WO2013172139A1 - 半導体デバイス - Google Patents

半導体デバイス Download PDF

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Publication number
WO2013172139A1
WO2013172139A1 PCT/JP2013/061305 JP2013061305W WO2013172139A1 WO 2013172139 A1 WO2013172139 A1 WO 2013172139A1 JP 2013061305 W JP2013061305 W JP 2013061305W WO 2013172139 A1 WO2013172139 A1 WO 2013172139A1
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WO
WIPO (PCT)
Prior art keywords
lead
semiconductor chip
semiconductor device
semiconductor
wiring
Prior art date
Application number
PCT/JP2013/061305
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English (en)
French (fr)
Inventor
吉純 川端
Original Assignee
住友電気工業株式会社
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Publication date
Application filed by 住友電気工業株式会社 filed Critical 住友電気工業株式会社
Publication of WO2013172139A1 publication Critical patent/WO2013172139A1/ja

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    • HELECTRICITY
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    • H01L23/495Lead-frames or other flat leads
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    • H01L23/49524Additional leads the additional leads being a tape carrier or flat leads
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    • H01L23/495Lead-frames or other flat leads
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Definitions

  • the present invention relates to a semiconductor device.
  • Non-Patent Document 1 As examples of semiconductor devices, case-type semiconductor devices and resin-encapsulated semiconductor devices are known (see Non-Patent Document 1).
  • a resin-encapsulated semiconductor device a semiconductor chip mounted on a die pad is connected to a lead via a wire.
  • An object of the present invention is to provide a semiconductor device having a short wiring between a semiconductor chip and a lead.
  • a semiconductor device includes: at least one semiconductor chip; and a lead having a first portion connected to the at least one semiconductor chip via a wiring, the first of the leads The portion extends along the first direction and is disposed opposite to the at least one semiconductor chip.
  • the semiconductor device may further include a die pad having a chip mounting surface on which the at least one semiconductor chip is mounted.
  • the at least one semiconductor chip may be a plurality of semiconductor chips, and the plurality of semiconductor chips may be arranged along the first direction. In this case, even if the number of semiconductor chips increases, the wiring between the semiconductor chip and the leads does not intersect.
  • the surface of the first portion of the lead may be disposed on the same plane as the surface of the at least one semiconductor chip. In this case, the wiring between the semiconductor chip and the lead is further shortened.
  • the material of the at least one semiconductor chip may include a wide band gap semiconductor. In this case, a larger current can be passed through the wiring than a semiconductor chip made of silicon.
  • the lead has a second portion connected to the first portion and extending along the first direction, and the second direction intersects the first direction, and the first portion The portion may protrude toward the at least one semiconductor chip from the second portion. In this case, since the distance between the semiconductor chip and the lead is shortened, the wiring is further shortened.
  • the semiconductor device may further include a resin portion that covers the at least one semiconductor chip and the first portion of the lead. Thereby, the semiconductor chip and the lead can be fixed to the resin portion.
  • a semiconductor device having a short wiring between a semiconductor chip and a lead can be provided.
  • FIG. 1 is a plan view schematically showing a semiconductor device according to a first embodiment.
  • FIG. 2 is a cross-sectional view of the semiconductor device taken along line II-II in FIG.
  • FIG. 3 is a cross-sectional view of the semiconductor device taken along line III-III in FIG. 1. It is a top view which shows typically the semiconductor device which concerns on 2nd Embodiment.
  • FIG. 5 is a cross-sectional view of the semiconductor device along the line VV in FIG. 4.
  • FIG. 5 is a cross-sectional view of the semiconductor device taken along line VI-VI in FIG. 4. It is a top view which shows typically the semiconductor device which concerns on 3rd Embodiment. It is a top view which shows typically the semiconductor device which concerns on 4th Embodiment. It is a top view which shows typically the semiconductor device which concerns on 5th Embodiment.
  • FIG. 1 is a plan view schematically showing the semiconductor device according to the first embodiment.
  • FIG. 2 is a cross-sectional view of the semiconductor device taken along line II-II in FIG.
  • FIG. 3 is a cross-sectional view of the semiconductor device taken along line III-III in FIG.
  • a semiconductor device 10 shown in FIGS. 1 to 3 is a resin-encapsulated semiconductor device.
  • the semiconductor device 10 includes a plurality of semiconductor chips 14 and first leads 18.
  • the semiconductor device 10 may include a die pad 12 having a chip mounting surface 12a on which a semiconductor chip 14 is mounted.
  • the die pad 12 can be electrically connected to the semiconductor chip 14.
  • the die pad 12 has a plate shape, for example.
  • the chip mounting surface 12a is, for example, a rectangle.
  • Examples of the material of the die pad 12 include metals such as copper (Cu) and a copper alloy.
  • a through-hole 26 that penetrates the die pad 12 in the thickness direction can be formed in the die pad 12.
