WO2015054815A1 - 一种雾化器、电子烟以及电子烟的组装方法 - Google Patents

一种雾化器、电子烟以及电子烟的组装方法 Download PDF

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Publication number
WO2015054815A1
WO2015054815A1 PCT/CN2013/085176 CN2013085176W WO2015054815A1 WO 2015054815 A1 WO2015054815 A1 WO 2015054815A1 CN 2013085176 W CN2013085176 W CN 2013085176W WO 2015054815 A1 WO2015054815 A1 WO 2015054815A1
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WIPO (PCT)
Prior art keywords
electrode
insulator
electrical conductor
atomizing
sleeve
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PCT/CN2013/085176
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English (en)
French (fr)
Inventor
刘秋明
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吉瑞高新科技股份有限公司
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Priority to PCT/CN2013/085176 priority Critical patent/WO2015054815A1/zh
Publication of WO2015054815A1 publication Critical patent/WO2015054815A1/zh

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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/70Manufacture
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/48Fluid transfer means, e.g. pumps
    • A24F40/485Valves; Apertures
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/10Devices using liquid inhalable precursors

Definitions

  • the invention relates to the field of household electronic products, and in particular to a method for assembling an atomizer, an electronic cigarette and an electronic cigarette.
  • An electronic cigarette is a simulated cigarette that is heated by atomizing a substance containing a fragrance to generate smoke for the user to smoke.
  • the atomizing seat and the insulator are installed independently of each other in the sleeve. When assembling, the thrust is applied to the insulator, so that the insulator abuts against the atomizing seat, and then the atomizing seat is pushed into the sleeve. Since the wire threaded from the atomizing seat is a fragile product, it is easy to damage the wire and increase the defective rate in the production process.
  • the wire is first welded to the electrode, and then the atomizer is assembled, so that the solder can easily block the electrode hole not only during the soldering, but also easily damage the wire during the assembly process.
  • the insulator Abutting on the atomization seat the two are not easily aligned with each other and are offset to affect or block the perforation formed on the atomization seat, and the two separated components are low in assembly efficiency, poor in reliability, and also required There are two molds to produce separately, which increases production costs.
  • the technical problem to be solved by the present invention is to provide an atomizer capable of improving production efficiency and being easy to be automated, in view of defects such as high defect rate, inconvenient assembly, and low production efficiency in the prior art.
  • Electronic cigarette and assembly method of electronic cigarette is to provide an atomizer capable of improving production efficiency and being easy to be automated, in view of defects such as high defect rate, inconvenient assembly, and low production efficiency in the prior art.
  • the technical solution adopted by the present invention to solve the technical problem thereof is: construction An atomizer for forming an electronic cigarette in combination with a battery rod, the atomizer comprising a sleeve, an atomization seat disposed in the sleeve, and a battery rod disposed at one end of the sleeve a first electrode and a second electrode connected, and an insulator disposed between the first electrode and the second electrode, the atomization seat being integrally formed with the insulator.
  • the atomization seat and the insulator are axially provided with a smoke passage for the circulation of the smoke; and the atomization seat is further provided with at least one axial direction A through passage for the conductor to pass through.
  • the smoke passage includes a first vent hole opened along the axial direction of the atomization seat and a first portion communicating with the first vent hole along the axial direction of the insulator The second venting hole; the through passage is at least one perforation opened along the axial direction of the atomizing seat.
  • the perforations are two, and the two perforations are disposed around the first ventilation hole;
  • the atomizer further includes an atomization assembly, and the electrical conductor is connected a first electric conductor and a second electric conductor at both ends of the atomizing member of the atomizing assembly;
  • the first electrical conductor is electrically connected to the first electrode through one of the two perforations, and the second electrical conductor passes through the other of the two perforations and the second electrode Conductive connection.
  • the insulator is provided with a through hole on a peripheral outer side wall of one end of the atomizing seat, and the first conductive body abuts through the through hole to the first a circumferential outer surface of an electrode, the circumferential outer surface of the first electrode and the inner surface of the insulator are interference-fitted to clamp the first electrical conductor such that the first electrode is electrically connected to the first electrical conductor;
  • the sleeve and the atomizing seat are in an interference fit to clamp the second electrical conductor such that the sleeve is electrically connected to the second electrical conductor.
  • the second electrode forms an electrically conductive connection with the sleeve.
  • the atomizer further includes an atomizing component, and the electrical conductor is a first electrical conductor and a second electrical conductor connected to both ends of the atomizing component of the atomizing component.
  • the first electrical conductor is electrically connected to the first electrode through the first vent hole and the second vent hole in sequence, and the second electrical conductor is electrically connected to the second electrode through the through hole.
  • the circumferential outer surface of the first electrode cooperates with the inner surface of the insulator to clamp the first electrical conductor such that the first electrode is electrically connected to the first electrical conductor;
  • the inner surface of the second electrode cooperates with the outer surface of the insulator to clamp the second electrical conductor such that the second electrode is electrically connected to the second electrical conductor.
  • the circumferential side edge of the first vent hole extends toward the atomizing member to form an annular boss; the annular boss, the first vent hole and the second A vent is formed in the smoke passage.
  • the second electrode set is electrically isolated from the first electrode outside the insulator.
  • the invention also constructs an electronic cigarette, including a battery rod and an atomizer,
  • the atomizer includes a sleeve, an atomization seat disposed in the sleeve, a first electrode and a second electrode disposed at one end of the sleeve for electrically connecting with the battery rod, and An insulator between the electrode and the second electrode, the atomization seat being integrally formed with the insulator.
  • the atomizer and the battery rod are of a unitary structure or a detachably connected structure.
  • the present invention also contemplates an electronic cigarette assembly method, the method comprising the steps of:
  • the sleeve is coaxially disposed with an integrally formed atomization seat and an insulator, and the atomization seat and the insulator body axially open a smoke passage for distributing smoke, the atomization seat a through passage for the first electrical conductor or the second electrical conductor to be disposed;
  • the first electric conductor or the second electric conductor connected to the two ends of the atomizing member respectively pass through the smoke passage and / Or a through channel is electrically connected to the first electrode or the second electrode;
  • the method before the step S1, the method further includes: preparing a step: along the The atomizing seat has a first venting opening in the axial direction, and a second venting hole communicating with the first venting hole is formed along the axial direction of the insulator; and at least one perforation is further disposed along the axial direction of the atomizing seat;
  • the smoke passage includes the first vent hole and the second vent hole that communicate with each other, and the through passage is at least one of the through holes that are opened along the axial direction of the atomizing seat.
