WO2013163971A1 - Pressblech oder endlosband mit unterschiedlichen glanzgraden und dadurch hergestellte werkstoffplatte - Google Patents
Pressblech oder endlosband mit unterschiedlichen glanzgraden und dadurch hergestellte werkstoffplatte Download PDFInfo
- Publication number
- WO2013163971A1 WO2013163971A1 PCT/DE2013/000145 DE2013000145W WO2013163971A1 WO 2013163971 A1 WO2013163971 A1 WO 2013163971A1 DE 2013000145 W DE2013000145 W DE 2013000145W WO 2013163971 A1 WO2013163971 A1 WO 2013163971A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- gloss
- material plate
- areas
- gloss levels
- press
- Prior art date
Links
- 238000003825 pressing Methods 0.000 title abstract description 13
- 239000002131 composite material Substances 0.000 title abstract 2
- 238000000576 coating method Methods 0.000 claims abstract description 31
- 239000011248 coating agent Substances 0.000 claims abstract description 20
- 238000004049 embossing Methods 0.000 claims abstract description 16
- 239000011148 porous material Substances 0.000 claims abstract description 16
- 239000000126 substance Substances 0.000 claims abstract description 13
- 238000011282 treatment Methods 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims description 59
- 238000000034 method Methods 0.000 claims description 39
- 238000005530 etching Methods 0.000 claims description 19
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 16
- 238000004519 manufacturing process Methods 0.000 claims description 14
- 238000007747 plating Methods 0.000 claims description 14
- 239000011241 protective layer Substances 0.000 claims description 13
- 238000005498 polishing Methods 0.000 claims description 11
- 238000007639 printing Methods 0.000 claims description 7
- 229910052804 chromium Inorganic materials 0.000 claims description 6
- 239000011651 chromium Substances 0.000 claims description 6
- 238000005488 sandblasting Methods 0.000 claims description 6
- 239000002023 wood Substances 0.000 abstract description 14
- 230000000007 visual effect Effects 0.000 abstract description 3
- 239000010410 layer Substances 0.000 description 21
- 229920005989 resin Polymers 0.000 description 7
- 239000011347 resin Substances 0.000 description 7
- 239000011159 matrix material Substances 0.000 description 6
- 238000012545 processing Methods 0.000 description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000007650 screen-printing Methods 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 229910001369 Brass Inorganic materials 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229920000877 Melamine resin Polymers 0.000 description 2
- 229920003180 amino resin Polymers 0.000 description 2
- 239000010951 brass Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000011435 rock Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 239000002966 varnish Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- KRVSOGSZCMJSLX-UHFFFAOYSA-L chromic acid Substances O[Cr](O)(=O)=O KRVSOGSZCMJSLX-UHFFFAOYSA-L 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 239000010431 corundum Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 238000009408 flooring Methods 0.000 description 1
- WSFSSNUMVMOOMR-UHFFFAOYSA-N formaldehyde Substances O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 1
- AWJWCTOOIBYHON-UHFFFAOYSA-N furo[3,4-b]pyrazine-5,7-dione Chemical compound C1=CN=C2C(=O)OC(=O)C2=N1 AWJWCTOOIBYHON-UHFFFAOYSA-N 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
- B29C59/02—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
- B29C59/04—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing using rollers or endless belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/06—Platens or press rams
- B30B15/062—Press plates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/08—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by multi-step processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
- B23P15/24—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass dies
- B23P15/246—Laminated dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B5/00—Clamps
- B25B5/06—Arrangements for positively actuating jaws
- B25B5/12—Arrangements for positively actuating jaws using toggle links
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B5/00—Clamps
- B25B5/06—Arrangements for positively actuating jaws
- B25B5/12—Arrangements for positively actuating jaws using toggle links
- B25B5/122—Arrangements for positively actuating jaws using toggle links with fluid drive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B5/00—Clamps
- B25B5/16—Details, e.g. jaws, jaw attachments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/38—Moulds or cores; Details thereof or accessories therefor characterised by the material or the manufacturing process
- B29C33/3842—Manufacturing moulds, e.g. shaping the mould surface by machining
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/42—Moulds or cores; Details thereof or accessories therefor characterised by the shape of the moulding surface, e.g. ribs or grooves
- B29C33/424—Moulding surfaces provided with means for marking or patterning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
- B29C59/02—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
