WO2014067199A1 - 钢丝绳自动换向排线装置 - Google Patents

钢丝绳自动换向排线装置 Download PDF

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Publication number
WO2014067199A1
WO2014067199A1 PCT/CN2012/085263 CN2012085263W WO2014067199A1 WO 2014067199 A1 WO2014067199 A1 WO 2014067199A1 CN 2012085263 W CN2012085263 W CN 2012085263W WO 2014067199 A1 WO2014067199 A1 WO 2014067199A1
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Prior art keywords
reversing
wire rope
rope
rope drum
right pressure
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PCT/CN2012/085263
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English (en)
French (fr)
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贾新天
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Jia Xintian
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Publication of WO2014067199A1 publication Critical patent/WO2014067199A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/28Other constructional details
    • B66D1/36Guiding, or otherwise ensuring winding in an orderly manner, of ropes, cables, or chains

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  • the invention relates to a wire rope automatic reversing wire arranging device, in particular to an automatic reversing wire arranging device for winding a plurality of steel wire ropes on a rope drum.
  • the hoisting equipment of various multi-layer steel wire rope drums available on the market has the following deficiencies in the use process: First, the pressure line mechanism is unreasonable, and it is easy to produce entanglement and disorder in the winding process of the wire rope. And the phenomenon of extrusion, causing the wire ropes to squeeze each other, seriously affecting the service life of the wire rope. Secondly, the climbing phenomenon often occurs when the wire rope is reversing. After the climbing, the sound of the wire is severe, which not only greatly shortens the service life of the wire rope, but also creates a sense of panic. The key to solving this problem is to make the wire ropes neatly and compactly arranged in each layer. In response to the above problems, many manufacturers and people of insight have invested a lot of manpower and material resources for development and research, but so far there is no comparison The ideal product is available.
  • the object of the invention is to provide a wire rope automatic reversing cable device which is simple and reasonable in structure, convenient in disassembly and assembly, safe and reliable in commutation, compact and tidy, and long in service life.
  • the invention creates a technical solution adopted to solve the above technical problem, which comprises a cover shell, a rotating shaft, a rope drum, a steel wire rope, a reversing cable rack, a reversing mechanism and a crimping mechanism, the rope drum is arranged on the rotating shaft, and the reversing cable is arranged
  • the frame is fixed on the casing, and the reversing cable rack is provided with at least one reversing mechanism, the mechanism includes a reversing axle and a reversing wheel, and the reversing axle is horizontally movable and fixed on the reversing cable rack
  • the reversing wheel is located below the rope drum and is rotatably disposed on the reversing wheel axle.
  • the wire rope is in rolling contact with the reversing wheel when reversing, and deflects the ⁇ angle to the center of the rope drum under the guidance of the reversing wheel, ⁇ angle Control is between 5 and 8 degrees.
  • the pressure line mechanism comprises a left and right pressure adjustment fixing sleeve, a compression spring, a left and right pressure adjustment movable sleeve, a left and right adjustment seat, and a anti-loose pressure roller, and the left and right pressure adjustment fixing sleeves are correspondingly fixed on the reversing cable rack.
  • the upper and lower pressure regulating movable sleeves are sleeved on the left and right pressure adjusting fixing sleeves, and the compression springs are correspondingly arranged between the left and right pressure regulating movable sleeves and the left and right pressure regulating sleeves, and the left and right adjusting seats are fixedly fixed on the left and right pressure regulating movable sleeves,
  • the loose roller is rotatably disposed on the left and right adjustment seats, and the anti-loose roller presses the wire rope against the rope drum.
  • the surface of the rope drum is provided with a spiral groove, and a wire rope transition insert is arranged on the wire rope outlet hole of the rope drum.
  • the reversing wheel is provided with a slope of 25 to 30 degrees.
  • the wire rope reversing mechanism is arranged under the rope drum, the reversing wheel deflects the wire rope to a certain angle to the center of the rope drum when the wire rope is reversed, so that the natural transition of the steel wire rope can be reliably replaced.