  • the through hole 26 is a hole through which a screw is passed when the semiconductor device 10 is fixed to another member (for example, a heat sink or the like) by, for example, a screw.
  • the semiconductor device 10 may include a second lead 16 and a third lead 20.
  • the leads 16, 18, and 20 extend along the Y direction (first direction) and are arranged along the X direction (second direction intersecting the first direction).
  • the lead 16 is located between the leads 18 and 20.
  • the leads 16, 18, 20 and the die pad 12 may constitute a lead frame.
  • the semiconductor device 10 is a power semiconductor device used for a power source or the like, for example.
  • An example of the package form of the semiconductor device 10 is a general TO series. Examples of TO series include TO-247, TO-220, TO-263 (D2-PAK), and TO-252 (D-PAK).
  • the lead 18 has a first portion 18a connected to the semiconductor chip 14 via a wiring 22a.
  • the first portion 18a extends along the Y direction and is disposed opposite to the semiconductor chip 14.
  • the first portion 18a can be disposed to face the side surface of the semiconductor chip 14 along the Y direction.
  • the lead 18 may have a second portion 18b connected to the first portion 18a.
  • the second portion 18b extends along the Y direction.
  • the width of the first portion 18a may be wider than the width of the second portion 18b.
  • the first portion 18a may protrude toward the semiconductor chip 14 more than the second portion 18b in the X direction.
  • the lead 20 has a first portion 20a connected to the semiconductor chip 14 via a plurality of wirings 22b.
  • the semiconductor chip 14 may be connected to the first portion 20a through a single wiring 22b.
  • the first portion 20a extends along the Y direction and is disposed to face the semiconductor chip 14.
  • the first portion 20a may be disposed to face the side surface of the semiconductor chip 14 along the Y direction.
  • the lead 20 may have a second portion 20b connected to the first portion 20a.
  • the second portion 20b extends along the Y direction.
  • the width of the first portion 20a may be wider than the width of the second portion 20b.
  • the first portion 20a may protrude toward the semiconductor chip 14 more than the second portion 20b in the X direction.
  • the first portion 18 a of the lead 18 is disposed opposite to the first portion 20 a of the lead 20.
  • the semiconductor chip 14 is disposed between the first portion 18 a of the lead 18 and the first portion 20 a of the lead 20.
  • the semiconductor chips 14 can be arranged along the Y direction.
  • the second portion 18 b of the lead 18 can be disposed opposite to the second portion 20 b of the lead 20.
  • the wirings 22a and 22b may extend along the X direction.
  • the semiconductor chip 14 is mounted at a predetermined position on the chip mounting surface 12a.
  • the semiconductor chip 14 include a transistor such as a MOS-FET and an insulated gate bipolar transistor (IGBT), a diode such as a PN junction diode, and a Schottky barrier diode.
  • the semiconductor chip 14 can be mounted on the chip mounting surface 12a via an adhesive layer 40 made of a material containing lead-containing metal solder, lead-free metal solder, conductive resin, or the like.
  • Examples of the material of the semiconductor chip 14 include a wide band gap semiconductor, silicon and other semiconductors. A wide band gap semiconductor has a band gap larger than that of silicon. Examples of wide band gap semiconductors include silicon carbide (SiC), gallium nitride (GaN), and diamond.
  • the semiconductor chip 14 may have electrode pads GP and SP.
  • the electrode pad GP is connected to the lead 18 through the wiring 22a.
  • the electrode pad SP is connected to the lead 20 via the wiring 22b.
  • the electrode pad GP corresponds to the gate electrode pad
  • the electrode pad SP corresponds to the source electrode pad.
  • the electrode pad GP corresponds to a gate electrode pad
  • the electrode pad SP corresponds to an emitter electrode pad.
  • Further electrode pads such as a drain electrode pad or a collector electrode pad can be formed on the entire back surface of the semiconductor chip 14.
  • the semiconductor device 10 may include an insulating member 38 disposed between the die pad 12 and the leads 18 and 20.
  • the insulating member 38 is located between the die pad 12 and the first portion 18a of the lead 18 and the first portion 20a of the lead 20 in the Z direction (a third direction intersecting the first direction and the second direction). Intervene.
  • the insulating member 38 is, for example, an insulating substrate or an insulating layer. Examples of the material of the insulating member 38 include a resin such as an epoxy resin or ceramics.
  • the die pad 12, the insulating member 38, and the leads 18 and 20 can be connected to each other by an adhesive.
  • the inner end of the lead 16 is mechanically and integrally connected to the die pad 12. Since the die pad 12 has conductivity, the lead 16 and the die pad 12 are electrically connected. Examples of the material of the lead 16 include the same material as that of the die pad 12.
  • the lead 16 corresponds to the drain electrode terminal
  • the lead 18 corresponds to the gate electrode terminal
  • the lead 20 corresponds to the source electrode terminal.
