WO2014201996A1 - 高纯度三氯氧磷安全供料系统 - Google Patents
高纯度三氯氧磷安全供料系统 Download PDFInfo
- Publication number
- WO2014201996A1 WO2014201996A1 PCT/CN2014/080089 CN2014080089W WO2014201996A1 WO 2014201996 A1 WO2014201996 A1 WO 2014201996A1 CN 2014080089 W CN2014080089 W CN 2014080089W WO 2014201996 A1 WO2014201996 A1 WO 2014201996A1
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- WO
- WIPO (PCT)
- Prior art keywords
- feeding device
- phosphorus oxychloride
- nitrogen gas
- purity
- purity phosphorus
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C9/00—Methods or apparatus for discharging liquefied or solidified gases from vessels not under pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C3/00—Vessels not under pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2205/00—Vessel construction, in particular mounting arrangements, attachments or identifications means
- F17C2205/01—Mounting arrangements
- F17C2205/0103—Exterior arrangements
- F17C2205/0111—Boxes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2205/00—Vessel construction, in particular mounting arrangements, attachments or identifications means
- F17C2205/03—Fluid connections, filters, valves, closure means or other attachments
- F17C2205/0302—Fittings, valves, filters, or components in connection with the gas storage device
- F17C2205/0323—Valves
- F17C2205/0332—Safety valves or pressure relief valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2223/00—Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel
- F17C2223/01—Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel characterised by the phase
- F17C2223/0146—Two-phase
- F17C2223/0153—Liquefied gas, e.g. LPG, GPL
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2223/00—Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel
- F17C2223/03—Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel characterised by the pressure level
- F17C2223/033—Small pressure, e.g. for liquefied gas
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2223/00—Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel
- F17C2223/04—Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel characterised by other properties of handled fluid before transfer
- F17C2223/042—Localisation of the removal point
- F17C2223/046—Localisation of the removal point in the liquid
- F17C2223/047—Localisation of the removal point in the liquid with a dip tube
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2250/00—Accessories; Control means; Indicating, measuring or monitoring of parameters
- F17C2250/03—Control means
- F17C2250/032—Control means using computers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2250/00—Accessories; Control means; Indicating, measuring or monitoring of parameters
- F17C2250/03—Control means
- F17C2250/038—Control means using cameras
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2250/00—Accessories; Control means; Indicating, measuring or monitoring of parameters
- F17C2250/04—Indicating or measuring of parameters as input values
- F17C2250/0404—Parameters indicated or measured
- F17C2250/0408—Level of content in the vessel
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2250/00—Accessories; Control means; Indicating, measuring or monitoring of parameters
- F17C2250/04—Indicating or measuring of parameters as input values
- F17C2250/0404—Parameters indicated or measured
- F17C2250/0447—Composition; Humidity
- F17C2250/0452—Concentration of a product
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2260/00—Purposes of gas storage and gas handling
- F17C2260/03—Dealing with losses
- F17C2260/035—Dealing with losses of fluid
- F17C2260/037—Handling leaked fluid
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2260/00—Purposes of gas storage and gas handling
- F17C2260/03—Dealing with losses
- F17C2260/035—Dealing with losses of fluid
- F17C2260/038—Detecting leaked fluid
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2260/00—Purposes of gas storage and gas handling
- F17C2260/04—Reducing risks and environmental impact
- F17C2260/042—Reducing risk of explosion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2270/00—Applications
- F17C2270/05—Applications for industrial use
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T137/00—Fluid handling
- Y10T137/2931—Diverse fluid containing pressure systems
- Y10T137/3115—Gas pressure storage over or displacement of liquid
Definitions
- the utility model relates to a phosphorus trichloride safe feeding device, in particular to a high-purity phosphorus oxychloride safe feeding device used in a solar cell diffusion process.