  • the wire rope can be arranged in an orderly and compact manner in each layer, avoiding irregular crushing damage, thereby improving the service life of the wire rope.
  • the second is to solve the problem of difficulty in commutation due to the lack of installation.
  • the third is to solve the limitation that the existing partial cable arranging device can only operate in one-way transfer or single-layer wire rope.
  • the surface of the rope drum is provided with a spiral groove, a wire rope transition insert is arranged on the wire rope outlet hole of the rope drum, which solves the shortage of the wire rope exit caused by the lower limit device.
  • the pressure line mechanism and the reversing mechanism are integrated, the disassembly and assembly is convenient, the commutation is more reliable, and transportation is convenient.
  • Figure 1 is a schematic view showing the structure created by the present invention.
  • FIG. 2 is a schematic plan view showing the structure of a crimping mechanism and a reversing mechanism according to the present invention.
  • FIG. 2 is a schematic view showing the cooperation structure of the reversing mechanism and the wire rope according to the present invention.
  • the cover 12 the rotating shaft 6, the rope drum 5, the wire rope 1, the reversing cable rack 4, the reversing mechanism and the pressing mechanism, the rope drum 5 is fixed on the rotating shaft 6, and the reversing cable rack 4 is fixed to the casing 12
  • the reversing cable tray 4 is provided with at least one reversing mechanism, and the mechanism includes a reversing axle 3 and a reversing wheel 2, and the reversing axle 3 is horizontally movable and fixed on the reversing cable rack 4. The relative position of the reversing wheel 2 and the wire rope 1 can be adjusted.
  • the reversing wheel 2 is located below the rope drum 5 and is rotatably disposed on the reversing wheel axle 3.
  • the reversing wheel 2 preferably has 25 to 30 degrees.
  • the inclination of the wire rope 1 is in rolling contact with the reversing wheel 2 in the reversing direction, the wire rope 1 is small in wear and long in life, and the wire rope 1 is deflected to the center of the rope drum 5 by the angle ⁇ under the guidance of the reversing wheel 2, and the ⁇ angle is controlled at 5
  • the reversing wheel 2 has sufficient centripetal force to the wire rope 1 to ensure reliable reversal and orderly arrangement of the wire rope 5, thereby completely solving the problem.
  • the surface of the rope drum 5 is provided with a spiral groove 14, and a wire rope transition insert 13 is arranged on the wire rope outlet hole of the rope drum 5. It fills the gap of the winding of the bottom of the wire rope 1 and ensures that the wire rope 1 can be arranged compactly and orderly from the beginning.
  • the pressing mechanism includes a left and right pressure adjusting fixing sleeve 9, a compression spring 10, a left and right pressure adjusting movable sleeve 11, a left and right adjusting seat 8, and a anti-loose pressing roller 7, and the left and right pressure adjusting fixing sleeves 9 are correspondingly fixed to the reversing cable rack 4
  • the left and right pressure adjustment movable sleeves 11 are correspondingly disposed on the left and right pressure adjustment fixing sleeves 9.
  • the compression springs 10 are correspondingly disposed between the left and right pressure regulating movable sleeves 11 and the left and right pressure regulating sleeves 9, and the left and right adjusting seats 8 are correspondingly fixed to the left and right pressures.
  • the movable sleeve 11 is adjusted, and the anti-loose roller 7 is rotatably disposed on the left and right adjusting seats 8 through the bearing.
  • the rolling anti-loosening roller 7 can reduce the friction with the wire rope 1 during winding, and the left and right pressure regulating movable sleeve 11 is on the wire rope. 1
  • the pressure regulating fixing sleeve 9 can be freely expanded and contracted, and the compression spring 10 pushes the pressure regulating movable sleeve 11 so that the anti-loosening roller 7 always presses the steel cord 1 against the rope drum 5.
  • the invention creates the use of the wire rope reversing mechanism and the pressure line mechanism to ensure that the wire rope 1 on the rope drum 5 does not loosen and generate a chaotic layer due to the loss of gravity under the idling condition, so that the wire rope 1 is always compact in each layer. Ordered winding; at the same time achieve two-way transfer direction, and meet the requirements of multi-layer winding and reversing of wire rope 1.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Ropes Or Cables (AREA)
  • Electric Cable Installation (AREA)

