WO2015058465A1 - 一种掘进机动力箱往复落料滚耙装料的方法及一种动力箱往复落料滚耙装料掘进机 - Google Patents

一种掘进机动力箱往复落料滚耙装料的方法及一种动力箱往复落料滚耙装料掘进机 Download PDF

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Publication number
WO2015058465A1
WO2015058465A1 PCT/CN2014/000928 CN2014000928W WO2015058465A1 WO 2015058465 A1 WO2015058465 A1 WO 2015058465A1 CN 2014000928 W CN2014000928 W CN 2014000928W WO 2015058465 A1 WO2015058465 A1 WO 2015058465A1
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WO
WIPO (PCT)
Prior art keywords
reciprocating impact
rotating
power box
reciprocating
drives
Prior art date
Application number
PCT/CN2014/000928
Other languages
English (en)
French (fr)
Inventor
刘素华
Original Assignee
刘素华
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 刘素华 filed Critical 刘素华
Priority to US15/030,884 priority Critical patent/US20160265355A1/en
Priority to EP14855650.9A priority patent/EP3061904A4/en
Priority to EA201690821A priority patent/EA031055B1/ru
Priority to AU2014339659A priority patent/AU2014339659B2/en
Priority to CA2928285A priority patent/CA2928285A1/en
Publication of WO2015058465A1 publication Critical patent/WO2015058465A1/zh
Priority to ZA2016/03439A priority patent/ZA201603439B/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21CMINING OR QUARRYING
    • E21C25/00Cutting machines, i.e. for making slits approximately parallel or perpendicular to the seam
    • E21C25/02Machines slitting solely by one or more percussive tools moved through the seam
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21CMINING OR QUARRYING
    • E21C27/00Machines which completely free the mineral from the seam
    • E21C27/20Mineral freed by means not involving slitting
    • E21C27/28Mineral freed by means not involving slitting by percussive drills with breaking-down means, e.g. wedge-shaped tools
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21CMINING OR QUARRYING
    • E21C27/00Machines which completely free the mineral from the seam
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21CMINING OR QUARRYING
    • E21C31/00Driving means incorporated in machines for slitting or completely freeing the mineral from the seam
    • E21C31/02Driving means incorporated in machines for slitting or completely freeing the mineral from the seam for cutting or breaking-down devices
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21CMINING OR QUARRYING
    • E21C35/00Details of, or accessories for, machines for slitting or completely freeing the mineral from the seam, not provided for in groups E21C25/00 - E21C33/00, E21C37/00 or E21C39/00
    • E21C35/20General features of equipment for removal of chippings, e.g. for loading on conveyor
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/12Devices for removing or hauling away excavated material or spoil; Working or loading platforms

Definitions

  • the invention relates to the field of machinery, in particular to a method for reciprocating blanking and rolling of a power box of a roadheader and a power box reciprocating blanking and rolling boring machine.
  • reciprocating impact teeth during reciprocating impact excavation are perpendicular to the reciprocating impact of the material to be excavated, with high block rate, energy saving and high efficiency, so reciprocating impact mining has broad application prospects.
  • a reciprocating impact boring machine produced according to this principle is about to be popularized.
  • the reciprocating impact boring machine has high mining efficiency, since the reciprocating impact tooth and the rocker arm extend in parallel, the reciprocating impact tooth can not be like the rotating tooth of the rotary boring machine.
  • the material is conveyed to the drum type boring machine by the spirally arranged rotating teeth, and the materials quickly extracted by the reciprocating impact boring machine cannot be transported out in time, resulting in serious material accumulation, because the material is far from the first conveyor inlet.
  • the cleaning device is arranged on the body of the roadheader, and the rocker arm of the material clearing device will Shock rocker box interfere with each other, and greatly increases the volume of reciprocating impact boring machines, boring machines due to the reciprocating impact bulky, complex structure can not meet the needs of the scene.
  • the invention provides a method for reciprocating blanking and rolling of a power box of a roadheader and a power box reciprocating blanking and rolling boring machine.
  • the invention comprises the following method for reciprocating blanking and rolling of a power box of a roadheader, specifically:
  • the first step is to set a reciprocating impact power box, and set the reciprocating impact power member, the reciprocating impact guide member and the like to the reciprocating impact power box body, so that the reciprocating impact power member is connected to the reciprocating impact guide member;
  • the second step setting the reciprocating impact box dipper, disposing the rotating rotating piece of the reciprocating impact box dipper in the lower part of the side of the reciprocating impact power box, and setting the dip rotating arm of the reciprocating impact box dipper in the crucible On the rotating member, the rotating plane of the rotating arm of the material is extended to reciprocally impact the lower part and/or the front part of the power box, so that the material controller is disposed on the reciprocating impact power box;
  • the third step providing a reciprocating impact head on the reciprocating impact guide protruding from the outside of the box;
  • the fourth step setting the fuselage, setting the conveying part on the fuselage, and setting the walking part in the lower part of the fuselage;
  • Step 5 setting the box lifting controller so that one end of the box lifting controller is hinged to the fuselage, and the other end is hinged with the reciprocating impact power box;
  • the sixth step setting the reciprocating impact controller to enable the reciprocating impact controller to drive the reciprocating impact power member, so that the reciprocating impact power member drives the reciprocating impact guiding member, so that the reciprocating impact guiding member drives the reciprocating impact head to reciprocate impact blanking;
  • Step 7 driving the material controller to drive the rotating piece of the material, so that the rotating part of the rotating material drives the rotating arm of the material to rotate, and the rotating end of the rotating arm of the reciprocating impact power box is rotated relative to the reciprocating impact power box Feeding the material outside the surface of the reciprocating impact power box, transporting the material washed by the reciprocating impact head to the conveying part, so that the rotating arm of the material will expose the surface to be excavated to be reclaimed by the reciprocating impact head, so that the reciprocating impact head Continue to reciprocate impact blanking;
  • Step 8 The box lifting controller drives the reciprocating impact power box to lift and lower, so that the reciprocating impact head impacts and drops the material, so that the rotating arm of the material can clean the materials that are washed off at the high and low places to the conveying part, and walk
  • the department drives the fuselage to realize the continuous excavation of the power box reciprocating blanking and rolling loading and boring machine.
  • the invention also includes a power box reciprocating blanking and rolling loading boring machine, comprising a fuselage, a walking part, a reciprocating impact power box body, a reciprocating impact power piece, a reciprocating impact guiding piece, a reciprocating impact head, a reciprocating impact box material
  • the reciprocating impact power member and the reciprocating impact guide are disposed on the reciprocating impact power box, and the reciprocating impact power member is connected to the reciprocating impact guide member, the reciprocating impact box
  • the hopper includes a squeegee rotating member and a squeezing rotating arm, and the squeezing rotating member is disposed at a lower portion of the side of the reciprocating impact power box, and the squeezing rotating arm is disposed on the squeezing rotating member, the squeezing rotating arm and the squeezing rotating member
  • the split connection or the integral type, the rotation plane of the rotary arm extends out of the lower part and/or the front part of the reciprocating impact power box, and the material controller
  • the reciprocating impact power member drives the reciprocating impact guide member
  • the reciprocating impact guide member drives the reciprocating impact head to reciprocate impact blanking
  • the dip material controller drives the dip material rotating member
  • the dip material rotating member drives the dip material rotating arm to rotate, and is arranged in the reciprocating impact power box.
  • the rotating end of the rotating arm of the body is rotated relative to the reciprocating impact power box to the area outside the surface of the reciprocating impact power box, and the rotating arm of the rotating material transports the material washed by the reciprocating impact head to the conveying part, and dips the material
  • the rotating arm exposes the surface to be excavated for the reciprocating impact head to be flushed, so that the reciprocating impact head continues to reciprocate and impact the blanking.
  • the box lifting controller drives the reciprocating impact power box to lift and lower, and the reciprocating impact head impacts and drops the material, and the material rotates.
  • the arm cleans the material that has been washed off at the high and low places to the conveying part, and the walking part drives the body to walk to realize the continuous excavation work of the reciprocating blanking and rolling boring machine of the power box.
  • the rear end of the reciprocating impact power box is provided with a support arm or the like, and one end of the box lifting controller is hinged to the other end of the body and the support arm.
  • the material controller is disposed on the reciprocating impact power box, and the material controller comprises a material driving device and a material transmission member, and the material controller is disposed on the outer side of the reciprocating impact power box or disposed in the reciprocating impact
  • the feed drive member drives the feed transmission member to rotate
  • the feed transmission member drives the rotary rotating member to rotate
  • the feed drive member and the feed transmission member are connected separately or in an integrated manner
  • the feed controller and the reciprocating device The impact controller is either split or split or integrated.
  • the material driving member is disposed in the reciprocating impact power box body, and the material conveying member is disposed on the outer side of the reciprocating impact power box body and abuts against the side of the reciprocating impact power box body or disposed in the reciprocating impact power box body, etc.
  • the material drive drives the feed drive member to rotate.
  • the reciprocating impact power box is provided with a bearing or the like, and the rotating rotating member is disposed on the reciprocating impact power box body through the bearing, and one end or both ends of the tumble rotating member are disposed outside the reciprocating impact power box to drive the rotating arm to rotate
  • the material control device includes a material driving member and a material transmission member, and the material driving member is disposed on the outer surface of the reciprocating impact power box body or disposed inside the reciprocating impact power box body.
  • the material control device comprises a material driving device and a material transmission member.
  • the material driving member is disposed inside the reciprocating impact power box body, and the output shaft protrudes from the side of the reciprocating impact power box body, and the material conveying member is disposed.
  • a bearing is arranged on one side or both sides of the reciprocating impact power box, the rotating part of the material is a feed through shaft, and the feed through shaft is disposed on the reciprocating impact power box through the bearing, and the material is diverted
  • One end or both ends of the through shaft protrudes from the reciprocating impact power box body and supports the rotating arm of the material to rotate, and the material driving member drives the material conveying member, and the material transmission member on the side of the reciprocating impact power box drives the material to rotate through the shaft.
  • the feed through shaft drives the reciprocating impact rotary body of one side or both sides of the power box to rotate the material, fully utilizes the space in the reciprocating impact power box, and combines the reciprocating impact controller and the feed drive member in the reciprocating impact power box. in vivo.
  • the material control controller is disposed in the reciprocating impact power box body, and a bearing is arranged on one side or both sides of the reciprocating impact power box body, the rotating material is a feed through shaft, and the feed through shaft is disposed on the reciprocating impact power through the bearing On the box, the rotating part of the material The end or both ends extend out of the reciprocating impact power box body to support the rotation of the rotating arm, the material control controller includes the material driving member and the material conveying member, and the material driving member and the material conveying member are disposed in the reciprocating impact power box body
  • the inside of the material drive member drives the pick-up transmission member, and the pick-up transmission member drives the pick-up material to rotate through the shaft, and the pick-up shaft drives the reciprocating impact on the side or both sides of the power box body to rotate the material, which will be ⁇
  • the material drive member and the feed transmission member are disposed inside the reciprocating impact power box.
  • the reciprocating impact power box body is provided with a guiding supporting wheel and a supporting wheel support member, and the supporting wheel supporting member comprises a supporting inner support member and an outer support member for the supporting wheel, and the guiding supporting wheel is arranged on the supporting member of the supporting wheel.
  • the reciprocating impact guiding member is guided by the guiding supporting wheel, and the reciprocating impact guiding member extends out of the reciprocating impact power box body and is connected with the reciprocating impact head, and the reciprocating impact guiding member is connected with the reciprocating impact power piece or integrated, and the reciprocating impact powering device is driven.
  • the reciprocating impact guiding member drives the reciprocating impact head to reciprocate impact blanking.
  • the reciprocating impact guiding member comprises an upper impact guiding member and a lower impact guiding member
  • the feeding device is supported by the inner support member of the supporting roller and/or the outer supporting member of the supporting roller
  • the rotating member is a feed through shaft, and the feed through shaft is supported by a bearing disposed on the inner support member of the support roller and/or the outer support member of the support roller, and a rotary rotating arm is disposed at one end or both ends of the feed through shaft.
  • the reciprocating impact power component comprises a crankshaft, a connecting rod and a guiding connector, and the guiding connecting member is connected with the impact guiding member and the lower impact guiding member, the crankshaft drives the connecting rod to reciprocate, and the connecting rod drives the guiding connecting member to reciprocate, and the material is sucked.
  • a rotating material is arranged on the transmission member and/or the rotating member of the material, and the rotating oil bowl and the rotating piece of the material are connected separately or in one piece, and the rotating oil bowl will reciprocate the liquid in the power box.
  • Reciprocating impact guides, seals, guide rollers or bearings, etc. liquid refrigerating and cooling the reciprocating impact guides, seals, guide rollers or bearings, and connecting the reciprocating impact guides and the reciprocating impact power members
  • the part is shielded from the guide roller, the reciprocating impact guide, the bearing or the seal at the front of the guide connector that cannot be lubricated.
  • the reciprocating impact power component comprises a crankshaft and a connecting rod, etc.
  • the reciprocating impact power box comprises a supporting wheel support member
  • the guiding roller is disposed on the supporting wheel support member
  • the reciprocating impact guiding member comprises an upper impact guiding member and a lower impact guiding
  • the reciprocating impact guide is guided by the guide roller support.
  • the upper impact guide and the lower impact guide extend beyond the reciprocating impact power box and the reciprocating impact head.
  • the reciprocating impact drive member drives the crankshaft to rotate, and the crankshaft drives the connecting rod.
  • the rod drives the reciprocating impact guide to reciprocate
  • the guide roller supports the reciprocating impact guide rolling friction reciprocating motion
  • the reciprocating impact guide drives the reciprocating impact head to reciprocate impact blanking
  • the crankshaft includes the blanking material power crankshaft, the blanking power
  • the crankshaft is provided with a crankshaft boring power piece, etc.
  • the crankshaft boring power piece drives the smashing material transmission part
  • the smashing material transmission part drives the smashing material rotating part to rotate.
  • the reciprocating impact controller comprises a reciprocating impact driving member or the like
  • the reciprocating impact dynamic member comprises a crankshaft, a connecting rod and a reciprocating impact power transmission member
  • the reciprocating impact driving member drives the reciprocating impact power transmission member
  • the reciprocating impact power transmission member drives the crankshaft rotation
  • the reciprocating impact power transmission component is provided with a reciprocating impact transmission material
  • the material control device includes a material driving device and a material transmission member
  • the reciprocating impact transmission power device drives the material transmission member
  • the material transmission device Piece of rotating material Rotating, the feed drive member and the reciprocating impact drive member are integrated, and an directional pick-up clutch is disposed between the reciprocating impact power transmission member and the reciprocating impact transmission feed power member.
  • the reciprocating impact controller comprises a reciprocating impact driving member or the like, the reciprocating impact driving member drives the crankshaft rotation, the crankshaft is provided with an oil slicking power component, and the dip material controller comprises a dip driving device and a tanning material transmission member, etc.
  • the reciprocating impact power box is provided with an oil slinging mechanism, and the oil slinging mechanism includes an oil slinger shaft and an oil shovel.
  • the squeegee oil powering device drives the smashing material transmission member, the oil sling shaft, the smashing material transmission member and the like to rotate the squeegee rotating member.
  • the oil sling shaft drives the oil shovel to rotate the simmering oil, and the smashing material driving member and the reciprocating impact driving member are integrated, and the smashing material transmission member and the squeegee oil shaft are connected or separated or integrated.
  • the reciprocating impact guiding member comprises an upper impact guiding member and a lower impact guiding member
  • the reciprocating impacting head comprises a guiding member shielding plate and the like
  • the dip rotating member comprises a feed through shaft
  • the feed through shaft is disposed on the lower impact guiding member.
  • the lower part is disposed outside the reciprocating area of the guide guard plate to shorten the rotating area of the rotary rotating arm on the surface of the reciprocating impact power box and the surface of the reciprocating impact head to increase the space area of the dip.
  • the material control device includes a feed drive member and a pick-up drive member
  • the reciprocating impact box loader includes an directional pick-up clutch, etc.
  • an directional pick-up clutch or ⁇ is disposed between the pick-up rotary arm and the rotary member of the feed.
  • An directional pick-up clutch is arranged between the material driving member and the pick-up transmission member, or an directional pick-up clutch is arranged between the pick-up material transmission member and the pick-up rotating member, or an directional pick-up clutch is arranged on the pick-up transmission member, etc.
  • the directional material clutch drives the rotating material to drive the rotating arm of the material to rotate.
  • the reciprocating impact head reciprocates and drops the material
  • the directional material clutch stops the rotating arm of the material to prevent the rotating arm from obstructing the reciprocating impact.
  • the head impacts the blank.
  • the directional pick-up clutch includes a pawl type one-way overrunning clutch, a fingerless one-way overrunning clutch, a one-way overrunning clutch with a finger, a two-way overrunning clutch with a finger, a wedge overrunning clutch, a jaw clutch, a turn key Clutch, tooth clutch, disc friction clutch, conical friction clutch, piston cylinder friction clutch, diaphragm friction clutch, pneumatic friction clutch, piston cylinder rotary friction clutch, piston cylinder fixed friction clutch, jaw electromagnetic clutch , non-slip ring single disc friction electromagnetic clutch, multi-blade friction electromagnetic clutch with slip ring, magnetic powder clutch, slip electromagnetic clutch or centrifugal clutch, etc., without finger one-way overrunning clutch including rotating inner ring, rotating outer ring and clutch rolling Body, etc., the rotating inner ring and the rotating piece of the material are connected separately or in one piece, the rotating outer ring is connected with the rotating arm of the material or integrated, the rotating inner ring is provided with a wedge groove, etc., and the clutch rolling
  • the frictional force of the clutch rolling element and the rotating inner ring and the rotating outer ring is increased, and the rotating outer ring drives the rotating arm to rotate the material, and when the rotating piece rotates, the inner ring is rotated.
  • the clutch rolling element moves to the wide groove position of the wedge groove under the centrifugal force.
  • the frictional force of the clutch rolling element and the rotating inner ring and the rotating outer ring decreases or disappears, and the rotating outer ring is reduced by the friction force. Small or disappearing in a free state, The rotating arm stops rotating.
  • the reciprocating impact power box is provided with a dumping arm falling limit mechanism
  • the rotating arm falling limit mechanism comprises a shaft supporting claw limiting mechanism or a telescopic member limiting mechanism
  • the shaft supporting claw limiting mechanism The utility model comprises a rotating arm supporting claw, a claw shaft and a claw limiting member, wherein the claw limiting member is arranged on the reciprocating impact power box body, the rotating arm supporting claw is hinged with the claw axis, and the supporting claw limiting member is opposite to the rotating arm bracket
  • the claw is rotated, when the rotating arm rotates the material, the rotating arm rotates the rotating arm supporting claw to a certain angle, and then the rotating arm rotates to the upper part of the rotating arm supporting claw, and rotates when the rotating arm rotates in the reverse direction
  • the arm supporting claw supports the rotating arm of the material under the action of the claw stopper, and prevents the rotating arm of the material from falling, so that the rotating rotating arm of the resting state abuts against the reciprocating impact power box in the direction of the body.
  • the rotating arm supporting jaw is provided with a wear-resistant damping sheath or a rotating arm supporting claw made of a wear-resistant damping material.
  • the rotary rotating arm comprises a directional rotation resetting rotary arm
  • the directional rotation resetting rotary arm comprises a torsion spring limiting member, a directional rotation resetting shank, a torsion spring tooth shaft, a directional rotation reset tooth head, Tooth head rotating hole member, torsion spring and torsion spring tooth head retaining member, etc.
  • the torsion spring limiting member is arranged on the directional rotation resetting tooth shank
  • the directional rotating reset tooth head is provided with the tooth head rotating hole member, etc.
  • the head shaft is disposed on the directional rotation resetting tooth shank
  • the torsion spring is disposed between the two tooth head rotating hole parts
  • the torsion spring tooth head shaft passes through the torsion spring and the tooth head rotating hole piece
  • the torsion spring limiting piece is fixed to the torsion spring
  • the dip rotating arm comprises an directional swinging resetting rotary arm or the like
  • the directional swinging resetting rotary arm comprises a torsion spring shaft support member, a toothed shank swing limiting member, a rotating shank handle, a rotating shank head, and a torsion spring a toothed shaft, a torsion spring, and a torsion spring shaft returning member
  • the rotating tooth holder is disposed at a lower portion of the rotating tooth head
  • the torsion spring shaft support member is disposed on the rotary rotating member
  • the tooth holder swinging limit member is disposed
  • the rotating shank handle is provided with a toothed rotating hole member
  • the torsion spring is disposed in the torsion spring shaft support member
  • the torsion spring toothed shaft is torsion spring and tooth
  • the shank rotating hole member is connected to the torsion spring support member, and the torsion spring shank shaft retaining member positions the torsion
  • the reciprocating impact drive or the feed drive member includes a motor, a hydraulic drive or a pneumatic drive, and the like.
  • the length of the dip rotating arm is greater than the diameter of the dip rotating member.
  • the rotary rotating member is disposed at a lower portion of the side surface of the reciprocating impact power box, and the rotary rotating arm is disposed on the rotary rotating member, and the rotating plane of the rotating rotating arm protrudes from the lower portion and/or the front portion of the reciprocating impact power box body,
  • the material controller is disposed on the reciprocating impact power box body, and a reciprocating impact head is arranged on the reciprocating impact guiding member extending outside the box body, and a conveying portion is arranged on the body, and a walking portion is arranged in the lower part of the body, the box One end of the body lifting controller is hinged to the fuselage and the other end is hinged with the reciprocating impact power box.