- B29C59/022—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing characterised by the disposition or the configuration, e.g. dimensions, of the embossments or the shaping tools therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
- B44B5/00—Machines or apparatus for embossing decorations or marks, e.g. embossing coins
- B44B5/0052—Machines or apparatus for embossing decorations or marks, e.g. embossing coins by pressing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
- B44B5/00—Machines or apparatus for embossing decorations or marks, e.g. embossing coins
- B44B5/02—Dies; Accessories
- B44B5/026—Dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
- B44C3/08—Stamping or bending
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44F—SPECIAL DESIGNS OR PICTURES
- B44F9/00—Designs imitating natural patterns
- B44F9/02—Designs imitating natural patterns wood grain effects
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B39/00—Locking of screws, bolts or nuts
- F16B39/02—Locking of screws, bolts or nuts in which the locking takes place after screwing down
- F16B39/10—Locking of screws, bolts or nuts in which the locking takes place after screwing down by a plate, spring, wire or ring immovable with regard to the bolt or object and mainly perpendicular to the axis of the bolt
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
- B23P15/24—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/42—Moulds or cores; Details thereof or accessories therefor characterised by the shape of the moulding surface, e.g. ribs or grooves
- B29C33/424—Moulding surfaces provided with means for marking or patterning
- B29C2033/426—Stampers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24355—Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
- Y10T428/24521—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness with component conforming to contour of nonplanar surface
- Y10T428/24545—Containing metal or metal compound
Definitions
- the invention relates to a material plate with at least one structured surface side, in particular a surface with a wooden pore, wherein raised and deep areas are formed.
- Material plates are required in many forms, for example for the production of floor coverings in the form of panels, but also for the production of furniture, wall coverings, door frames and door leaves.
- the material plates which are tailored to the appropriate sizes, there is the further requirement that they have structured surfaces according to customer requirements. This may be, for example, a wooden pore or a graphic structuring.
- a material plate having at least one of the two sides of a corresponding decor and structuring.
- the material plates are preferably made of a fibrous material as
- Heat influence are cured.
- the structure cures to an amino resin layer and connects the individual layers with the substrate layer, so that a very stable material plate with a correspondingly shaped surface is formed.
- the uppermost layer is doped as overlay paper with abrasion-resistant particles.
- the abrasion resistance of the material plates produced is significantly increased, for example in the floor area.
- it is customary particles of corundum, already tied off
- CONFIRMATION COPY Melanim or glass in one of the top layers bring to protect the underlying layers, especially the decorative layer against abrasion.
- the procedure in the production of wood-based panels is to place the resin films in conformity with the cover layer on the substrate layer, and then to press the material plate under pressure and temperature in hydraulic Walkerpressanlagen.
- the resin film becomes liquid under pressure and temperature and polycondensation takes place.
- the pressing time and temperature determine the degree of crosslinking of the resins and their surface quality.
- the resin has reached the desired degree of crosslinking and is in a solid phase.
- the resin surface assumes the desired lifelike surface due to the surface structure of the embossing tool.
- Duroplastic resins are used as the coating material, for example melamine, phenolic or melamine / urea resins.
- a structured metallic press plate preferably a steel sheet, is used for this purpose as an embossing tool.
- the embossing tools are additionally provided with a coating.
- a coating Preferably, in this
- Embossing tools in the form of press plates or endless belts are produced according to the prior art by appropriate machining of the surface, by producing a desired surface structure.
- the pretreated sheet was provided with a matrix, for example by means of a screen printing process, so that subsequently an etching of the sheet can take place.
- An etching of the sheet takes place here only in the areas that are not covered by the matrix. Due to the used Pressblechlic here is a very accurate processing and especially congruent
- An alternative method is to first apply a photo layer, which is then subjected to an exposure to the final
- Negative or positive for exposure of the photosensitive layer must always be arranged exactly in the same position relative to the existing structuring. For example, to complex three-dimensional structures on the surface of
- the structuring of the surfaces of the press plates or endless belts are subjected to several cleaning processes and can be coated with a nickel, brass or copper layer, which is then refined by further metallic coatings.
