected to the motor plate.
  • an elevator capable of driving the air gun body to move up and down is further included, and the air gun body is fixedly mounted on the lifting platform of the elevator.
  • the motor is coupled to the hollow drive shaft through a gear transmission assembly.
  • the upper portion of the base is further provided with a protective cover capable of connecting the hollow drive shaft and the motor cover therein.
  • the utility model has the beneficial effects that since the rotary automatic air gun of the invention is provided with a motor for driving the rotation of the hollow transmission shaft, when the hollow transmission shaft rotates, the nozzle mounted on the air pipe is rotated, so that the air ejected from the nozzle The residual powder accumulated inside the spray booth can be cleaned 360 degrees in all directions to achieve the purpose of quickly cleaning the spray booth; in addition, the rotary automatic air gun of the present invention is also equipped with a lift that drives the up and down movement, so the rotary automatic air gun can be in the spray booth.
  • the inside moves up and down, so that the powder located at the inner wall of the spray booth can be cleaned without manual cleaning, which greatly improves the efficiency of cleaning the powder accumulated in the spray booth, saves the cleaning time, and speeds up the time for the powder coating production line to change the powder of different colors. Greatly improve production efficiency and enhance the social competitiveness of enterprises.
  • Figure 1 is a schematic view of the structure of the present invention
  • Fig. 2 is a schematic view showing the state of use of the present invention.
  • a rotary automatic air gun for cleaning a powder spray booth comprising an air gun body 1, the air gun body 1 comprising a base 10 on which a base 10 is mounted for rotatable relative thereto and capable of being movably connected to an external air intake duct a hollow drive shaft 11, as a preferred embodiment of the present invention, the lower portion of the base 10 is provided with an open cavity, the lower end of the hollow drive shaft 11 can extend into the cavity; the hollow drive shaft 11 The upper end is provided with a gas pipe 12 communicating with the internal gas path thereof.
  • the gas pipe 12 and the hollow transmission shaft 11 may be integrally formed or may be separately provided.
  • the gas pipe 12 and the hollow pipe are hollow.
  • the transmission shaft 11 is separately disposed, and the air tube 12 is fixedly mounted on the hollow transmission shaft 11, so that the hollow transmission shaft 11 can simultaneously rotate the air tube 12 when the hollow transmission shaft 11 rotates; one end of the air tube 12 is provided with a spray head 13 for air jets, or The nozzles 13 for air jets are respectively installed at both ends of the air tube 12, and in order to make the cleaning effect of the rotary automatic air gun of the present invention better, in the present invention, preferably, the gas
  • the two ends of the tube 12 are respectively provided with a spray head 13 , and one side of the hollow drive shaft 11 is further provided with a motor 14 capable of driving the rotation thereof.
  • the motor 14 is fixedly mounted on the base 1 , and the motor 14 is driven by a transmission mechanism.
  • the hollow transmission shaft 11 is connected, and the transmission mechanism may be a gear transmission component or a belt transmission component.
  • the motor 14 is connected to the hollow transmission shaft 11 through a gear transmission assembly, of course, the motor 14 passes It is also possible to connect other transmission modes to the hollow transmission shaft 11.
  • the rotary automatic air gun of the present invention is used to clean the spray booth, first, the outside air is transported through the intake duct and enters the hollow drive shaft 11, and then enters In the gas pipe 12, the nozzles 13 at the ends of the gas pipe 12 are finally sprayed and blown off the powder accumulated on the inner wall of the spray booth.
  • the rotary automatic air gun of the present invention is provided with a motor for driving the rotation of the hollow drive shaft, the hollow drive shaft rotates. When it is driven, the nozzle mounted on the air pipe rotates, so the air ejected from the nozzle can clean the inside of the spray booth 360 degrees. Residual powder accumulated to achieve the purpose of quickly cleaning the spray booth.
  • the bottom of the hollow transmission shaft 11 is also movably mounted with a relatively movable a rotating rotary joint 15 capable of connecting with an external intake pipe and conveying outside air to the inside of the hollow transmission shaft 11, in order to prevent air leakage between the rotary joint 15 and the hollow transmission shaft 11, preferably A seal ring for preventing air leakage is further disposed between the rotary joint 15 and the hollow transmission shaft 11.
  • the base 1 is also fixedly mounted with a bearing seat 16 on which the hollow transmission shaft 11 is located.
  • a bearing is disposed between the hollow drive shaft 11 and the bearing housing 16 inside the seat 16.
  • the hollow drive shaft 11 is movably sleeved with a motor plate 17 fixedly mounted on the bearing housing 16, that is, the motor plate 17 is provided with a drive for the hollow drive.
  • the double fixing action of 14 greatly impairs the vibration generated by the motor 14 during operation.
  • the motor 14 can be separately mounted on the motor board 17 without being fixedly connected to the base 1 according to actual needs.
  • the rotary automatic air gun of the present invention further includes an elevator 2 capable of driving the air gun body 1 to move up and down, the air gun body 1 fixedly mounted on the lifting platform 20 of the elevator 2, the above-mentioned elevator 2 can be installed inside the spray booth or outside the spray booth, and the specific installation position can be determined according to actual production needs, because the rotary automatic air gun of the present invention is also Equipped with an elevator 2 that moves the main body of the spray gun up and down, the rotary automatic air gun can move up and down inside the spray booth, so that the powder located at the inner wall of the spray booth can be cleaned without manual cleaning, which greatly improves the accumulation of the cleaning spray booth.
  • the efficiency of the powder saves the cleaning time and speeds up the replacement of powders of different colors in the powder coating production line, which greatly improves the production efficiency and enhances the social competitiveness of the enterprise.
  • the upper portion of the base 1 is further provided with a cover capable of covering the hollow drive shaft 11 and the motor 14 therein.
  • the protective cover 18, the protective cover 18 described above can protect people from harm, ensure personal safety, and prevent the workpiece from being damaged by foreign objects, thereby prolonging the service life of the rotary automatic air gun.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
  • Nozzles (AREA)

