WO2014102909A1 - フルコーンスプレーノズル - Google Patents
フルコーンスプレーノズル Download PDFInfo
- Publication number
- WO2014102909A1 WO2014102909A1 PCT/JP2012/083515 JP2012083515W WO2014102909A1 WO 2014102909 A1 WO2014102909 A1 WO 2014102909A1 JP 2012083515 W JP2012083515 W JP 2012083515W WO 2014102909 A1 WO2014102909 A1 WO 2014102909A1
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- WIPO (PCT)
- Prior art keywords
- spray
- vane
- nozzle
- full cone
- length
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
- B05B1/02—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape
- B05B1/06—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape in annular, tubular or hollow conical form
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
- B05B1/34—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to influence the nature of flow of the liquid or other fluent material, e.g. to produce swirl
- B05B1/3405—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to influence the nature of flow of the liquid or other fluent material, e.g. to produce swirl to produce swirl
- B05B1/341—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to influence the nature of flow of the liquid or other fluent material, e.g. to produce swirl to produce swirl before discharging the liquid or other fluent material, e.g. in a swirl chamber upstream the spray outlet
- B05B1/3415—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to influence the nature of flow of the liquid or other fluent material, e.g. to produce swirl to produce swirl before discharging the liquid or other fluent material, e.g. in a swirl chamber upstream the spray outlet with swirl imparting inserts upstream of the swirl chamber
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
- B05B1/34—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to influence the nature of flow of the liquid or other fluent material, e.g. to produce swirl
- B05B1/3405—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to influence the nature of flow of the liquid or other fluent material, e.g. to produce swirl to produce swirl
- B05B1/341—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to influence the nature of flow of the liquid or other fluent material, e.g. to produce swirl to produce swirl before discharging the liquid or other fluent material, e.g. in a swirl chamber upstream the spray outlet
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
- B05B1/34—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to influence the nature of flow of the liquid or other fluent material, e.g. to produce swirl
- B05B1/3405—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to influence the nature of flow of the liquid or other fluent material, e.g. to produce swirl to produce swirl
- B05B1/341—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to influence the nature of flow of the liquid or other fluent material, e.g. to produce swirl to produce swirl before discharging the liquid or other fluent material, e.g. in a swirl chamber upstream the spray outlet
- B05B1/3421—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to influence the nature of flow of the liquid or other fluent material, e.g. to produce swirl to produce swirl before discharging the liquid or other fluent material, e.g. in a swirl chamber upstream the spray outlet with channels emerging substantially tangentially in the swirl chamber
- B05B1/3431—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to influence the nature of flow of the liquid or other fluent material, e.g. to produce swirl to produce swirl before discharging the liquid or other fluent material, e.g. in a swirl chamber upstream the spray outlet with channels emerging substantially tangentially in the swirl chamber the channels being formed at the interface of cooperating elements, e.g. by means of grooves
- B05B1/3447—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to influence the nature of flow of the liquid or other fluent material, e.g. to produce swirl to produce swirl before discharging the liquid or other fluent material, e.g. in a swirl chamber upstream the spray outlet with channels emerging substantially tangentially in the swirl chamber the channels being formed at the interface of cooperating elements, e.g. by means of grooves the interface being a cylinder having the same axis as the outlet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/02—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
- B21B45/0203—Cooling
- B21B45/0209—Cooling devices, e.g. using gaseous coolants
- B21B45/0215—Cooling devices, e.g. using gaseous coolants using liquid coolants, e.g. for sections, for tubes
- B21B45/0233—Spray nozzles, Nozzle headers; Spray systems
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/02—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
- B21B45/0269—Cleaning
- B21B45/0275—Cleaning devices
Definitions
- the present invention relates to a full cone spray nozzle that sprays a liquid in a full conical shape, for example, used for cooling and washing in a manufacturing process of a steel plate.
- a full cone spray nozzle is a nozzle that ejects a cone-shaped spray of the liquid ejected from the nozzle, and a full cone is filled with droplets of the ejected liquid into the cone.
