WO2013146711A1 - 吸収体及びこれを備えた吸収性物品 - Google Patents
吸収体及びこれを備えた吸収性物品 Download PDFInfo
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- WO2013146711A1 WO2013146711A1 PCT/JP2013/058642 JP2013058642W WO2013146711A1 WO 2013146711 A1 WO2013146711 A1 WO 2013146711A1 JP 2013058642 W JP2013058642 W JP 2013058642W WO 2013146711 A1 WO2013146711 A1 WO 2013146711A1
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- acid
- chain hydrocarbon
- absorbent
- absorber
- hydrocarbon moiety
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/53—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
- A61F13/531—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having a homogeneous composition through the thickness of the pad
- A61F13/532—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having a homogeneous composition through the thickness of the pad inhomogeneous in the plane of the pad
- A61F13/533—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having a homogeneous composition through the thickness of the pad inhomogeneous in the plane of the pad having discontinuous areas of compression
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L15/00—Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
- A61L15/16—Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
- A61L15/22—Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons containing macromolecular materials
- A61L15/28—Polysaccharides or their derivatives
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/53—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
- A61F13/539—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium characterised by the connection of the absorbent layers with each other or with the outer layers
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L15/00—Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
- A61L15/16—Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
- A61L15/20—Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons containing organic materials
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L15/00—Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
- A61L15/16—Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
- A61L15/42—Use of materials characterised by their function or physical properties
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L15/00—Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
- A61L15/16—Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
- A61L15/42—Use of materials characterised by their function or physical properties
- A61L15/56—Wetness-indicators or colourants
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L15/00—Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
- A61L15/16—Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
- A61L15/42—Use of materials characterised by their function or physical properties
- A61L15/60—Liquid-swellable gel-forming materials, e.g. super-absorbents
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/51—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers
- A61F13/511—Topsheet, i.e. the permeable cover or layer facing the skin
- A61F13/51104—Topsheet, i.e. the permeable cover or layer facing the skin the top sheet having a three-dimensional cross-section, e.g. corrugations, embossments, recesses or projections
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/51—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers
- A61F13/511—Topsheet, i.e. the permeable cover or layer facing the skin
- A61F13/51113—Topsheet, i.e. the permeable cover or layer facing the skin comprising an additive, e.g. lotion or odour control
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/51—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers
- A61F13/52—Layers coated or treated to decrease absorbency
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/51—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers
- A61F2013/51059—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers being sprayed with chemicals
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/53—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
- A61F2013/530007—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium being made from pulp
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/53—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
- A61F2013/530007—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium being made from pulp
- A61F2013/530036—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium being made from pulp being made in chemically-modified cellulosic material, e.g. Rayon
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/53—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
- A61F13/539—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium characterised by the connection of the absorbent layers with each other or with the outer layers
- A61F2013/5395—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium characterised by the connection of the absorbent layers with each other or with the outer layers with thermoplastic agent, i.e. softened by heat
Definitions
- the present invention relates to an absorbent and an absorbent article provided with the same.
- a hydrophilic fiber (for example, pulp) and a synthetic resin fiber crimped in a coil shape are crimped in a coil shape by heating And (shrinkage) and optionally containing a superabsorbent polymer particle (Patent Document 1), a liquid-absorbent mixture comprising superabsorbent polymer particles and fluff pulp, and a thermoplastic resin Long fiber (for example, a core-sheath composite fiber having a thermoplastic resin selected from polyethylene and ethylene copolymer as a sheath, and a thermoplastic resin having a melting point higher than that of the thermoplastic resin forming the sheath)
- An absorbent (Patent Document 2) including a non-woven fabric is known.
- a modified polyolefin which is graft-polymerized with a vinyl monomer containing unsaturated carboxylic acid or unsaturated carboxylic anhydride is used as a sheath component and a resin having a higher melting point than modified polyolefin
- core-sheath composite fibers As components (Patent Documents 3 and 4).
- JP 2004-159786 A JP, 2008-142424, A Patent No. 4221849 JP, 2004-270041, A
- Patent Documents 1 and 2 are intended to prevent the shape loss, improve the cushioning property, etc., and have a novel absorber which has sufficient absorbability and maintains sufficient strength after absorption. It was being asked.
- the present invention is an absorbent comprising a cellulose-based water-absorbent fiber, and a thermoplastic resin fiber containing unsaturated carboxylic acid, unsaturated carboxylic acid anhydride or a mixture thereof as a monomer component, and sufficient absorption It is an object of the present invention to provide a novel absorbent body which has properties and maintains sufficient strength after absorption, and an absorbent article provided with the same.
- the present invention is an absorbent comprising cellulose-based water-absorbent fibers and thermoplastic resin fibers containing unsaturated carboxylic acid, unsaturated carboxylic acid anhydride or a mixture thereof as a monomer component.
- Absorption wherein the mass ratio of the water-absorbent fiber to the thermoplastic resin fiber contained in the absorbent is 90:10 to 50:50, and the density of the absorbent is 0.06 to 0.14 g / cm 3
- An absorbent article comprising a body, a liquid permeable layer, a liquid impermeable layer, and the absorber of the present invention provided between the liquid permeable layer and the liquid impermeable layer. .
- an absorbent comprising cellulose-based water-absorbent fibers and thermoplastic resin fibers containing unsaturated carboxylic acid, unsaturated carboxylic acid anhydride or a mixture thereof as a monomer component, and having sufficient absorption
- a novel absorbent body that has the same properties and retains sufficient strength after absorption, and an absorbent article provided with the same.
- FIG. 1 is a partially broken plan view of a sanitary napkin according to a first embodiment of the present invention.
- FIG. 2 is a cross-sectional view taken along line AA of FIG.
- Fig.3 (a) is a top view (plan view seen from the top sheet side) of the absorber used by the sanitary napkin which concerns on 2nd Embodiment of this invention
- FIG.3 (b) is FIG. It is the sectional view on the AA line of (a).
- Fig.4 (a) is a bottom view (plan view seen from the back sheet side) of the absorber used by the sanitary napkin which concerns on 2nd Embodiment of this invention
- FIG.4 (b) is FIG. It is a BB sectional view taken on the line of (a).
- FIG. 5 is a perspective view showing the groin structure of the absorbent used in the sanitary napkin according to the second embodiment of the present invention.
- FIG. 6 is a perspective view showing a modified example of the weir groove structure of the absorber.
- FIG. 7 is a view showing a manufacturing process of the absorbent body and the absorbent article.
- Fig.8 (a) and (b) is a figure which shows the SJ belt press machine used by the Example.
- FIG. 9 is an electron micrograph of the skin contact surface of the top sheet in the sanitary napkin in which the top sheet contains avian C2L oil fatty acid glyceride.
- FIG. 10 is a photomicrograph of menstrual blood with or without a blood modifying agent.
- FIG. 11 is a diagram for explaining a method of measuring surface tension.
- the absorber of the present invention is a thermoplastic resin containing a cellulose-based water-absorbing fiber (hereinafter sometimes abbreviated as "water-absorbing fiber"), an unsaturated carboxylic acid, an unsaturated carboxylic acid anhydride or a mixture thereof as a monomer component And resin fibers (hereinafter sometimes abbreviated as "thermoplastic resin fibers").
- the mass ratio of the water-absorbent fiber to the thermoplastic resin fiber contained in the absorbent of the present invention is 90:10 to 50:50, and the density of the absorbent is 0.06 to 0.14 g / cm 3 . These conditions are necessary for the absorber of the present invention to have sufficient absorbability and to maintain sufficient strength after absorption.
- the density of the absorber of the present invention is calculated based on the following equation.
- D (g / cm 3 ) B (g / m 2 ) / T (mm) ⁇ 10 ⁇ 3 [Wherein, D, B and T respectively represent the density, basis weight and thickness of the absorber of the present invention. ]
- the measurement of the basis weight (g / m 2 ) of the absorber of the present invention is performed as follows. Three test pieces of 100 mm ⁇ 100 mm are cut out from the absorber, and the mass of each test piece in a standard state (temperature 23 ⁇ 2 ° C., relative humidity 50 ⁇ 5%) is directly indicated by a balance (for example, Kensei Kogyo Co., Ltd. Electron The mass (g / m 2 ) per unit area of the absorber which is measured by a balance HF-300) and calculated from the average value of the three measured values is taken as the basis weight of the absorber. In addition, regarding the measurement of the basis weight of an absorber, about measurement conditions which are not prescribed in particular above, the measurement conditions as described in ISO 9073-1 or JIS L 1913 6.2 are adopted.
- the measurement of the thickness (mm) of the absorber of the present invention is carried out as follows.
- a thickness gauge for example, FS-60 DS, manufactured by Daiei Kagaku Seiki Co., Ltd., measuring surface 44 mm (diameter), measuring pressure 3 g / cm 2 ), in a standard state (temperature 23 ⁇ 2 ° C., relative humidity 50 ⁇ 5%)
- Five different parts of the absorber (the diameter of each part is 44 mm when using a thickness gauge FS-60DS) are pressurized at a constant pressure of 3 g / cm 2 , and the thickness after 10 seconds of pressure at each part is measured. The average value of two measured values is taken as the thickness of the absorber.
- the density of the absorber of the present invention can be adjusted to a desired range, for example, by densifying the mixed material containing the water-absorbent fiber and the thermoplastic resin fiber.
- a desired range for example, by densifying the mixed material containing the water-absorbent fiber and the thermoplastic resin fiber.
- hydrogen bonds for example, hydrogen bonds formed between water absorbent fibers, between thermoplastic resin fibers, between water absorbent fibers and thermoplastic resin fibers, etc.
- the hydrogen bond is cut by the liquid absorbed in the absorber, it inhibits the swelling of the absorbent material (water absorbent fiber which is an essential component, highly water absorbent material which is an optional component) contained in the absorber. do not do.
- the fibers contained in the absorber are adhered to each other (aspect 1A).
- the strength of the absorber is improved by the adhesion of the fibers contained in the absorber.
- adhesion for example, adhesion between thermoplastic resin fibers by thermal fusion of thermoplastic resin fibers or adhesion between thermoplastic resin fibers and water absorbing fibers, thermoplastic resin fibers by hydrogen bonding, water absorbing fibers or heat Adhesion between a plastic resin fiber and a water absorbing fiber may, for example, be mentioned.
- the absorbent contains other fibers
- the thermoplastic resin fiber and / or the water absorbing fiber may be bonded to the other fibers.
- the absorber of this invention is a thing obtained by injecting high-pressure steam on the mixed material containing a cellulose water-absorbing fiber and a thermoplastic resin fiber, and densifying it (aspect 2A).
- the density of the absorber is adjusted to a desired range by densification using high pressure steam injection.
- high pressure steam is injected into the mixed material, the water vapor penetrates into the mixed material and hydrogen bonds (for example, formed between water absorbent fibers, between thermoplastic resin fibers, between water absorbent fibers and thermoplastic resin fibers, etc. (Hydrogen bond) is broken and the mixed material is softened. Therefore, the pressure required for densification is reduced, and the softened mixed material can be easily adjusted in density.
- the density-adjusted mixed material is dried and hydrogen bonds are reformed, elastic recovery (increase in bulk) of the fibers is suppressed, and the density of the absorbent is maintained in a certain range.
- thermoplastic resin fiber contains unsaturated carboxylic acid anhydride (for example, maleic anhydride or a derivative thereof) as a monomer component.
- unsaturated carboxylic acid anhydride for example, maleic anhydride or a derivative thereof
- the number of oxygen atoms capable of forming hydrogen bonds increases, so that the density of the fiber is increased Elastic recovery (bulk increase) is effectively suppressed.
- the temperature of the high pressure steam is less than the melting point of the thermoplastic resin fiber (embodiment 3A).
- the density of the absorber is facilitated.
- the basis weight is preferably 40 to 900 g / m 2 (embodiment 4A). If the basis weight is less than 40 g / m 2 , the amount of fibers is too small, making it difficult to adjust the density by high-pressure steam injection, while if it exceeds 900 g / m 2 , the amount of fibers is too large. Penetration becomes difficult.
- the thermoplastic resin fiber may be, for example, a modified polyolefin grafted with a vinyl monomer containing unsaturated carboxylic acid, unsaturated carboxylic acid anhydride or a mixture thereof or the modified polyolefin and other resin
- a core-sheath composite fiber comprising a mixed polymer of the following as a sheath component and a resin having a melting point higher than that of a modified polyolefin as a core component
- unsaturated carboxylic acid, unsaturated carboxylic acid anhydride or mixtures thereof For example, maleic acid or a derivative thereof, maleic anhydride or a derivative thereof, or a mixture thereof (Aspect 6A).
- the difference between the maximum tensile strength at the time of drying and the maximum tensile strength at the time of wetting is preferably 1 to 5 N / 25 mm (embodiment 7A).
- the absorber of the present invention preferably contains a superabsorbent material (Aspect 8A).
- the liquid absorbability of the absorber is improved.
- a hydrogen bond is cut
- the absorber of the present invention may be colored (Aspect 9A).
- the color of the absorbed liquid can be masked.
- the liquid to be absorbed is urine, it may be colored in blue, and in the case of menstrual blood, it may be colored in green to make the user feel clean.
- two or more of the modes 1A to 9A may be combined.
- the absorbent article of the present invention comprises a liquid permeable layer, a liquid impermeable layer, and the absorber of the present invention provided between the liquid permeable layer and the liquid impermeable layer.
- a ridge and groove structure is formed on the surface on the liquid permeable layer side of the absorbent and / or the surface on the liquid impermeable layer side (aspect 1B).
- the aspect 1B even if force is applied to the absorbent article to collapse the buttocks, the space of the groove is maintained, so that the liquid absorbability and retention of the absorber is maintained.
- the contact area between the absorber and the liquid-permeable layer is small, the liquid absorbed by the absorber is difficult to reverse even if a force is applied to the absorbent article, and the liquid overflows from the liquid-permeable layer Is prevented.