- High-purity platinum oxychloride (99.9999% - 99.99999%) is one of the key basic chemical materials in the production of solar cells. It is mainly used for N-type doping of solar cells, its purity and cleanliness. Degree has a very important impact on the yield, electrical performance and reliability of solar cells, but it is a colorless and transparent chemical that is highly corrosive, strong oxidizing, highly toxic, and violently reacts with water.
- Chinese patent CN202546241U discloses a high-purity triclosan gas safety feeding system, the structure of which is: The high-purity phosphorus oxychloride storage tank in the incubator is connected with a nitrogen gas inlet pipe and a nitrogen gas outlet pipe, and the temperature is on the incubator.
- one end of the nitrogen inlet pipe is inserted into the bottom of the high-purity phosphorus oxychloride storage tank, and the other end is connected with a nitrogen valve.
- the above system completely eliminates the explosion hazard caused by high-purity phosphorus oxychloride in water, improves the safety during the use of high-purity phosphorus oxychloride, and reduces the production and maintenance cost of high-purity phosphorus oxychloride users.
- the purpose of the utility model is to provide a high-purity chlorine oxychloride safety feeding system with a single structure, safe and reliable, high efficiency, no leakage, no pollution, convenient use and low running cost.
- the object of the utility model is achieved as follows: the temperature display instrument on the feeding device, the feeding device There is a high-purity phosphorus oxychloride storage tank, and a nitrogen gas inlet pipe connected with a nitrogen gas inlet is inserted into the bottom of the high-purity phosphorus oxychloride storage tank, and a nitrogen valve is connected to the other end of the feeding device, and a nitrogen gas outlet valve is connected. One end of the nitrogen gas outlet pipe is inserted into the top of the high-purity phosphorus oxychloride storage tank, and the other end is outside the feeding device.
- the feeding device is provided with an automatic exhaust air outlet, and the upper part of the inner wall of the feeding device is installed with high-purity trichloroox Phosphorus gas leak detection alarm, a video surveillance camera is installed in the middle of the inner wall, a low liquid level monitoring alarm is installed in the lower part of the inner wall, and is connected with a computer port on the feeding device, and an LED lighting lamp is arranged at the bottom of the feeding device.
- the front of the feeding device has an observation window. ⁇ - "The pressure relief valve is connected to the nitrogen inlet pipe in the feeder.
- a pressure relief valve is connected between the nitrogen inlet pipe and the nitrogen gas outlet pipe in the feeding device.
- the utility model uses the above structure, the continuity and intelligent control of the operation and use are enhanced; the alarm and the treatment measures when the leakage of the high-purity phosphorus oxychloride is used in an unexpected situation is solved; the human error is solved During operation (opening the nitrogen gas valve does not open the gas outlet valve) nitrogen pressure relief problem; solve the problem of on-site and remote monitoring and material level monitoring when using high-purity platinum oxychloride.
- FIG. 1 is a schematic structural view of a first embodiment of the present invention.
- FIG. 2 is a schematic structural view of a second embodiment of the present invention.
- 1 feeding device 2 high-purity phosphorus oxychloride storage tank, 3 temperature digital display instrument, nitrogen gas inlet pipe, 5 nitrogen gas outlet pipe, 6 nitrogen gas inlet valve, 7 nitrogen gas outlet valve, 8 nitrogen gas wide, 9 low liquid Position monitoring alarm, 10 high purity chlorine oxychloride gas leak detection alarm, 11 exhaust automatic air vent, 12 pressure relief valve, 13 computer port, 14 video surveillance camera, 15 LED lighting, 16 observation window.
- the feeding device 1 has a temperature digital display meter 3, and the feeding device 1 has a high-purity platinum oxychloride tank 2, and a nitrogen gas inlet pipe 4 connected with a nitrogen gas inlet valve 6 is inserted into the high-purity three.
