WO2015085716A1 - 一种橡胶类交通标志的制造方法 - Google Patents
一种橡胶类交通标志的制造方法 Download PDFInfo
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- WO2015085716A1 WO2015085716A1 PCT/CN2014/078272 CN2014078272W WO2015085716A1 WO 2015085716 A1 WO2015085716 A1 WO 2015085716A1 CN 2014078272 W CN2014078272 W CN 2014078272W WO 2015085716 A1 WO2015085716 A1 WO 2015085716A1
- Authority
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- WIPO (PCT)
- Prior art keywords
- layer
- reflective film
- aluminum
- aluminum layer
- rubber
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 238000000034 method Methods 0.000 title claims abstract description 9
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 24
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 24
- 238000005260 corrosion Methods 0.000 claims abstract description 18
- 239000003973 paint Substances 0.000 claims abstract description 10
- 239000003822 epoxy resin Substances 0.000 claims abstract description 7
- 229920000647 polyepoxide Polymers 0.000 claims abstract description 7
- 230000002194 synthesizing effect Effects 0.000 claims abstract description 7
- 239000011521 glass Substances 0.000 claims abstract description 6
- 239000000463 material Substances 0.000 claims abstract description 6
- 239000011324 bead Substances 0.000 claims abstract description 5
- 231100000252 nontoxic Toxicity 0.000 claims abstract description 5
- 230000003000 nontoxic effect Effects 0.000 claims abstract description 5
- 238000000465 moulding Methods 0.000 claims description 14
- 239000003795 chemical substances by application Substances 0.000 claims description 7
- 239000003292 glue Substances 0.000 claims description 7
- 239000003223 protective agent Substances 0.000 claims description 7
- 239000000126 substance Substances 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 5
- 239000010959 steel Substances 0.000 claims description 5
- 238000007747 plating Methods 0.000 claims description 3
- 238000004381 surface treatment Methods 0.000 claims description 2
- 230000007797 corrosion Effects 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 5
- 238000004513 sizing Methods 0.000 abstract description 5
- 238000005299 abrasion Methods 0.000 abstract description 2
- 239000011248 coating agent Substances 0.000 abstract 3
- 238000000576 coating method Methods 0.000 abstract 3
- 238000012993 chemical processing Methods 0.000 abstract 2
- 239000000853 adhesive Substances 0.000 abstract 1
- 230000001070 adhesive effect Effects 0.000 abstract 1
- 238000003825 pressing Methods 0.000 abstract 1
- 239000004593 Epoxy Substances 0.000 description 10
- 239000002313 adhesive film Substances 0.000 description 4
- 238000005269 aluminizing Methods 0.000 description 4
- 239000004744 fabric Substances 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 230000006378 damage Effects 0.000 description 3
- 238000003786 synthesis reaction Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 206010039203 Road traffic accident Diseases 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 239000011325 microbead Substances 0.000 description 1
- 231100000956 nontoxicity Toxicity 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 239000010920 waste tyre Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01F—ADDITIONAL WORK, SUCH AS EQUIPPING ROADS OR THE CONSTRUCTION OF PLATFORMS, HELICOPTER LANDING STAGES, SIGNS, SNOW FENCES, OR THE LIKE
- E01F9/00—Arrangement of road signs or traffic signals; Arrangements for enforcing caution
- E01F9/60—Upright bodies, e.g. marker posts or bollards; Supports for road signs
- E01F9/623—Upright bodies, e.g. marker posts or bollards; Supports for road signs characterised by form or by structural features, e.g. for enabling displacement or deflection
Definitions
- the present invention relates to a method of manufacturing a standard column, and more particularly to a method of manufacturing a fluorescent traffic sign for use in road traffic.
- the general standard column is made of metal material, and the rigidity is strong.
- the metal standard column is easy to bend and cause secondary injury; if the above collision occurs when the vehicle is running at a faster speed, it will also cause serious damage. Traffic accidents; therefore, metal crossings have problems such as easy collision and secondary damage; and the metal material has poor corrosion resistance and low nighttime warning.