- the full cone spray nozzle generally has a vane having a swirling flow generating means inside a cylindrical nozzle body.
- the shape of the vane is various, the liquid supplied from the upstream end of the nozzle body is swirled by the swirl flow generating means of the vane when flowing through the vane to the downstream end of the nozzle body to generate a vortex flow.
- the liquid that has flowed to the downstream side of the nozzle body in this way is sprayed in a full cone shape from the downstream end of the nozzle body.
- Patent Document 1 discloses a full cone spray nozzle having a hole in the central part of a vane and provided with a plurality of swirl circuits formed obliquely on the outer peripheral surface of the vane as a swirl flow generating means.
- the full cone spray nozzle is directed to generate a spray pattern with a wide angle (65 to 75 degrees) and a uniform flow rate distribution.
- Patent Document 2 discloses a full cone spray nozzle in which the vane has no central hole and the entire vane is X-shaped. According to this full cone spray nozzle, it is possible to generate a spray pattern having a mountain-shaped flow distribution in which the flow rate at the center of the spray region with a narrow spray angle (about 30 ° or less) is maximized.
- Patent Document 3 discloses a nozzle that has a flow channel in an oblique direction on the outer periphery of a vane, has a conical shape on the downstream side of the vane, and jets a hollow cone (empty cone) spray.
- a hollow cone-shaped spray is a spray that has a cone shape but is not filled with droplets of liquid to be discharged. Therefore, according to this nozzle, a swirling force can be applied to the low-pressure liquid to generate a fine and stable hollow cone spray, but a full cone spray is not generated.
- JP 2005-508741 gazette JP 2005-058899 A JP 2005-052754 A
- the cooling water is sprayed onto the steel sheet using a spray nozzle.
- the spray nozzle for cooling the steel plate, it is required that a uniform water flow distribution can be obtained with a strong and uniform spray impact over the entire area to be sprayed. If the spray impact is weak, the cooling capacity is poor. If the spray impact and flow rate distribution are not uniform, overcooling or the like occurs in a part of the steel sheet, and as a result, the steel sheet characteristics are adversely affected.
- the water flow rate distribution refers to the flow density distribution per unit area of the fluid in the spray area on the plane when the spray is projected onto the plane.
- spray impact means the pressure of the fluid which hits the plane at the time of projecting a spray on a plane.
- Patent Document 1 requires an axial flow through the central hole of the vane in order to obtain a uniform water flow distribution in a wide-angle spray region.
- it is difficult to obtain a uniform water flow rate distribution due to the influence of dimensional tolerances and liquid pressure fluctuations, and the flow rate at the center of the spray region tends to increase.
- a vane that does not have a central hole is used to reduce the flow rate at the central portion of the wide-angle spray nozzle, the flow rate near the central portion is reduced, and a uniform spray pattern cannot be obtained (see FIG. 5C). ).
- the full cone spray nozzle of Patent Document 2 is for obtaining a mountain-shaped spray pattern, and the spray impact becomes weaker as the distance from the center increases. Therefore, when it uses for cooling of a steel plate, favorable cooling cannot be performed.
- Patent Document 3 gives a swirling force to a low-pressure liquid, generates a hollow cone type spray pattern with a weak spray impact and fine droplets. Not applicable to generation.
- An object of the present invention is to provide a full cone spray nozzle having a strong and uniform spray impact over the entire surface of the spraying region, for example, suitable for cooling the steel plate in the steel plate manufacturing process, without increasing the inflow pressure. It is in.
- the inventors have obtained a full cone for achieving a necessary spray impact without increasing the inflow pressure in a spray region necessary for cooling a steel plate, and for achieving a uniform water flow distribution.
- the structure of the spray nozzle was studied earnestly.
- a vane here is the part 2 which gives the turning inside a nozzle which forms the turning circuit 7 shown in FIG. 1 or FIG.
- the flow distribution tends to be concave as described above.
- the cooling of the steel plate can be achieved by providing a flow path having an appropriate width and depth around the vane, particularly on the downstream side. It has been found that a full cone spray nozzle having a spray angle suitable for the above can be obtained.
