WO2015039332A1 - 雾化器、电子烟以及电子烟的组装方法 - Google Patents

雾化器、电子烟以及电子烟的组装方法 Download PDF

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Publication number
WO2015039332A1
WO2015039332A1 PCT/CN2013/083911 CN2013083911W WO2015039332A1 WO 2015039332 A1 WO2015039332 A1 WO 2015039332A1 CN 2013083911 W CN2013083911 W CN 2013083911W WO 2015039332 A1 WO2015039332 A1 WO 2015039332A1
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Prior art keywords
sleeve
atomizing
seat
receiving space
assembly
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PCT/CN2013/083911
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English (en)
French (fr)
Inventor
刘秋明
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瑞吉高新科技股份有限公司
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Priority to PCT/CN2013/083911 priority Critical patent/WO2015039332A1/zh
Publication of WO2015039332A1 publication Critical patent/WO2015039332A1/zh

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    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/50—Control or monitoring
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/48—Fluid transfer means, e.g. pumps
    • A24F40/485—Valves; Apertures
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/70—Manufacture
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/10—Devices using liquid inhalable precursors

Definitions

  • the invention relates to the field of daily electronic products, in particular to an atomizer, an electronic cigarette and an assembly method of the electronic cigarette.
  • the electronic cigarette includes a detachable electronic cigarette and a non-removable electronic cigarette: the detachable electronic cigarette includes an atomizing component disposed in the atomizing sleeve and a battery component disposed in the battery sleeve, and the atomizing sleeve and the battery sleeve are Disassembling the connection; the non-removable electronic cigarette includes a battery assembly and an atomizing assembly that are collectively housed in a sleeve.
  • an atomizing seat is arranged between the atomizing component and the battery component, and the atomizing seat is used for fixing the atomizing component on one hand and atomizing component on the other hand.
  • the smoke oil flows out along the inner wall of the casing.
  • the atomization seat and the sleeve of the electronic cigarette are two separate components. Therefore, if the atomization seat produced in a batch is small due to a slight deviation in size, and it is not found to continue to be installed in the casing, the atomization seat and the inner wall of the casing will have defects that are not tightly coupled, and further will be further It is easy to cause oil leakage in electronic cigarettes.
  • the atomizing base and the sleeve are two separate components, the atomizing seat and the battery and the like need to be assembled from the one end of the sleeve after being connected outside the sleeve. In the sleeve, the stroke is too long, and it is not easy to judge whether it is in place during the assembly process and cause mutual extrusion between the parts.
  • the technical problem to be solved by the present invention is to provide a method for assembling an atomizer, an electronic cigarette and an electronic cigarette, in view of the defects that the above-mentioned atomization seat and the inner wall of the sleeve may be insufficiently installed.
  • the technical solution adopted by the present invention to solve the technical problem is to construct an atomizer for combining with a battery assembly to form an electronic cigarette, the atomizer comprising a sleeve and an atomization seat installed in the sleeve.
  • the sleeve is integrally formed with the atomization seat.
  • the sleeve includes an atomizing portion and a connecting portion formed in a reduced diameter from the end portion of the atomizing portion and extending axially away from the atomizing portion;
  • the connecting portion is for detachable connection with a battery sleeve of the battery assembly.
  • the atomization seat is provided with a through passage for the wire to pass through, and the sleeve is away from the end of the atomization seat and the atomization seat.
  • the axial space forms a first receiving space, and the sleeve forms a second receiving space adjacent to an axial space between the end of the atomizing seat and the atomizing seat.
  • the atomizer further includes an atomizing assembly fixedly mounted on the atomizing seat in the first receiving space,
  • the atomization seat includes a seat body that abuts against the inner wall of the sleeve and a wire hole that is opened along the axial direction of the seat body, and the wire hole serves as the through passage.
  • the first end of the wire is connected to the atomizing component after passing through the wire hole; the second end of the wire is received in the second receiving space and is used for connecting with the battery component.
  • the atomizing assembly includes a vent pipe disposed axially along the sleeve, and the seat body is provided with a vent hole for gas circulation along an axial direction of the sleeve Forming an annular protrusion axially extending along a circumferential side edge of the vent hole toward the first receiving space, the annular protrusion being sleeved in the vent pipe and being disposed adjacent to the sleeve
  • An air outlet on the nozzle cover at one end of the atomizing assembly forms an atomizing passage.
  • the invention also discloses an electronic cigarette comprising a sleeve and a battery assembly, an atomization seat and an atomization assembly arranged along the axial direction of the sleeve, the sleeve being integrally formed with the atomization seat.
  • the atomization seat is provided with a through passage for the conductive column to pass through, and the atomization seat faces the side of the atomization assembly and the end of the sleeve
  • the axial space forms a first receiving space; the atomizing seat forms a second receiving space toward an axial space between one side of the battery assembly and an end of the sleeve.
  • the atomization seat includes a seat body that abuts against the inner wall of the sleeve and a guide post hole that is opened along the axial direction of the seat body; Providing a passage, the second receiving space is provided with a fixing bracket for fixing the PCB board,
  • the first end of the conductive post is connected to the atomization assembly, and the second end of the conductive post is inserted into the PCB plate after passing through the guide post hole.
  • the atomizing assembly includes a vent pipe disposed axially along the sleeve, and the seat body is provided with a vent hole for gas circulation along an axial direction of the sleeve.
  • the air outlet of the nozzle cover at one end of the assembly forms an atomizing passage.
  • the atomization seat is provided with a through passage for the wire to pass through, and the atomization seat faces the side of the atomization assembly and the end of the sleeve.
  • the axial space forms a first receiving space; the atomizing seat forms a second receiving space toward an axial space between one side of the battery assembly and an end of the sleeve.
  • the atomization seat includes a seat body that abuts against the inner wall of the sleeve and a wire hole that is opened along the axial direction of the seat body, and the wire hole serves as the through hole aisle,
  • the first end of the wire is connected to the atomizing component after passing through the wire hole; the second end of the wire is received in the second receiving space and is used for connecting with the battery component.
