WO2014147973A1 - 二次電池の充電システム及び方法並びに電池パック - Google Patents
二次電池の充電システム及び方法並びに電池パック Download PDFInfo
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- WO2014147973A1 WO2014147973A1 PCT/JP2014/001071 JP2014001071W WO2014147973A1 WO 2014147973 A1 WO2014147973 A1 WO 2014147973A1 JP 2014001071 W JP2014001071 W JP 2014001071W WO 2014147973 A1 WO2014147973 A1 WO 2014147973A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/44—Methods for charging or discharging
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/46—Accumulators structurally combined with charging apparatus
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/48—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/007—Regulation of charging or discharging current or voltage
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/02—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries for charging batteries from ac mains by converters
- H02J7/04—Regulation of charging current or voltage
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/54—Reclaiming serviceable parts of waste accumulators
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/84—Recycling of batteries or fuel cells
Definitions
- the present invention relates to charging technology for lithium ion secondary batteries and the like.
- Non-aqueous electrolyte secondary batteries such as lithium ion batteries have high energy density and are capable of downsizing and weight reduction of equipment, and are used as main power sources for various electronic equipment, for industrial and transportation purposes such as automobiles and aircraft. Widely used in power sources, household main power supplies, etc.
- the non-aqueous electrolyte secondary battery is charged by constant current charging and then by constant voltage charging to be in a fully charged state.
- the charging time can be shortened by increasing the charging current, the charge / discharge cycle deterioration of the secondary battery is increased and the life is shortened.
- charging / discharging cycle deterioration can be suppressed by reducing the charging current, but the charging time increases. That is, the charging time and charge / discharge cycle deterioration are in a trade-off relationship with the charging current. Assuming the case where it is mounted on a vehicle and used as a main drive source or a main power source for home use, a particularly short charge is required, but the life of the lithium ion secondary battery is reduced accordingly. When the end of life is reached, the usable capacity and safety are rapidly reduced.
- Patent Document 1 describes that the degree of deterioration of a lithium ion secondary battery is detected, and when the deterioration progresses, the set voltage is lowered to fully charge the battery.
- Patent Document 2 the actual capacity of a lithium ion secondary battery is subtracted from the capacity at the time of a new product, and the ratio between the decrease and the capacity at the time of a new product is obtained. It is described that control is performed so that at least one of a charging voltage and a charging current to be applied to the battery is reduced.
- the object of the present invention is to reduce the charging time as much as possible even in a state where the secondary battery has been deteriorated, and to continue using the battery instead of immediately stopping the use even when the end of the life is reached.
- An object of the present invention is to provide such a charging system and method, and a battery pack.
- the secondary battery charging system of the present invention includes a secondary battery, a charger for charging the secondary battery, means for sequentially calculating a full charge capacity of the secondary battery, and the calculated full charge capacity. , Means for sequentially calculating the degree of change from the full charge capacity in the initial state, detection means for detecting that the secondary battery is at the end of life, and calculated when the secondary battery is not at the end of life.
- the first charging current value is set based on the degree of change, the secondary battery is charged, and the secondary battery is set based on the calculated degree of change when the secondary battery is at the end of its life.
- the charging current value may be a charging power value.
- the secondary battery charging system of the present invention includes a secondary battery, a charger for charging the secondary battery, means for sequentially calculating a full charge capacity of the secondary battery, and the calculated full charge. From the capacity, means for sequentially calculating the degree of change from the full charge capacity in the initial state, detection means for detecting that the secondary battery is at the end of life, and when the secondary battery is not at the end of life, Based on the calculated degree of change, the first charging power value is set based on the calculated degree of change to charge the secondary battery, and the secondary battery is at the end of its life.
- the battery pack of the present invention includes a secondary battery, means for sequentially calculating the full charge capacity of the secondary battery, and the degree of change from the full charge capacity in the initial state from the calculated full charge capacity.
- Charging control means for setting a current value and outputting a control signal to a charger to charge the secondary battery.
- the charging current value may be charging power.
- the battery pack of the present invention includes a secondary battery, means for sequentially calculating the full charge capacity of the secondary battery, and the degree of change from the full charge capacity in the initial state from the calculated full charge capacity.