- a nitrogen gas S is connected to the other end of the supply device, and a nitrogen gas outlet pipe 5 connected to the nitrogen gas outlet valve 7 is inserted into the top of the high-purity phosphorus oxychloride tank 2, and the other end is at
- the feeding device 1 is provided with an exhaust air exhausting port 11, and a high-purity phosphorus oxychloride gas leak detecting alarm 10 is installed on the upper portion of the inner wall of the feeding device 1, and a video is installed in the middle of the inner wall.
- the monitoring camera 14 is provided with a low liquid level monitoring alarm 9 at the lower portion of the inner wall, and is connected to the computer port 13 of the feeding device 1, and supplies
- the front side of the device has an observation window 16, and the nitrogen gas inlet pipe 4 in the feeding device 1 is connected with a pressure relief valve 12, and the bottom of the feeding device is provided with an LED illumination lamp 15.
- Feeding device 1 relies on air as a heat exchange medium with a constant temperature accuracy of ⁇ o.rc and a uniformity of 0.3 °C, which is precisely constant temperature.
- High-purity sulphuric acid tanks 2 tanks and valves are made of high-purity fusible polytetrafluoroethylene (PFA).
- PFA polytetrafluoroethylene
- one end of the nitrogen gas inlet pipe 4 is inserted into the bottom of the high-purity trichloroox sulphate storage tank 2, and the other end is connected with a nitrogen valve 8, and a pressure relief width 12 is connected between them, and the nitrogen gas is discharged from the device.
- Feeding device 1 Set phosphorus oxychloride gas leak detection alarm 10 device, low liquid level monitoring alarm 9, video surveillance camera 10, LED lighting 15, can observe the use of materials remotely, and achieve online centralized monitoring.
- the system keeps the monument source in a closed environment, and the exhaust gas exhaust port 11 of the feeding device 1 is connected with the diffusion furnace exhaust gas treatment facility.
- the system automatically alarms and automatically starts the exhaust system, which will leak High-purity phosphorus oxychloride gas is discharged into the diffusion furnace exhaust gas treatment facility feeding device 1 high-purity phosphorus oxychloride gas leak detection alarm 10, video surveillance camera 14, low liquid level monitoring alarm 9 and exhaust gas automatic processing equipment and Computer port 13 is connected.
- the feeding device 1 has a temperature digital meter 3 for setting, adjusting and controlling the temperature of the precision thermostat system.
- Feeding device 1 A plurality of holes with constant temperature and external connection can be set on the box for the entry and exit of the nitrogen pipe 4. The pipe and the feeding device 1 are completely sealed after the pipe is connected. Feeding device 1 It can be designed in one-barrel, two-barrel and multi-barrel according to the different diffusion devices.
- the high-purity phosphorus oxychloride storage tank 2 is made of high-purity PFA, which is corrosion-resistant, impact-resistant, wear-resistant and high-temperature resistant. The volume is divided into 5L, 10L, 20L and other specifications according to the actual use.
- the top of the high-purity phosphorus oxychloride storage tank 2 is provided with an air outlet, an air inlet and a charging port, and the air inlet is extended to the high-purity phosphorus oxychloride in the high-purity phosphorus oxychloride storage tank 2
- the inlet and outlet ports are equipped with a PFA plug valve to prevent material leakage and facilitate installation of the pipeline.
- the high-purity phosphorus oxychloride storage tank 2 is certified by the UN organization to ensure the safety and legality of transportation and use.
- the high-purity phosphorus oxychloride storage tank 2 is placed in the feeding device 1, and the nitrogen inlet pipe 4 is connected through the nitrogen inlet valve 6 on the high-purity phosphorus oxychloride storage tank 2, and the other end of the nitrogen inlet pipe 4 is connected.
- the nitrogen gas valve 8, the nitrogen gas outlet valve 7 is connected to the nitrogen gas outlet pipe 5, the other end of the nitrogen gas outlet pipe 5 is connected to the diffusion furnace, and the 12-end of the pressure relief valve is connected to the exhaust gas automatic air outlet port 11.