- the furrow structure formed on the surface on the liquid permeable layer side extends in the longitudinal direction of the absorbent article, and the furrow formed on the surface on the liquid impermeable layer side The structure extends in the lateral direction of the absorbent article (aspect 2B).
- the fiber density of the absorber is preferably higher from the surface on the liquid permeable layer side to the surface on the liquid impermeable layer side (aspect 3B).
- the spot property is high on the liquid-permeable layer side of the absorber and the diffusivity is high on the liquid-impermeable layer side of the absorber, the liquid permeability and retention of the absorber is improved. Overflow is prevented.
- the liquid-permeable layer has an IOB of 0.00 to 0.60, a melting point of 45 ° C. or less, and a water solubility of 0.00 to 0.05 g in 100 g of water at 25 ° C. It is preferable to contain the blood modifying agent which has (Aspect 4B).
- the blood modifying agent which has (Aspect 4B).
- the absorption object of the absorbent article is menstrual blood
- menstrual blood that has reached the liquid-permeable layer is modified in contact with the blood modifying agent, and the viscosity of the liquid-permeable layer is high. It is difficult for blood to remain, the sticky feeling of the liquid permeable layer is reduced, the sense of smoothness is improved, and the wearer is less likely to feel discomfort visually.
- the blood modifying agent is, for example, the following (i) to (iii): (I) hydrocarbons; (Ii) from a carbonyl group (-CO-) and an oxy group (-O-) inserted between (ii-1) a hydrocarbon moiety and (ii-2) a C-C single bond of the hydrocarbon moiety
- the blood modifying agent may be, for example, the following (i ′) to (iii ′): (I ') hydrocarbons; (Ii ') (ii'-1) a hydrocarbon moiety, and (ii'-2) a carbonyl bond (-CO-), an ester bond (-COO) inserted between a C-C single bond of the hydrocarbon moiety A compound selected from the group consisting of-), a carbonate bond (-OCOO-), and an ether bond (-O-), having one or more same or different bonds; and (iii ') (iii'-) 1) A carbonyl bond (-CO-), an ester bond (-COO-), a carbonate bond (-OCOO) inserted between a hydrocarbon moiety and (iii'-2) a C-C single bond of the hydrocarbon moiety -), And one or more same or different bonds selected from the group consisting of an ether bond (-O-) and (ii
- the blood modifying agent may be, for example, the following (A) to (F):
- the blood modifying agent is, for example, an ester of (a 1 ) linear hydrocarbon tetraol and at least one fatty acid, an ester of (a 2 ) linear hydrocarbon triol and at least one fatty acid And (a 3 ) an ester of a chain hydrocarbon diol and at least one fatty acid, (b 1 ) an ether of a chain hydrocarbon tetraol and at least one aliphatic monohydric alcohol, (b 2 ) a chain hydrocarbon Ether of triol and at least one aliphatic monohydric alcohol, ether of (b 3 ) linear hydrocarbon diol and at least one aliphatic monohydric alcohol, (c 1 ) linear carbonization having four carboxyl groups hydrogen tetracarboxylic acid, hydroxy acids, esters of alkoxy acids or oxoacids, and at least one aliphatic monohydric alcohol, (c 2) 3 one carboxyl Chain hydrocarbon tricarboxy
- the type and use of the absorbent article of the present invention are not particularly limited.
- the absorbent articles include, for example, sanitary products and sanitary products such as sanitary napkins, disposable diapers, panty liners, incontinence pads, sweat sheets and the like, which may be for humans or non-humans such as pets. You may target animals.
- the liquid to be absorbed by the absorbent article is not particularly limited, and examples thereof include liquid excrement and body fluid of the user.
- an embodiment of the absorbent article of the present invention will be described by taking a sanitary napkin as an example.
- the sanitary napkin 1 according to the first embodiment is, as shown in FIGS. 1 and 2, between the liquid-permeable top sheet 2, the liquid-impermeable back sheet 3, and the top sheet 2 and the back sheet 3. , And a pair of side sheets 5a and 5b.
- the X axis direction is the width direction of the sanitary napkin 1
- the Y axis direction is the longitudinal direction of the sanitary napkin 1
- the direction of the plane extending in the X axis Y axis direction is the plane direction of the sanitary napkin 1. It corresponds to The same applies to the other figures.
- the top sheet 2 and the back sheet 3 are joined together at their ends in the longitudinal direction by seal portions 11 a and 11 b to form a main body 6.
- the shape of the main body 6 is not particularly limited as long as it conforms to the body of a woman, underwear and the like, and may be, for example, a substantially rectangular shape, a substantially oval shape, a substantially bowl shape or the like.
- the longitudinal dimension of the outer shape of the main body 6 is preferably 100 to 500 mm, more preferably 150 to 350 mm. Further, the dimension in the width direction of the outer shape of the main body 6 is preferably 30 to 200 mm, more preferably 40 to 180 mm.
- the pair of side sheets 5a and 5b are provided on both sides in the width direction of the top sheet 2, and the back sheet 3 and the side sheets 5a and 5b have ends in the lateral direction.
- the parts are joined by the seal parts 12a and 12b, and substantially rectangular wing parts 7a and 7b extending in the width direction from the main body part 6 are formed.
- the side sheets 5 a and 5 b preferably have hydrophobicity or water repellency so that liquid excrement can be prevented from leaking outward in the width direction of the sanitary napkin 1.
- an air through nonwoven fabric etc. are mentioned, for example, a spun bond nonwoven fabric, a SMS nonwoven fabric, etc.
- adhesive parts 13 a and 13 b are provided on the clothes side of the back sheet 3 forming the wing parts 7 a and 7 b, and on the clothes side of the back sheet 3 forming the main body part 6
- An adhesive unit 14 is provided.
- the sanitary napkin 1 is made by sticking the adhesive portion 14 to the crotch portion of the undergarment, bending the wing portions 7a and 7b to the outer surface side of the undergarment, and sticking the adhesive portions 13a and 13b to the crotch portion of the undergarment. It is stably fixed to the underwear.
- Examples of the adhesive contained in the adhesive portions 13a, 13b and 14 include styrene-ethylene-butylene-styrene block copolymer, styrene-butylene polymer, styrene-butylene-styrene block copolymer, styrene-isobutylene- Styrene polymers such as styrene copolymer; C5 petroleum resin, C9 petroleum resin, dicyclopentadiene petroleum resin, rosin petroleum resin, polyterpene resin, tackifier such as terpene phenol resin, etc .; Monomer plasticizers such as dibutyl and dioctyl phthalate; and polymer plasticizers such as vinyl polymers and polyesters.
- the seal portions 11a, 11b, 12a, 12b are provided at the peripheral portion of the sanitary napkin 1, and examples of bonding methods by the seal portions include embossing, ultrasonic waves, hot melt adhesive and the like. In order to enhance the bonding strength, two or more bonding modes may be combined (for example, after bonding with a hot melt adhesive, embossing, etc.).
- the top sheet 2 and the back sheet 3 are put together, or the top sheet 2, the back sheet 3 and the side sheets 5a and 5b are put between the patterned embossing roll and the flat roll.
- a method of embossing the peripheral portion of the absorber 4a a method called a so-called round seal
- each sheet is softened by heating the emboss roll and / or the flat roll, so the seal portion tends to be clear.
- an embossing pattern a lattice-like pattern, a zigzag pattern, a wavelike pattern etc. are mentioned, for example.
- the embossed pattern is preferably intermittently elongated so that the sanitary napkin 1 is less likely to bend at the boundary of the seal portion.
- a hot melt adhesive for example, a rubber-based material such as styrene-ethylene-butadiene-styrene (SEBS), styrene-butadiene-styrene (SBS), styrene-isoprene-styrene (SIS) or the like, or linear Pressure-sensitive adhesives or thermosensitive adhesives mainly composed of olefins such as low density polyethylene; water-soluble polymers (eg, polyvinyl alcohol, carboxyl methyl cellulose, gelatin etc.) or water-swellable polymers (eg, polyvinyl acetate, poly And water-sensitive adhesives made of sodium acrylate etc.).
- specific examples of the coating method of the adhesive include spiral coating, coater coating, curtain coater coating, summit gun coating, and the like.
- the sanitary napkin 1 is worn by the user for the purpose of absorbing liquid excrement (for example, menstrual blood, urine, droppings, etc.) of the user.
- liquid excrement for example, menstrual blood, urine, droppings, etc.
- the top sheet 2 is worn by the user such that the back sheet 3 is positioned on the user's skin side and the user's clothes (underwear) side.
- the liquid excrement of the user penetrates through the top sheet 2 to the absorbent 4a and is absorbed by the absorbent 4a.
- the leakage of the liquid waste absorbed by the absorber 4 a is prevented by the back sheet 3.
- the top sheet 2 is a sheet through which the user's liquid excrement can pass, and is provided on the surface in contact with the user's skin for the purpose of improving the touch when the user wears the sanitary napkin 1 There is.
- the top sheet 2 is not particularly limited as long as the user's liquid excrement can permeate.
- Examples of the top sheet 2 include nonwoven fabrics, woven fabrics, synthetic resin films in which liquid permeation holes are formed, and net-like sheets having a mesh. Among these, nonwoven fabrics are preferable.
- fibers constituting the non-woven fabric include natural fibers (such as wool and cotton), regenerated fibers (such as rayon and acetate), inorganic fibers (such as glass fibers and carbon fibers), and synthetic resin fibers (such as polyethylene, polypropylene, polybutylene, and ethylene).
- -Polyolefins such as vinyl acetate copolymer, ethylene-ethyl acrylate copolymer, ethylene-acrylic acid copolymer, ionomer resin, etc .
- Polyester such as polyethylene terephthalate, polybutylene terephthalate, polytrimethylene terephthalate, polylactic acid, etc.
- polyamides such as nylon).
- Non-woven fabrics include core / sheath fibers, side-by-side fibers, composite fibers such as island / sea fibers; hollow fibers; flat fibers, irregular fibers such as Y-type and C-type; latent crimp or overt presence A crimped three-dimensional crimped fiber; split fibers divided by physical load such as water flow, heat, embossing, etc. may be mixed.
- Examples of the method of producing the non-woven fabric include a method of forming a web (fleece) and bonding fibers physically and chemically, and a method of forming the web includes, for example, spunbond method, dry method (card Methods, spunbond method, meltblown method, air laid method, etc.) and wet method etc.
- a bonding method for example, thermal bond method, chemical bond method, needle punch method, stitch bond method, spunlace method etc.
- a spunlace formed into a sheet by a hydroentanglement method may be used as the top sheet 2.
- non-woven fabrics with irregularities on the skin side for example, non-woven fabrics with irregularities formed on the upper layer side by shrinking the lower layer side containing heat-shrinkable fibers etc., irregularities were formed by applying air during web formation
- a nonwoven fabric or the like may be used as the top sheet 2.
- the thickness, fabric weight, density and the like of the top sheet 2 can be appropriately adjusted within the range in which the user's liquid excrement can permeate.
- a non-woven fabric is used as the top sheet 2
- the fineness, fiber length, density, basis weight of non-woven fabric, thickness and the like of the non-woven fabric can be appropriately adjusted from the viewpoint of permeability of liquid excrement, touch etc. .
- the nonwoven fabric used as the top sheet 2 may contain an inorganic filler such as titanium oxide, barium sulfate, calcium carbonate or the like.
- an inorganic filler such as titanium oxide, barium sulfate, calcium carbonate or the like.
- the non-woven fiber is a core-sheath type composite fiber, only the core may contain the inorganic filler, or only the sheath may contain it.
- the back sheet 3 is a sheet through which the user's liquid excrement can not permeate, and on the surface to be in contact with the user's clothes (underwear) for the purpose of preventing leakage of the liquid excrement absorbed by the absorber 4a. It is provided.
- the back sheet 3 preferably has moisture permeability in addition to liquid impermeability in order to reduce stuffiness when worn.
- the back sheet 3 is not particularly limited as long as it can not permeate the liquid excrement of the user.
- the back sheet 3 may be, for example, a non-woven fabric waterproofed, a synthetic resin (for example, polyethylene, polypropylene, polyethylene terephthalate etc.) film, a composite sheet of non-woven fabric and a synthetic resin film (for example non-woven fabric such as spunbond or spunlace) And a composite film in which a breathable synthetic resin film is joined, an SMS non-woven fabric in which a highly water-resistant meltblown non-woven fabric is sandwiched by a strong spunbond non-woven fabric, and the like.
- a non-woven fabric waterproofed a synthetic resin (for example, polyethylene, polypropylene, polyethylene terephthalate etc.) film
- a composite sheet of non-woven fabric and a synthetic resin film for example non-woven fabric such as spunbond or spunlace
- a composite film in which a breathable synthetic resin film is joined an SMS non-woven fabric in
- the absorbent 4a contains a cellulose-based water-absorbent fiber and a thermoplastic resin fiber containing unsaturated carboxylic acid, unsaturated carboxylic acid anhydride or a mixture thereof as a monomer component, and the water-absorbent fiber is mainly absorbed Involved in the liquid absorptivity and retention of the body 4a, the thermoplastic resin fiber is mainly involved in the strength of the absorber 4a (in particular, the wet strength after liquid absorption).
- the water absorbent fiber and the thermoplastic resin fiber are contained in the absorbent 4a in a mixed state.
- the intersections between the fibers (for example, the intersections of the thermoplastic resin fibers, the intersections of the thermoplastic resin fibers and the water absorbing fibers) are adhered by thermal fusion of the thermoplastic resin fibers. Thereby, the strength (in particular, the wet strength after liquid absorption) of the absorber 4a is improved.
- the fibers are mechanically entangled, and are bonded by the hydrogen bond formed between the thermoplastic resin fibers, between the water absorbing fibers or between the thermoplastic resin fibers and the water absorbing fibers.