- Means for sequentially calculating detecting means for detecting that the secondary battery is at the end of life, and when the secondary battery is not at the end of life, a first charging power value based on the calculated degree of change When the secondary battery is at the end of its life, the second charge smaller than the first charge power value set based on the calculated degree of change is set.
- Charging control means for setting a power value and outputting a control signal to a charger to charge the secondary battery.
- the secondary battery charging method of the present invention is a secondary battery charging method, the step of sequentially calculating the full charge capacity of the secondary battery, and the initial state from the calculated full charge capacity.
- the step of sequentially calculating the degree of change from the full charge capacity, the step of detecting that the secondary battery is at the end of life, and the degree of change calculated when the secondary battery is not at the end of life The first charging current value is set based on the second battery to charge the secondary battery, and the first charging is set based on the calculated degree of change when the secondary battery is at the end of its life. Charging the secondary battery by setting a second charging current value smaller than the current value.
- the charging current value may be a charging power value.
- the charging method of the secondary battery of the present invention is a charging method of the secondary battery, the step of sequentially calculating the full charge capacity of the secondary battery, and the initial state from the calculated full charge capacity.
- the step of sequentially calculating the degree of change from the full charge capacity, the step of detecting that the secondary battery is at the end of life, and the degree of change calculated when the secondary battery is not at the end of life The first charge is set based on the calculated degree of change when the secondary battery is charged at the end of its lifetime by setting a first charge power value based on And setting a second charging power value smaller than the power value to charge the secondary battery.
- the charging time can be shortened as much as possible, and the use can be continued even when the end of life is reached. That is, according to the present invention, both rapid charging and long life can be achieved.
- FIG. 1 shows a charging system configuration of a lithium ion secondary battery in the present embodiment.
- the charging system includes a battery pack 1 and a charger 2 that is electrically connected to the battery pack 1.
- the positive electrode side terminal T11 and the negative electrode side terminal T13 of the battery pack 1 are connected to the positive electrode side terminal T21 and the negative electrode side terminal T23 of the charger 2, respectively.
- the connector terminal T12 of the battery pack 1 is connected to the connector terminal T22 of the charger 2.
- the battery pack 1 includes a lithium ion secondary battery 14 and a control IC 18.
- the lithium ion secondary battery 14 is configured by connecting a plurality of lithium ion battery cells in series and parallel. Each cell includes a positive electrode active material, a negative electrode active material, and a separator. A lithium-containing composite oxide or the like is used for the positive electrode active material, graphite or the like is used for the negative electrode active material, and polypropylene and polyethylene are used for the separator.
- the temperature sensor 17 is provided at a predetermined position of the lithium ion secondary battery 14, detects the temperature of each cell, and supplies it to the control IC 18.
- the voltage detection sensor 20 is provided at a predetermined position of the lithium ion secondary battery 14, detects the voltage between terminals of each cell, and supplies it to the control IC 18.
- the current detection resistor 16 is connected to the negative electrode side terminal of the lithium ion secondary battery 14, detects the energization current of the lithium ion secondary battery 14, and supplies it to the control IC 18.
- the control IC 18 includes an A / D converter 19, a charge control unit 21, and a communication unit 22.
- the A / D converter 19 converts the current data of the lithium ion secondary battery 14 detected by the current detection resistor 16 into a digital value and supplies the digital value to the charge control unit 21. Further, the temperature data of the lithium ion secondary battery 14 detected by the temperature sensor 17 is converted into a digital value and supplied to the charge control unit 21. Further, the voltage data of the lithium ion secondary battery 14 detected by the voltage detection sensor 20 is converted into a digital value and supplied to the charge control unit 21.
- the full charge capacity maintenance rate also sequentially decreases to a value smaller than 1. That is, at the time of charging, lithium of the positive electrode active material of the lithium ion secondary battery 14 becomes lithium ions and moves between the layers of the negative electrode active material. In the initial stage of product shipment, lithium ions can be charged by entering between the layers of the negative electrode active material. However, as the charge / discharge cycle proceeds, the crystal structure of the negative electrode active material collapses and lithium ions do not easily enter the interlayer, so the actual capacity decreases.