- the Chinese patent "Rubber Traffic Sign” with application number CN98118789. 7 discloses a new process for making rubber traffic signs, which is characterized by: from waste tires ⁇ reclaimed rubber ⁇ shaped glue ⁇ molding ⁇ skeleton ⁇ chemical surface treatment ⁇ Painted ⁇ Sticker reflective film ⁇ Rubber traffic sign. Due to poor wear resistance and corrosion resistance, the use effect is poor and the life is short.
- An object of the present invention is to overcome the above problems of the prior art column and to provide a method for manufacturing a rubber type traffic sign.
- the invention overcomes the technical problems of poor abrasion resistance and corrosion resistance of the prior art, has good flexibility, is resistant to impact and corrosion, and also adopts an aluminum-plated layer, which is beneficial to the setting of the reflective film, and has strong nighttime warning effect, low cost and convenient use.
- the invention relates to a method for manufacturing a rubber traffic sign, which comprises the following steps in sequence: material selection ⁇ production of reclaimed rubber ⁇ synthetic setting glue ⁇ molding ⁇ filling skeleton ⁇ surface chemical treatment ⁇ increasing anticorrosive layer ⁇ aluminizing layer ⁇ adhesive film ⁇
- the transportation standard column wherein the step of adding an anti-corrosion layer is to sequentially add a non-toxic PVC layer and an epoxy resin layer on the chemically treated surface to paint on the surface of the epoxy resin layer, and the aluminum-plated layer is in the epoxy
- the paint layer of the resin layer is coated with an aluminum layer, and the thickness of the aluminum layer is 0.2 mm-0.5 mm ;
- the step of the reflective film is to apply a reflective film formed of PVC, PU and glass beads on the aluminum layer.
- the amount of the protective agent added in the step of synthesizing the setting gel is 0.1% to 0.4%, and the amount of the vulcanizing agent added is 2% to 3%.
- the amount of the steel wire or the sizing cloth added in the molding step is 3% to 5.5%.
- the invention has the advantages of:
- the invention overcomes the technical problems of poor wear resistance and corrosion resistance of the prior art, has good flexibility, is resistant to impact and corrosion, and also adopts an aluminum plating layer, which is beneficial to the setting of the reflective film, and has strong nighttime warning effect and low cost. Simple.
- the amount of the protective agent added in the step of synthesizing the styling gel is 0.1%-0.4%, and the amount of the vulcanizing agent added is 2%-3%, which reduces the amount of the protective agent and the vulcanizing agent compared with the prior art. It saves costs and the effect is enhanced.
- the traffic sign of the invention is made of rubber, has good flexibility and is resistant to impact.
- the manufacturing method of the rubber traffic sign comprises the following steps in sequence: selecting materials ⁇ generating reclaimed rubber ⁇ synthesis molding glue ⁇ molding ⁇ filling skeleton ⁇ surface chemical treatment ⁇ adding anti-corrosion layer ⁇ aluminizing layer ⁇ adhesive film ⁇ traffic column
- the step of adding an anti-corrosion layer is to sequentially add a non-toxic PVC layer and an epoxy layer on the chemically treated surface to paint on the surface of the epoxy layer, and the aluminized layer is in the epoxy layer.
- the paint layer is coated with an aluminum layer, and the thickness of the aluminum layer is 0.2 mm;
- the step of the reflective film is to apply a reflective film formed of PVC, PU and glass beads on the aluminum layer.
- the amount of the protective agent added in the step of synthesizing the setting gel is 0.1%, and the amount of the vulcanizing agent added is 3%.
- the amount of the steel wire or the sizing cloth added in the molding step is 3% by weight.