Abstract

公开了一种钢丝绳自动换向排线装置,包括罩壳(12)、转轴(6)、绳筒(5)、钢丝绳(1)、换向排线架(4)、换向机构和压线机构,绳筒(5)设置在转轴(6)上,换向排线架(4)固定在罩壳(12)上,换向排线架(4)上至少设有一个换向机构,该换向机构包括换向轮轴(3)和换向轮(2),换向轮轴(3)可水平移动地固定在换向排线架(4)上,换向轮(2)位于绳筒(5)的下方并可转动地设置在换向轮轴(3)上,钢丝绳(1)在换向时与换向轮(2)滚动接触,并在换向轮(2)的导向下向绳筒(5)中心偏转β角,β角控制在5至8度之间。该装置具有结构简单合理、拆装使用方便、换向安全可靠、排列紧凑整齐和使用寿命长等优点。

Description

钢丝绳自动换向排线装置 技术领域
本发明创造涉及一种 钢丝绳自动换向排线装置 ,特别是一种在 绳筒上卷绕多层钢丝绳的自动换向排线装置 。
背景技术
众所周知,在电动葫芦、提升机、卷扬机、各种室内外吊机以及电动绞盘等各种吊重设备上都配有钢丝绳绳筒,为了缩小绳筒体积,钢丝绳都以多层方式卷绕在绳筒上。人们对所购的吊重设备在不减功能的前提下,希望钢丝绳使用寿命更长,同时在使用时不管是空载还是负载要求钢丝绳卷绕不能杂乱排序、相互挤压,同时 要求钢丝绳换向时不能有爬坡后发生的剧烈响声。
技术问题
但现有市场上供应的各种多层钢丝绳绳筒的吊重设备,在使用过程中存在以下不足之处:一是压线机构不合理,在钢丝绳卷绕过程中极易产生缠绕、乱层和挤压现象,造成钢丝绳互相挤压损伤,严重影响了钢丝绳的使用寿命。二是在钢丝绳换向时经常出现爬坡现象,爬坡后发生剧烈响声,不仅大大缩短了钢丝绳的使用寿命,而且还会产生一种恐慌感。 解决这一缺陷的关键是使钢丝绳在每层能依次整齐、紧凑排列。针对上述问题,许多生产厂家和有识之士投入了大量的人力和物力进行开发和研制,但至今尚未有较 理想的产品面世。
技术解决方案
为克服现有多层 钢丝绳绳筒在钢丝绳卷绕过程中 存在的上述缺陷,本发明创造的目的是提供一种结构简单合理、拆装使用方便、换向安全可靠、排列紧凑整齐、使用寿命长的钢丝绳自动换向排线装置。
本发明创造解决上述技术问题所采用的技术方案,它包括罩壳、转轴、绳筒、钢丝绳、换向排线架、换向机构和压线机构,绳筒设置在转轴上,换向排线架固定在罩壳上,所述的换向排线架上至少设有一个换向机构,该机构包括换向轮轴和换向轮,换向轮轴可水平移动的固定在换向排线架上,换向轮位于绳筒的下方并可转动的设置在换向轮轴上,钢丝绳在换向时与换向轮滚动接触,并在换向轮的导向下向绳筒中心偏转β角,β角控制在5至8度之间。
本发明创造的进一步方案,所述压线机构包括左右压力调节固定套、压簧、左右压力调节活动套、左右调节座、防松压辊,左右压力调节固定套对应固定在换向排线架上,左右压力调节活动套对应套设在左右压力调节固定套上,压簧对应设置在左右压力调节活动套与左右压力调节套之间,左右调节座对应固定在左右压力调节活动套上,防松压辊可转动的设置左右调节座上,防松压辊把钢丝绳紧压在绳筒上。
本发明创造的更进一步方案,所述的绳筒表面设有螺旋槽,在绳筒的钢丝绳出线孔上设有钢丝绳过渡镶块。
本发明创造的更进一步方案,所述的换向轮上设有25至30度的斜度。
有益效果
采用上述结构后, 与现有技术相比有如下优点和效果:一是由于在绳筒下方设置钢丝绳换向机构,在钢丝绳换向时换向轮使钢丝绳向绳筒中心偏转一定角度,使钢丝绳自然过渡达到可靠换向的目的,并在压线机构的共同作用下保证钢丝绳在每层都能排列有序、紧凑,避免了不规则的挤压损伤,从而提高钢丝绳的使用寿命。 二是解决了由于安装不水平造成的换向难的问题。三是解决了现有的部份排线器只能单向运转换向或单层钢丝绳运行的限制。 四是由于绳筒表面设有螺旋槽,在绳筒的钢丝绳出线孔上设有钢丝绳过渡镶块,解决了由下限位装置带来的钢丝绳出口有缠绕空缺的不足。五是压线机构和换向机构整合在一起,拆装方便,换向更加可靠,同时便于运输。
附图说明
图1为本发明创造的结构示意图。
图2为本发明创造压线机构和换向机构的俯视结构示意图。
图2为本发明创造换向机构与钢丝绳配合结构示意图。
其中1钢丝绳,2换向轮,3换向轮轴,4换向排线架,5绳筒,6转轴,7防松压辊,8左右调节座,9压力调节固定套,10压簧,11压力调节活动套,12罩壳,13钢丝绳过渡镶块,14螺旋槽。
本发明的最佳实施方式
本发明的实施方式
图 1 、图 2 和图 3 所示,为本 发明创造 一种 钢丝绳自动换向排线装置 的具体实施方案,它 包括罩壳12、转轴6、绳筒5、钢丝绳1、换向排线架4、换向机构和压线机构,绳筒5固定在转轴6上,换向排线架4固定在罩壳12上,所述的换向排线架4上至少设有一个换向机构,该机构包括换向轮轴3和换向轮2,换向轮轴3可水平移动的固定在换向排线架4上,可以调节换向轮2与钢丝绳1的相对位置,换向轮2位于绳筒5的下方并可转动的设置在换向轮轴3上,所述的换向轮2最好有25至30度的斜度,钢丝绳1在换向时与换向轮2滚动接触,钢丝绳1磨损小、寿命长,钢丝绳1在换向轮2的导向下向绳筒5中心偏转β角,β角控制在5至8度之间,使钢丝绳1换向时换向轮2对钢丝绳1有足够的向心力,保证钢丝绳5可靠换向、有序排列,从而彻底解决 钢丝绳 1 的爬坡现象 。
所述的绳筒5表面设有螺旋槽14,在绳筒5的钢丝绳出线孔上设有钢丝绳过渡镶块13。填补了钢丝绳1底层卷绕有空缺的不足,同时保证钢丝绳1从一开始就能紧凑、有序地排列。
所述压线机构包括左右压力调节固定套9、压簧10、左右压力调节活动套11、左右调节座8、防松压辊7,左右压力调节固定套9对应固定在换向排线架4上,左右压力调节活动套11对应套设在左右压力调节固定套9上,压簧10对应设置在左右压力调节活动套11与左右压力调节套9之间,左右调节座8对应固定在左右压力调节活动套11上,防松压辊7通过轴承可转动的设置左右调节座8上,滚动的防松压辊7可以在卷绕时减少与钢丝绳1的摩擦,左右压力调节活动套11在钢丝绳1卷绕过程中可以在压力调节固定套9内自由伸缩,压簧10推动压力调节活动套11,使防松压辊7始终把钢丝绳1紧压在绳筒5上。
本发明创造通过钢丝绳换向机构和压线机构配合使用,保证在空载情况下绳筒5上的钢丝绳1不会由于失去重力而松离产生乱层,使钢丝绳1在每一层始终紧凑、有序卷绕;同时实现双向运转换向,并满足了钢丝绳1多层卷绕及换向的要求。
以上所述,只是本发明创造的具体实施例,并非对本发明创造作出任何形式上的限制,在不脱离本发明创造的技术方案基础上,所作出的简单修改、等同变化或修饰,均落入本发明创造的保护范围。
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Claims (1)