  • the step S2 specifically includes the following steps:
  • One end of the first electrical conductor is fixedly connected to one end of the atomizing member, and one end of the second electrical conductor is fixedly connected to the other end of the atomizing member;
  • the method further includes: a kit step of: assembling an oil storage member of the atomization assembly on the atomization seat, and fitting the atomization seat in the sleeve to make the sleeve and the atomization seat have an interference fit Clamping the second electrical conductor Inserting the first electrode into the second vent hole of the insulator, causing the first electrode to have an interference fit with the insulator to clamp the first electrical conductor; Outside the insulator, the second electrode is interference fit with the sleeve.
  • the step S2 specifically includes the following steps:
  • One end of the first electrical conductor is fixedly connected to one end of the atomizing member, and one end of the second electrical conductor is fixedly connected to the other end of the atomizing member;
  • step S2 in the electronic cigarette assembling method of the present invention, in the step S2 And further comprising: a kit step of: assembling an oil storage member of the atomization assembly on the atomization seat, and fitting the atomization seat in the sleeve; inserting the first electrode into the insulator a second venting hole, the peripheral surface of the first electrode is interference-fitted with the inner surface of the insulator to clamp the first electrical conductor; and the second electrode is placed outside the insulating body, so that The inner surface of the second electrode is in an interference fit with the outer surface of the insulator to clamp the second electrical conductor.
  • the utility model has the following beneficial effects: the integral molding of the atomizing seat and the insulator not only facilitates the assembly of the electronic cigarette, but also reduces the defective rate and avoids the process of soldering the electronic wire, simplifies the assembly process, and greatly improves the production efficiency. Easy to automate production.
  • FIG. 1 is an exploded view of an atomizer provided by one of the preferred embodiments of the present invention.
  • FIG. 2 is a schematic structural view of an atomizer provided by one of the preferred embodiments of the present invention.
  • Figure 3 is a schematic view showing the structure of the atomizing seat and the insulator in the atomizer shown in Figure 2;
  • Figure 4 is a cross-sectional view of the atomizing seat and the insulator in the atomizer shown in Figure 3;
  • Figure 5 is an exploded view of the atomizer provided in the second preferred embodiment of the present invention.
  • FIG. 6 is a schematic structural view of an atomizer provided by the second preferred embodiment of the present invention.
  • Figure 7 is a cross-sectional view of the atomizing seat and the insulator in the atomizer shown in Figure 6;
  • an atomization seat is integrally formed after integrally forming the atomization seat and the insulator.
  • Insulator structure The smoke passage and the passage passage, so that after the assembly into the electronic cigarette casing, the passage of the passage or the wire is damaged due to the positional displacement between the atomization seat and the insulator does not occur. And it can be formed by using a mold, and the smoke passage and the through passage provided by one mold can also ensure the same vent hole and good forming effect.
  • one of the preferred embodiments of the present invention provides an atomizer for use with a battery rod (not shown). Combine to form an electronic cigarette.
  • the atomizer includes a sleeve 1 , an atomizing seat 2 disposed in the sleeve 1 and an atomizing assembly, the atomizing assembly including a first electrode 4, a second electrode 5, an insulator 3, and an atomizing member 6.
  • the oil storage member 7 and the yellow tube 8, the first electrode 4 and the second electrode 5 are disposed at one end of the sleeve 1 for electrically connecting with the battery assembly, and the insulator 3 is disposed at the first electrode 4
  • the insulator 3 is integrally formed with the atomizing seat 2 between the second electrode 5.
  • the sleeve 1 is a substantially hollow cylindrical structure whose inner wall is made of a conductive material.
  • the atomizing member 6 It may be an ultrasonic atomizer or a heating wire.
  • the atomizing member 6 is an electric heating wire which is disposed on the yellow tube 8 and the oil storage member 7 is sleeved in the yellow On tube 8.
  • the atomizing seat 2 and the insulator 3 are axially opened with a smoke passage for the flow of the mist, and the atomizing seat 2 At least one through passage for the passage of the electrical conductor is also provided in the axial direction.
  • the smoke passage of the present invention is separately formed in the integrally formed atomizing seat 2 and the insulator 3 Therefore, the smooth passage of the smoke passage can be ensured, and the atomization seat 2 and the insulator 3 of the prior art are not offset when assembled, so that the smoke passages disposed on the two components are misaligned; also due to the insulator 3 It is integrally formed with the atomizing base 2, so that the through passages opened at the periphery thereof are not damaged due to misalignment and squeezing to the wires during assembly between the two.
  • the atomization seat 2 includes a first vent hole 21, a through hole 22, and an annular boss 23
  • the first venting opening 21 is opened along the axial direction of the atomizing base 2; the atomizing base 2 is further provided with at least one through hole 22 in the axial direction, and the through holes 22 are two, and the two through holes 22 surround the first Vent 21; the circumferential side edge of the first vent hole 21 extends toward the atomizing member 6 to form the annular boss 23.
  • the insulator 3 includes a second vent hole 31 and a through hole 32, and the second vent hole 31 is along the insulator 3
  • the axial opening is open and communicates with the first venting hole 21;
  • the through hole 32 is defined in the circumferential outer side wall of the insulator 3 near one end of the atomizing base 2.
  • the annular boss 23, the first vent hole 21 and the second vent hole 31 The combination forms a smoke passage for the flow of the mist, the passage being at least one perforation 22 extending in the axial direction of the atomization seat 2. It can be understood that in other embodiments, the annular boss 23 may not be needed.
  • the first vent hole 21 and the second vent hole 31 are combined to form the smoke passage for the flow of the mist.
  • the first electrical conductor 101 and the second electrical conductor are connected to both ends of the atomizing member 6 in the atomizing assembly. 102.
  • the first electrical conductor 101 sequentially passes through one of the two through holes 22 and the through hole 32 abuts to the circumferential outer surface of the first electrode 4, and the first electrode 4
  • the circumferential outer surface is in interference fit with the inner surface of the insulator 3 to clamp the first electrical conductor 101 such that the first electrode 4 is electrically connected to the first electrical conductor 101.
  • the second electrical conductor 102 passes through the two perforations
  • the other of the perforations 22 in 22 abuts against the sleeve 1, and the sleeve 1 and the atomizing seat 2 have an interference fit to clamp the second electrical conductor 102 such that the sleeve 1 and the second electrical conductor 102
  • the electrical connection, and in turn due to the interference fit of the second electrode 5 with the sleeve 1, causes the second electrical conductor 102 to be electrically connected to the second electrode 5.
  • the second electrical conductor 102 can also pass through the other of the two through holes 22 . Abutting to the second electrode 5, the second electrical conductor 102 is clamped by an interference fit between the second electrode 5 and the insulator 3.
  • the assembly process is greatly simplified by integrally molding the atomizing base 2 with the insulator 3. It is easier to pass the insulator when assembled 3
  • the electric conductor connected to both ends of the atomizing member is clamped with the electrode to realize electrical connection between the atomizing member and the electrode.
  • the conductive connection between the atomizing member and the electrode is mainly achieved by soldering the electric conductor on the electrode, so that the electric conductor must be welded to the electrode first, and then the devices in the nebulizer are performed.