  • the semiconductor chip 14 includes an IGBT
  • the lead 16 corresponds to a collector electrode terminal
  • the lead 18 corresponds to a gate electrode terminal
  • the lead 20 corresponds to an emitter electrode terminal.
  • the material of the leads 18 and 20 include metals such as copper and copper alloys.
  • the wires 22a and 22b may be wires or bonding ribbons. Examples of the material of the wirings 22a and 22b include metals such as aluminum, gold, and copper.
  • the wirings 22a and 22b are connected to the leads 18 and 20 and the semiconductor chip 14 by wire bonding using, for example, ultrasonic waves or pressure.
  • the die pad 12, the semiconductor chip 14, the first portion 18 a of the lead 18, and the first portion 20 a of the lead 20 can be covered with the resin portion 24. Inner ends of the leads 16, 18, and 20 are inserted into the resin portion 24. Of the leads 16, 18, and 20, the portion inside the resin portion 24 is a so-called inner lead portion. Of the leads 16, 18, and 20, the portion outside the resin portion 24 is an outer lead portion. An example of the outer shape of the resin portion 24 is a substantially rectangular parallelepiped. Examples of the material of the resin portion 24 include thermoplastic resins such as polyphenylene sulfide resin (PPS resin) and liquid crystal polymer.
  • the resin portion 24 can be formed by molding the die pad 12 and the semiconductor chip 14 with a thermoplastic resin.
  • a through hole 28 is formed in the resin portion 24 with the central axis of the through hole 26 of the die pad 12 as the central axis.
  • the through hole 28 is a hole through which a screw is passed in the case of screwing or the like, like the through hole 26.
  • the diameter of the through hole 28 is smaller than the diameter of the through hole 26.
  • the wiring 22 a between the semiconductor chip 14 and the lead 18 is shortened.
  • the semiconductor chip 14 and the first portion 20a of the lead 20 are disposed to face each other, the wiring 22b between the semiconductor chip 14 and the lead 20 is shortened.
  • the lengths of the wirings 22a and 22b are shortened, the heat dissipation of the wirings 22a and 22b is improved, so that the fusing current is increased. Therefore, even if a large current flows, the wirings 22a and 22b are difficult to cut. Therefore, a large current can flow even if the number of the wirings 22a and 22b is small, and the manufacturing cost of the semiconductor device 10 is reduced.
  • Table 1 shows the relationship between the planar distance of the wiring and the fusing current value in the example.
  • the plane distance of the wiring corresponds to the length of the wiring when the wiring is projected onto the plane.
  • the presence of gel corresponds to the case where the wiring is covered with gel. No gel corresponds to the case where the wiring is not covered with gel.
  • the wiring 22a is less likely to be concentrated in the first portion 18a of the lead 18 even if the number of the wirings 22a increases.
  • the wires 22b are less likely to be densely packed in the first portion 20a of the lead 20 even if the number of the wires 22b is increased. For this reason, possibility that wiring 22a and 22b will contact is reduced.
  • a larger current can be passed. Furthermore, a decrease in manufacturing yield of the semiconductor device 10 due to a mistake during bonding and poor adhesion can be suppressed.
  • the material of the semiconductor chip 14 includes a wide band gap semiconductor, it is possible to pass a larger current through the wirings 22a and 22b than the semiconductor chip 14 made of silicon. Therefore, effects such as avoidance of contact between the wirings and shortening of the wirings become remarkable.
  • the leads 18 and 20 are insulated from the die pad 12 by the insulating member 38.
  • the leads 18 and 20 can be supported by the die pad 12 via the insulating member 38. As a result, the structure of the semiconductor device 10 is stabilized.
  • a plurality of semiconductor chips are connected to a gate lead and a source lead via wires.
  • the wiring between one semiconductor chip and the source lead may cross the wiring between the other semiconductor chip and the gate lead.
  • the wirings 22a and 22b between the semiconductor chip 14 and the leads 18 and 20 are Do not cross.
  • the wirings 22a and 22b extend along the X direction, the wiring 22a and the wiring 22b are most separated from each other. As a result, the possibility of contact between the wiring 22a and the wiring 22b can be further reduced. The length of the wirings 22a and 22b can be minimized.
  • the distance between the semiconductor chip 14 and the lead 18 is shortened, so that the wiring 22a is It becomes even shorter.
  • the first portion 20a of the lead 20 protrudes toward the semiconductor chip 14 rather than the second portion 20b in the X direction, the distance between the semiconductor chip 14 and the lead 20 becomes short.
  • the wiring 22b is further shortened.
  • the semiconductor chip 14 When the semiconductor chip 14, the first portion 18 a of the lead 18, and the first portion 20 a of the lead 20 are covered with the resin portion 24, the semiconductor chip 14 and the leads 18 and 20 can be fixed to the resin portion 24.
