WO2014203956A1 - 鋳造物品の製造方法、鋳造装置、及び前記鋳造装置に用いられる送気ノズル - Google Patents
鋳造物品の製造方法、鋳造装置、及び前記鋳造装置に用いられる送気ノズル Download PDFInfo
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- WO2014203956A1 WO2014203956A1 PCT/JP2014/066248 JP2014066248W WO2014203956A1 WO 2014203956 A1 WO2014203956 A1 WO 2014203956A1 JP 2014066248 W JP2014066248 W JP 2014066248W WO 2014203956 A1 WO2014203956 A1 WO 2014203956A1
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- gas
- gate
- air supply
- supply nozzle
- molten metal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
- B22D18/04—Low pressure casting, i.e. making use of pressures up to a few bars to fill the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D27/00—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
- B22D27/09—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting by using pressure
- B22D27/13—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting by using pressure making use of gas pressure
Definitions
- the present invention relates to a casting article manufacturing method for casting a breathable mold to obtain a desired article, a casting apparatus, and an air supply nozzle used in the casting apparatus.
- a mold formed using sand particles which is a breathable mold, that is, a so-called sand mold is most commonly used.
- a gas-permeable mold hereinafter, also referred to as a mold
- the remaining gas generally air
- the cavity A molten metal (hereinafter, also referred to as a molten metal) rotates around, and a casting that is substantially the same as the cavity can be obtained.
- the mold cavity generally has a sprue part, a runner part, a feeder part, and a product part.
- the molten metal is supplied in this order, and a melt head height sufficient to fill the product part is formed in the spout part.
- the pouring is finished.
- the cast article thus solidified has a form in which the gate, runner, feeder, and product are connected as a casting.
- the feeder part is a cavity that is set for the health of the product and is not an unnecessary part, but the sprue part and the runner part are only the route of the molten metal to the product part and are essentially unnecessary. It is an important part. Therefore, the injection yield cannot be significantly improved as long as the molten metal is solidified in the gate or runner.
- the casting is formed by connecting unnecessary parts, a considerable man-hour is required for sorting the product part and the unnecessary part in the separation process of the product part, which is a subsequent process, and the production efficiency is lowered. Therefore, in gravity pouring, the presence of a sprue part or a runner part as a casting is a big problem.
- Epoch-making methods for solving the above problems have been proposed in JP 2007-75862 and JP 2010-269345.
- the technique is to fill a desired cavity portion, which is a part of the cavity of the gas-permeable mold, with the molten metal, so that the volume of the cavity of the gas-permeable mold (hereinafter sometimes referred to as the mold cavity) is larger.
- a small, nearly equal volume of molten metal to the desired cavity is gravity poured, and before the molten metal is filled into the desired cavity, gas (compressed gas) is sent from the gate to the desired
- the cavity is filled with molten metal and solidified.
- the present inventors conducted an experiment to realize the pressure casting method described in JP-A-2007-75862 and JP-A-2010-269345.
- the gate is closed with a flange provided in the air supply pipe as described in JP-A-2007-75862.
- this method is used, the spout is hidden by the flange protruding from the supply pipe, making it difficult to align the spout and the compressed gas supply pipe. It was found that it might occur.
- the spout around the spout where the flange contacts tends to adhere to the spatter that has been scattered during pouring, so that the sprinkled spatter forms a gap between the flange and the spout and may cause a large amount of gas leakage. I understood that. Therefore, it is desired to develop a means that can reliably and quickly perform gas supply after pouring.
- an object of the present invention is to provide a casting article manufacturing method, a casting apparatus, and an air supply nozzle used in the casting apparatus that are less likely to cause gas leakage when gas is supplied and that can be supplied quickly after pouring. Is to provide.
- the method of the present invention for producing a cast article is a method for producing a cast article by gravity pouring a molten metal into a breathable mold to obtain a cast article, wherein the cavity of the breathable mold includes a gate, In order to fill the desired cavity portion including the product portion with the metal melt, the molten metal having a volume substantially smaller than the desired cavity portion and smaller than the volume of the entire cavity of the breathable mold. Before pouring the molten metal into the desired cavity, and then filling the desired cavity with the molten metal and solidifying it before filling the desired cavity.
- the gas supply is a method for manufacturing a cast article that is performed by fitting an air supply nozzle for discharging gas to the gate.