- the metallic coatings give the surface a desired degree of gloss and a necessary surface hardness.
- the degree of gloss is responsible for the fact that after compression of the materials to be processed with the help of the press plates or endless belts hereby pressed structure, for example a material plate, receives different shades and color reflections.
- the present invention has the object to show a material plate having a further improved feel and appearance.
- Endlosband is embossed, which has the entire surface of a first degree of gloss and has received further different degrees of gloss in further steps in several selected areas, the gloss levels can be produced by a metallic coating, a mechanical and / or chemical aftertreatment.
- the different degrees of gloss of the press plate or endless belt are transferred to the structured surface side during pressing of the material plate. Consequently For example, areas with a higher gloss level and areas with a lower gloss level can be achieved.
- the deeper pore areas of a wooden pore can be provided with a lower degree of gloss, while the raised areas have a higher degree of gloss.
- a deep etching is usually carried out first and then a circular etching in order to emphasize the shape of the pore structure.
- a mechanical polish can be done before the surface is cleaned and degreased.
- the structured surface can be additionally activated before application of the coatings, or other coatings which ensure better adhesion, for example a nickel, brass or copper layer, can be applied .
- a first full-surface gloss level is achieved, for example, by a mechanical and / or chemical treatment.
- this first full-surface gloss can also be produced by a metallic coating.
- Gloss levels can be present on a surface. On the one hand, these gloss levels are produced by a metallic coating and on the other hand by mechanical or chemical treatments, wherein between the individual treatment steps, a digitized mask is applied to only edit or coat the areas that should receive a different gloss level.
- a metallic coating for example by repeated chromium plating of the surface, is particularly suitable for embossing tools which are used in the production of floor coverings or material panels for the furniture industry.
- a metallic coating is usually a chrome plating, which may be a high-gloss chrome plating or a Mattglanzverchro- mung. It is in any case conceivable that instead of a chrome plating other metal coatings are made.
- the protective layer (mask) to be applied consists of a chromic acid-resistant material, so that the protective layer is not affected during the chrome plating or further chromium plating steps.
- the protective layer must be correspondingly a sandblasting or polishing resistant material to provide the underlying surface sufficient protection from the aftertreatment.
- the protective layer can be provided as a further intermediate step, the protective layer being completely removed after the second treatment has been carried out.
- the respective gloss levels can be in addition to a metallic
- Coating a step by matte etching, sandblasting or mechanical polishing are provided.
- Protective layer uses a digital printing technique, which ensures the accurate application of the protective layer even with multiple repetition.
- the application of the protective layer can be carried out in subsequent steps in the form that this is applied at least partially overlapping or non-overlapping to the already completed areas.
- polishing can be done either as mechanical polishing and / or electropolishing. Mechanical polishing is particularly appropriate to a small
- a mask can be applied several times in order to provide further partial areas of the surface structure with further degrees of gloss deviating from the first degrees of gloss.
- a metallic coating can be applied in individual cases, but also a mechanical or chemical treatment method can be used.
- Matting generally reduces the gloss of the surface.
- etching and sand blasting methods are particularly suitable.
- Polishing increases the gloss of the surface.
- mechanical polishing or electropolishing is particularly suitable.
- the degree of gloss can hereby optionally be provided, for example, the raised areas may have a higher degree of gloss than the lower areas or vice versa.
- the multiple application of different degrees of gloss be it by further coatings or by mechanical or chemical methods, the structured areas of the surface of the press plate or endless belt can be highlighted even more clearly than was previously possible. Thus, a significant improvement of a detailed structuring is possible.
- a lacquered real wood surface can be modeled, wherein the raised surfaces have a certain degree of matt and the deeper wood pore, due to the light reflection, show a shiny area.
- the wood pore structures required in this case are produced with the help of the precisely fitting matrix and known etching technologies.
- the use of digital printing technology makes it possible to achieve a multiple, precisely fitting arrangement and overlapping of the respective structure, so that a variety of gloss levels can be achieved on an existing structured profiling. For example, a variation of the gloss level on a single wooden pore may be provided. It is also possible to provide individual wood pores with different degrees of gloss, which are either arranged adjacent or have greater distances from each other. Thus, it is possible to provide several adjacent wood pores in each case with a different degree of gloss to improve the overall look significantly.
