WO2014196190A1 - カルボニル化合物の製造方法 - Google Patents
カルボニル化合物の製造方法 Download PDFInfo
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- WO2014196190A1 WO2014196190A1 PCT/JP2014/002944 JP2014002944W WO2014196190A1 WO 2014196190 A1 WO2014196190 A1 WO 2014196190A1 JP 2014002944 W JP2014002944 W JP 2014002944W WO 2014196190 A1 WO2014196190 A1 WO 2014196190A1
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- carbonyl compound
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C51/00—Preparation of carboxylic acids or their salts, halides or anhydrides
- C07C51/10—Preparation of carboxylic acids or their salts, halides or anhydrides by reaction with carbon monoxide
- C07C51/12—Preparation of carboxylic acids or their salts, halides or anhydrides by reaction with carbon monoxide on an oxygen-containing group in organic compounds, e.g. alcohols
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J31/00—Catalysts comprising hydrides, coordination complexes or organic compounds
- B01J31/02—Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
- B01J31/06—Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides containing polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J31/00—Catalysts comprising hydrides, coordination complexes or organic compounds
- B01J31/16—Catalysts comprising hydrides, coordination complexes or organic compounds containing coordination complexes
- B01J31/18—Catalysts comprising hydrides, coordination complexes or organic compounds containing coordination complexes containing nitrogen, phosphorus, arsenic or antimony as complexing atoms, e.g. in pyridine ligands, or in resonance therewith, e.g. in isocyanide ligands C=N-R or as complexed central atoms
- B01J31/1805—Catalysts comprising hydrides, coordination complexes or organic compounds containing coordination complexes containing nitrogen, phosphorus, arsenic or antimony as complexing atoms, e.g. in pyridine ligands, or in resonance therewith, e.g. in isocyanide ligands C=N-R or as complexed central atoms the ligands containing nitrogen
- B01J31/181—Cyclic ligands, including e.g. non-condensed polycyclic ligands, comprising at least one complexing nitrogen atom as ring member, e.g. pyridine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2231/00—Catalytic reactions performed with catalysts classified in B01J31/00
- B01J2231/30—Addition reactions at carbon centres, i.e. to either C-C or C-X multiple bonds
- B01J2231/32—Addition reactions to C=C or C-C triple bonds
- B01J2231/321—Hydroformylation, metalformylation, carbonylation or hydroaminomethylation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2531/00—Additional information regarding catalytic systems classified in B01J31/00
- B01J2531/80—Complexes comprising metals of Group VIII as the central metal
- B01J2531/82—Metals of the platinum group
- B01J2531/821—Ruthenium
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2531/00—Additional information regarding catalytic systems classified in B01J31/00
- B01J2531/80—Complexes comprising metals of Group VIII as the central metal
- B01J2531/82—Metals of the platinum group
- B01J2531/822—Rhodium
Definitions
- the present invention relates to a method for producing a carbonyl compound.
- the present invention relates to a method for producing acetic acid by methanol carbonylation reaction.
- the method of producing acetic acid by reacting methanol and carbon monoxide in the presence of a noble metal catalyst is well known as the so-called “Monsanto method”. Initially, this method is based on a homogeneous catalytic reaction in which methanol and carbon monoxide are reacted in a reaction solution in which a rhodium compound as a metal catalyst and methyl iodide as a reaction accelerator are dissolved in an acetic acid solvent containing water (for example, Although it was developed as Patent Document 1), as a modified method thereof, one based on a heterogeneous catalytic reaction using a solid catalyst carrying a rhodium compound (for example, Patent Document 2) was developed.
- Carbonylation of methanol by heterogeneous catalysis usually uses acetic acid as a solvent and heats methanol and carbon monoxide in the presence of a solid catalyst carrying a rhodium compound and methyl iodide as a reaction accelerator.
- This is a method of reacting in a reactor under pressure.
- the reaction product liquid discharged from the reactor is led to a separation system including means such as distillation, the produced acetic acid is separated and recovered, and the remaining liquid after separation is returned to the reactor.
- the inside of the reactor is a two-phase system in which solid catalyst particles are contained in a reaction solution composed of acetic acid, methanol, methyl iodide, and the like (more specifically, a three-phase system in which bubbles of carbon monoxide gas are further included). That is, it is a heterogeneous system.
- the reaction solution contains, in addition to the above components, methyl acetate, dimethyl ether, hydrogen iodide, water, and the like, which are reaction byproducts.
