一种换热器的换热片
Heat exchanger for heat exchanger
技术领域 Technical field
本发明涉及电器设备中空调器的技术领域
,具体涉及一种空调器用换热器的换热片,属于换热器的换热片的改进技术。 The invention relates to the technical field of air conditioners in electrical equipment
Specifically, it relates to a heat exchange sheet for a heat exchanger for an air conditioner, and an improved technique of the heat exchange sheet of the heat exchanger.
背景技术 Background technique
管翅式换热器在家用空调上应用范围相当广泛。其中开缝片、百叶片、波纹片这3种换热片最为常见,如图1至图6所示,图中箭头为气流方向,但各种形式的换热片有各自的优缺点。
Tube-fin heat exchangers are used in a wide range of applications in household air conditioners. Among them, three kinds of heat exchange sheets, such as slit sheet, louver and corrugated sheet, are the most common. As shown in Fig. 1 to Fig. 6, the arrows in the figure are the direction of airflow, but various forms of heat exchange sheets have their own advantages and disadvantages.
如图1、2所示的开缝片,由于在换热片上开了很多缝,每条缝对气流的边界层的产生起到遏止作用。由传热学可知,气流边界层的存在,将增加热阻,减少热量的传递。缝的存在,破坏的气流边界层的产生,降低热阻,使换热器起到强化传热的作用。但由于每条缝对气流的切割作用,增大了流动阻力,特别在蒸发工况下,翅片表面有冷凝水的存在,使气流流动阻力进一步加大,不利于低温蒸发工况的运行。
As shown in the slit sheets shown in Figs. 1 and 2, since a plurality of slits are formed in the heat exchange sheet, each slit acts to suppress the generation of the boundary layer of the air flow. It is known from heat transfer that the presence of a boundary layer of the gas flow will increase the thermal resistance and reduce the transfer of heat. The existence of the seam, the generation of the destructive airflow boundary layer, reduces the thermal resistance, and causes the heat exchanger to enhance heat transfer. However, due to the cutting action of each slit on the airflow, the flow resistance is increased. Especially in the evaporation condition, the surface of the fin has the condensed water, which further increases the flow resistance of the airflow, which is not conducive to the operation of the low-temperature evaporation condition.
如图3、4所示的百叶片,百叶的存在,能够改变气流的流动方向,使气流流动处于紊流状态,由流体力学可知,紊流有利于流体的传热,这种换热片在额定工况下有良好的传热性能。但由于百叶与气流存在一定的夹角,通常在25°左右,阻挡的气流的流动,加大了流动阻力,同样不利于低温蒸发工况的运行。
As shown in Figures 3 and 4, the presence of louvers and louvers can change the flow direction of the airflow, so that the flow of the airflow is in a turbulent state. It is known from fluid mechanics that turbulent flow is beneficial to the heat transfer of the fluid. Good heat transfer performance under rated conditions. However, due to the certain angle between the louver and the airflow, usually around 25°, the flow of the blocked airflow increases the flow resistance, which is also unfavorable for the operation of the low-temperature evaporation condition.
如图5、6所示的波纹片,由于波纹折边一般与气流方向有一定的夹角,对气流方向有一定的改变作用,但变化不大,对气流的流动阻力相对图3的百叶片有所减小,有利于低温蒸发工况的运行,但在额定工况下,由于在波纹折边上容易形成气流涡(B),使换热片效率下降。
As shown in Figures 5 and 6, the corrugated sheet has a certain angle of change with respect to the direction of the airflow due to the angle of the corrugated hemming, but has little change, but the flow resistance to the airflow is relatively opposite to that of Fig. 3. The reduction is beneficial to the operation of the low-temperature evaporation condition, but under the rated working condition, the efficiency of the heat exchange sheet is lowered due to the easy formation of the airflow vortex (B) on the corrugated hemming.
发明内容 Summary of the invention
本发明的目的是针对上述的问题提出一种对气流阻力小,换热效果好的换热器的换热片。 The object of the present invention is to provide a heat exchange sheet for a heat exchanger having a small air flow resistance and a good heat exchange effect in view of the above problems.
为了达到上述目的,本发明采取的技术方案:一种换热器的换热片,包括基板,所述基板的表面呈波浪状,基板上开设有若干个与 冷媒管道相配合的通孔, 基板在
通孔的周围设有若干个百叶结构。
In order to achieve the above object, the present invention adopts a technical solution: a heat exchange sheet of a heat exchanger, comprising a substrate, the surface of the substrate is wavy, and a plurality of through holes are formed on the substrate, and the substrate is matched with the refrigerant pipe. in
There are several louver structures around the through hole.