  • the atomizing assembly includes a vent pipe disposed axially along the sleeve, and the seat body is provided with a vent hole for gas circulation along an axial direction of the sleeve.
  • An air outlet on the nozzle cover at one end of the atomizing assembly forms an atomizing passage.
  • the invention also discloses a method for assembling an electronic cigarette, the method comprising the following steps:
  • a sleeve is provided, and an inner portion of the sleeve is coaxially disposed with an atomization seat, the atomization seat is integrally formed with the sleeve, and an adjacent portion of the atomization seat and the sleeve is formed a through passage for the conductor to pass through;
  • the first end of the electrical conductor is connected to the atomization assembly, and the second end of the electrical conductor is connected to the battery assembly after passing through the through passage.
  • the electrical conductor is a wire
  • the sleeve is away from the mist.
  • the step S2 specifically includes the following steps:
  • the first end of the wire is sequentially passed through the second receiving space, the through passage, the first receiving space, and the second end of the wire is received in the second receiving space;
  • the vent tube is sleeved on the annular protrusion of the atomization seat, and the annular protrusion is along the atomization seat.
  • a circumferential side edge of the axially opened vent hole is formed to extend axially in the direction of the first accommodation space.
  • the electrical conductor is a conductive column;
  • An axial space between one side of the atomizing assembly and the end of the sleeve forms a first receiving space;
  • the atomizing seat faces an axial space between a side of the battery assembly and an end of the sleeve Forming a second receiving space;
  • the step S1 and S2 further includes:
  • the fixing bracket After the PCB board is placed on the fixing bracket, the fixing bracket is inserted into the second receiving space, and the battery assembly is installed in the remaining space of the second receiving space.
  • the step S2 specifically includes the following steps:
  • the vent tube is sleeved on the annular protrusion of the atomizing seat and the second end of the conductive column is inserted at the same time.
  • the annular protrusion is formed by extending a circumferential side edge of the vent hole extending along the axial direction of the atomization seat toward the first receiving space.
  • the connecting the first end of the electrical conductor to the atomizing component in the step S2 specifically includes the following steps:
  • the method for assembling the atomizer, the electronic cigarette and the electronic cigarette of the invention has the following beneficial effects: the electronic cigarette sleeve and the atomization seat in the invention are integrally formed, and the atomization seat and the inner wall of the sleeve may be prevented from sticking.
  • the oil leakage phenomenon caused by the inconsistency, and the assembly method of the present invention overcomes the drawback that the parts in the existing assembly method are easily misaligned or the parts are pressed against each other.
  • FIGS. 1A and 1B are schematic cross-sectional structural views of a sleeve and an atomizing seat of an atomizer of the present invention
  • FIG. 2 is a schematic structural view of an electronic cigarette formed by combining a nebulizer and a battery assembly of the present invention
  • FIG. 3 is an exploded perspective view of the electronic cigarette formed by combining the atomizer and the battery assembly of the present invention
  • FIGS. 4A and 4B are schematic perspective views showing the casing and the atomizing seat of the electronic cigarette of the present invention.
  • Figure 5 is an exploded view of a preferred embodiment of the electronic cigarette of the present invention.
  • Figure 6 is an exploded perspective view of a preferred embodiment of the electronic cigarette of the present invention.
  • the invention provides a method for assembling an atomizer, an electronic cigarette and an electronic cigarette in order to solve the defect that the prior art atomization seat and the inner wall of the sleeve may be insufficiently installed.
  • FIG. 1A and FIG. 1B are schematic cross-sectional structural views of a casing and an atomizing seat of the atomizer of the present invention
  • FIG. 2 is a schematic structural view of an electronic cigarette formed by combining the atomizer and the battery assembly of the present invention
  • the atomizer of the present invention is used in combination with the battery assembly 6 to form an electronic cigarette.
  • the atomizer includes a sleeve 1 and an atomizing seat 2 installed in the sleeve 1.
  • the sleeve 1 is integrally formed with the atomizing seat 2.
  • the sleeve 1 includes an atomizing portion 12 and a connecting portion 11 which is formed in a reduced diameter manner from the end portion of the atomizing portion 12 and extends axially away from the atomizing portion 12; the connecting portion 11 is used for the battery sleeve with the battery assembly 6.
  • the tube is detachably connected. Referring to Figure 2, the atomizer is coupled to the battery assembly 6 to form a detachable electronic cigarette.
  • the axial space between the end of the sleeve 1 away from the atomization seat 2 and the atomization seat 2 forms a first accommodation space, and the sleeve 1 is close to the axial space between the end of the atomization seat 2 and the atomization seat 2 A second receiving space is formed.
  • the atomizer further includes an atomizing assembly 3 fixedly mounted on the atomizing base 2 in the first receiving space.
  • the atomizing assembly 3 includes a heating element 31 disposed along the axial direction of the sleeve 1 and a through hole on the heating element 31.
  • the cover of the sleeve 1 adjacent to one end of the atomizing assembly 3 is provided with a nozzle cover 5, and the nozzle cover 5 is provided with an air outlet.
  • the atomizer is combined with the battery assembly 6 to form an electronic cigarette, the atomizer needs battery power supply and the controller in the battery assembly 6 controls the atomization operation of the atomizer, so in order to realize the electrical connection of the atomization assembly 3 and the battery assembly 6, A through passage for the wire 100 to be passed through must be provided on the atomizing base 2.
  • the atomizing base 2 includes a seat body 21 that abuts against the inner wall of the sleeve 1 and a wire hole 24 that is axially opened along the seat body 21.
  • the wire hole 24 serves as a through passage.
  • the first end of the wire 100 is connected to the atomizing assembly 3 through the wire hole 24; the second end of the wire 100 is received in the second receiving space for connection with the battery assembly 6, specifically, the first end of the wire 100
  • the heat generating member 31 in the atomizing assembly is riveted and connected to the battery assembly 6.
  • the length of the wire 100 is preferably sufficient to exceed the axial length of the sleeve 1, and the first end of the wire 100 is first passed from the opening of the connecting portion 11 through the second receiving space. Then, it is taken out from the wire hole 24 and continues through the first receiving space, and is taken out from the end of the sleeve 1 near the nozzle cover 5, and then electrically connected to the atomizing assembly 3, at which time the second end of the wire 100 must be maintained.