- the present inventors have further studied. As a result, a protrusion is provided on the downstream side of the vane, and the swirl flow chamber on the downstream side of the vane is appropriately sized to reduce pressure loss in the nozzle and increase the inflow pressure. It has been found that a full cone spray nozzle capable of forming a spray pattern having a strong spray impact over a wide area of the spray region can be obtained.
- the size of the swirling flow chamber can be made more appropriate by making the downstream protrusion a combination of a cylindrical shape and a conical shape, and as a result, the pressure loss in the nozzle can be further reduced. Further, it has been found that a full cone spray nozzle capable of forming a spray pattern having a strong spray impact over a wide area of the spray region can be obtained.
- the upstream protrusion may be provided on the upstream side of the vane from the viewpoint of stabilizing the flow rate.
- the present invention has been made on the basis of the above findings, and the gist thereof is as follows.
- a nozzle body provided with a liquid inlet at the upstream end and a spray port at the downstream end;
- a full cone spray nozzle provided with a vane having an axial length W and a diameter D at an intermediate position inside the nozzle body, the outer peripheral surface of which is arranged inscribed in the nozzle body,
- the vane includes a plurality of channel grooves having a width T and a depth H on the outer peripheral surface of the vane, A downstream projection on the downstream side of the vane;
- a swirl flow chamber having an axial length L, which is a space formed by the inner wall surface of the nozzle body, the vane, and the spray port, 0.25 ⁇ T / D ⁇ 0.30 0.25 ⁇ H / D ⁇ 0.30 1.5 ⁇ L / W ⁇ 3.5
- Full cone spray nozzle characterized by satisfying.
- the swirl flow chamber is composed of a cylindrical region having an axial length L1 from the vane and a truncated cone region having an axial length L2 and an apex angle ⁇ on the downstream side thereof.
- the downstream protrusion is composed of a cylindrical region having a length P1 in the axial direction from the vane and a conical region having a length P2 in the axial direction and a vertex angle ⁇ P on the downstream side thereof, ⁇ P / ⁇ ⁇ 0.5 0.2 ⁇ L1 / D ⁇ 0.9 (1)
- the full cone spray nozzle according to (1).
- a spray nozzle capable of reducing the pressure loss of the liquid in the nozzle body and spraying the liquid uniformly with a strong and uniform spray impact.
- FIG. 1 and 2 show the basic configuration of the full cone spray nozzle of the present invention.
- FIG. 1 is a schematic of the entire full cone spray nozzle of the present invention.
- a protrusion is provided on the downstream side of the vane, and the protrusion on the upstream side of the vane may have no protrusion as in (a) or may have a protrusion as in (b).
- FIG. 2 schematically shows a vane having protrusions on the upstream side and the downstream side.
- the full cone spray nozzle of the present invention is provided with a substantially cylindrical nozzle body 1 and an axial length W and diameter D for forming a liquid flow provided at a substantially intermediate position inside the nozzle body 1. Consists of vane 2.
- a liquid inflow port 3 is disposed at the upstream end of the nozzle body 1, and a spray port 4 having an axial length J and a diameter E is disposed at the downstream end on the same axis.
- the nozzle body 1 is divided into an upstream side and a downstream side by a vane 2.
- the vane 2 is inscribed in the nozzle body 1 and includes an upstream protrusion 8 having an axial length U on the upstream side and a downstream protrusion 9 having an axial length P on the downstream side.
- the shape of the upstream protrusion 8 and the downstream protrusion 9 can be, for example, a conical shape, a truncated conical shape, or a combination of these and a cylindrical shape.
- the shape of the downstream protrusion 9 is a combination of a cylindrical shape having a length P1 and a conical shape having a length P2.
- the shape of the protrusion is not limited to these, but these shapes are suitable for obtaining the flow rate distribution intended by the present invention.