- the manufacturing method of the rubber traffic sign comprises the following steps in sequence: selecting materials ⁇ generating reclaimed rubber ⁇ synthesis molding glue ⁇ molding ⁇ filling skeleton ⁇ surface chemical treatment ⁇ adding anti-corrosion layer ⁇ aluminizing layer ⁇ adhesive film ⁇ traffic column
- the step of adding an anti-corrosion layer is to sequentially add a non-toxic PVC layer and an epoxy layer on the chemically treated surface to paint on the surface of the epoxy layer, and the aluminized layer is in the epoxy layer.
- the paint layer is coated with an aluminum layer, and the thickness of the aluminum layer is 0.3 mm;
- the step of the reflective film is to apply a reflective film formed of PVC, PU and glass beads on the aluminum layer.
- the amount of the protective agent added in the step of synthesizing the styling gel is 0.2%, and the amount of the vulcanizing agent added is 3%.
- the amount of the steel wire or the sizing cloth added in the molding step is 4%.
- the manufacturing method of the rubber traffic sign comprises the following steps in sequence: selecting materials ⁇ generating reclaimed rubber ⁇ synthesis molding glue ⁇ molding ⁇ filling skeleton ⁇ surface chemical treatment ⁇ adding anti-corrosion layer ⁇ aluminizing layer ⁇ adhesive film ⁇ traffic column
- the step of adding an anti-corrosion layer is to add non-toxicity sequentially on the chemically treated surface
- the aluminized layer is an aluminum layer on the paint layer of the epoxy layer, and the thickness of the aluminum layer is 0.5 mm ; the reflective film
- the step is to apply a reflective film formed of PVC, PU and glass microbeads on the aluminum layer.
- the amount of the protective agent added in the step of synthesizing the setting gel is 0.4%, and the amount of the vulcanizing agent added is 3%.
- the amount of the steel wire or the sizing cloth added in the molding step is 5.5%.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Road Signs Or Road Markings (AREA)
Abstract
本发明公开了一种橡胶类交通标志的制造方法，依次包括以下步骤：选料→生产再生胶→合成定型胶→模压→填充骨架→表面化学处理→增加防腐层→镀铝层→贴反光膜→交通标柱，所述增加防腐层步骤为在经过化学处理的表面上依次添加无毒PVC层和环氧树脂层，在环氧树脂层的表面上上油漆，所述镀铝层为在环氧树脂层的油漆层上镀铝层，铝层的厚度为0.2mm-0.5mm；所述反光膜步骤为在铝层上贴由PVC、PU和玻璃微珠形成的反光膜。本发明克服了现有技术耐磨耐腐蚀性差的技术问题，柔性好，耐碰耐腐蚀，还采用了镀铝层，有利于反光膜的设置，且夜间警示作用强，成本低，使用简便。
Description