  • the wire 100 will not be agglomerated in the first receiving space as much as possible, and finally the wire 100 is finally taken. Most of the hoarding is in the second accommodation space.
  • the seat body 21 is provided with a vent hole 23 for supplying gas in the axial direction of the sleeve 1, and extends axially along the circumferential side edge of the vent hole 23 toward the first accommodating space to form an annular protrusion 22, and the annular protrusion 22 is sleeved. It is disposed in the vent pipe 32 and forms an atomizing passage with the air outlet hole on the nozzle cover 5.
  • the sticker 7 is wrapped around the sleeve 1 and the battery sleeve of the battery assembly.
  • the atomization seat is integrally formed with the atomization sleeve.
  • the atomization seat and the sleeve can also be integrally formed.
  • FIG. 4A and 4B are schematic perspective views of a casing and an atomizing seat of an electronic cigarette according to the present invention
  • FIG. 5 is an exploded view of a preferred embodiment of the electronic cigarette of the present invention
  • FIG. 6 is a preferred embodiment of the electronic cigarette of the present invention. An exploded view of an example.
  • the electronic cigarette of the present invention comprises a sleeve 1, and further comprises a battery assembly 6, an atomizing base 2 and an atomizing assembly 3 arranged in sequence along the axial direction of the sleeve 1, the sleeve 1 and the atomizing base 2 being integrally formed, and the sleeve
  • the outer surface of the tube 1 is covered with a layer of stickers.
  • the atomization seat 2 is provided with a through passage for the conductive column 200 to pass through, and the atomization seat 2 forms a first accommodation space toward the axial space between the side of the atomization assembly and the end of the sleeve 1; The axial space between the side of the seat 2 facing the battery pack 6 and the end of the sleeve 1 forms a second receiving space.
  • the atomizing assembly 3 includes a heat generating member 31 disposed axially along the sleeve 1, a vent pipe 32 sleeved on the heat generating member 31, a nonwoven fabric 33 coated on the outer peripheral surface of the vent pipe 32, and a nonwoven fabric coated on the nonwoven fabric 33 oil storage cotton 34 on the outer peripheral surface.
  • the cover of the sleeve 1 adjacent to one end of the atomizing assembly 3 is provided with a nozzle cover 5, and the nozzle cover 5 is provided with an air outlet.
  • the sleeve 1 in the above nebulizer is detachably connected to the battery sleeve, so that the atomizing assembly and the battery assembly 6 can be connected by wires, and for the sleeve 1 in which the battery sleeve and the atomizing sleeve are integrally formed Since the atomizing base 2 is disposed in the middle of the sleeve, if the battery assembly 6 and the atomizing assembly 3 are connected by wires, referring to FIGS. 1-3, the sleeve 1 is extended to extend toward the end of the battery to make the sleeve 1 At the same time, the battery assembly 6 and the atomizing assembly 3 are accommodated.
  • the wire 100 is replaced with a hard conductive column 200 in the preferred embodiment.
  • the atomizing base 2 includes an inner wall of the casing 1
  • the base body 21 is provided with a guide post hole 25 in the axial direction of the base body 21; the guide post hole 25 serves as a through passage, and the second receiving space is provided with a fixing bracket 41 for fixing the PCB board 42, and the conductive post 200
  • One end is connected to the atomizing component 3, and the second end of the conductive post 200 is inserted through the pillar hole 25 and then inserted on the PCB board 42.
  • the PCB board 42 is connected to the battery through a wire before being loaded into the sleeve 1.
  • the seat body 21 is provided with a vent hole 23 for supplying gas in the axial direction of the sleeve 1, and extends axially along the circumferential side edge of the vent hole 23 toward the first accommodating space to form an annular protrusion 22, and the annular protrusion 22 is sleeved. It is disposed in the vent pipe 32 and forms an atomizing passage with an air outlet hole of the nozzle cover 5 which is disposed at one end of the sleeve 1 near the atomizing unit 3.
  • the invention also provides a method for assembling an electronic cigarette, the method comprising the following steps:
  • a sleeve 1 is provided, and an inner portion of the sleeve 1 is coaxially disposed with an atomization seat 2, and the atomization seat 2 is integrally formed with the sleeve 1, and an electric conductor is formed at an adjacent position of the atomization seat 2 and the sleeve 1.
  • the first end of the electrical conductor is connected to the atomization assembly 3, and the second end of the electrical conductor is connected to the battery assembly 6 after passing through the through passage.
  • the electrical conductor is the wire 100.
  • the sleeve 1 is away from the axis between the end of the atomization seat 2 and the atomization seat 2. Forming a first receiving space into the space, the axial space of the sleeve 1 near the end of the atomizing seat 2 and the atomizing seat 2 forms a second receiving space; and the step S2 specifically comprises the following steps:
  • the first end of the wire 100 is sequentially passed through the second receiving space, the through passage, the first receiving space, and the second end of the wire 100 is received in the second receiving space;
  • the length of the preferred wire 100 exceeds the length of the sleeve 1, and the first end of the wire 100 is first taken out from the opening of the connecting portion 11 through the second receiving space, and then taken out from the wire hole 24, and Continuing through the first receiving space, the sleeve 1 is taken out from the end of the nozzle cover 5 and electrically connected to the atomizing assembly 3, and the second end of the wire 100 must always be kept in the second receiving space.
  • the outer surface of the vent pipe 32 is coated with a layer of non-woven fabric 33;
  • a layer of oil-storage cotton 34 is coated on the outer peripheral surface of the nonwoven fabric 33.
  • the electrical conductor is the conductive post 200.
  • the side of the atomizing base 2 facing the battery assembly 6 and the end of the sleeve 1 The axial space between the portions forms a second receiving space; the axial space between the side of the atomizing seat 2 facing the atomizing assembly and the end of the sleeve 1 forms a first receiving space;
  • the PCB board 42 is connected to the first ends of the two wires, and then the PCB board 42 is placed on the fixing bracket 41, and the fixing bracket 41 is inserted into the second receiving space, where the length of the two wires is greater than the second receiving space.