上述 百叶结构沿通孔的几何中心对称分布在 基板上。 The louver structure is symmetrically distributed on the substrate along the geometric center of the through hole.
上述 百叶结构对称分布在相邻通孔的几何中心的连线的两侧。 The above louver structures are symmetrically distributed on both sides of the line connecting the geometric centers of adjacent through holes.
另一方案,上述
百叶结构分布在相邻通孔的几何中心的连线的两侧,百叶结构的百叶平行于相邻通孔的几何中心的连线。 Another solution, the above
The louver structure is distributed on both sides of the line connecting the geometric centers of adjacent through holes, and the louvers of the louver structure are parallel to the line connecting the geometric centers of the adjacent through holes.
上述基板的横截面呈波浪状,所有 通孔纵向排列在 基板上 。 The substrate has a wavy cross section, and all of the through holes are longitudinally arranged on the substrate.
上述 通孔均匀排布在 基板上,所有 通孔的几何中心在同一直线上。 The through holes are evenly arranged on the substrate, and the geometric centers of all the through holes are on the same straight line.
上述基板在安装 百叶结构的位置开设安装通孔,百叶结构固定在安装通孔上。 The substrate is provided with a mounting through hole at a position where the louver structure is mounted, and the louver structure is fixed to the mounting through hole.
上述百叶结构包括下翻半百叶和上翻半百叶,下翻半百叶和上翻半百叶分别固定在安装通孔的侧壁,下翻半百叶和上翻半百叶相互平行,下翻半百叶和上翻半百叶与通孔的几何中心线的夹角在0°和90°之间,下翻半百叶和上翻半百叶之间存在缝隙。
The louver structure comprises a half turn down half louver and a turn up half louver, the lower turn half louver and the upper turn half louver are respectively fixed on the side wall of the installation through hole, the lower half louver and the upper turn half louver are parallel to each other, and the half louver is turned down and The angle between the upper half of the louver and the geometric centerline of the through hole is between 0° and 90°, and there is a gap between the lower half louver and the upper half louver.
上述下翻半百叶和上翻半百叶与通孔的 几何中心线的夹角为 75 °至 80 ° ,
下翻半百叶和上翻半百叶之间还设有至少一片全百叶,全百叶的两端固定在安装通孔的侧壁上,全百叶分别与下翻半百叶和上翻半百叶平行,下翻半百叶和全百叶之间、上翻半百叶和全百叶之间、相邻两片全百叶之间分别存在
缝隙。 The angle between the lower half louver and the upper half louver and the geometric center line of the through hole is 75 ° to 80 ° ,
At least one full louver is disposed between the lower half louver and the upper half louver, and both ends of the louver are fixed on the side wall of the installation through hole, and the whole louver is parallel with the lower half louver and the upper half louver respectively. Between the half louver and the whole louver, between the upper half of the louver and the whole louver, and between the adjacent two velocities
Gap.
本发明通过在波浪状的基板上设置百叶结构,保持了波纹片的良好传热性能,空气流经基板的波谷处,可通过百叶结构的相邻百叶之间的缝隙流向基板的另一侧,避免气流涡的形成,同时,由于气流方向的改变,
使气流流动处于紊流状态,有利于冷媒管道与气流之间的传热,
提高了换热器换热效率;而且百叶与气流流动方向的夹角为10~15°,比现有的百叶片25°左右的夹角明显减小,且百叶之间的缝隙的存在,为气流流动增加了通道,降低了流动阻力,有利于低温蒸发工况的运行。
The invention maintains the good heat transfer performance of the corrugated sheet by providing a louver structure on the wavy substrate, and the air flows through the trough of the substrate, and can flow to the other side of the substrate through the gap between the adjacent louvers of the louver structure. Avoid the formation of airflow vortices, and at the same time, due to changes in the direction of the airflow,
The turbulent flow of the airflow is beneficial to the heat transfer between the refrigerant pipe and the airflow.
The heat exchange efficiency of the heat exchanger is improved; and the angle between the louver and the flow direction of the airflow is 10-15°, which is significantly smaller than the angle of about 25° of the existing louver, and the gap between the louvers is The flow of airflow increases the passage and reduces the flow resistance, which is conducive to the operation of low temperature evaporation conditions.