  • the reciprocating impact controller drives the reciprocating impact power member, the reciprocating impact power member drives the reciprocating impact guiding member, and the reciprocating impact guiding member drives the reciprocating impact head to reciprocate impact
  • the material controller drives the rotating part of the material, and the rotating part of the material drives the rotating arm of the rotating material to rotate, and the rotating end of the rotating arm of the reciprocating impact power box is rotated relative to the reciprocating impact power box.
  • the material outside the surface of the tank is diverted, and the rotating arm of the material transports the material that is washed off by the reciprocating impact head to the conveying part, and the rotating arm of the material will be washed by the reciprocating impact head.
  • the box lifting controller drives the reciprocating impact power box body to rise and fall, the reciprocating impact head impacts the blanking up and down, and the material rotating arm will be washed off at high and low places.
  • the walking part drives the fuselage to realize the continuous excavation operation of the reciprocating blanking and rolling boring machine of the power box, and the reciprocating blanking and rolling boring machine of the power box utilizes the reciprocating impact power box as the reciprocating
  • the support and protection of the impact box hopper and the material drive, the reciprocating impact box hopper and the material drive and the reciprocating impact power, the reciprocating impact guide and the reciprocating impact head are skillfully matched, and the power of the reciprocating impact power member is utilized.
  • the reciprocating impact boring machine is added by using the reciprocating impact power box lubrication system and the reciprocating impact boring machine body and the traveling part without increasing the volume of the reciprocating impact boring machine.
  • the function of the material loading and the like completely solves the defect that the reciprocating impact boring machine is difficult to carry out the material discharged by the reciprocating impact, and improves the defect. They feed efficiency.
  • One end of the box lifting controller is hinged to the fuselage and the other end is hinged to the support arm.
  • the rear end of the reciprocating impact power box is provided with a support arm, which increases the length of the reciprocating impact power box, and increases the power box reciprocating blanking roll The working range of the reciprocating blanking and rolling material of the roadheader.
  • the material controller is disposed on the outer side of the reciprocating impact power box or in the reciprocating impact power box body, the material driving member drives the material conveying member to rotate, the material conveying member drives the material rotating member to rotate, and the material controller It is integrated with the reciprocating impact controller, which reduces the space occupied by the dip controller and the auxiliary parts when the dip controller is separately set, which saves material and space and reduces the cost.
  • the material driving member drives the rotation of the material transmission member
  • the material conveying member drives the rotating member of the material to rotate
  • the material driving member and the material conveying member are disposed inside the reciprocating impact power box body, thereby effectively protecting the material.
  • the components of the controller are free from contamination, damage, etc., and effectively save the external space of the reciprocating impact power box.
  • the material driving member is disposed in the reciprocating impact power box body, the material conveying member is disposed on the outer side of the reciprocating impact power box body and abuts on the side of the reciprocating impact power box body, and the material driving member is disposed in the reciprocating impact power box body
  • the material driving member is easy to be arranged and protected by the reciprocating impact power box body, thereby improving the stability of the use of the equipment, and the material transmission member abuts on the side of the reciprocating impact power box body, facilitating the replacement of the material transmission piece and Maintenance, etc.
  • the rotating piece is placed on the reciprocating impact power box through the bearing, and the bearing supports the rotation of the rotating piece to reduce the wear of the rotating piece of the material.
  • the feed drive member is disposed inside the reciprocating impact power box body, the output shaft protrudes from the side of the reciprocating impact power box body, the feed transmission member is disposed outside the reciprocating impact power box body, and the feed through shaft is disposed through the bearing
  • the reciprocating impact power box body one end or both ends of the feed shaft extend out of the reciprocating impact power box body and support the rotating arm of the material to rotate, and the material transmission piece on the side of the reciprocating impact power box body drives the material to rotate through the shaft
  • the material through shaft drives the reciprocating impact rotating arm of one or both sides of the power box to rotate the material, fully utilizes the space in the reciprocating impact power box, and combines the reciprocating impact controller and the driving device in the reciprocating impact power box.
  • the utility model has the advantages of simple and compact structure and high efficiency, and effectively saves the external space of the reciprocating impact power box body.
  • the guiding roller is arranged on the supporting roller support, the reciprocating impact guiding member is guided by the guiding supporting wheel, the reciprocating impact guiding member extends the reciprocating impact power box body and the reciprocating impact head, and the reciprocating impact power member drives the reciprocating impact guiding member
  • the reciprocating impact head is driven to reciprocate impact blanking, and the material driving member is supported by the inner support member of the supporting wheel and/or the outer supporting member of the supporting wheel, the rotating member of the material is the through shaft of the material, and the through shaft of the material is supported by the supporting wheel.
  • the bearing support of the piece and/or the outer support of the support wheel is provided with a rotary arm at one end or both ends of the feed through shaft, and is supported by the inner support of the support wheel and/or the outer support of the support wheel.
  • the material drive member and the feed through shaft enable the support member of the feed material and the support member of the feed shaft to be combined with the support member of the guide roller, thereby greatly saving the support member and improving the support strength, and supporting the outer support by the support roller.
  • the bearing support supports the shaft through the shaft, so that the outer side of the bearing is substantially flush with the reciprocating impact power box body, so that the material passing through the shaft of the bearing directly drives the rotating arm of the material to reduce the rotation arm of the material. Dip rotating part joint diameter Raking rotary arm so that more suitable and Reciprocating impact power box is used in combination.
  • the guiding connector is connected with the impact guiding member and the lower impact guiding member.
  • the crankshaft drives the connecting rod to reciprocate
  • the connecting rod drives the guiding connecting member to reciprocate
  • the gear conveying member and/or the feed shaft is provided with the rotary oil.
  • the rotating oil ⁇ is connected with the ⁇ material through the shaft or is integrated, and the rotating oil ⁇ will reciprocate the liquid in the power box to the reciprocating impact guide, the seal, the guide roller or the bearing, etc.
  • the liquid is lubricated and cooled to the reciprocating impact guide member, the sealing member, the guide roller or the bearing, and the guide roller at the front of the guide connecting member which is unable to be lubricated by the connecting portion of the guiding connecting member, the reciprocating impact guiding member and the reciprocating impacting power member, Lubrication of the reciprocating impact guide, bearing or seal, so that the reciprocating impact box dipper and the dip drive complete self-lubrication, and at the same time realize the lubrication of the reciprocating impact guide, the guide bracket and the bearing at the front end of the guide connector,
  • the service life of a power box reciprocating blanking and rolling boring machine is improved.
  • the guiding roller is arranged on the supporting roller support, the reciprocating impact guiding member is guided by the guiding supporting wheel, the upper impact guiding member and the lower impact guiding member projecting the reciprocating impact power box body and the reciprocating impact head are connected, and the reciprocating impact driving member
  • the crankshaft is driven to rotate, the crankshaft drives the connecting rod, the connecting rod drives the reciprocating impact guiding member to reciprocate, the guiding supporting wheel supports the reciprocating impact guiding member to roll and reciprocate, and the reciprocating impact guiding member drives the reciprocating impact head to reciprocate impact blanking, blanking and digging power
  • the crankshaft is provided with a crankshaft boring power piece, the crankshaft boring power piece drives the smashing material transmission part, the smashing material transmission part drives the squeezing material rotating part to rotate, and the rotation force of the power crankshaft of the blanking material is used to drive the connecting rod, so that the connecting rod drives
  • the reciprocating impact guide reciprocates the impact, and uses the rotational force of the crankshaft to drive the
  • the reciprocating impact controller comprises a reciprocating impact drive member comprising a crankshaft, a connecting rod and a reciprocating impact power transmission member, the reciprocating impact driving member driving the reciprocating impact power transmission member, and the reciprocating impact power transmission member driving the crankshaft rotation
  • the reciprocating impact power transmission component is provided with a reciprocating impact transmission material
  • the dip material controller comprises a dip driving device and a tanning material transmission component
  • the reciprocating impact transmission dip material dynamic component drives the dip material transmission component
  • the tanning material transmission component drives
  • the rotary rotating member rotates, and the feed driving member and the reciprocating impact driving member are integrated.
  • the power box reciprocating blank rolling loading and boring machine eliminates the setting of the driving driving member, and reduces the reciprocating impact on the power box.
  • the component is arranged to provide a reciprocating impact transmission power member on the reciprocating impact power transmission member at the rear of the crankshaft, so that the distance between the reciprocating impact transmission power member and the rotating member is greater than the distance from the crankshaft to the rotating member, and is increased.
  • the arm space of the rotating arm of the dip can lengthen the length of the rotating arm of the dip, and increase the dip range and the amount of dip.
  • the crankshaft is provided with an oil smashing power piece, etc., and an oil slinging mechanism is arranged on the reciprocating impact power box body, and the slick oil powering device drives the smashing material transmission part, the oil sling shaft, and the smashing material transmission part drives the smashing material
  • the rotating part rotates, and the oil shaft rotates the oil ⁇
  • the oil, the material driving member and the reciprocating impact driving member are integrated, and an oil slinging mechanism is arranged at a plurality of positions of the crankshaft and the reciprocating impact power box body, thereby improving the amount of oil and improving the lubrication and cooling effect.
  • the feed through shaft is disposed at a lower portion of the lower impact guide and disposed outside the reciprocating region of the guide guard plate, thereby shortening the rotating surface of the rotary rotating arm on the surface of the reciprocating impact power box and the surface of the reciprocating impact head to increase the space area of the material .
  • the oil slinger is disposed at a lower portion of the lower impact guide or the oil slinger is disposed at an upper portion of the lower impact guide, and the oil slinger is disposed adjacent to the lower impact guide, shortening the length of the oil raft and increasing the amount of oil.
  • An directional pick-up clutch is disposed between the rotary arm and the rotary member of the feedstock or an directional pick-up clutch is disposed between the crankshaft and the crankshaft feed power member, or a directional pick-up clutch is disposed between the pick-up transmission member and the rotary member of the feedstock Or an directional pick-up clutch is arranged between the directional pick-up clutch or the reciprocating impact power transmission member and the reciprocating impact transmission power-driven member on the pick-up transmission member, and the directional pick-up clutch drives the raking material when the pick-up rotating arm needs to rotate the shovel
  • the rotating member drives the rotating arm to rotate, and when the reciprocating impact head reciprocates and drops the material, the directional picking clutch stops the rotating arm of the cutting material, thereby preventing the rotating arm from obstructing the impact of the reciprocating impact head and the like.
  • the clutch rolling element is disposed in the wedge-shaped groove.
  • the clutch rolling element moves to the narrow groove position of the wedge groove by the centrifugal force, and the clutch rolling element is at this time.
  • the frictional force is increased with the rotating inner ring and the rotating outer ring, and the rotating outer ring drives the rotating arm to rotate the material.
  • the clutch rolling element When the rotating rotating piece drives the rotating inner ring to rotate in the direction of the wide groove of the wedge groove, the clutch rolling element is under the centrifugal force Moving to the wide groove position of the wedge groove, the frictional force of the clutch rolling element and the rotating inner ring and the rotating outer ring is reduced or disappeared, and the rotating outer ring is in a free state due to the frictional force decreasing or disappearing, and the rotating arm stops rotating.
  • the clutch structure is simple, the performance is reliable, and the applicability is strong, which ensures the reliability of the working state of the rotating arm of the material.
  • the claw limiter is arranged on the reciprocating impact power box body, the rotary arm claw is hinged with the claw axis, and the claw limiter limits the rotation arm support claw, and when the rotary arm rotates the material, the material is diverted
  • the rotating arm rotates the rotating arm supporting claw to a certain angle, and then the rotating arm rotates to the upper part of the rotating arm supporting claw.
  • the rotating arm supporting claw will be sucked under the action of the claw limiting piece.
  • the rotating arm is supported to prevent the rotating arm from falling, so that the resting rotating arm of the resting state abuts against the reciprocating impact power box in the direction of the body.
  • the wear-resistant shock-absorbing sheath or the claw on the claw is made of wear-resistant shock-absorbing material, which reduces the noise and improves the service life of the claw.
  • the torsion spring limiter is disposed on the directional rotation reset shank, and the directional rotation reset tooth head is provided with the tooth head rotation hole member, the torsion spring tooth head shaft is disposed on the directional rotation reset shank, and the torsion spring is set at two Between the toothed rotating hole members, the torsion spring toothed shaft passes through the torsion spring and the toothed rotating hole member, the torsion spring limiting member positions the fixed end of the torsion spring, and the torsion spring movable end support directional rotation complex
  • the bit tooth head and the torsion spring tooth head retaining member position the torsion spring and the tooth head rotating hole member on the torsion spring tooth head shaft, and the directional rotation resetting claw tooth handle is arranged on the material rotating piece, and the reciprocating impact power box body and orientation
  • the directional rotation resetting rotary arm has simple structure, reliable performance, quick installation and disassembly, and effectively protects the reciprocating impact power box.
  • Directional rotation resets the tooth tip, the feed drive, the pick-up drive, etc. and protects them from damage.
  • the rotating shank is disposed at a lower portion of the rotating shank, the torsion spring shaft support is disposed on the squeegee rotating member, and the shank swing limiting member is disposed on the torsion spring shaft support near the reciprocating impact power box
  • the rotating shank is provided with a toothed rotating hole member, and the torsion spring is disposed in the torsion spring shaft supporting member, and the torsion spring shank shaft connects the torsion spring and the toothed rotating hole member to the torsion spring supporting member, the torsion spring
  • the handle shaft retaining member positions the torsion spring toothed shaft on the torsion spring shaft support member, and the fixed end of the torsion spring is disposed on the toothed handle swing limiting member or disposed on the torsion spring shaft support member, and the torsion spring movable end is disposed at On the rotating shank, the tooth oscillating stopper is arranged on one side of the rotating shank, and the shank swing limiting member and the tooth
  • the directional oscillating dent continues to rotate when the material between the reciprocating impact power box and the directional oscillating molar is engaged, and the rotational force pushes the rotating shank of the shank to rotate around the torsion spring shaft while pushing the movable end of the torsion spring Move so that the rotating molar head is away from the reciprocating impact power box
  • the directional oscillating molar rotates to the position of the eccentrically oscillating molar and the reciprocating impact power box, the spring end of the torsion spring rebounds, and the directional oscillating tooth continues to rotate.
  • the directional swing resetting rotary arm has strong structural strength, large swing amplitude and reliable performance, and effectively protects the reciprocating impact power box, the directional swing reset tooth head, the feed drive member, the feed transmission member, and the like. Free from damage.
  • the reciprocating impact box hopper can be made into a claw type hopper and a plate type hopper.
  • tooth type picker or shovel type picker, claw type picker, plate type picker, tooth type picker or shovel type picker, etc. the length of the rotary arm is larger than the drum type roadheader The length of the rotating tooth, and the material to be plucked does not need to be transported through the spiral path, so the crushing of the bulk material is reduced when the material is plucked, and at the same time, the rotation of the material can be selected according to the working conditions and the nature of the material.
  • the arm enables the reciprocating impact box to be optimally configured with the material, and the dust of the material is less, which makes the material bulk rate high, which greatly improves the economic value of the material.
  • FIG. 1 is a front view of a power box reciprocating blanking and rolling boring machine of Embodiment 1;
  • Figure 2 is a partial view of a power box reciprocating blanking and rolling boring machine of Embodiment 1;
  • Figure 3 is a cross-sectional view taken along line A-A of Figure 2;
  • Figure 4 is a front elevational view showing a power box reciprocating blanking and rolling boring machine of the second embodiment
  • Figure 5 is a cross-sectional view showing a reciprocating impact power box of a power box reciprocating blanking and rolling boring machine in Embodiment 2;
  • Figure 6 is a cross-sectional view showing a reciprocating impact power box of a power box reciprocating blanking and rolling boring machine in Embodiment 3;
  • Figure 7 is a cross-sectional view showing a reciprocating impact power box of a power box reciprocating blanking and rolling boring machine in Embodiment 4;
  • Figure 8 is a cross-sectional view showing a reciprocating impact power box of a power box reciprocating blanking and rolling boring machine in Embodiment 5;
  • Figure 9 is a front cross-sectional view showing a reciprocating impact power box of a power box reciprocating blanking and rolling boring machine in Embodiment 6;
  • Figure 10 is a top cross-sectional view showing a reciprocating impact power box of a power box reciprocating blanking and rolling boring machine in Embodiment 6;
  • Figure 11 is a structural view of a rotary rotating arm of a power box reciprocating blanking and rolling boring machine in Embodiment 6;
  • Figure 12 is a cross-sectional view taken along line A-A of Figure 10;
  • Figure 13 is a partial view of a power box reciprocating blanking and rolling boring machine of Embodiment 7;
  • Figure 14 is a top cross-sectional view showing a reciprocating impact power box of a power box reciprocating blanking and rolling boring machine in Embodiment 7;
  • Figure 15 is a structural view showing a rotary rotating arm of a power box reciprocating blanking and rolling boring machine in Embodiment 7;
  • 16 is a feed rotating arm drop limit mechanism of a power box reciprocating blanking and rolling boring machine of Embodiment 7;
  • Figure 17 is a front elevational view showing a power box reciprocating blanking and rolling boring machine of Embodiment 8;
  • Figure 18 is a structural view showing a reciprocating impact power box of a power box reciprocating blanking and rolling boring machine in Embodiment 8;
  • Figure 19 is a front cross-sectional view showing a reciprocating impact power box of a power box reciprocating blanking and rolling boring machine in Embodiment 8;
  • Figure 20 is a cross-sectional view taken along line A-A of Figure 18;
  • 21 is a feed rotating arm drop limit mechanism of a power box reciprocating blanking and rolling boring machine of Embodiment 8;
  • Figure 22 is a front cross-sectional view showing a reciprocating impact power box of a power box reciprocating blanking and rolling boring machine in Embodiment 9;
  • FIG. 23 is a top cross-sectional view of a reciprocating impact power box of a power box reciprocating blanking and rolling boring machine in Embodiment 9;
  • Figure 24 is a front structural view showing a reciprocating impact power box of a power box reciprocating blanking and rolling boring machine in Embodiment 10;
  • Figure 25 is a top cross-sectional view showing a reciprocating impact power box of a power box reciprocating blanking and rolling boring machine in Embodiment 10;
  • 26 is a schematic structural view of a rotary arm of a power box reciprocating blanking and rolling boring machine in Embodiment 10;
  • Figure 27 is a cross-sectional view taken along line A-A of Figure 25;
  • Figure 28 is a front cross-sectional view showing a reciprocating impact power box of a power box reciprocating blanking and rolling boring machine in Embodiment 11;
  • Figure 29 is a top cross-sectional view showing a reciprocating impact power box of a power box reciprocating blanking and rolling boring machine in Embodiment 11;
  • Figure 30 is a front cross-sectional view showing a reciprocating impact power box of a power box reciprocating blanking and rolling boring machine in Embodiment 12;
  • Figure 31 is a front cross-sectional view showing a reciprocating impact power box of a power box reciprocating blanking and rolling boring machine in Embodiment 13;
  • Figure 32 is a front elevational view showing a reciprocating impact power box of a power box reciprocating blanking and rolling boring machine in Embodiment 14;
  • Figure 33 is a plan view showing a reciprocating impact power box of a power box reciprocating blanking and rolling boring machine in Embodiment 14;
  • Figure 34 is a plan view showing a reciprocating impact power box of a power box reciprocating blanking and rolling boring machine in Embodiment 15;
  • Figure 35 is a front elevational view showing a reciprocating impact power box of a power box reciprocating blanking and rolling boring machine in Embodiment 15;
  • Figure 36 is a top cross-sectional view showing a reciprocating impact power box of a power box reciprocating blanking and loading boring machine in Embodiment 15;
  • FIG. 37 is a front elevational view showing a reciprocating impact power box of a power box reciprocating blanking and rolling boring machine in Embodiment 16;
  • Figure 38 is a cross-sectional view taken along line A-A of Figure 36;
  • Figure 39 is a top cross-sectional view showing a reciprocating impact power box of a power box reciprocating blanking and rolling boring machine in Embodiment 16.
  • Figure 40 is a front elevational view showing a reciprocating impact power box of a power box reciprocating blanking and rolling boring machine in Embodiment 17;
  • Figure 41 is a top cross-sectional view showing a reciprocating impact power box of a power box reciprocating blanking and rolling boring machine in Embodiment 17.
  • a power box reciprocating blanking and rolling loading boring machine includes a fuselage 1, a running portion 2, a reciprocating impact power box 3, a reciprocating impact power member 4, and a reciprocating impact guiding member 5.
  • the reciprocating impact power member 4 is connected to the reciprocating impact guide 5
  • the reciprocating impact box hopper 7 includes a squeezing rotating member 11 and a squeezing rotating arm 12, etc., and the squeezing rotating member 11 is disposed in the reciprocating impact power box
  • the rotary rotating arm 12 is disposed on the rotary rotating member 11, and the rotary rotating arm 12 is connected to the rotary rotating member 11 separately or in an integrated manner, and the rotating plane of the rotary rotating arm 12 protrudes reciprocatingly.
  • the lower part and/or the front part of the power box 3, the material controller 9 is disposed on the reciprocating impact power box 3, and the reciprocating impact head 6 is disposed on the reciprocating impact guide 5 extending outside the box body, in the body 1
  • the conveying portion 13 and the like are provided, and the traveling portion 2 or the like is provided at the lower portion of the body 1, and the casing is raised.