  • the length in the axial direction ensures that the PCB board 42 and the fixing bracket 41 are inserted into the second receiving space, and when the atomizing seat 2 abuts, the second ends of the two wires are outside the port of the sleeve 1, and then The second ends of the two wires are respectively connected to the positive and negative terminals of the battery, and finally the battery assembly 6 is installed in the remaining space of the second receiving space.
  • step S2 specifically includes the following steps:
  • the outer surface of the vent pipe 32 is coated with a layer of non-woven fabric 33;
  • a layer of oil-storage cotton 34 is coated on the outer peripheral surface of the nonwoven fabric 33.
  • the atomizing assembly 3 is inserted into the first receiving space, and the second end of the conductive post 200 is sequentially inserted through the first receiving space, the through passage, and the second receiving space, and then inserted on the PCB board 42.
  • the vent tube 32 is sleeved on the annular protrusion 22 of the atomization seat 2 and at the same time the second end of the conductive column 200 is inserted on the PCB board 42.
  • the annular protrusion 22 is along the axis of the atomization seat 2.
  • the circumferential side edge of the opened vent hole 23 is formed to extend axially in the direction of the first accommodation space.
  • the electronic cigarette sleeve and the atomizing seat of the present invention are integrally formed, thereby avoiding the oil leakage phenomenon caused by the improper adhesion of the atomization seat and the inner wall of the sleeve, and the assembly method of the present invention overcomes the present There are defects in the assembly method that the parts are easily misaligned or the parts are pressed against each other.

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Abstract

一种雾化器、电子烟以及电子烟的组装方法，所述雾化器包括套管（1）、安装在所述套管（1）内的雾化座（2），所述套管（1）与所述雾化座（2）一体成型。所述电子烟，包括套管（1）、沿所述套管（1）的轴向依序设置的电池组件（6）、雾化座（2）和雾化组件（3），所述套管（1）与所述雾化座（2）一体成型。套管和雾化座一体成型克服了雾化座和套管分离技术中出现的贴合不紧密而导致的漏油现象，组装方法克服了现有组装方法中零件易错位及零件相互挤压的缺陷。

Description

雾化器、电子烟以及电子烟的组装方法 技术领域
本发明涉及日用电子产品领域，尤其涉及一种雾化器、电子烟以及电子烟的组装方法。
背景技术
电子烟包括可拆卸的电子烟和不可拆卸的电子烟：可拆卸的电子烟包括设置雾化套管内的雾化组件和设置在电池套管内的电池组件，雾化套管和电池套管实现可拆卸连接；不可拆卸的电子烟包括共同收容在一个套管内的电池组件和雾化组件。
无论是可拆卸的电子烟还是不可拆卸的电子烟，雾化组件和电池组件之间都设置有雾化座，雾化座一方面用于固定安装雾化组件，另一方面可以避免雾化组件中的烟油沿套管的内壁流出。
现有技术中，电子烟的雾化座与套管是分开独立的两个零部件。因此如果某批次生产的雾化座如果尺寸出现一点偏差而偏小，而又未被发现继续安装于套管内，雾化座与套管内壁会出现安装不够紧密结合的缺陷，进一步的将更加容易导致电子烟出现漏油现象。此外，由于雾化座与套管是分开独立的两个零部件，因而组装时需将所述雾化座及电池等零件在所述套管外连接好后从所述套管的一端塞入所述套管内，其行程过长，组装过程中不易于判断是否到位及造成零件之间的相互挤压。