- the solid catalyst a catalyst in which a rhodium complex is supported on insoluble resin particles containing a pyridine ring in the molecular structure is usually used.
- the basic nitrogen atom contained in the pyridine ring in the resin carrier is quaternized with alkyl iodide, and the rhodium complex ion [Rh (CO) 2 I 2 ] ⁇ is adsorbed in an ion exchange manner. Takes form. This ion exchange equilibrium is greatly inclined toward the adsorption side, and even if acetate ions and iodine ions are present in the liquid phase in the reactor, virtually no rhodium complex ions are desorbed from the resin carrier. Although not generated, there was a problem that the rhodium component gradually moved into the liquid phase when acetic acid production was continued for a long time.
- rhodium may be precipitated by the flasher, accompanied by mist, or mixed into the purge flow from the process, and rhodium may react. Losing from the inside of the vessel lowers the catalytic function and causes a reduction in the reaction rate. Furthermore, the loss of expensive rhodium not only reduces productivity, but also significantly increases the cost of the catalyst, and significantly impairs the economics of the process.
- the cause of the transfer of rhodium into the liquid phase is that the pyridine ring decomposes and desorbs from the resin carrier during the long-term acetic acid production and moves into the liquid phase. That is, the rhodium complex ion and the quaternized nitrogen atom of the pyridine ring are in an ion exchange equilibrium relationship, and since this quaternized nitrogen atom has a high affinity for the rhodium complex ion, even if other anions exist.
- the rhodium complex ion does not easily desorb from the resin carrier, but when a pyridine ring is present in the liquid phase, a part of the rhodium complex ion supported on the resin carrier is quaternized with the pyridine ring in the liquid phase. In some cases, it is adsorbed by nitrogen fluoride atoms and desorbed from the resin carrier.
- Patent Document 3 In order to suppress the migration of such a rhodium component into the liquid phase, as disclosed in Patent Document 3, a method for suppressing the concentration of the pyridine ring in the liquid phase is provided.
- acetic acid is produced from methanol and carbon monoxide using a solid catalyst in which rhodium is immobilized on a quaternized pyridine resin
- a pyridine ring-containing nitrogen compound produced by the decomposition of the resin is subjected to cation exchange. By removing it by adsorbing to the body, it is possible to suppress the rhodium component of the solid catalyst from flowing out into the liquid phase.
- Patent Document 3 Although the method of Patent Document 3 was useful in suppressing the outflow of the rhodium component to the liquid phase, it was found that the carbonylation reaction rate was reduced when compared before and after long-term operation.
- the cause of this is that an oligomer having two or more pyridine groups is included in the nitrogen compound produced by the decomposition of the resin, and the oligomer is similarly adsorbed to the cation exchanger.
- a free pyridine group that does not bind to the cation exchanger is present in the oligomer, and rhodium complex ions that are dissolved in equilibrium or separated from the monomer adsorbed on the cation exchanger are captured. Since the oligomer adsorbed on the cation exchanger accumulates with time, the rhodium component concentration in the reactor decreases and the carbonylation reaction rate decreases during long-time operation.
- the present invention has been made in view of the above circumstances, and provides a more effective production method for improving a decrease in the production rate of a carbonyl compound accompanying the transition of a noble metal component such as rhodium into a liquid phase. It is intended to provide.
- a carbonylation raw material is reacted with carbon monoxide to generate a carbonyl compound in a liquid phase containing a solid catalyst in which a noble metal complex is supported on a resin carrier containing quaternized nitrogen.
- a reaction step a distillation step of distilling the reaction product solution from the reaction step to recover a gas phase fraction containing a carbonyl compound, a circulation step of circulating the bottoms from the distillation step to the reaction step,
- the water concentration is higher than that in the bottoms.
- a high liquid is contacted with the acidic cation exchange resin to extract the noble metal complex trapped by the oligomer adsorbed on the acidic cation exchange resin, and the extracted noble metal complex is Method for producing a carbonyl compound characterized by returning the response process is provided.
- the method for producing a carbonyl compound of the present invention comprises reacting a carbonylation raw material with carbon monoxide in a liquid phase containing a solid catalyst having a noble metal complex supported on a resin carrier containing quaternized nitrogen.