- the absorber 4a contains another fiber, the thermoplastic resin fiber and / or the water absorbing fiber may be bonded to the other fiber.
- the heat fusion is carried out, for example, by heating a mixed material containing water absorbing fibers and thermoplastic resin fibers at a temperature equal to or higher than the melting point of the thermoplastic resin fibers.
- the heating temperature can be appropriately adjusted according to the type of thermoplastic resin fiber.
- the temperature above the melting point of the thermoplastic resin fiber may be a temperature at which a part of the thermoplastic resin fiber melts, for example, when the thermoplastic resin fiber is a core-sheath type composite fiber, the temperature at which the sheath component melts It is sufficient if it is the above.
- the mass ratio of the water-absorbent fiber to the thermoplastic resin fiber (content of water-absorbent fiber: content of thermoplastic resin fiber) contained in the absorbent body 4a is 90:10 to 50:50, and the range is appropriately changed within this range although possible, it is preferably 80:20 to 60:40.
- the mass ratio of the thermoplastic resin fiber to the water absorbing fiber is less than 10/90, sufficient strength (in particular, the wet strength after liquid absorption) can not be imparted to the absorbent body 4a.
- the mass ratio of the thermoplastic resin fiber to the water absorbent fiber exceeds 50/50, sufficient liquid absorbability can not be imparted to the absorber 4a.
- the density of the absorber 4a is 0.06 to 0.14 g / cm 3 and can be suitably changed within this range, but preferably 0.07 to 0.12 g / cm 3 , more preferably 0.08 to 0 It is .1 g / cm 3 .
- the mass ratio of the water-absorbent fiber to the thermoplastic resin fiber contained in the absorber 4a is 90:10 to 50:50
- the density of the absorber 4a is 0.06 to 0.14 g / cm 3
- Sufficient liquid absorbability can be imparted to the absorber 4a.
- the density of the absorbent body 4a is adjusted to a desired range by densification of the mixed material containing the water-absorbent fiber and the thermoplastic resin fiber.
- it is necessary to suppress elastic recovery of the fibers and maintain the bulk of the absorber 4a in a certain range.
- hydrogen bonds for example, hydrogen bonds formed between water-absorbent fibers, thermoplastic resin fibers, water-absorbent fibers and thermoplastic resin fibers, etc. contribute to the maintenance of the bulk of the absorbent 4a.
- a hydrogen bond is formed, for example, between an oxygen atom of a thermoplastic resin fiber (for example, an oxygen atom such as a carboxyl group, an acyl group or an ether bond) and a hydrogen atom of cellulose (for example, a hydrogen atom of a hydroxyl group) .
- the hydrogen bond is cut by the liquid absorbed by the absorber 4a, so the swelling of the absorbent material (water absorbent fiber which is an essential component, highly water absorbent material which is an optional component) contained in the absorber 4a Do not inhibit.
- the maximum tensile strength (maximum tensile strength at a basis weight of 200 g / m 2 ) of the absorbent body 4 a is preferably 3 to 36 N / 25 mm, more preferably 8 to 20 N / 25 mm, and the wet state of the absorbent body 4 a
- the maximum tensile strength (maximum tensile strength at a basis weight of 200 g / m 2 ) is preferably 2 to 32 N / 25 mm, more preferably 5 to 15 N / 25 mm.
- N / 25 mm means the maximum tensile strength (N) per 25 mm width in the planar direction of the absorber 4a, and as the planar direction of the absorber 4a, for example, the transport direction at the time of manufacture of the absorber 4a (MD direction), a direction (CD direction) orthogonal to the MD direction, and the like can be mentioned, and preferably the MD direction.
- the maximum tensile strength during drying of the absorber 4a is as follows: A sample piece (150 mm long ⁇ 25 mm wide) at standard time (temperature 20 ° C., humidity 60%) is held between a tensile tester (AG-1 kNI manufactured by Shimadzu Corporation) It is mounted at 100 mm and measured by applying a load (maximum point load) until the sample piece is cut at a tensile speed of 100 mm / min.
- a sample piece 150 mm long ⁇ 25 mm wide
- a tensile tester AG-1 kNI manufactured by Shimadzu Corporation
- N / 25 mm means the maximum tensile strength (N) per 25 mm width in the length direction of the sample piece.
- the maximum tensile strength of the absorbent 4a when wetted is after immersing the sample piece (length 150 mm ⁇ width 25 mm) in ion exchange water until it sinks under its own weight, or after immersing the sample piece in water for 1 hour or more And the same as the maximum tensile strength at the time of drying (ISO 9073-3, JIS L 1913 6.3).
- "N / 25 mm” means the maximum tensile strength (N) per 25 mm width in the length direction of the sample piece.
- the difference between the maximum tensile strength when dry and the maximum tensile strength when wet is preferably 1 to 5 N / 25 mm, more preferably 2 to 4 N / 25 mm is there.
- the difference between the maximum tensile strength at the time of dry and the maximum tensile strength at the time of wet is an index of the amount of hydrogen bond.
- cellulose-based water-absorbent fibers include wood pulps obtained from softwoods or hardwoods (for example, mechanical pulps such as ground pulp, refiner ground pulp, thermomechanical pulp, chemithermomechanical pulp, etc .; kraft pulp, sulfide pulp, alkali Chemical pulp such as pulp; Semi-chemical pulp etc) Mercerized pulp or crosslinked pulp obtained by subjecting wood pulp to chemical treatment; Non-wood pulp such as bagasse, kenaf, bamboo, hemp, cotton (eg cotton linter) etc. rayon Examples thereof include regenerated fibers such as fibers.
- thermoplastic resin fiber containing unsaturated carboxylic acid, unsaturated carboxylic acid anhydride or a mixture thereof as a monomer component can be appropriately selected from the viewpoints of strength, hydrogen bondability, heat fusion property and the like, and is particularly limited. It is not something to be done.
- the thermoplastic resin fiber may be, for example, a modified polyolefin grafted with a vinyl monomer containing unsaturated carboxylic acid, unsaturated carboxylic acid anhydride or a mixture thereof, or a mixed polymer of the modified polyolefin and another resin as a sheath component And core-sheath composite fibers and the like, which have a resin having a melting point higher than that of the modified polyolefin as a core component.
- unsaturated carboxylic acids or unsaturated carboxylic acid anhydrides include maleic acid or derivatives thereof, maleic anhydride or derivatives thereof, fumaric acid or derivatives thereof, unsaturated derivatives of malonic acid, unsaturated derivatives of succinic acid, etc.
- Vinyl monomers may be mentioned, and as other vinyl monomers, general purpose monomers having radical polymerization property, for example, styrenes such as styrene, ⁇ -methylstyrene, etc .; methyl (meth) acrylate, ethyl (meth) acrylate ( And (meth) acrylic esters such as 2-hydroxyethyl (meth) acrylate and dimethylaminoethyl (meth) acrylate.
- Examples of derivatives of maleic acid or derivatives of maleic anhydride include citraconic acid, citraconic anhydride, pyroscinconic acid anhydride and the like.
- Examples of fumaric acid derivatives or unsaturated derivatives of malonic acid include, for example, 3-butene- 1,1-dicarboxylic acid, benzylidene malonic acid, isopropylidene malonic acid and the like can be mentioned, and as the unsaturated derivative of succinic acid, for example, itaconic acid, itaconic acid anhydride and the like can be mentioned.
- linear low density polyethylene LLDPE
- low density polyethylene LDPE
- medium density polyethylene MDPE
- high density polyethylene HDPE
- polypropylene polybutylene
- copolymers based on these
- EVA ethylene-vinyl acetate copolymer
- EAA ethylene-ethyl acrylate copolymer
- EAA ethylene-acrylic acid copolymer
- ionomer resin ionomer resin, etc.
- the graft polymerization of a vinyl monomer to a base polymer is carried out, for example, by mixing a polyolefin with an unsaturated carboxylic acid or unsaturated carboxylic acid anhydride and a vinyl monomer in a polyolefin using a radical initiator to introduce a side chain consisting of a random copolymer.
- the method can be carried out according to a conventional method such as a method of sequentially polymerizing different monomers and introducing a side chain comprising a block copolymer.
- the sheath component may be a modified polyolefin alone or a mixed polymer of a modified polyolefin and another resin.
- Other resins are preferably polyolefins, and more preferably polyolefins of the same type as the base polymers of modified polyolefins.
- the trunk polymer is polyethylene
- it is preferable that the other resin is also polyethylene.
- the resin used as the core component is not particularly limited as long as it is a resin having a melting point higher than that of the modified polyolefin, for example, polyamides such as 6-nylon and 6,6-nylon; polyethylene terephthalate (PET), polytrimethylene terephthalate Polyesters such as (PTT), polybutylene terephthalate (PBT), polylactic acid, polyglycolic acid and linear or branched polyhydroxyalkanoic acid having up to 20 carbon atoms, and copolymers based on these Or copolyesters obtained by copolymerizing a small amount of other components with an alkylene terephthalate as a main component.
- PET is preferable from the viewpoint of high cushioning properties because it has elastic resilience, and the economic viewpoint of being obtained at low cost industrially.
- the composite ratio of the sheath component and the core component can be spun if it is in the range of 10/90 to 90/10, but preferably 30/70 to 70/30.
- the sheath component ratio decreases too much, the heat fusion property decreases, and when it increases too much, the spinnability decreases.
- thermoplastic resin fiber Addition of antioxidant, light stabilizer, ultraviolet absorber, neutralizer, nucleating agent, epoxy stabilizer, lubricant, antibacterial agent, flame retardant, antistatic agent, pigment, plasticizer, etc. to thermoplastic resin fiber An agent may be added as needed.
- the thermoplastic resin fiber is preferably subjected to a hydrophilization treatment with a surfactant, a hydrophilic agent or the like.
- the fiber length of the thermoplastic resin fiber is not particularly limited, but is preferably 3 to 70 mm, more preferably 5 to 20 mm, when it is mixed with the pulp by the air laid method. Below this range, the number of junctions with the water-absorbent fibers decreases, so that sufficient strength can not be imparted to the absorbent body 4a. On the other hand, if it exceeds this range, the defibration property significantly decreases and a large number of unbroken-fiber states are generated, so that the formation unevenness occurs and the uniformity of the absorber 4a is degraded.
- the fineness of the thermoplastic resin fiber is preferably 0.5 to 10 dtex, more preferably 1.5 to 5 dtex. When the fineness is less than 0.5 dtex, the defibration properties decrease, and when it exceeds 10 dtex, the number of fibers decreases and the strength decreases.
- the thermoplastic resin fiber may be given a three-dimensional crimped shape.
- the buckling strength of the fiber works in the thickness direction, so that it is difficult to be crushed even when an external pressure is applied.
- the three-dimensional crimped shape include a zig-zag shape, an omega shape, and a spiral shape.
- a method of providing the three-dimensional crimped shape for example, mechanical crimp, shape imparting by heat contraction, and the like can be mentioned.
- the mechanical crimp can be controlled by the difference in line speed, circumferential speed, heat, pressure, etc.
- the number of crimps is usually 5 to 35 pieces / inch, preferably 15 to 30 pieces / inch.
- shaping by heat shrinkage for example, by applying heat to fibers made of two or more resins having different melting points, three-dimensional crimp is possible using the difference in heat shrinkage caused by the melting point difference. is there.
- the eccentric type of a core-sheath-type composite fiber and the side by side type are mentioned, for example.
- the thermal shrinkage of such fibers is preferably 5 to 90%, more preferably 10 to 80%.
- the absorbent body 4 a preferably contains a highly water-absorptive material (for example, a highly water-absorbent resin, a highly water-absorbent fiber, etc.) in addition to the water-absorbent fiber and the thermoplastic resin fiber.
- the content of the superabsorbent material is usually 5 to 80% by mass, preferably 10 to 60% by mass, and more preferably 20 to 40% by mass of the absorbent 4a.
- the superabsorbent material include starch-based, cellulose-based, synthetic polymer-based superabsorbent materials.
- starch-based or cellulose-based superabsorbent materials include starch-acrylic acid (salt) graft copolymers, saponified starch-acrylonitrile copolymers, crosslinked products of sodium carboxymethylcellulose, etc.
- Synthetic polymers examples include polyacrylates, polysulfonates, anhydrides maleates, polyacrylamides, polyvinyl alcohols, polyethylene oxides, polyaspartates and polyglutamates. And polyalginate-based, starch-based, and cellulose-based superabsorbent polymers (Superabsorbent Polymers: SAP), among which, among these, polyacrylate-based (especially, sodium polyacrylate-based) superabsorbent Resins are preferred.
- SAP Superabsorbent Polymers
- the shape of the superabsorbent material include particles, fibers, scaly and the like, and in the case of particles, the particle size is preferably 50 to 1000 ⁇ m, more preferably 100 to 600 ⁇ m. .
- the absorber 4a may contain silver, copper, zinc, silica, activated carbon, an aluminosilicate compound, zeolite or the like in order to impart a desired function. Thereby, functions such as deodorizing property, antibacterial property, heat absorbing effect and the like can be provided.
- the absorber 4a may be colored by a pigment or the like. This makes it easy to visually recognize whether or not the water absorbent fibers and the thermoplastic resin fibers are uniformly dispersed. Also, the color of the absorbed liquid can be masked. For example, when the liquid to be absorbed is urine, it may be colored in blue, and in the case of menstrual blood, it may be colored in green to make the user feel clean.
- the thickness, fabric weight and the like of the absorber 4a can be appropriately adjusted in accordance with the characteristics (for example, absorbability, strength, lightness and the like) that the sanitary napkin 1 should have.
- the thickness of the absorber 4a is usually 0.1 to 15 mm, preferably 1 to 10 mm, more preferably 2 to 5 mm, and the basis weight is usually 20 to 1000 g / m 2 , preferably 50 to 800 g / m 2 , Preferably it is 100 to 500 g / m 2 .
- the thickness of an absorber 4a, a fabric weight, etc. may be constant over the whole absorber 4a, and may differ partially.