  • the conductor since the conductor is a fragile product, the conductor is easily damaged during the assembly process.
  • the atomization member can be realized simply by assembly. 6 Electrical connection to the electrodes.
  • the first electric conductor 101 connected to one end of the atomizing member 6 is first passed through the perforation 22 and the insulator 3 on the atomizing seat 2 during assembly.
  • the upper through hole 32 is such that the first electric conductor 101 abuts against the circumferential outer surface of the first electrode 4 while passing the second electric conductor 102 through the through hole 22 on the atomizing seat 2; then the first electrode 4 is Inserted into the second vent hole 31 of the insulator 3 such that the circumferential outer surface of the first electrode 4 is interference-fitted with the inner surface of the insulator 3 to clamp the first electrical conductor 101 to realize the first electrical conductor 101 Electrical connection with the first electrode 4; finally, the atomizing seat 2 and the insulator 3 to which the first electrode 4 and the second electrode 5 are connected are inserted into the sleeve 1 so that the sleeve 1 and the atomizing seat 2 The interference fit clamps the second electrical conductor 102 while the second electrode 5 is interference fit with the sleeve 1 to effect electrical
  • the atomizing base 2 and the insulator 3 are integrally formed, the atomizing base 2 and the insulator 3 are inserted into the sleeve 1 In the inner case, the atomizing seat 2 can be easily pushed into the sleeve 1 by applying a thrust to the second electrode 5 or the first electrode 4.
  • the insulator 3 Independent of each other, by applying a pushing force to the second electrode 5 or the first electrode 4, the insulator 3 abuts against the atomizing seat 2, thereby pushing the atomizing seat 2 into the casing 1 Inside, it is easy to damage the electrical conductor and increase the defective rate in the production process.
  • the present invention passes the atomization seat 2 and the insulator 3
  • the integrated molding not only facilitates the assembly of the electronic cigarette, but also reduces the defective rate and avoids the process of soldering the electronic wire, greatly improves the production efficiency, and is easy to automate the production.
  • Figure 5 shows an atomizer provided in the second preferred embodiment of the present invention for use with a battery rod (not shown) Combine to form an electronic cigarette.
  • the difference between this embodiment and the first embodiment lies in the structure of the atomizing base 2 and the insulator 3.
  • the insulator 3 is integrally formed with the atomizing seat 2, and the atomizing seat 2 includes the first vent hole 21 a perforation 22 and an annular boss 23, the first venting opening 21 is defined along the axial direction of the atomizing base 2; the atomizing seat 2 is further provided with a through hole 22 in the axial direction, and the through hole 22 surrounds the first venting hole 21; the circumferential side edge of the first vent hole 21 extends toward the atomizing member 6 to form the annular boss 23; the insulator 3 includes a second vent hole 31 extending along the axial direction of the insulator 3 .
  • the annular boss 23, the first vent hole 21 and the second vent hole 31 The combination forms a smoke passage for the flow of the mist, the passage being a perforation 22 extending in the axial direction of the atomization seat 2.
  • a first electrical conductor 101 and a second electrical conductor 102 are connected to both ends of the atomizing member 6 in the atomizing assembly, and the first electrical conductor 101 Abutting through the smoke passage to the circumferential outer surface of the first electrode 4, clamping the first electrical conductor by an interference fit between the circumferential outer surface of the first electrode 4 and the inner surface of the insulator 3 101
  • the first electrode 4 is electrically connected to the first electrical conductor 101.
  • the second electrical conductor 102 abuts against the inner surface of the second electrode 5 through the through hole 22, passes through the inner surface of the second electrode 5 and the insulator 3
  • the outer surface interference fit clamps the second electrical conductor 102 such that the second electrical conductor 102 is electrically connected to the second electrical electrode 5.
  • annular boss 23 may be omitted from the first venting opening 21 and the second venting opening 31.
  • the combination forms the smoke passage for the flow of the mist.
  • the first electric conductor 101 connected to one end of the atomizing member 6 is first abutted to the first electrode 4 through the smoke passage during assembly. a circumferential outer surface while simultaneously abutting the second electrical conductor 102 through the perforation 22 on the atomizing base 2 to the inner surface of the second electrode 5; then inserting the first electrode 4 into the second vent of the insulator 3 31
  • the inner peripheral surface of the first electrode 4 is caused to have an interference fit with the inner surface of the insulator 3 to clamp the first electrical conductor 101 to realize the first electrical conductor 101 and the first electrode 4
  • the electrical connection between the two electrodes 5 is simultaneously placed outside the insulator 3 such that the inner surface of the second electrode 5 is interference fit with the circumferential outer surface of the insulator 3 to clamp the second electrical conductor 102.
  • the electrical connection between the second electrical conductor 102 and the second electrode 5 is achieved; finally, the atomizing base 2 and the insulator 3 to which the first electrode 4 and the second electrode 5 are connected are inserted into the
  • the invention also provides a method for assembling an atomizer, the method comprising the following steps:
  • the first electrical conductor 101 or the second electrical conductor 102 connected to the two ends of the atomizing member 6 respectively pass through the smoke passage and / Or a through channel is electrically connected to the first electrode 4 or the second electrode 5;
  • the method further includes: preparing a step of: opening a first vent hole 21 along the axial direction of the atomizing base 2, and along the insulator 3 a second venting opening 31 communicating with the first venting opening 21 is defined in the axial direction; at least one perforation 22 is further disposed along the axial direction of the atomizing base 2;
  • the smoke passage includes a first vent hole 21 and a second vent hole 31 connected to each other, and the through passage is along the atomization seat 2 At least one perforation 22 is provided in the axial direction.
  • step S2 includes the following steps:
  • one end of the first electrical conductor 101 is fixedly connected to one end of the atomizing member 6, and the second electrical conductor 102 is One end is fixedly connected to the other end of the atomizing member 6;
  • two perforations 22 are opened along the axial direction of the atomization seat 2 and are close to the atomization seat in the insulator 3
  • a through hole 32 is defined in the outer side wall of one end, and the other end of the first electric conductor 101 is sequentially passed through one of the through holes 22 and the through hole 32 of the two through holes 22 to the first electrode 4
  • the circumferential outer surface; the other end of the second electrical conductor 102 passes through the other perforation 22 of the two perforations 22 and abuts against the casing 1.
  • the method further includes: a step of assembling: the oil storage member 7 of the atomizing assembly is placed on the atomization base 2, and then the atomization seat 2 is The sleeve 1 is placed in the sleeve 1 to clamp the second conductor 102 with the interference fit of the sleeve 1 and the atomizer 2; the first electrode 4 is inserted into the second vent 31 of the insulator 3 to make the first electrode 4 The first conductor 101 is clamped with an interference fit of the insulator 3; the second electrode 5 is placed outside the insulator 3 such that the second electrode 5 has an interference fit with the sleeve 1.