- the high-purity phosphorus oxychloride gas leak detection alarm device 10 is arranged in the feeding device 1 .
- the detection leak concentration reaches the set alarm value, it automatically alarms to remind the user to pay attention to inspection and maintenance.
- the feeding device 1 has a temperature digital display meter 3, '.
- the feeding device 1 has a high-purity trichlorosilane brick storage tank 2, and a nitrogen gas inlet pipe 4 connected with a nitrogen gas inlet valve 6 is inserted at one end.
- the bottom of the purity phosphorus oxychloride storage tank 2 is connected with a nitrogen gas 8 at the other end of the feeding device, and the nitrogen gas outlet pipe 5 connected to the nitrogen gas outlet valve 7 is inserted into the top of the high-purity platinum oxyhydroxide tank 2,
- One end is outside the feeding device, and the feeding device 1 is provided with an exhaust air exhausting port 11 .
- the upper part of the inner wall of the feeding device 1 is equipped with a high-purity phosphorus oxychloride gas leak detecting alarm 10, and a video is installed in the middle of the inner wall.
- the monitoring camera 14 is equipped with a low liquid level monitoring alarm 9 at the lower part of the inner wall and connected to the computer port 13 on the feeding device 1.
- the front side of the feeding device has an observation window 16, and the nitrogen inlet pipe 4 in the feeding device 1
- a pressure relief valve 12 is connected to the nitrogen outlet pipe 5, and an LED illumination lamp 15 is mounted on the bottom of the supply device.
- Feeding device 1 relies on air as a heat exchange medium, with a constant temperature accuracy of ⁇ o.rc and a uniformity of 0.3 °C, which can accurately maintain a constant temperature.
- the high-purity phosphorus oxychloride storage tank 2 tank and valve are made of high-purity fusible polytetrafluoroethylene (PFA) material.
- PFA polytetrafluoroethylene
- the valve is equipped with a plug valve, and the valve and the pipe are connected by a flare. The airtightness is good, and the operation cylinder is good. , the valve position indication is clear.
- one end of the nitrogen inlet pipe 4 is inserted into the bottom of the high-purity phosphorus oxychloride storage tank 2, and the other end is connected with a nitrogen valve 8, and a pressure relief valve 12 is connected between them, even if there is an error during use.
- the operation will not cause damage to the tank or wide door of the high-purity chlorine oxychloride tank.
- the device is equipped with a phosphorus oxychloride gas leak detection alarm 10, a low liquid level monitoring alarm 9, a video surveillance camera 10, and an LED illumination lamp 15, which can remotely observe the use of materials and realize centralized monitoring on the line.
- the device enables the monument source to be in a closed environment.
- the exhaust gas exhaust port 11 is connected to the diffusion furnace exhaust gas treatment facility on the side of the feeding device 1.
- the phosphorus oxychloride gas is discharged into the diffusion furnace exhaust gas treatment facility.
- the high-purity phosphorus oxychloride gas leak detection alarm 10, the video surveillance camera 14, the low liquid level monitoring alarm 9 and the exhaust gas automatic processing device are connected with the computer port 13 .
- the unit has a temperature digital meter 3 for setting, adjusting and controlling the temperature of the precision thermostat system.
- Feeding device 1 A plurality of holes with constant temperature and external connection can be set on the box for the entry and exit of the nitrogen pipe 4, and the pipe and the tank are completely sealed after the pipe connection.