附图说明 DRAWINGS
图 1 为现有开缝片的主视图; Figure 1 is a front view of a conventional slit sheet;
图 2 为现有开缝片的剖面图; Figure 2 is a cross-sectional view of a conventional slit sheet;
图 3 为现有百叶片的主视图; Figure 3 is a front view of the existing louver;
图 4 为现有百叶片和剖面图; Figure 4 shows the existing louver and sectional view;
图 5 为现有波纹片的主视图; Figure 5 is a front view of the existing corrugated sheet;
图 6 为现有波纹片和剖面图; Figure 6 shows the existing corrugated sheet and sectional view;
图 7 为本发明实施例 1 的换热片的主视图; Figure 7 is a front elevational view of a heat exchange sheet according to Embodiment 1 of the present invention;
图 8 为图 7 中 C 部放大图; Figure 8 is an enlarged view of Part C in Figure 7;
图 9 为本发明实施例 2 的换热片的主视图; Figure 9 is a front elevational view of a heat exchange sheet according to Embodiment 2 of the present invention;
图 10 为图 7 和图 9 中 A-A 剖面的剖面图; Figure 10 is a cross-sectional view of the A-A section of Figures 7 and 9;
图 11 为本发明删除百叶结构后的 A-A 剖面的剖面图。 Figure 11 is a cross-sectional view showing the A-A section of the louver structure of the present invention.
具体实施方式 detailed description
下面结合附图和实施例对本发明作进一步详细的说明。 The present invention will be further described in detail below with reference to the accompanying drawings and embodiments.
本发明的换热器的换热片的结构如图7至11所示,包括基板1,基板1的横截面形状呈波浪状,基板1上开设有若干个与 冷媒管道相配合的通孔 11 ,所有通孔 11
纵向均匀排列,且通孔 11 的几何中心在同一直线上, 基板1在 通孔 11 的周围开设有用于安装百叶结构 12 的安装通孔 120 ,百叶结构 12
安装在安装通孔 120 的孔壁。
The heat exchange sheet of the heat exchanger of the present invention has a structure as shown in FIGS. 7 to 11, and includes a substrate 1. The cross-sectional shape of the substrate 1 is wavy, and the substrate 1 is provided with a plurality of through holes 11 for cooperating with the refrigerant pipe. , all through holes 11
The longitudinal direction is evenly arranged, and the geometric centers of the through holes 11 are on the same straight line. The substrate 1 is provided with a mounting through hole 120 for mounting the louver structure 12 around the through hole 11, and the louver structure 12
Installed in the hole wall of the through hole 120.
上述 百叶结构 12 包括下翻半百叶 121 、上翻半百叶 122 和一片或多片的全百叶 123
,下翻半百叶 121 和上翻半百叶 122 分别固定在安装通孔 120 的侧壁,全百叶 123 置于下翻半百叶 121 和上翻半百叶 122 之间,全百叶
123 的两端固定在安装通孔 120 的侧壁上,下翻半百叶 121 、上翻半百叶 122 和全百叶 123 彼此相互平行,且下翻半百叶 121 、上翻半百叶
122 和全百叶和 123 与通孔 11 的几何中心线的夹角在 0 °和 90 °之间,下翻半百叶 121 和全百叶 123 之间、上翻半百叶 122
和全百叶 123 之间、相邻两片全百叶 123 之间分别存在 缝隙。 The above louver structure 12 includes a half turn down half louver 121, an upturned half louver 122 and one or more pieces of full louvers 123
The lower half louver 121 and the upper half louver 122 are respectively fixed to the side wall of the mounting through hole 120, and the whole louver 123 is placed between the lower half louver 121 and the upper half louver 122, the whole louver
The two ends of 123 are fixed on the side wall of the mounting through hole 120, and the lower half louver 121, the upper half louver 122 and the full louver 123 are parallel to each other, and the half louver is turned down 121, and the half louver is turned up.
The angle between the 122 and the full louvers and 123 and the geometric centerline of the through hole 11 is between 0 ° and 90 °, and between the half louver 121 and the full louver 123, and the half louver 122
There is a gap between the two louvers 123 and the adjacent two louvers 123.