  • One end of the controller 10 is hinged to the fuselage 1 and the other end is hinged with the reciprocating impact power box 3, and the reciprocating impact controller 8 drives the reciprocating impact power member 4, and the reciprocating impact power member 4 drives the reciprocating impact guide member 5, and the reciprocating impact guide member 5 drives
  • the reciprocating impact head 6 reciprocates impact blanking
  • the dip controller 9 drives the dip rotating member 11, and the dip rotating member 11 drives the dip rotating arm 12 to rotate
  • the dip rotating arm 12 disposed in the reciprocating impact power box 3 is diverted
  • the end is rotated relative to the reciprocating impact power box 3 to the area outside the surface of the reciprocating impact power box 3, and the diverting rotating arm 12 transports the material washed by the reciprocating impact head 6 to the conveying portion 13, and the rotating arm 12
  • the reciprocating impact head 6 needs to be flushed out of the material to be excavated, so that the reciprocating impact head 6 continues to reciprocate impact blanking, the box lifting controller 10 drives the reciprocating impact power box 3 to rise and fall, and the reciprocating impact head
  • a power box reciprocating blanking and rolling loading and unloading machine includes a fuselage 1, a running portion 2, a reciprocating impact power box 3, a reciprocating impact power member 4, and a reciprocating impact guiding member 5.
  • reciprocating impact power member 4 reciprocating impact guide 5 is set in reciprocating impact power
  • the box body 3 the reciprocating impact power member 4 is connected to the reciprocating impact guide member 5, and the reciprocating impact box hopper 7 includes a squeegee rotating member 11 and a squeezing rotating arm 12, etc., and the squeezing rotating member 11 is disposed on the reciprocating impact power box 3
  • the rotary rotating arm 12 is disposed on the rotary rotating member 11, and the rotary rotating arm 12 is connected to the rotary rotating member 11 separately or in an integrated manner, and the rotating plane of the rotary rotating arm 12 extends the reciprocating impact power
  • the lower part of the side the rotary rotating arm 12 is
  • the dip rotating arm 12 transports the material that the reciprocating impact head 6 flushes to the conveying portion 13, and the dip rotating arm 12 will The reciprocating impact head 6 needs to be flushed out of the material to be excavated, so that The complex impact head 6 continues to reciprocate impact blanking, the box lifting controller 10 drives the reciprocating impact power box 3 to rise and fall, the reciprocating impact head 6 impacts the blanking up and down, and the material rotating arm 12 will be washed off at high and low places. The cleaning is carried out to the conveying portion 13, and the traveling portion 2 drives the body 1 to travel to realize the continuous excavation operation of the power box reciprocating blanking and rolling loading and boring machine.
  • a support arm 14 is disposed at a rear end of the reciprocating impact power box 3, and one end of the box lifting controller 10 is hinged to the body 1 and the other end is hinged to the support arm 14.
  • the material controller 9 includes a material driving member 15 and a material transmission member 16, etc., and the material driving member 15 is disposed inside the reciprocating impact power box 3, and the output shaft thereof protrudes from the side of the reciprocating impact power box 3
  • the feed transmission member 16 is disposed outside the reciprocating impact power box 3, and the reciprocating impact power box 3 is provided with a bearing 17 or the like.
  • the bearing 17 is disposed on both sides of the reciprocating impact power box 3, and the dip rotating member 11 is ⁇
  • the feed through shaft 18, the feed through shaft 18 is disposed on the reciprocating impact power box 3 through the bearing 17, and the end of the feed through shaft 18 extends out of the reciprocating impact power box 3 and supports the rotation of the rotary arm 12, and the feed drive member 15 driving the material transmission member 16, the reciprocating impact power transmission member 16 on one side of the power box body 3 drives the material conveying shaft 18 to rotate, and the material conveying shaft 18 drives the reciprocating impact on one side or both sides of the power box body 3
  • the rotating arm 12 rotates the dip material, fully utilizes the space inside the reciprocating impact power box 3, and combines the reciprocating impact controller 8 and the dip driving member 15 in the reciprocating impact power box body 3, and has a simple and compact structure, high efficiency, and effective The outer space of the reciprocating impact power box 3 is saved.
  • the rest are the same as in the first embodiment.
  • the dip controller 9 includes a dip driving member 15 and a dip driving member 16, etc., and the dip driving member 15 is disposed inside the reciprocating impact power box 3, and the output shaft protrudes reciprocatingly.
  • the pick-up transmission member 16 is disposed outside the reciprocating impact power box 3
  • the bearing 17 is disposed on both sides of the reciprocating impact power box 3
  • the pick-up rotating member 11 is a feed-through shaft 18,
  • the material through shaft 18 is disposed on the reciprocating impact power box 3 through the bearing 17, and the feed through shaft 18
  • the end reciprocates the reciprocating impact power box 3 and supports the rotation of the dip rotating arm 12
  • the dip driving member 15 drives the dip material transmission member 16, and the dip material transmission member 16 on the side of the reciprocating impact power box body 3 drives the dip material through shaft 18
  • the feed through shaft 18 drives the reciprocating impact rotating arm 12 on both sides of the power box 3 to rotate the dip material, fully utilizing the space inside the reciprocating impact power box 3, and the reciprocating impact controller 8 and the dip driving member 15
  • the length of the dip rotating arm 12 is greater than the diameter of the dip rotating member 11.
  • the dip controller 9 is disposed in the reciprocating impact power box 3, the bearing 17 is disposed on both sides of the reciprocating impact power box 3, and the dip rotating member 11 is a dip passing shaft 18.
  • the feed through shaft 18 is disposed on the reciprocating impact power box 3 through the bearing 17, and the two ends of the rotary rotating member 11 extend out of the reciprocating impact power box 3 and support the rotation of the rotary rotating arm 12, the material driving member 15 and the dip material
  • the transmission member 16 is disposed inside the reciprocating impact power box 3, and the material driving member 15 drives the material transmission member 16.
  • the material transmission member 16 drives the material conveying shaft 18 to rotate, and the material conveying shaft 18 drives the reciprocating impact power box body.
  • the rotating arm 12 on both sides rotates the material, and the material driving member 15 and the material transmission member 16 are disposed inside the reciprocating impact power box 3, thereby effectively protecting the components of the material controller 9 from contamination. , damage, etc., and effectively save the external space of the reciprocating impact power box 3.
  • the pick-up controller 9 is disposed in the reciprocating impact power box 3, the bearing 17 is disposed on both sides of the reciprocating impact power box 3, and the pick-up rotating member 11 is a pick-up shaft 18,
  • the feed through shaft 18 is disposed on the reciprocating impact power box 3 through the bearing 17, and one end of the rotary rotating member 11 protrudes from the reciprocating impact power box 3 and supports the rotation of the rotary rotating arm 12, the material driving member 15 and the feed transmission
  • the workpiece 16 is disposed inside the reciprocating impact power box 3, the material driving member 15 drives the material conveying member 16, the material conveying member 16 drives the material conveying shaft 18 to rotate, and the material conveying shaft 18 drives the reciprocating impact power box 3
  • One or both sides of the dip rotating arm 12 rotates the dip material, and the dip driving member 15 and the dip driving member 16 are disposed inside the reciprocating impact power box 3, thereby effectively protecting the components of the dip controller 9 It is polluted, damaged, etc., and effectively saves the external space of the reciprocating impact power box 3.
  • the reciprocating impact power member 4 includes a crankshaft 19, a connecting rod 20, a guide connecting member 21, and the like.
  • the shaft 19 drives the connecting rod 20 to reciprocate
  • the connecting rod 20 drives the guiding connecting member 21 to reciprocate
  • the picking through shaft 18 is provided with a rotating rotating oil boring 22, and the rotating rotating oil boring 22 is connected to the picking through shaft 18 separately.
  • the rotary rotating oil shovel 22 splashes the liquid in the reciprocating impact power box 3 to the reciprocating impact guiding member 5, the sealing member, the guiding roller 43 or the bearing 17, etc., the liquid pair reciprocating impact guiding member 5, and the sealing
  • the guide roller 43 or the bearing 17 is lubricated and cooled, and the guide roller 43 at the front of the guide connector 21 which is unlubricated by the connection connecting member 21, the reciprocating impact guide 5 and the reciprocating impact power member 4 is reciprocated.
  • the impact guide 5, the bearing 17 or the seal is lubricated.
  • the rotary rotating arm 12 includes a torsion spring stopper 23, a directional rotation reset jaw 24, a torsion spring shaft 25, a directional rotation reset tooth 26, and a tooth rotation hole member 27.
  • the torsion spring 28 and the torsion spring tooth stop 29 and the like, the torsion spring stopper 23 is disposed on the directional rotation reset jaw 24, and the directional rotation reset tooth 26 is provided with a tooth rotation hole member 27, a torsion spring tooth
  • the head shaft 25 is disposed on the directional rotation reset jaw 24, and the torsion spring 28 is disposed between the two tooth head rotation holes 27, and the torsion spring tooth shaft 25 passes through the torsion spring 28 and the tooth head rotation hole member 27, and the torsion spring
  • the limiting member 23 positions the torsion spring fixed end 30, and the torsion spring movable end 31 supports the directional rotating reset tooth head 26.
  • the torsion spring tooth head retaining member 29 positions the torsion spring 28 and the tooth head rotating hole member 27 at the torsion spring tooth
  • the directional rotation resetting shank 24 is disposed on the squeezing rotary member 11, and the directional rotation resetting tooth 26 continues to rotate while rotating between the reciprocating impact power box 3 and the directional rotation reset tooth head 26, and rotates.
  • the force pushes the directional rotation reset tooth head 26, and the directional rotation reset tooth head 26 drives the tooth head rotation hole member 27 to rotate around the torsion spring tooth head shaft 25 while pushing the twist
  • the movable end 31-moves, the directional rotation resetting tooth 26 side swings away from the reciprocating impact power box 3, the stuck material falls, and the directional rotation reset tooth head 26 continues to rotate, when the directional rotation reset tooth head 26 rotates to disengage
  • the torsion spring movable end 31 rebounds to reset the directional rotation reset tooth head 26, and the directional rotation reset shank 24 and the torsion spring tooth shaft 25 are separated. Connected or integrated.
  • the reciprocating impact power member 4 includes a crankshaft 19, a connecting rod 20, a guide connecting member 21, and the like
  • the reciprocating impact guiding member 5 includes an upper impact guiding member 32 and a lower impact guiding member 33, etc.
  • the guiding connecting member 21, the upper impact guide 32 and the lower impact guide 33 are connected
  • the guide connecting member 21 is connected to the upper impact guide 32 and the lower impact guide 33 separately or in an integrated manner
  • the crankshaft 19 drives the connecting rod 20 to reciprocate
  • the connecting rod 20 The driving guide member 21 is driven to reciprocate, and the raking material transmission member 16 is provided with a rotating oil shovel 22, etc., and the rotating oil shovel 22 splashes the liquid in the reciprocating impact power box 3 to the reciprocating impact guiding member 5, the sealing member,
  • the guide roller 43 or the bearing 17 or the like the liquid is lubricated and cooled to the reciprocating impact guide 5, the seal member, the guide roller 43 or the bearing 17, and the like, and the reciprocating impact guide member 5 and
  • the reciprocating impact box hopper 7 includes a directional pick-up clutch 34 or the like, and an directional pick-up clutch 34 is disposed between the pick-up rotating arm 12 and the pick-up rotating member 11, and the directional pick-up clutch is provided when the pick-up rotating arm 12 needs to rotate the shovel
  • the driving rotary rotating member 11 drives the rotary rotating arm 12 to rotate.
  • the directional picking clutch 34 stops the rotating arm 12 from rotating, preventing the rotating arm 12 from obstructing the reciprocating impact head 6 Impact blanking.
  • the head of the reciprocating impact head 6 is provided with a wear-resistant material or made of a wear-resistant material.
  • the directional pick-up clutch 34 may also be disposed between the crankshaft 19 and the crankshaft powering member 45 or between the pick-up transmission member 16 and the pick-up rotating member 11 or on the pick-up transmission member 16.
  • the directional pick-up clutch 34 includes a pawl type one-way overrunning clutch, a fingerless one-way overrunning clutch, a one-way overrunning clutch with a finger, a two-way overrunning clutch with a finger, a wedge overrunning clutch, a jaw clutch, a keying clutch, Tooth clutch, disc friction clutch, conical friction clutch, piston cylinder friction clutch, diaphragm friction clutch, pneumatic friction clutch, piston cylinder rotary friction clutch, piston cylinder fixed friction clutch, jaw electromagnetic clutch, no Slip ring single disc friction electromagnetic clutch, multi-plate friction electromagnetic clutch with slip ring, magnetic powder clutch, slip electromagnetic clutch or centrifugal clutch.
  • the non-pear one-way overrunning clutch includes a rotating inner ring 35, a rotating outer ring 36, a clutch rolling body 37, and the like, and the rotating inner ring 35 is connected to the feed rotating member 11 separately or in an integrated manner, and the rotating outer ring 36 and the rotary material rotate.
  • the arm 12 is connected or integrated, the rotating inner ring 35 is provided with a wedge groove 38 or the like, and the clutch rolling body 37 is disposed in the wedge groove 38.
  • the frictional force of the clutch rolling body 37 and the rotating inner ring 35 and the rotating outer ring 36 increases, and the rotating outer ring 36 drives the rotation of the material.
  • the clutch rolling body 37 moves to the wide groove position of the wedge groove 38 by the centrifugal force, and the clutch rolling body 37 is at this time.
  • the frictional force with the rotating inner ring 35 and the rotating outer ring 36 is reduced or disappeared, and the rotating outer ring 36 is in a free state due to the frictional force being reduced or disappeared, and the rotary rotating arm 12 stops rotating.
  • the reciprocating impact power box 3 is provided with a dip rotating arm drop limiting mechanism 39 and the like, and the dip rotating arm falling limiting mechanism 39 comprises a shaft supporting claw limiting mechanism or a telescopic member limiting mechanism, and the shaft supporting claw limiting mechanism
  • the rotating arm supporting claw 40, the claw shaft 41 and the claw limiting member 42 and the like, the claw limiting member 42 and the like are disposed on the reciprocating impact power box body 3, and the rotating arm supporting claw 40 is hinged with the claw shaft 41.
  • the claw limiting member 42 limits the rotating arm supporting claw 40.
  • the rotating arm supporting claw 40 holds the rotary rotating arm 12 under the action of the claw limiting member 42, and the resistance is blocked.
  • the stagnation material rotating arm 12 is dropped, and the swaying rotating arm 12 in the resting state abuts against the reciprocating impact power box 3 in the direction of the body 1.
  • a power box reciprocating blanking and rolling loading boring machine includes a fuselage 1, a running portion 2, a reciprocating impact power box 3, a reciprocating impact power member 4, and a reciprocating impact guiding member 5.
  • reciprocating impact power member 4 reciprocating impact guide 5 is set in reciprocating impact power
  • the box body 3 the reciprocating impact power member 4 is connected to the reciprocating impact guide member 5, and the reciprocating impact box hopper 7 includes a squeegee rotating member 11 and a squeezing rotating arm 12, etc., and the squeezing rotating member 11 is disposed on the reciprocating impact power box 3
  • the rotary rotating arm 12 is disposed on the rotary rotating member 11, and the rotary rotating arm 12 is connected to the rotary rotating member 11 separately or in an integrated manner, and the rotating plane of the rotary rotating arm 12 extends the reciprocating impact power
  • the box lifting controller 10 drives the reciprocating impact power box 3 to lift and lower, the reciprocating impact head 6 impacts the blanking up and down, and the rotating arm 12 cleans the materials that are washed off at the high and low places to the conveying portion 13, and walks
  • the part 2 drives the body 1 to walk to realize the continuous excavation work of the power box reciprocating blanking and rolling loading and boring machine.
  • a support arm 14 is disposed at a rear end of the reciprocating impact power box 3, and one end of the box lift controller 10 is hinged to the body 1 and the other end is hinged to the support arm 14.
  • the reciprocating impact power component 4 includes a crankshaft 19, a connecting rod 20, and the like.
  • the reciprocating impact power box 3 is provided with a guiding roller 43 and a roller support 44, and the like roller 43 is disposed on the roller support 44.
  • the reciprocating impact guiding member 5 includes an upper impact guiding member 32 and a lower impact guiding member 33, and the reciprocating impact guiding member 5 is supported and guided by the guiding roller 43.
  • the upper impact guiding member 32 and the lower impact guiding member 33 extend out of the reciprocating impact power box.
  • the body 3 is connected to the reciprocating impact head 6, the reciprocating impact driving member 48 drives the crankshaft 19 to rotate, the crankshaft 19 drives the connecting rod 20, the connecting rod 20 drives the reciprocating impact guiding member 5 to reciprocate, and the guiding roller 43 supports the reciprocating impact guiding member 5 to roll friction Reciprocating motion, the reciprocating impact guide 5 drives the reciprocating impact head 6 to reciprocate
  • the impact blanking the crankshaft 19 includes a blanking power dynamic crankshaft 19, etc.
  • the blanking power dynamic crankshaft 19 is provided with a crankshaft boring power component 45, etc.
  • the crankshaft boring dynamic power component 45 drives the boring material transmission component 16, and the material transmission
  • the piece 16 drives the rotary rotating member 11 to rotate.
  • the reciprocating impact drive or the feed drive member includes a motor, a hydraulic drive or a pneumatic drive, and the like.
  • the reciprocating impact box hopper 7 includes an directional pick-up clutch 34 or the like, and an directional pick-up clutch 34 is disposed between the pick-up transmission member 16 and the raking rotating member 11, and the directional pick-up clutch is provided when the pick-up rotating arm 12 needs to rotate the shovel
  • the driving rotary rotating member 11 drives the rotary rotating arm 12 to rotate.
  • the directional picking clutch 34 stops the rotating arm 12 from rotating, preventing the rotating arm 12 from obstructing the reciprocating impact head 6 Impact blanking.
  • the directional pick-up clutch 34 includes a pawl type one-way overrunning clutch and the like.
  • the reciprocating impact power box 3 is provided with a dip rotating arm drop limiting mechanism 39 and the like, and the dip rotating arm falling limiting mechanism 39 comprises a shaft supporting claw limiting mechanism or a telescopic member limiting mechanism, and the shaft supporting claw limiting mechanism
  • the rotating arm supporting claw 40, the claw shaft 41 and the claw limiting member 42 and the like, the supporting claw limiting member 42 includes a supporting claw falling restricting member 46 and a supporting claw upturn restricting member 47, and the supporting claw falling limit
  • the member 46 and the claw upturn restricting member 47 are disposed on the box body, and the claw drop restricting member 46 prevents the rolling jaw from falling, and the claw upturn restricting member 47 prevents the rolling jaw from rotating to the claw falling limit
  • the position member 46 cannot lift the position of the rolling jaw, and the claw drop restricting member 46 and the claw upturn restricting member 47 are separately provided or integrated.
  • the rotating arm supporting claw 40 is provided with a wear-resistant damping sheath or a rotating arm supporting claw made of a wear-resistant shock absorbing material or the like.
  • the reciprocating impact controller 8 includes a reciprocating impact driving member 48 and the like.
  • the reciprocating impact driving member 48 drives the crankshaft 19 to rotate, and the crankshaft 19 is provided with an oil slicking power member 49 and the like.
  • 9 includes a feed drive member 15 and a pick-up drive member 16, etc., and an oil slinging mechanism 50 is disposed on the reciprocating impact power box 3, and the oil slinging mechanism 50 includes an oil slinger 51 and an oil shovel 52, etc.
  • the pick-up transmission member 16 drives the rotary rotating member 11 to rotate
  • the oil slinger 51 drives the oil shovel 52 to rotate the simmering oil
  • the raking material driving member 15 and the reciprocating impact driving member 48 are In one piece, the pick-up transmission member 16 is connected to the oil slinger shaft 51 in a separate or separate manner or in one piece.
  • the pick-up transmission member 16 is a sprocket chain feed transmission member.
  • the dip controller 9 is disposed on the reciprocating impact power box 3, and the dip controller 9 includes a dip driving member 15 and a dip driving member 16, etc., and a dip controller 9 is disposed on the outer side of the reciprocating impact power box 3 or disposed in the reciprocating impact power box body 3, and the material driving member 15 drives the material conveying member 16 to rotate, and the material conveying member 16 belt
  • the rotary material rotating member 11 is rotated, the material driving member 15 is connected to the material conveying member 16 separately or in one piece, and the material controller 9 and the reciprocating impact controller 8 are integrated.
  • the reciprocating impact power component 4 includes a crankshaft 19, a connecting rod 20, and the like.
  • the reciprocating impact power box 3 is provided with a guiding roller 43 and a roller support 44, and the like roller 43 is disposed on the roller support 44.
  • the reciprocating impact guiding member 5 includes an upper impact guiding member 32 and a lower impact guiding member 33, and the reciprocating impact guiding member 5 is supported and guided by the guiding roller 43.
  • the upper impact guiding member 32 and the lower impact guiding member 33 extend out of the reciprocating impact power box.