- the fiber density of the absorber 4a is preferably higher from the surface on the top sheet 2 side to the surface on the back sheet 3 side. Due to such a fiber density gradient, the spot property is high on the top sheet 2 side of the absorber 4a, and the diffusivity is high on the back sheet 3 side of the absorber 4a, so the absorber 4a has excellent liquid permeability and retention. It is possible to prevent overflow of the liquid excrement from the top sheet 2.
- the absorber 4 a may be integrated with the top sheet 2.
- the top sheet 2 and the absorbent body 4a may be obtained even if a force (for example, a force due to the user's walking, standing, etc.) is applied to the sanitary napkin 1.
- the liquid transferability from the top sheet 2 to the absorber 4a is maintained.
- the surface dryness of the top sheet 2 is improved, and it is difficult for the user to feel sticky and greasy.
- Examples of the integration method include embossing, fusion with a heated fluid, ultrasonic waves, and a hot melt adhesive.
- a second sheet may be provided between the top sheet 2 and the absorber 4a. Similar to the top sheet 2, the second sheet is not particularly limited as long as the user's liquid excrement can permeate. As the second sheet, the same specific example as the top sheet 2 can be mentioned.
- the absorber 4a may have a middle and high portion.
- the mid-high part is directed to the excretory opening contact portion of the top sheet 2 (a portion that abuts the user's excretory opening (for example, the small labia and / or the labia majora) when the user wears the sanitary napkin 1) It is a portion which protrudes in the thickness direction of absorber 4a.
- the middle and high portion fits with the user's excretory port (for example, the small labia and / or the labia majora) through the top sheet 2, and thus liquid excrement to the outside of the sanitary napkin 1 Leakage is prevented.
- the top sheet 2 has a shape along the mid-high part of the absorbent body 4 a so that the mid-high part can be fitted with the user's excretory opening (for example, the labia minora and / or the labia majora) Is preferred.
- the basis weight and / or density of the absorber 4a may be different between the upper and lower portions and the peripheral portion.
- the basis weight and / or density of the upper and lower portions may be higher or lower than the basis weight and / or density of the peripheral portion.
- various lamination patterns can be realized by changing the basis weight and / or density by laminating the absorber material using a suction drum.
- the absorber 4a may be coated with a covering material.
- the covering material is not particularly limited as long as it has liquid permeability and absorber retention, but from the viewpoint of low cost and absorber retention, a tissue made of crushed pulp as a main material and formed by a wet method is preferable.
- high-pressure steam is injected between the top sheet 2 and the back sheet 3 instead of the absorber 4a to densify the mixed material containing water-absorbent fibers and thermoplastic resin fibers.
- the absorber 4a '(not shown) obtained by The structure of the absorber 4a 'is the same as the structure of the absorber 4a except that the density is adjusted by using the injection of high pressure steam, and the description will be omitted except when necessary.
- the density of the absorber 4a ' is adjusted to a desired range by densification using high pressure steam injection.
- high pressure steam is injected into the mixed material, the water vapor penetrates into the mixed material and hydrogen bonds (for example, formed between water absorbent fibers, between thermoplastic resin fibers, between water absorbent fibers and thermoplastic resin fibers, etc. (Hydrogen bond) is broken and the mixed material is softened. Therefore, the pressure required for densification is reduced, and the softened mixed material can be easily densified.
- the density-adjusted mixed material is dried and hydrogen bonds are reformed, elastic recovery (increase in bulk) of the fibers is suppressed, and the density of the absorbent 4a 'is maintained in a certain range.
- Densification by injection of high pressure steam is particularly suitable when the thermoplastic resin fiber contains unsaturated carboxylic acid anhydride (eg, maleic anhydride or a derivative thereof) as a monomer component.
- unsaturated carboxylic acid anhydride eg, maleic anhydride or a derivative thereof
- the unsaturated carboxylic acid anhydride group contained in the thermoplastic resin fiber reacts with water vapor to form an unsaturated carboxylic acid group, so the elasticity of the density adjusted fiber is increased. Recovery (increase in bulk) is effectively suppressed.
- Densification by injection of high pressure steam is performed, for example, after bonding the thermoplastic resin fiber to the water absorbing fiber.
- the temperature, the vapor pressure and the like of the high pressure steam are appropriately adjusted in accordance with the required density range and the like.
- the temperature of the high pressure steam is preferably less than the melting point of the thermoplastic resin fiber (for example, when the thermoplastic resin fiber is a core-sheath composite fiber, the melting point of the sheath component).
- High-pressure steam is preferably injected per unit surface area 0.03kg / m 2 ⁇ 1.23kg / m 2.
- the steam pressure of high pressure steam is usually 0.1 to 2 Mpa, preferably 0.3 to 0.8 Mpa.
- the basis weight of the absorber 4a ' is preferably 40 to 900 g / m 2 , more preferably 100 to 400 g / m 2 . If the basis weight is less than 40 g / m 2 , the amount of fibers is too small, making it difficult to achieve high density by high pressure steam injection, while if it exceeds 900 g / m 2 , the amount of fibers is too large. Internal penetration becomes difficult.
- the absorber 4a ' there may be a ridge and a groove formed by the injection of high pressure steam.
- the number of ridges and grooves, the interval, and the like vary depending on the number of nozzles that jet high-pressure steam, the pitch, and the like.
- the part by which high pressure steam is injected becomes a groove part.
- the high pressure steam may be injected into the entire mixed material or may be injected into a part of the mixed material. Further, the temperature, the vapor pressure, and the like of the high pressure steam to be injected may be changed for each portion of the mixed material.
- the high pressure steam may be injected while pressing the mixed material or may be injected without pressing.
- the productivity is lowered.
- the steam penetrates into the inside of the mixed material and hydrogen bonds (for example, between water absorbent fibers, thermoplastic resin fibers, water absorbent fibers-thermoplastic resin fibers) (Hydrogen bond) formed between and the like is broken, and the mixed material is softened. Therefore, the pressure required for densification is reduced, and the softened mixed material can be easily density-adjusted. Further, the water vapor is easily evaporated, and the time required for drying is short, so that the productivity is improved.
- an absorber 4 b shown in FIG. 3 and FIG. 4 is provided between the top sheet 2 and the back sheet 3 instead of the absorber 4 a.
- the absorbent core 4b has a plurality of ridges 41 and grooves 42 formed in the surface on the top sheet 2 side, and a plurality of ridges 43 and grooves in the surface on the back sheet 3 side.
- the other points are the same as the absorber 4a.
- the furrow structure is formed on both the top sheet 2 side and the back sheet 3 side of the absorbent body 4b, but the furrow structure may be formed only on the surface of the top sheet 2 side.
- the boundaries between the ridges 41 and 43 and the grooves 42 and 44 are indicated by solid lines, and the wide region surrounded by two solid lines is the ridges 41, A narrow area surrounded by two solid lines corresponds to the grooves 42 and 44.
- the ridges 41 and the grooves 42 extend in the longitudinal direction (Y-axis direction) of the sanitary napkin 1 and are alternately arranged in the width direction (X-axis direction) of the sanitary napkin 1.
- the collar part 41 and the groove part 42 are continuously extended toward the longitudinal direction (Y-axis direction) of the sanitary napkin 1, you may extend intermittently in the state which lacked the one part.
- the collar portion 41 and the groove portion 42 may intermittently extend such that the portion lacking the collar portion 41 and the groove portion 42 has a rectangular shape in plan view, a zigzag shape in plan view, or the like.
- the ridges 43 and the grooves 44 extend in the width direction (X-axis direction) of the sanitary napkin 1 and are alternately arranged in the longitudinal direction (Y-axis direction) of the sanitary napkin 1. There is.
- the ridge portion 43 and the groove portion 44 extend continuously in the width direction (X-axis direction) of the sanitary napkin 1, but may extend intermittently in a state where a part thereof is omitted.
- the collar portion 43 or the groove portion 44 may be intermittently extended so that a portion lacking the collar portion 43 or the groove portion 44 has a rectangular shape in plan view or a zigzag shape in plan view.
- the absorber 4b since a plurality of ridges 43 and grooves 44 are formed on the surface on the back sheet 3 side, even if a force is applied in the width direction of the absorber 4b, the absorber 4b is less likely to be distorted, and the user's Absorber 4b is likely to deform in a curved shape along the shape of the body. Therefore, it is difficult for the user to feel uncomfortable.
- the tops and sides of the ridges 41 and 43 are curved surfaces, and the cross-sectional shape of the ridges 41 and 43 is substantially inverted U-shaped toward the top sheet 2 or back sheet 3 It is.
- the cross-sectional shapes of the flanges 41 and 43 can be changed as appropriate, and may be, for example, dome-like, trapezoidal, triangular, or ⁇ -like square. Even if force is applied to the absorber 4b and the ridges 41 and 43 are crushed, the width of the ridges 41 and 43 narrows from the bottom to the top so that the space of the grooves 42 and 44 is maintained. There is.
- the width (W1 in FIG. 5) of the flanges 41 and 43 is preferably 0.5 to 10 mm, more preferably 2 to 5 mm, from the viewpoint of liquid transferability from the top sheet 2. From the same point of view, the width of the grooves 42 and 44 (W2 in FIG. 5) is preferably 0.1 to 10 mm, more preferably 1 to 5 mm.
- the width of each ridge 41, the width of each ridge 43, the width of each groove 42, and the width of each groove 44 are substantially the same, but may be different.
- the width W1a of the ridge 41a is different from the width W1b of another ridge 41b, but the width of another ridge 41c It is substantially the same as W1c. Similar changes can be made to the ridge portion 43 and the groove portions 42 and 44.
- Recesses 153 are formed on the circumferential surface 151a of the suction drum 151, which rotates in the machine direction MD, at a required pitch in the circumferential direction as a type for packing the absorber material.
- the suction drum 151 rotates and the concave portion 153 enters the material supply portion 152, the suction portion 156 acts on the concave portion, and the absorber material supplied from the material supply portion 152 is vacuum suctioned to the concave portion 153.
- the material supply unit 152 with a hood is formed to cover the suction drum 151, and the material supply unit 152 conveys the mixed material 21 of the cellulose-based water-absorbent fiber and the thermoplastic resin fiber to the recess 153 by air conveyance. Supply.
- the material supply unit 152 further includes a particle supply unit 158 for supplying the superabsorbent polymer particles 22, and supplies the superabsorbent polymer particles 22 to the recess 153.
- the cellulose-based water-absorbent fiber, the thermoplastic resin fiber, and the highly water-absorbent polymer particles are supplied to the recess 153 in a mixed state, and the layer material 224 is formed in the recess 153.
- the layered material 224 formed in the recess 153 is transferred onto the carrier sheet 150 traveling in the machine direction MD.
- the layered material 224 transferred onto the carrier sheet 150 separates from the circumferential surface 151 a of the suction drum 151 and travels in the machine direction MD.
- layered materials 224 in an uncompressed state are intermittently arranged in the machine direction MD.
- the heating unit 103 blows the air heated to 135 ° C. to the lower surface of the layered material 224 against the lower surface of the layered material 224 at a wind speed of 5 m / sec.
- thermoplastic resin fibers contained in the layered material 224 are melted, and the thermoplastic resin fibers, thermoplastic resin fibers-pulp, thermoplastic resin fibers-superabsorbent polymer particles are bonded (thermally fused) in a layer Material 225 is formed.
- the conditions (temperature, wind speed, heating time) of the heated air blown against the layered material 224 are appropriately controlled according to the production rate and the like.
- the steam injection unit 173 and the steam suction unit 174 are disposed to face each other with the mesh conveyor belts 171 and 172 interposed therebetween.
- a nozzle (not shown) having a diameter of 0.1 to 2 mm may be used as the layered material at a pitch of 0.5 to 10 mm, preferably 0.5 to 5 mm, and more preferably 0.5 to 3 mm in the steam injection portion 173 It is disposed in a cross direction CD (not shown) orthogonal to the machine direction MD and the up and down direction TD so as to cross 225 and each nozzle has a temperature higher than the boiling point of water generated in the steam boiler 180.
- Water vapor is supplied via the pipe 182 as high pressure water vapor adjusted to a vapor pressure of, for example, 0.1 to 2.0 MPa by the pressure control valve 181. From each nozzle, high-pressure steam is jetted through the mesh conveyor belt 171 to the layered material 225 in a state of being compressed by the mesh conveyor belts 171 and 172.
- the amount of high-pressure steam jetted to the layered material 225 is adjusted according to the traveling speed of the mesh conveyor belts 171 and 172, and when the mesh conveyor belts 171 and 172 are traveling at 5 to 500 m / min, the mesh conveyor it is preferably injected at a range of 1.23kg / m 2 ⁇ 0.03kg / m 2 of the surface area of the layered material 225 that faces the belt 171.
- the water vapor passes through the mesh conveyor belt 171, the layer material 225, and the mesh conveyor belt 172 sequentially in the thickness direction of the layered material 225, and is recovered by the suction action of vacuum pressure by the steam suction portion 174.
- the layered material 225 jetted with high pressure steam travels in the machine direction MD, is separated from the mesh conveyor belts 171 and 172, and proceeds to the fourth process.
- a ridge and a groove are formed on the surface of the layered material 225 injected with high pressure steam.
- the mesh conveyor belts 171 and 172 can be easily deformed in the vertical direction TD so that the layered material 225 is not locally compressed by the mesh conveyor belts 171 and 172.
- Those having a degree of flexibility are used.
- the mesh conveyor belts 171 and 172 mesh belts of metal wire made of stainless alloy, bronze or the like, plastic mesh belts made of polyester fibers, aramid fibers or the like can be used.
- a metal belt formed of a plate may be used instead of the mesh belt. If the layered material 225 is extremely reluctant to contain metal powder, it is preferable to use a plastic mesh belt.
- a mesh belt made of polyphenylene sulfide resin is preferable to use.