- a plurality of flow channel grooves 6 having a width T and a depth H are provided on the outer peripheral surface of the vane 2, and the turning circuit is partitioned by the inner peripheral wall surface of the shaft hole of the nozzle body 1 that closes the outer peripheral surface of the vane 2. 7 is formed.
- a space having an axial length L surrounded by the vane 2, the inner wall surface of the nozzle body 1, and the spray port 4 is a swirling flow chamber 5, and the liquid flowing in from the liquid inlet 3 of the nozzle body 1 is It passes through the swirl circuit 7 and flows into the swirl flow chamber 5.
- the swirling flow chamber is reduced in diameter toward the spray port 4.
- the shape of the swirling flow chamber 5 include a conical shape, a truncated conical shape, or a shape obtained by combining these with a cylindrical shape.
- the shape of the swirling flow chamber 5 is a combination of a cylindrical shape having a length L1 and a conical shape having a length L2.
- the shape of the swirling flow chamber 5 is not limited to this, but this shape is suitable for obtaining a flow distribution intended by the present invention.
- the liquid swirled in the swirling flow chamber 5 is sprayed through the spraying port 4.
- the spray port 4 may be increased in diameter toward the downstream side, or may have the same diameter as a whole.
- a plurality of flow channel grooves 6 serving as a turning circuit 7 are formed at intervals on the outer peripheral portion of the vane 2.
- the flow channel 6 is not parallel to the central axis of the nozzle and has an inclination of an inclination angle ⁇ with respect to the circumferential direction. For this reason, the liquid flowing into the swirl flow chamber 5 through the swirl circuit 7 becomes a swirl flow.
- the number of the channel grooves 6 is not particularly limited, but can be about 3 to 6.
- the inclination angle ⁇ is not particularly defined and can be appropriately changed depending on the necessary spray impact, flow rate, and the like. As ⁇ is smaller, the spray angle ⁇ becomes wider. When the spray angle ⁇ is 20 to 40 ° suitable for cooling the steel sheet, it is generally 60 to 89 °, preferably 70 to 85 °.
- An upstream protrusion 8 is provided on the upstream side of the vane 2. As a result, the liquid flowing in from the liquid inlet is rectified, and the pressure loss can be reduced.
- the liquid sprayed from the spray port 4 at the spray angle ⁇ forms a full cone spray pattern 1A.
- FIG. 3 is a diagram showing an outline of another embodiment of the full cone spray nozzle of the present invention, in which the shape of the downstream projection 9 is conical. Even with the full cone spray nozzle of FIG. 3, the uniformity and impact of the spray pattern can be improved as compared with the conventional nozzle, but the effect is small compared to the nozzle having a cylindrical portion on the downstream protrusion.
- the present inventors have found that the width and depth of the flow channel groove provided in the vane and the size of the swirl flow chamber are large. It was found that by setting the thickness appropriately, a uniform flow rate distribution with a high spray impact can be obtained while keeping the pressure loss low.
- the present inventors have found that by appropriately setting the ratio between the channel width T and the depth H, the pressure loss can be reduced and the vortex can be strengthened. Specifically, when a wide and shallow groove or a narrow and deep groove is used, the resistance that the fluid receives from the wall increases and the pressure loss increases, so the speed of the fluid decreases, and as a result, the eddy current decreases.
- the inventors pay attention to the swirl force of the liquid flowing into the swirl chamber, and set the width T and the depth H of the flow channel to 0.25 to 0.30 times the diameter D of the vane. It has been found that a uniform flow rate distribution can be obtained. When the width T or the depth H is less than 0.25 times the diameter D, the flow rate at the center of the spray surface decreases, resulting in an annular flow rate distribution. For example, when used for cooling a steel plate, uniform cooling cannot be performed. .
- the width T or the depth H exceeds 0.30 times the diameter D, the flow rate in the central portion becomes extremely large, and even in this case, uniform cooling cannot be performed.
- the width T and the depth H are 0.25 to 0.30 times the diameter D as in the present invention, a uniform flow rate distribution can be obtained over the entire spray surface.