Abstract

一种用于清理粉末喷房的旋转式自动气枪，包括气枪主体（1），所述气枪主体（1）包括底座（10），该底座（10）上安装有可相对其转动且能够与外界进气管道活动连接的中空传动轴（11），中空传动轴（11）的上端设置有与其内部气路相连通的气管（12），所述气管（12）的一端或两端分别安装有用于喷气的喷头（13），所述中空传动轴（11）的一侧还设置有能够驱动其转动的电机（14），该电机（14）固定安装于所述底座（10）上，由于旋转式自动气枪设置有驱动中空传动轴（11）转动的电机（14），因此中空传动轴（11）转动时则会带动安装在气管（12）上的喷头（13）旋转，因而从喷头（13）处喷出的空气可以360度全方位清理喷房内部积聚的残留粉末，达到快速清理喷房的目的。

Description

一种用于清理粉末喷房的旋转式自动气枪
技术领域
本发明涉及粉末喷涂生产线，特别是一种用于清理粉末喷房内部残留粉末的旋转式自动气枪。
背景技术
众所周知，现在用于粉末喷涂生产线的立式喷房的高度都比较高，一般有都有3-7米高，对于喷房内壁上残留的粉末，若采用人工清理，则相当麻烦，而且费时费力，但是生产线需要更换不同颜色的粉末时，又必须完全清理喷房内残留的粉末，以免发生混色现象，因此采用人工的方法清理喷房内壁上残留积聚的粉末需要耗费大量的时间，严重降低了生产效率，影响了企业的社会竞争力。
发明内容
为了解决上述问题，本发明的目的在于提供一种结构简单，又可以快速清理喷房内壁残留的粉末的旋转式自动气枪。
本发明为解决其技术问题而采用的技术方案是：
一种用于清理粉末喷房的旋转式自动气枪，包括气枪主体，所述气枪主体包括底座，该底座上安装有可相对其转动且能够与外界进气管道活动连接的中空传动轴，中空传动轴的上端设置有与其内部气路相连通的气管，所述气管的一端或两端分别安装有用于喷气的喷头，所述中空传动轴的一侧还设置有能够驱动其转动的电机，该电机固定安装于所述底座上。
作为上述技术方案的改进，所述中空传动轴的底部还活动安装有一个能够相对其转动的旋转接头。
作为上述技术方案的进一步改进，所述底座上还固定安装有一个轴承座，中空传动轴位于该轴承座的内部且中空传动轴与轴承座之间设置有轴承。
进一步，所述中空传动轴上活动套接有一个固定安装轴承座上的电机板，所述电机的上部与该电机板固定相连接。
再进一步，还包括一能够带动所述气枪主体上下移动的升降机，所述气枪主体固定安装在升降机的升降平台上。
进一步，所述电机通过齿轮传动组件与中空传动轴相连接。
再进一步，所述底座的上部还设置有一个能够将中空传动轴以及电机罩接在其内部的保护罩。
本发明的有益效果是：由于本发明的旋转式自动气枪设置有驱动中空传动轴转动的电机，因此中空传动轴转动时则会带动安装在气管上的喷头旋转，因此从喷头处喷出的空气可以360度全方位清理喷房内部积聚的残留粉末，达到快速清理喷房的目的；另外本发明的旋转式自动气枪还配备有一台带动其上下移动的升降机，因此旋转式自动气枪可以在喷房内部上下移动，从而能够清理位于喷房内壁高处的粉末，无需手动清理，大大地提高了清理喷房积聚的粉末的效率，节约了清理时间，加快了粉末喷涂生产线更换不同颜色的粉末的时间，极大地提高了生产效率，增强企业的社会竞争力。
附图说明
下面结合附图和具体实施方式对本发明作进一步详细的说明。
图1是本发明的结构示意图；
图2是本发明的使用状态示意图。
具体实施方式