- a plain weave mesh belt of 10 to 75 mesh using polyphenylene sulfide resin is an example of a particularly preferable mesh belt which is flexible and can be used for the mesh conveyor belt 171 and the mesh conveyor belt 172. It is preferable to take appropriate heat insulation measures or to provide a drain discharge mechanism in the steam injection unit 173 and the pipe 182. By doing so, it is possible to prevent the drain generated in the steam injection unit 173 or the like from being jetted from the nozzle and causing the layered material 225 to excessively contain water.
- the steam jetted toward the layered material 225 may be dry steam containing no liquid component which is water, saturated steam, or wet steam containing a liquid component. If the steam is wet steam or saturated steam, the pulp can be easily wetted and deformed. The dry steam can vaporize the water contained in the pulp, and the vaporized water can facilitate deformation of the pulp. Also, if the pulp is a thermoplastic synthetic fiber, the heat possessed by the dry steam can facilitate deformation of the thermoplastic synthetic fiber.
- the steam injection unit 173 can also be provided with a heating mechanism and convert water vapor into superheated water vapor for injection.
- the steam suction unit 174 has a pipe that allows the high pressure steam sucked through it to pass through the air-water separator and goes to an exhaust blower (not shown).
- the position of the steam injection part 173 and the steam suction part 174 can be interchanged, that is, the steam injection part 173 may become a lower side and the steam suction part 174 may also become an upper side.
- recovery of high pressure steam is not necessary, it can also be carried out without arranging the steam suction 174.
- the fourth step is an example of a step of producing a general sanitary napkin.
- the pair of rolls 300 and 301 cut out the absorber 226 obtained in the third step into a predetermined shape.
- the top sheet is supplied from the roll 302 and sealed by heated embossments 303 and 304 having high pressing parts and low pressing parts, and the top sheet and the absorbent body 226 are integrated.
- the back sheet 305 is supplied, and in a state where the absorber 226 is sandwiched between the top sheet and the back sheet, it passes through steps 306 and 307 of sealing the product peripheral portion by heat emboss. Cut into pieces.
- a blood modifying agent is applied to the surface of the top sheet 2.
- the viscosity and surface tension of menstrual blood are lowered by the blood modifying agent, and menstrual blood discharged to the top sheet 2 is rapidly transferred from the top sheet 2 to the absorber and absorbed by the absorber.
- menstrual blood absorption rate of the absorber menstrual blood having high viscosity is less likely to remain on the top sheet, the stickiness of the top sheet 2 is reduced, and the surface dryness of the top sheet 2 is improved.
- a lump of menstrual blood having a high viscosity is less likely to remain on the top sheet 2, and the wearer is less likely to feel discomfort visually.
- it can suppress that the menstrual blood discharged
- the area to which the blood modifying agent is applied may be the whole or a part of the surface of the top sheet 2, but at least includes an area which abuts on the user's excretory port (vaginal port). preferable.
- the coating weight of the blood modifying agent on the top sheet 2 is preferably 1 to 30 g / m 2 , more preferably 3 to 10 g / m 2 .
- the coating weight of the blood modifying agent is smaller than 1 g / m 2 , it may be difficult to stably apply the blood modifying agent to the top sheet 2, and the coating weight of the blood modifying agent is 30 g / m. If it is larger than m 2 , the top sheet 2 may be nullified.
- a method of applying the blood modifying agent for example, after heating to a desired temperature, there is a method of applying using a contact type coater such as a slot coater, a non-contact type coater such as a spray coater, a curtain coater, or a spiral coater. It can be mentioned. From the viewpoint of being able to uniformly disperse the blood modifying agent in the form of droplets on the top sheet 2 and not damaging the top sheet 2, a method of coating using a non-contact coater is preferable.
- the point of applying the blood modifying agent to the top sheet 2 is not particularly limited, but it is preferable to apply the blood modifying agent to the top sheet 2 in the manufacturing process of the sanitary napkin 1 from the viewpoint of suppressing equipment investment.
- the blood modifying agent is applied to the top sheet 2 in the manufacturing process of the sanitary napkin 1 in a process close to the final process from the viewpoint of suppression of reduction of the blood modifying agent.
- the blood modifying agent may be applied to the top sheet 2 immediately before the packaging step of the sanitary napkin 1.
- the hydrophilic agent, water repellent agent, etc. may be kneaded into the hydrophobic synthetic fibers in consideration of the permeability of liquid excrement, rewet back, etc.
- the hydrophobic synthetic fiber may be coated with an agent or the like.
- the hydrophobic synthetic fiber may be rendered hydrophilic by corona treatment, plasma treatment or the like.
- the blood modifying agent of the present invention has an aqueous solubility of about 0.00 to about 0.05 g in an IOB of about 0.00 to about 0.60, a melting point of about 45 ° C. or less, and 100 g of water at 25 ° C. Is a blood modifying agent.
- IOB Inorganic Organic Balance
- IOB inorganic Organic Balance
- the IOB is about 0.00 to about 0.60, preferably about 0.00 to about 0.50, and about 0.00 to about 0.40. It is more preferred that there be from about 0 to about 0.30. It is believed that the lower the IOB, the higher the organicity and the higher the affinity to blood cells.
- the "melting point” means the peak top temperature of an endothermic peak when changing from solid state to liquid state when measured at a temperature rising rate of 10 ° C./min in a differential scanning calorimeter.
- the melting point can be measured, for example, using a DSC-60 type DSC measurement apparatus manufactured by Shimadzu Corporation.
- the blood modifying agent of the present invention may be liquid or solid at room temperature, as long as it has a melting point of about 45 ° C. or less, ie, even if the melting point is about 25 ° C. or more, or about 25 ° C. It may be less and may have a melting point such as, for example, about -5.degree. C., about -20.degree.
- the basis for the melting point of the blood modifying agent of the present invention to be about 45 ° C. or less will be described later.
- the melting point of the blood modifying agent of the present invention its vapor pressure is preferably low.
- the vapor pressure of the blood modifying agent of the present invention is preferably about 0 to about 200 Pa, more preferably about 0 to about 100 Pa, and about 0 to about 10 Pa at 25 ° C. (1 atm). Is even more preferred, about 0 to about 1 Pa is even more preferred, and about 0.0 to about 0.1 Pa is even more preferred.
- the vapor pressure is preferably about 0 to about 700 Pa, more preferably about 0 to about 100 Pa at 40 ° C. (1 atm).
- the vapor pressure is high, it may be vaporized during storage, which may cause problems such as a decrease in the amount of blood modifying agent and an odor when worn.
- the melting point of the blood modifying agent of the present invention can be used properly depending on the weather, the length of wearing time, and the like. For example, in areas where the average temperature is less than about 10 ° C, menstrual blood may be excreted and then cooled by the ambient temperature by employing a blood modifying agent having a melting point of less than about 10 ° C. It is believed that blood modifying agents can stably modify blood.
- the melting point of the blood modifying agent of the present invention is preferably higher in the range of 45 ° C. or less. It is because it is hard to be affected by sweat, friction at the time of wearing, etc., and it is difficult for the blood modifying agent to move even when worn for a long time.
- dissolving includes cases where the sample is completely dissolved in deionized water to form a homogeneous mixture and cases where the sample is completely emulsified. “Complete” means that there is no clump of sample in deionized water.
- the surface of the top sheet is coated with a surfactant for the purpose of changing blood surface tension and the like to rapidly absorb the blood.
- the surfactant generally has high water solubility
- the surfactant-coated top sheet is compatible with hydrophilic components (such as plasma) in the blood, rather the blood remains on the top sheet.
- hydrophilic components such as plasma
- the blood modifying agent of the present invention is considered to be able to be rapidly transferred to the absorber without leaving blood on the top sheet unlike the conventionally known surfactants because the water solubility is low.
- solubility in 100 g of water at 25 ° C. may be simply referred to as “water solubility”.
- the weight average molecular weight means a value in terms of polystyrene, which is determined by gel permeation chromatography (GPC).
- GPC measurement conditions include the following. Model: High-performance liquid chromatogram Lachrom Elite manufactured by Hitachi High-Technologies Corporation Column: Showa Denko KK SHODEX KF-801, KF-803 and KF-804 Eluent: THF Flow rate: 1.0 mL / min Implanted volume: 100 ⁇ L Detection: RI (differential refractometer)
- the weight average molecular weight described in the Example of this specification is measured based on the said conditions.
- the blood modifying agent of the present invention comprises the following (i) to (iii), (I) Hydrocarbons, (Ii) from a carbonyl group (-CO-) and an oxy group (-O-) inserted between (ii-1) a hydrocarbon moiety and (ii-2) a C-C single bond of the above-mentioned hydrocarbon moiety
- hydrocarbon means a compound consisting of carbon and hydrogen, and is a chain hydrocarbon, for example, paraffinic hydrocarbon (also referred to as alkane not containing double bond and triple bond) Olefinic hydrocarbons (containing one double bond, also referred to as alkenes), acetylenic hydrocarbons (containing one triple bond, also called alkynes), and a group consisting of double bonds and triple bonds And hydrocarbons containing two or more bonds selected from the following, as well as cyclic hydrocarbons such as aromatic hydrocarbons and alicyclic hydrocarbons.
- paraffinic hydrocarbon also referred to as alkane not containing double bond and triple bond
- Olefinic hydrocarbons containing one double bond, also referred to as alkenes
- acetylenic hydrocarbons containing one triple bond, also called alkynes
- hydrocarbons containing two or more bonds selected from the following, as well as cyclic hydrocarbons such as aromatic hydrocarbons and alicyclic hydrocarbons.
- the above hydrocarbon is preferably a chain hydrocarbon and an alicyclic hydrocarbon, more preferably a chain hydrocarbon, a paraffin hydrocarbon, an olefin hydrocarbon and two double bonds. It is more preferable that it is the hydrocarbon (it does not contain a triple bond) which contains above, and it is still more preferable that it is paraffin type hydrocarbon.
- the chained hydrocarbons include straight chained hydrocarbons and branched hydrocarbons.
- each oxy group (—O—) is not adjacent. Accordingly, the compounds (ii) and (iii) do not include compounds having a continuous oxy group (so-called peroxides).
- At least one hydrogen atom of the hydrocarbon moiety is a hydroxyl group (-) rather than a compound in which at least one hydrogen atom of the hydrocarbon moiety is substituted with a carboxyl group (-COOH).
- Compounds substituted with OH) are preferred.
- Table 1 since the carboxyl group binds to metals and the like in blood, and the inorganic value greatly increases from 150 to 400 or more, the blood modifying agent having a carboxyl group is used at the time of use This is because the IOB value may exceed about 0.60 and the affinity to blood cells may be reduced.
- the blood modifying agent of the present invention comprises the following (i ') to (iii'), (I ') hydrocarbons, (Ii ') (ii'-1) a hydrocarbon moiety, and (ii'-2) a carbonyl bond (-CO-), an ester bond (-COO) inserted between a C-C single bond of the above-mentioned hydrocarbon moiety -), A compound having one or more same or different bonds selected from the group consisting of carbonate bond (-OCOO-) and ether bond (-O-), and (iii ') (iii'-) 1) Carbonyl bond (-CO-), ester bond (-COO-), carbonate bond (-OCOO) inserted between the hydrocarbon moiety and the C-C single bond of the above-mentioned hydrocarbon moiety (iii'-2) -), And a carboxyl group (iii'-3) which substitutes a hydrogen atom of the above-mentioned hydrocarbon mo
- the blood modifying agent of the present invention contains about 1.8 or less carbonyl bonds (-CO-) and 2 ester bonds (-COO-) per 10 carbon atoms in the hydrocarbon moiety.
- -CO- carbonyl bonds
- -COO- 2 ester bonds
- about 6 or less ether bond (-O-) about 0.8 or less carboxyl group (-COOH)
- It can be a compound having about-1.2 or less -OH).
- the blood modifying agent of the present invention is any of the following (A) to (F), (A) A compound having (A1) a chain hydrocarbon moiety and 2 to 4 hydroxyl groups replacing the hydrogen atom of the chain hydrocarbon moiety, (A2) a chain hydrocarbon moiety, and the above chain Ester with a compound having one carboxyl group replacing the hydrogen atom of the cyclic hydrocarbon moiety, (B) A compound having (B1) a chain hydrocarbon moiety and 2 to 4 hydroxyl groups replacing the hydrogen atom of the chain hydrocarbon moiety, (B2) a chain hydrocarbon moiety, and the above chain Ether with a compound having one hydroxyl group replacing the hydrogen atom of the cyclic hydrocarbon moiety, (C) a carboxylic acid, hydroxy acid, alkoxy acid or oxo acid containing (C1) a chain hydrocarbon moiety and 2 to 4 carboxyl groups replacing the hydrogen atom of the chain hydrocarbon moiety; C2) an ester of a compound having a chain hydrocarbon
- a compound having (A1) a chain hydrocarbon moiety and 2 to 4 hydroxyl groups replacing the hydrogen atom of the chain hydrocarbon moiety, (A2) a chain hydrocarbon moiety, and the above chain Ester with a compound having one carboxyl group replacing the hydrogen atom of the cyclic hydrocarbon moiety (hereinafter sometimes referred to as “compound (A)”) has the above-described IOB, melting point and water solubility And all hydroxyl groups may not be esterified.
- (A1) a compound having a chain hydrocarbon portion and 2 to 4 hydroxyl groups replacing the hydrogen atom of the above chain hydrocarbon portion (hereinafter sometimes referred to as “compound (A1)”)
- chain hydrocarbon tetraols such as alkane tetraols such as pentaerythritol
- chain hydrocarbon triols such as alkanetriols such as glycerin
- chain hydrocarbon diols such as alkane diols such as Glycol is mentioned.
- Examples of (A2) a compound having a chain hydrocarbon portion and one carboxyl group replacing the hydrogen atom of the above chain hydrocarbon portion include, for example, And compounds in which one hydrogen atom on a hydrocarbon is substituted with one carboxyl group (—COOH), such as a fatty acid.