  • FIG. 4 is a plan view schematically showing the semiconductor device according to the second embodiment.
  • FIG. 5 is a cross-sectional view of the semiconductor device taken along line VV in FIG.
  • FIG. 6 is a cross-sectional view of the semiconductor device taken along line VI-VI in FIG.
  • the semiconductor device 10a shown in FIGS. 4 to 6 includes a die pad 112 instead of the die pad 12, and has the same configuration as the semiconductor device 10 except that the insulating member 38 is not provided.
  • the die pad 112 has a chip mounting surface 112a on which the semiconductor chip 14 is mounted.
  • the die pad 112 has a notch 112 b corresponding to the shape of the first portion 18 a of the lead 18 and the first portion 20 a of the lead 20.
  • a gap is formed between the notch 112b, the first portion 18a of the lead 18, and the first portion 20a of the lead 20.
  • the surfaces of the first portion 18 a of the lead 18 and the first portion 20 a of the lead 20 are arranged on the same plane S as the surface of the semiconductor chip 14.
  • the same effect as the semiconductor device 10 can be obtained. Further, in the semiconductor device 10 a, the surfaces of the first portion 18 a of the lead 18 and the first portion 20 a of the lead 20 are arranged on the same plane S as the surface of the semiconductor chip 14. As a result, compared to the case where the surfaces of the leads 18 and 20 are arranged on a different plane from the surface of the semiconductor chip 14, the wiring 22 a between the semiconductor chip 14 and the lead 18 and the space between the semiconductor chip 14 and the lead 20 The wiring 22b becomes shorter.
  • FIG. 7 is a plan view schematically showing a semiconductor device according to the third embodiment.
  • the semiconductor device 10b shown in FIG. 7 has the same configuration as that of the semiconductor device 10 except that the number of semiconductor chips 14 is large.
  • the plurality of semiconductor chips 14 are arranged along the extending direction of the first portion 18 a of the lead 18 and the first portion 20 a of the lead 20.
  • the same effects as the semiconductor device 10 can be obtained.
  • the number of semiconductor chips 14 can be increased.
  • FIG. 8 is a plan view schematically showing a semiconductor device according to the fourth embodiment.
  • a semiconductor device 10c shown in FIG. 8 has a configuration similar to that of the semiconductor device 10b except that a wiring 122b is provided instead of the wiring 22b.
  • the wiring 122b is a bonding ribbon.
  • the semiconductor device 10c the same effect as the semiconductor device 10b is obtained.
  • FIG. 9 is a plan view schematically showing a semiconductor device according to the fifth embodiment.
  • a semiconductor device 10d shown in FIG. 9 includes a semiconductor chip 114 instead of the semiconductor chip 14, and has the same configuration as that of the semiconductor device 10 except that the lead 20 and the wiring 22b are not included.
  • the semiconductor chip 114 is a diode.
  • the semiconductor chip 114 has a front electrode and a back electrode.
  • the surface electrode of the semiconductor chip 114 is connected to the lead 18 through the wiring 22a.
  • the back electrode of the semiconductor chip 114 is connected to the lead 16 via the die pad 12.
  • the semiconductor device 10d the same effect as the semiconductor device 10 can be obtained.
  • the semiconductor devices 10, 10a to 10d include one or more semiconductor chips 14, one or more semiconductor chips 114, one or more wirings 22a, one or more wirings 22b, one or more The wiring 122b may be included.
  • the semiconductor chip 14 may include a horizontal transistor instead of the vertical transistor. In this case, no electrode pad is formed on the back surface of the semiconductor chip 14, and a further electrode pad such as a drain electrode pad or a collector electrode pad is formed on the surface of the semiconductor chip 14. Therefore, the semiconductor devices 10 and 10a to 10c do not need to include the die pad 12.
  • the semiconductor chip 14 is connected to the leads 16 through wiring.