- a reaction step for generating a carbonyl compound a distillation step for recovering a gas phase fraction containing a carbonyl compound by distilling the reaction product solution from the reaction step, and circulating the bottoms from the distillation step to the reaction step
- a carbonyl compound having a circulation step wherein at least a part of the bottoms is brought into contact with an acidic cation exchange resin to remove nitrogen compounds contained in the bottoms, and then the bottoms A liquid having a higher moisture concentration than the acidic cation exchange resin is contacted to extract the noble metal complex trapped in the oligomer adsorbed on the acidic cation exchange resin, Returning the extracted noble metal complex in the reaction step, a method for producing a carbonyl compound.
- FIG. 1 is a schematic diagram showing an example of a process for producing a carbonyl compound according to the present invention.
- the carbonyl compound production process mainly includes a carbonylation reactor 1 as a reaction process, a flasher 2 that performs a flash evaporation process as a distillation process, a light end distillation column 4 that performs a light end separation process, and a decanter as a stationary process. 5 and acidic cation exchange resin packed columns 3a and 3b as cation exchangers.
- methanol and carbon monoxide as carbonylation raw materials are introduced.
- Acetic acid as a reaction solvent circulates between the carbonylation reactor 1 and the flasher 2.
- the path from the bottoms flasher 2 mainly composed of acetic acid to the carbonylation reactor 1 is branched in the middle, and all or part of the bottoms is charged in parallel with acidic cation exchange resin packed columns 3a and 3b.
- a gas phase fraction from the flasher 2 flows into the light end distillation column 4 and is separated inside the light end distillation column 4.
- Acetic acid is separated and recovered from the lower part of the light end distillation column 4, and components other than acetic acid and a part of the acetic acid that has not been recovered are distilled from the top.
- the other part is circulated to the carbonylation reactor 1 via the flow control valve 6.
- a solid catalyst composed of a resin carrier containing quaternized nitrogen and a noble metal complex supported by ion exchange is present dispersed in the liquid phase.
- the resin carrier containing quaternized nitrogen according to the present invention is typically a pyridine resin, that is, a resin containing in its structure a pyridine ring in which a nitrogen atom can be quaternized, such as 4-vinylpyridine and divinyl.
- a copolymer of benzene is representative.
- the present invention is not limited to this specific resin, and it is intended to comprehensively include resins containing basic nitrogen that can be quaternized to adsorb and support a noble metal complex.
- 4-vinylpyridine those containing various basic nitrogen-containing monomers such as 2-vinylpyridine having a different vinyl group position, substituted vinylpyridines such as vinylmethylpyridine, or vinylquinolines, or Instead of divinylbenzene, those containing various crosslinkable monomers having two or more groups containing an ethylenically unsaturated bond can be used.
- those containing other polymerizable comonomers such as styrene and methyl acrylate can also be used.
- the degree of cross-linking of the resin carrier (the content of the cross-linkable monomer expressed in% by weight) is preferably 10% or more, more preferably 15 to 40%. If the degree of crosslinking is lower than 10%, swelling and shrinkage due to the composition of the liquid phase will be remarkable, and if the degree of crosslinking is too high, the content of basic nitrogen for supporting the noble metal complex will be too small.
- the basic nitrogen content in the resin may be about 2 to 10 meq / g, more preferably 3.5 to 6.5 meq / g in terms of basic equivalent. In general, basic nitrogen can exist in a form such as a free base form, an acid addition salt form, and an N-oxide form.
- a noble metal complex is adsorbed in an ion exchange state in the form of quaternization.
- Carry. The resin carrier is usually used in the form of spherical particles, and its particle size is generally 0.01 to 2 mm, preferably 0.1 to 1 mm, more preferably 0.25 to 0.7 mm.
- the noble metal complex supported on the resin carrier refers to a noble metal complex exhibiting a catalytic action for the carbonylation reaction according to the present invention, which is ion-exchanged and adsorbed on the quaternized nitrogen of the resin carrier.
- a noble metal rhodium and iridium are known, but rhodium is generally preferably used.
- a resin carrier and a rhodium halide or a rhodium salt such as rhodium acetate are brought into contact with each other under pressure of carbon monoxide (0.7 to 3 MPa) in a solution containing methyl iodide, the resin carrier carries rhodium. Can be made.
- the nitrogen atom in the resin carrier is quaternized, and the rhodium complex ion produced by the reaction of rhodium halide, methyl iodide and carbon monoxide, that is, rhodium carbonyl complex [Rh (CO) 2 I 2 - to exchange adsorbed ions, the solid catalyst used in the present invention is obtained.