- the abovementioned methods are characterized in that there is a structure-conforming overlap and that no deviation from the desired structure results over the entire surface of the press plates or endless belts.
- the number of masks is determined here by the number of necessary processing steps, with the structuring of the surface being the main focus in order to then be able to make a desired degree of gloss adjustment.
- the frequency of the applied masks and processing operations depends essentially on the surface structuring, whether it is, for example, a lifelike replica of a wooden pore or a rock surface or graphic artificial structures are to be reproduced faithfully.
- the application of the method leads to an embossing tool with a structured surface which extends over the entire surface over the entire surface of the embossing tool and with the aid of metallic coatings and aftertreatment process has different gloss levels.
- a chrome coating is applied, since it is particularly hard and is best suited for the pressing operations to be carried out.
- the main advantage of the press plates or endless belts produced in this way is that the material plate obtains a structured surface with different degrees of gloss, the lower regions having a higher degree of gloss than the raised regions and vice versa.
- embossing tool produced is to produce identical structures, as they are previously known from nature, with different gloss levels, which have a particularly appealing look and feel, giving the impression that it is, for example, grown natural wood. Due to the different degree of gloss, certain areas, for example raised areas or even lower areas, can additionally be provided with several different degrees of gloss, so that the structure emerges very concisely and produces an optical effect which leads to a material surface, for example of grown Wood is hardly distinguishable.
- FIG. 1 is a perspective view of a material plate according to the invention.
- FIG. 2 in an enlarged side view of the existing structure
- FIG. 1 shows in a perspective view a material plate 1 which is provided with a structure 3 on its surface 2.
- a structure 3 on its surface 2.
- the press plate has for this purpose a negative impression of the material plate 1 and is provided with different degrees of gloss, which produce different shading effects after pressing on the surface 2 of the material plate 1. Due to the gloss levels and the existing impressions is thus on the
- FIG. 2 shows, in an enlarged view, the material plate 1 with its surface 2, wherein the compression with a press plate or an endless belt has led to a structure 3 consisting of valleys 4 and heights 5.
- the press plate or the endless belt was subjected to a plurality of etching processes, so that the structure 3 with valleys 4 and heights 5 is formed.
- this structure shows the material plate 1 on its surface 2, wherein additionally present in the areas 7, 8, 9, 10 and 11 different gloss levels.
- the embodiment shown reveals only one of the possible variations, wherein in the area 7, the original degree of gloss of the press plate is present, because in this area no further post-processing of the press plate is done.
- Area 7 takes place, while on the other hand, for example, the heights 5 is provided with an equal degree of gloss in the areas 8, 9.
- the variation possibilities are very diverse and are in principle based on the existing structure, for example a wooden pore, a rock replica and other graphic structures.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Manufacturing & Machinery (AREA)
- Forests & Forestry (AREA)
- General Engineering & Computer Science (AREA)
- Laminated Bodies (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