- the inventors have determined that the ratio L / in the axial length L of the swirl flow chamber to the axial length W of the vane in order to reduce the pressure loss in the nozzle and improve the spray impact. It has been found that W needs to be 1.5 to 3.5. As a result, the swirl state of the flow after the vane can be sufficiently developed, and a uniform water flow distribution can be obtained.
- L / W is less than 1.5, the rectification effect in the swirling flow chamber is reduced, the swirling state is insufficient, and a mountain-shaped water flow distribution is obtained.
- L / W exceeds 3.5, since the traveling distance of the liquid after passing through the vane becomes long, the pressure loss in the nozzle increases and the spray impact decreases.
- a more preferable range of L / W is 1.9 to 3.1.
- the swirling flow chamber has a cylindrical region having an inner diameter of L1 in the axial direction from the vane and an axial length L2 and an apex angle on the downstream side thereof.
- a shape having a frustoconical region of ⁇ is preferable.
- the downstream protrusion includes a cylindrical region having a diameter P1 in the axial direction from the vane where the diameter does not change, and a conical region having an axial length P2 and an apex angle ⁇ P on the downstream side. It is better to have a different shape.
- This cylindrical region can reduce the pressure loss because the flow can be rectified without disturbing the flow of the fluid swirled by the vane, and the fluid can be moved to the subsequent conical region. .
- the wall of the swirl chamber and the columnar projection are parallel.
- the pressure loss can be more effectively reduced and a strong spray impact can be obtained.
- ⁇ P / P becomes small, the swirl flow becomes weak and the water flow rate distribution tends to be a mountain shape.
- L1 / D is less than 0.2, the rectifying effect in the swirling flow chamber is reduced, the swirling state is insufficient, and a mountain-shaped water flow distribution is obtained.
- L1 / D exceeds 0.9, the traveling distance of the liquid after passing through the vane becomes long, so that the pressure loss in the nozzle increases and the spray impact decreases.
- the length P2 of the downstream protrusion, the length P2 of the conical region of the downstream protrusion, the length L of the swirling flow chamber, and the length L2 of the frustoconical region of the swirling flow chamber It is preferable to have a shape that satisfies 0.3 ⁇ P / L ⁇ 0.9 and 0.2 ⁇ P2 / L2 ⁇ 0.9.
- P / L is less than 0.3, flow due to flow separation occurs around the P2 portion, the pressure loss in the nozzle increases, and the spray impact decreases.
- P / L exceeds 0.9 the swirl flow becomes excessive and a concave water flow rate distribution is obtained.
- P2 / L2 If P2 / L2 is less than 0.2, flow due to flow separation occurs around the P2 portion, the pressure loss in the nozzle increases, and the spray impact decreases. When P2 / L2 exceeds 0.9, the swirl flow becomes excessive and a concave water flow rate distribution is obtained. Thereby, pressure loss can be reduced more effectively, and a uniform water flow distribution and strong spray impact can be obtained.
- the spray nozzle of the present invention is particularly suitable for use as a steel plate cooling spray nozzle for cooling a steel plate using cooling water, but is not limited to this application, for example, cleaning of electronic parts and machine parts, etc. Also, it can be suitably used.
- Example 1 In order to confirm the effect of the full cone spray nozzle of the present invention, fluid analysis was performed. Table 1 shows the nozzle parameters used for the calculation.
- No. Nos. 11 to 14 and 16 are full cone spray nozzles according to the present invention in which a protrusion is provided on the downstream side of the vane, Reference numeral 15 denotes a conventional full cone spray nozzle in which no protrusion is provided on the vane. No. 16 is further provided with a protrusion on the upstream side of the vane.
- Fig. 4 shows the relationship between the spray impact and turbulence intensity at the spray port of each full cone spray nozzle analyzed with a constant spray pressure.
- the numbers in the figure are the numbers in Table 1. It corresponds to.
- No. No. 11 having protrusions on the upstream side of the vanes.
- No. 16 has no flow characteristics and spray impact characteristics. 11 was the same.