- the carbonylation raw material as the raw material for the carbonyl compound used in the method for producing a carbonyl compound of the present invention refers to a material that reacts with carbon monoxide in the presence of the solid catalyst to produce a carbonyl compound.
- a reaction accelerator such as methyl iodide is preferably added.
- This reaction is usually performed using acetic acid as a reaction solvent.
- acetic acid serves as a reaction solvent as well as a reaction product.
- carbon monoxide gas is blown into the reaction solution in the carbonylation reactor 1 in which the solid catalyst is dispersed, and the reaction temperature is 100 to 200 ° C.
- reaction pressure is about 1 to 5 MPa in the presence of the rhodium complex-supported solid catalyst.
- Methanol reacts with carbon monoxide to produce acetic acid.
- methyl acetate, dimethyl ether, water and the like are produced as reaction by-products, and these are returned to the reaction step as a residual liquid obtained by separating and recovering acetic acid as a product together with a solvent, a reaction accelerator and an unreacted raw material.
- the liquid phase in the reaction process of the present invention comprises a mixture of all these components.
- the reaction product liquid generated in the reaction step is subjected to a separation operation in the next distillation step, and the generated acetic acid is separated and recovered as a product, and the remaining liquid other than that is partially Is returned to the reaction step, and the rest moves to the stationary step.
- the reaction liquid is taken out from the carbonylation reactor 1 as a reaction process through a screen or the like and flows into the flasher 2.
- the distillation step a part of the reaction solution is first vaporized by the flasher 2 and separated into a gas phase and a liquid phase (flash evaporation step), and then the gas phase fraction is led from the upper part of the flasher 2 to the light end distillation column 4.
- the method of separating and recovering acetic acid from the lower part is used.
- Such a method is adopted because the reaction product liquid is a mixture of various components as described above, and acetic acid is a component having a low volatility among them. This is because acetic acid cannot be recovered from the bottoms as a product because impurities (or non-volatile) are mixed.
- the flasher 2 and the light-end distillation column 4 can be divided as shown in FIG. 1 and configured as separate columns, or can be provided integrally at the bottom of the single column and at the top thereof.
- the carbonylation reaction is generally an exothermic reaction
- the effect of cooling the liquid phase fraction returned to the reaction step can be obtained, and the heated reaction product liquid can be removed from the flasher 2.
- it can function as an evaporator for the light-end distillation column 4.
- the gas phase fraction is separated.
- acetic acid having the lowest volatility among the components constituting the gas phase fraction accumulate in the lower part of the light end distillation column 4
- all other gas phase components are included in the top fraction.
- Acetic acid is taken out from the lower part of the light end distillation column 4 and subjected to a necessary purification treatment, and then separated and recovered as a product.
- the effluent from the top of the column is introduced into the decanter 5.
- the portion not vaporized by the flasher 2 accumulates at the bottom of the flasher 2 as a liquid phase fraction, and the carbonylation reactor 1 that performs the reaction process as the bottoms from the distillation process (ie, the liquid phase fraction from the flasher 2).
- the whole or part of the bottoms passes through acidic cation exchange resin packed columns 3a and 3b as cation exchangers in the return path.
- the bottoms mainly consist of acetic acid as a solvent.
- basic nitrogen-containing molecules such as pyridine rings are decomposed and eluted from the resin carrier that constitutes the solid catalyst in the carbonylation reactor, these molecular components can also be removed. Included in effluent.
- the bottoms are brought into contact with the acidic cation exchange resin-filled columns 3a and 3b, and the nitrogen compounds contained in the bottoms are brought into contact with the acidic cation exchange resin-filled columns 3a and 3b. Since it is adsorbed and removed by 3b, the nitrogen compound does not exist in a high concentration in the reaction solution.
- the acidic cation exchange resin used in the acidic cation exchange resin packed columns 3a and 3b in the present invention is not particularly limited, but a porous one having a pore diameter of 20 nm or more (macroporous type) is used. preferable.
- acidic cation exchange resins include strong acidic resins having sulfonic acid type ion exchange groups and weak acidic resins having carboxylic acid type ion exchange groups. In view of this, a strongly acidic resin is preferable. As such, for example, Amber List 15 manufactured by Rohm and Haas is commercially available and can be suitably used.