- the charging control unit 21 calculates a charging current value for requesting the charger 2 to output based on the calculated full charge capacity maintenance rate, and outputs a control signal to the charger 2 via the communication unit 22.
- the charging control unit 21 determines whether or not the lithium ion secondary battery 14 has reached the end of life, and when determining that the lithium ion secondary battery 14 has reached the end of life, calculates a charging current value according to this, A control signal is output to the charger 2 via the unit 22. Whether or not the lithium ion secondary battery 14 has reached the end of its life is determined based on, for example, the degradation rate of the actual capacity.
- the charging control unit 21 outputs two types of control signals to the charger 2.
- the first control signal is a control signal in a state in which the deterioration rate of the lithium ion secondary battery 14 is relatively small and the lithium ion secondary battery 14 has not yet reached the end of life
- the second control signal is This is a control signal when the deterioration rate of the lithium ion secondary battery 14 is relatively large and the lithium ion secondary battery 14 reaches the end of its life.
- the charging control unit 21 detects a system abnormality based on each data supplied from the A / D converter 19 or data received from the charger 2, the charging control unit 21 shuts off the switch elements 12 and 13 and turns on the lithium ion.
- the secondary battery 14 is protected.
- the charge control unit 21 is specifically composed of a microcomputer including a CPU and a memory.
- the microcomputer memory includes a program memory and a working memory.
- the program memory stores a program for calculating the actual capacity of the lithium ion secondary battery 14 based on current data, voltage data, and temperature data, and other operation programs.
- the program memory stores a threshold value for determining whether or not the lithium ion secondary battery 14 has reached the end of its life.
- the charger 2 includes a control IC 30, a charging current supply circuit 33, and a display panel 34.
- the control IC 30 includes a control unit 31 and a communication unit 32.
- the communication unit 32 receives a control signal supplied via the communication unit 22 of the battery pack 1 and supplies the control signal to the control unit 31.
- the control unit 31 controls the charging current supply circuit 33 based on the control signal received via the communication unit 32. Moreover, the charge state of the battery pack 1 is displayed on the display panel 34 as needed.
- the charging current supply circuit 33 adjusts the charging current when charging the battery pack 1 based on a signal from the control unit 31.
- the control unit 31 receives the first control signal and the second control signal supplied from the charging control unit 21 of the battery pack 1, and sets the first charging current according to the first control signal.
- the second charging current is set according to the second control signal.
- the first charging current > the second charging current.
- the first charging current is set based on the full charge capacity maintenance rate.
- the second charging current is also set based on the full charge capacity maintenance rate, but considering the fact that the end of the life of the lithium ion secondary battery 14 has been reached, a value obtained by changing the full charge capacity maintenance rate downward. Is set based on Therefore, the second charging current is smaller than the first charging current set based on the full charge capacity maintenance rate.
- Fig. 2 shows the relationship between the number of charge / discharge cycles and the full charge capacity.
- the full charge capacity of the lithium ion secondary battery 14 gradually decreases as the charge / discharge cycle proceeds.
- a graph 70 shows a change in the full charge capacity.
- the full charge capacity decreases rapidly or discontinuously. It can be said that the lithium ion secondary battery 14 has reached the end of its life at this point a.
- the charge control unit 21 calculates the full charge capacity, that is, the actual capacity of the lithium ion secondary battery 14 at a predetermined control timing.
- a black circle 100 indicates the full charge capacity calculated sequentially.
- a solid line 200 that changes in a stepwise manner indicates a charging current value that is calculated based on the full charge capacity that is sequentially calculated.
- the initial charging current value is a charging current value immediately after product shipment, and is a charging current value at a time when the product has not yet deteriorated.
- the charging current value is set according to the full charge capacity maintenance rate. This means that the maximum charging current set according to the full charge capacity at that time is set. That is, the initial charging current value is set as high as possible in order to shorten the charging time, but the charging current value calculated thereafter is the initial charging current value according to the ratio of the change in the full charge capacity. It can be said to be a charging current that can shorten the charging time with respect to the full charge capacity at that time.