因此，现有技术的电子烟及其组装方法存在缺陷，需要改进。
发明内容
本发明要解决的技术问题在于，针对现有技术的上述雾化座与套管内壁可能会出现的安装不够紧密的缺陷，提供一种雾化器、电子烟以及电子烟的组装方法。
本发明解决其技术问题所采用的技术方案是：构造一种雾化器，用于与电池组件组合形成电子烟，所述雾化器包括套管、安装在所述套管内的雾化座，所述套管与所述雾化座一体成型。
在本发明所述的雾化器中，所述套管包括雾化部以及自所述雾化部端部起以缩径方式形成的沿远离所述雾化部方向轴向延伸的连接部；所述连接部用于与所述电池组件的电池套管可拆卸连接。
在本发明所述的雾化器中，所述雾化座上设置有供导线穿设的穿设通道，所述套管远离所述雾化座的端部与所述雾化座之间的轴向空间形成第一容纳空间，所述套管靠近所述雾化座的端部与所述雾化座之间的轴向空间形成第二容纳空间。
在本发明所述的雾化器中，所述雾化器还包括固定安装在所述雾化座上的位于所述第一容纳空间的雾化组件，
所述雾化座包括与所述套管内壁相互抵持的座体以及沿所述座体轴向开设的导线孔，所述导线孔作为所述穿设通道，
所述导线的第一端穿设所述导线孔后与所述雾化组件连接；所述导线的第二端收容在所述第二容纳空间内、并用于与电池组件连接。
在本发明所述的雾化器中，所述雾化组件包括沿所述套管轴向设置的通气管，所述座体沿所述套管的轴向开设有用于供气体流通的通气孔，沿所述通气孔周向侧缘朝向所述第一容纳空间的方向轴向延伸形成环形凸起,所述环形凸起套设在所述通气管内、并与盖设在所述套管靠近所述雾化组件的一端的吸嘴盖上的出气孔形成雾化通道。
本发明还公开了一种电子烟，包括套管及沿所述套管的轴向依序设置的电池组件、雾化座和雾化组件，所述套管与所述雾化座一体成型。
在本发明所述的电子烟中，所述雾化座上设置有供导电柱穿设的穿设通道，所述雾化座朝向所述雾化组件的一侧与套管的端部之间的轴向空间形成第一容纳空间；所述雾化座朝向所述电池组件的一侧与套管的端部之间的轴向空间形成第二容纳空间。
在本发明所述的电子烟中，所述雾化座包括与所述套管内壁相互抵持的座体以及沿所述座体轴向开设的导柱孔；所述导柱孔作为所述穿设通道，所述第二容纳空间设置有用于固定PCB板的固定支架，
所述导电柱的第一端与所述雾化组件连接，所述导电柱的第二端穿设所述导柱孔后插置在所述PCB板上。
在本发明所述的电子烟中，所述雾化组件包括沿所述套管轴向设置的通气管，所述座体沿所述套管的轴向开设有用于供气体流通的通气孔，沿所述通气孔周向侧缘朝向所述第一容纳空间的方向轴向延伸形成环形凸起，所述环形凸起套设在通气管内，并与盖设在所述套管靠近所述雾化组件的一端的吸嘴盖的出气孔形成雾化通道。
在本发明所述的电子烟中，所述雾化座上设置有供导线穿设的穿设通道，所述雾化座朝向所述雾化组件的一侧与套管的端部之间的轴向空间形成第一容纳空间；所述雾化座朝向所述电池组件的一侧与套管的端部之间的轴向空间形成第二容纳空间。
在本发明所述的电子烟中，所述雾化座包括与所述套管内壁相互抵持的座体以及沿所述座体轴向开设的导线孔，所述导线孔作为所述穿设通道，
所述导线的第一端穿设所述导线孔后与所述雾化组件连接；所述导线的第二端收容在所述第二容纳空间内、并用于与电池组件连接。
在本发明所述的电子烟中，所述雾化组件包括沿所述套管轴向设置的通气管，所述座体沿所述套管的轴向开设有用于供气体流通的通气孔，沿所述通气孔周向侧缘朝向所述第一容纳空间的方向轴向延伸形成环形凸起,所述环形凸起套设在所述通气管内、并与盖设在所述套管靠近所述雾化组件的一端的吸嘴盖上的出气孔形成雾化通道。
本发明还公开了一种电子烟的组装方法，所述方法包括以下步骤：
S1、提供套管，所述套管的内部同轴设置有雾化座，所述雾化座与所述套管一体成型，在所述雾化座与所述套管相邻接处形成有供导电体穿设的穿设通道；
S2、将所述导电体的第一端与雾化组件连接、且所述导电体的第二端穿过所述穿设通道后与电池组件连接。
在本发明所述的电子烟的组装方法中，若所述步骤S1中的所述套管用于与电池套管可拆卸的连接，则所述导电体为导线，所述套管远离所述雾化座的端部与所述雾化座之间的轴向空间形成第一容纳空间，所述套管靠近所述雾化座的端部与所述雾化座之间的轴向空间形成第二容纳空间；
所述步骤S2具体包括以下步骤：
S210、将所述导线的第一端依次穿过所述第二容纳空间、穿设通道、第一容纳空间，并将所述导线的第二端收容在所述第二容纳空间内；
S220、将所述导线的第一端与雾化组件连接；
S230、将所述雾化组件插入所述第一容纳空间并固定在所述雾化座上。
在本发明所述的电子烟的组装方法中，在所述步骤S230中包括：将通气管套设在所述雾化座的环形凸起上，所述环形凸起为沿所述雾化座轴向开设的通气孔的周向侧缘朝向所述第一容纳空间的方向轴向延伸形成。
在本发明所述的电子烟的组装方法中，若所述步骤S1中的所述套管用于同时容纳电池组件和雾化组件，则所述导电体为导电柱；所述雾化座朝向所述雾化组件的一侧与套管的端部之间的轴向空间形成第一容纳空间；所述雾化座朝向所述电池组件的一侧与套管的端部之间的轴向空间形成第二容纳空间；
所述步骤S1和S2之间进一步包括：
S12、将PCB板安置于固定支架上后将所述固定支架插入所述第二容纳空间，再将所述电池组件安装于所述第二容纳空间的剩余空间。
在本发明所述的电子烟的组装方法中，所述步骤S2具体包括以下步骤：
S210’、将所述导电柱的第一端与雾化组件连接；
S220’、将所述雾化组件插入所述第一容纳空间，并使所述导电柱的第二端依次穿过所述第一容纳空间、穿设通道、第二容纳空间后插置在所述PCB板上。
在本发明所述的电子烟的组装方法中，在所述步骤S220’中包括：将通气管套设在所述雾化座的环形凸起上且同时使所述导电柱的第二端插置在所述PCB板上，所述环形凸起为沿所述雾化座轴向开设的通气孔的周向侧缘朝向所述第一容纳空间的方向轴向延伸形成。
在本发明所述的电子烟的组装方法中，所述步骤S2中将所述导电体的第一端与雾化组件连接具体包括以下步骤：