- Feeding device 1 It can be designed in one-barrel, two-barrel and multi-barrel depending on the diffusion device of the battery.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Filling Or Discharging Of Gas Storage Vessels (AREA)
- Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)
- Examining Or Testing Airtightness (AREA)
Abstract
一种高纯度三氯氧磷安全供料系统,连接有氮气进气阀的氮气进气管(4)一端插入高纯度三氯氧磷储罐(2)底部,在供料装置(1)外的另一端连接氮气阀(8),连接有氮气出气阀(7)的氮气出气管(5)一端插入高纯度三氯氧磷储罐(2)顶部,供料装置(1)上设置有尾气自动排风口(11),供料装置(1)内壁的上部安装有高纯度三氯氧磷气体泄漏检测报警器(10),内壁的中部安装有视频监控摄像头(14),内壁的下部安装有低液位监测报警器(9),并与供料装置上的电脑端口(13)连接,供料装置(1)内底部装有LED照明灯(15),供料装置(1)的正面有观察窗(16)。该系统增强了操作使用的连续性和智能化控制;解决了高纯度三氯氧磷使用时出现泄漏时的报警及处理措施;解决了高纯度三氯氧磷使用时的现场及远程监控、物料液位监控问题。
Description
高純度三氯氧磷安全供料系统 本申请要求于 2013年 6月 19 日提交的申请号为 201320351139. 1、 发明名 称为高纯度三氯氣磷安全供料系统的中国实用新型专利的优先权, 其全文引用 在此供参考。 技术领域
本实用新型涉及一种三氯氧磷安全供料设备, 尤其是在太阳能电池片扩散 工艺中使用的高纯度三氯氧磷安全供料设备。 背景技术
高纯度三氯氧碑 ( 99. 9999% - 99. 99999% )是太阳能电池片制作过程中的关 键性基础化工材料之一, 主要用于太阳能电池片的 N型掺杂, 它的纯度和洁净 度对太阳能电池片的成品率, 电性能及可靠性都有着十分重要的影响, 但其属 于强腐蚀性、 强氧化性、 剧毒、 遇水剧烈反应的无色透明化学品。 中国专利 CN202546241U公开了一种高纯度三氯氧碑安全供料系统, 其结构是: 恒温箱内 的高纯度三氯氧磷储运罐连接有氮气进气管和氮气出气管, 恒温箱上有温度数 显仪表, 氮气进气管一端插入高纯度三氯氧磷储运罐的底部, 另一端连接有氮 气阀。 上述系统彻底杜绝了高纯度三氯氧磷遇水产生的爆炸危险, 提高了高纯 度三氯氧磷使用过程中的安全性, 减少了高純度三氯氧磷使用方的生产、 维护 成本和高纯度三氯氧磷供应方的物流成本, 但是该系统的缺陷是无法对高纯度 三氯氧磷的使用现场实行远程监控和物料液位的精确监 无法对高纯度三氯 氧磷出现泄漏时及时报警和处理; 当人为误操作时(开启氮气气阔门没有开启 出气阀门)发生氮气泄压无法进行处理, 因此, 存在着各种生产安全隐患, 生 产安全性和工作效率不高。 实用新型内容
本实用新型的目的是提供一种结构筒单、 安全可靠、 高效率、 无泄漏、 无 污染、 使用方便、 运行成本低的高纯度三氯氧礫安全供料系统。
本实用新型的目的这样实现的: 供料装置上有温度数显仪表, 供料装置内