- the spray impact was the impact directly under the nozzle when the spray pressure was 14.7 MPa, the spray height was 300 mm, and the spray flow rate was 110 L / min.
- the turbulent strength is 110% or less (that is, about 80% of the conventional full cone spray nozzle). It is understood that the spray impact (Impact Max in FIG. 4) is 1.2 times or more that of the conventional nozzle.
- the conventional full cone spray nozzle refers to a nozzle having no protrusion on the downstream side of the vane.
- the turbulence intensity is obtained by obtaining time-series data of velocity fluctuations with a hot-wire anemometer, etc., calculating the average velocity, then subtracting the average value from the time-series data, squared the value, It is a value calculated by obtaining an average value and its square root.
- the average value of the turbulent flow intensity at the portion in contact with the atmosphere side of the nozzle spray port 4 was used.
- the calculation of the turbulence intensity used the fluid analysis result using CFD (Computational Fluid Dynamics) software “ANSY Fluorent” (manufactured by ANSYS) based on the finite volume method.
- the conventional full cone spray nozzle has a higher turbulent flow strength in the nozzle and a smaller spray impact at the spray port than the full cone spray nozzle of the present invention.
- the dimensions of the spray nozzle of the present invention are not limited to those shown in Table 1, but may satisfy the T / D, H / D, and L / W conditions defined in the present invention.
- the diameter E of the jet outlet may be different.
- Example 2 No. in Table 1
- the ratio of the width T and depth H of the channel groove on the outer periphery of the vane to the diameter D of the vane, T / D, and H / D were variously changed, and the spray angle was made constant at 30 °.
- the flow distribution degree was evaluated.
- the flow rate distribution is the diameter of the portion where the flow rate becomes 50% and the nozzle height in terms of geometry when the point at which the flow rate becomes maximum is 100% on the spray surface in the range of the spray angle of 30 °.
- the diameter of the spray surface determined by the spray road.
- FIG. 6 is a diagram showing an outline of flow rate distribution measurement.
- the portions of 1 mm to several mm on both sides correspond to the shoulder of the flow distribution, so this portion was excluded from the area for evaluating the uniformity of the flow distribution.
- the diameter ratio was 80% or more as A, 70% or more and less than 80% as B, 50% or more and less than 70% as C, and less than 50% as D.
- the flow rate distribution degree is preferably 70% or more from the viewpoint of uniformity of spray impact, and more preferably 80% or more.
- Example 3 No. in Table 1 Based on 11 nozzles, the ratio L / W of the length L of the swirl flow chamber to the length W of the vane in the axial direction was varied, and the spray impact when the spray angle was kept constant at 30 ° was evaluated.
- FIG. 7 shows an outline of the spray impact measurement.
- the spray impact was obtained by moving the pressure sensitive part along a line passing through the center of the cone and measuring the collision pressure. Since the spray impact value does not protrude only by one point, the maximum value is set as a representative value.
- Example 4 No. in Table 1 Based on the 11 nozzles, the ratio of the apex angle ⁇ of the swirl flow chamber and the apex angle ⁇ P of the projection and the length L1 of the cylindrical region of the swirl flow chamber to the diameter D of the vane is varied to change the spray angle to 30 The spray impact when the temperature was kept constant was evaluated. The method for measuring the spray impact was the same as in Example 3.
- the evaluation of spray impact is No. in Table 1.
- the value of the conventional full cone nozzle spray shown in Fig. 15 is set to 1, and the ratio to the ratio is 1.2 or more is A, 1.2 or less is B, 1.05 or more and less than 1.2 C, less than 1.05 was defined as D.
- Example 5 No. in Table 1 Based on 11 nozzles, the ratio P / L of the length P of the downstream protrusion to the length L of the swirl flow chamber, the truncated cone shape of the swirl flow chamber having the length P2 of the conical region of the downstream protrusion
- the spray impact was evaluated when the ratio P2 / L2 with respect to the length L2 of the region was changed variously and the spray angle was kept constant at 30 °.
- the method for measuring the spray impact was the same as in Example 3.