- the air supply nozzle has a tapered side surface formed so that its outer shape tapers in the direction of gas discharge, and the tap portion has a tapered wall surface tapered in the direction of the molten metal flow, It is preferable to fit the tapered side surface of the air supply nozzle by bringing it into contact with the gate portion where the tapered wall surface is formed.
- the casting apparatus of the present invention is filled with a sprue part for pouring a molten metal, a runner part that forms a flow path of the melt poured from the sprue part, and a molten metal supplied through the runner part.
- a breathable mold having at least a cavity of the product part; Air supply for supplying gas from the gate to the cavity of the air-permeable mold so that the molten metal poured into the air-permeable mold by gravity is filled only in the desired cavity including the product part.
- a nozzle, A casting apparatus comprising a gas supply device for supplying the gas to the air supply nozzle, The air supply nozzle has a fitting portion that allows the gas to be supplied from the gate to the cavity by fitting into the gate.
- the fitting portion of the air supply nozzle is formed with a tapered side surface so as to taper in the direction in which gas is discharged.
- the diameter of the inner hole forming the gas discharge port of the air supply nozzle is increased in the direction in which the gas is discharged.
- the gate part is an introduction pipe part that is a flow path through which the molten metal flows, and a gate part that is connected to the introduction pipe part and has a diameter larger than that of the introduction pipe part and opens to the outside of the breathable mold.
- the introduction pipe portion preferably has a fitting portion capable of fitting the air supply nozzle.
- the fitting portion constituting a part of the gate is formed with a tapered wall surface that tapers in a direction in which the molten metal flows down.
- a molten metal obtained by gravity pouring a breathable mold having at least a gate part, a runner part, and a product part cavity is filled only in a desired cavity part including the product part.
- An air supply nozzle for supplying gas from the gate to the cavity of the breathable mold It has an outer shape in which tapered side surfaces are formed so as to taper in the direction in which gas is discharged.
- the pressure casting method it is possible to prevent the occurrence of gas leakage at the time of gas supply without using a particularly complicated apparatus, and to supply air quickly after pouring.
- a method for producing a cast article can be provided. Therefore, the casting tact is improved and the occurrence of defects such as the formation of a hot water boundary is reduced.
- Embodiment 1 of this invention it is a schematic diagram which shows the state immediately after pouring a molten metal.
- Embodiment 1 of this invention it is a schematic diagram which shows the state which fitted the air supply nozzle to the gate part.
- Embodiment 1 of this invention it is a schematic diagram which shows the state which is supplying the gas from an air supply nozzle.
- Embodiment 1 of this invention it is a schematic diagram which shows the state which filled the molten metal into the desired cavity part.
- 6 is a schematic cross-sectional view showing an air supply nozzle and a gate according to Embodiment 2 of the present invention.
- FIG. 6 is a schematic cross-sectional view showing an air supply nozzle and a gate according to Embodiment 3 of the present invention.
- FIG. FIG. 6 is a schematic cross-sectional view showing an air supply nozzle and a gate according to Embodiment 4 of the present invention.
- 6 is a schematic cross-sectional view showing an air supply nozzle and a gate according to Embodiment 5 of the present invention.
- the method of the present invention is a method for manufacturing a cast article that obtains a cast article by gravity pouring a molten metal into a breathable mold, and as shown in FIG. 1 (a), the cavity 5 of the breathable mold includes: In order to fill the desired cavity portion 10 consisting of the product portion 9 and the hot water portion 8 with the molten metal M, the mold cavity 5 has a pouring gate portion 12, a runner portion 7, a hot water portion 8 and a product portion 9.
- a molten metal M having a volume smaller than the entire volume and approximately equal to the desired cavity portion 10 is poured from the gate portion 12, and before the poured molten metal M is filled into the desired cavity portion 10, the gate portion 12 has a step of supplying gas from 12 and filling the desired cavity portion 10 with the molten metal M to solidify the gas, and for supplying the gas, an air supply nozzle 15 for discharging the gas is fitted into the gate 12. It is the manufacturing method of the cast article performed by combining.
- the gate 12 includes a tapered gate 12a that opens to the outside of the breathable mold, and an introduction pipe 12b that is a flow path through which the molten metal flows. In FIG. 1 (a), the hot water feeder 8 is provided, but it may not be provided if unnecessary.