- this charging current is referred to as a first charging current.
- the lithium ion secondary battery 14 reaches the end of its life at the point a, and the full charge capacity decreases rapidly, but thereafter, the charge current value is calculated according to the equation (1). In this case, the lithium ion secondary battery 14 is further deteriorated.
- the second charging current is a charging current that is changed downward by a predetermined amount from the first charging current. After the point a, the deterioration of the lithium ion secondary battery 14 that has reached the end of its life will be further advanced by charging the lithium ion secondary battery 14 with the second charging current obtained in this way. Suppress and allow continuous use.
- the charging current (second charging current) after point a is indicated by a solid line 202.
- a change in the full charge capacity when charging with the second charging current is shown by a graph 80. Comparing the graph 70 and the graph 80, it can be seen that a rapid decrease in the full charge capacity of the lithium ion secondary battery 14 is suppressed by setting the charging current small after the point a.
- the second charging current is also calculated according to the full charge capacity maintenance rate at that time as shown in equations (2) and (3), it is more than necessary without considering the full charge capacity at that time. Therefore, the charging time is not increased more than necessary.
- the adjustment value ⁇ can be set arbitrarily, it is desirable to set it to an appropriate value in consideration of an increase in charging time, for example, set to 0.1 or the like.
- Fig. 3 shows the relationship between the square root of the number of charge / discharge cycles and the full charge capacity.
- the full charge capacity of the lithium ion secondary battery 14 decreases almost linearly with respect to the square root of the number of charge / discharge cycles. It will come off.
- the charge control unit 21 detects such a sudden change in the full charge capacity, thereby detecting that the lithium ion secondary battery 14 has reached the end of its life, and changes the charge current from the first charge current to the second charge current. Switch to charging current to control charging.
- the charge control unit 21 calculates the full charge capacity of the lithium ion secondary battery 14 at a predetermined control timing (S101).
- a known method can be used to calculate the full charge capacity.
- the full charge capacity can be calculated by integrating the discharge current values during continuous discharge from the fully charged state to the discharge end voltage.
- dQ is a difference value of the full charge capacity
- dt is a control cycle.
- the charge control unit 21 compares the calculated deterioration rate with a threshold value stored in advance in the memory, and determines whether or not the deterioration rate is equal to or less than the threshold value.
- the charge control unit 21 calculates the full charge capacity maintenance rate, assuming that the deterioration rate is relatively small (S103). Then, using the calculated full charge capacity maintenance rate, the charging current is calculated by Equation (1) (S104). This charging current is the first charging current and is the maximum allowable charging current that can shorten the charging time as described above. This can also be called a maximum allowable power value.
- the charging control unit 21 supplies a control signal including the calculated first charging current value to the charger 2.
- the controller 31 of the charger 2 controls the charging current supply circuit 33 based on the control signal to control the charging current to the first charging current and supplies it to the battery pack 1 to charge the lithium ion secondary battery 14. .
- the charge control unit 21 calculates a full charge capacity maintenance rate (S201). Then, the full charge capacity maintenance rate is compared with a threshold value stored in advance in the memory, and it is determined whether or not the full charge capacity is equal to or less than the threshold value. In this determination, when it is determined in S102 shown in FIG. 4 that the deterioration rate is relatively large, it can be normally determined that the lithium ion secondary battery 14 has reached the end of life, but has not yet reached the end of life. Nevertheless, there is a case where the deterioration rate suddenly decreases due to some trouble, and both are identified.
- the threshold value of the full charge capacity maintenance rate can be set to 0.3, for example.
- the full charge capacity maintenance ratio exceeds the threshold value, the full charge capacity is relatively large, and it is considered that the end of life has not yet been reached, that is, the deterioration rate has suddenly decreased, and the charging current is calculated according to equation (1). Is calculated (S202). This charging current is also the first charging current.
- the charging control unit 21 supplies a control signal including the calculated first charging current value to the charger 2.
- the controller 31 of the charger 2 controls the charging current supply circuit 33 based on the control signal to control the charging current to the first charging current and supplies it to the battery pack 1 to charge the lithium ion secondary battery 14. .