- Examples of the compound (A) include an ester of (a 1 ) chain hydrocarbon tetraol and at least one fatty acid, an ester of (a 2 ) chain hydrocarbon triol and at least one fatty acid, and (a 3 And esters of linear hydrocarbon diols and at least one fatty acid.
- the ester of the above linear hydrocarbon tetraol and at least one fatty acid may be, for example, the following formula (1): Tetraester of pentaerythritol with fatty acid, the following formula (2): Triester of pentaerythritol with fatty acid, the following formula (3): A diester of pentaerythritol with fatty acid, the following formula (4): And monoesters of fatty acid with pentaerythritol. (Wherein, R 1 to R 4 are each a chain hydrocarbon)
- esters of pentaerythritol and fatty acids have the above IOB, melting point and water solubility
- saturated fatty acids for example, C 2 -C 30 saturated fatty acids, for example, acetic acid (C 2 ) (C 2 represents a carbon number, R 1 C, R 2 C, R 3 C or R 4 C, which corresponds to the carbon number of R 2 C, and so forth), propanoic acid (C 3 ), butanoic acid (C 4 ) and isomers thereof, for example, 2-methylpropanoic acid (C 4) ), Pentanoic acid (C 5 ) and its isomers, such as 2-methylbutanoic acid (C 5 ), 2,2-dimethylpropanoic acid (C 5 ).
- the fatty acids can also be unsaturated fatty acids.
- unsaturated fatty acids include C 3 -C 20 unsaturated fatty acids such as monounsaturated fatty acids such as crotonic acid (C 4 ), myristoleic acid (C 14 ), palmitoleic acid (C 16 ), Oleic acid (C 18 ), elaidic acid (C 18 ), vacenic acid (C 18 ), gadeuric acid (C 20 ), eicosenic acid (C 20 ), etc., diunsaturated fatty acids such as linoleic acid (C 18 ), Eicosadienoic acid (C 20 ), etc., triunsaturated fatty acids such as linolenic acid, eg ⁇ -linolenic acid (C 18 ) and ⁇ -linolenic acid (C 18 ), pinolenic acid (C 18 ), eleostearic acid, For example, ⁇ -eleostearic acid (C 18
- the ester of pentaerythritol and fatty acid is an ester of pentaerythritol and fatty acid derived from saturated fatty acid, that is, an ester of pentaerythritol and saturated fatty acid, in consideration of the possibility of modification by oxidation etc. preferable.
- the ester of pentaerythritol and fatty acid in order to make IOB small and make it more hydrophobic, it is preferable to be a diester, a triester or a tetraester, and more preferable to be a triester or a tetraester. And tetra-esters are more preferred.
- the total carbon number of fatty acids constituting the tetraester of pentaerythritol and fatty acid that is, in the above formula (1), R 1 C, R 2 C, R 3 C and When the total number of carbons in the R 4 C portion is 15, the IOB is 0.60. Therefore, in the case of the tetraester of pentaerythritol and fatty acid, IOB satisfies the requirement of about 0.00 to about 0.60 when the total carbon number is about 15 or more.
- tetraesters of pentaerythritol and fatty acid include pentaerythritol, hexanoic acid (C 6 ), heptanoic acid (C 7 ), octanoic acid (C 8 ), for example, 2-ethylhexanoic acid (C 8 ), Mention may be made of tetraesters with nonanoic acid (C 9 ), decanoic acid (C 10 ) and / or dodecanoic acid (C 12 ).
- the total carbon number of the fatty acid constituting the triester of pentaerythritol and fatty acid that is, in the above formula (2), R 1 C, R 2 C and R 3 C moieties
- the IOB is 0.58 when the sum of the carbon numbers of these is 19. Therefore, in the case of the triester of pentaerythritol and fatty acid, the IOB satisfies the requirement of about 0.00 to about 0.60 when the total carbon number of fatty acid is about 19 or more.
- the total carbon number of fatty acids constituting the diester of pentaerythritol and fatty acid that is, the total carbon number of R 1 C and R 2 C in the above formula (3) is In the case of 22, the IOB is 0.59. Therefore, in the diester of pentaerythritol and fatty acid, IOB satisfies the requirement of about 0.00 to about 0.60 when the total carbon number of fatty acid is about 22 or more.
- esters of pentaerythritol and fatty acid examples include Unistar H-408 BRS, H-2408 BRS-22 (mixed product), etc. (all manufactured by NOF Corporation).
- fatty acids (R 5 COOH, R 6 COOH and R 7 COOH) constituting the ester of glycerin and fatty acid if the ester of glycerin and fatty acid satisfies the requirements of the above IOB, melting point and water solubility
- the fatty acids listed in the “ester of (a 1 ) chain hydrocarbon tetraol and at least one fatty acid” are not particularly limited, and examples thereof include saturated fatty acids and unsaturated fatty acids, which are modified by oxidation etc. In consideration of the possibility of doing so, an ester of glycerin and a fatty acid derived from a saturated fatty acid, that is, an ester of glycerin and a saturated fatty acid is preferable.
- ester of glycerol and a fatty acid in order to make IOB small and make it more hydrophobic, it is preferable that it is a diester or a triester, and it is more preferable that it is a triester.
- triester of glycerin and fatty acid is also referred to as triglyceride, for example, triester of glycerin and octanoic acid (C 8 ), triester of glycerin and decanoic acid (C 10 ), glycerin and dodecanoic acid (C 12) And triesters of glycerin and two or three fatty acids, and mixtures thereof.
- Examples of the triester of the above glycerin and two or more fatty acids include triester of glycerin with octanoic acid (C 8 ) and decanoic acid (C 10 ), glycerin, octanoic acid (C 8 ), decane Acid (C 10 ) and triester with dodecanoic acid (C 12 ), glycerin and octanoic acid (C 8 ), decanoic acid (C 10 ), dodecanoic acid (C 12 ), tetradecanoic acid (C 14 ), hexadecanoic acid Examples thereof include triesters with (C 16 ) and octadecanoic acid (C 18 ).
- the total carbon number of fatty acids constituting the triester of glycerin and fatty acid ie, R 5 C in the formula (5)
- the sum of the carbon numbers of the R 6 C and R 7 C moieties is about 40 or less.
- the triester of glycerin and fatty acids the total number of carbons of the fatty acid constituting the triester of glycerol and fatty acids, i.e., in formula (5), R 5 C, the R 6 C and R 7 C moiety
- the IOB is 0.60. Therefore, in the above-mentioned triesters of glycerin and fatty acid, IOB satisfies the requirement of about 0.00 to about 0.60 when the total carbon number of fatty acid is about 12 or more.
- the above-mentioned triester of glycerin and a fatty acid is a so-called fat and is a component that can constitute the human body, and thus is preferable from the viewpoint of safety.
- triester of glycerin and fatty acid include trycotic oil fatty acid glyceride, NA36, panaseto 800, panaseto 800B and panaceto 810S, and tri C2L oil fatty acid glyceride and tri CL oil fatty acid glyceride (manufactured by NOF CORPORATION) Etc.).
- the above-mentioned diester of glycerin and fatty acid is also referred to as a diglyceride, for example, a diester of glycerin and decanoic acid (C 10 ), a diester of glycerin and dodecanoic acid (C 12 ), and a glycerin and hexadecanoic acid (C 16 ) Included are diesters and diesters of glycerin with two fatty acids, and mixtures thereof.
- the total carbon number of fatty acids constituting the diester of glycerin and fatty acid ie, the case where the total carbon number of R 5 C and R 6 C moieties in the formula (6) is 16
- the IOB is 0.58. Therefore, in the case of the above-mentioned diester of glycerin and fatty acid, IOB satisfies the requirement of about 0.00 to about 0.60 when the total carbon number of fatty acid is about 16 or more.
- the monoester of glycerin and fatty acid is also referred to as monoglyceride, and examples thereof include icosanoic acid (C 20 ) monoester of glycerin, docosanoic acid (C 22 ) monoester of glycerin and the like.
- the carbon number of fatty acid constituting the monoester of glycerin and fatty acid that is, in the formula (7), the IOB is 0.59 when the carbon number of the R 5 C portion is 19 It becomes. Therefore, in the monoester of glycerin and fatty acid, the IOB satisfies the requirement of about 0.00 to about 0.60 when the carbon number of the fatty acid is about 19 or more.
- esters of the above linear hydrocarbon diol and at least one fatty acid include C 2 to C 6 linear hydrocarbon diols, such as C 2 to C 6 glycols, such as ethylene glycol, propylene glycol, butylene And monoesters or diesters of glycol, pentylene glycol or hexylene glycol with fatty acids.
- ester of the above-mentioned chain hydrocarbon diol and at least one fatty acid for example, the following formula (8): R 8 COOC k H 2k OCOR 9 (8) (Wherein k is an integer of 2 to 6 and R 8 and R 9 are each a chain hydrocarbon) And a diester of a C 2 -C 6 glycol and a fatty acid, and the following formula (9): R 8 COOC k H 2k OH (9) (Wherein k is an integer of 2 to 6 and R 8 is a chain hydrocarbon) And monoesters of fatty acid with C 2 -C 6 glycol.
- ester of C 2 -C 6 glycol and fatty acid as the fatty acid to be esterified (corresponding to R 8 COOH and R 9 COOH in formula (8) and formula (9)), C 2 -C 6 glycol is mentioned
- ester of fatty acid with the above-mentioned IOB melting point and water solubility
- ester of (a 1 ) chain hydrocarbon tetraol with at least one fatty acid for example, "ester of (a 1 ) chain hydrocarbon tetraol with at least one fatty acid”.
- the ester of a C 2 ⁇ C 6 glycols and fatty acid in view of the potential for degradation by oxidation and the like, derived from saturated fatty acids, esters of C 2 ⁇ C 6 glycols and fatty acid, Nachi Suwa, C 2 It is preferably an ester of a -C 6 glycol and a saturated fatty acid.
- ester of C 2 -C 6 glycol and fatty acid an ester of glycol and fatty acid derived from glycol having a large number of carbon atoms, for example, butylene glycol, in order to make IOB small and make it more hydrophobic. It is preferable that it is an ester of a glycol derived from pentylene glycol or hexylene glycol and a fatty acid.
- ester of C 2 -C 6 glycol and fatty acid a diester is preferable in order to make IOB small and to make it more hydrophobic.
- examples of commercial products of the ester of C 2 -C 6 glycol and fatty acid include Commol BL, Commol BS (manufactured by NOF Corporation) and the like.
- (B) a compound having a chain hydrocarbon moiety and 2 to 4 hydroxyl groups replacing the hydrogen atom of the chain hydrocarbon moiety, (B2) a chain hydrocarbon moiety, and Ether with compound having one hydroxyl group replacing hydrogen atom of linear hydrocarbon moiety
- (B) A compound having (B1) a chain hydrocarbon moiety and 2 to 4 hydroxyl groups replacing the hydrogen atom of the chain hydrocarbon moiety, (B2) a chain hydrocarbon moiety, and the above chain Ether with a compound having one hydroxyl group replacing hydrogen atoms in the cyclic hydrocarbon moiety (hereinafter sometimes referred to as “compound (B)”) has the above-mentioned IOB, melting point and water solubility And all hydroxyl groups may not be etherified.
- Examples of the compound having (B1) a chain hydrocarbon portion and 2 to 4 hydroxyl groups replacing the hydrogen atoms of the above chain hydrocarbon portion are listed as the compound (A1) in the “compound (A)”. And, for example, pentaerythritol, glycerin and glycol.
- Examples of (B2) a compound having a chain hydrocarbon portion and one hydroxyl group replacing the hydrogen atom of the above chain hydrocarbon portion include, for example A compound in which one hydrogen atom of hydrocarbon is substituted with one hydroxyl group (—OH), such as aliphatic monohydric alcohol such as saturated aliphatic monohydric alcohol and unsaturated aliphatic monohydric alcohol Can be mentioned.
- saturated aliphatic monohydric alcohol examples include C 1 to C 20 saturated aliphatic monohydric alcohols, for example, methyl alcohol (C 1 ) (C 1 represents a carbon number, the same applies hereinafter), ethyl alcohol C 2 ), propyl alcohol (C 3 ) and its isomers, such as isopropyl alcohol (C 3 ), butyl alcohol (C 4 ) and its isomers, such as sec-butyl alcohol (C 4 ) and tert-butyl alcohol (C 4 ), pentyl alcohol (C 5 ), hexyl alcohol (C 6 ), heptyl alcohol (C 7 ), octyl alcohol (C 8 ) and isomers thereof, such as 2-ethylhexyl alcohol (C 8 ), nonyl alcohol (C 9), decyl alcohol (C 10), dodecyl alcohol (C 12), tetradecyl alcohol (C 14), Hexadecyl alcohol (C 16), to
- an ether of (b 1 ) chain hydrocarbon tetraol and at least one aliphatic monohydric alcohol for example, monoether, diether, triether and tetraether, preferably diether, triether Ethers and tetraethers, more preferably triethers and tetraethers, and still more preferably tetraethers, ethers of (b 2 ) chain hydrocarbon triol and at least one aliphatic monohydric alcohol, such as monoethers, diethers and the like Triethers, preferably diethers and triethers, and more preferably triethers, and ethers of (b 3 ) chain hydrocarbon diol and at least one aliphatic monohydric alcohol, such as monoethers and diethers, and preferably Diether It is below.
- Examples of the ether of the above linear hydrocarbon tetraol and at least one aliphatic monohydric alcohol include the following formulas (10) to (13): (Wherein, each of R 10 to R 13 is a chain hydrocarbon). And tetraethers of pentaerythritol and aliphatic monohydric alcohols, triethers, diethers and monoethers.