- the acidic cation exchange resin-filled columns 3a and 3b may also adsorb oligomers having two or more pyridine groups, and these oligomers capture the noble metal complex in the bottoms, and the noble metal complex is in the acidic cation exchange resin packed column 3a and In some cases, it gradually accumulated in 3b.
- the amount of noble metal complex held in the carbonylation reactor 1 may decrease, and the carbonylation reaction rate involved in the production of the carbonyl compound may decrease.
- acidic cation exchange is achieved by contacting the acidic cation exchange resin-filled columns 3a and 3b in contact with the bottoms on the way from the distillation step to the reaction step with a liquid having a higher water concentration than the bottoms.
- the noble metal complex accumulated in the resin packed columns 3a and 3b is extracted.
- the noble metal complex can be returned to the carbonylation reactor 1 by introducing the liquid containing the noble metal complex extracted from the acidic cation exchange resin packed columns 3a and 3b into the reaction step.
- the noble metal complex returned to the carbonylation reactor 1 is again supported on the solid catalyst.
- the noble metal complex is recovered in the reaction step, the weight loss of the noble metal complex in the reaction step is further improved, and the decrease in the carbonylation reaction rate is improved.
- the water concentration of the liquid used for noble metal complex extraction in the present invention should be higher than the water concentration of the bottoms on the way from the distillation step to the reaction step, and should be at least 10 wt%, preferably 30 wt%, More preferably, it is 50 wt%, More preferably, it is 60 wt% or more.
- the liquid having a higher water concentration than the bottoms is sent to the acidic cation exchange resin-filled columns 3a and 3b.
- the present inventors presume the mechanism for extracting the noble metal complex accumulated in the acidic cation exchange resin-filled columns 3a and 3b by bringing them into contact with each other as follows. Note that “after bringing the bottoms into contact with the acidic cation exchange resin packed column” means that when the bottoms flow is stopped and switched to a liquid with a high water concentration, the bottoms flow remains unchanged. Alternatively, various modes may be considered, for example, when the flow rate of the bottoms is reduced, and a liquid having a high water concentration is mixed and allowed to pass through in parallel.
- the noble metal is rhodium
- the quaternized pyridine ring in the solid catalyst and the rhodium complex ion [Rh (CO) 2 I 2 ] ⁇ are adsorbed in an ion exchange manner, and the ion exchange equilibrium is greatly inclined toward the adsorption side. It is a thing.
- the equilibrium greatly depends on the water concentration contained in the reaction field. For example, the water concentration in the reaction product near the outlet of the reaction step when the reaction step is introduced into the distillation step is 3-7 wt%, and the rhodium concentration is 1-2 ppm.
- the quaternized pyridine ring and rhodium complex ion [Rh (CO) 2 I 2 ] ⁇ captured by the acidic cation exchange resin packed columns 3a and 3b are considered to be in the same adsorption state.
- the reaction product liquid introduced from the reaction step to the distillation step is concentrated in the distillation step and the water concentration is lowered accordingly, a small amount of oligomer adsorbed on the acidic cation exchange resin packed columns 3a and 3b is used. Even in such a case, the oligomer may trap a small amount of rhodium complex ion [Rh (CO) 2 I 2 ] ⁇ contained in the bottoms.
- the abundance ratio of the quaternized pyridine ring and the rhodium complex trapped in the acidic cation exchange resin packed columns 3a and 3b is in a solid-liquid equilibrium relationship, and the equilibrium is governed by the water concentration in the reaction field. Therefore, if a liquid having a high water concentration is passed through the acidic cation exchange resin packed columns 3a and 3b, the ion exchange equilibrium is inclined toward the desorption side, so that the rhodium complex is converted into the acidic cation exchange resin packed columns 3a and 3b. Can be desorbed.
- the liquid having a high water concentration is not particularly limited as long as the liquid has a water concentration higher than the water concentration contained in the bottoms when returning from the distillation step to the reaction step.
- a liquid may be a liquid phase discharged from a certain process in the manufacturing process of the present invention.
- transduced from the outside of the manufacturing process of this invention may be sufficient.
- the following configuration is preferable.
- the top effluent of the light end distillation column 4 introduced into the decanter 5 is mainly composed of methyl iodide, methyl acetate, and water.
- methyl iodide contained in the effluent is separated as a heavy oil phase, and an aqueous phase having a maximum water concentration of about 60 wt% is obtained.