- the charge control unit 21 calculates the full charge capacity at a predetermined control timing (S203), calculates the full charge capacity maintenance rate again, and compares the full charge capacity with the threshold value (S204). When the full charge capacity maintenance rate exceeds the threshold, the processing after S202 is repeated to cope with a sudden decrease in the deterioration rate. If the full charge capacity maintenance rate is equal to or less than the threshold value, it is determined that the lithium ion secondary battery 14 has reached the end of its life, and a control signal is output to the charger 2 and the process proceeds to FIG.
- the charge control unit 21 when it is determined in S201 that the full charge capacity maintenance rate is equal to or less than the threshold value, the charge control unit 21 outputs a control signal to the charger 2 that the lithium ion secondary battery 14 has reached the end of its life. The process proceeds to the process of FIG.
- the control unit 31 of the charger 2 receives the control signal from the charge control unit 21 and displays a predetermined end-of-life alert on the display panel 34 (S301). For example, blinking the LED, turning on the red LED, displaying a message such as “life is out”.
- the user can know that the lithium ion secondary battery 14 has reached the end of life by visually recognizing the end-of-life alert on the display panel 34. Instead of the display on the display panel 34, it may be notified by voice or the like.
- the charging control unit 21 calculates the charging current by the equation (2) using the full charge capacity maintenance rate calculated in S204 of FIG.
- This charging current is a second charging current and is a charging current that is changed downward from the first charging current.
- the charging control unit 21 supplies a control signal including the calculated second charging current value to the charger 2.
- the controller 31 of the charger 2 controls the charging current supply circuit 33 based on the control signal to control the charging current to the second charging current and supplies it to the battery pack 1 to charge the lithium ion secondary battery 14. (S302).
- the charging control unit 21 decreases the upper limit voltage value set at the time of charging as necessary (S303). Then, the full charge capacity is calculated again at a predetermined control timing (S304), the full charge capacity maintenance rate is calculated (S305), and the charge current is calculated using equation (2) (S306).
- the charging control unit 21 supplies a control signal including the calculated second charging current value to the charger 2.
- the controller 31 of the charger 2 controls the charging current supply circuit 33 based on the control signal to control the charging current to the second charging current and supplies it to the battery pack 1 to charge the lithium ion secondary battery 14. .
- the second charging current is calculated by the process of S302 and the charging current is set to a small value, it is possible to continuously use the lithium ion secondary battery 14 while suppressing the progress of deterioration even when the end of the life has been reached.
- the upper limit voltage value in S303 the continuous use of the lithium ion secondary battery 14 can be ensured more reliably.
- the charging control unit 21 repeats the processes of S304 to S306. For example, when the full charge capacity reaches a predetermined lower limit threshold, it is determined that further use is not possible and the charger 2 controls the charger 2. Supply a signal to stop charging. Further, the control unit 31 displays on the display panel 34 that it cannot be used in response to the control signal from the charge control unit 21.
- the charging time can be shortened as much as possible, and the use can be continued even when the end of life is reached. That is, it is possible to achieve both long life and rapid charging of the lithium ion secondary battery 14.
- the full charge capacity maintenance ratio is sequentially calculated, and the charging current value is sequentially reset using this, so it will be apparent that this embodiment is essentially different from conventional constant current charging.
- the function of sequentially adjusting the charging current according to the full charge capacity at that time in other words, the validity of the charging current It can be said that it has a self-diagnosis function.
- the lithium ion secondary battery 14 when the lithium ion secondary battery 14 reaches the end of its life, it is charged by setting the second charging current. This is because the lithium ion secondary battery 14 has reached the end of its life and is specially charged for emergency evacuation. It can be said that the lithium ion secondary battery 14 can be used by charging with the battery. Note that in this case, the special charging current is also sequentially set based on the full charge capacity maintenance rate.
- the charging current is calculated using Equation (1) in S202 of FIG. 5, but instead, the charging current may be calculated using Equation (2). That is, even if the deterioration rate is suddenly decreased, the second charging current may be calculated by the equation (2) and charged by the second charging current in the same manner as when the end of life is reached.