S10、将所述导电体与发热件连接；
S20、将通气管套合于与所述发热件上；
S30、在所述通气管外周面包覆一层无纺布；
S40、在所述无纺布外周面包覆一层蓄油棉。
实施本发明的雾化器、电子烟以及电子烟的组装方法，具有以下有益效果：本发明中的电子烟套管和雾化座一体成型，避免了雾化座与套管内壁可能会出现贴合不紧密而导致的漏油现象，且本发明的组装方法克服了现有组装方法中零件易错位或零件相互挤压的缺陷。
附图说明
下面将结合附图及实施例对本发明作进一步说明，附图中：
图1A和图1B是本发明雾化器的套管和雾化座的立体剖视结构示意图；
图2是本发明雾化器与电池组件组合形成的电子烟的结构示意图；
图3是本发明雾化器与电池组件组合形成的电子烟的立体分解图；
图4A和图4B是本发明电子烟的套管和雾化座的立体结构示意图；
图5是本发明电子烟的较佳实施例的爆炸图；
图6是本发明电子烟的较佳实施例的立体分解图。
具体实施方式
为了对本发明的技术特征、目的和效果有更加清楚的理解，现对照附图详细说明本发明的具体实施方式。
本发明为了解决现有技术的雾化座与套管内壁可能会出现的安装不够紧密的缺陷，提供一种雾化器、电子烟以及电子烟的组装方法。
参考图1A和图1B是本发明雾化器的套管和雾化座的立体剖视结构示意图；图2是本发明雾化器与电池组件组合形成的电子烟的结构示意图；图3是本发明雾化器与电池组件组合形成的电子烟的立体分解图；
本发明的雾化器，用于与电池组件6组合形成电子烟，雾化器包括套管1和安装在套管1内的雾化座2，套管1与雾化座2一体成型。
套管1包括雾化部12以及自雾化部12端部起以缩径方式形成的沿远离雾化部12方向轴向延伸的连接部11；连接部11用于与电池组件6的电池套管可拆卸连接。参考图2，雾化器通过与电池组件6连接形成可拆卸的电子烟。
套管1远离雾化座2的端部与雾化座2之间的轴向空间形成第一容纳空间，套管1靠近雾化座2的端部与雾化座2之间的轴向空间形成第二容纳空间。
雾化器还包括固定安装在雾化座2上的位于第一容纳空间的雾化组件3，雾化组件3包括沿套管1轴向设置发热件31、套设于发热件31上的通气管32、包覆在通气管32外周面上的无纺布33以及包覆在无纺布33外周面的蓄油棉34。
套管1靠近雾化组件3的一端的盖设有一吸嘴盖5，吸嘴盖5上开设有出气孔。
雾化器与电池组件6组合形成电子烟，雾化器需要电池供电且电池组件6中的控制器控制雾化器的雾化工作，因此为了实现雾化组件3和电池组件6的电连接，必须在雾化座2上设置供导线100穿设的穿设通道。
具体的，雾化座2包括与套管1内壁相互抵持的座体21以及沿座体21轴向开设的导线孔24，导线孔24作为穿设通道。导线100的第一端穿设导线孔24后与雾化组件3连接；导线100的第二端收容在第二容纳空间内，用于与电池组件6连接，具体的，导线100的第一端与雾化组件中的发热件31铆合连接，另一端与电池组件6连接。
由于导线100相对较柔软，本实施例中优选的将导线100的长度足够到超过套管1的轴向长度，将导线100的第一端首先从连接部11的开口处穿过第二容纳空间后，再从导线孔24引出，并继续穿过第一容纳空间，从套管1靠近吸嘴盖5的一端引出，再与雾化组件3电连接，此时必须保持导线100的第二端始终在第二容纳空间，将雾化组件3插入套管1的过程中同时牵引导线100的第二端使得导线100尽量不会在第一容纳空间出现聚团打结的现象，最后把导线100的大部分囤积在第二容纳空间内。
座体21沿套管1的轴向开设有用于供气体流通的通气孔23，沿通气孔23周向侧缘朝向第一容纳空间的方向轴向延伸形成环形凸起22,环形凸起22套设在通气管32内，并与吸嘴盖5上的出气孔形成雾化通道。
参考图3，将该雾化器与电池组件组合形成电子烟时，利用贴纸7包覆在套管1和电池组件的电池套管外。
上述雾化座是与雾化套管一体成型，对于利用一个套管收容电池组件和雾化组件的电子烟，也可以设计雾化座与套管一体成型。
参考图4A和图4B是本发明电子烟的套管和雾化座的立体结构示意图；图5是本发明电子烟的较佳实施例的爆炸图；图6是本发明电子烟的较佳实施例的立体分解图。
本发明的电子烟，包括套管1，还包括沿套管1的轴向依序设置的电池组件6、雾化座2和雾化组件3，套管1与雾化座2一体成型，套管1外表面包覆有一层贴纸7.
雾化座2上设置有供导电柱200穿设的穿设通道，雾化座2朝向雾化组件的一侧与套管1的端部之间的轴向空间形成第一容纳空间；雾化座2朝向电池组件6的一侧与套管1的端部之间的轴向空间形成第二容纳空间。
雾化组件3包括沿套管1轴向设置的发热件31、套设于发热件31上的通气管32、包覆在通气管32外周面上的无纺布33以及包覆在无纺布33外周面的蓄油棉34。
套管1靠近雾化组件3的一端的盖设有一吸嘴盖5，吸嘴盖5上开设有出气孔。
上述雾化器中的套管1是与电池套管可拆卸连接的，所以可以利用导线连接雾化组件和电池组件6，而对于电池套管和雾化套管一体成型的套管1来说，由于雾化座2设置在套管的中部，如果电池组件6与雾化组件3之间采用导线连接，参考图1-3，相当于将套管1沿朝向电池一端延伸以使得套管1同时容纳电池组件6和雾化组件3，考虑到安装的便捷，较佳实施例中将导线100用硬质的导电柱200替代，具体的，雾化座2包括与套管1内壁相互抵持的座体21，在座体21上沿其轴向开设有导柱孔25；导柱孔25作为穿设通道，第二容纳空间设置有用于固定PCB板42的固定支架41，导电柱200的第一端与雾化组件3连接，导电柱200的第二端穿设导柱孔25后插置在PCB板42上。PCB板42在装入套管1之前，通过导线与电池连接。
座体21沿套管1的轴向开设有用于供气体流通的通气孔23，沿通气孔23周向侧缘朝向第一容纳空间的方向轴向延伸形成环形凸起22，环形凸起22套设在通气管32内，并与盖设在套管1靠近雾化组件3的一端的吸嘴盖5的出气孔形成雾化通道。
本发明还提供一种电子烟的组装方法，方法包括以下步骤：
S1、提供套管1，套管1的内部同轴设置有雾化座2，雾化座2与套管1一体成型，在雾化座2与套管1相邻接处形成有一供导电体穿设的穿设通道；