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Abstract

 半導体デバイスは、少なくとも1つの半導体チップと、リードとを備える。リードは、半導体チップに配線を介して接続される第1の部分を有する。リードの第1の部分は、第1の方向に沿って延びており、半導体チップに対向配置される。

Description

半導体デバイス
 本発明は、半導体デバイスに関する。
 半導体デバイスの例として、ケース型の半導体デバイス及び樹脂封止型の半導体デバイスが知られている(非特許文献1参照)。樹脂封止型の半導体デバイスでは、ダイパッドに搭載された半導体チップが、ワイヤを介してリードに接続される。
「Cuワイヤを中心としたワイヤボンディングの不良原因と信頼性向上・評価技術」株式会社技術情報協会出版、2011年7月29日、p.163、p.263
 しかし、上記半導体デバイスでは、半導体チップがリードから遠いので、ワイヤが長くなる。ワイヤが長くなると、ワイヤの放熱性が低下するため、溶断電流が小さくなる。そのため、ワイヤに大きな電流を流すことができない。
 本発明は、半導体チップとリードとの間の配線が短い半導体デバイスを提供することを目的とする。
 本発明の一側面に係る半導体デバイスは、少なくとも1つの半導体チップと、前記少なくとも1つの半導体チップに配線を介して接続される第1の部分を有するリードと、を備え、前記リードの前記第1の部分が、第1の方向に沿って延びており、前記少なくとも1つの半導体チップに対向配置される。
 この半導体デバイスでは、半導体チップとリードの第1の部分とが対向配置されるので、半導体チップとリードとの間の配線が短くなる。
 上記半導体デバイスは、前記少なくとも1つの半導体チップが搭載されるチップ搭載面を有するダイパッドを更に備えてもよい。
 前記少なくとも1つの半導体チップが複数の半導体チップであり、前記複数の半導体チップが、前記第1の方向に沿って配列されてもよい。この場合、半導体チップの個数が増えても、半導体チップとリードとの間の配線同士が交差しない。
 前記リードの前記第1の部分の表面が、前記少なくとも1つの半導体チップの表面と同一平面上に配置されてもよい。この場合、半導体チップとリードとの間の配線が更に短くなる。
 前記少なくとも1つの半導体チップの材料が、ワイドバンドギャップ半導体を含んでもよい。この場合、シリコンからなる半導体チップに比べて大きな電流を配線に流すことが可能になる。
 前記リードが、前記第1の部分に接続されると共に前記第1の方向に沿って延びる第2の部分を有しており、前記第1の方向と交差する第2の方向において、前記第1の部分が、前記第2の部分よりも前記少なくとも1つの半導体チップに向かって突出してもよい。この場合、半導体チップとリードとの間の距離が短くなるので、配線が更に短くなる。
 上記半導体デバイスは、前記少なくとも1つの半導体チップ及び前記リードの前記第1の部分を覆う樹脂部を更に備えてもよい。これにより、半導体チップとリードとが樹脂部に固定され得る。
 本発明によれば、半導体チップとリードとの間の配線が短い半導体デバイスが提供され得る。
第1実施形態に係る半導体デバイスを模式的に示す平面図である。 図1のII-II線に沿った半導体デバイスの断面図である。 図1のIII-III線に沿った半導体デバイスの断面図である。 第2実施形態に係る半導体デバイスを模式的に示す平面図である。 図4のV-V線に沿った半導体デバイスの断面図である。 図4のVI-VI線に沿った半導体デバイスの断面図である。 第3実施形態に係る半導体デバイスを模式的に示す平面図である。 第4実施形態に係る半導体デバイスを模式的に示す平面図である。 第5実施形態に係る半導体デバイスを模式的に示す平面図である。
 以下、添付図面を参照しながら本発明の実施形態を詳細に説明する。なお、図面の説明において、同一又は同等の要素には同一符号を用い、重複する説明を省略する。図1~図9にはXYZ直交座標系が示されている。
(第1実施形態)
 図1は、第1実施形態に係る半導体デバイスを模式的に示す平面図である。図2は、図1のII-II線に沿った半導体デバイスの断面図である。図3は、図1のIII-III線に沿った半導体デバイスの断面図である。図1~図3に示される半導体デバイス10は、樹脂封止型の半導体デバイスである。半導体デバイス10は、複数の半導体チップ14と、第1のリード18とを備える。
 半導体デバイス10は、半導体チップ14が搭載されるチップ搭載面12aを有するダイパッド12を備え得る。ダイパッド12は、半導体チップ14と電気的に接続され得る。ダイパッド12は例えば板状を呈している。チップ搭載面12aは、例えば長方形である。ダイパッド12の材料の例は、銅(Cu)及び銅合金等の金属を含む。ダイパッド12には、板厚方向にダイパッド12を貫通する貫通孔26が形成され得る。貫通孔26は、例えば螺子によって半導体デバイス10を他の部材(例えばヒートシンク等)に固定する際に、螺子を通すための孔である。