  • step S2 includes the following steps:
  • one end of the first electrical conductor 101 is fixedly connected to one end of the atomizing member 6, and the second electrical conductor 102 is One end is fixedly connected to the other end of the atomizing member 6;
  • the other end of the first electrical conductor 101 is sequentially passed through the first vent hole 21 and the second vent hole 31 to abut the first electrode 4
  • the circumferential outer surface; the other end of the second electrical conductor 102 is abutted to the circumferential outer surface of the second electrode 5 through the through hole 22.
  • the method further includes: a step of assembling: the oil storage member 7 of the atomizing assembly is placed on the atomization base 2, and then the atomization seat 2 is The first electrode 4 is inserted into the second vent hole 31 of the insulator 3, and the circumferential outer surface of the first electrode 4 is interference-fitted with the inner surface of the insulator 3 to clamp the first electric conductor. 101 The second electrode 5 is then placed outside the insulator 3 such that the circumferential outer surface of the second electrode 5 and the outer surface of the insulator 3 are interference-fitted to clamp the second electrical conductor 102.
  • the atomizing base 2 and the insulator 3 are integrally formed, only need to be formed. It can be realized by using one mold, and the smoke passage and the through passage provided by one mold can also ensure the consistency of the vent holes of the two, and the forming effect is good; the integrally formed part It not only facilitates the assembly of the electronic cigarette, but also can reduce the defective rate and avoid the process of welding the electronic wire, simplify the assembly process, greatly improve the production efficiency, and is easy to automate the production.

Abstract

一种雾化器、电子烟以及电子烟的组装方法,所述雾化器用于与电池杆组合形成电子烟,所述雾化器包括套管(1),设置在所述套管(1)内的雾化座(2)、设置在所述套管(1)一端的用于与电池组件电连接的第一电极(4)和第二电极(5),以及设置在所述第一电极(4)与第二电极(5)之间的绝缘体(3),所述雾化座(2)与所述绝缘体(3)一体成型。通过将雾化座(2)和绝缘体(3)一体成型,不仅方便了电子烟的组装,而且能够降低次品率和避免焊接电子线的工序。

Description

一种雾化器、电子烟以及电子烟的组装方法 技术领域
本发明涉及日用电子产品领域,尤其涉及一种雾化器、电子烟以及 电子烟 的组装方法。
背景技术
电子烟是一种模拟香烟,利用电热丝加热雾化含香精的物质产生烟雾供使用者抽吸。目前大多数电子烟中雾化座和绝缘体是相互独立的安装在套管中,装配时通过对绝缘体施加推力,使得绝缘体抵接至雾化座,进而将雾化座推入套管内。由于从雾化座上穿设的导线是易损品,这样很容易损坏导线,增加生产过程中的次品率。并且传统的电子烟中主要是先将导线焊接在电极上,然后在进行雾化器的装配,这样不仅在焊接时焊锡容易堵电极孔,而且在装配的过程中很容易损坏导线,此外,绝缘体抵接在雾化座上,安装时两者相互不容易对准而发生偏移进而影响或堵塞开设在雾化座上的穿孔,而且分离的两个部件组装效率低,可靠性差,并且还需要有两个模具来分别生产,增加了生产成本。
发明内容
本发明要解决的技术问题在于,针对现有技术中次品率高、装配不方便及生产效率低等缺陷,提供一种能够提高生产效率和易于自动化生产的雾化器、 电子烟以及电子烟的组装方法 。
本发明解决其技术问题所采用的技术方案是:构造 一种雾化器,用于与电池杆组合形成电子烟,所述雾化器包括套管,设置在所述套管内的雾化座、设置在所述套管一端的用于与电池杆电连接的第一电极和第二电极,以及设置在所述第一电极与第二电极之间的绝缘体,所述雾化座与所述绝缘体一体成型。
在本发明所述的雾化器中,所述雾化座和所述绝缘体内沿轴向开设有用于供烟雾流通的烟雾通道;所述雾化座内沿轴向还开设有至少一个用于供导电体穿设的穿设通道。