  • the body 3 is connected to the reciprocating impact head 6, the reciprocating impact driving member 48 drives the crankshaft 19 to rotate, the crankshaft 19 drives the connecting rod 20, the connecting rod 20 drives the reciprocating impact guiding member 5 to reciprocate, and the guiding roller 43 supports the reciprocating impact guiding member 5 to roll friction Reciprocating motion, the reciprocating impact guiding member 5 drives the reciprocating impact head 6 to reciprocate impact blanking, the crankshaft 19 includes a blanking power dynamic crankshaft 19, etc., and the blanking power dynamic crankshaft 19 is provided with a crankshaft boring power member 45, etc., the crankshaft ⁇ The material power member 45 drives the material transmission member 16, and the material transmission member 16 drives the material rotation member 11 to rotate.
  • the reciprocating impact head 6 includes a guide shield 53 or the like, and the feed rotating member 11 includes a feed through shaft 18 or the like, and the feed through shaft 18 is disposed at a lower portion of the lower impact guide 33 and disposed outside the reciprocating region of the guide shield 53
  • the shortening of the rotating arm 12 on the surface of the reciprocating impact power box 3 and the surface rotation area of the reciprocating impact head 6 increase the material space area.
  • An directional pick-up clutch 34 is disposed between the crankshaft 19 and the crankshaft feed power member 45.
  • the directional pick-up clutch 34 drives the rotary rotary member 11 to drive the rotary rotating arm 12 to rotate.
  • the directional pick-up clutch 34 stops the rotation of the squeezing arm 12, preventing the squeezing arm 12 from obstructing the impact of the reciprocating impact head 6.
  • the reciprocating impact power box 3 is provided with a dip rotating arm drop limiting mechanism 39 and the like, and the dip rotating arm falling limiting mechanism 39 comprises a shaft supporting claw limiting mechanism or a telescopic member limiting mechanism, and the shaft supporting claw limiting mechanism
  • the rotating arm supporting claw 40, the claw shaft 41 and the claw limiting member 42 and the like, the supporting claw limiting member 42 includes a supporting claw falling restricting member 46 and a supporting claw upturn restricting member 47, and the supporting claw falling limit
  • the member 46 and the claw upturn restricting member 47 are disposed on the box body, and the claw drop restricting member 46 prevents the rolling jaw from falling, and the claw upturn restricting member 47 prevents the rolling jaw from rotating to the claw falling limit
  • the position member 46 cannot lift the position of the rolling jaw, and the claw drop restricting member 46 and the claw upturn restricting member 47 are separately provided or integrated.
  • the dip rotating arm 12 includes a torsion spring shaft support member 54, a toothed swinging limit limiting member 55, a rotating jaw handle 56, a rotating molar head 57, a torsion spring toothed shaft 58, a torsion spring 28 and a torsion spring tooth
  • the shank stopper 59 or the like, the rotary shank 56 is disposed at a lower portion of the rotary shank 57, the torsion spring support 54 is disposed on the squeezing rotary member 11, and the shank swing limiting member 55 is disposed adjacent to the reciprocating impact
  • the rotary shank 56 is provided with a shank rotation hole member or the like, the torsion spring 28 is disposed in the torsion spring shaft support member 54, and the torsion spring shank shaft 58 is twisted.
  • the spring 28 and the toothed rotating hole member are connected to the torsion spring 28 supporting member, and the torsion spring toothed shaft retaining member 59 positions the torsion spring toothed shaft 58 on the torsion spring shaft supporting member 54, and the torsion spring fixed end 30 is disposed on the handle swing limiting member 55, the torsion spring movable end 31 is disposed on the rotating jaw handle 56, and the rotating jaw handle 56 side is provided with the tooth head swing limiting member 60, the toothed handle swing limiting member 55 and The tooth head swing limiting members 60 are mutually restrained to prevent the rotating tooth head 57 from swinging outside the position defined by the toothed swinging stop member 55, and the direction is reversed when the reciprocating impact power box 3 and the directional swinging teeth are engaged with the material.
  • the oscillating molar continues to rotate, and the rotational force pushes the rotation of the shank to rotate around the torsion spring shank shaft 58 while pushing the movable end 31 of the torsion spring to move, so that the rotating shank 57 swings away from the reciprocating impact power box 3,
  • the torsion spring movable end 31 rebounds to reset the rotating cleavage head 57, and the directional oscillating dent continues to rotate. material.
  • the reciprocating impact power unit 4 includes a crankshaft 19, a connecting rod 20, and the like.
  • the reciprocating impact power box 3 is provided with a guiding roller 43 and a supporting wheel support 44, and the like. 43 is disposed on the support member 44.
  • the reciprocating impact guide 5 includes an upper impact guide 32 and a lower impact guide 33. The reciprocating impact guide 5 is supported by the guide roller 43 and the upper impact guide 32 and the lower impact.
  • the guiding member 33 extends out of the reciprocating impact power box 3 and is connected to the reciprocating impact head 6.
  • the reciprocating impact driving member 48 drives the crankshaft 19 to rotate
  • the crankshaft 19 drives the connecting rod 20
  • the connecting rod 20 drives the reciprocating impact guiding member 5 to reciprocate
  • the guiding roller 43 supports the reciprocating impact guiding member 5 rolling friction reciprocating motion
  • the reciprocating impact guiding member 5 drives the reciprocating impact head 6 to reciprocate impact blanking
  • the crankshaft 19 includes a blanking power dynamic crankshaft 19, etc.
  • the blanking power dynamic crankshaft 19 is provided with a crankshaft
  • the brake power unit 45 and the like, the crankshaft feed power member 45 drives the pick-up transmission member 16, and the pick-up transmission member 16 drives the feed rotary member 11 to rotate.
  • the pick-up transmission member 16 is a gear feed transmission member.
  • the reciprocating impact box hopper 7 includes an directional pick-up clutch 34 or the like, and an directional pick-up clutch 34 is disposed between the pick-up transmission member 16 and the raking rotating member 11, and the directional pick-up clutch is provided when the pick-up rotating arm 12 needs to rotate the shovel
  • the driving rotary rotating member 11 drives the rotary rotating arm 12 to rotate.
  • the directional picking clutch 34 stops the rotating arm 12 from rotating, preventing the rotating arm 12 from obstructing the reciprocating impact head 6 Impact blanking.
  • the reciprocating impact controller 8 includes a reciprocating impact driving member 48 or the like, the reciprocating impact driving member 48 drives the crankshaft 19 to rotate, the crankshaft 19 is provided with an oil slicking power member 49, and the like, and the dip controller 9 includes ⁇ The material driving member 15 and the material conveying member 16 and the like are provided with an oil slinging mechanism 50 on the reciprocating impact power box 3, and the oil slinging mechanism 50 includes an oil slinger 51 and a grease sluice 52, etc., and the slick oil power unit 49 is driven.
  • the material transmission member 16, the oil shaft 51, and the material transmission member 16 drive the rotation of the material
  • the piece 11 rotates
  • the oil slinger 51 drives the oil shovel 52 to rotate the simmering oil
  • the squeegee driving member 15 and the reciprocating impact driving member 48 are integrated, and the squeegee transmission member 16 and the slinging oil shaft 51 are connected or connected separately or integrated.
  • the pick-up transmission member 16 is a gear feed transmission member.
  • the reciprocating impact controller 8 includes a reciprocating impact driving member 48 or the like, the reciprocating impact driving member 48 drives the crankshaft 19 to rotate, the crankshaft 19 is provided with an oil slicking power member 49, and the like, and the dip controller 9 includes ⁇ The material driving member 15 and the material conveying member 16 and the like are provided with an oil slinging mechanism 50 on the reciprocating impact power box 3, and the oil slinging mechanism 50 includes an oil slinger 51 and a grease sluice 52, etc., and the slick oil power unit 49 is driven.
  • the material transmission member 16, the oil slinger 51, the squeegee transmission member 16 drives the squeegee rotating member 11 to rotate, the oil slinger 51 drives the oil shovel 52 to rotate the sputum oil, and the squeegee driving member 15 and the reciprocating impact driving member 48 are integrated.
  • the pick-up transmission member 16 is connected to the oil slinger shaft 51 in a separate or separate manner or in one piece.
  • the reciprocating impact guiding member 5 includes an upper impact guiding member 32 and a lower impact guiding member 33, and the like, and an oil slinging mechanism 50 is disposed on the reciprocating impact power box body 3.
  • the oil slinging mechanism 50 includes an oil slinging shaft 51, an oil shovel 52, and the like.
  • the shaft 51 is disposed at a lower portion of the lower impact guide 33 or the oil slinger 51 is disposed at an upper portion of the lower impact guide 33 or the like, and the oil slinger 51 is disposed adjacent to the lower impact guide 33.
  • the dip controller 9 is disposed on the reciprocating impact power box 3, and the dip controller 9 includes a dip driving member 15 and a dip driving member 16, etc., and a dip controller 9 is disposed on the outer side of the reciprocating impact power box 3, the dip driving member 15 drives the dip material transmission member 16 to rotate, the dip material transmission member 16 drives the dip material rotating member 11 to rotate, and the dip material driving member 15 and the dip material transmission member 16
  • the body controller 9 is separated from the reciprocating impact controller 8.
  • the pick-up transmission member 16 includes a drive sprocket 61, a driven sprocket 62, a chain 63, and the like.
  • the feed drive member 15 is disposed on the reciprocating impact power box 3, and the drive sprocket 61 is coupled to the feed drive member 15, and is driven.
  • the sprocket 62 is connected to the sprocket rotating member 11 or integrated.
  • the chain 63 connects the driving sprocket 61 and the driven sprocket 62.
  • the sprocket driving member 15 drives the driving sprocket 61 to drive the driven sprocket 62 to rotate.
  • the wheel 62 drives the one side rotating member 11 to rotate, and the sprocket chain material conveying member is disposed on one side of the complex impact power box.
  • the pick-up transmission member 16 is provided with an oil slinger 51, an oil sump 52, and the like, and the pick-up transmission member 16 includes a drive sprocket 61, a driven sprocket 62, and an oil sprocket 64.
  • the chain 63 is connected to the drive sprocket 61, the driven sprocket 62, the slick drive sprocket 64, etc., and the feed drive member 15 drives the drive sprocket 61, the driven sprocket 62, and the slick drive sprocket 64.
  • the oil slinger 51 is connected to the oil sprocket 64 in an integral manner, and the oil sump 52 is mounted on the oil slinger 51.
  • the oil sprocket 64 drives the oil sling 51 to rotate and the oil sump 52 operates.
  • the liquid in the reciprocating impact power box 3 is splashed.
  • the feed drive member 15 drives the pick-up transmission member 16.
  • the driven sprocket 62 drives the two sides of the feed shaft 18 to rotate, and the pick-up rotating member 11 drives the reciprocating impact of the rotary rotating arm 12 on the side of the power box 3 to rotate. material.
  • the reciprocating impact power box 3 is provided with a dip rotating arm drop limiting mechanism 39 and the like, and the dip rotating arm falling limiting mechanism 39 includes a shaft supporting claw limiting mechanism and the like.
  • the reciprocating impact power box 3 is provided with a guide roller 43 and a support member 44, and the support member 44 includes a guide bracket inner support member 65 and a guide bracket outer support member. 66, etc., the guide roller 43 is disposed on the support member 44, and the reciprocating impact guide 5 is supported and guided by the guide roller 43.
  • the reciprocating impact guide 5 extends from the reciprocating impact power box 3 to the reciprocating impact head 6, and reciprocates.
  • the impact guide member 5 is connected to the reciprocating impact power member 4 separately or in an integrated manner.
  • the reciprocating impact power member 4 drives the reciprocating impact guide member 5 to drive the reciprocating impact head 6 to reciprocate impact blanking.
  • the reciprocating impact guide member 5 includes the upper impact guide member 32.
  • the feed drive member 15 is supported by the guide inner support member 65 and/or the guide outer support member 66.
  • the feed rotary member 11 is a feed through shaft 18, and the feed through shaft 18 Supported by bearings 17 disposed in the guide carrier inner support member 65 and/or the guide roller outer support member 66, a rotary rotating arm 12 is disposed at both ends of the feedthrough shaft 18.
  • An oil slinging mechanism 50 is disposed on the reciprocating impact power box 3, and the oil slinging mechanism 50 includes an oil slinger 51, an oil sump 52, and the like.
  • the oil slinger 51 is disposed at an upper portion of the lower impact guide 33, and the oil slinger 51 is adjacent to the lower impact guide.
  • Piece 33 is set.
  • the reciprocating impact power box 3 is provided with a dip rotating arm drop limiting mechanism 39 and the like, and the dip rotating arm falling limiting mechanism 39 includes a telescopic member limiting mechanism, and the telescopic member limiting mechanism includes a limiting telescopic rod 67 and a telescopic The rod guide 68, the telescopic rod drive shaft 69, and the like, the telescopic rod guide 68 is disposed on the reciprocating impact power box 3, and the limit telescopic rod 67 cooperates with the telescopic rod guide 68 to reciprocate along the telescopic rod guide 68, and the limit is limited.
  • the telescopic rod 67 is provided with a reciprocating lever 70 and the like.
  • the telescopic rod drive shaft 69 is provided with a shifting rod 71.
  • One end of the reciprocating lever 70 is disposed in the shifting chute 71, and the telescopic rod driving shaft 69 is disposed in the reciprocating impact power.
  • the pick-up transmission member 16 or the pick-up rotating member 11 drives the telescopic rod drive shaft 69 to rotate, and the telescopic rod
  • the driving shaft 69 rotates through the lever sliding slot 71 to cooperate with the reciprocating lever 70 to drive the limiting telescopic rod 67 to reciprocally slide on the telescopic rod guiding member 68, so that the limiting telescopic rod 67 extends or retracts, and the rotating rotating arm 12 is not
  • the limit telescopic rod 67 extends to support the dip rotating arm 12 in the lower portion of the dip rotating arm 12.
  • the telescopic rod is retracted to allow the dip rotating arm 12 to pass smoothly.
  • the reciprocating impact drive or the feed drive member includes a motor, a hydraulic drive or a pneumatic drive, and the like.
  • the reciprocating impact controller 8 includes a reciprocating impact driving member 48 and the like, and the reciprocating impact power member 4 includes a crankshaft 19, a connecting rod 20, a reciprocating impact power transmitting member 72, and the like, and a reciprocating impact driving member.
  • the reciprocating impact power transmission member 72 drives the crankshaft 19 to rotate
  • the reciprocating impact power transmission member 72 is provided with a reciprocating impact transmission dip power member 73, etc.
  • the dip controller 9 includes the dip driving member 15 And the pick-up transmission member 16 and the like, the reciprocating impact transmission and the power-driven member 73 drive the pick-up transmission member 16, the pick-up transmission member 16 drives the rotary rotating member 11 to rotate, and the pick-up driving member 15 and the reciprocating impact driving member 48 are integrated .
  • An directional pick-up clutch 34 is disposed between the reciprocating impact power transmission member 72 and the reciprocating impact transmission raking power member 73.
  • An directional pick-up clutch may also be disposed between the pick-up transmission member 16 and the pick-up rotating member 11.
  • the reciprocating impact power transmission member 72 includes an idler gear 74 and the like.
  • the reciprocating impact drive or the feed drive member includes a motor, a hydraulic drive or a pneumatic drive, and the like.
  • the power box reciprocating blanking and rolling loading boring machine eliminates the setting of the material driving member, reduces the component setting on the reciprocating impact power box body, and sets the reciprocating impact transmission on the reciprocating impact power transmission member at the rear of the crankshaft.
  • the power component makes the distance between the reciprocating impact transmission power member and the rotating member of the material larger than the distance from the crankshaft to the rotating member of the material, thereby increasing the installation space of the rotating arm of the material, and lengthening the length of the rotating arm of the material, increasing Feed range and feed amount.