一种橡胶类交通标志的制造方法
技术领域
本发明涉及一种标柱制造方法，特别是涉及一种用在公路交通上的荧光交通 标志的制造方法。
背景技术
目前， 一般的标柱为金属材料制成， 刚性强， 车辆不慎撞上时， 金属标柱容 易弯曲引发二次伤害； 如果上述碰撞是车辆行使速度较快的情况下发生，还会造 成严重的交通事故； 因此， 金属道口标柱存在着容易被碰撞和造成二次伤害等问 题； 且金属材料的耐腐蚀性不好， 而且夜间警示性低。
申请号为 CN98118789. 7的中国专利 "橡胶类交通标志"， 公开了一种橡胶类 交通标志制做新工艺， 其特征是， 从废轮胎→再生胶→定型胶→模压→骨架→化 学表面处理→上漆→贴反光膜→橡胶类交通标志。 由于耐磨耐腐蚀性差， 导致使 用效果差， 寿命短。
发明内容
本发明的目的在于克服现有技术中标柱存在的上述问题，提出一种橡胶类交 通标志的制造方法。本发明克服了现有技术耐磨耐腐蚀性差的技术问题，柔性好， 耐碰耐腐蚀， 还采用了镀铝层， 有利于反光膜的设置， 且夜间警示作用强， 成本 低， 使用简便。
本发明采用以下技术方案来实现：
一种橡胶类交通标志的制造方法， 其特征在于依次包括以下步骤： 选料→生 产再生胶→合成定型胶→模压→填充骨架→表面化学处理→增加防腐层→镀铝 层→贴反光膜→交通标柱，所述增加防腐层步骤为在经过化学处理的表面上依次 添加无毒 PVC层和环氧树脂层， 在环氧树脂层的表面上上油漆， 所述镀铝层为 在环氧树脂层的油漆层上镀铝层， 铝层的厚度为 0.2 mm-0.5mm; 所述反光膜步 骤为在铝层上贴由 PVC、 PU和玻璃微珠形成的反光膜。
所述合成定型胶步骤中加入防护剂的量为 0.1%-0.4%， 加入硫化剂的量为 2%-3%。
所述模压步骤中加入的钢丝或过胶帘布的量为 3%-5.5%。
本发明与现有技术相比， 其优点在于：
1、 本发明克服了现有技术耐磨耐腐蚀性差的技术问题， 柔性好， 耐碰耐腐 蚀， 还采用了镀铝层， 有利于反光膜的设置， 且夜间警示作用强， 成本低， 使用 简便。
2、 本发明采用合成定型胶步骤中加入防护剂的量为 0.1%-0.4%， 加入硫化 剂的量为 2%-3%， 与现有技术相比降低了防护剂和硫化剂的加入量节约了成本， 而且效果增强。
3、 本发明的交通标采用橡胶制成， 柔性好， 耐碰。
具体实施方式
实施例 1 :
一种橡胶类交通标志的制造方法， 依次包括以下步骤： 选料→生产再生胶→ 合成定型胶→模压→填充骨架→表面化学处理→增加防腐层→镀铝层→贴反光 膜→交通标柱， 所述增加防腐层步骤为在经过化学处理的表面上依次添加无毒 PVC 层和环氧树脂层， 在环氧树脂层的表面上上油漆， 所述镀铝层为在环氧树 脂层的油漆层上镀铝层，铝层的厚度为 0.2mm;所述反光膜步骤为在铝层上贴由 PVC、 PU和玻璃微珠形成的反光膜。
本发明中， 所述合成定型胶步骤中加入防护剂的量为 0.1%， 加入硫化剂的 量为 3%。
本发明中， 所述模压步骤中加入的钢丝或过胶帘布的量为 3%%。
实施例 2:
一种橡胶类交通标志的制造方法， 依次包括以下步骤： 选料→生产再生胶→ 合成定型胶→模压→填充骨架→表面化学处理→增加防腐层→镀铝层→贴反光 膜→交通标柱， 所述增加防腐层步骤为在经过化学处理的表面上依次添加无毒 PVC 层和环氧树脂层， 在环氧树脂层的表面上上油漆， 所述镀铝层为在环氧树 脂层的油漆层上镀铝层，铝层的厚度为 0.3mm;所述反光膜步骤为在铝层上贴由 PVC、 PU和玻璃微珠形成的反光膜。
本发明中， 所述合成定型胶步骤中加入防护剂的量为 0.2%， 加入硫化剂的 量为 3%。
本发明中， 所述模压步骤中加入的钢丝或过胶帘布的量为 4%。
一种橡胶类交通标志的制造方法， 依次包括以下步骤： 选料→生产再生胶→ 合成定型胶→模压→填充骨架→表面化学处理→增加防腐层→镀铝层→贴反光 膜→交通标柱， 所述增加防腐层步骤为在经过化学处理的表面上依次添加无毒
PVC 层和环氧树脂层， 在环氧树脂层的表面上上油漆， 所述镀铝层为在环氧树 脂层的油漆层上镀铝层，铝层的厚度为 0.5mm;所述反光膜步骤为在铝层上贴由 PVC、 PU和玻璃微珠形成的反光膜。
本发明中， 所述合成定型胶步骤中加入防护剂的量为 0.4%， 加入硫化剂的 量为 3%。
本发明中， 所述模压步骤中加入的钢丝或过胶帘布的量为 5.5%。
Claims
1、 一种橡胶类交通标志的制造方法， 其特征在于依次包括以下步骤： 选料
→生产再生胶→合成定型胶→模压→填充骨架→表面化学处理→增加防腐层→ 镀铝层→贴反光膜→交通标柱，所述增加防腐层步骤为在经过化学处理的表面上 依次添加无毒 PVC层和环氧树脂层， 在环氧树脂层的表面上上油漆， 所述镀铝 层为在环氧树脂层的油漆层上镀铝层， 铝层的厚度为 0.2 mm-0.5mm; 所述反光 膜步骤为在铝层上贴由 PVC、 PU和玻璃微珠形成的反光膜。
2、 根据权利要求 1所述的一种橡胶类交通标志的制造方法， 其特征在于： 所述合成定型胶步骤中加入防护剂的量为 0.1%-0.4%， 加入硫化剂的量为 2%-3%。
3、 根据权利要求 1或 2所述的一种橡胶类交通标志的制造方法， 其特征在 于： 所述模压步骤中加入的钢丝或过胶帘布的量为 3%-5.5%。
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310657674.4A CN104695351A (zh) | 2013-12-09 | 2013-12-09 | 一种橡胶类交通标志的制造方法 |