参照图1、图 2，一种用于清理粉末喷房的旋转式自动气枪，包括气枪主体1，所述气枪主体1包括底座10，该底座10上安装有可相对其转动且能够与外界进气管道活动连接的中空传动轴11，作为本发明的优选实施方式，所述底座10的下部设置有一个敞口的容腔，上述中空传动轴11的下端能够延伸进所述容腔中；所述中空传动轴11的上端设置有与其内部气路相连通的气管12，在这里，所述气管12与中空传动轴11可以为一体成型的，也可以是分体设置的，作为本发明的优选，气管12与中空传动轴11为分体设置，而且气管12固定安装在中空传动轴11上，因此中空传动轴11转动时能够同时带动气管12转动；所述气管12的其中一端设置有用于喷气的喷头13，或者气管12的两端分别安装有用于喷气的喷头13，为了使得本发明的旋转式自动气枪的清理效果更好，在本发明中，优选地，所述气管12的两端分别设置有喷头13，所述中空传动轴11的一侧还设置有能够驱动其转动的电机14，该电机14固定安装于所述底座1上，上述电机14通过传动机构与中空传动轴11相连接，上述传动机构可以为齿轮传动组件或者是皮带传动组件，作为本实施例的优选实施方式，所述电机14通过齿轮传动组件与中空传动轴11相连接，当然电机14通过其他传动方式与中空传动轴11相连接也是可以的，采用本发明的旋转式自动气枪清理喷房时，首先，外界的空气通过进气管道输送并进入到中空传动轴11中，然后再进入到气管12中，最后位于气管12两端的喷头13处喷出并吹落积聚在喷房内壁上的粉末，由于本发明的旋转式自动气枪设置有驱动中空传动轴转动的电机，因此中空传动轴转动时则会带动安装在气管上的喷头旋转，因此从喷头处喷出的空气可以360度全方位清理喷房内部积聚的残留粉末，达到快速清理喷房的目的。
进一步，为了防止外界进气管相对中空传动轴11转动时发生磨损，同时使得外界进气管与中空传动轴11之间的连接更加方便，所述中空传动轴11的底部还活动安装有一个能够相对其转动的旋转接头15，所述旋转接头15能够与外界的进气管相连接并且将外界的空气输送到中空传动轴11的内部，为了防止旋转接头15与中空传动轴11之间漏气，优选地，旋转接头15与中空传动轴11之间还设置有防止漏气的密封圈。
进一步，为了使得中空传动轴11在电机14的驱动下，可以更加平稳地转动而不会发生太大的震动，所述底座1上还固定安装有一个轴承座16，中空传动轴11位于该轴承座16的内部且中空传动轴11与轴承座16之间设置有轴承。
再进一步，为了使得电机14的安装更加牢固，所述中空传动轴11上活动套接有一个固定安装轴承座16上的电机板17，即电机板17上开设有一个让位于所述中空传动轴11的通孔，中空传动轴11从该通孔中穿过且不与电机板17相接触；所述电机14的上部与该电机板17固定相连接，通过底座1和电机板17对电机14的双重固定作用，从而大大地削弱了电机14在工作中产生的震动,当然根据实际需要，还可以将电机14单独安装在电机板17上而不与底座1固定相连接。
进一步，为了使得本发明的旋转式自动气枪可以清理积聚在喷房内壁高处的粉末，本发明的旋转式自动气枪还包括一能够带动所述气枪主体1上下移动的升降机2，所述气枪主体1固定安装在升降机2的升降平台20上，上述的升降机2可以安装在喷房内部或安装在喷房的外部，具体安装位置可以根据实际生产需要而定，由于本发明的旋转式自动气枪还配备有一台带动喷枪主体1上下移动的升降机2，因此旋转式自动气枪可以在喷房内部上下移动，从而能够清理位于喷房内壁高处的粉末，无需手动清理，大大地提高了清理喷房积聚的粉末的效率，节约了清理时间，加快了粉末喷涂生产线更换不同颜色的粉末的时间，极大地提高了生产效率，增强企业的社会竞争力。
再进一步，为了防止人们误触碰正在旋转中的中空传动轴11或电机14等而发生意外，所述底座1的上部还设置有一个能够将中空传动轴11以及电机14罩接在其内部的保护罩18，上述的保护罩18既可以保护人们不受伤害，保证人们的人身安全，同时可以防止工件被外物所损坏，延长了旋转式自动气枪的使用寿命。
以上所述仅为本发明的优先实施方式，只要以基本相同手段实现本发明目的的技术方案都属于本发明的保护范围之内。