- an air supply nozzle that discharges gas (hereinafter also referred to as an air supply nozzle) is fitted into a gate (hereinafter also referred to as a gate) that forms a molten metal flow path. It is to perform gas supply by combining them. Specifically, the gas supply is performed in a state where the gas supply nozzle that discharges the gas is inserted into the gate and the side surface of the tip of the gas supply nozzle is in contact with the inner wall surface of the gate.
- the tip side surface of the air supply nozzle and the inner wall surface of the spout portion do not necessarily have to be in close contact with each other, and the gas can be solidified by filling a desired cavity with molten metal by gas supply. As long as pressure can be supplied, there may be some clearance.
- the air supply nozzle of the present invention constitutes the casting apparatus of the present invention, and is configured to be fitted to the gate, so that a member that covers the opening of the gate such as a flange becomes unnecessary and alignment is performed. Can be easily performed.
- gas can be supplied immediately after the fitting is completed. Thereby, the gas supply timing can be advanced, which is useful for improving the casting tact and preventing the occurrence of a hot water boundary in the product.
- the material constituting the air supply nozzle may be a metal material such as steel, aluminum alloy, or copper alloy, a ceramic material such as alumina or silicon carbide, a composite material of metal and ceramic, or graphite. Further, it is desirable that the air supply nozzle has a structure that is detachable from the gas supply device.
- the sealing effect may be enhanced by rotating the nozzle so as to rub against the pouring gate portion to increase the adhesion.
- the fitting portion does not need to be kept completely airtight, and may have clearance as long as a desired cavity portion can be filled and solidified by gas supply.
- the air supply nozzle has a tapered side surface so that its outer shape is tapered in the direction in which gas is discharged.
- the gate portion is preferably formed with a tapered wall surface tapered in the direction of the molten metal flow, and the tapered wall surface has a substantially equal taper shape following the tapered side surface of the air supply nozzle. Is more preferable.
- the tapered side surface of the air supply nozzle can be easily fitted into contact with the gate part where the tapered wall surface is formed.
- a nozzle having a straight side surface that is, a side surface without a taper
- it is fitted to the gate portion with an appropriate clearance, but it is difficult to position the fitting portion in the depth direction.
- the tapered side surface formed on the air supply nozzle is brought into contact with the gate portion on which the tapered wall surface is formed, so that it can be securely fitted into a predetermined position.
- this structure allows the nozzle's own weight to be used as part of the contact pressure with the gate, which is advantageous for improving the sealing performance.
- the gas supply nozzle when gas is supplied, pressure is applied in the direction in which the fitting of the air supply nozzle is loosened by the gas filled from the gate to the runner. In some cases, this pressure can be counteracted by the weight of the nozzle and the frictional force between the nozzle and the wall surface of the gate, but in order to maintain the mating state securely, the gas supply nozzle must be fed during the gas supply period. It is preferable to press in the air direction. As described above, when the air supply nozzle side surface and the wall surface of the gate are tapered so as to correspond to each other, when the air supply nozzle is pressed in the gas discharge direction, the air supply nozzle and the gate portion are in close contact with each other. This is advantageous for improving the sealing performance.
- the diameter of the inner hole forming the gas discharge port of the air supply nozzle is smaller than the diameter of the gate, it is concentrated with respect to the vicinity of the center of the molten metal surface in the introduction pipe portion of the gate. Insufflation gas hits. In particular, when the air supply speed is high, the molten metal near the edge of the molten metal surface tends to roll up, and the molten metal may not be efficiently pumped.
- the diameter of the inner hole forming the gas discharge port of the air supply nozzle into a shape that expands in the direction in which the gas is discharged, the flow rate of the air supply gas in the introduction pipe portion becomes uniform, This is preferable because the tendency of the molten metal to roll up is suppressed, and the efficiency of pumping the molten metal with the gas is improved.
- the present invention is based on a manufacturing method of a cast article using a pressure casting method to which a gas is applied, which is proposed in Japanese Patent Application Laid-Open Nos. 2007-75862 and 2010-269345. It applies to the technology disclosed in. However, it is not limited to the disclosure range of these patent documents.
- the present invention includes a sprue part for pouring a molten metal, a runner part that forms a flow path of the melt poured from the sprue part, and a product part that is filled with the molten metal supplied through the runner part.