| CN201310657674.4 | 2013-12-09 |
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| Publication Number | Publication Date |
|---|---|
| WO2015085716A1 true WO2015085716A1 (zh) | 2015-06-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2014/078272 WO2015085716A1 (zh) | 2013-12-09 | 2014-05-23 | 一种橡胶类交通标志的制造方法 |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN104695351A (zh) |
| WO (1) | WO2015085716A1 (zh) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1246564A (zh) * | 1998-09-02 | 2000-03-08 | 戴庆才 | 橡胶类交通标志 |
| CN102632684A (zh) * | 2012-04-28 | 2012-08-15 | 浙江道明光学股份有限公司 | 一种单向透视反光喷绘膜的制作方法 |
| CN103726453A (zh) * | 2012-10-12 | 2014-04-16 | 成都锦汇科技有限公司 | 一种道口标柱的制造方法 |
| CN103726457A (zh) * | 2012-10-12 | 2014-04-16 | 成都锦汇科技有限公司 | 一种安全标柱的制造方法 |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1131403A (zh) * | 1993-09-20 | 1996-09-18 | 美国3M公司 | 路面标志材料和其基层 |
| US6468678B1 (en) * | 1994-11-17 | 2002-10-22 | 3M Innovative Properties Company | Conformable magnetic articles for use with traffic bearing surfaces methods of making same systems including same and methods of use |
| CA2221728C (en) * | 1995-06-09 | 2007-07-31 | Minnesota Mining And Manufacturing Company | Pavement marking material |
| US5981033A (en) * | 1997-03-12 | 1999-11-09 | 3M Innovative Properties Company | Pavement marking tape |
| US6051297A (en) * | 1997-07-16 | 2000-04-18 | 3M Innovative Properties Company | Self-contrasting retroreflective pavement marking tapes |
-
2013
- 2013-12-09 CN CN201310657674.4A patent/CN104695351A/zh active Pending
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2014
- 2014-05-23 WO PCT/CN2014/078272 patent/WO2015085716A1/zh active Application Filing
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1246564A (zh) * | 1998-09-02 | 2000-03-08 | 戴庆才 | 橡胶类交通标志 |
| CN102632684A (zh) * | 2012-04-28 | 2012-08-15 | 浙江道明光学股份有限公司 | 一种单向透视反光喷绘膜的制作方法 |
| CN103726453A (zh) * | 2012-10-12 | 2014-04-16 | 成都锦汇科技有限公司 | 一种道口标柱的制造方法 |
| CN103726457A (zh) * | 2012-10-12 | 2014-04-16 | 成都锦汇科技有限公司 | 一种安全标柱的制造方法 |
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| Publication number | Publication date |
|---|---|
| CN104695351A (zh) | 2015-06-10 |
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