在本发明所述的雾化器中,所述烟雾通道包括沿所述雾化座轴向开设的第一通气孔和沿所述绝缘体轴向开设的与所述第一通气孔相连通的第二通气孔;所述穿设通道为沿所述雾化座轴向开设的至少一个穿孔。
在本发明所述的雾化器中,所述穿孔为两个,两个所述穿孔环绕所述第一通气孔设置;所述雾化器还包括雾化组件,所述导电体为连接在所述雾化组件的雾化件两端的第一导电体和第二导电体;
所述第一导电体穿过两个所述穿孔中的其中一个穿孔与所述第一电极导电连接,第二导电体穿过两个所述穿孔中的其中另一个穿孔与所述第二电极导电连接。
在本发明所述的雾化器中,所述绝缘体靠近所述雾化座一端的周向外侧壁上开设有通孔,所述第一导电体穿过所述通孔抵接至所述第一电极的周向外表面,所述第一电极的周向外表面与绝缘体的内表面过盈配合夹紧所述第一导电体,使得所述第一电极与第一导电体电连接;
所述套管与雾化座过盈配合夹紧所述第二导电体,使得所述套管与第二导电体电连接。
在本发明所述的雾化器中,所述第二电极与套管过盈配合形成导电连接。
在本发明所述的雾化器中,所述雾化器还包括雾化组件,所述导电体为连接在所述雾化组件的雾化件两端的第一导电体和第二导电体,所述第一导电体依次穿过所述第一通气孔和第二通气孔与所述第一电极导电连接,所述第二导电体穿过所述穿孔与所述第二电极导电连接。
在本发明所述的雾化器中,所述第一电极的周向外表面与绝缘体的内表面配合夹紧所述第一导电体,使得第一电极与第一导电体电连接;
所述第二电极的内表面与绝缘体的外表面配合夹紧所述第二导电体,使得第二电极与第二导电体电连接。
在本发明所述的雾化器中,所述第一通气孔的周向侧缘朝所述雾化件的方向延伸形成一环形凸台;所述环形凸台、第一通气孔和第二通气孔形成所述烟雾通道。
在本发明所述的雾化器中,所述第二电极套装在所述绝缘体外与所述第一电极电气隔离。
本发明还构造了一种电子烟,包括电池杆和雾化器, 所述雾化器包括套管,设置在所述套管内的雾化座、设置在所述套管一端的用于与电池杆电连接的第一电极和第二电极,以及设置在所述第一电极与第二电极之间的绝缘体,所述雾化座与所述绝缘体一体成型。
在本发明所述的电子烟中,所述雾化器和电池杆为一体结构或可拆卸连接的结构。
本发明还构造了一种电子烟 组装方法,所述方法包括以下步骤:
S1 、提供套管,所述套管内同轴设置有一体成型的雾化座和绝缘体,所述雾化座和所述绝缘体内沿轴向开设用于供烟雾流通的烟雾通道,所述雾化座上还开设供第一导电体或第二导电体穿设的穿设通道;
S2 、将连接在雾化件两端的所述第一导电体或第二导电体分别穿过所述烟雾通道和 / 或穿设通道与所述第一电极或所述第二电极电连接;
S3 、将电池杆和所述雾化器连接形成所述电子烟。
在本发明所述的 电子烟 组装方法 中, 在所述步骤S1之前还包括:准备步骤:沿所述 雾化座轴向开设第一通气孔,且沿所述绝缘体轴向开设与第一通气孔相连通的第二通气孔;沿所述雾化座轴向还开设至少一个穿孔;
所述烟雾通道包括相连通的所述第一通气孔和第二通气孔,所述穿设通道为沿所述雾化座轴向开设的至少一个所述穿孔。
在本发明所述的 电子烟 组装方法 中, 在所述步骤S2中具体包括以下步骤:
S21 、 将所述第一导电体的一端固定连接在所述雾化件的一端,将所述第二导电体的一端固定连接在所述雾化件的另一端;
S22 、沿所述雾化座轴向开设两个所述穿孔并在所述 绝缘体靠近所述雾化座一端的周向外侧壁上开设一通孔 ,将所述第一导电体另一端依次穿过两个所述穿孔的其中一个穿孔和所述 通孔抵接至所述第一电极的周向外表面 ;将所述第二导电体另一端穿过两个所述穿孔的另一个穿孔并抵接至所述套管。
在本发明所述的 电子烟 组装方法 中, 在所述步骤 S2 之后还包括:套装步骤:将雾化组件的储油件套装在所述雾化座上,再将所述雾化座套装在所述套管内,使所述套管与雾化座过盈配合夹紧所述 第二导电体 ;将所述第一电极插装至所述绝缘体的第二通气孔内,使所述第一电极与所述绝缘体过盈配合夹紧所述第一导电体;将所述第二电极套装在所述绝缘体外,使得所述第二电极与所述套管过盈配合。
在本发明所述的 电子烟 组装方法 中, 在所述步骤S2中具体包括以下步骤:
S21 '、 将所述第一导电体的一端固定连接在所述雾化件的一端,将所述第二导电体的一端固定连接在所述雾化件的另一端;
S22 '、 将所述第一导电体 的另一端依次 穿过所述 第一通气孔和 第二通气孔 抵接至所述第一电极的周向外表面;将所述第二导电体 的另一端 穿过所述 穿孔 抵接至所述第二电极的内表面。
在本发明所述的 电子烟 组装方法 中, 在所述步骤 S2 之后还包括:套装步骤:将雾化组件的储油件套装在所述雾化座上,再将所述雾化座套装在所述套管内;将所述第一电极插装至所述绝缘体的第二通气孔内,使所述第一电极的周向外表面与所述绝缘体的内表面过盈配合夹紧所述第一导电体;再将所述第二电极套装在绝缘体外,使得所述第二电极的内表面与所述绝缘体的外表面过盈配合夹紧所述第二导电体。
实施本发明的 雾化器、电子烟以及电子烟的组装方法 ,具有以下有益效果:通过将雾化座和绝缘体一体成型,不仅方便了电子烟的组装,而且能够降低次品率和避免焊接电子线的工序,简化了装配过程,极大的提高生产效率,易于自动化生产。
附图说明
下面将结合附图及实施例对本发明作进一步说明,附图中:
图 1 是本发明较佳实施例之一提供的雾化器的爆炸图;
图 2 是本发明较佳实施例之一提供的雾化器的结构示意图;
图 3 是图 2 所示雾化器中雾化座和绝缘体的结构示意图;
图 4 是图 3 所示雾化器中雾化座和绝缘体的剖面图;
图 5 是本发明较佳实施例之二提供的雾化器的爆炸图;
图 6 是本发明较佳实施例之二提供的雾化器的结构示意图;
图 7 是图 6 所示雾化器中雾化座和绝缘体的剖面图;
具体实施方式
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。
为了解决现有技术中存在的雾化座和绝缘体为分离部件,在组装和模具成型过程中的缺陷,提供了一种将雾化座和绝缘体一体成型后,分别在一体成型的雾化座和绝缘体结构上开设 烟雾通道和穿设通道,这样在组装进入电子烟套管后,不会发生 雾化座和绝缘体两者之间的位置偏移而造成的通道被堵塞或导线被损坏的现象 ;而且利用一个模具就可以成型,并且使用一个模具开设的烟雾通道和穿设通道也可以保证两者的通气孔一致,成型效果好等优点。下面结合附图对本发明的结构特征进一步详细描述。