- the evaluation of spray impact is No. in Table 1.
- the value of the conventional full cone nozzle spray shown in FIG. 15 is set to 1, and the ratio of the full cone nozzle spray is 1.2 or more, A is 1.2 or less, and B is 1.2 or less. Those with a value less than 1.3 were designated as B, those with a value between 1.05 and less than 1.2 as C, and those with a value less than 1.05 as D.
- the present invention it is possible to obtain a full cone spray nozzle that sprays a liquid in a full conical shape having a small pressure loss and having a uniform flow rate distribution.
- the full cone spray nozzle of the present invention is suitable for cooling in the manufacturing process of a steel sheet, and has a great industrial applicability.
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Abstract
Description
ノズルボディの内部の中間位置に、外周面がノズルボディに内接して配置された、軸線方向の長さW、直径Dのベーンと
を備えたフルコーンスプレーノズルであって、
上記ベーンは、幅T、深さHの流路溝を該ベーンの外周面に複数備え、
上記ベーンの下流側に下流側突起部を備え、
さらに、上記ノズルボディの内壁面、上記ベーン、及び上記噴霧口により形成された空間である、軸線方向の長さLの旋回流室を備え、
0.25≦T/D≦0.30
0.25≦H/D≦0.30
1.5≦L/W≦3.5
を満たすことを特徴とするフルコーンスプレーノズル。
前記下流側突起部は、前記ベーンから軸線方向の長さP1の円柱状の領域と、その下流側の、軸線方向の長さP2、頂角δPの円錐状の領域からなり、
δP/δ≧0.5
0.2≦L1/D≦0.9
を満たすことを特徴とする前記(1)のフルコーンスプレーノズル。
0.3≦P/L≦0.9
0.2≦P2/L2≦0.9
を満たすことを特徴とする前記(1)又は(2)のフルコーンスプレーノズル。
本発明のフルコーンスプレーノズルの効果を確認するために、流体解析を行った。計算に用いたノズルのパラメータを表1に示す。No.11~14、及び16は、ベーンの下流側に突起が設けられた本発明のフルコーンスプレーノズル、No.15は、従来型の、ベーンに突起が設けられていないフルコーンスプレーノズルである。No.16は、さらに、ベーンの上流側にも突起が設けられている。
表1のNo.11のノズルをベースに、ベーンの外周の流路溝の幅Tと深さHのベーンの直径Dに対する比率、T/D、H/Dを種々に変え、噴霧角度を30°と一定にしたときの流量分布度を評価した。ここで、流量分布度とは、噴霧角度30°の範囲の噴霧面において、流量が最大となるポイントを100%としたときの、流量が50%になる部分の直径と幾何学上、ノズル高さと噴霧街道により決まる噴霧面の直径との割合をいうものとする。
表1のNo.11のノズルをベースに、旋回流室の長さLのベーンの軸線方向の長さWに対する比率L/Wを種々に変え、噴霧角度を30°と一定にしたときのスプレーインパクトを評価した。
表1のNo.11のノズルをベースに、旋回流室の頂角δと突起の頂角δP、及び旋回流室の円柱状の領域の長さL1のベーンの直径Dに対する比率を種々に変え、噴霧角度を30°と一定にしたときのスプレーインパクトを評価した。スプレーインパクトの測定方法は、実施例3と同様とした。
表1のNo.11のノズルをベースに、下流側突起部の長さPの旋回流室の長さLに対する比率P/L、下流側突起部の円錐状の領域の長さP2の旋回流室の円錐台状の領域の長さL2に対する比率P2/L2を種々に変え、噴霧角度を30°と一定にしたときのスプレーインパクトを評価した。スプレーインパクトの測定方法は、実施例3と同様とした。
1A スプレーパターン
2 ベーン
3 液体流入口
4 噴霧口
5 旋回流室
6 流路溝
7 旋回路
8 上流側突起部
9 下流側突起部
61 計量枡
62 噴霧角度
63 噴霧面
71 インパクトセンサー
D ベーンの直径
H 流路溝の深さ
T 流路溝の幅
α 噴霧角
θ 流路溝の傾斜角
Claims (3)
- 上流端に液体流入口、下流端に噴霧口が設けられたノズルボディと、