有高纯度三氯氧磷储罐, 连接有氮气进气岡的氮气进气管一端插入高纯度三氯 氧磷储罐底部, 在供料装置外的另一端连接有氮气阀, 连接有氮气出气阀的氮 气出气管一端插入高纯度三氯氧磷储罐顶部, 另一端在在供料装置外, 供料装 置上设置有尾气自动排风口, 供料装置内壁的上部安装有高纯度三氯氧磷气体 泄漏检测报警器, 内壁的中部安装有视频监控摄像头, 内壁的下部安装有低液 位监测报警器, 并与供料装置上的电脑端口连接, 供料装置内底部装有 LED 照 明灯, 供料装置的正面有观察窗。 ― - " 供料装置内的氮气进气管上连接有泄压阀。
供料装置内的氮气进气管和氮气出气管之间连接有泄压阀。
由于本实用新型釆用以上结构, 增强了操作使用的连续性和智能化控制; 解决了高纯度三氯氧磷使用时在意外情况下出现泄漏时的报警及处理措^; 解 决了在人为误操作时(开启氮气气阔门没有开启出气阀门) 氮气泄压问题; 解 决了高纯度三氯氧碑使用时的现场及远程监控、 物料液位监控问题。 附图说明
图 1 为本实用新型第一实施例的结构示意图。
图 2 为本实用新型第二实施例的结构示意图。
图中 1 供料装置、 2 高纯度三氯氧磷储罐、 3 温度数显仪表、 氮气进气 管、 5 氮气出气管、 6 氮气进气阀、 7 氮气出气阀、 8 氮气阔、 9低液位监测 报警器、 10 高纯度三氯氧礫气体泄漏检测报警器、 11 尾气自动排风口、 12 泄 压阀、 13 电脑端口、 14视频监控摄像头、 15LED照明灯、 16观察窗。 具体实施方式
第一实施例: 供料装置 1 上有温度数显仪表 3 , 供料装置 1 内有高纯度三 氯氧碑储罐 2, 连接有氮气进气阀 6 的氮气进气管 4一端插入高纯度三氯氧碑 储罐 2底部, 在供料装置外的另一端连接有氮气阔 S, 连接有氮气出气阀 7 的 氮气出气管 5 —端插入高纯度三氯氧磷渚罐 2顶部,另一端在在供料装置 1 夕卜, 供料装置 1 上设置有尾气自动排风口 11,供料装置 1 内壁的上部安装有高纯度 三氯氧磷气体泄漏检测报警器 10, 内壁的中部安装有视频监控摄像头 14, 内壁 的下部安装有低液位监测报警器 9, 并与供料装置 1 的电脑端口 13 连接,供料
装置的正面有观察窗 16, 供料装置 1 内的氮气进气管 4上连接有泄压阀 12, 供料装置内底部装有 LED 照明灯 15。
供料装置 1 依靠空气作为热交换介质, 恒定温度的精确度在 ± o.rc、 均匀 度在 0.3 °C , 能精确地恒定温度。 高纯度三氯氧碑储罐 2罐体和阀门均为高纯可 熔性聚四氟乙烯(PFA )材质, 阔门采用旋塞阀、 阀门与管道采用扩口连接, 密 闭性好, 操作简便、 闼位指示明确。 高纯度三氯氧磷储罐 2 中氮气进气管 4 一 端插入高纯度三氯氧鱗储罐 2底部, 另一端连接有氮气阀 8, 之间接有泄压阔 12, 泄压出的氮气进入装置排风系统, 在使用过程中即使出现误操作也不会造 成高纯度三氯氧璘储罐 2罐体或阀门的损坏。 供料装置 1 内设置三氯氧磷气体 泄漏检测报警 10 器、 低液位监测报警器 9、 视频监控摄像头 10、 LED 照明灯 15, 可远程观察物料的使用情况, 实现在线集中监测。