- the present invention is applied to a technique of filling a molten metal only in a desired cavity portion including the product portion which is a part of the cavity of at least a breathable mold.
- a hot water feeder portion can be formed as necessary.
- the desired cavity portion includes the product portion and the feeder portion.
- Breathable molds are usually sand molds, shell molds, self-hardening molds and other sand particles, and are usually molds that are breathable in a certain range evenly at any location.
- a mold formed using ceramic particles or metal particles can be used.
- Even a material that is hardly breathable, such as plaster, can be used as a breathable mold by mixing with a breathable material or by partially forming the breathable material using a breathable material.
- a mold using a material having no air permeability, such as a mold can be used as a gas permeable mold when other air holes such as a vent hole are provided to provide air permeability.
- the molten metal having a volume smaller than the entire volume of the mold cavity and approximately equal to the desired cavity portion including the product portion is gravity poured.
- the reason for limiting the volume of the molten metal to be poured in this way is that pouring the amount that fills the entire mold cavity volume does not contribute to the improvement of the injection yield.
- the injection yield remained at about 70% at most, and no significant improvement could be expected.
- the basic technique of the present invention is used, in principle, there is a possibility that the injection yield can be almost 100%.
- the gas supplied to fill the molten metal may be air from the viewpoint of cost, and non-oxidizing gas such as argon, nitrogen, carbon dioxide, etc. may be used from the viewpoint of preventing oxidation of the molten metal. Good.
- the flow of gas to be fed may be whirled by a fan, blower or the like, but it is preferable to use a compressor or the like because the molten metal can be uniformly pressurized.
- FIG. 1 (a) to FIG. 1 (d) are schematic views showing a method for manufacturing a cast article according to the first embodiment for each step.
- the air supply nozzle has a shape including a straight side surface, that is, a side surface without a taper, and a spout portion of the air-permeable mold is connected to a tapered portion that opens to the outside of the air-permeable mold.
- a casting apparatus having a shape including a straight tubular introduction pipe portion into which the air supply nozzle can be fitted is used.
- the mold 1 is a breathable mold using a green sand mold, and is placed on the surface plate 4 after being matched with the upper frame 2 and the lower frame 3 as shown in FIGS. 1 (a) to 1 (d). Is done.
- the mold cavity 5 includes a gate part 12, a runner part 7, a feeder part 8, and a product part 9. Of these, the product part 9 and the feeder part 8 constitute a desired cavity part 10.
- the gate 12 is open to the outside of the air-permeable mold 1, and is connected to a cup-shaped gate cup 12a having a tapered wall surface 14 tapered vertically downward, and directly below the gate cup 12a. And an introduction pipe portion 12b having a straight tubular fitting portion 13 that can be matched.
- the hot water feeder 8 is provided, but it may not be provided if unnecessary.
- FIG. 1 (a) shows a state immediately after pouring molten metal M having a volume substantially equal to the volume of the desired cavity portion 10 from the pouring ladle 11 into the pouring gate 12 of the mold 1.
- gas is supplied by fitting the air supply nozzle 15 to the fitting part 13 of the gate part 12. Since the air supply nozzle 15 in the first embodiment has a straight side surface shape without a taper, the portion where the air supply nozzle 15 contacts and fits is not the gate cup portion 12a but the straight tubular fitting portion 13. .
- the adhesiveness is not impaired by the hot water balls, etc., and the positioning with respect to the gate 12 can be easily performed, so that the gas G can be surely supplied immediately after the fitting is completed.
- the outer diameter of the air supply nozzle 15 is slightly larger than the diameter of the straight tubular fitting portion 13 and is pressed into and fitted into the straight tubular fitting portion 13 so that the gas flow is reduced. It is preferable to press the air supply nozzle 15 in the air supply direction (the direction indicated by the arrow A).
- the gas G (indicated by a plurality of arrow lines) is supplied from the air supply nozzle 15 into the mold cavity 5.
- the molten metal M receives the wind pressure from the gas G and is pushed in the direction of the desired cavity portion 10, and the filling of the molten metal M into the desired cavity portion 10 proceeds.
- FIG. 2 schematically shows a fitting portion between the air supply nozzle and the gate according to the second embodiment.