如图 1 所示,本发明较佳实施例之一提供一种 雾化器, 用于与电池杆 (图上未示出) 组合形成电子烟。所述雾化器包括套管 1 、设置在套管 1 内的 雾化座 2 和雾化组件,所述雾化组件包括第一电极 4 、第二电极 5 、绝缘体 3 、雾化件 6 、储油件 7 和黄纳管 8 , 所述第一电极 4 和第二电极 5 设置在套管 1 的一端,用于与电池组件电连接,所述绝缘体 3 设置在第一电极 4 与第二电极 5 之间,绝缘体 3 与雾化座 2 一体成型。 套管 1 大致为中空的圆筒状结构,其内壁由导电材料制成。所述 雾化件 6 可以是超声波雾化器或电热丝,在本实施例中,所述雾化件 6 是穿设在所述黄纳管 8 上的电热丝,所述储油件 7 套设在所述黄纳管 8 上。
雾化座 2 与绝缘体 3 内沿轴向开设有用于供烟雾气流流通的烟雾通道,雾化座 2 沿轴向还开设有至少一个用于供导电体穿设的穿设通道。本发明的烟雾通道被分别开设在一体成型的雾化座 2 与绝缘体 3 内,这样就可以保证烟雾通道的畅通,不会发生现有技术两个分离组合的雾化座 2 与绝缘体 3 在组装时偏移使分设在两个部件上的烟雾通道错位;同样由于绝缘体 3 与雾化座 2 一体成型,使开设在其周边的穿设通道也不会因为两者之间组装时发生错位和挤压到导线,使导线损坏。
如图 3 并结合图 4 所示,所述雾化座 2 包括第一通气孔 21 、穿孔 22 和环形凸台 23 ,所述第一通气孔 21 沿雾化座 2 的轴向开设;雾化座 2 沿轴向还开设有至少一个穿孔 22 ,所述穿孔 22 为两个,两个所述穿孔 22 环绕第一通气孔 21 设置;第一通气孔 21 的周向侧缘朝雾化件 6 的方向延伸形成所述环形凸台 23 。
所述绝缘体 3 包括第二通气孔 31 和通孔 32 ,所述第二通气孔 31 沿绝缘体 3 轴向开设,并与所述第一通气孔 21 相连通;绝缘体 3 靠近雾化座 2 一端的周向外侧壁上开设有通孔 32 。
所述环形凸台 23 、第一通气孔 21 和第二通气孔 31 组合形成供烟雾气流流通的所述烟雾通道,所述穿设通道为 沿雾化座 2 轴向开设的至少一个穿孔 22 。可以理解,在其它实施例中,可以不要环形凸台 23 ,由第一通气孔 21 和第二通气孔 31 组合形成供烟雾气流流通的所述烟雾通道。
如图 3 并结合图 2 所示,所述雾化组件中雾化件 6 的两端连接有第一导电体 101 和第二导电体 102 ,第一导电体 101 依次穿过两个所述穿孔 22 中其中一个穿孔 22 和通孔 32 抵接至第一电极 4 的周向外表面, 第一电极 4 的周向外表面与绝缘体 3 的内表面过盈配合夹紧所述第一导电体 101 ,使得第一电极 4 与第一导电体 101 电连接。第二导电体 102 穿过两个所述穿孔 22 中的其中另一个穿孔 22 抵接至套管 1 ,套管 1 与雾化座 2 过盈配合夹紧第二导电体 102 ,使得套管 1 与第二导电体 102 电连接,又由于第二电极 5 与套管 1 过盈配合,使得第二导电体 102 与第二电极 5 导电连接。
可以理解,在其它实施例中,第二导电体 102 也可以穿过两个所述穿孔 22 中的其中另一个穿孔 22 抵接至第二电极 5 ,通过第二电极 5 与绝缘体 3 之间的过盈配合夹紧第二导电体 102 。
由于雾化座 2 和绝缘体 3 为一体成型,因此在加工的过程中,只需要有一个整体的成型模具,不需要使用独立的两个模具,这样不仅提高了生产效率,并且降低了产品的次品率。通过使用一个整体成型模具,可以直接定位雾化座 2 和绝缘体 3 上的第一通气孔 21 和第二通气孔 31 ,使得第一通气孔 21 和第二通气孔 31 更容易对准,而且有效避免了因为绝缘体 3 的偏离而堵住穿孔 22 使得导电体无法穿设的情况。
与此同时,通过将雾化座 2 与绝缘体 3 一体成型,极大简化了装配过程。组装时可以更容易的通过绝缘体 3 与电极来夹紧连接在雾化件两端的导电体,实现雾化件与电极的电连接。而传统的电子烟中,主要是通过将导电体焊接在电极上来实现雾化件与电极之间的导电连接,这样就必须先将导电体焊接在电极上,然后再进行雾化器中各器件的装配,由于导电体是易损品,故采用这种方式时,导电体在装配过程中容易损坏。而本发明中,则可以简单的直接通过装配来实现雾化件 6 与电极间的电连接。
因此,装配时首先将连接在雾化件 6 一端的第一导电体 101 穿过雾化座 2 上的穿孔 22 和绝缘体 3 上的通孔 32 ,使得第一导电体 101 抵接至第一电极 4 的周向外表面,同时将第二导电体 102 穿过雾化座 2 上的穿孔 22 ;然后将第一电极 4 插装至绝缘体 3 的第二通气孔 31 中,使得第一电极 4 的周向外表面与绝缘体 3 的内表面过盈配合从而夹紧第一导电体 101 ,实现第一导电体 101 与第一电极 4 之间的电连接;最后将雾化座 2 和连接有第一电极 4 与第二电极 5 的绝缘体 3 插装至套管 1 内,使得套管 1 与雾化座 2 过盈配合夹紧第二导电体 102 ,同时第二电极 5 与套管 1 过盈配合,以此来实现第二导电体 102 与第二电极 5 之间的电连接。
由于雾化座 2 与绝缘体 3 一体成型,因此在将雾化座 2 与绝缘体 3 插装至套管 1 内时,通过对第二电极 5 或第一电极 4 施加推力,可以很方便的将雾化座 2 推入套管 1 中。而传统的电子烟中,由于雾化座 2 和绝缘体 3 是相互独立的,通过对第二电极 5 或第一电极 4 施加推力,使得绝缘体 3 抵接至雾化座 2 ,进而将雾化座 2 推入套管 1 内,这样很容易损坏导电体,增加生产过程中的次品率。
因此,本发明通过将雾化座 2 和绝缘体 3 做成一体成型,不仅方便了电子烟的组装,而且能够降低次品率和避免焊接电子线的工序,极大的提高生产效率,易于自动化生产。
图 5 示出了本发明较佳实施例之二提供的 一种 雾化器,所述雾化器 用于与电池杆 (图上未示出) 组合形成电子烟。本实施例与实施例一的不同之处在于雾化座 2 与绝缘体 3 的结构。
如图 7 并结合图 6 所示,绝缘体 3 与雾化座 2 一体成型, 所述雾化座 2 包括第一通气孔 21 、穿孔 22 和环形凸台 23 ,所述第一通气孔 21 沿雾化座 2 的轴向开设;雾化座 2 沿轴向还开设有一个穿孔 22 ,所述穿孔 22 环绕第一通气孔 21 设置;第一通气孔 21 的周向侧缘朝雾化件 6 的方向延伸形成所述环形凸台 23 ;所述绝缘体 3 包括沿绝缘体 3 轴向开设第二通气孔 31 。
所述环形凸台 23 、第一通气孔 21 和第二通气孔 31 组合形成供烟雾气流流通的所述烟雾通道,所述穿设通道为沿雾化座 2 轴向开设的一个穿孔 22 。
所述雾化组件中雾化件 6 的两端连接有第一导电体 101 和第二导电体 102 ,第一导电体 101 依次穿过所述烟雾通道抵接至第一电极 4 的周向外表面,通过第一电极 4 的周向外表面与绝缘体 3 的内表面之间过盈配合来夹紧所述第一导电体 101 ,使得第一电极 4 与第一导电体 101 电连接。 第二导电体 102 穿过穿孔 22 抵接至第二电极 5 的内表面,通过第二电极 5 的内表面与绝缘体 3 的外表面过盈配合夹紧第二导电体 102 ,使得第二导电体 102 与第二电极 5 导电连接。