该系统使碑源处于密闭环境, 供料装置 1 —侧设置尾气排风口 11 与扩散 炉尾气处理设施连接, 当出现泄漏时, 系统会自动艮警, 并自动启动排风系统, 将泄漏的高纯度三氯氧磷气体排入扩散炉尾气处理设施 供料装置 1 的高纯度 三氯氧磷气体泄漏检测报警器 10、视频监控摄像头 14、低液位监测报警器 9及 尾气自动处理设备与电脑端口 13 连接。供料装置 1 上有温度数显仪表 3 , 用于 精密恒温系统温度的设置、 调节和控制。 供料装置 1 箱体上可设多个恒温部位 与外界连接的孔, 用于氮气管 4 的进出.需要, 并做到管道连接后管道与供料装 置 1 箱体完全密封。 供料装置 1 按照电池片扩散设备的不同可设计为一桶装、 两桶装和多桶装。
高纯度三氯氧磷储罐 2 材质为高纯 PFA, 耐腐蚀、 耐撞击、 耐磨损、 耐高 温材质。 容积按实际使用情况分为 5L、 10L、 20L等不同的规格。 高纯度三氯 氧磷储罐 2顶部分布有出气口、 进气口、 装料口, 进气口在高纯度三氯氧磷储 料罐 2 内的氮气进气管 4伸至高纯度三氯氧磷储料罐 2 的底部,进出气口上均 配有 PFA旋塞阀, 防止物料泄漏并方便安装管道。高纯度三氯氧磷储料罐 2通 过联合国 UN组织安全认证, 可保证运输及使用的安全性、 合法性。
以某太阳能厂家使用为例。
供应方厂家完成高纯度三氯氧碑储料罐 2 的灌装并安全运送到高純度三氯 氧磷使用方厂家。
将该装置并与使用方厂家生产系统连 ^矣。
将高纯度三氯氧磷储料罐 2放置于供料装置 1 内, 通过高纯度三氯氧磷储 料罐 2上的氮气进气阀 6连接氮气进气管 4, 氮气进气管 4 另一端连接氮气阀 8, 氮气出气阀 7连接氮气出气管 5 , 氮气出气管 5 另一端连接到扩散炉, 泄压 阀 12—端连接尾气自动排风口 11。
开启供料装置 1 的恒温系统, 将溫度设置在 20。C , 通过温度数显仪表 3 观 察供料装置 1 内温度恒定在 2CTC后, 然后依次打开氮气出气阀 7、 氮气进气阀 6, 再打开本系统所连接的氮气阔 8 即可使用。
供料装置 1 内设置低液位监测报警器 9, 当物料使用后液位下降至设置报 警液位后, 则自动报警, 提醒更换物料。
供料装置 1 内设置有高纯度三氯氧磷气体泄漏检测报警器 10, 当物料使甩 过程中出现物料泄漏, 检测泄漏浓度达到设置报警值时, 则自动报警, 提醒用 户注意检查和维护。
供料装置 1 一侧设置尾气排放口 11 可与尾气处理设施连接, 自动对泄漏 尾气进行处理。
打开 LED 照明灯 15, 通过观察窗 16或视频监控摄像头 14 即可随时观察 物料的使用情况。
更换物料后, 该装置循环使用。
第二实施例: 供料装置 1 上有温度数显仪表 3,'.供料装置 1 内有高纯度三 氯氧磚储罐 2, 连接有氮气进气阀 6 的氮气进气管 4一端插入高纯度三氯氧磷 储罐 2底部, 在供料装置外的另一端连接有氮气阔 8, 连接有氮气出气阀 7 的 氮气出气管 5 —端插入高纯度三氯氧碑储罐 2顶部, 另一端在在供料装置外, 供料装置 1 上设置有尾气自动排风口 11 ,供料装置 1 内壁的上部安装有高纯度 三氯氧磷气体泄漏检测报警器 10, 内壁的中部安装有视频监控摄像头 14, 内壁 的下部安装有低液位监测报警器 9,并与供料装置 1 上的电脑端口 13 连接, 供 料装置的正面有观察窗 16, 供料装置 1 内的氮气进气管 4 和氮气出气管 5 连 接有泄压阀 12, 供料装置内底部装有 LED 照明灯 15。
高纯度三氯氧磷储罐 2放置于供料装置 1 内,高纯度三氯氧磷储罐 2上端 连接有氮气进气阀 6、氮气出气阀 7 以及装排料口;氮气进气阀 6 与氮气阀 8之