 半導体デバイス10は、第2のリード16及び第3のリード20を備えてもよい。リード16,18,20は、Y方向(第1の方向)に沿って延びており、X方向(第1の方向に交差する第2の方向)に沿って配列される。リード16は、リード18,20の間に位置する。リード16,18、20及びダイパッド12は、リードフレームを構成し得る。半導体デバイス10は、例えば電源等に使用されるパワー半導体デバイスである。半導体デバイス10のパッケージ形態の例は一般的なTOシリーズである。TOシリーズの例はTO-247、TO-220、TO-263(D2―PAK)、TO-252(D-PAK)を含む。
 リード18は、半導体チップ14に配線22aを介して接続される第1の部分18aを有する。第1の部分18aは、Y方向に沿って延びており、半導体チップ14に対向配置される。第1の部分18aは、Y方向に沿った半導体チップ14の側面に対向配置され得る。リード18は、第1の部分18aに接続される第2の部分18bを有してもよい。第2の部分18bはY方向に沿って延びている。第1の部分18aの幅は第2の部分18bの幅よりも広くなっていてもよい。第1の部分18aは、X方向において、第2の部分18bよりも半導体チップ14に向かって突出してもよい。
 リード20は、半導体チップ14に複数の配線22bを介して接続される第1の部分20aを有する。半導体チップ14は、単一の配線22bを介して第1の部分20aに接続されてもよい。第1の部分20aは、Y方向に沿って延びており、半導体チップ14に対向配置される。第1の部分20aは、Y方向に沿った半導体チップ14の側面に対向配置され得る。リード20は、第1の部分20aに接続される第2の部分20bを有してもよい。第2の部分20bはY方向に沿って延びている。第1の部分20aの幅は第2の部分20bの幅よりも広くなっていてもよい。第1の部分20aは、X方向において、第2の部分20bよりも半導体チップ14に向かって突出してもよい。
 リード18の第1の部分18aは、リード20の第1の部分20aに対向配置される。半導体チップ14は、リード18の第1の部分18aとリード20の第1の部分20aとの間に配置される。半導体チップ14は、Y方向に沿って配列され得る。リード18の第2の部分18bは、リード20の第2の部分20bに対向配置され得る。配線22a及び22bはX方向に沿って延びてもよい。
 半導体チップ14は、チップ搭載面12aの所定位置に搭載される。半導体チップ14の例は、MOS-FET、絶縁ゲートバイポーラトランジスタ(IGBT)等のトランジスタ、PN接合ダイオード、ショットキーバリアダイオード等のダイオードを含む。半導体チップ14は、鉛入り金属半田、鉛を含まない金属半田又は導電性樹脂等を含む材料から構成される接着層40を介してチップ搭載面12aに実装され得る。半導体チップ14の材料の例は、ワイドバンドギャップ半導体、シリコンその他の半導体を含む。ワイドバンドギャップ半導体は、シリコンのバンドギャップよりも大きいバンドギャップを有する。ワイドバンドギャップ半導体の例は、シリコンカーバイド(SiC)、窒化ガリウム(GaN)、ダイヤモンドを含む。
 半導体チップ14は、電極パッドGP及びSPを有し得る。電極パッドGPは、配線22aを介してリード18に接続される。電極パッドSPは、配線22bを介してリード20に接続される。半導体チップ14がMOS-FETを含む場合、電極パッドGPはゲート電極パッドに対応し、電極パッドSPはソース電極パッドに対応する。半導体チップ14がIGBTを含む場合、電極パッドGPはゲート電極パッドに対応し、電極パッドSPはエミッタ電極パッドに対応する。半導体チップ14の裏面全体には、例えばドレイン電極パッド又はコレクタ電極パッド等の更なる電極パッドが形成され得る。
 半導体デバイス10は、ダイパッド12とリード18及び20との間に配置された絶縁部材38を備え得る。絶縁部材38は、Z方向(第1の方向及び第2の方向と交差する第3の方向)においてダイパッド12とリード18の第1の部分18a及びリード20の第1の部分20aとの間に介在する。絶縁部材38は、例えば絶縁基板又は絶縁層である。絶縁部材38の材料の例は、エポキシ樹脂等の樹脂又はセラミックスを含む。ダイパッド12と絶縁部材38とリード18及び20とは互いに接着剤により接続され得る。
 リード16の内側端部は、ダイパッド12に機械的に一体的に連結されている。ダイパッド12は導電性を有するので、リード16とダイパッド12とは電気的に接続されている。リード16の材料の例はダイパッド12の材料と同じ材料を含む。
 半導体チップ14がMOS-FETを含む場合、リード16はドレイン電極端子に対応し、リード18はゲート電極端子に対応し、リード20はソース電極端子に対応する。半導体チップ14がIGBTを含む場合、リード16はコレクタ電極端子に対応し、リード18はゲート電極端子に対応し、リード20はエミッタ電極端子に対応する。リード18,20の材料の例は、銅及び銅合金等の金属を含む。配線22a及び22bは、ワイヤ又はボンディングリボンであってもよい。配線22a及び22bの材料の例は、アルミニウム、金、銅等の金属を含む。配線22a及び22bは、例えば超音波又は加圧等を用いたワイヤボンディングによりリード18,20及び半導体チップ14に接続される。