可以理解,在其它实施例中,可以不要环形凸台 23 ,由第一通气孔 21 和第二通气孔 31 组合形成供烟雾气流流通的所述烟雾通道。
因此,装配时首先将连接在雾化件 6 一端的第一导电体 101 穿过所述烟雾通道抵接至第一电极 4 的周向外表面,同时将第二导电体 102 穿过雾化座 2 上的穿孔 22 抵接至第二电极 5 的内表面;然后将第一电极 4 插装至绝缘体 3 的第二通气孔 31 中,使得第一电极 4 的周向外表面与绝缘体 3 的内表面过盈配合从而夹紧第一导电体 101 ,实现第一导电体 101 与第一电极 4 之间的电连接,同时将第二电极 5 套装在绝缘体 3 外,使得第二电极 5 的内表面与绝缘体 3 的周向外表面过盈配合从而夹紧第二导电体 102 ,实现第二导电体 102 与第二电极 5 之间的电连接;最后将雾化座 2 和连接有第一电极 4 与第二电极 5 的绝缘体 3 插装至套管 1 内。
本发明还提供一种雾化器的组装方法,方法包括以下步骤:
S1 、提供套管 1 ,所述套管 1 内同轴设置有一体成型的雾化座 2 和绝缘体 3 ,所述雾化座 2 和绝缘体 3 内沿轴向开设用于供烟雾流通的烟雾通道,所述雾化座 2 上还开设供第一导电体 101 或第二导电体 102 穿设的穿设通道;
S2 、将连接在雾化件 6 两端的第一导电体 101 或第二导电体 102 分别穿过所述烟雾通道和 / 或穿设通道与所述第一电极 4 或所述第二电极 5 电连接;
S3 、将所述雾化器和电池杆连接形成所述电子烟。
在所述步骤 S1 之前还包括:准备步骤:沿所述 雾化座 2 轴向开设第一通气孔 21 ,且沿所述绝缘体 3 轴向开设与第一通气孔 21 相连通的第二通气孔 31 ;沿所述雾化座 2 轴向还开设至少一个穿孔 22 ;
所述烟雾通道包括相连通的第一通气孔 21 和第二通气孔 31 ,所述穿设通道为沿所述雾化座 2 轴向开设的至少一个穿孔 22 。
在所述步骤 S2 中具体包括以下步骤:
S21 、将第一导电体 101 的一端固定连接在雾化件 6 的一端,将第二导电体 102 的一端固定连接在雾化件 6 的另一端;
S22 、沿雾化座 2 轴向开设两个穿孔 22 并在绝缘体 3 靠近雾化座 2 一端的周向外侧壁上开设一通孔 32 ,将第一导电体 101 另一端依次穿过两个穿孔 22 的其中一个穿孔 22 和通孔 32 抵接至第一电极 4 的周向外表面;将第二导电体 102 另一端穿过两个穿孔 22 的另一个穿孔 22 并抵接至套管 1 。
在所述步骤 S2 之后还包括:套装步骤:将雾化组件的储油件 7 套装在雾化座 2 上,再将雾化座 2 套装在套管 1 内,使套管 1 与雾化座 2 过盈配合夹紧第二导电体 102 ;将第一电极 4 插装至绝缘体 3 的第二通气孔 31 内,使第一电极 4 与绝缘体 3 过盈配合夹紧第一导电体 101 ;将第二电极 5 套装在绝缘体 3 外,使得第二电极 5 与套管 1 过盈配合。
在所述步骤 S2 中具体包括以下步骤:
S21 '、将第一导电体 101 的一端固定连接在雾化件 6 的一端,将第二导电体 102 的一端固定连接在雾化件 6 的另一端;
S22 '、将第一导电体 101 的另一端依次穿过第一通气孔 21 和第二通气孔 31 抵接至第一电极 4 的周向外表面;将第二导电体 102 的另一端穿过穿孔 22 抵接至第二电极 5 的周向外表面。
在所述步骤 S2 之后还包括:套装步骤:将雾化组件的储油件 7 套装在雾化座 2 上,再将雾化座 2 套装在套管 1 内;将第一电极 4 插装至绝缘体 3 的第二通气孔 31 内,使第一电极 4 的周向外表面与绝缘体 3 的内表面过盈配合夹紧第一导电体 101 ;再将第二电极 5 套装在绝缘体 3 外,使得第二电极 5 的周向外表面与绝缘体 3 的外表面过盈配合夹紧第二导电体 102 。
综上所述,由于将 雾化座 2 和绝缘体 3 一体成型,只需要 利用一个模具就可以实现,而且使用一个模具开设的烟雾通道和穿设通道也可以保证两者的通气孔一致性,成型效果好等优点;一体成型部件 不仅方便了电子烟的组装,而且一体成型能够降低次品率和避免焊接电子线的工序,简化了装配过程,极大的提高生产效率,易于自动化生产。
虽然本发明是通过具体实施例进行说明的,本领域技术人员应当明白,在不脱离本发明范围的情况下,还可以对本发明进行各种变换及等同替代。另外,针对特定情形或材料,可以对本发明做各种修改,而不脱离本发明的范围。因此,本发明不局限于所公开的具体实施例,而应当包括落入本发明权利要求范围内的全部实施方式。

Claims (18)

  1. 一种雾化器,用于与电池杆组合形成电子烟,所述雾化器包括套管( 1 ),设置在所述套管( 1 )内的雾化座( 2 )、设置在所述套管( 1 )一端的用于与电池杆电连接的第一电极( 4 )和第二电极( 5 ),以及设置在所述第一电极( 4 )与第二电极( 5 )之间的绝缘体( 3 ),其特征在于,所述雾化座( 2 )与所述绝缘体( 3 )一体成型。
  2. 根据权利要求 1 所述的雾化器,其特征在于,所述雾化座( 2 )和所述绝缘体( 3 ) 内沿轴向开设有用于供烟雾流通的烟雾通道;所述雾化座( 2 )内沿轴向还开设有至少一个用于供导电体穿设的穿设通道。
  3. 根据权利要求 2 所述的雾化器,其特征在于,所述烟雾通道包括沿所述雾化座( 2 )轴向开设的第一通气孔( 21 )和沿所述绝缘体( 3 )轴向开设的与所述第一通气孔( 21 )相连通的第二通气孔( 31 );所述穿设通道为沿所述雾化座( 2 )轴向开设的至少一个穿孔( 22 )。
  4. 根据权利要求 3 所述的雾化器,其特征在于,所述穿孔( 22 )为两个,两个所述穿孔( 22 )环绕所述第一通气孔( 21 )设置;所述雾化器还包括雾化组件, 所述导电体为连接在所述雾化组件的雾化件( 6 )两端的第一导电体( 101 )和第二导电体( 102 );
    所述第一导电体( 101 )穿过两个所述穿孔( 22 )中的其中一个穿孔( 22 )与所述第一电极( 4 )导电连接,第二导电体( 102 )穿过两个所述穿孔( 22 )中的其中另一个穿孔( 22 )与所述第二电极( 5 )导电连接。