- the spout portion 22 of the breathable mold 21 is open to the outside of the breathable mold 21, and the spout cup portion is formed with a tapered tapered wall surface 24 in the direction of the molten metal flow during gravity pouring (direction indicated by arrow B). 22a and an inlet pipe portion 22b connected thereunder, and an air supply nozzle 25 having a tapered side surface 26 formed at a substantially same angle as the tapered wall surface 24 of the gate cup portion 22a, The contact can be made by contacting the tapered wall surface 24 of the portion 22a.
- the second embodiment is a method for manufacturing a cast article with the same configuration as that of the first embodiment except that the fitting portion between the air supply nozzle and the gate is changed as described above.
- the second embodiment since it is not a structure in which the air supply nozzle 25 is deeply fitted to the gate portion 22, it is possible to perform alignment more easily, from the completion of gravity pouring until gas supply starts. The period can be further shortened.
- the adhesion of the contact surface between the air supply nozzle 25 and the tapered wall surface 24 of the gate cup portion 22a is unlikely to be impaired.
- FIG. 3 schematically shows a fitting portion between the air supply nozzle and the gate according to the third embodiment.
- the pouring part 32 of the breathable mold 31 is open to the outside of the breathable mold 31 and is formed by connecting to the pouring cup part 32a formed with a tapered wall surface 34a and directly below the molten metal at the time of gravity pouring.
- an introduction pipe portion 32b having a fitting portion 33 formed with a tapered tapered wall surface 34b formed in a flow direction (direction indicated by arrow B), and having an angle substantially the same as that of the tapered wall surface 34b of the fitting portion 33.
- the air supply nozzle 35 on which the tapered side surface 36 is formed can be fitted together by contacting the tapered wall surface 34b of the fitting portion 33.
- the third embodiment is a method of manufacturing a cast article with the same configuration as that of the first embodiment except that the fitting portion between the air supply nozzle and the gate is changed as described above.
- the adhesiveness of the contact surface between the air supply nozzle 35 and the tapered wall surface 34b of the fitting portion 33 is not impaired by hot water balls or the like.
- the tapered wall surface 34b of the fitting portion 33 in the gate portion 32 of the third embodiment is formed at a smaller angle than the tapered wall surface 24 of the second embodiment with respect to the direction of air supply (direction of arrow A). Therefore, the central axis of the air supply nozzle 35 and the central axis of the gate portion 32 are likely to coincide with each other, and the third embodiment can perform alignment more accurately than the second embodiment.
- the shape of the inner hole forming the gas discharge port of the air supply nozzle is changed so that the diameter of the air supply gas is increased with respect to the direction of the air supply gas as shown in FIG.
- the form of the pouring gate part, the form of the side surface of the air supply nozzle, and the form of the fitting part between the air supply nozzle and the pouring part of the breathable mold are the same as in the third embodiment.
- the diameter of the inner hole forming the gas discharge port of the gas supply nozzle 45 is the upstream direction of the flow of the gas supply gas from the end surface C of the gas discharge port (the direction opposite to the direction indicated by the arrow A) ) Is a portion up to the distance L1, and D2 is a portion further upstream from the position of the distance L1 from the end face C of the gas discharge port (where D2> D3).
- D2 is a portion further upstream from the position of the distance L1 from the end face C of the gas discharge port (where D2> D3).
- the preferable relationship between D1, D2, D3 and L1 is: 0.7 ⁇ D1 ⁇ D2 ⁇ 1.0 ⁇ D1, 0.3 ⁇ D2 ⁇ D3 ⁇ 0.5 ⁇ D2, and 2.5 ⁇ D1 ⁇ L1 ⁇ 4.0 ⁇ D1 It is.
- the shape of the inner hole forming the gas discharge port of the air supply nozzle is changed so that the diameter is increased in a tapered shape with respect to the direction of the air supply gas as shown in FIG.
- the form of the pouring part of the mold, the form of the side surface of the air supply nozzle, and the form of the fitting part between the air supply nozzle and the pouring part of the breathable mold are the same as in the third embodiment.
- the diameter of the inner hole forming the gas discharge port of the gas supply nozzle 55 is the upstream direction of the flow of the gas supply gas from the end surface C of the gas discharge port (the direction opposite to the direction indicated by the arrow A) ) From the position of the distance L2 to the end face C of the gas discharge port, the diameter is continuously increased from D3 to D2 (tapered).