 ダイパッド12、半導体チップ14、リード18の第1の部分18a及びリード20の第1の部分20aは、樹脂部24によって覆われ得る。リード16,18,20の内側端部は、樹脂部24に挿入される。リード16,18,20のうち樹脂部24の内側の部分は、いわゆるインナーリード部である。リード16,18,20のうち樹脂部24の外側の部分は、アウターリード部である。樹脂部24の外形形状の一例は、略直方体である。樹脂部24の材料の例は、ポリフェニレンサルファイド樹脂(PPS樹脂)、液晶ポリマー等の熱可塑性樹脂を含む。樹脂部24は、ダイパッド12及び半導体チップ14を熱可塑性樹脂でモールドすることによって形成され得る。樹脂部24には、ダイパッド12の貫通孔26の中心軸線を中心軸線とする貫通孔28が形成されている。貫通孔28は、貫通孔26と同様に螺子止めなどの際などに螺子が通される孔である。貫通孔28の直径は、貫通孔26の直径より小さい。
 半導体デバイス10では、半導体チップ14とリード18の第1の部分18aとが対向配置されるので、半導体チップ14とリード18との間の配線22aが短くなる。同様に、半導体チップ14とリード20の第1の部分20aとが対向配置されるので、半導体チップ14とリード20との間の配線22bが短くなる。配線22a及び22bの長さが短くなると、配線22a及び22bの放熱性が向上するため、溶断電流が大きくなる。よって、大きな電流が流れても配線22a及び22bが切れ難くなる。そのため、配線22a及び22bの本数が少なくても大きな電流を流すことが可能になるので、半導体デバイス10の製造コストが低減される。
 表1は、実施例における配線の平面距離と溶断電流値との関係を示す。配線の平面距離は、配線を平面に投影した場合の配線の長さに対応する。ゲル有は配線がゲルで覆われている場合に対応する。ゲル無は配線がゲルで覆われていない場合に対応する。
Figure JPOXMLDOC01-appb-T000001
 表1に示されるように、配線の長さが長くなるに連れて溶断電流が徐々に小さくなる傾向があることが分かる。
 さらに、リード18の第1の部分18aの長さを長くすると、配線22aの本数が多くなっても、リード18の第1の部分18aにおいて配線22aが密集し難い。リード20の第1の部分20aの長さを長くすると、配線22bの本数が多くなっても、リード20の第1の部分20aにおいて配線22bが密集し難い。このため、配線22a及び22b同士が接触する可能性が低減される。配線22a及び22bの本数を増やすことによって、より大きな電流を流すことが可能になる。さらに、ボンディング時のミス及び接着不良に起因する半導体デバイス10の製造歩留まりの低下が抑制され得る。
 半導体チップ14の材料がワイドバンドギャップ半導体を含む場合、シリコンからなる半導体チップ14に比べて大きな電流を配線22a及び22bに流すことが可能になる。そのため、配線同士の接触の回避、配線を短くすること等の効果が顕著になる。
 半導体デバイス10が絶縁部材38を備える場合、リード18,20が絶縁部材38によってダイパッド12から絶縁される。リード18,20は、絶縁部材38を介してダイパッド12により支持され得る。その結果、半導体デバイス10の構造が安定化される。
 通常、複数の半導体チップは、ゲート用のリードとソース用のリードにワイヤを介して接続される。この場合、1つの半導体チップとソース用のリードとの間の配線が、もう1つの半導体チップとゲート用のリードとの間の配線と交差するおそれがある。一方、半導体デバイス10では、複数の半導体チップ14がY方向に沿って配列される場合、半導体チップ14の個数が増えても、半導体チップ14とリード18及び20との間の配線22a及び22b同士が交差しない。
 配線22a及び22bがX方向に沿って延びると、配線22aと配線22bとが互いに最も離間する。その結果、配線22aと配線22bとが接触する可能性を更に低減できる。配線22a及び22bの長さは最小化され得る。
 リード18の第1の部分18aが、X方向において、第2の部分18bよりも半導体チップ14に向かって突出する場合、半導体チップ14とリード18との間の距離が短くなるので、配線22aが更に短くなる。同様に、リード20の第1の部分20aが、X方向において、第2の部分20bよりも半導体チップ14に向かって突出する場合、半導体チップ14とリード20との間の距離が短くなるので、配線22bが更に短くなる。
 半導体チップ14、リード18の第1の部分18a及びリード20の第1の部分20aが樹脂部24によって覆われると、半導体チップ14とリード18,20とが樹脂部24に固定され得る。
(第2実施形態)
 図4は、第2実施形態に係る半導体デバイスを模式的に示す平面図である。図5は、図4のV-V線に沿った半導体デバイスの断面図である。図6は、図4のVI-VI線に沿った半導体デバイスの断面図である。図4~図6に示される半導体デバイス10aは、ダイパッド12に代えてダイパッド112を備え、絶縁部材38を備えないこと以外は半導体デバイス10と同様の構成を備える。
 ダイパッド112は半導体チップ14が搭載されるチップ搭載面112aを有する。ダイパッド112は、リード18の第1の部分18a及びリード20の第1の部分20aの形状に対応する切欠き部112bを有する。切欠き部112bとリード18の第1の部分18a及びリード20の第1の部分20aとの間には、隙間が形成される。リード18の第1の部分18a及びリード20の第1の部分20aの表面は、半導体チップ14の表面と同一平面S上に配置される。