S2、将导电体的第一端与雾化组件3连接、且导电体的第二端穿过穿设通道后与电池组件6连接。
若步骤S1中的套管1用于与电池套管可拆卸的连接，则导电体为导线100，参考图3，套管1远离雾化座2的端部与雾化座2之间的轴向空间形成第一容纳空间，套管1靠近雾化座2的端部与雾化座2之间的轴向空间形成第二容纳空间；且步骤S2具体包括以下步骤：
S210、将导线100的第一端依次穿过第二容纳空间、穿设通道、第一容纳空间，并将导线100的第二端收容在第二容纳空间内；
由于导线100硬度不够，优选的导线100的长度超过套管1的长度，将导线100的第一端首先从连接部11的开口处穿过第二容纳空间后，再从导线孔24引出，并继续穿过第一容纳空间，从套管1靠近吸嘴盖5的一端引出，再与雾化组件3电连接，此时必须保持导线100的第二端始终在第二容纳空间。
S220、将导线100的第一端与雾化组件3连接；其中，将导电体的第一端与雾化组件3连接具体包括以下步骤：
S10、将导电体与发热件31连接；
S20、将通气管32套合于与发热件31上；
S30、在通气管32外周面包覆一层无纺布33；
S40、在无纺布33外周面包覆一层蓄油棉34。
S230、将雾化组件3插入第一容纳空间并固定在雾化座2上。将雾化组件3插入套管1的过程中同时牵引导线100的第二端使得导线100尽量不会在第一容纳空间出现聚团打结的现象，最后把导线100的大部分囤积在第二容纳空间内。雾化组件3固定在雾化座2上，具体为将通气管32套设在雾化座2的环形凸起22上，环形凸起22为沿雾化座2的轴向开设的通气孔23的周向侧缘朝向第一容纳空间的方向轴向延伸形成。
若步骤S1中的套管1用于同时容纳电池组件6和雾化组件3，则导电体为导电柱200，参考图6，雾化座2朝向电池组件6的一侧与套管1的端部之间的轴向空间形成第二容纳空间；雾化座2朝向雾化组件的一侧与套管1的端部之间的轴向空间形成第一容纳空间；
且步骤S1和S2之间进一步包括：
S12、将PCB板42与两根导线的第一端连接，然后将PCB板42安置于固定支架41上，将固定支架41插入第二容纳空间，这里两根导线的长度要求大于第二容纳空间在轴向上的长度，保证将PCB板42和固定支架41插入到第二容纳空间、与雾化座2抵接时，两根导线的第二端都处于套管1的端口外，再将两根导线的第二端分别与电池的正负极连接，最后将电池组件6安装于第二容纳空间的剩余空间。
且步骤S2具体包括以下步骤：
S210’、将导电柱200的第一端与雾化组件3连接；其中，将导电体的第一端与雾化组件3连接具体包括以下步骤：
S10、将导电体与发热件31连接；
S20、将通气管32套合于与发热件31上；
S30、在通气管32外周面包覆一层无纺布33；
S40、在无纺布33外周面包覆一层蓄油棉34。
S220’、将雾化组件3插入第一容纳空间，并使导电柱200的第二端依次穿过第一容纳空间、穿设通道、第二容纳空间后插置在PCB板42上。具体为，将通气管32套设在雾化座2的环形凸起22上且同时使导电柱200的第二端插置在PCB板42上，环形凸起22为沿雾化座2的轴向开设的通气孔23的周向侧缘朝向第一容纳空间的方向轴向延伸形成。
综上，本发明中的电子烟套管和雾化座一体成型，避免了雾化座与套管内壁可能会出现贴合不紧密而导致的漏油现象，且本发明的组装方法克服了现有组装方法中零件易错位或零件相互挤压的缺陷。
上面结合附图对本发明的实施例进行了描述，但是本发明并不局限于上述的具体实施方式，上述的具体实施方式仅仅是示意性的，而不是限制性的，本领域的普通技术人员在本发明的启示下，在不脱离本发明宗旨和权利要求所保护的范围情况下，还可做出很多形式，这些均属于本发明的保护之内。

Claims (19)

  1. 一种雾化器，用于与电池组件（6）组合形成电子烟，所述雾化器包括套管（1）、安装在所述套管（1）内的雾化座（2），其特征在于，所述套管（1）与所述雾化座（2）一体成型。
  2. 根据权利要求1所述的雾化器，其特征在于，所述套管（1）包括雾化部（12）以及自所述雾化部（12）端部起以缩径方式形成的沿远离所述雾化部（12）方向轴向延伸的连接部（11）；所述连接部（11）用于与所述电池组件（6）的电池套管可拆卸连接。
  3. 根据权利要求1所述的雾化器，其特征在于，所述雾化座（2）上设置有供导线（100）穿设的穿设通道，所述套管（1）远离所述雾化座（2）的端部与所述雾化座（2）之间的轴向空间形成第一容纳空间，所述套管（1）靠近所述雾化座（2）的端部与所述雾化座（2）之间的轴向空间形成第二容纳空间。
  4. 根据权利要求3所述的雾化器，其特征在于，所述雾化器还包括固定安装在所述雾化座（2）上的位于所述第一容纳空间的雾化组件（3），
    所述雾化座（2）包括与所述套管（1）内壁相互抵持的座体（21）以及沿所述座体（21）轴向开设的导线孔（24），所述导线孔（24）作为所述穿设通道，
    所述导线（100）的第一端穿设所述导线孔（24）后与所述雾化组件（3）连接；所述导线（100）的第二端收容在所述第二容纳空间内、并用于与所述电池组件（6）连接。
  5. 根据权利要求4所述的雾化器，其特征在于，所述雾化组件（3）包括沿所述套管（1）轴向设置的通气管（32），所述座体（21）沿所述套管（1）的轴向开设有用于供气体流通的通气孔（23），沿所述通气孔（23）周向侧缘朝向所述第一容纳空间的方向轴向延伸形成环形凸起（22）,所述环形凸起（22）套设在所述通气管（32）内、并与盖设在所述套管（1）靠近所述雾化组件（3）的一端的吸嘴盖（5）上的出气孔形成雾化通道。
  6. 一种电子烟，包括套管（1）及沿所述套管（1）的轴向依序设置的电池组件（6）、雾化座（2）和雾化组件（3），其特征在于，所述套管（1）与所述雾化座（2）一体成型。