  1. 1 、 一种钢丝绳自动换向排线装置,包括罩壳(12)、转轴(6)、绳筒(5)、钢丝绳(1)、换向排线架(4)、换向机构和压线机构,绳筒(5)设置在转轴(6)上,换向排线架(4)固定在罩壳(12)上,其特征是:所述的换向排线架(4)上至少设有一个换向机构,该机构包括换向轮轴(3)和换向轮(2),换向轮轴(3)可水平移动的固定在换向排线架(4)上,换向轮(2)位于绳筒(5)的下方并可转动的设置在换向轮轴(3)上,钢丝绳(1)在换向时与换向轮(2)滚动接触,并在换向轮(2)的导向下向绳筒(5)中心偏转β角,β角控制在5至8度之间。
    2 、根据权利要求1所述的钢丝绳自动换向排线装置,其特征是:所述压线机构包括左右压力调节固定套(9)、压簧(10)、左右压力调节活动套(11)、左右调节座(8)、防松压辊(7),左右压力调节固定套(9)对应固定在换向排线架(4)上,左右压力调节活动套(11)对应套设在左右压力调节固定套(9)上,压簧(10)对应设置在左右压力调节活动套(11)与左右压力调节套(9)之间,左右调节座(8)对应固定在左右压力调节活动套(11)上,防松压辊(7)可转动的设置左右调节座(8)上,防松压辊(7)把钢丝绳(1)紧压在绳筒(5)上。
    3 、根据权利要求1或2所述的钢丝绳自动换向排线装置,其特征是:所述的绳筒(5)表面设有螺旋槽(14),在绳筒(5)的钢丝绳出线孔上设有钢丝绳过渡镶块(13)。
    4 、根据权利要求3所述的钢丝绳自动换向排线装置,其特征是:所述的换向轮(2)上设有25至30度的斜度。
PCT/CN2012/085263 2012-10-29 2012-11-26 钢丝绳自动换向排线装置 WO2014067199A1 (zh)

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CN113582061A (zh) * 2021-08-01 2021-11-02 广东华堃科技发展有限公司 一种机械式自动排绳器

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