  5. 根据权利要求 4 所述的雾化器,其特征在于,所述绝缘体( 3 )靠近所述雾化座( 2 )一端的周向外侧壁上开设有通孔( 32 ),所述第一导电体( 101 )穿过所述通孔( 32 )抵接至所述第一电极( 4 )的周向外表面,所述第一电极( 4 )的周向外表面与绝缘体( 3 )的内表面过盈配合夹紧所述第一导电体( 101 ),使得所述第一电极( 4 )与第一导电体( 101 )电连接;
    所述套管( 1 )与雾化座( 2 )过盈配合夹紧所述第二导电体( 102 ),使得所述套管( 1 )与第二导电体( 102 )电连接。
  6. 根据权利要求 5 所述的雾化器,其特征在于,所述第二电极( 5 )与套管( 1 )过盈配合形成导电连接。
  7. 根据权利要求 3 所述的雾化器,其特征在于,所述雾化器还包括雾化组件,所述导电体为连接在所述雾化组件的雾化件( 6 )两端的第一导电体( 101 )和第二导电体( 102 ),所述第一导电体( 101 )依次穿过所述第一通气孔( 21 )和 第二通气孔( 31 )与所述第一电极( 4 )导电连接,所述第二导电体( 102 )穿过所述穿孔( 22 )与所述第二电极( 5 )导电连接。
  8. 根据权利要求 7 所述的雾化器,其特征在于,所述第一电极( 4 )的周向外表面与绝缘体( 3 )的内表面配合夹紧所述第一导电体( 101 ),使得第一电极( 4 )与第一导电体( 101 )电连接;
    所述第二电极( 5 )的内表面与绝缘体( 3 )的外表面配合夹紧所述第二导电体( 102 ),使得第二电极( 5 )与第二导电体( 102 )电连接。
  9. 根据权利要求 4 所述的雾化器,其特征在于,所述第一通气孔( 21 )的周向侧缘朝所述雾化件( 6 )的方向延伸形成一环形凸台( 23 ); 所述环形凸台( 23 )、第一通气孔( 21 )和第二通气孔( 31 )形成所述烟雾通道。
  10. 根据权利要求 1 所述的雾化器,其特征在于,所述第二电极( 5 )套装在所述绝缘体( 3 )外与所述第一电极( 4 )电气隔离。
  11. 一种电子烟,包括电池杆和雾化器, 所述雾化器包括套管( 1 ),设置在所述套管( 1 )内的雾化座( 2 )、设置在所述套管( 1 )一端的用于与电池杆电连接的第一电极( 4 )和第二电极( 5 ),以及设置在所述第一电极( 4 )与第二电极( 5 )之间的绝缘体( 3 ),其特征在于,所述雾化座( 2 )与所述绝缘体( 3 )一体成型。
  12. 根据权利要求 11 所述的电子烟,其特征在于,所述雾化器和电池杆为一体结构或可拆卸连接的结构。
  13. 一种电子烟组装方法,所述方法包括以下步骤:
    S1 、提供套管( 1 ),所述套管( 1 )内同轴设置有一体成型的雾化座( 2 )和绝缘体( 3 ),所述雾化座( 2 )和所述绝缘体( 3 ) 内沿轴向开设用于供烟雾流通的烟雾通道,所述雾化座( 2 )上还开设供第一导电体( 101 )或第二导电体( 102 )穿设的穿设通道;
    S2 、将连接在雾化件( 6 )两端的所述第一导电体( 101 )或第二导电体( 102 )分别穿过所述烟雾通道和 / 或穿设通道与所述第一电极( 4 )或所述第二电极( 5 )电连接;
    S3 、将电池杆和所述雾化器连接形成所述电子烟。
  14. 根据权利要求 13 所述的电子烟的组装方法,其特征在于,
    在所述步骤 S1 之前还包括:准备步骤:沿所述雾化座( 2 )轴向开设第一通气孔( 21 ),且沿所述绝缘体( 3 )轴向开设与第一通气孔( 21 )相连通的第二通气孔( 31 );沿所述雾化座( 2 )轴向还开设至少一个穿孔( 22 );
    所述烟雾通道包括相连通的所述第一通气孔( 21 )和第二通气孔( 31 ),所述穿设通道为沿所述雾化座( 2 )轴向开设的至少一个所述穿孔( 22 )。
  15. 根据权利要求 14 所述的电子烟的组装方法,其特征在于,在所述步骤 S2 中具体包括以下步骤:
    S21 、将所述第一导电体( 101 )的一端固定连接在所述雾化件( 6 )的一端,将所述第二导电体( 102 )的一端固定连接在所述雾化件( 6 )的另一端;
    S22 、沿所述雾化座( 2 )轴向开设两个所述穿孔( 22 )并在所述绝缘体( 3 )靠近所述雾化座( 2 )一端的周向外侧壁上开设一通孔( 32 ),将所述第一导电体( 101 )另一端依次穿过两个所述穿孔( 22 )的其中一个穿孔( 22 )和所述通孔( 32 )抵接至所述第一电极( 4 )的周向外表面;将所述第二导电体( 102 )另一端穿过两个所述穿孔( 22 )的另一个穿孔( 22 )并抵接至所述套管( 1 )。
  16. 根据权利要求 15 所述的电子烟的组装方法,其特征在于,在所述步骤 S2 之后还包括:套装步骤:将雾化组件的储油件( 7 )套装在所述雾化座( 2 )上,再将所述雾化座( 2 )套装在所述套管( 1 )内,使所述套管( 1 )与雾化座( 2 )过盈配合夹紧所述第二导电体( 102 );将所述第一电极( 4 )插装至所述绝缘体( 3 )的第二通气孔( 31 )内,使所述第一电极( 4 )与所述绝缘体( 3 )过盈配合夹紧所述第一导电体( 101 );将所述第二电极( 5 )套装在所述绝缘体( 3 )外,使得所述第二电极( 5 )与所述套管( 1 )过盈配合。
  17. 根据权利要求 14 所述的电子烟的组装方法,其特征在于,在所述步骤 S2 中具体包括以下步骤:
    S21 '、将所述第一导电体( 101 )的一端固定连接在所述雾化件( 6 )的一端,将所述第二导电体( 102 )的一端固定连接在所述雾化件( 6 )的另一端;
    S22 '、将所述第一导电体( 101 )的另一端依次穿过所述第一通气孔( 21 )和第二通气孔( 31 )抵接至所述第一电极( 4 )的周向外表面;将所述第二导电体( 102 )的另一端穿过所述穿孔( 22 )抵接至所述第二电极( 5 )的内表面。
  18. 根据权利要求 17 所述的电子烟的组装方法,其特征在于,在所述步骤 S2 之后还包括:套装步骤:将雾化组件的储油件( 7 )套装在所述雾化座( 2 )上,再将所述雾化座( 2 )套装在所述套管( 1 )内;将所述第一电极( 4 )插装至所述绝缘体( 3 )的第二通气孔( 31 )内,使所述第一电极( 4 )的周向外表面与所述绝缘体( 3 )的内表面过盈配合夹紧所述第一导电体( 101 );再将所述第二电极( 5 )套装在绝缘体( 3 )外,使得所述第二电极( 5 )的内表面与所述绝缘体( 3 )的外表面过盈配合夹紧所述第二导电体( 102 )。
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