- Finished Plywoods (AREA)
- Chemical And Physical Treatments For Wood And The Like (AREA)
- Presses And Accessory Devices Thereof (AREA)
- Electroplating Methods And Accessories (AREA)
- Finishing Walls (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
Abstract
Description
Claims
Priority Applications (12)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
BR112014020096A BR112014020096A8 (pt) | 2012-05-04 | 2013-03-15 | Placa de material com pelo menos um lado de superfície padronizada |
NZ628418A NZ628418A (en) | 2012-05-04 | 2013-03-15 | Pressing plate or endless belt with different gloss levels, and composite board produced by way thereof |
CN201380019996.4A CN104220248A (zh) | 2012-05-04 | 2013-03-15 | 具有不同光泽度的挤压板材或连续带和由其制造的材料板 |
IN6752DEN2014 IN2014DN06752A (de) | 2012-05-04 | 2013-03-15 | |
AU2013257077A AU2013257077B2 (en) | 2012-05-04 | 2013-03-15 | Pressing plate or endless belt with different gloss levels, and composite board produced by way thereof |
US14/377,175 US20150158330A1 (en) | 2012-05-04 | 2013-03-15 | Pressing Plate or Endless Belt with Different Gloss Levels, and Composite Board Produced by Way Thereof |
KR1020147029131A KR101667866B1 (ko) | 2012-05-04 | 2013-03-15 | 여러 광택도의 프레싱판 또는 무단 벨트와 이들에 의해 생산된 복합판 |
RU2014139290A RU2014139290A (ru) | 2012-05-04 | 2013-03-15 | Прессовальная пластина или бесконечная лента с различными уровнями глянца и комбинированная плита на их основе |
CA2865973A CA2865973A1 (en) | 2012-05-04 | 2013-03-15 | Pressing plate or endless belt with different gloss levels, and composite board produced by way thereof |
EP13719710.9A EP2849934A1 (de) | 2012-05-04 | 2013-03-15 | Pressblech oder endlosband mit unterschiedlichen glanzgraden und dadurch hergestellte werkstoffplatte |
JP2015502092A JP2015519217A (ja) | 2012-05-04 | 2013-03-15 | 異なる光沢度を有するプレスプレート又はエンドレスベルト、及びそれを手段として作製される複合板 |
US15/469,492 US20170197355A1 (en) | 2012-05-04 | 2017-03-25 | Embossing Tool |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE202012004375U DE202012004375U1 (de) | 2012-05-04 | 2012-05-04 | Werkstoffplatte mit einer strukturierten Oberfläche |
DE202012004375.7 | 2012-05-04 |
Related Child Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US14/377,175 A-371-Of-International US20150158330A1 (en) | 2012-05-04 | 2013-03-15 | Pressing Plate or Endless Belt with Different Gloss Levels, and Composite Board Produced by Way Thereof |
US15/469,492 Continuation-In-Part US20170197355A1 (en) | 2012-05-04 | 2017-03-25 | Embossing Tool |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2013163971A1 true WO2013163971A1 (de) | 2013-11-07 |
Family
ID=46511766
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/DE2013/000145 WO2013163971A1 (de) | 2012-05-04 | 2013-03-15 | Pressblech oder endlosband mit unterschiedlichen glanzgraden und dadurch hergestellte werkstoffplatte |
Country Status (13)
Country | Link |
---|---|
US (2) | US20150158330A1 (de) |
EP (1) | EP2849934A1 (de) |
JP (1) | JP2015519217A (de) |
KR (1) | KR101667866B1 (de) |
CN (1) | CN104220248A (de) |
AU (1) | AU2013257077B2 (de) |
BR (1) | BR112014020096A8 (de) |
CA (1) | CA2865973A1 (de) |
DE (1) | DE202012004375U1 (de) |
IN (1) | IN2014DN06752A (de) |
NZ (1) | NZ628418A (de) |
RU (1) | RU2014139290A (de) |
WO (1) | WO2013163971A1 (de) |
Cited By (1)
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---|---|---|---|---|
EP3159166B1 (de) | 2015-10-22 | 2019-01-30 | Fritz Egger GmbH & Co. OG | Dekorativer schichtstoff aus harzimprägnierten papierlagen und verfahren zu dessen herstellung |
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DE102012107526A1 (de) * | 2012-08-16 | 2014-05-22 | Sandvik Surface Solutions Division Of Sandvik Materials Technology Deutschland Gmbh | Oberflächenstrukturierung von Presswerkzeugen |