间分流管道上连接泄压阔 12, 泄压出的氮气进入扩散炉, 对扩散设备无影响。 供料装置 1 一侧设置尾气自动排风口, 供料装置 1 还配置有精密恒温系统、 低 液位监测报警器 9、 高纯度三氯氧磚气体泄漏检测报警器 10、 视频监控摄像头 14、 观察窗 16和 LED照明灯 15。
供料装置 1 依靠空气作为热交换介质, 恒定温度的精确度在 ± o.rc、 均匀 度在 0.3°C , 能精确地恒定温度。 高纯度三氯氧磷储罐 2罐体和阀门均为高纯可 熔性聚四氟乙烯(PFA )材质, 阀门釆用旋塞阀、 阀门与管道采用扩口连接, 密 闭性好, 操作筒便、 阀位指示明确。 高纯度三氯氧磷储罐 2 中氮气进气管 4一 端插入高纯度三氯氧磷储罐 2底部, 另一端连接有氮气阀 8, 之间接有泄压阀 12, 在使用过程中即使出现误操作也不会造成高纯度三氯氧鱗储罐 2罐体或阔 门的损坏。该装置内设置三氯氧磷气体泄漏检测报警 10 器、低液位监测报警器 9、 视频监控摄像头 10、 LED照明灯 15, 可远程观察物料的使用情况, 实现在 线集中监测。
该装置使碑源处于密闭环境, 供料装置 1 一侧设置尾气排风口 11 与扩散 炉尾气处理设施连接, 当出现泄漏时, 系统会自动报警, 并自动启动排风系统, 将泄漏高纯度三氯氧磷气体排入扩散炉尾气处理设施 该装置的高纯度三氯氧 磷气体泄漏检测报警器 10、视频监控摄像头 14、低液位监测报警器 9及尾气自 动处理设备与电脑端口 13 连接。 该装置上有温度数显仪表 3, 用于精密恒温系 统温度的设置、 调节和控制。 供料装置 1 箱体上可设多个恒温部位与外界连接 的孔, 用于氮气管 4 的进出需要, 并做到管道连接后管道与箱体完全密封。 供 料装置 1 按照电池片扩散设备的不同可设计为一桶装、 两桶装和多桶装。
高纯度三氯氧碑储罐 2 材质为高纯 PFA, 耐腐蚀、 耐撞击、 耐磨损、 耐高 温材质。 容积按实际使用情况分为 5L、 10L、 20L等不同的规格。 高純度三氯 氧鱗储罐 2顶部分布有出气口、 进气口、 装料口, 进气口在高纯度三氯氧磷储 料罐 2 内的氮气进气管 4伸至高纯度三氯氧碑储料罐 2 的底部,进出气口上均 配有 PFA旋塞阀, 防止物料泄漏并方便安装管道。 高纯度三氯氧碑储料罐 2通 过联合国 UN组织安全认证, 可保证运输及使用的安全性、 合法性。
Claims
1. 一种高纯度三氯氧磷安全供料系统, 供料装置上有温度数显仪表, 供料 装置内有高纯度三氯氧磷储罐, 连接有氮气进气阀的氮气进气管一端插入高纯 度三氯氧磷储罐底部, 在供料装置外的另一端连接氮气阔, 连接有氮气出气阀 的氮气出气管一端插入高纯度三氯氧磷储耀顶部, 另一端在在供料装置外, 其 特征是: 供料装置上设置有尾气自动排风口, 供料装置内壁的上部安装有高純 度三氯氧磷气体泄漏检测报警器, 内壁的中部安装有视频监控摄像头, 内壁的 下部安装有低液位监测报警器, 并与供料装置上的电脑端口连接, 供料装置内 底部装有 LED 照明灯, 供料装置的正面有观察窗。 ·
2. 根据权利要求 1 所述的一种高纯度三氯氧磯安全供料系统, 其特征是: 供料装置内的氮气进气管上连接有泄压阀。'
3. 根据权利要求 1 所述的一种高纯度三氯氧碍安全供料系统, 其特征是: 供料装置内的氮气进气管和氮气出气管之间连接有泄压阀。
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