- the charging current is calculated using equation (2) in S202 of FIG. 5, the deterioration rate is again compared with the threshold value after S204, and when the deterioration rate is equal to or less than the threshold value,
- the first charging current may be calculated again using the equation (1), and charging may be performed with the first charging current. The reason is that when the lithium ion secondary battery 14 has not yet reached the end of its life, it is charged in consideration of shortening the charging time.
- the second charging current is calculated by the equation (2), but the second charging current may be calculated by another equation.
- Second charging current value initial charging current value ⁇ full charge capacity retention ratio ⁇ ⁇ (4) You may calculate by.
- Formula (1) or formula (2) is merely an example, and the present invention is not limited to these formulas.
- the processing of FIG. 5 may be omitted, and if it is determined in S102 of FIG. 4 that the deterioration rate is large, the processing of FIG. 6 can be immediately performed. In this case, it can be said that the lithium ion secondary battery 14 is detected as having reached the end of its life when the rate of deterioration exceeds a threshold value.
- the end of life is detected when the rate of deterioration exceeds the threshold value.
- the end of life may be detected simply when the full charge capacity is equal to or less than the threshold value.
- the “end of life” in the present invention can be generally defined as a timing at which the full charge capacity is significantly lower than usual and can hinder the use of the lithium ion secondary battery 14.
- the end of life need not be a fixed timing, and may be a timing that is appropriately determined according to the use of the lithium ion secondary battery 14. For example, in the in-vehicle lithium ion secondary battery 14, the end of life is reached when the full charge capacity reaches 50% of the initial state immediately after product shipment.
- the full charge capacity is used, but instead of this, the voltage between the terminals of the lithium ion secondary battery 14 at the time of full charge may be used, and the full charge capacity is substituted for the full charge capacity maintenance rate. What is necessary is just to use the voltage maintenance factor between terminals. The present invention does not exclude the use of terminal voltage.