实施例1 Example 1
本实施例中,上述基板1的横截面形状呈波浪折边状,上述 百叶结构 12 的导风口 124 指向通孔 11
,百叶结构 12 沿通孔 11 的几何中心对称分布在 基板1上,且 百叶结构 12 对称分布在相邻通孔 11 的几何中心的连线的两侧,本实施例全百叶 123
为一片,下翻半百叶 121 、上翻半百叶 122 和全百叶 123 与通孔 11 的几何中心线的夹角为 75 °至 80 °,下翻半百叶 121 、上翻半百叶
122 和全百叶和 123 与相邻通孔 11 的几何中心的连线的夹角 a1 为 15 °~ 33 °,下翻半百叶 121 和全百叶 123 之间、上翻半百叶
122 和全百叶 123 之间、相邻两片全百叶 123 之间的缝隙距离 W 为 0.4 ~ 1.2mm ,基板 1 的高度 H 为 0.5 ~ 0.7mm
,基板 1 的横截面折边与空气流动方向之间的 α3 为 7 ~ 15 °。 In this embodiment, the cross-sectional shape of the substrate 1 is wavy, and the air guiding opening 124 of the louver structure 12 is directed to the through hole 11
The louver structure 12 is symmetrically distributed on the substrate 1 along the geometric center of the through hole 11, and the louver structure 12 is symmetrically distributed on both sides of the line connecting the geometric centers of the adjacent through holes 11, this embodiment is a full louver 123
For one piece, turn the half louver 121, the upper half louver 122 and the full louver 123 to the geometric center line of the through hole 11 at an angle of 75 ° to 80 °, turn down the half louver 121, turn up the half louver
The angle between the 122 and the louvers and 123 and the geometric center of the adjacent through hole 11 is 15 ° to 33 °, between the half louver 121 and the whole louver 123, and the half louver
The gap distance W between 122 and all louvers 123 and between two adjacent louvers 123 is 0.4 to 1.2 mm, and the height H of the substrate 1 is 0.5 to 0.7 mm.
The α3 between the cross-section of the substrate 1 and the direction of air flow is 7 to 15 °.
本实施例的工作原理:使用时,冷媒管道穿过通孔 11 ,气流从 换热片外侧吹入,附图中的箭头为气流方向,
气流经过安装有百叶结构 12 的 基板1的波谷处, 气流会从百叶结构 12 的缝隙穿过 基板1的另一侧,避免气流涡的形成,同时,由于气流方向的改变,
使气流流动处于紊流状态,有利于冷媒管道与气流之间的传热,从而 提高了换热片换热效率。 The working principle of the embodiment: in use, the refrigerant pipe passes through the through hole 11, and the airflow is blown from the outside of the heat exchange sheet, and the arrow in the drawing is the airflow direction.
The airflow passes through the trough of the substrate 1 on which the louver structure 12 is mounted, and the airflow passes from the slit of the louver structure 12 through the other side of the substrate 1, avoiding the formation of the airflow vortex, and at the same time, due to the change of the airflow direction,
The turbulent flow of the airflow is beneficial to the heat transfer between the refrigerant pipe and the airflow, thereby improving the heat exchange efficiency of the heat exchanger.
实施例2: Example 2:
本实施例的换热器的换热片的结构与实施例1类似,其区别在于 百叶结构 12 在基板 1 上排列分别不同
。具体为: 百叶结构 12 分布在相邻通孔 11 的几何中心的连线的两侧,百叶结构 12 的下翻半百叶 121 、上翻半百叶 122 和全百叶和 123
分别平行于相邻通孔 11 的几何中心的连线,即是,下翻半百叶 121 、上翻半百叶 122 和全百叶和 123 与相邻通孔 11 的几何中心的连线的夹角 a1
为 0 °。 The structure of the heat exchange sheet of the heat exchanger of this embodiment is similar to that of Embodiment 1, except that the louver structure 12 is arranged differently on the substrate 1.
. Specifically: the louver structure 12 is distributed on both sides of the line connecting the geometric centers of the adjacent through holes 11, the louver structure 12 is turned down by the half louver 121, the upper half louver 122 and the whole louver and 123
The lines parallel to the geometric centers of the adjacent through holes 11, respectively, that is, the angle between the lower half louver 121, the upper half louver 122, and the line connecting the full louver and 123 to the geometric center of the adjacent through hole 11 a1
It is 0 °.
本实施例的 换热片的工作原理与实施例1相同。 The working principle of the heat exchange sheet of this embodiment is the same as that of the first embodiment.