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Abstract

公开了一种掘进机动力箱往复落料滚耙装料的方法,包括设置往复冲击动力箱体(3)、往复冲击箱耙料器(7),往复冲击箱耙料器(7)包括耙料旋转件(11)和耙料旋转臂(12),耙料旋转件(11)设置在往复冲击动力箱体(3)的侧面下部,耙料旋转臂(12)设置在耙料旋转件(11)上,耙料旋转件(11)带动耙料旋转臂(12)旋转,设置在往复冲击动力箱体(3)的耙料旋转臂(12)耙料端相对于往复冲击动力箱体(3)旋转向往复冲击动力箱体(3)表面以外区域耙料,耙料旋转臂(12)将往复冲击头(6)冲落的物料耙运至输料部(13),彻底解决了往复冲击掘进机难以将往复冲击所落物料运出的缺陷,提高了掘进效率。还公开了一种动力箱往复落料滚耙装料掘进机。

Description

一种掘进机动力箱往复落料滚耙装料的方法及一种动力箱往复落料滚耙装料掘进机 技术领域
本发明涉及机械领域,具体涉及一种掘进机动力箱往复落料滚耙装料的方法及一种动力箱往复落料滚耙装料掘进机。
背景技术
目前,往复冲击掘进时往复冲击齿垂直于待采掘物往复冲击落料,块料率高、节能环保、效率高,因此往复冲击式采掘具有广阔的使用前景。根据此原理生产的往复冲击式掘进机即将被普及应用。在该产品的推广过程中发现,虽然往复冲击掘进机采掘效率很高,但由于其往复冲击齿和摇臂伸出方向平行,往复冲击齿不能像旋转铣削落料的滚筒式掘进机的旋转齿一样,将物料通过螺旋布置的旋转齿传送至滚筒式掘进机铲板处,往复冲击式掘进机快速采掘下来的物料不能及时运出,造成了物料堆积严重,因物料距第一运输机入料口还有较长的距离,而不能及时、充分地给第一运输机喂料;同时,物料在采掘面的大量堆积形成了隔离层,使往复冲击齿难以接触到待采掘物料,阻碍了往复冲击头的连续采掘,降低了采掘效率。当前,使用现场只能用摇臂拨动物料欲将物料拨至铲板处,因所拨物料的运动轨迹与输料机构输料方向不一致,故有大量物料无法拨至铲板处且清料效率更低,甚至经常因拨动物料造成对摇臂及冲击头的严重损坏,用人工清理往复冲击所落物料,会因采掘后未支护巷道顶部易掉落块料砸伤清料人员,且人工清理效率低,因掘进机主要用于掘进巷道,为节约巷道掘进成本尽量缩小巷道断面,掘进巷道时断面空间仅够掘进机施工用,巷道掘进处根本无法布置及使用往复式扒装机或滚耙装载机等其它清料设备,如果布置使用往复式扒装机或滚耙装载机等其它清料设备,因往复式扒装机或滚耙装载机等的庞大机身需在巷道中与往复式掘进机并行作业,将使本来已成本极高的巷道掘进成本成倍增加,如在掘进机机身上布置清料装置,清料装置的摇臂既会与往复冲击箱摇臂相互干涉,且大大增加了往复冲击掘进机的体积,使往复冲击掘进机因体积大、结构复杂无法适应现场需求。
因往复冲击采掘机一直未解决上述问题,故使往复冲击掘进机至今未得到真正推广应用,为了从根本上解决上述问题,使节能、环保、高效、提高物料使用价值的往复冲击掘进机得以广泛应用,并为人类做出贡献,本发明提出了一种掘进机动力箱往复落料滚耙装料的方法及一种动力箱往复落料滚耙装料掘进机。
发明内容
本发明包括以下掘进机动力箱往复落料滚耙装料的方法,具体为:
第一步:设置往复冲击动力箱体,将往复冲击动力件、往复冲击导向件等设置于往复冲击动力箱体,使往复冲击动力件连接往复冲击导向件;
第二步:设置往复冲击箱耙料器,将往复冲击箱耙料器的耙料旋转件设置在往复冲击动力箱体的侧面下部,将往复冲击箱耙料器的耙料旋转臂设置在耙料旋转件上,使耙料旋转臂的旋转平面伸出往复冲击动力箱体下部和/或前部,使耙料控制器设置在往复冲击动力箱体上;
第三步:在伸出箱体外的往复冲击导向件上设置往复冲击头等;
第四步:设置机身,在机身上设置输料部等,在机身下部设置行走部等;
第五步:设置箱体升降控制器,使箱体升降控制器一端与机身铰接,另一端与往复冲击动力箱体铰接;
第六步:设置往复冲击控制器,使往复冲击控制器驱动往复冲击动力件,使往复冲击动力件驱动往复冲击导向件,使往复冲击导向件带动往复冲击头往复冲击落料;
第七步:使耙料控制器驱动耙料旋转件,使耙料旋转件带动耙料旋转臂旋转,设置在往复冲击动力箱体的耙料旋转臂耙料端相对于往复冲击动力箱体旋转向往复冲击动力箱体表面以外区域耙料,将往复冲击头冲落的物料耙运至输料部,使耙料旋转臂将往复冲击头需冲落物料的待采掘面露出,使往复冲击头继续往复冲击落料;
第八步:使箱体升降控制器驱动往复冲击动力箱体升降,使往复冲击头上下冲击落料,使耙料旋转臂将高处及低处被冲落的物料清理至输料部,行走部带动机身行走实现动力箱往复落料滚耙装料掘进机的连续掘进作业。
本发明还包括一种动力箱往复落料滚耙装料掘进机,包括机身、行走部、往复冲击动力箱体、往复冲击动力件、往复冲击导向件、往复冲击头、往复冲击箱耙料器、往复冲击控制器、耙料控制器和箱体升降控制器等,往复冲击动力件、往复冲击导向件设置于往复冲击动力箱体,往复冲击动力件连接往复冲击导向件,往复冲击箱耙料器包括耙料旋转件和耙料旋转臂等,耙料旋转件设置在往复冲击动力箱体的侧面下部,耙料旋转臂设置在耙料旋转件上,耙料旋转臂与耙料旋转件分体连接或为一体式,耙料旋转臂的旋转平面伸出往复冲击动力箱体下部和/或前部,耙料控制器等设置在往复冲击动力箱体上,在伸出箱体外的往复冲击导向件上设置往复冲击头等,在机身上设置输料部等,在机身下部设置行走部等,箱体升降控制器一端与机身铰接另一端与往复冲击动力箱体铰接,往复冲击控制器驱动往复冲击动力件, 往复冲击动力件驱动往复冲击导向件,往复冲击导向件带动往复冲击头往复冲击落料,耙料控制器驱动耙料旋转件,耙料旋转件带动耙料旋转臂旋转,设置在往复冲击动力箱体的耙料旋转臂耙料端相对于往复冲击动力箱体旋转向往复冲击动力箱体表面以外区域耙料,耙料旋转臂将往复冲击头冲落的物料耙运至输料部,耙料旋转臂将往复冲击头需冲落物料的待采掘面露出,使往复冲击头继续往复冲击落料,箱体升降控制器驱动往复冲击动力箱体升降,往复冲击头上下冲击落料,耙料旋转臂将高处及低处被冲落的物料清理至输料部,行走部带动机身行走实现动力箱往复落料滚耙装料掘进机的连续掘进作业。
所述的往复冲击动力箱体后端设置支撑臂等,箱体升降控制器一端与机身铰接另一端与支撑臂铰接。
所述的耙料控制器设置在往复冲击动力箱体上,耙料控制器包括耙料驱动件和耙料传动件等,耙料控制器设置在往复冲击动力箱体的外侧或设置在往复冲击动力箱体内等,耙料驱动件驱动耙料传动件旋转,耙料传动件带动耙料旋转件旋转,耙料驱动件与耙料传动件分体连接或为一体式,耙料控制器与往复冲击控制器分体或分体连接或为一体式。
所述的耙料驱动件设置在往复冲击动力箱体内,耙料传动件设置在往复冲击动力箱体的外侧并贴靠在往复冲击动力箱体侧部或设置在往复冲击动力箱体内等,耙料驱动件驱动耙料传动件旋转。
所述的往复冲击动力箱体上设置轴承等,耙料旋转件通过轴承设置在往复冲击动力箱体上,耙料旋转件一端或两端设置在往复冲击动力箱体外带动耙料旋转臂旋转,耙料控制器包括耙料驱动件和耙料传动件等,耙料驱动件设置在往复冲击动力箱体外侧表面或设置在往复冲击动力箱体内部等。
所述的耙料控制器包括耙料驱动件和耙料传动件等,耙料驱动件设置在往复冲击动力箱体内部,其输出轴伸出往复冲击动力箱体一侧,耙料传动件设置在往复冲击动力箱体的外部,往复冲击动力箱体的一侧或两侧设置轴承,耙料旋转件为耙料通轴,耙料通轴通过轴承设置在往复冲击动力箱体上,耙料通轴一端或两端伸出往复冲击动力箱体并支撑耙料旋转臂旋转,耙料驱动件驱动耙料传动件,往复冲击动力箱体一侧的耙料传动件带动耙料通轴旋转,耙料通轴带动往复冲击动力箱体一侧或两侧的耙料旋转臂旋转耙料,充分利用往复冲击动力箱体内的空间,将往复冲击控制器与耙料驱动件组合在往复冲击动力箱体内。
所述的耙料控制器设置在往复冲击动力箱体内,往复冲击动力箱体的一侧或两侧设置轴承,耙料旋转件为耙料通轴,耙料通轴通过轴承设置在往复冲击动力箱体上,耙料旋转件一 端或两端伸出往复冲击动力箱体支撑耙料旋转臂旋转,耙料控制器包括耙料驱动件和耙料传动件等,耙料驱动件和耙料传动件设置在往复冲击动力箱体的内部,耙料驱动件驱动耙料传动件,耙料传动件带动耙料通轴旋转,耙料通轴带动往复冲击动力箱体一侧或两侧的耙料旋转臂旋转耙料,将耙料驱动件和耙料传动件设置在往复冲击动力箱体的内部。
所述的往复冲击动力箱体上设有导向托轮和托轮支撑件等,托轮支撑件包括托轮内支撑件和托轮外支撑件等,导向托轮设置在托轮支撑件上,往复冲击导向件由导向托轮支撑导向,往复冲击导向件伸出往复冲击动力箱体与往复冲击头连接,往复冲击导向件与往复冲击动力件分体连接或为一体式,往复冲击动力件驱动往复冲击导向件带动往复冲击头往复冲击落料,往复冲击导向件包括上冲击导向件和下冲击导向件等,耙料驱动件由托轮内支撑件和/或托轮外支撑件支撑,耙料旋转件为耙料通轴,耙料通轴由设置在托轮内支撑件和/或托轮外支撑件的轴承支撑,在耙料通轴的一端或两端设置耙料旋转臂。
所述的往复冲击动力件包括曲轴、连杆和导向连接件等,导向连接件连接上冲击导向件和下冲击导向件,曲轴带动连杆往复运动,连杆带动导向连接件往复运动,耙料传动件和/或耙料旋转件上设置耙料旋转油甩,耙料旋转油甩与耙料旋转件分体连接或为一体式,耙料旋转油甩将往复冲击动力箱体内液体甩溅至往复冲击导向件、密封件、导向托轮或轴承等,液体对往复冲击导向件、密封件、导向托轮或轴承等润滑冷却,对因导向连接件、往复冲击导向件与往复冲击动力件连接部位阻隔无法润滑的导向连接件前部的导向托轮、往复冲击导向件、轴承或密封件等润滑。
所述的往复冲击动力件包括曲轴和连杆等,往复冲击动力箱体包括托轮支撑件等,导向托轮设置在托轮支撑件上,往复冲击导向件包括上冲击导向件和下冲击导向件等,往复冲击导向件由导向托轮支撑导向,上冲击导向件和下冲击导向件伸出往复冲击动力箱体与往复冲击头连接,往复冲击驱动件驱动曲轴旋转,曲轴带动连杆,连杆带动往复冲击导向件往复运动,导向托轮支撑往复冲击导向件滚动摩擦往复运动,往复冲击导向件带动往复冲击头往复冲击落料,曲轴包括落料耙料动力曲轴等,落料耙料动力曲轴上设有曲轴耙料动力件等,曲轴耙料动力件带动耙料传动件,耙料传动件驱动耙料旋转件旋转。
所述的往复冲击控制器包括往复冲击驱动件等,往复冲击动力件包括曲轴、连杆和往复冲击动力传动件等,往复冲击驱动件驱动往复冲击动力传动件,往复冲击动力传动件驱动曲轴旋转,往复冲击动力传动件上设有往复冲击传动耙料动力件等,耙料控制器包括耙料驱动件和耙料传动件等,往复冲击传动耙料动力件驱动耙料传动件,耙料传动件带动耙料旋转件 旋转,耙料驱动件与往复冲击驱动件为一体式,往复冲击动力传动件与往复冲击传动耙料动力件之间设置定向耙料离合器。
所述的往复冲击控制器包括往复冲击驱动件等,往复冲击驱动件驱动曲轴旋转,曲轴上设有甩油耙料动力件,耙料控制器包括耙料驱动件和耙料传动件等,在往复冲击动力箱体上设置甩油机构,甩油机构包括甩油轴和油甩等,甩油耙料动力件驱动耙料传动件、甩油轴,耙料传动件等带动耙料旋转件旋转,甩油轴带动油甩旋转甩油,耙料驱动件与往复冲击驱动件为一体式,耙料传动件与甩油轴分体或分体连接或为一体式。
所述的往复冲击导向件包括上冲击导向件和下冲击导向件等,往复冲击头包括导向件防护板等,耙料旋转件包括耙料通轴等,耙料通轴设置在下冲击导向件的下部且靠近导向件防护板往复运动区域外设置,缩短耙料旋转臂在往复冲击动力箱体表面及往复冲击头表面旋转面积增大耙料空间面积。
所述的耙料控制器包括耙料驱动件和耙料传动件等,往复冲击箱耙料器包括定向耙料离合器等,耙料旋转臂与耙料旋转件之间设置定向耙料离合器或耙料驱动件和耙料传动件之间设置定向耙料离合器或耙料传动件与耙料旋转件之间设置定向耙料离合器或耙料传动件上设置定向耙料离合器等,当耙料旋转臂需旋转耙料时定向耙料离合器驱动耙料旋转件带动耙料旋转臂旋转,当往复冲击头往复冲击落料时定向耙料离合器使耙料旋转臂停止旋转,防止耙料旋转臂阻碍往复冲击头冲击落料。
所述的定向耙料离合器包括棘爪式单向超越离合器、无拨爪单向超越离合器、带拨爪单向超越离合器、带拨爪双向超越离合器、楔块超越离合器、牙嵌离合器、转键离合器、齿式离合器、圆盘摩擦离合器、圆锥摩擦离合器、活塞缸摩擦离合器、隔膜式摩擦离合器、气胎式摩擦离合器、活塞缸旋转式摩擦离合器、活塞缸固定式摩擦离合器、牙嵌式电磁离合器、无滑环单盘摩擦电磁离合器、带滑环多片摩擦电磁离合器、磁粉离合器、转差式电磁离合器或离心离合器等,无拨爪单向超越离合器包括旋转内圈、旋转外圈和离合滚动体等,旋转内圈与耙料旋转件分体连接或为一体式,旋转外圈与耙料旋转臂分体连接或为一体式,旋转内圈设有楔形槽等,离合滚动体设置在楔形槽内,当耙料旋转件带动旋转内圈向楔形槽窄槽方向旋转时,离合滚动体在离心力的作用下向楔形槽窄槽位置运动,此时离合滚动体与旋转内圈、旋转外圈摩擦力增大,旋转外圈带动耙料旋转臂旋转耙料,当耙料旋转件带动旋转内圈向楔形槽宽槽方向旋转时,离合滚动体在离心力作用下向楔形槽宽槽位置运动,此时离合滚动体与旋转内圈、旋转外圈摩擦力减小或消失,旋转外圈因摩擦力减小或消失处于自由状态, 耙料旋转臂停止旋转。
所述的往复冲击动力箱体上设有耙料旋转臂下落限位机构等,耙料旋转臂下落限位机构包括轴托爪限位机构或伸缩件限位机构等,轴托爪限位机构包括旋转臂托爪、托爪轴和托爪限位件等,托爪限位件设置在往复冲击动力箱体上,旋转臂托爪与托爪轴铰接,托爪限位件对旋转臂托爪限位,耙料旋转臂旋转耙料时,耙料旋转臂将旋转臂托爪托起一定角度后耙料旋转臂旋转至旋转臂托爪上部,当耙料旋转臂反向运动时,旋转臂托爪在托爪限位件的作用下将耙料旋转臂托住,阻止耙料旋转臂下落,使休止状态的耙料旋转臂向机身方向贴靠在往复冲击动力箱体上。
所述的旋转臂托爪上设置耐磨减震护套或旋转臂托爪由耐磨减震材料制成等。
所述的耙料旋转臂包括定向旋转复位耙料旋转臂等,定向旋转复位耙料旋转臂包括扭簧限位件、定向旋转复位耙齿柄、扭簧齿头轴、定向旋转复位齿头、齿头旋转孔件、扭簧和扭簧齿头止退件等,扭簧限位件设置在定向旋转复位耙齿柄上,定向旋转复位齿头上设置齿头旋转孔件等,扭簧齿头轴设置在定向旋转复位耙齿柄上,扭簧设置在两齿头旋转孔件之间,扭簧齿头轴穿过扭簧及齿头旋转孔件,扭簧限位件对扭簧固定端定位,扭簧活动端撑托定向旋转复位齿头,扭簧齿头止退件将扭簧及齿头旋转孔件定位在扭簧齿头轴上,定向旋转复位耙齿柄设置在耙料旋转件上,往复冲击动力箱体与定向旋转复位齿头之间卡入物料时定向旋转复位齿头继续旋转,旋转力推动定向旋转复位齿头,定向旋转复位齿头带动齿头旋转孔件绕扭簧齿头轴旋转同时推动扭簧活动端移动,定向旋转复位齿头一侧向远离往复冲击动力箱体方向摆动,所卡物料掉落,定向旋转复位齿头继续旋转,当定向旋转复位齿头旋转至脱离定向旋转复位齿头与往复冲击动力箱体卡料位置时,扭簧活动端回弹使定向旋转复位齿头复位,定向旋转复位耙齿柄与扭簧齿头轴分体连接或为一体式。
所述的耙料旋转臂包括定向摆动复位耙料旋转臂等,定向摆动复位耙料旋转臂包括扭簧轴支撑件、齿柄摆动限位件、旋转耙齿柄、旋转耙齿头、扭簧齿柄轴、扭簧和扭簧齿柄轴止退件等,旋转耙齿柄设置在旋转耙齿头的下部,扭簧轴支撑件设置在耙料旋转件上,齿柄摆动限位件设置在靠近往复冲击动力箱体位置的扭簧轴支撑件上,旋转耙齿柄上设有齿柄旋转孔件,扭簧设置在扭簧轴支撑件内,扭簧齿柄轴将扭簧、齿柄旋转孔件穿接在扭簧支撑件上,扭簧齿柄轴止退件将扭簧齿柄轴定位在扭簧轴支撑件上,扭簧固定端设置在齿柄摆动限位件上或设置在扭簧轴支撑件上,扭簧活动端设置在旋转耙齿柄上,旋转耙齿柄一侧设置齿头摆动限位件,齿柄摆动限位件与齿头摆动限位件相互限位阻止旋转耙齿头向设有齿柄摆动限位 件限定位置以外方向摆动,往复冲击动力箱体与定向摆动耙齿之间卡入物料时定向摆动耙齿继续旋转,旋转力推动齿柄旋转孔件绕扭簧齿柄轴旋转同时推动扭簧活动端移动,使旋转耙齿头向远离往复冲击动力箱体方向摆动,所卡物料掉落,当定向摆动耙齿旋转至脱离定向摆动耙齿与往复冲击动力箱体卡料位置时,扭簧活动端回弹将旋转耙齿头复位,定向摆动耙齿继续旋转耙料。
往复冲击驱动件或耙料驱动件包括电机、液压驱动器或气动驱动器等。
所述的耙料旋转臂的长度大于耙料旋转件的直径。
本发明的有益效果:
1.耙料旋转件设置在往复冲击动力箱体的侧面下部,耙料旋转臂设置在耙料旋转件上,耙料旋转臂的旋转平面伸出往复冲击动力箱体下部和/或前部,耙料控制器设置在往复冲击动力箱体上,在伸出箱体外的往复冲击导向件上设置往复冲击头,在机身上设置输料部等,在机身下部设置行走部等,箱体升降控制器一端与机身铰接另一端与往复冲击动力箱体铰接,往复冲击控制器驱动往复冲击动力件,往复冲击动力件驱动往复冲击导向件,往复冲击导向件带动往复冲击头往复冲击落料,耙料控制器驱动耙料旋转件,耙料旋转件带动耙料旋转臂旋转,设置在往复冲击动力箱体的耙料旋转臂耙料端相对于往复冲击动力箱体旋转向往复冲击动力箱体表面以外区域耙料,耙料旋转臂将往复冲击头冲落的物料耙运至输料部,耙料旋转臂将往复冲击头需冲落物料的待采掘面露出,使往复冲击头继续往复冲击落料,箱体升降控制器驱动往复冲击动力箱体升降,往复冲击头上下冲击落料,耙料旋转臂将高处及低处被冲落的物料清理至输料部,行走部带动机身行走实现动力箱往复落料滚耙装料掘进机的连续掘进作业,该动力箱往复落料滚耙装料掘进机利用了往复冲击动力箱体作为往复冲击箱耙料器和耙料驱动器的支撑及保护,将往复冲击箱耙料器和耙料驱动器与往复冲击动力件、往复冲击导向件及往复冲击头等巧妙配合,利用往复冲击动力件的动力,利用往复冲击掘进机的升降等功能,利用往复冲击动力箱体的润滑系统,利用往复冲击掘进机的机身及行走部等,在不增加往复冲击掘进机体积的前提下增加了往复冲击掘进机的耙料装料等功能,彻底解决了往复冲击掘进机难以将往复冲击所落物料运出的缺陷,提高了掘进效率。
2.箱体升降控制器一端与机身铰接另一端与支撑臂铰接,往复冲击动力箱体后端设置支撑臂,增加了往复冲击动力箱体的长度,增加了动力箱往复落料滚耙装料掘进机的往复落料滚耙装料的工作范围。
3.耙料控制器设置在往复冲击动力箱体的外侧或设置在往复冲击动力箱体内,耙料驱动件驱动耙料传动件旋转,耙料传动件带动耙料旋转件旋转,耙料控制器与往复冲击控制器为一体式,减少了耙料控制器所占空间及耙料控制器单独设置时的辅助件,节约了材料及空间等,降低了成本。
4.耙料驱动件驱动耙料传动件旋转,耙料传动件带动耙料旋转件旋转,将耙料驱动件和耙料传动件设置在往复冲击动力箱体的内部,有效地保护了耙料控制器各部件不受污染、砸损等,且有效地节省了往复冲击动力箱体外部空间。
5.耙料驱动件设置在往复冲击动力箱体内,耙料传动件设置在往复冲击动力箱体的外侧并贴靠在往复冲击动力箱体侧部,耙料驱动件设置在往复冲击动力箱体内使耙料驱动件易于布置并受到了往复冲击动力箱体的保护,提高了设备的使用稳定性,耙料传动件贴靠在往复冲击动力箱体侧部,方便对耙料传动件的更换及维修等。
6.耙料旋转件通过轴承设置在往复冲击动力箱体上,轴承支撑耙料旋转件旋转,降低了耙料旋转件的磨损。