 半導体デバイス10aでは半導体デバイス10と同様の作用効果が得られる。さらに、半導体デバイス10aでは、リード18の第1の部分18a及びリード20の第1の部分20aの表面が、半導体チップ14の表面と同一平面S上に配置される。その結果、リード18,20の表面が半導体チップ14の表面と異なる平面上に配置される場合に比べて、半導体チップ14とリード18との間の配線22a、半導体チップ14とリード20との間の配線22bが短くなる。
(第3実施形態)
 図7は、第3実施形態に係る半導体デバイスを模式的に示す平面図である。図7に示される半導体デバイス10bは、半導体チップ14の個数が多いこと以外は半導体デバイス10と同様の構成を備える。複数の半導体チップ14は、リード18の第1の部分18a及びリード20の第1の部分20aの延在方向に沿って配列される。半導体デバイス10bでは半導体デバイス10と同様の作用効果が得られる。さらに、リード18の第1の部分18a及びリード20の第1の部分20aの長さを長くすることによって、半導体チップ14の個数を増やすことが可能になる。
(第4実施形態)
 図8は、第4実施形態に係る半導体デバイスを模式的に示す平面図である。図8に示される半導体デバイス10cは、配線22bに代えて配線122bを備えること以外は半導体デバイス10bと同様の構成を備える。配線122bはボンディングリボンである。半導体デバイス10cでは半導体デバイス10bと同様の作用効果が得られる。
(第5実施形態)
 図9は、第5実施形態に係る半導体デバイスを模式的に示す平面図である。図9に示される半導体デバイス10dは、半導体チップ14に代えて半導体チップ114を備え、リード20及び配線22bを備えないこと以外は半導体デバイス10と同様の構成を備える。半導体チップ114はダイオードである。半導体チップ114は、表面電極及び裏面電極を有する。半導体チップ114の表面電極は、配線22aを介してリード18に接続される。半導体チップ114の裏面電極は、ダイパッド12を介してリード16に接続される。半導体デバイス10dでは半導体デバイス10と同様の作用効果が得られる。
 以上、本発明の好適な実施形態について詳細に説明したが、本発明は上記実施形態に限定されない。
 例えば、半導体デバイス10,10a~10dは、1つ又は複数の半導体チップ14、1つ又は複数の半導体チップ114、1つ又は複数の配線22a、1つ又は複数の配線22b、1つ又は複数の配線122bを含んでもよい。
 半導体チップ14は、縦型トランジスタに代えて横型トランジスタを含んでもよい。この場合、半導体チップ14の裏面には電極パッドが形成されず、半導体チップ14の表面に例えばドレイン電極パッド又はコレクタ電極パッド等の更なる電極パッドが形成される。そのため、半導体デバイス10,10a~10cは、ダイパッド12を備えなくてもよい。半導体チップ14は、配線を介してリード16に接続される。
 10,10a,10b,10c,10d…半導体デバイス、12,112…ダイパッド、12a,112a…チップ搭載面、14,114…半導体チップ、18…リード、18a…リードの第1の部分、18b…リードの第2の部分、22a…配線、24…樹脂部。

Claims (7)

  1.  少なくとも1つの半導体チップと、
     前記少なくとも1つの半導体チップに配線を介して接続される第1の部分を有するリードと、
    を備え、
     前記リードの前記第1の部分が、第1の方向に沿って延びており、前記少なくとも1つの半導体チップに対向配置される、半導体デバイス。
  2.  前記少なくとも1つの半導体チップが搭載されるチップ搭載面を有するダイパッドを更に備える、請求項1に記載の半導体デバイス。
  3.  前記少なくとも1つの半導体チップが複数の半導体チップであり、
     前記複数の半導体チップが、前記第1の方向に沿って配列される、請求項1又は2に記載の半導体デバイス。
  4.  前記リードの前記第1の部分の表面が、前記少なくとも1つの半導体チップの表面と同一平面上に配置される、請求項1~3のいずれか一項に記載の半導体デバイス。
  5.  前記少なくとも1つの半導体チップの材料が、ワイドバンドギャップ半導体を含む、請求項1~4のいずれか一項に記載の半導体デバイス。
  6.  前記リードが、前記第1の部分に接続されると共に前記第1の方向に沿って延びる第2の部分を有しており、
     前記第1の方向と交差する第2の方向において、前記第1の部分が、前記第2の部分よりも前記少なくとも1つの半導体チップに向かって突出している、請求項1~5のいずれか一項に記載の半導体デバイス。
  7.  前記少なくとも1つの半導体チップ及び前記リードの前記第1の部分を覆う樹脂部を更に備える、請求項1~6のいずれか一項に記載の半導体デバイス。
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JP2006156660A (ja) * 2004-11-29 2006-06-15 Denso Corp リードフレーム
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