  7. 根据权利要求6所述的电子烟，其特征在于，所述雾化座（2）上设置有供导电柱（200）穿设的穿设通道，所述雾化座（2）朝向所述雾化组件的一侧与套管（1）的端部之间的轴向空间形成第一容纳空间；所述雾化座（2）朝向所述电池组件（6）的一侧与套管（1）的端部之间的轴向空间形成第二容纳空间。
  8. 根据权利要求7所述的电子烟，其特征在于，所述雾化座（2）包括与所述套管（1）内壁相互抵持的座体（21）以及沿所述座体（21）轴向开设的导柱孔（25）；所述导柱孔（25）作为所述穿设通道，所述第二容纳空间设置有用于固定PCB板（42）的固定支架（41），
    所述导电柱（200）的第一端与所述雾化组件（3）连接，所述导电柱（200）的第二端穿设所述导柱孔（25）后插置在所述PCB板（42）上。
  9. 根据权利要求8所述的电子烟，其特征在于，所述雾化组件（3）包括沿所述套管（1）轴向设置的通气管（32），所述座体（21）沿所述套管（1）的轴向开设有用于供气体流通的通气孔（23），沿所述通气孔（23）周向侧缘朝向所述第一容纳空间的方向轴向延伸形成环形凸起（22），所述环形凸起（22）套设在通气管（32）内，并与盖设在所述套管（1）靠近所述雾化组件（3）的一端的吸嘴盖（5）的出气孔形成雾化通道。
  10. 根据权利要求6所述的电子烟，其特征在于，所述雾化座（2）上设置有供导线（100）穿设的穿设通道，所述雾化座（2）朝向所述雾化组件的一侧与套管（1）的端部之间的轴向空间形成第一容纳空间；所述雾化座（2）朝向所述电池组件（6）的一侧与套管（1）的端部之间的轴向空间形成第二容纳空间。
  11. 根据权利要求10所述的电子烟，其特征在于，所述雾化座（2）包括与所述套管（1）内壁相互抵持的座体（21）以及沿所述座体（21）轴向开设的导线孔（24），所述导线孔（24）作为所述穿设通道，
    所述导线（100）的第一端穿设所述导线孔（24）后与所述雾化组件（3）连接；所述导线（100）的第二端收容在所述第二容纳空间内、并用于与电池组件（6）连接。
  12. 根据权利要求11所述的电子烟，其特征在于，所述雾化组件（3）包括沿所述套管（1）轴向设置的通气管（32），所述座体（21）沿所述套管（1）的轴向开设有用于供气体流通的通气孔（23），沿所述通气孔（23）周向侧缘朝向所述第一容纳空间的方向轴向延伸形成环形凸起（22）,所述环形凸起（22）套设在所述通气管（32）内、并与盖设在所述套管（1）靠近所述雾化组件（3）的一端的吸嘴盖（5）上的出气孔形成雾化通道。
  13. 一种电子烟的组装方法，其特征在于，所述方法包括以下步骤：
    S1、提供套管（1），所述套管（1）的内部同轴设置有雾化座（2），所述雾化座（2）与所述套管（1）一体成型，在所述雾化座（2）与所述套管（1）相邻接处形成有供导电体穿设的穿设通道；
    S2、将所述导电体的第一端与雾化组件（3）连接、且所述导电体的第二端穿过所述穿设通道后与电池组件（6）连接。
  14. 根据权利要求13所述的电子烟的组装方法，其特征在于，若所述步骤S1中的所述套管（1）用于与电池套管可拆卸的连接，则所述导电体为导线（100），所述套管（1）远离所述雾化座（2）的端部与所述雾化座（2）之间的轴向空间形成第一容纳空间，所述套管（1）靠近所述雾化座（2）的端部与所述雾化座（2）之间的轴向空间形成第二容纳空间；
    所述步骤S2具体包括以下步骤：
    S210、将所述导线（100）的第一端依次穿过所述第二容纳空间、穿设通道、第一容纳空间，并将所述导线（100）的第二端收容在所述第二容纳空间内；
    S220、将所述导线（100）的第一端与雾化组件（3）连接；
    S230、将所述雾化组件（3）插入所述第一容纳空间并固定在所述雾化座（2）上。
  15. 根据权利要求14所述的电子烟的组装方法，其特征在于，在所述步骤S230中包括：将通气管（32）套设在所述雾化座（2）的环形凸起（22）上，所述环形凸起（22）为沿所述雾化座（2）轴向开设的通气孔（23）的周向侧缘朝向所述第一容纳空间的方向轴向延伸形成。
  16. 根据权利要求13所述的电子烟的组装方法，其特征在于，若所述步骤S1中的所述套管（1）用于同时容纳电池组件（6）和雾化组件（3），则所述导电体为导电柱（200）；所述雾化座（2）朝向所述雾化组件的一侧与套管（1）的端部之间的轴向空间形成第一容纳空间；所述雾化座（2）朝向所述电池组件（6）的一侧与套管（1）的端部之间的轴向空间形成第二容纳空间；
    所述步骤S1和S2之间进一步包括：
    S12、将PCB板（42）安置于固定支架（41）上后将所述固定支架（41）插入所述第二容纳空间，再将所述电池组件（6）安装于所述第二容纳空间的剩余空间。
  17. 根据权利要求16所述的电子烟的组装方法，其特征在于，
    所述步骤S2具体包括以下步骤：
    S210’、将所述导电柱（200）的第一端与雾化组件（3）连接；
    S220’、将所述雾化组件（3）插入所述第一容纳空间，并使所述导电柱（200）的第二端依次穿过所述第一容纳空间、穿设通道、第二容纳空间后插置在所述PCB板（42）上。
  18. 根据权利要求17所述的电子烟的组装方法，其特征在于，在所述步骤S220’中包括：将通气管（32）套设在所述雾化座（2）的环形凸起（22）上且同时使所述导电柱（200）的第二端插置在所述PCB板（42）上，所述环形凸起（22）为沿所述雾化座（2）轴向开设的通气孔（23）的周向侧缘朝向所述第一容纳空间的方向轴向延伸形成。
  19. 根据权利要求13所述的电子烟的组装方法，其特征在于，所述步骤S2中将所述导电体的第一端与雾化组件（3）连接具体包括以下步骤：
    S10、将所述导电体与发热件（31）连接；
    S20、将通气管（32）套合于与所述发热件（31）上；
    S30、在所述通气管（32）外周面包覆一层无纺布（33）；
    S40、在所述无纺布（33）外周面包覆一层蓄油棉（34）。
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