ノズルボディの内部の中間位置に、外周面がノズルボディに内接して配置された、軸線方向の長さW、直径Dのベーンと
を備えたフルコーンスプレーノズルであって、
上記ベーンは、幅T、深さHの流路溝を該ベーンの外周面に複数備え、
上記ベーンの下流側に下流側突起部を備え、
さらに、上記ノズルボディの内壁面、上記ベーン、及び上記噴霧口により形成された空間である、軸線方向の長さLの旋回流室を備え、
0.25≦T/D≦0.30
0.25≦H/D≦0.30
1.5≦L/W≦3.5
を満たすことを特徴とするフルコーンスプレーノズル。 - 前記旋回流室は、前記ベーンから軸線方向の長さL1の円柱状の領域と、その下流側の、軸線方向の長さL2、頂角δの円錐台状の領域からなり、
前記下流側突起部は、前記ベーンから軸線方向の長さP1の円柱状の領域と、その下流側の、軸線方向の長さP2、頂角δPの円錐状の領域からなり、
δP/δ≧0.5
0.2≦L1/D≦0.9
を満たすことを特徴とする請求項1に記載のフルコーンスプレーノズル。 - 前記下流側突起部の軸線方向の長さP、前記下流側突起部の円錐状の領域の軸線方向の長さP2、前記旋回流室の軸線方向の長さL、前記旋回流室の円錐台状の領域の軸線方向の長さL2が
0.3≦P/L≦0.9
0.2≦P2/L2≦0.9
を満たすことを特徴とする請求項1又は2に記載のフルコーンスプレーノズル。
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US14/349,943 US9452438B2 (en) | 2012-12-25 | 2012-12-25 | Full cone spray nozzle |
BR112014011873-6A BR112014011873B1 (pt) | 2012-12-25 | 2012-12-25 | bocal de aspersão de cone cheio |
CN201280058373.3A CN104010732B (zh) | 2012-12-25 | 2012-12-25 | 全圆锥喷雾喷嘴 |
PCT/JP2012/083515 WO2014102909A1 (ja) | 2012-12-25 | 2012-12-25 | フルコーンスプレーノズル |
KR1020147006612A KR101560764B1 (ko) | 2012-12-25 | 2012-12-25 | 풀콘 스프레이 노즐 |
JP2013523430A JP6108353B2 (ja) | 2012-12-25 | 2012-12-25 | フルコーンスプレーノズル |
EP12889736.0A EP2939748B1 (en) | 2012-12-25 | 2012-12-25 | Full cone spray nozzle |
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US (1) | US9452438B2 (ja) |
EP (1) | EP2939748B1 (ja) |
JP (1) | JP6108353B2 (ja) |
KR (1) | KR101560764B1 (ja) |
CN (1) | CN104010732B (ja) |
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Cited By (2)
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JP2016123935A (ja) * | 2015-01-05 | 2016-07-11 | スプレーイングシステムスジャパン株式会社 | 広角フルコーンスプレーノズル |
JP2022013871A (ja) * | 2020-06-30 | 2022-01-18 | 東レ・プレシジョン株式会社 | 噴霧器 |
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KR102633986B1 (ko) | 2016-09-12 | 2024-02-06 | 삼성디스플레이 주식회사 | 투명 표시 장치 |
WO2019084633A1 (en) * | 2017-11-03 | 2019-05-09 | Rivus Ood | Nozzle for saving water |
KR101951570B1 (ko) * | 2017-11-22 | 2019-02-22 | 주식회사 파이어시스 | 미분무 노즐 |
CN114053869A (zh) * | 2020-07-30 | 2022-02-18 | 中国大唐集团科学技术研究院有限公司华中电力试验研究院 | 一种喷氨格栅喷嘴及喷氨格栅系统 |
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BR112014011873A2 (pt) | 2017-05-16 |
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