7.耙料驱动件设置在往复冲击动力箱体内部,其输出轴伸出往复冲击动力箱体一侧,耙料传动件设置在往复冲击动力箱体的外部,耙料通轴通过轴承设置在往复冲击动力箱体上,耙料通轴一端或两端伸出往复冲击动力箱体并支撑耙料旋转臂旋转,往复冲击动力箱体一侧的耙料传动件带动耙料通轴旋转,耙料通轴带动往复冲击动力箱体一侧或两侧的耙料旋转臂旋转耙料,充分利用往复冲击动力箱体内的空间,将往复冲击控制器与耙料驱动件组合在往复冲击动力箱体内,结构简单紧凑、效率高,有效地节省了往复冲击动力箱体外部空间。
8.导向托轮设置在托轮支撑件上,往复冲击导向件由导向托轮支撑导向,往复冲击导向件伸出往复冲击动力箱体与往复冲击头连接,往复冲击动力件驱动往复冲击导向件带动往复冲击头往复冲击落料,耙料驱动件由托轮内支撑件和/或托轮外支撑件支撑,耙料旋转件为耙料通轴,耙料通轴由设置在托轮内支撑件和/或托轮外支撑件的轴承支撑,在耙料通轴的一端或两端设置耙料旋转臂,利用支撑导向托轮的托轮内支撑件和/或托轮外支撑件支撑耙料驱动件、耙料通轴,使耙料驱动件、耙料通轴的支撑件与导向托轮的支撑件合二为一,大大节约了支撑部件且提高了支撑强度,利用托轮外支撑件的轴承支撑耙料通轴,使轴承的外侧面与往复冲击动力箱体基本平齐,使伸出轴承的耙料通轴直接带动耙料旋转臂耙料,减小了耙料旋转臂与耙料旋转件结合部直径,使耙料旋转臂更适于与 往复冲击动力箱组合使用。
9.导向连接件连接上冲击导向件和下冲击导向件,曲轴带动连杆往复运动,连杆带动导向连接件往复运动,齿轮耙料传动件和/或耙料通轴上设置耙料旋转油甩,耙料旋转油甩与耙料通轴分体连接或为一体式,耙料旋转油甩将往复冲击动力箱体内液体甩溅至往复冲击导向件、密封件、导向托轮或轴承等,液体对往复冲击导向件、密封件、导向托轮或轴承等润滑冷却,对因导向连接件、往复冲击导向件与往复冲击动力件连接部位阻隔无法润滑的导向连接件前部的导向托轮、往复冲击导向件、轴承或密封件等润滑,使往复冲击箱耙料器和耙料驱动器完成自润滑的同时实现了对导向连接件前端的往复冲击导向件、导向托轮及轴承等润滑,大大提高了一种动力箱往复落料滚耙装料掘进机的使用寿命。
10.导向托轮设置在托轮支撑件上,往复冲击导向件由导向托轮支撑导向,上冲击导向件和下冲击导向件伸出往复冲击动力箱体与往复冲击头连接,往复冲击驱动件驱动曲轴旋转,曲轴带动连杆,连杆带动往复冲击导向件往复运动,导向托轮支撑往复冲击导向件滚动摩擦往复运动,往复冲击导向件带动往复冲击头往复冲击落料,落料耙料动力曲轴上设有曲轴耙料动力件,曲轴耙料动力件带动耙料传动件,耙料传动件驱动耙料旋转件旋转,利用落料耙料动力曲轴的旋转力带动连杆,使连杆带动往复冲击导向件往复冲击,又利用该曲轴的旋转力带动耙料旋转臂耙料,免去了耙料驱动件的设置,减少了往复冲击动力箱的部件设置,提高了曲轴的功能及使用价值。
11.所述的往复冲击控制器包括往复冲击驱动件,往复冲击动力件包括曲轴、连杆和往复冲击动力传动件,往复冲击驱动件驱动往复冲击动力传动件,往复冲击动力传动件驱动曲轴旋转,往复冲击动力传动件上设有往复冲击传动耙料动力件,耙料控制器包括耙料驱动件和耙料传动件,往复冲击传动耙料动力件驱动耙料传动件,耙料传动件带动耙料旋转件旋转,耙料驱动件与往复冲击驱动件为一体式,该动力箱往复落料滚耙装料掘进机免去了耙料驱动件的设置,减少了往复冲击动力箱体上的部件设置,在曲轴后部的往复冲击动力传动件上设置往复冲击传动耙料动力件,使往复冲击传动耙料动力件至耙料旋转件的距离大于曲轴至耙料旋转件的距离,增大了耙料旋转臂的设臂空间,可加长耙料旋转臂的长度,增加耙料范围及耙料量。
12.曲轴上设有甩油耙料动力件等,在往复冲击动力箱体上设置甩油机构等,甩油耙料动力件驱动耙料传动件、甩油轴,耙料传动件带动耙料旋转件旋转,甩油轴带动油甩旋转甩 油,耙料驱动件与往复冲击驱动件为一体式,在曲轴和往复冲击动力箱体多处设置甩油机构,提高了甩油量,提高了润滑冷却效果。
13.耙料通轴设置在下冲击导向件的下部且靠近导向件防护板往复运动区域外设置,缩短耙料旋转臂在往复冲击动力箱体表面及往复冲击头表面旋转面积增大耙料空间面积。
14.甩油轴设置在下冲击导向件的下部或甩油轴设置在下冲击导向件的上部,甩油轴靠近下冲击导向件设置,缩短了油甩的长度,增加了甩油量。
15.耙料旋转臂与耙料旋转件之间设置定向耙料离合器或曲轴与曲轴耙料动力件之间设置定向耙料离合器或耙料传动件与耙料旋转件之间设置定向耙料离合器或耙料传动件上设置定向耙料离合器或往复冲击动力传动件与往复冲击传动耙料动力件之间设置定向耙料离合器,当耙料旋转臂需旋转耙料时定向耙料离合器驱动耙料旋转件带动耙料旋转臂旋转,当往复冲击头往复冲击落料时定向耙料离合器使耙料旋转臂停止旋转,防止了耙料旋转臂阻碍往复冲击头冲击落料等。
16.离合滚动体设置在楔形槽内,当耙料旋转件带动旋转内圈向楔形槽窄槽方向旋转时,离合滚动体在离心力的作用下向楔形槽窄槽位置运动,此时离合滚动体与旋转内圈、旋转外圈摩擦力增大,旋转外圈带动耙料旋转臂旋转耙料,当耙料旋转件带动旋转内圈向楔形槽宽槽方向旋转时,离合滚动体在离心力作用下向楔形槽宽槽位置运动,此时离合滚动体与旋转内圈、旋转外圈摩擦力减小或消失,旋转外圈因摩擦力减小或消失处于自由状态,耙料旋转臂停止旋转,该离合结构简单、性能可靠、适用性强,确保了耙料旋转臂工作状态的可靠性。
17.托爪限位件设置在往复冲击动力箱体上,旋转臂托爪与托爪轴铰接,托爪限位件对旋转臂托爪限位,耙料旋转臂旋转耙料时,耙料旋转臂将旋转臂托爪托起一定角度后耙料旋转臂旋转至旋转臂托爪上部,当耙料旋转臂反向运动时,旋转臂托爪在托爪限位件的作用下将耙料旋转臂托住,阻止耙料旋转臂下落,使休止状态的耙料旋转臂向机身方向贴靠在往复冲击动力箱体上。
18.托爪上设置耐磨减震护套或托爪由耐磨减震材料制成,减少了噪音,提高了托爪的使用寿命。
19.扭簧限位件设置在定向旋转复位耙齿柄上,定向旋转复位齿头上设置齿头旋转孔件,扭簧齿头轴设置在定向旋转复位耙齿柄上,扭簧设置在两齿头旋转孔件之间,扭簧齿头轴穿过扭簧及齿头旋转孔件,扭簧限位件对扭簧固定端定位,扭簧活动端撑托定向旋转复 位齿头,扭簧齿头止退件将扭簧及齿头旋转孔件定位在扭簧齿头轴上,定向旋转复位耙齿柄设置在耙料旋转件上,往复冲击动力箱体与定向旋转复位齿头之间卡入物料时定向旋转复位齿头继续旋转,旋转力推动定向旋转复位齿头,定向旋转复位齿头带动齿头旋转孔件绕扭簧齿头轴旋转同时推动扭簧活动端移动,定向旋转复位齿头一侧向远离往复冲击动力箱体方向摆动,所卡物料掉落,定向旋转复位齿头继续旋转,当定向旋转复位齿头旋转至脱离定向旋转复位齿头与往复冲击动力箱体卡料位置时,扭簧活动端回弹使定向旋转复位齿头复位,该定向旋转复位耙料旋转臂结构简单、性能可靠、安装拆卸快捷,有效地保护往复冲击动力箱体、定向旋转复位齿头、耙料驱动件、耙料传动件等并使其免受损坏。
20.旋转耙齿柄设置在旋转耙齿头的下部,扭簧轴支撑件设置在耙料旋转件上,齿柄摆动限位件设置在靠近往复冲击动力箱体位置的扭簧轴支撑件上,旋转耙齿柄上设有齿柄旋转孔件,扭簧设置在扭簧轴支撑件内,扭簧齿柄轴将扭簧、齿柄旋转孔件穿接在扭簧支撑件上,扭簧齿柄轴止退件将扭簧齿柄轴定位在扭簧轴支撑件上,扭簧固定端设置在齿柄摆动限位件上或设置在扭簧轴支撑件上,扭簧活动端设置在旋转耙齿柄上,旋转耙齿柄一侧设置齿头摆动限位件,齿柄摆动限位件与齿头摆动限位件相互限位阻止旋转耙齿头向设有齿柄摆动限位件限定位置以外方向摆动,往复冲击动力箱体与定向摆动耙齿之间卡入物料时定向摆动耙齿继续旋转,旋转力推动齿柄旋转孔件绕扭簧齿柄轴旋转同时推动扭簧活动端移动,使旋转耙齿头向远离往复冲击动力箱体方向摆动,所卡物料掉落,当定向摆动耙齿旋转至脱离定向摆动耙齿与往复冲击动力箱体卡料位置时,扭簧活动端回弹将旋转耙齿头复位,定向摆动耙齿继续旋转耙料,该定向摆动复位耙料旋转臂结构强度大、摆动幅度大、性能可靠,有效地保护往复冲击动力箱体、定向摆动复位齿头、耙料驱动件、耙料传动件等并使其免受损坏。
21.相比于滚筒式掘进机将物料通过螺旋布置的旋转齿传送至滚筒式掘进机铲板处的清料结构,往复冲击箱耙料器可以做成爪式耙料器、板式耙料器、齿式耙料器或铲式耙料器等方式,爪式耙料器、板式耙料器、齿式耙料器或铲式耙料器等,耙料旋转臂的长度大于滚筒式掘进机旋转齿的长度,且其耙拨的物料不需要通过螺旋道运出,因此在耙拨物料时减少了对大块物料的破碎,同时,可以根据使用工况及物料的性质进行选择耙料旋转臂,使往复冲击箱耙料器与物料达到最佳配置,耙拨物料粉尘少,使物料大块率高,大大提高了物料的经济价值。
附图说明
图1为实施例1中一种动力箱往复落料滚耙装料掘进机的主视图;
图2为实施例1中一种动力箱往复落料滚耙装料掘进机的局部视图;
图3为图2的A-A剖视图;
图4为实施例2中一种动力箱往复落料滚耙装料掘进机的主视图;
图5为实施例2中一种动力箱往复落料滚耙装料掘进机往复冲击动力箱的剖视图;
图6为实施例3中一种动力箱往复落料滚耙装料掘进机往复冲击动力箱的剖视图;
图7为实施例4中一种动力箱往复落料滚耙装料掘进机往复冲击动力箱的剖视图;
图8为实施例5中一种动力箱往复落料滚耙装料掘进机往复冲击动力箱的剖视图;
图9为实施例6中一种动力箱往复落料滚耙装料掘进机往复冲击动力箱的主视剖视图;
图10为实施例6中一种动力箱往复落料滚耙装料掘进机往复冲击动力箱的俯视剖视图;
图11为实施例6中一种动力箱往复落料滚耙装料掘进机的耙料旋转臂的结构图;
图12为图10的A-A剖视图;
图13为实施例7中一种动力箱往复落料滚耙装料掘进机的局部视图;
图14为实施例7中一种动力箱往复落料滚耙装料掘进机往复冲击动力箱的俯视剖视图;
图15为实施例7中一种动力箱往复落料滚耙装料掘进机的耙料旋转臂的结构图;
图16为实施例7中一种动力箱往复落料滚耙装料掘进机的耙料旋转臂下落限位机构;
图17为实施例8中一种动力箱往复落料滚耙装料掘进机的主视图;
图18为实施例8中一种动力箱往复落料滚耙装料掘进机往复冲击动力箱的结构图;
图19为实施例8中一种动力箱往复落料滚耙装料掘进机往复冲击动力箱的主视剖视图;
图20为图18的A-A剖视图;
图21为实施例8中一种动力箱往复落料滚耙装料掘进机的耙料旋转臂下落限位机构;
图22为实施例9中一种动力箱往复落料滚耙装料掘进机往复冲击动力箱的主视剖视图;
图23为实施例9中一种动力箱往复落料滚耙装料掘进机往复冲击动力箱的俯视剖视图;
图24为实施例10中一种动力箱往复落料滚耙装料掘进机往复冲击动力箱的主视结构图;
图25为实施例10中一种动力箱往复落料滚耙装料掘进机往复冲击动力箱的俯视剖视图;
图26为实施例10中一种动力箱往复落料滚耙装料掘进机耙料旋转臂的结构示意图;
图27为图25的A-A剖视图;
图28为实施例11中一种动力箱往复落料滚耙装料掘进机往复冲击动力箱的主视剖视图;
图29为实施例11中一种动力箱往复落料滚耙装料掘进机往复冲击动力箱的俯视剖视图;
图30为实施例12中一种动力箱往复落料滚耙装料掘进机往复冲击动力箱的主视剖视图;
图31为实施例13中一种动力箱往复落料滚耙装料掘进机往复冲击动力箱的主视剖视图;
图32为实施例14中一种动力箱往复落料滚耙装料掘进机往复冲击动力箱的主视图;
图33为实施例14中一种动力箱往复落料滚耙装料掘进机往复冲击动力箱的俯视图;
图34为实施例15中一种动力箱往复落料滚耙装料掘进机往复冲击动力箱的俯视图;
图35为实施例15中一种动力箱往复落料滚耙装料掘进机往复冲击动力箱的主视图;
图36为实施例15中一种动力箱往复落料滚耙装料掘进机往复冲击动力箱的俯视剖视图;
图37为实施例16中一种动力箱往复落料滚耙装料掘进机往复冲击动力箱的主视图;
图38为图36的A-A剖视图;
图39为实施例16中一种动力箱往复落料滚耙装料掘进机往复冲击动力箱的俯视剖视图。
图40为实施例17中一种动力箱往复落料滚耙装料掘进机往复冲击动力箱的主视图;
图41为实施例17中一种动力箱往复落料滚耙装料掘进机往复冲击动力箱的俯视剖视图。
图中:1-机身、2-行走部、3-往复冲击动力箱体、4-往复冲击动力件、5-往复冲击导向件、6-往复冲击头、7-往复冲击箱耙料器、8-往复冲击控制器、9-耙料控制器、10-箱体升降控制器、11-耙料旋转件、12-耙料旋转臂、13-输料部、14-支撑臂、15-耙料驱动件、16-耙料传动件、17-轴承、18-耙料通轴、19-曲轴、20-连杆、21-导向连接件、22-耙料旋转油甩、23-扭簧限位件、24-定向旋转复位耙齿柄、25-扭簧齿头轴、26-定向旋转复位齿头、27-齿头旋转孔件、28-扭簧、29-扭簧齿头止退件、30-扭簧固定端、31-扭簧活动端、32-上冲击导向件、33-下冲击导向件、34-定向耙料离合器、35-旋转内圈、36-旋转外圈、37-离合滚动体、38-楔形槽、39-耙料旋转臂下落限位机构、40-旋转臂托爪、41-托爪轴、42-托爪限位件、43-导向托轮、44-托轮支撑件、45-曲轴耙料动力件、46-托爪下落限位件、47-托爪上翻限位件、48-往复冲击驱动件、49-甩油耙料动力件、50-甩油机构、51-甩油轴、52-油甩、53-导向件防护板、54-扭簧轴支撑件、55-齿柄摆动限位件、56-旋转耙齿柄、57-旋转耙齿头、58-扭簧齿柄轴、59-扭簧齿柄轴止退件、60-齿头摆动限位件、61-驱动链轮、62-从动链轮、63-链条、64-甩油驱动链轮、65-导向托轮内支撑件、66-导向托轮外支撑件、67-限位伸缩杆、68-伸缩 杆导向件、69-伸缩杆驱动轴、70-往复拨杆、71-拨杆滑槽、72-往复冲击动力传动件、73-往复冲击传动耙料动力件、74-惰轮。
具体实施方式
下面结合附图对本发明做进一步说明。
实施例1
如图1至图3所示,一种动力箱往复落料滚耙装料掘进机,包括机身1、行走部2、往复冲击动力箱体3、往复冲击动力件4、往复冲击导向件5、往复冲击头6、往复冲击箱耙料器7、往复冲击控制器8、耙料控制器9和箱体升降控制器10等,往复冲击动力件4、往复冲击导向件5等设置于往复冲击动力箱体3,往复冲击动力件4连接往复冲击导向件5,往复冲击箱耙料器7包括耙料旋转件11和耙料旋转臂12等,耙料旋转件11设置在往复冲击动力箱体3的侧面下部,耙料旋转臂12设置在耙料旋转件11上,耙料旋转臂12与耙料旋转件11分体连接或为一体式,耙料旋转臂12的旋转平面伸出往复冲击动力箱体3下部和/或前部,耙料控制器9设置在往复冲击动力箱体3上,在伸出箱体外的往复冲击导向件5上设置往复冲击头6等,在机身1上设置输料部13等,在机身1下部设置行走部2等,箱体升降控制器10一端与机身1铰接另一端与往复冲击动力箱体3铰接,往复冲击控制器8驱动往复冲击动力件4,往复冲击动力件4驱动往复冲击导向件5,往复冲击导向件5带动往复冲击头6往复冲击落料,耙料控制器9驱动耙料旋转件11,耙料旋转件11带动耙料旋转臂12旋转,设置在往复冲击动力箱体3的耙料旋转臂12耙料端相对于往复冲击动力箱体3旋转向往复冲击动力箱体3表面以外区域耙料,耙料旋转臂12将往复冲击头6冲落的物料耙运至输料部13,耙料旋转臂12将往复冲击头6需冲落物料的待采掘面露出,使往复冲击头6继续往复冲击落料,箱体升降控制器10驱动往复冲击动力箱体3升降,往复冲击头6上下冲击落料,耙料旋转臂12将高处及低处被冲落的物料清理至输料部13,行走部2带动机身1行走实现动力箱往复落料滚耙装料掘进机的连续掘进作业。
实施例2
如图4至图5所示,一种动力箱往复落料滚耙装料掘进机,包括机身1、行走部2、往复冲击动力箱体3、往复冲击动力件4、往复冲击导向件5、往复冲击头6、往复冲击箱耙料器7、往复冲击控制器8、耙料控制器9和箱体升降控制器10等,往复冲击动力件4、往复冲击导向件5设置于往复冲击动力箱体3,往复冲击动力件4连接往复冲击导向件5,往复冲击箱耙料器7包括耙料旋转件11和耙料旋转臂12等,耙料旋转件11设置在往复冲击动力箱体3 的侧面下部,耙料旋转臂12设置在耙料旋转件11上,耙料旋转臂12与耙料旋转件11分体连接或为一体式,耙料旋转臂12的旋转平面伸出往复冲击动力箱体3下部和/或前部,耙料控制器9等设置在往复冲击动力箱体3上,在伸出箱体外的往复冲击导向件5上设置往复冲击头6等,在机身1上设置输料部13等,在机身1下部设置行走部2等,往复冲击控制器8驱动往复冲击动力件4,往复冲击动力件4驱动往复冲击导向件5,往复冲击导向件5带动往复冲击头6往复冲击落料,耙料控制器9驱动耙料旋转件11,耙料旋转件11带动耙料旋转臂12旋转,设置在往复冲击动力箱体3的耙料旋转臂12耙料端相对于往复冲击动力箱体3旋转向往复冲击动力箱体3表面以外区域耙料,耙料旋转臂12将往复冲击头6冲落的物料耙运至输料部13,耙料旋转臂12将往复冲击头6需冲落物料的待采掘面露出,使往复冲击头6继续往复冲击落料,箱体升降控制器10驱动往复冲击动力箱体3升降,往复冲击头6上下冲击落料,耙料旋转臂12将高处及低处被冲落的物料清理至输料部13,行走部2带动机身1行走实现动力箱往复落料滚耙装料掘进机的连续掘进作业。
往复冲击动力箱体3后端设置支撑臂14,箱体升降控制器10一端与机身1铰接另一端与支撑臂14铰接。
所述的耙料控制器9包括耙料驱动件15和耙料传动件16等,耙料驱动件15设置在往复冲击动力箱体3内部,其输出轴伸出往复冲击动力箱体3一侧,耙料传动件16设置在往复冲击动力箱体3的外部,往复冲击动力箱体3上设置轴承17等,轴承17设置在往复冲击动力箱体3的两侧,耙料旋转件11为耙料通轴18,耙料通轴18通过轴承17设置在往复冲击动力箱体3上,耙料通轴18一端伸出往复冲击动力箱体3并支撑耙料旋转臂12旋转,耙料驱动件15驱动耙料传动件16,往复冲击动力箱体3一侧的耙料传动件16带动耙料通轴18旋转,耙料通轴18带动往复冲击动力箱体3一侧或两侧的耙料旋转臂12旋转耙料,充分利用往复冲击动力箱体3内的空间,将往复冲击控制器8与耙料驱动件15组合在往复冲击动力箱体3内,结构简单紧凑、效率高,有效地节省了往复冲击动力箱体3外部空间。
其余同实施例1。
实施例3
如图6所示,所述的耙料控制器9包括耙料驱动件15和耙料传动件16等,耙料驱动件15设置在往复冲击动力箱体3内部,其输出轴伸出往复冲击动力箱体3一侧,耙料传动件16设置在往复冲击动力箱体3的外部,轴承17设置在往复冲击动力箱体3的两侧,耙料旋转件11为耙料通轴18,耙料通轴18通过轴承17设置在往复冲击动力箱体3上,耙料通轴18两 端伸出往复冲击动力箱体3并支撑耙料旋转臂12旋转,耙料驱动件15驱动耙料传动件16,往复冲击动力箱体3一侧的耙料传动件16带动耙料通轴18旋转,耙料通轴18带动往复冲击动力箱体3两侧的耙料旋转臂12旋转耙料,充分利用往复冲击动力箱体3内的空间,将往复冲击控制器8与耙料驱动件15组合在往复冲击动力箱体3内,结构简单紧凑、效率高,有效地节省了往复冲击动力箱体3外部空间。
所述的耙料旋转臂12的长度大于耙料旋转件11的直径。
其余同实施例2。