- the separated methyl iodide returns to the carbonylation reactor 1.
- the aqueous phase from which methyl iodide has been separated and removed is branched from the decanter 5 to the carbonylation reactor 1, and partly passes through the acidic cation exchange resin packed columns 3 a and 3 b, and then the carbonylation reactor 1.
- the acidic cation exchange resin-filled columns 3a and 3b adsorbing nitrogen compounds are brought into contact with the aqueous cation exchange resin-filled columns 3a and 3b by contacting the water phase having a higher water concentration than the bottoms.
- the extracted rhodium complex can be extracted efficiently.
- the rhodium complex is recovered in the carbonylation reactor 1, and the reduction in the amount of rhodium complex in the carbonylation reactor 1 is improved, and the carbonylation reaction rate is lowered. Is improved.
- methyl acetate and water contained in this aqueous phase are useful components for the carbonylation reaction, and it is possible to return the aqueous phase after passing through the acidic cation exchange resin packed columns 3a and 3b to the reaction step. It is preferable for the method for producing the carbonyl compound of the invention.
- the apparatus format for bringing the bottoms and the liquid into contact with the acidic cation exchange resin-filled columns 3a and 3b is not particularly limited, but for reliably adsorbing and extracting nitrogen compounds and noble metal complexes.
- the fixed bed system in which the bottoms and liquid are passed through the acidic cation exchange resin packed columns 3a and 3b is preferable. In this case, as shown in FIG. 1, a plurality of acidic cation exchange resin packed columns 3a and 3b are provided in parallel and adsorbed cyclically (adsorption of nitrogen compounds contained in the bottoms to the acidic cation exchange resin packed column).
- As the acidic cation exchange resin packed column a cation exchange packed column in which 16.4 ml of Amberlyst 15JWET (manufactured by Dow Chemical Company) was packed in a double jacket glass column having a diameter of 10 mm and a length of 300 mm was used.
- the prepared first simulated solution was placed in a glass autoclave and subjected to CO treatment while stirring.
- the purpose of this treatment is to return the rhodium iodide produced by exposure to air during the pyrolysis operation back to the rhodium complex.
- the above-mentioned first simulated solution was passed through an acidic cation exchange resin packed column heated to 40 ° C. at a rate of about 90 ml / h for 2 hours, and the nitrogen compound in the first simulated solution was then passed through. And Rh were accumulated in the acidic cation exchange resin packed column.
- FIG. 2 shows the relationship between the flow rate of the second simulated liquid and the recovery rate of Rh accumulated in the acidic cation exchange resin packed column.
- FIG. 3 shows the relationship with the elimination rate of the nitrogen compound thus formed.
- the noble metal complex accumulated with the oligomer is efficiently removed. We found that it can be recovered well.
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Abstract
Description
固体触媒(一酸化炭素およびヨウ化メチル存在下でビニルピリジン樹脂にロジウム錯体を担持したもの(樹脂担体の製造方法、触媒化方法は特開2012-081440号公報に記載))を加速熱分解した液(分解率約20%、窒素化合物濃度約500ppm)を用いて、フラッシャーの液相留分に相当する第1模擬液を調製した。このときの第1模擬液の水分濃度は4.9wt%であった。