Claims (7)

  1. 一种用于清理粉末喷房的旋转式自动气枪，包括气枪主体（1），其特征在于：所述气枪主体（1）包括底座（10），该底座（10）上安装有可相对其转动且能够与外界进气管道活动连接的中空传动轴（11），中空传动轴（11）的上端设置有与其内部气路相连通的气管（12），所述气管（12）的一端或两端分别安装有用于喷气的喷头（13），所述中空传动轴（11）的一侧还设置有能够驱动其转动的电机（14），该电机（14）固定安装于所述底座（1）上。
  2. 根据权利要求1所述的一种用于清理粉末喷房的旋转式自动气枪，其特征在于：所述中空传动轴（11）的底部还活动安装有一个能够相对其转动的旋转接头（15）。
  3. 根据权利要求1所述的一种用于清理粉末喷房的旋转式自动气枪，其特征在于：所述底座（1）上还固定安装有一个轴承座（16），中空传动轴（11）位于该轴承座（16）的内部且中空传动轴（11）与轴承座（16）之间设置有轴承。
  4. 根据权利要求3所述的一种用于清理粉末喷房的旋转式自动气枪，其特征在于：所述中空传动轴（11）上活动套接有一个固定安装轴承座（16）上的电机板（17），所述电机（14）的上部与该电机板（17）固定相连接。
  5. 根据权利要求1所述的一种用于清理粉末喷房的旋转式自动气枪，其特征在于：还包括一能够带动所述气枪主体（1）上下移动的升降机（2），所述气枪主体（1）固定安装在升降机（2）的升降平台上。
  6. 根据权利要求1所述的一种用于清理粉末喷房的旋转式自动气枪，其特征在于：所述电机（14）通过齿轮传动组件与中空传动轴（11）相连接。
  7. 根据权利要求1-6任一所述的一种用于清理粉末喷房的旋转式自动气枪，其特征在于：所述底座（1）的上部还设置有一个能够将中空传动轴（11）以及电机（14）罩接在其内部的保护罩（18）。
PCT/CN2014/075333 2014-02-17 2014-04-15 一种用于清理粉末喷房的旋转式自动气枪 WO2015120663A1 (zh)

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