- Examples of the ether of the above linear hydrocarbon triol and at least one aliphatic monohydric alcohol include the following formulas (14) to (16): (Wherein, R 14 to R 16 are each a chain hydrocarbon). And triethers of glycerin and aliphatic monohydric alcohols, diethers and monoethers.
- R 17 OC n H 2n OR 18 (Wherein n is an integer of 2 to 6 and R 17 and R 18 are each a chain hydrocarbon) Diethers of C 2 -C 6 glycols and aliphatic monohydric alcohols, and the following formula (18): R 17 OC n H 2n OH (18) (Wherein n is an integer of 2 to 6 and R 17 is a chain hydrocarbon) And monoethers of C 2 -C 6 glycols and aliphatic monohydric alcohols.
- the total carbon number of aliphatic monohydric alcohol constituting the tetraether of pentaerythritol and aliphatic monohydric alcohol that is, in the above formula (10)
- the IOB is 0.44. Accordingly, in the above tetraether of pentaerythritol and aliphatic monohydric alcohol, IOB is required to be about 0.00 to about 0.60 when the total carbon number of aliphatic monohydric alcohol is about 4 or more. Fulfill.
- the total carbon number of aliphatic monohydric alcohol constituting triether of pentaerythritol and aliphatic monohydric alcohol ie, in the above formula (11)
- the IOB is 0.57. Therefore, in the above triether of pentaerythritol and aliphatic monohydric alcohol, IOB is required to be about 0.00 to about 0.60 when the total carbon number of aliphatic monohydric alcohol is about 9 or more. Fulfill.
- the total carbon number of aliphatic monohydric alcohols constituting the diether of pentaerythritol and aliphatic monohydric alcohol that is, R 10 in the above formula (12)
- the IOB becomes 0.60. Therefore, in the diether of pentaerythritol and aliphatic monohydric alcohol, the IOB satisfies the requirement of about 0.00 to about 0.60 when the total carbon number of the aliphatic monohydric alcohol is about 15 or more. .
- the carbon number of the aliphatic monohydric alcohol constituting the monoether of pentaerythritol and aliphatic monohydric alcohol that is, R 10 in the above formula (13)
- the IOB is 0.59. Therefore, in the monoether of pentaerythritol and aliphatic monohydric alcohol, IOB satisfies the requirement of about 0.00 to about 0.60 when the carbon number of the aliphatic monohydric alcohol is about 22 or more.
- the total carbon number of aliphatic monohydric alcohol constituting triether of glycerin and aliphatic monohydric alcohol that is, R in the formula (14)
- the IOB is 0.50. Accordingly, in the above triether of glycerin and aliphatic monohydric alcohol, IOB satisfies the requirement of about 0.00 to about 0.60 when the total carbon number of aliphatic monohydric alcohol is about 3 or more. .
- the total carbon number of aliphatic monohydric alcohols constituting the diether of glycerin and aliphatic monohydric alcohol that is, in the formula (15), R 14 and R 15
- the IOB is 0.58. Therefore, in the diether of glycerin and aliphatic monohydric alcohol, the IOB satisfies the requirement of about 0.00 to about 0.60 when the total carbon number of the aliphatic monohydric alcohol is about 9 or more.
- the carbon number of the aliphatic monohydric alcohol constituting the monoether of glycerin and aliphatic monohydric alcohol that is, the carbon of R 14 in the formula (16)
- the IOB is 0.58. Therefore, in the monoether of glycerin and aliphatic monohydric alcohol, the IOB satisfies the requirement of about 0.00 to about 0.60 when the carbon number of the aliphatic monohydric alcohol is about 16 or more.
- the compound (B) can be produced by dehydration condensation of the compound (B1) and the compound (B2) in the presence of an acid catalyst.
- (C1) a linear hydrocarbon moiety and a carboxylic acid, a hydroxy acid, an alkoxy acid or an oxo acid
- C1 may be, for example, a linear hydrocarbon carboxylic acid having 2 to 4 carboxyl groups, such as a linear hydrocarbon dicarboxylic acid, such as an alkanedicarboxylic acid, such as ethanedioic acid Propanedioic acid, butanedioic acid, pentanedioic acid, hexanedioic acid, heptanedioic acid, octanedioic acid, nonanedioic acid and decanedioic acid, linear hydrocarbon tricarboxylic acids such as alkanetricarboxylic acids such as propane tricarboxy
- a linear hydrocarbon hydroxy acid having 2 to 4 carboxyl groups for example, a linear chain having 2 to 4 carboxyl groups, such as malic acid, tartaric acid, citric acid, isocitric acid, etc.
- Hydrocarbon alkoxy acids such as O-acetylcitric acid, and linear hydrocarbon oxoacids with 2 to 4 carboxyl groups are included.
- Examples of the compound having a (C2) linear hydrocarbon moiety and one hydroxyl group replacing the hydrogen atom of the linear hydrocarbon moiety include those listed in the “compound (B)”, for example, Aliphatic monohydric alcohols are mentioned.
- an ester of (c 1 ) chain hydrocarbon tetracarboxylic acid having 4 carboxyl groups, a hydroxy acid, an alkoxy acid or an oxo acid, and at least one aliphatic monohydric alcohol for example, Mono-, di-, tri- and tetra-esters, preferably diesters, tri- and tetra-esters, more preferably tri- and tetra-esters, and still more preferably tetra-esters, chained with 3 (c 2 ) carboxyl groups
- Esters of hydrocarbon tricarboxylic acids, hydroxy acids, alkoxy acids or oxo acids with at least one aliphatic monohydric alcohol such as monoesters, diesters and triesters, preferably diesters and triesters, and more preferably triesters ,
- the above-mentioned ether satisfies the requirements of the above-mentioned IOB, melting point and water solubility It is not particularly limited, and examples thereof include aliphatic monohydric alcohols listed in the “compound (B)” section.
- the total carbon number of the aliphatic monohydric alcohol constituting the ether that is, the carbon number of the R 19 and R 20 moieties in the above formula (19) Since the IOB is 0.50 when the sum of the two is 2, the requirement of the above IOB is satisfied if the total carbon number is about 2 or more. However, when the total carbon number is about 6, the water solubility is as high as about 2 g, and there is also a problem from the viewpoint of the vapor pressure. In order to satisfy the requirement of water solubility of about 0.00 to about 0.05 g, the total carbon number is preferably about 8 or more.
- dialkyl ketone [(D 2 ) dialkyl ketone]
- dialkyl ketone following Formula (20): R 21 COR 22 (20) (Wherein, each of R 21 and R 22 is an alkyl group) And compounds having the formula:
- the total carbon number is preferably about 8 or more. Also, in consideration of the vapor pressure, the carbon number is preferably about 10 or more, and preferably about 12 or more.
- the melting point is about ⁇ 50 ° C.
- the vapor pressure is about 230 Pa at 20 ° C.
- the above-mentioned dialkyl ketone is commercially available, and can be obtained by a known method, for example, by oxidizing a secondary alcohol with chromic acid or the like.
- Examples of the fatty acid (corresponding to R 23 COOH in the formula (21)) constituting the above-mentioned ester are listed in, for example, “ester of (a 1 ) chain hydrocarbon tetraol with at least one fatty acid”.
- a fatty acid that is, a saturated fatty acid or an unsaturated fatty acid is mentioned, and in consideration of the possibility of modification by oxidation etc., a saturated fatty acid is preferred.
- Examples of the aliphatic monohydric alcohol (corresponding to R 24 OH in the formula (21)) constituting the above-mentioned ester include, for example, aliphatic monohydric alcohols listed in the “compound (B)” section.
- the sum of carbon number of fatty acid and aliphatic monohydric alcohol ie, the sum of carbon number of R 23 C and R 24 in the formula (21) is 5
- the requirement of the above IOB is satisfied when the total carbon number of the R 23 C and R 24 moieties is about 5 or more.
- the vapor pressure is as high as 2,000 Pa or more. Therefore, in consideration of the vapor pressure, the total carbon number is preferably about 12 or more. If the total carbon number is about 11 or more, the water solubility can satisfy the requirement of about 0.00 to about 0.05 g.
- esters of the above fatty acids and aliphatic monohydric alcohols include, for example, esters of dodecanoic acid (C 12 ), dodecyl alcohol (C 12 ), tetradecanoic acid (C 14 ), and dodecyl alcohol (C 12 ) And the like.
- esters of commercially available esters of fatty acid and aliphatic monohydric alcohol include Electol WE20 and Electol WE40 (all manufactured by NOF Corporation).
- the total carbon number of R 25 and R 26 is preferably about 7 or more, and more preferably about 9 or more.
- the dialkyl carbonate is commercially available, and can be synthesized by the reaction of phosgene with alcohol, the reaction of formic acid chloride ester with alcohol or alcoholate, and the reaction of silver carbonate with alkyl iodide.
- Said oxy C 2 ⁇ 6 alkylene skeleton from the viewpoint of lowering the IOB of polyoxy C 2 ⁇ 6 alkylene glycol, polyoxypropylene skeleton, oxybutylene skeleton, it is oxypentylene skeleton, or an oxy hexylene skeleton
- oxy More preferably, it is a butylene skeleton, an oxypentylene skeleton or an oxyhexylene skeleton.
- homopolymers of formula (23) may include homopolymers of propylene glycol, butylene glycol, pentylene glycol or hexylene glycol. From the above, in the formula (23), m is about 3 to about 6, and more preferably about 4 to about 6, and n is 2 or more.
- a weight average molecular weight of polyoxy C 4 - 6 alkylene glycol is preferably from about 200 to about 10,000, more preferably from about 250 to about 8,000, and more preferably, from about It is in the range of 250 to about 5,000.
- the weight average molecular weight of the polyoxy C 3 alkylene glycol, ie, polypropylene glycol is preferably about 1,000 to about 10,000, more preferably about 3,000 to about 8 And more preferably in the range of about 4,000 to about 5,000.
- Examples of commercial products of polyoxy C 2 ⁇ 6 alkylene glycols for example, UNIOL (TM) D-1000, D-1200 , D-2000, D-3000, D-4000, PB-500, PB-700, PB- And PB-2000 (manufactured by NOF Corporation).
- UNIOL TM
- D-1000, D-1200 , D-2000, D-3000, D-4000, PB-500, PB-700, PB- And PB-2000 manufactured by NOF Corporation.
- esters of at least one fatty acid and the polyoxy C 2 ⁇ 6 alkylene glycol "(e 1) polyoxy C 2 ⁇ 6 alkylene glycol” one of polyoxy C 2 ⁇ 6 OH terminus of alkylene glycol described in the section or Both are esterified with fatty acids, ie monoesters and diesters.
- esters of polyoxy C 2 ⁇ 6 alkylene glycol and at least one fatty acid the fatty acid to be esterified, for example, are listed in the "(a 1) an ester of a chain hydrocarbon tetraol and at least one fatty acid"
- Certain fatty acids ie, saturated fatty acids or unsaturated fatty acids, and in view of the possibility of modification by oxidation etc., saturated fatty acids are preferred.
- Examples of commercial products of esters of polyoxy C 2 ⁇ 6 alkylene glycols with fatty acids for example, Will Bright cp9 (NOF Corporation) and the like.
- aliphatic monohydric alcohol to be etherified for example, "compound (B)" aliphatic listed in section 1 Alcohol can be mentioned.
- Esters of polyoxy C 2 ⁇ 6 alkylene glycol and a chain hydrocarbon tetracarboxylic acid, and chain hydrocarbon tricarboxylic acid or chain hydrocarbon dicarboxylic acids, in addition to commercially available, chain hydrocarbon tetracarboxylic acid , chain hydrocarbon tricarboxylic acid or chain hydrocarbon dicarboxylic acids, oxy C 2 ⁇ 6 alkylene glycol, can be prepared by polycondensation under known conditions.
- chain hydrocarbon tetraol to be etherified the chain hydrocarbon triol, and the chain hydrocarbon diol, those described in the “compound (A)” section, for example, pentaerythritol, glycerin and glycol Can be mentioned.
- the polyoxy C 2 ⁇ 6 alkylene glycol and a chain hydrocarbon tetraol, chain hydrocarbon triol, or as ethers commercial products of the chain hydrocarbon diols, for example, UNILUBE (TM) 5TP-300KB, and Uniol (Trademark) TG-3000 and TG-4000 (manufactured by NOF Corporation).
- Unilube (TM) 5TP-300KB is a compound obtained by polycondensation of 65 moles of propylene glycol and 5 moles of ethylene glycol with 1 mole of pentaerythritol, and its IOB is 0.39, and the melting point is less than 45 ° C. And the water solubility was less than 0.05 g.
- Uniol (TM) TG-3000 is a compound obtained by polycondensing 50 moles of propylene glycol with 1 mole of glycerin, its IOB is 0.42, its melting point is less than 45 ° C, and its water solubility is 0.05 g And the weight average molecular weight was about 3,000.
- Uniol (TM) TG-4000 is a compound obtained by polycondensing 70 moles of propylene glycol with 1 mole of glycerin, its IOB is 0.40, melting point is less than 45 ° C., and water solubility is 0.05 g And the weight average molecular weight was about 4,000.
- the polyoxy C 2 ⁇ 6 alkylene glycol, ether chain hydrocarbon tetraol, chain hydrocarbon triol, or a chain hydrocarbon diol also chain hydrocarbon tetraol, chain hydrocarbon triol or chain to Jo hydrocarbon diols, C 2 ⁇ 6 alkylene oxide can be produced by the addition under known conditions.
- the chain hydrocarbon has an IOB of 0.00 and an aqueous solubility of almost 0 g because the inorganic value is 0, and the blood has a melting point of about 45 ° C. or less. It may be included in the modifier.
- Examples of the chain hydrocarbon include (f 1 ) chain alkanes such as straight chain alkanes and branched chain alkanes, and in the case of straight chain alkanes, for example, the melting point is about 45 ° C. or less In general, those containing 22 or less carbon atoms are included. Also, in consideration of the vapor pressure, those having 13 or more carbon atoms are generally included.