实施例4
如图7所示,所述的耙料控制器9设置在往复冲击动力箱体3内,轴承17设置在往复冲击动力箱体3的两侧,耙料旋转件11为耙料通轴18,耙料通轴18通过轴承17设置在往复冲击动力箱体3上,耙料旋转件11两端伸出往复冲击动力箱体3并支撑耙料旋转臂12旋转,耙料驱动件15和耙料传动件16设置在往复冲击动力箱体3的内部,耙料驱动件15驱动耙料传动件16,耙料传动件16带动耙料通轴18旋转,耙料通轴18带动往复冲击动力箱体3两侧的耙料旋转臂12旋转耙料,将耙料驱动件15和耙料传动件16设置在往复冲击动力箱体3的内部,有效地保护了耙料控制器9各部件不受污染、砸损等,且有效地节省了往复冲击动力箱体3外部空间。
其余同实施例2。
实施例5
如图8所示,所述的耙料控制器9设置在往复冲击动力箱体3内,轴承17设置在往复冲击动力箱体3的两侧,耙料旋转件11为耙料通轴18,耙料通轴18通过轴承17设置在往复冲击动力箱体3上,耙料旋转件11一端伸出往复冲击动力箱体3并支撑耙料旋转臂12旋转,耙料驱动件15和耙料传动件16设置在往复冲击动力箱体3的内部,耙料驱动件15驱动耙料传动件16,耙料传动件16带动耙料通轴18旋转,耙料通轴18带动往复冲击动力箱体3一侧或两侧的耙料旋转臂12旋转耙料,将耙料驱动件15和耙料传动件16设置在往复冲击动力箱体3的内部,有效地保护了耙料控制器9各部件不受污染、砸损等,且有效地节省了往复冲击动力箱体3外部空间。
其余同实施例2。
实施例6
如图9至图10所示,往复冲击动力件4包括曲轴19、连杆20和导向连接件21等,曲 轴19带动连杆20往复运动,连杆20带动导向连接件21往复运动,耙料通轴18上设置耙料旋转油甩22等,耙料旋转油甩22与耙料通轴18分体连接或为一体式,耙料旋转油甩22将往复冲击动力箱体3内液体甩溅至往复冲击导向件5、密封件、导向托轮43或轴承17等,液体对往复冲击导向件5、密封件、导向托轮43或轴承17等润滑冷却,对因导向连接件21、往复冲击导向件5与往复冲击动力件4连接部位阻隔无法润滑的导向连接件21前部的导向托轮43、往复冲击导向件5、轴承17或密封件等润滑。
如图11至图12所示,耙料旋转臂12包括扭簧限位件23、定向旋转复位耙齿柄24、扭簧齿头轴25、定向旋转复位齿头26、齿头旋转孔件27、扭簧28和扭簧齿头止退件29等,扭簧限位件23设置在定向旋转复位耙齿柄24上,定向旋转复位齿头26上设置齿头旋转孔件27,扭簧齿头轴25设置在定向旋转复位耙齿柄24上,扭簧28设置在两齿头旋转孔件27之间,扭簧齿头轴25穿过扭簧28及齿头旋转孔件27,扭簧限位件23对扭簧固定端30定位,扭簧活动端31撑托定向旋转复位齿头26,扭簧齿头止退件29将扭簧28及齿头旋转孔件27定位在扭簧齿头轴25上,定向旋转复位耙齿柄24设置在耙料旋转件11上,往复冲击动力箱体3与定向旋转复位齿头26之间卡入物料时定向旋转复位齿头26继续旋转,旋转力推动定向旋转复位齿头26,定向旋转复位齿头26带动齿头旋转孔件27绕扭簧齿头轴25旋转同时推动扭簧活动端31-移动,定向旋转复位齿头26一侧向远离往复冲击动力箱体3方向摆动,所卡物料掉落,定向旋转复位齿头26继续旋转,当定向旋转复位齿头26旋转至脱离定向旋转复位齿头26与往复冲击动力箱体3卡料位置时,扭簧活动端31回弹使定向旋转复位齿头26复位,定向旋转复位耙齿柄24与扭簧齿头轴25分体连接或为一体式。
其余同实施例2。
实施例7
如图13至图16所示,往复冲击动力件4包括曲轴19、连杆20和导向连接件21等,往复冲击导向件5包括上冲击导向件32和下冲击导向件33等,导向连接件21连接上冲击导向件32和下冲击导向件33,导向连接件21与上冲击导向件32和下冲击导向件33分体连接或为一体式,曲轴19带动连杆20往复运动,连杆20带动导向连接件21往复运动,耙料传动件16上设置耙料旋转油甩22等,耙料旋转油甩22将往复冲击动力箱体3内液体甩溅至往复冲击导向件5、密封件、导向托轮43或轴承17等,液体对往复冲击导向件5、密封件、导向托轮43或轴承17等润滑冷却,对因导向连接件21、往复冲击导向件5与往复冲击动力件4连接部位阻隔无法润滑的导向连接件21前部的导向托轮43、往复冲击导向件5、轴承17或 密封件等润滑。
往复冲击箱耙料器7包括定向耙料离合器34等,耙料旋转臂12与耙料旋转件11之间设置定向耙料离合器34,当耙料旋转臂12需旋转耙料时定向耙料离合器34驱动耙料旋转件11带动耙料旋转臂12旋转,当往复冲击头6往复冲击落料时定向耙料离合器34使耙料旋转臂12停止旋转,防止耙料旋转臂12阻碍往复冲击头6冲击落料。
往复冲击头6头部设有耐磨材料或采用耐磨材料制作等。
定向耙料离合器34也可以设置在曲轴19与曲轴耙料动力件45之间或设置在耙料传动件16与耙料旋转件11之间或设置在耙料传动件16上等。
定向耙料离合器34包括棘爪式单向超越离合器、无拨爪单向超越离合器、带拨爪单向超越离合器、带拨爪双向超越离合器、楔块超越离合器、牙嵌离合器、转键离合器、齿式离合器、圆盘摩擦离合器、圆锥摩擦离合器、活塞缸摩擦离合器、隔膜式摩擦离合器、气胎式摩擦离合器、活塞缸旋转式摩擦离合器、活塞缸固定式摩擦离合器、牙嵌式电磁离合器、无滑环单盘摩擦电磁离合器、带滑环多片摩擦电磁离合器、磁粉离合器、转差式电磁离合器或离心离合器等。
无拨爪单向超越离合器包括旋转内圈35、旋转外圈36和离合滚动体37等,旋转内圈35与耙料旋转件11分体连接或为一体式,旋转外圈36与耙料旋转臂12分体连接或为一体式,旋转内圈35设有楔形槽38等,离合滚动体37设置在楔形槽38内,当耙料旋转件11带动旋转内圈35向楔形槽38窄槽方向旋转时,离合滚动体37在离心力的作用下向楔形槽38窄槽位置运动,此时离合滚动体37与旋转内圈35、旋转外圈36摩擦力增大,旋转外圈36带动耙料旋转臂12旋转耙料,当耙料旋转件11带动旋转内圈35向楔形槽38宽槽方向旋转时,离合滚动体37在离心力作用下向楔形槽38宽槽位置运动,此时离合滚动体37与旋转内圈35、旋转外圈36摩擦力减小或消失,旋转外圈36因摩擦力减小或消失处于自由状态,耙料旋转臂12停止旋转。
往复冲击动力箱体3上设有耙料旋转臂下落限位机构39等,耙料旋转臂下落限位机构39包括轴托爪限位机构或伸缩件限位机构等,轴托爪限位机构包括旋转臂托爪40、托爪轴41和托爪限位件42等,托爪限位件42等设置在往复冲击动力箱体3上,旋转臂托爪40与托爪轴41铰接,托爪限位件42对旋转臂托爪40限位,耙料旋转臂12旋转耙料时,耙料旋转臂12将旋转臂托爪40托起一定角度后耙料旋转臂12旋转至旋转臂托爪40上部,当耙料旋转臂12反向运动时,旋转臂托爪40在托爪限位件42的作用下将耙料旋转臂12托住,阻 止耙料旋转臂12下落,使休止状态的耙料旋转臂12向机身1方向贴靠在往复冲击动力箱体3上。
其余同实施例2。
实施例8
如图17至图21所示,一种动力箱往复落料滚耙装料掘进机,包括机身1、行走部2、往复冲击动力箱体3、往复冲击动力件4、往复冲击导向件5、往复冲击头6、往复冲击箱耙料器7、往复冲击控制器8、耙料控制器9和箱体升降控制器10等,往复冲击动力件4、往复冲击导向件5设置于往复冲击动力箱体3,往复冲击动力件4连接往复冲击导向件5,往复冲击箱耙料器7包括耙料旋转件11和耙料旋转臂12等,耙料旋转件11设置在往复冲击动力箱体3的侧面下部,耙料旋转臂12设置在耙料旋转件11上,耙料旋转臂12与耙料旋转件11分体连接或为一体式,耙料旋转臂12的旋转平面伸出往复冲击动力箱体3下部和/或前部,耙料控制器9设置在往复冲击动力箱体3上,在伸出箱体外的往复冲击导向件5上设置往复冲击头6,在机身1上设置输料部13,在机身1下部设置行走部2,往复冲击控制器8驱动往复冲击动力件4,往复冲击动力件4驱动往复冲击导向件5,往复冲击导向件5带动往复冲击头6往复冲击落料,耙料控制器9驱动耙料旋转件11,耙料旋转件11带动耙料旋转臂12旋转,设置在往复冲击动力箱体3的耙料旋转臂12耙料端相对于往复冲击动力箱体3旋转向往复冲击动力箱体3表面以外区域耙料,耙料旋转臂12将往复冲击头6冲落的物料耙运至输料部13,耙料旋转臂12将往复冲击头6需冲落物料的待采掘面露出,使往复冲击头6继续往复冲击落料,箱体升降控制器10驱动往复冲击动力箱体3升降,往复冲击头6上下冲击落料,耙料旋转臂12将高处及低处被冲落的物料清理至输料部13,行走部2带动机身1行走实现动力箱往复落料滚耙装料掘进机的连续掘进作业。
所述的往复冲击动力箱体3后端设置支撑臂14,箱体升降控制器10一端与机身1铰接另一端与支撑臂14铰接。
所述的往复冲击动力件4包括曲轴19和连杆20等,往复冲击动力箱体3上设有导向托轮43和托轮支撑件44等,导向托轮43设置在托轮支撑件44上,往复冲击导向件5包括上冲击导向件32和下冲击导向件33等,往复冲击导向件5由导向托轮43支撑导向,上冲击导向件32和下冲击导向件33伸出往复冲击动力箱体3与往复冲击头6连接,往复冲击驱动件48驱动曲轴19旋转,曲轴19带动连杆20,连杆20带动往复冲击导向件5往复运动,导向托轮43支撑往复冲击导向件5滚动摩擦往复运动,往复冲击导向件5带动往复冲击头6往复 冲击落料,曲轴19包括落料耙料动力曲轴19等,落料耙料动力曲轴19上设有曲轴耙料动力件45等,曲轴耙料动力件45带动耙料传动件16,耙料传动件16驱动耙料旋转件11旋转。
往复冲击驱动件或耙料驱动件包括电机、液压驱动器或气动驱动器等。
往复冲击箱耙料器7包括定向耙料离合器34等,耙料传动件16与耙料旋转件11之间设置定向耙料离合器34,当耙料旋转臂12需旋转耙料时定向耙料离合器34驱动耙料旋转件11带动耙料旋转臂12旋转,当往复冲击头6往复冲击落料时定向耙料离合器34使耙料旋转臂12停止旋转,防止耙料旋转臂12阻碍往复冲击头6冲击落料。
定向耙料离合器34包括棘爪式单向超越离合器等。
往复冲击动力箱体3上设有耙料旋转臂下落限位机构39等,耙料旋转臂下落限位机构39包括轴托爪限位机构或伸缩件限位机构等,轴托爪限位机构包括旋转臂托爪40、托爪轴41和托爪限位件42等,托爪限位件42包括托爪下落限位件46和托爪上翻限位件47等,托爪下落限位件46和托爪上翻限位件47设置在箱体上,托爪下落限位件46阻止滚耙托爪下落,托爪上翻限位件47阻止滚耙托爪旋转至托爪下落限位件46不能托起滚耙托爪位置,托爪下落限位件46和托爪上翻限位件47分体设置或为一体式。
旋转臂托爪40上设置耐磨减震护套或旋转臂托爪由耐磨减震材料制成等。
实施例9
如图22至图23所示,往复冲击控制器8包括往复冲击驱动件48等,往复冲击驱动件48驱动曲轴19旋转,曲轴19上设有甩油耙料动力件49等,耙料控制器9包括耙料驱动件15和耙料传动件16等,在往复冲击动力箱体3上设置甩油机构50,甩油机构50包括甩油轴51和油甩52等,甩油耙料动力件49驱动耙料传动件16、甩油轴51,耙料传动件16带动耙料旋转件11旋转,甩油轴51带动油甩52旋转甩油,耙料驱动件15与往复冲击驱动件48为一体式,耙料传动件16与甩油轴51分体或分体连接或为一体式。
耙料传动件16为链轮链条耙料传动件。
其余同实施例8。
实施例10
如图24至图27所示,所述的耙料控制器9设置在往复冲击动力箱体3上,耙料控制器9包括耙料驱动件15和耙料传动件16等,耙料控制器9设置在往复冲击动力箱体3的外侧或设置在往复冲击动力箱体3内,耙料驱动件15驱动耙料传动件16旋转,耙料传动件16带 动耙料旋转件11旋转,耙料驱动件15与耙料传动件16分体连接或为一体式,耙料控制器9与往复冲击控制器8为一体式。
所述的往复冲击动力件4包括曲轴19和连杆20等,往复冲击动力箱体3上设有导向托轮43和托轮支撑件44等,导向托轮43设置在托轮支撑件44上,往复冲击导向件5包括上冲击导向件32和下冲击导向件33等,往复冲击导向件5由导向托轮43支撑导向,上冲击导向件32和下冲击导向件33伸出往复冲击动力箱体3与往复冲击头6连接,往复冲击驱动件48驱动曲轴19旋转,曲轴19带动连杆20,连杆20带动往复冲击导向件5往复运动,导向托轮43支撑往复冲击导向件5滚动摩擦往复运动,往复冲击导向件5带动往复冲击头6往复冲击落料,曲轴19包括落料耙料动力曲轴19等,落料耙料动力曲轴19上设有曲轴耙料动力件45等,曲轴耙料动力件45带动耙料传动件16,耙料传动件16驱动耙料旋转件11旋转。
往复冲击头6包括导向件防护板53等,耙料旋转件11包括耙料通轴18等,耙料通轴18设置在下冲击导向件33的下部且靠近导向件防护板53往复运动区域外设置,缩短耙料旋转臂12在往复冲击动力箱体3表面及往复冲击头6表面旋转面积增大耙料空间面积。
曲轴19与曲轴耙料动力件45之间设置定向耙料离合器34,当耙料旋转臂12需旋转耙料时定向耙料离合器34驱动耙料旋转件11带动耙料旋转臂12旋转,当往复冲击头6往复冲击落料时定向耙料离合器34使耙料旋转臂12停止旋转,防止耙料旋转臂12阻碍往复冲击头6冲击落料。
往复冲击动力箱体3上设有耙料旋转臂下落限位机构39等,耙料旋转臂下落限位机构39包括轴托爪限位机构或伸缩件限位机构等,轴托爪限位机构包括旋转臂托爪40、托爪轴41和托爪限位件42等,托爪限位件42包括托爪下落限位件46和托爪上翻限位件47等,托爪下落限位件46和托爪上翻限位件47设置在箱体上,托爪下落限位件46阻止滚耙托爪下落,托爪上翻限位件47阻止滚耙托爪旋转至托爪下落限位件46不能托起滚耙托爪位置,托爪下落限位件46和托爪上翻限位件47分体设置或为一体式。
所述的耙料旋转臂12包括扭簧轴支撑件54、齿柄摆动限位件55、旋转耙齿柄56、旋转耙齿头57、扭簧齿柄轴58、扭簧28和扭簧齿柄轴止退件59等,旋转耙齿柄56设置在旋转耙齿头57的下部,扭簧轴支撑件54设置在耙料旋转件11上,齿柄摆动限位件55设置在靠近往复冲击动力箱体3位置的扭簧轴支撑件54上,旋转耙齿柄56上设有齿柄旋转孔件等,扭簧28设置在扭簧轴支撑件54内,扭簧齿柄轴58将扭簧28、齿柄旋转孔件穿接在扭簧28支撑件上,扭簧齿柄轴止退件59将扭簧齿柄轴58定位在扭簧轴支撑件54上,扭簧固定端 30设置在齿柄摆动限位件55上,扭簧活动端31设置在旋转耙齿柄56上,旋转耙齿柄56一侧设置齿头摆动限位件60,齿柄摆动限位件55与齿头摆动限位件60相互限位阻止旋转耙齿头57向设有齿柄摆动限位件55限定位置以外方向摆动,往复冲击动力箱体3与定向摆动耙齿之间卡入物料时定向摆动耙齿继续旋转,旋转力推动齿柄旋转孔件绕扭簧齿柄轴58旋转同时推动扭簧活动端31移动,使旋转耙齿头57向远离往复冲击动力箱体3方向摆动,所卡物料掉落,当定向摆动耙齿旋转至脱离定向摆动耙齿与往复冲击动力箱体3卡料位置时,扭簧活动端31回弹将旋转耙齿头57复位,定向摆动耙齿继续旋转耙料。
其余同实施例8。
实施例11
如图28至图29所示,所述的往复冲击动力件4包括曲轴19和连杆20等,往复冲击动力箱体3上设有导向托轮43和托轮支撑件44等,导向托轮43设置在托轮支撑件44上,往复冲击导向件5包括上冲击导向件32和下冲击导向件33等,往复冲击导向件5由导向托轮43支撑导向,上冲击导向件32和下冲击导向件33伸出往复冲击动力箱体3与往复冲击头6连接,往复冲击驱动件48驱动曲轴19旋转,曲轴19带动连杆20,连杆20带动往复冲击导向件5往复运动,导向托轮43支撑往复冲击导向件5滚动摩擦往复运动,往复冲击导向件5带动往复冲击头6往复冲击落料,曲轴19包括落料耙料动力曲轴19等,落料耙料动力曲轴19上设有曲轴耙料动力件45等,曲轴耙料动力件45带动耙料传动件16,耙料传动件16驱动耙料旋转件11旋转。
耙料传动件16为齿轮耙料传动件。
往复冲击箱耙料器7包括定向耙料离合器34等,耙料传动件16与耙料旋转件11之间设置定向耙料离合器34,当耙料旋转臂12需旋转耙料时定向耙料离合器34驱动耙料旋转件11带动耙料旋转臂12旋转,当往复冲击头6往复冲击落料时定向耙料离合器34使耙料旋转臂12停止旋转,防止耙料旋转臂12阻碍往复冲击头6冲击落料。
其余同实施例8。
实施例12
如图30所示,往复冲击控制器8包括往复冲击驱动件48等,往复冲击驱动件48驱动曲轴19旋转,曲轴19上设有甩油耙料动力件49等,耙料控制器9包括耙料驱动件15和耙料传动件16等,在往复冲击动力箱体3上设置甩油机构50,甩油机构50包括甩油轴51和油甩52等,甩油耙料动力件49驱动耙料传动件16、甩油轴51,耙料传动件16带动耙料旋转 件11旋转,甩油轴51带动油甩52旋转甩油,耙料驱动件15与往复冲击驱动件48为一体式,耙料传动件16与甩油轴51分体或分体连接或为一体式。
耙料传动件16为齿轮耙料传动件。
其余同实施例8。
实施例13
如图31所示,往复冲击控制器8包括往复冲击驱动件48等,往复冲击驱动件48驱动曲轴19旋转,曲轴19上设有甩油耙料动力件49等,耙料控制器9包括耙料驱动件15和耙料传动件16等,在往复冲击动力箱体3上设置甩油机构50,甩油机构50包括甩油轴51和油甩52等,甩油耙料动力件49驱动耙料传动件16、甩油轴51,耙料传动件16带动耙料旋转件11旋转,甩油轴51带动油甩52旋转甩油,耙料驱动件15与往复冲击驱动件48为一体式,耙料传动件16与甩油轴51分体或分体连接或为一体式。
往复冲击导向件5包括上冲击导向件32和下冲击导向件33等,在往复冲击动力箱体3上设置甩油机构50,甩油机构50包括甩油轴51、油甩52等,甩油轴51设置在下冲击导向件33的下部或甩油轴51设置在下冲击导向件33的上部等,甩油轴51靠近下冲击导向件33设置。
其余同实施例8。
实施例14
如图32至图33所示,所述的耙料控制器9设置在往复冲击动力箱体3上,耙料控制器9包括耙料驱动件15和耙料传动件16等,耙料控制器9设置在往复冲击动力箱体3的外侧,耙料驱动件15驱动耙料传动件16旋转,耙料传动件16带动耙料旋转件11旋转,耙料驱动件15与耙料传动件16分体连接,耙料控制器9与往复冲击控制器8分体。
耙料传动件16包括驱动链轮61、从动链轮62和链条63等,耙料驱动件15设置在往复冲击动力箱体3上,驱动链轮61与耙料驱动件15连接,从动链轮62与耙料旋转件11连接或为一体式,链条63连接驱动链轮61、从动链轮62,耙料驱动件15带动驱动链轮61带动从动链轮62转动,从动链轮62带动一侧的耙料旋转件11旋转,链轮链条耙料传动件设置在复冲击动力箱的一侧。
其余同实施例8。
实施例15
如图34至图36所示,耙料传动件16上设置甩油轴51和油甩52等,耙料传动件16包括包括驱动链轮61、从动链轮62、甩油驱动链轮64和链条63等,链条63连接驱动链轮61、从动链轮62、甩油驱动链轮64等,耙料驱动件15带动驱动链轮61、从动链轮62及甩油驱动链轮64等转动,甩油轴51与甩油驱动链轮64分体连接或为一体式,油甩52安装在甩油轴51上,甩油驱动链轮64带动甩油轴51旋转,油甩52运转将往复冲击动力箱体3内液体甩溅。