- the flow rate of the supplied gas in the vicinity of the gas discharge port becomes uniform with respect to the cross section of the inner hole, which is preferable.
- the preferable relationship between D1, D2, D3 and L2 is: 0.9 ⁇ D1 ⁇ D2 ⁇ 1.0 ⁇ D1, 0.5 ⁇ D2 ⁇ D3 ⁇ 0.8 ⁇ D2, and 1.1 ⁇ D1 ⁇ L2 ⁇ 1.2 ⁇ D1 It is.
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Abstract
Description
前記通気性鋳型に重力注湯した金属溶湯が、前記製品部を含む所望のキャビティ部分のみに充填されるように、前記湯口部から前記通気性鋳型のキャビティにガスを送気するための送気ノズルと、
前記送気ノズルに前記ガスを供給するガス供給装置とを具備する鋳造装置であって、
前記送気ノズルは、前記湯口部に嵌合することにより、前記ガスを前記湯口部から前記キャビティに送気可能にする嵌合部を有する。
ガスを吐出する向きに先細りになるようにテーパ状側面が形成さた外形を有する。
本発明の実施の形態1について説明する。図1(a)~図1(d)は、実施の形態1に係る、鋳造物品の製造方法を工程毎に示す模式図である。本実施形態は、送気ノズルが、ストレートな側面、すなわちテーパのない側面からなる形状を有し、通気性鋳型の湯口部が、通気性鋳型の外側に開口するテーパ形状の部分と、それに連結し前記送気ノズルを嵌め合せ可能な直管状の導入管部とからなる形状を有する鋳造装置を用いる。
送気ノズルと湯口部との好ましい嵌め合わせの形態として、送気ノズルに形成したテーパ状側面を、溶湯流の方向にテーパ状壁面を形成した湯口部に接触させることで嵌め合わせる形態をさらに図面を用いて説明する。
図3は、実施の形態3に係る、送気ノズルと湯口部との嵌め合い部を模式的に示す。通気性鋳型31の湯口部32は、通気性鋳型31の外側に開口し、テーパ状壁面34aが形成された湯口カップ部32aと、その直下に連結して形成された、重力注湯時の溶湯流の向き(矢印Bで示す方向)に先細りのテーパ状壁面34bが形成された嵌合部33を有する導入管部32bとからなり、前記嵌合部33のテーパ状壁面34bとほぼ同じ角度のテーパ状側面36が形成された送気ノズル35を、前記嵌合部33のテーパ状壁面34bに接触させることで嵌め合わせることができる。実施の形態3は、送気ノズルと湯口部との嵌め合い部を上記のように変更した以外、実施の形態1と同様の構成で鋳造物品を製造する方法である。
本実施の形態は、送気ノズルのガス吐出口を形成する内孔の形状を、図4に示すように、送気ガスの向きに対して拡径するように変更した以外、通気性鋳型の湯口部の形態、送気ノズルの側面の形態、及び送気ノズルと通気性鋳型の湯口部との嵌め合い部の形態は前記実施の形態3と同様の構成である。
0.7×D1≦D2≦1.0×D1、
0.3×D2≦D3≦0.5×D2、及び
2.5×D1≦L1≦4.0×D1
である。
本実施の形態は、送気ノズルのガス吐出口を形成する内孔の形状を、図5に示すように、送気ガスの向きに対してテーパ状に拡径するように変更した以外、通気性鋳型の湯口部の形態、送気ノズルの側面の形態、及び送気ノズルと通気性鋳型の湯口部との嵌め合い部の形態は前記実施の形態3と同様の構成である。
0.9×D1≦D2≦1.0×D1、
0.5×D2≦D3≦0.8×D2、及び
1.1×D1≦L2≦1.2×D1
である。
Claims (10)
- 金属溶湯を通気性鋳型に重力注湯して鋳造物品を得る鋳造物品の製造方法であって、前記通気性鋳型のキャビティは、湯口部、湯道部及び製品部を少なくとも有し、前記製品部を含む所望のキャビティ部分に金属溶湯を充填するため、前記通気性鋳型のキャビティ全体の体積よりも小さく、所望のキャビティ部分とほぼ等しい体積の溶湯を湯口部から注湯し、注湯された溶湯が所望のキャビティ部分に充填される前に、前記湯口部からガスを送気して所望のキャビティ部分に溶湯を充填して凝固させる工程を有し、前記ガスの送気は、ガスを吐出する送気ノズルを、前記湯口部に嵌め合わせることによって行うことを特徴とする鋳造物品の製造方法。