- the charging current value is controlled as a method for controlling the charging current.
- the charging power value may be used, and the charging current value in the equation (1) or (2)
- a charging power value and an initial charging power value may be used instead of the initial charging current value.
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Abstract
Description
まず、電池パック1の構成について説明する。
満充電容量維持率=Q/Q0
で定義される。リチウムイオン二次電池14の劣化が進んでいない場合、満充電容量維持率は1である。リチウムイオン二次電池14の劣化が進むと、実容量が低下していくため、満充電容量維持率も順次1より小さい値に低下していく。すなわち、充電時には、リチウムイオン二次電池14の正極活物質のリチウムがリチウムイオンとなって負極活物質の層間に移動する。製品出荷時の初期段階ではリチウムイオンが負極活物質の層間の間に入って充電が可能である。しかし、充放電サイクルが進むに従って負極活物質の結晶構造が崩れてリチウムイオンが層間に入り難くなるため実容量が低下する。充電制御部21は、算出した満充電容量維持率に基づいて、充電器2に対して出力を要求する充電電流値を演算し、通信部22を介して充電器2に制御信号を出力する。
次に、充電器2の構成について説明する。
次に、本実施形態における充電電流の制御方法について、より詳細に説明する。
充電電流値=初期充電電流値×満充電容量維持率 ・・・(1)
により充電電流値を算出する。初期の充電電流値は、製品出荷直後の充電電流値であり、未だ劣化していない時点での充電電流値である。なお、リチウムイオン二次電池14を充電する際には、一般には定電流充電を行い、その後に定電圧充電を行って過電圧を防止するが、このようにして算出される充電電流値は、定電流充電における充電電流値である。もちろん、定電流充電のみでリチウムイオン二次電池14を充電する場合にも同様に適用することができる。
充電電流値=初期充電電流値×(満充電容量維持率-α) ・・・(2)
により充電電流値を算出する。
充電電流値=初期充電電流値×(満充電容量維持率-α)
=第1充電電流値-初期充電電流値×α ・・・(3)
となる。式(2)で算出される充電電流を第2充電電流と称すると、第2充電電流は、第1充電電流よりも所定量だけ下方変更された充電電流である。a点以後は、このように下方変更して得られた第2充電電流でリチウムイオン二次電池14を充電することで、寿命末期に達したリチウムイオン二次電池14の劣化がさらに進むことを抑制し、継続的使用を可能とする。
本実施形態では、図5のS202で式(1)を用いて充電電流を算出しているが、これに代えて、式(2)を用いて充電電流を算出してもよい。すなわち、突発的な劣化速度の低下であっても、寿命末期に達した時点と同様に式(2)により第2充電電流を算出して第2充電電流により充電してもよい。
第2充電電流値=初期充電電流値×満充電容量維持率×β ・・・(4)
により算出してもよい。ここで、0<β<1である。式(1)についても同様であり、他の式によって充電電流値を算出してもよい。式(1)あるいは式(2)は単なる例示であり、本発明はこれらの式に限定されるものではない。
Claims (17)
- 二次電池と、
前記二次電池を充電する充電器と、
前記二次電池の満充電容量を順次算出する手段と、
算出された前記満充電容量から、初期状態の満充電容量からの変化の度合いを順次算出する手段と、
前記二次電池が寿命末期であることを検出する検出手段と、
前記二次電池が前記寿命末期でない場合に、算出された前記変化の度合いに基づいて第1充電電流値又は第1充電電力値を設定して前記二次電池を充電し、前記二次電池が前記寿命末期である場合に、算出された前記変化の度合いに基づいて設定される、前記第1充電電流値よりも小さい第2充電電流値、又は前記第1充電電力値よりも小さい第2充電電力値を設定して前記二次電池を充電する充電制御手段と、
を備えることを特徴とする二次電池の充電システム。 - 請求項1記載の二次電池の充電システムにおいて、
前記充電制御手段は、前記二次電池の初期状態における初期充電電流値又は初期充電電力値と前記変化の度合いに基づいて前記第1充電電流値又は前記第1充電電力値を設定し、前記二次電池の初期状態における初期充電電流値又は初期充電電力値と前記変化の度合いと調整値に基づいて前記第2充電電流値又は前記第2充電電力値を設定する
ことを特徴とする二次電池の充電システム。 - 請求項2記載の二次電池の充電システムにおいて、
前記充電制御手段は、前記変化の度合いとして、初期状態の満充電容量に対する算出された満充電容量の比率を算出し、前記二次電池の初期状態における初期充電電流値又は初期充電電力値と前記比率に基づいて前記第1充電電流値又は前記第1充電電力値を設定し、前記二次電池の初期状態における初期充電電流値又は初期充電電力値と前記比率と調整値に基づいて前記第2充電電流値又は前記第2充電電力値を設定する
ことを特徴とする二次電池の充電システム。 - 請求項1~3のいずれかに記載の二次電池の充電システムにおいて、