窒素化合物およびRhを蓄積させた酸性陽イオン交換樹脂充填カラム(40℃)に、デカンタからカルボニル化反応器へ戻す水相に相当する第2模擬液を約40ml/hで5時間通液した。このときの第2模擬液の水分濃度は64.6wt%であった。
2 フラッシャー
3a、3b 酸性陽イオン交換樹脂充填カラム
4 ライトエンド蒸留塔
5 デカンタ
6 流量制御弁
Claims (9)
- 四級化窒素を含有する樹脂担体上に貴金属錯体を担持した固体触媒を含む液相中で、カルボニル化原料を一酸化炭素と反応させてカルボニル化合物を生成させる反応工程と、
前記反応工程からの反応生成液を蒸留してカルボニル化合物を含む気相留分を回収する蒸留工程と、
前記蒸留工程からの缶出液を前記反応工程に循環する循環工程と、
を有するカルボニル化合物の製造方法において、
前記缶出液の少なくとも一部を酸性陽イオン交換樹脂と接触させて前記缶出液に含まれる窒素化合物を除去した後、前記缶出液よりも水分濃度の高い液体を前記酸性陽イオン交換樹脂と接触させて前記酸性陽イオン交換樹脂へ吸着されているオリゴマーに捕捉されている貴金属錯体を抽出し、前記抽出した貴金属錯体を前記反応工程に戻すことを特徴とするカルボニル化合物の製造方法。 - 前記液体の水分濃度が少なくとも10wt%以上である、請求項1に記載のカルボニル化合物の製造方法。
- 前記蒸留工程がフラッシュ蒸発工程およびライトエンド分離工程からなる、請求項1または2に記載のカルボニル化合物の製造方法。
- 前記液体が、ライトエンド蒸留塔の塔頂流出液に含まれるヨウ化メチルの少なくとも一部をデカンタで分離した水相である、請求項1~3のいずれか1項に記載のカルボニル化合物の製造方法。
- 前記四級化窒素を含有する樹脂担体がピリジン樹脂からなる、請求項1~4のいずれか1項に記載のカルボニル化合物の製造方法。
- 前記貴金属錯体がロジウムの錯体である、請求項1~5のいずれか1項に記載のカルボニル化合物の製造方法。
- 前記ロジウムの錯体が[Rh(CO)2I2]-である、請求項6に記載のカルボニル化合物の製造方法。
- 前記反応工程は酢酸を溶媒として用いる、請求項1~7のいずれか1項に記載のカルボニル化合物の製造方法。
- 前記酸性陽イオン交換樹脂が強酸性樹脂である、請求項1~8のいずれか1項に記載のカルボニル化合物の製造方法。
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KR1020157037114A KR101812401B1 (ko) | 2013-06-05 | 2014-06-03 | 카르보닐 화합물의 제조 방법 |
US14/896,286 US9440902B2 (en) | 2013-06-05 | 2014-06-03 | Method for producing carbonyl compound |
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WO2018163448A1 (ja) * | 2017-03-08 | 2018-09-13 | 株式会社ダイセル | 酢酸の製造方法 |
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JPH09235250A (ja) * | 1996-02-29 | 1997-09-09 | Chiyoda Corp | 酢酸の製造方法 |
JP2004035433A (ja) * | 2002-07-01 | 2004-02-05 | Chiyoda Corp | カルボニル化合物の製造方法 |
JP2004506704A (ja) * | 2000-08-24 | 2004-03-04 | セラニーズ・インターナショナル・コーポレーション | カルボニル化法において飛沫同伴された揮発性触媒種を封鎖するための方法及び装置 |
US20120283471A1 (en) * | 2011-05-05 | 2012-11-08 | Celanese International Corporation | Removal of Amine Compounds from Carbonylation Process Stream Containing Corrosion Metal Contaminants |
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DE3889233T2 (de) | 1987-02-05 | 1994-08-11 | Reilly Ind Inc | Verfahren zur Herstellung von Essigsäure und heterogener Katalysator dafür. |
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WO2012151377A1 (en) * | 2011-05-05 | 2012-11-08 | Celanese International Corporation | Removal of aromatics from carbonylation process |
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JPH09235250A (ja) * | 1996-02-29 | 1997-09-09 | Chiyoda Corp | 酢酸の製造方法 |
JP2004506704A (ja) * | 2000-08-24 | 2004-03-04 | セラニーズ・インターナショナル・コーポレーション | カルボニル化法において飛沫同伴された揮発性触媒種を封鎖するための方法及び装置 |
JP2004035433A (ja) * | 2002-07-01 | 2004-02-05 | Chiyoda Corp | カルボニル化合物の製造方法 |
US20120283471A1 (en) * | 2011-05-05 | 2012-11-08 | Celanese International Corporation | Removal of Amine Compounds from Carbonylation Process Stream Containing Corrosion Metal Contaminants |
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JP2014234383A (ja) | 2014-12-15 |
TWI488836B (zh) | 2015-06-21 |
AR096527A1 (es) | 2016-01-13 |
BR112015029522A2 (pt) | 2017-07-25 |
US9440902B2 (en) | 2016-09-13 |
KR101812401B1 (ko) | 2017-12-26 |
US20160130207A1 (en) | 2016-05-12 |
CA2913866A1 (en) | 2014-12-11 |
BR112015029522B1 (pt) | 2020-09-15 |
CA2913866C (en) | 2017-08-08 |
KR20160016946A (ko) | 2016-02-15 |
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