- 請求項1に記載の鋳造物品の製造方法において、前記送気ノズルは、その外形がガスを吐出する向きに先細りになるようにテーパ状側面が形成されており、前記湯口部は、溶湯流の向きに先細りのテーパ状壁面が形成されており、前記送気ノズルのテーパ状側面を、前記テーパ状壁面が形成された湯口部に接触させることで嵌め合わせることを特徴とする鋳造物品の製造方法。
- 請求項1又は2に記載の鋳造物品の製造方法において、前記送気ノズルを、前記ガスの吐出方向に押圧することを特徴とする鋳造物品の製造方法。
- 金属溶湯を注湯するための湯口部、前記湯口部から注湯した溶湯の流路を形成する湯道部、及び前記湯道部を通じて供給された溶湯が充填される製品部のキャビティを少なくとも有する通気性鋳型と、
前記通気性鋳型に重力注湯した金属溶湯が、前記製品部を含む所望のキャビティ部分のみに充填されるように、前記湯口部から前記通気性鋳型のキャビティにガスを送気するための送気ノズルと、
前記送気ノズルに前記ガスを供給するガス供給装置とを具備する鋳造装置であって、
前記送気ノズルは、前記湯口部に嵌合することにより、前記ガスを前記湯口部から前記キャビティに送気可能にする嵌合部を有することを特徴とする鋳造装置。 - 請求項4に記載の鋳造装置において、
前記送気ノズルの嵌合部は、ガスを吐出する向きに先細りなるようにテーパ状側面が形成されていることを特徴とする鋳造装置。 - 請求項4又は5に記載の鋳造装置において、
前記送気ノズルのガス吐出口を形成する内孔の径が、ガスを吐出する向きに拡径していることを特徴とする鋳造装置。 - 請求項4~6のいずれかに記載の鋳造装置において、
前記湯口部は、前記金属溶湯が流下する流路である導入管部と、前記導入管部に連結して前記導入管部よりも拡径して前記通気性鋳型の外側に開口する湯口カップ部とからなり、
前記導入管部は、前記送気ノズルを嵌め合わせ可能な嵌合部を有することを特徴とする鋳造装置。 - 請求項7に記載の鋳造装置において、
前記湯口部の一部を構成する前記嵌合部は、前記金属溶湯が流下する向きに先細りのテーパ状壁面が形成されていることを特徴とする鋳造装置。 - 請求項4~8のいずれかに記載の鋳造装置において、
前記送気ノズルを、前記ガスの吐出方向に押圧する機構を有することを特徴とする鋳造装置。 - 湯口部、湯道部及び製品部のキャビティを少なくとも有する通気性鋳型に重力注湯した金属溶湯を、前記製品部を含む所望のキャビティ部分のみに充填されるように、前記湯口部から前記通気性鋳型のキャビティにガスを送気するための送気ノズルであって、
外形がガスを吐出する向きに先細りになるようにテーパ状側面が形成されていることを特徴とする送気ノズル。
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JP2015522969A JP6304248B2 (ja) | 2013-06-20 | 2014-06-19 | 鋳造物品の製造方法及び鋳造装置 |
EP14814220.1A EP3012046B1 (en) | 2013-06-20 | 2014-06-19 | Cast article manufacturing method and casting device |
KR1020157037127A KR102186888B1 (ko) | 2013-06-20 | 2014-06-19 | 주조 물품의 제조 방법, 주조 장치, 및 상기 주조 장치에 사용되는 송기 노즐 |
CN201480034927.5A CN105324197B (zh) | 2013-06-20 | 2014-06-19 | 铸造物品的制造方法、铸造装置 |
US14/899,651 US20160136726A1 (en) | 2013-06-20 | 2014-06-19 | Method for producing castings, casting apparatus, and gas-blowing nozzle used in casting apparatus |
US15/846,588 US10213828B2 (en) | 2013-06-20 | 2017-12-19 | Method for producing castings, casting apparatus, and gas-blowing nozzle used in casting apparatus |
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US20160136726A1 (en) | 2016-05-19 |
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