前記充電制御手段は、前記二次電池が前記寿命末期である場合に、さらに、充電時の上限電圧値を減少させて前記二次電池を充電する
ことを特徴とする二次電池の充電システム。 - 請求項1~4のいずれかに記載の二次電池の充電システムにおいて、
前記検出手段は、算出された前記満充電容量の変化速度を所定のしきい値と大小比較することで検出することを特徴とする二次電池の充電システム。 - 請求項5記載の二次電池の充電システムにおいて、
前記検出手段は、算出された前記満充電容量の変化速度を所定のしきい値と大小比較し、かつ、前記変化の度合いを所定のしきい値と大小比較することで検出することを特徴とする二次電池の充電システム。 - 請求項5記載の二次電池の充電システムにおいて、
前記充電制御手段は、前記変化速度が前記所定のしきい値より大きい場合に前記第2充電電流値又は前記第2充電電力値を設定して前記二次電池を充電し、その後、前記変化速度が前記所定のしきい値以下となった場合に再び前記第1充電電流値又は前記第1充電電力値を設定して前記二次電池を充電する
ことを特徴とする二次電池の充電システム。 - 請求項1~7のいずれかに記載の二次電池の充電システムにおいて、さらに、
前記検出手段で前記二次電池の寿命末期が検出された場合に所定のアラートを表示する表示手段
を備えることを特徴とする二次電池の充電システム。 - 二次電池と、
前記二次電池の満充電容量を順次算出する手段と、
算出された前記満充電容量から、初期状態の満充電容量からの変化の度合いを順次算出する手段と、
前記二次電池が寿命末期であることを検出する検出手段と、
前記二次電池が前記寿命末期でない場合に、算出された前記変化の度合いに基づいて第1充電電流値又は第1充電電力値を設定して前記二次電池を充電し、前記二次電池が前記寿命末期である場合に、算出された前記変化の度合いに基づいて設定される、前記第1充電電流値よりも小さい第2充電電流値、又は前記第1充電電力値よりも小さい第2充電電力値を設定して前記二次電池を充電すべく充電器に制御信号を出力する充電制御手段と、
を備えることを特徴とする電池パック。 - 請求項9記載の電池パックにおいて、
前記充電制御手段は、前記二次電池の初期状態における初期充電電流値又は初期充電電力値と前記変化の度合いに基づいて前記第1充電電流値又は前記第1充電電力値を設定し、前記二次電池の初期状態における初期充電電流値又は初期充電電力値と前記変化の度合いと調整値に基づいて前記第2充電電流値又は前記第2充電電力値を設定する
ことを特徴とする電池パック。 - 請求項10記載の電池パックにおいて、
前記充電制御手段は、前記変化の度合いとして、初期状態の満充電容量に対する算出された満充電容量の比率を算出し、前記二次電池の初期状態における初期充電電流値又は初期充電電力値と前記比率に基づいて前記第1充電電流値又は前記第1充電電力値を設定し、前記二次電池の初期状態における初期充電電流値又は初期充電電力値と前記比率と調整値に基づいて前記第2充電電流値又は前記第2充電電力値を設定する
ことを特徴とする電池パック。 - 請求項9~11のいずれかに記載の電池パックにおいて、
前記充電制御手段は、前記二次電池が前記寿命末期である場合に、さらに、充電時の上限電圧値を減少させる
ことを特徴とする電池パック。 - 請求項9~12のいずれかに記載の電池パックにおいて、
前記検出手段は、算出された前記満充電容量の変化速度を所定のしきい値と大小比較することで検出することを特徴とする電池パック。 - 請求項13記載の電池パックにおいて、
前記検出手段は、算出された前記満充電容量の変化速度を所定のしきい値と大小比較し、かつ、前記変化の度合いを所定のしきい値と大小比較することで検出することを特徴とする電池パック。 - 請求項13記載の電池パックにおいて、
前記充電制御手段は、前記変化速度が前記所定のしきい値より大きい場合に前記第2充電電流値又は前記第2充電電力値を設定し、その後、前記変化速度が前記所定のしきい値以下となった場合に再び前記第1充電電流値又は前記第1充電電力値を設定する
ことを特徴とする電池パック。 - 請求項9~15のいずれかに記載の電池パックにおいて、
前記検出手段で前記二次電池の寿命末期が検出された場合にアラートを示す信号を出力する手段
を備えることを特徴とする電池パック。 - 二次電池の充電方法であって、
前記二次電池の満充電容量を順次算出するステップと、
算出された前記満充電容量から、初期状態の満充電容量からの変化の度合いを順次算出するステップと、
前記二次電池が寿命末期であることを検出するステップと、
前記二次電池が前記寿命末期でない場合に、算出された前記変化の度合いに基づいて第1充電電流値又は第1充電電力値を設定して前記二次電池を充電し、前記二次電池が前記寿命末期である場合に、算出された前記変化の度合いに基づいて設定される、前記第1充電電流値よりも小さい第2充電電流値、又は前記第1充電電力値よりも小さい第2充電電力値を設定して前記二次電池を充電するステップと、
を備えることを特徴とする二次電池の充電方法。
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JPWO2014147973A1 (ja) | 2017-02-16 |
JP6208213B2 (ja) | 2017-10-04 |
US20160028254A1 (en) | 2016-01-28 |
US9866052B2 (en) | 2018-01-09 |
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