耙料驱动件15驱动耙料传动件16,从动链轮62带动两侧的耙料通轴18旋转,耙料旋转件11带动往复冲击动力箱体3侧部的耙料旋转臂12旋转耙料。
往复冲击动力箱体3上设有耙料旋转臂下落限位机构39等,耙料旋转臂下落限位机构39包括轴托爪限位机构等。
其余同实施例14。
实施例16
如图37至图39所示,往复冲击动力箱体3上设有导向托轮43和托轮支撑件44等,托轮支撑件44包括导向托轮内支撑件65和导向托轮外支撑件66等,导向托轮43设置在托轮支撑件44上,往复冲击导向件5由导向托轮43支撑导向,往复冲击导向件5伸出往复冲击动力箱体3与往复冲击头6连接,往复冲击导向件5与往复冲击动力件4分体连接或为一体式,往复冲击动力件4驱动往复冲击导向件5带动往复冲击头6往复冲击落料,往复冲击导向件5包括上冲击导向件32和下冲击导向件33等,耙料驱动件15由导向托轮内支撑件65和/或导向托轮外支撑件66支撑,耙料旋转件11为耙料通轴18,耙料通轴18由设置在导向托轮内支撑件65和/或导向托轮外支撑件66的轴承17支撑,在耙料通轴18的两端设置耙料旋转臂12。
在往复冲击动力箱体3上设置甩油机构50,甩油机构50包括甩油轴51、油甩52等,甩油轴51设置在下冲击导向件33的上部,甩油轴51靠近下冲击导向件33设置。
往复冲击动力箱体3上设有耙料旋转臂下落限位机构39等,耙料旋转臂下落限位机构39包括伸缩件限位机构等,伸缩件限位机构包括限位伸缩杆67、伸缩杆导向件68、伸缩杆驱动轴69等,伸缩杆导向件68设置在往复冲击动力箱体3上,限位伸缩杆67与伸缩杆导向件68配合沿伸缩杆导向件68往复滑动,限位伸缩杆67上设有往复拨杆70等,伸缩杆驱动轴69上设有拨杆滑槽71,往复拨杆70一端设置在拨杆滑槽71中,伸缩杆驱动轴69设置在往复冲击动力箱体3上,耙料传动件16或耙料旋转件11驱动伸缩杆驱动轴69旋转,伸缩杆 驱动轴69旋转通过拨杆滑槽71与往复拨杆70配合驱动限位伸缩杆67在伸缩杆导向件68上往复滑动,使限位伸缩杆67伸出或缩回,耙料旋转臂12非耙料状态旋转时限位伸缩杆67伸出在耙料旋转臂12下部托住耙料旋转臂12,耙料旋转臂12旋转耙料时伸缩杆缩回使耙料旋转臂12顺利通过。
往复冲击驱动件或耙料驱动件包括电机、液压驱动器或气动驱动器等。
其余同实施例8。
实施例17
如图40至图41所示,所述的往复冲击控制器8包括往复冲击驱动件48等,往复冲击动力件4包括曲轴19、连杆20和往复冲击动力传动件72等,往复冲击驱动件48驱动往复冲击动力传动件72,往复冲击动力传动件72驱动曲轴19旋转,往复冲击动力传动件72上设有往复冲击传动耙料动力件73等,耙料控制器9包括耙料驱动件15和耙料传动件16等,往复冲击传动耙料动力件73驱动耙料传动件16,耙料传动件16带动耙料旋转件11旋转,耙料驱动件15与往复冲击驱动件48为一体式。
在往复冲击动力传动件72与往复冲击传动耙料动力件73之间设置定向耙料离合器34,也可以在耙料传动件16与耙料旋转件11之间设置定向耙料离合器。
往复冲击动力传动件72包括惰轮74等。
往复冲击驱动件或耙料驱动件包括电机、液压驱动器或气动驱动器等。
该动力箱往复落料滚耙装料掘进机免去了耙料驱动件的设置,减少了往复冲击动力箱体上的部件设置,在曲轴后部的往复冲击动力传动件上设置往复冲击传动耙料动力件,使往复冲击传动耙料动力件至耙料旋转件的距离大于曲轴至耙料旋转件的距离,增大了耙料旋转臂的设置空间,可加长耙料旋转臂的长度,增加耙料范围及耙料量。
其它同实施例1。

Claims (20)

  1. 一种掘进机动力箱往复落料滚耙装料的方法,该方法是由以下步骤实现的:
    第一步:设置往复冲击动力箱体,将往复冲击动力件、往复冲击导向件设置于往复冲击动力箱体,使往复冲击动力件连接往复冲击导向件;
    第二步:设置往复冲击箱耙料器,将往复冲击箱耙料器的耙料旋转件设置在往复冲击动力箱体的侧面下部,将往复冲击箱耙料器的耙料旋转臂设置在耙料旋转件上,使耙料旋转臂的旋转平面伸出往复冲击动力箱体下部和/或前部,使耙料控制器设置在往复冲击动力箱体上;
    第三步:在伸出箱体外的往复冲击导向件上设置往复冲击头;
    第四步:设置机身,在机身上设置输料部,在机身下部设置行走部;
    第五步:设置箱体升降控制器,使箱体升降控制器一端与机身铰接,另一端与往复冲击动力箱体铰接;
    第六步:设置往复冲击控制器,使往复冲击控制器驱动往复冲击动力件,使往复冲击动力件驱动往复冲击导向件,使往复冲击导向件带动往复冲击头往复冲击落料;
    第七步:使耙料控制器驱动耙料旋转件,使耙料旋转件带动耙料旋转臂旋转,设置在往复冲击动力箱体的耙料旋转臂耙料端相对于往复冲击动力箱体旋转向往复冲击动力箱体表面以外区域耙料,将往复冲击头冲落的物料耙运至输料部,使耙料旋转臂将往复冲击头需冲落物料的待采掘面露出,使往复冲击头继续往复冲击落料;
    第八步:使箱体升降控制器驱动往复冲击动力箱体升降,使往复冲击头上下冲击落料,使耙料旋转臂将高处及低处被冲落的物料清理至输料部,行走部带动机身行走实现一种动力箱往复落料滚耙装料掘进机的连续掘进作业。
  2. 实施掘进机动力箱往复落料滚耙装料的方法的一种动力箱往复落料滚耙装料掘进机,其特征在于:包括机身、行走部、往复冲击动力箱体、往复冲击动力件、往复冲击导向件、往复冲击头、往复冲击箱耙料器、往复冲击控制器、耙料控制器和箱体升降控制器,往复冲击动力件、往复冲击导向件设置于往复冲击动力箱体,往复冲击动力件连接往复冲击导向件,往复冲击箱耙料器包括耙料旋转件和耙料旋转臂,耙料旋转件设置在往复冲击动力箱体的侧面下部,耙料旋转臂设置在耙料旋转件上,耙料旋转臂与耙料旋转件分体连接或为一体式,耙料旋转臂的旋转平面伸出往复冲击动力箱体下部和/或前部,耙料控制器设置在往复冲击动力箱体上,在伸出箱体外的往复冲击导向件上设置往复冲击头,在机身上设置输料部,在机身下部设臂行走部,箱体升降控制器一端与机身铰接另一端 与往复冲击动力箱体铰接,往复冲击控制器驱动往复冲击动力件,往复冲击动力件驱动往复冲击导向件,往复冲击导向件带动往复冲击头往复冲击落料,耙料控制器驱动耙料旋转件,耙料旋转件带动耙料旋转臂旋转,设置在往复冲击动力箱体的耙料旋转臂耙料端相对于往复冲击动力箱体旋转向往复冲击动力箱体表面以外区域耙料,耙料旋转臂将往复冲击头冲落的物料耙运至输料部,耙料旋转臂将往复冲击头需冲落物料的待采掘面露出,使往复冲击头继续往复冲击落料,箱体升降控制器驱动往复冲击动力箱体升降,往复冲击头上下冲击落料,耙料旋转臂将高处及低处被冲落的物料清理至输料部,行走部带动机身行走实现一种动力箱往复落料滚耙装料掘进机的连续掘进作业。
  3. 根据权利要求2所述的一种动力箱往复落料滚耙装料掘进机,其特征在于:所述的往复冲击动力箱体后端设置支撑臂,箱体升降控制器一端与机身铰接另一端与支撑臂铰接。
  4. 根据权利要求2所述的一种动力箱往复落料滚耙装料掘进机,其特征在于:所述的耙料控制器设置在往复冲击动力箱体上,耙料控制器包括耙料驱动件和耙料传动件,耙料控制器设置在往复冲击动力箱体的外侧或设置在往复冲击动力箱体内,耙料驱动件驱动耙料传动件旋转,耙料传动件带动耙料旋转件旋转,耙料驱动件与耙料传动件分体连接或为一体式,耙料控制器与往复冲击控制器分体或分体连接或为一体式。
  5. 根据权利要求4所述的一种动力箱往复落料滚耙装料掘进机,其特征在于:所述的耙料驱动件设置在往复冲击动力箱体内,耙料传动件设置在往复冲击动力箱体的外侧并贴靠在往复冲击动力箱体侧部或设置在往复冲击动力箱体内,耙料驱动件驱动耙料传动件旋转。
  6. 根据权利要求2所述的一种动力箱往复落料滚耙装料掘进机,其特征在于:所述的往复冲击动力箱体上设置轴承,耙料旋转件通过轴承设置在往复冲击动力箱体上,耙料旋转件一端或两端设置在往复冲击动力箱体外带动耙料旋转臂旋转,耙料控制器包括耙料驱动件和耙料传动件,耙料驱动件设置在往复冲击动力箱体外侧表面或设置在往复冲击动力箱体内部。
  7. 根据权利要求2所述的一种动力箱往复落料滚耙装料掘进机,其特征在于:所述的耙料控制器包括耙料驱动件和耙料传动件,耙料驱动件设置在往复冲击动力箱体内部,其输出轴伸出往复冲击动力箱体一侧,耙料传动件设置在往复冲击动力箱体的外部,往复冲击动力箱体的一侧或两侧设置轴承,耙料旋转件为耙料通轴,耙料通轴通过轴承设置在往复冲击动力箱体上,耙料通轴一端或两端伸出往复冲击动力箱体并支撑耙料旋转臂旋 转,耙料驱动件驱动耙料传动件,往复冲击动力箱体一侧的耙料传动件带动耙料通轴旋转,耙料通轴带动往复冲击动力箱体一侧或两侧的耙料旋转臂旋转耙料,充分利用往复冲击动力箱体内的空间,将往复冲击控制器与耙料驱动件组合在往复冲击动力箱体内。
  8. 根据权利要求2所述的一种动力箱往复落料滚耙装料掘进机,其特征在于:所述的耙料控制器设置在往复冲击动力箱体内,往复冲击动力箱体的一侧或两侧设置轴承,耙料旋转件为耙料通轴,耙料通轴通过轴承设置在往复冲击动力箱体上,耙料旋转件一端或两端伸出往复冲击动力箱体支撑耙料旋转臂旋转,耙料控制器包括耙料驱动件和耙料传动件,耙料驱动件和耙料传动件设置在往复冲击动力箱体的内部,耙料驱动件驱动耙料传动件,耙料传动件带动耙料通轴旋转,耙料通轴带动往复冲击动力箱体一侧或两侧的耙料旋转臂旋转耙料,将耙料驱动件和耙料传动件设置在往复冲击动力箱体的内部。
  9. 根据权利要求2所述的一种动力箱往复落料滚耙装料掘进机,其特征在于:所述的往复冲击动力箱体上设有导向托轮和托轮支撑件,托轮支撑件包括托轮内支撑件和托轮外支撑件,导向托轮设置在托轮支撑件上,往复冲击导向件由导向托轮支撑导向,往复冲击导向件伸出往复冲击动力箱体与往复冲击头连接,往复冲击导向件与往复冲击动力件分体连接或为一体式,往复冲击动力件驱动往复冲击导向件带动往复冲击头往复冲击落料,往复冲击导向件包括上冲击导向件和下冲击导向件,耙料驱动件由托轮内支撑件和/或托轮外支撑件支撑,耙料旋转件为耙料通轴,耙料通轴由设置在托轮内支撑件和/或托轮外支撑件的轴承支撑,在耙料通轴的一端或两端设置耙料旋转臂。
  10. 根据权利要求2所述的一种动力箱往复落料滚耙装料掘进机,其特征在于:所述的往复冲击动力件包括曲轴、连杆和导向连接件,往复冲击导向件包括上冲击导向件和下冲击导向件,导向连接件连接上冲击导向件和下冲击导向件,曲轴带动连杆往复运动,连杆带动导向连接件往复运动,耙料传动件和/或耙料旋转件上设置耙料旋转油甩,耙料旋转油甩与耙料旋转件分体连接或为一体式,耙料旋转油甩将往复冲击动力箱体内液体甩溅至往复冲击导向件、密封件、导向托轮或轴承,液体对往复冲击导向件、密封件、导向托轮或轴承润滑冷却,对因导向连接件、往复冲击导向件与往复冲击动力件连接部位阻隔无法润滑的导向连接件前部的导向托轮、往复冲击导向件、轴承或密封件润滑。
  11. 根掘权利要求2所述的一种动力箱往复落料滚耙装料掘进机,其特征在于:所述的往复冲击动力件包括曲轴和连杆,往复冲击动力箱体包括托轮支撑件,导向托轮设置在托轮支撑件上,往复冲击导向件包括上冲击导向件和下冲击导向件,往复冲击导向件由导向 托轮支撑导向,上冲击导向件和下冲击导向件伸出往复冲击动力箱体与往复冲击头连接,往复冲击驱动件驱动曲轴旋转,曲轴带动连杆,连杆带动往复冲击导向件往复运动,导向托轮支撑往复冲击导向件滚动摩擦往复运动,往复冲击导向件带动往复冲击头往复冲击落料,曲轴包括落料耙料动力曲轴,落料耙料动力曲轴上设有曲轴耙料动力件,曲轴耙料动力件带动耙料传动件,耙料传动件驱动耙料旋转件旋转。
  12. 根据权利要求2所述的一种动力箱往复落料滚耙装料掘进机,其特征在于:所述的往复冲击控制器包括往复冲击驱动件,往复冲击动力件包括曲轴、连杆和往复冲击动力传动件,往复冲击驱动件驱动往复冲击动力传动件,往复冲击动力传动件驱动曲轴旋转,往复冲击动力传动件上设有往复冲击传动耙料动力件,耙料控制器包括耙料驱动件和耙料传动件,往复冲击传动耙料动力件驱动耙料传动件,耙料传动件带动耙料旋转件旋转,耙料驱动件与往复冲击驱动件为一体式,往复冲击动力传动件与往复冲击传动耙料动力件之间设置定向耙料离合器。
  13. 根据权利要求2所述的一种动力箱往复落料滚耙装料掘进机,其特征在于:所述的往复冲击导向件包括上冲击导向件和下冲击导向件,往复冲击头包括导向件防护板,耙料旋转件包括耙料通轴,耙料通轴设置在下冲击导向件的下部且靠近导向件防护板往复运动区域外设置,缩短耙料旋转臂在往复冲击动力箱体表面及往复冲击头表面旋转面积增大耙料空间面积。
  14. 根据权利要求2所述的一种动力箱往复落料滚耙装料掘进机,其特征在于:所述的耙料控制器包括耙料驱动件和耙料传动件,往复冲击箱耙料器包括定向耙料离合器,耙料旋转臂与耙料旋转件之间设置定向耙料离合器或耙料驱动件和耙料传动件之间设置定向耙料离合器或耙料传动件与耙料旋转件之间设置定向耙料离合器或耙料传动件上设置定向耙料离合器,当耙料旋转臂需旋转耙料时定向耙料离合器驱动耙料旋转件带动耙料旋转臂旋转,当往复冲击头往复冲击落料时定向耙料离合器使耙料旋转臂停止旋转,防止耙料旋转臂阻碍往复冲击头冲击落料。
  15. 根据权利要求12或14所述的一种动力箱往复落料滚耙装料掘进机,其特征在于:所述的定向耙料离合器包括棘爪式单向超越离合器、无拨爪单向超越离合器、带拨爪单向超越离合器、带拨爪双向超越离合器、楔块超越离合器、牙嵌离合器、转键离合器、齿式离合器、圆盘摩擦离合器、圆锥摩擦离合器、活塞缸摩擦离合器、隔膜式摩擦离合器、气胎式摩擦离合器、活塞缸旋转式摩擦离合器、活塞缸固定式摩擦离合器、牙嵌式电磁 离合器、无滑环单盘摩擦电磁离合器、带滑环多片摩擦电磁离合器、磁粉离合器、转差式电磁离合器或离心离合器,无拨爪单向超越离合器包括旋转内圈、旋转外圈和离合滚动体,旋转内圈与耙料旋转件分体连接或为一体式,旋转外圈与耙料旋转臂分体连接或为一体式,旋转内圈设有楔形槽,离合滚动体设置在楔形槽内,当耙料旋转件带动旋转内圈向楔形槽窄槽方向旋转时,离合滚动体在离心力的作用下向楔形槽窄槽位置运动,此时离合滚动体与旋转内圈、旋转外圈摩擦力增大,旋转外圈带动耙料旋转臂旋转耙料,当耙料旋转件带动旋转内圈向楔形槽宽槽方向旋转时,离合滚动体在离心力作用下向楔形槽宽槽位置运动,此时离合滚动体与旋转内圈、旋转外圈摩擦力减小或消失,旋转外圈因摩擦力减小或消失处于自由状态,耙料旋转臂停止旋转。
  16. 根据权利要求2所述的一种动力箱往复落料滚耙装料掘进机,其特征在于:所述的往复冲击动力箱体上设有耙料旋转臂下落限位机构,耙料旋转臂下落限位机构包括轴托爪限位机构或伸缩件限位机构,轴托爪限位机构包括旋转臂托爪、托爪轴和托爪限位件,托爪限位件设置在往复冲击动力箱体上,旋转臂托爪与托爪轴铰接,托爪限位件对旋转臂托爪限位,耙料旋转臂旋转耙料时,耙料旋转臂将旋转臂托爪托起一定角度后耙料旋转臂旋转至旋转臂托爪上部,当耙料旋转臂反向运动时,旋转臂托爪在托爪限位件的作用下将耙料旋转臂托住,阻止耙料旋转臂下落,使休止状态的耙料旋转臂向机身方向贴靠在往复冲击动力箱体上。
  17. 根据权利要求16所述的一种动力箱往复落料滚耙装料掘进机,其特征在于:所述的旋转臂托爪上设置耐磨减震护套或旋转臂托爪由耐磨减震材料制成。
  18. 根据权利要求2所述的一种动力箱往复落料滚耙装料掘进机,其特征在于:所述的耙料旋转臂包括定向旋转复位耙料旋转臂,定向旋转复位耙料旋转臂包括扭簧限位件、定向旋转复位耙齿柄、扭簧齿头轴、定向旋转复位齿头、齿头旋转孔件、扭簧和扭簧齿头止退件,扭簧限位件设置在定向旋转复位耙齿柄上,定向旋转复位齿头上设置齿头旋转孔件,扭簧齿头轴设置在定向旋转复位耙齿柄上,扭簧设置在两齿头旋转孔件之间,扭簧齿头轴穿过扭簧及齿头旋转孔件,扭簧限位件对扭簧固定端定位,扭簧活动端撑托定向旋转复位齿头,扭簧齿头止退件将扭簧及齿头旋转孔件定位在扭簧齿头轴上,定向旋转复位耙齿柄设置在耙料旋转件上,往复冲击动力箱体与定向旋转复位齿头之间卡入物料时定向旋转复位齿头继续旋转,旋转力推动定向旋转复位齿头,定向旋转复位齿头带动齿头旋转孔件绕扭簧齿头轴旋转同时推动扭簧活动端移动,定向旋转复位齿头一侧向远 离往复冲击动力箱体方向摆动,所卡物料掉落,定向旋转复位齿头继续旋转,当定向旋转复位齿头旋转至脱离定向旋转复位齿头与往复冲击动力箱体卡料位置时,扭簧活动端回弹使定向旋转复位齿头复位,定向旋转复位耙齿柄与扭簧齿头轴分体连接或为一体式。
  19. 根据权利要求2所述的一种动力箱往复落料滚耙装料掘进机,其特征在于:所述的耙料旋转臂包括定向摆动复位耙料旋转臂,定向摆动复位耙料旋转臂包括扭簧轴支撑件、齿柄摆动限位件、旋转耙齿柄、旋转耙齿头、扭簧齿柄轴、扭簧和扭簧齿柄轴止退件,旋转耙齿柄设置在旋转耙齿头的下部,扭簧轴支撑件设置在耙料旋转件上,齿柄摆动限位件设置在靠近往复冲击动力箱体位置的扭簧轴支撑件上,旋转耙齿柄上设有齿柄旋转孔件,扭簧设置在扭簧轴支撑件内,扭簧齿柄轴将扭簧、齿柄旋转孔件穿接在扭簧支撑件上,扭簧齿柄轴止退件将扭簧齿柄轴定位在扭簧轴支撑件上,扭簧固定端设置在齿柄摆动限位件上或设置在扭簧轴支撑件上,扭簧活动端设置在旋转耙齿柄上,旋转耙齿柄一侧设置齿头摆动限位件,齿柄摆动限位件与齿头摆动限位件相互限位阻止旋转耙齿头向设有齿柄摆动限位件限定位置以外方向摆动,往复冲击动力箱体与定向摆动耙齿之间卡入物料时定向摆动耙齿继续旋转,旋转力推动齿柄旋转孔件绕扭簧齿柄轴旋转同时推动扭簧活动端移动,使旋转耙齿头向远离往复冲击动力箱体方向摆动,所卡物料掉落,当定向摆动耙齿旋转至脱离定向摆动耙齿与往复冲击动力箱体卡料位置时,扭簧活动端回弹将旋转耙齿头复位,定向摆动耙齿继续旋转耙料。
  20. 根据权利要求2所述的一种动力箱往复落料滚耙装料掘进机,其特征在于:所述的耙料旋转臂的长度大于耙料旋转件的直径。
PCT/CN2014/000928 2013-10-21 2014-10-21 一种掘进机动力箱往复落料滚耙装料的方法及一种动力箱往复落料滚耙装料掘进机 WO2015058465A1 (zh)

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EA201690821A EA031055B1 (ru) 2013-10-21 2014-10-21 Способ вырубания с возвратно-поступательным движением вырубания/сгребания/погрузки силовой коробки на экскаваторе и экскаватор с силовой коробкой, выполненной с возможностью возвратно-поступательного движения вырубания/сгребания/погрузки
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