EP2839970B1 (de) | 2013-08-21 | 2017-11-01 | Hueck Rheinische GmbH | Verfahren zur Herstellung einer hydrophoben oder superhydrophoben Oberflächentopografie |
DE102013114706B4 (de) | 2013-12-20 | 2017-02-16 | Sandvik Surface Solutions Division Of Sandvik Materials Technology Deutschland Gmbh | Reinigung von Pressblechen oder umlaufenden Pressbändern |
NO2771617T3 (de) * | 2014-04-03 | 2018-02-24 | ||
DE102014104760A1 (de) | 2014-04-03 | 2015-10-08 | Fritz Egger Gmbh & Co. Og | Schichtstoff und Verfahren zu dessen Herstellung |
ES2960221T3 (es) | 2014-07-16 | 2024-03-01 | Vaelinge Innovation Ab | Método para producir un lámina resistente al desgaste termoplástica |
MY188739A (en) * | 2015-01-14 | 2021-12-27 | Valinge Innovation Ab | A method to produce a wear resistant layer with different gloss levels |
ES2833440T3 (es) * | 2015-04-28 | 2021-06-15 | Berndorf Band Gmbh | Cinta sin fin con un cuerpo de cinta de metal |
ITUB20153556A1 (it) | 2015-09-11 | 2017-03-11 | Flai Srl | Procedimento migliorato per la realizzazione di stampi metallici, quali lamiere, cilindri e similari provvisti di almeno una superficie strutturata e stampi metallici ottenuti con questo procedimento |
USD803425S1 (en) * | 2016-04-21 | 2017-11-21 | Nox Corporation | Tile |
USD806271S1 (en) * | 2016-05-09 | 2017-12-26 | Groove Surfaces, LLC | Simulated wood panel |
JP7230405B2 (ja) * | 2018-09-28 | 2023-03-01 | 大日本印刷株式会社 | 化粧材、賦形シート |
JP7230406B2 (ja) * | 2018-09-28 | 2023-03-01 | 大日本印刷株式会社 | 化粧材、賦形シート |
EP3666514A1 (de) * | 2018-12-12 | 2020-06-17 | Flooring Technologies Ltd. | Pressblech zum erzeugen tiefer strukturen |
USD905973S1 (en) * | 2019-05-20 | 2020-12-29 | Schattdecor Ag | Sheet material |
BE1027454B1 (nl) * | 2019-07-22 | 2021-02-22 | Unilin Bv | Een vloerpaneel |
USD881586S1 (en) * | 2019-09-29 | 2020-04-21 | Henan Qingxiang E-Commerce Co., Ltd. | Wallpaper |
DE102019127660A1 (de) * | 2019-10-15 | 2021-04-15 | Hueck Rheinische Gmbh | Presswerkzeug und Verfahren zum Herstellen eines Presswerkzeugs |
CN112008823B (zh) * | 2020-09-03 | 2021-08-31 | 惠安县辋川李港家具维修中心 | 一种木质家具表面油漆压印设备 |
DE102022125374A1 (de) * | 2021-11-04 | 2023-05-04 | Hueck Rheinische Gmbh | Presswerkzeug und Verfahren zum Herstellen eines Pressblechs |
CN117062714A (zh) * | 2021-11-04 | 2023-11-14 | 许克莱茵有限公司 | 用于制造压制板的压制模具和方法 |
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- 2013-03-15 BR BR112014020096A patent/BR112014020096A8/pt not_active Application Discontinuation
- 2013-03-15 RU RU2014139290A patent/RU2014139290A/ru not_active Application Discontinuation
- 2013-03-15 IN IN6752DEN2014 patent/IN2014DN06752A/en unknown
- 2013-03-15 WO PCT/DE2013/000145 patent/WO2013163971A1/de active Application Filing
- 2013-03-15 US US14/377,175 patent/US20150158330A1/en not_active Abandoned
- 2013-03-15 EP EP13719710.9A patent/EP2849934A1/de not_active Withdrawn
- 2013-03-15 AU AU2013257077A patent/AU2013257077B2/en active Active
- 2013-03-15 CN CN201380019996.4A patent/CN104220248A/zh active Pending
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Also Published As
Publication number | Publication date |
---|---|
US20170197355A1 (en) | 2017-07-13 |
RU2014139290A (ru) | 2016-04-20 |
CA2865973A1 (en) | 2013-11-07 |
NZ628418A (en) | 2015-12-24 |
AU2013257077B2 (en) | 2016-03-03 |
KR20140135253A (ko) | 2014-11-25 |
JP2015519217A (ja) | 2015-07-09 |
US20150158330A1 (en) | 2015-06-11 |
IN2014DN06752A (de) | 2015-05-22 |
AU2013257077A1 (en) | 2014-08-28 |
KR101667866B1 (ko) | 2016-10-28 |
BR112014020096A2 (de) | 2017-06-20 |
EP2849934A1 (de) | 2015-03-25 |
BR112014020096A8 (pt) | 2017-07-11 |
CN104220248A (zh) | 2014-12-17 |
DE202012004375U1 (de) | 2012-06-11 |
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