- the blood modifying agent of the present invention was found to at least have the effect of lowering the viscosity and surface tension of blood. Since the menstrual blood to be absorbed by the absorbent article contains proteins such as the endometrial wall as compared with normal blood, they act to connect the blood cells to each other, and the blood cells are in a continuous state. Cheap. Therefore, the menstrual blood to be absorbed by the absorbent article tends to have a high viscosity, and when the top sheet is a non-woven fabric or a woven fabric, menstrual blood tends to be clogged between fibers, and the wearer feels sticky. And it spreads and leaks on the surface of the top sheet.
- the blood modifying agent of the present invention to the top sheet, menstrual blood is less likely to be clogged between the fibers of the top sheet, and the menstrual blood is rapidly transferred from the top sheet to the absorber. Is possible.
- the blood modifying agent of the present invention having an IOB of about 0.00 to about 0.60 is highly organic and easily enters between blood cells, thereby stabilizing the blood cells and making it difficult to form a continuous structure in the blood cells. It is thought that it can be done. It is believed that the blood modifying agent of the present invention stabilizes the blood cells and makes it difficult to form a continuous structure in the blood cells, whereby the absorber can easily absorb menstrual blood.
- the blood modifying agent having high affinity for red blood cells protects the red blood cell membrane, so that the red blood cells are less likely to be destroyed.
- the blood modifying agents of the present invention preferably have a weight average molecular weight of about 2,000 or less, and more preferably 1,000 or less.
- weight average molecular weight When the weight average molecular weight is increased, it is difficult to lower the viscosity of the blood modifier to a viscosity suitable for coating, and there is a case where dilution with a solvent occurs.
- weight average molecular weight when the weight average molecular weight is increased, tackiness may be generated in the blood modifying agent, which may cause discomfort to the wearer.
- the composite fiber A is a core-sheath type composite fiber having polyethylene terephthalate (PET) as a core component and high density polyethylene (HDPE) graft-polymerized with a vinyl polymer containing maleic anhydride as a sheath component.
- PET polyethylene terephthalate
- HDPE high density polyethylene
- the core-sheath ratio of composite fiber A is 50:50 (mass ratio), the amount of titanium oxide in the core component is 0.7% by weight, the fineness is 2.2 dtex, and the fiber length is 6 mm.
- Pulp (Wearhouser, NB 416) and heat fusible composite fiber B (hereinafter referred to as “composite fiber B”) are 9: 1 (B1), 8.5: 1.5 (B2), 8: 2 (B3), 6.5: 3.5 (B4), 5: 5 (B5), 3.5: 6.5 (B6), 2: 8 (B7), 0:10 (B8), and 10: 0 (B9) were mixed at a mass ratio to prepare absorbent body materials B1 to B9 (basis weight: 200 g / m 2 ).
- the composite fiber B is a core-sheath type composite fiber having polyethylene terephthalate (PET) as a core component and general high density polyethylene (HDPE) as a sheath component.
- PET polyethylene terephthalate
- HDPE general high density polyethylene
- the core-sheath ratio of the composite fiber B is 50:50 (mass ratio), the amount of titanium oxide in the core component is 0.7% by weight, the fineness is 2.2 dtex, and the fiber length is 6 mm.
- Absorbent Material A1 to A7 and B1 to B9 are bonded by a general through-air method to heat composite fibers A and B.
- the samples were fused to prepare absorber samples A1 to A7 and B1 to B9.
- the heating temperature was set to 135 ° C.
- the air flow rate was 5 m / second
- the heating time was set to 20 seconds.
- the measurement of the basis weight (g / m 2 ) of the absorber sample was performed as follows. Three 100 mm ⁇ 100 mm test pieces are cut out from the absorber sample, and the mass of each test piece in a standard state (temperature 23 ⁇ 2 ° C., relative humidity 50 ⁇ 5%) is directly indicated by a balance (manufactured by Kensei Kogyo Co., Ltd.) The mass (g / m 2 ) per unit area of the absorber sample measured by HF-300) and calculated from the average value of three measured values was taken as the basis weight of the absorber sample.
- the measurement conditions as described in ISO 9073-1 or JIS L 1913 6.2 were adopted about measurement conditions which are not specified in particular above.
- the measurement of the thickness (mm) of the absorber sample was performed as follows. Absorber in standard condition (temperature 23 ⁇ 2 ° C, relative humidity 50 ⁇ 5%) by using a thickness gauge (FS-60 DS, manufactured by Daiei Scientific Seiki Co., Ltd., measuring surface 44 mm (diameter), measuring pressure 3 g / cm 2 ) Five different parts of the sample (the diameter of each part is 44 mm) are pressurized at a constant pressure of 3 g / cm 2 , the thickness after 10 seconds of pressurization at each part is measured, and the average value of five measured values is obtained as an absorber sample. Thickness.
- the measurement of the basic weight of the absorber sample in another Example, thickness, and density was implemented in the same manner to the above.
- the mixing ratio (mass ratio) of composite fiber B to pulp is 1.5 / 8.5 or less, the maximum tensile strength at wet becomes less than 2 N / 25 mm, and the strength at wet is secured Can not. Therefore, in the absorbent sample B, the mixing ratio (mass ratio) of the composite fiber B to the pulp is required to exceed 1.5 / 8.5 in terms of strength retention.
- absorbent sample A1 and the absorbent sample B1 Comparing the absorbent samples (for example, the absorbent sample A1 and the absorbent sample B1) in which the mixing ratio (mass ratio) of the pulp and the composite fibers A and B is the same, the maximum tensile strengths (dry and wet) are In any mixing ratio (mass ratio), absorber sample A is larger than absorber sample B.
- the drying time The difference between the maximum tensile strength and the maximum tensile strength when wet (maximum tensile strength when dry-maximum tensile strength when wet) is larger for absorber sample A than for absorber sample B.
- Such a difference in strength means that in the absorber sample A, a hydrogen bond is generated between the acyl group and the oxygen atom of the ether bond possessed by maleic anhydride and the OH group of cellulose, while in the absorber sample B It is believed that such hydrogen bonding does not occur.
- the maximum tensile strength of the sample in the web state is also supported by the maximum tensile strength of the sample in the web state. That is, when the maximum tensile strength of the sample in the web state was measured, it was less than 0.4 N / 25 mm in any sample (see Table 2), and the difference in strength was not due to the difference in the degree of entanglement , Suggesting that it is due to the presence or absence of hydrogen bond formation.
- the sample in the web state is a sample not subjected to any treatment after laminating the absorber material on the base material, and entanglement treatment such as needle punch, heat treatment by hot air, embossing, energy wave, etc., adhesion None of the treatments, such as treatment with agents, have been applied.
- the composite fiber A since the composite fiber A has a larger heat of fusion heat than the composite fiber B, the composite fiber A has a higher degree of crystallinity than the composite fiber B, and the difference in strength is the composite fiber A , B, and the difference in the degree of crystallinity (the bonding strength of the fibers themselves).
- JP-A-2004-270041 a modified polyolefin in which maleic anhydride is graft-polymerized is cleaved with a carboxylic acid group of maleic anhydride and then covalently bonded to a hydroxyl group on the surface of the cellulose fiber.
- the adhesion property of is described as good, but in the present results, no increase in strength due to the formation of covalent bond was observed.
- Example 2 (1) Production of Absorbent Sample C (C1 to C7), D (D1 to D9) Carrier sheet (manufactured by UCKN Co., Ltd., tissue basis weight: 14 g / m 2 ) Absorbent material A1 to A7 (see Example 1) Mounted and bonded by a general through-air method, and heat fusion (heating temperature: 135 ° C., air volume: 5 m / sec, heating time: 20 seconds) of the composite fiber A, and then a steam jet (SJ) belt adjust the density by a press machine to about 0.08g / cm 3 (0.0793 ⁇ 0.0817g / cm 3), the absorber sample C1 ⁇ C7 (120mm ⁇ 120mm, the 3 sheets) were prepared. Absorber samples D1 to D9 (120 mm ⁇ 120 mm, 3 sheets each) were similarly manufactured using the absorber materials B1 to B9 (see Example 1).
- the SJ belt press 9 includes mesh conveyor belts 91a and 91b, a steam nozzle 92, and a suction box 93, and the steam nozzle 92 and the suction box 93, which face each other, are opposed to each other.
- the absorber held by the pair of mesh conveyor belts 91a and 91b is conveyed, and high-pressure steam is jetted from the steam nozzle 92 toward the absorber to compress the absorber.
- the water vapor that has passed through the absorber is sucked by the suction box 93 and exhausted. Adjustment of the thickness of an absorber is possible by adjustment of the space
- the mesh conveyor belts 91a and 91b are polyphenylene sulfide plain weave mesh conveyors (manufactured by Nippon Filcon Co., Ltd.), and the line diameter in the vertical and horizontal directions is 0.37 mm, the vertical line is 34 lines / inch, and the horizontal line is 32 lines / inch.
- the distance between the mesh conveyor belts 91a and 91b is adjusted to 1 mm or 0.2 mm, and the line speed is 200 m / sec.
- openings with a diameter of 0.5 mm are formed at an opening pitch of 2 mm and 5 mm, and the steam pressure of water vapor ejected therefrom is 0.7 MPa
- the steam treatment amount is 1.27 kg / m 2 per unit area.
- the mixing ratio (mass ratio) of the composite fiber A to the pulp is less than 1/9, the maximum tensile strength at wet is expected to be less than 2N / 25 mm. It is considered that the wet strength can not be secured. Therefore, in the absorbent sample C, it is considered that the mixing ratio (mass ratio) of the composite fiber A to the pulp is required to be 1/9 or more from the viewpoint of strength maintenance.
- the mixing ratio (mass ratio) of the composite fiber B to the pulp is 1.5 / 8.5 or less, the maximum tensile strength at wet becomes less than 2 N / 25 mm. , Can not secure the wet strength. Therefore, in the absorber sample D, the mixing ratio (mass ratio) of the composite fiber B to the pulp is required to exceed 1.5 / 8.5 from the viewpoint of strength retention.
- Example 3 In Example 2, the fixed system a density of about 0.08g / cm 3 (0.0793 ⁇ 0.0817g / cm 3), the mixing ratio of the intensity and from the standpoint of the absorbent, pulp and composite fibers A (mass The optimal range of ratio) was examined. In the present example, the optimum range of density was studied from the viewpoint of absorbability.
- a blend (pulp weight 200 g / m 2 ) of pulp (Wearhouser, NB 416) and composite fiber A at a mixing ratio (mass ratio) shown in Table 5 is used in the same manner as Example 2
- the liquid brush time exceeds 90 seconds at any mixing ratio. If the density is less than 0.06 g / cm 3 , it is considered that the distance between fibers is large and capillary force does not act.
- the liquid brushing time is within 60 seconds. But if it is in the other range, it will exceed 60 seconds.
- the density is more than 0.12 g / cm 3 , although capillary action works, the movement gap of the liquid decreases and the movement resistance of the liquid increases, so it is considered that the liquid brushing performance is lowered.
- Example 4 The present example is an example for confirming that the blood modifying agent can lower the viscosity and surface tension of menstrual blood and rapidly transfer menstrual blood from the top sheet to the absorber.
- the sanitary napkin comprises a top sheet formed of an air through non-woven fabric (composite fiber of polyester and polyethylene terephthalate, basis weight: 35 g / m 2 ) treated with a hydrophilic agent, and a composite of air through non-woven fabric (polyester and polyethylene terephthalate) Fiber, second sheet formed of basis weight: 30 g / m 2 ), pulp (basis weight: 150 to 450 g / m 2 , more in the central part), acrylic high absorption polymer (basis weight: 15 g / m 2 ) And, it was formed from an absorbent including a tissue as a core wrap, a water repellent treated side sheet, and a back sheet made of polyethylene film.
- an absorbent including a tissue as a core wrap, a water repellent treated side sheet, and a back sheet made of polyethylene film.
- Triethylene CL oil fatty acid glycerides, manufactured by NOF Corporation C 8 fatty acid: fatty acid of C 12 is approximately included in a weight ratio of 44:56, triesters of glycerin and fatty acid, the weight average molecular weight: about 570
- -Panaceto 800 B manufactured by NOF Corporation Triester of glycerin and fatty acid in which all fatty acids are 2-ethylhexanoic acid (C 8 ), weight average molecular weight: about 470 NA36, manufactured by NOF Corporation C 16 fatty acids: C 18 fatty acids: C 20 fatty acids (including both saturated fatty acids and unsaturated fatty acids) in a weight ratio of approximately 5: 92: 3, Triester of glycerin and fatty acid, weight average molecular weight: about 880
- Tricot oil fatty acid glyceride manufactured by NOF Corporation C 8 fatty acid: C 10 fatty acid: C 12 fatty acid: C 14 fatty acid: C 16 fatty acid (including both saturated fatty acid and unsaturated fatty acid) is approximately 4 Triester of glycerin and fatty acid, contained in a weight ratio of 8: 60: 25: 3, weight average molecular weight: 670 ⁇ Caprylic diglyceride, manufactured by NOF Corporation Diester of glycerin and fatty acid wherein fatty acid is octanoic acid, weight average molecular weight: 340
- Uniol D-4000 polypropylene glycol manufactured by NOF Corporation, weight average molecular weight: about 4,000 Uniol PB500, polybutylene glycol manufactured by NOF Corporation, weight average molecular weight: about 500 Uniol PB700, manufactured by NOF Corporation, polyoxybutylene polyoxypropylene glycol, weight average molecular weight: about 700
- Uniol PB 1000 R polybutylene glycol manufactured by NOF Corporation, weight average molecular weight: about 1000 [(E 2) an ester of polyoxy C 2 ⁇ 6 alkylene glycol and at least one fatty acid] ⁇ Wilbright cp 9, a compound in which OH groups at both ends of polybutylene glycol manufactured by NOF Corporation were esterified with hexadecanoic acid (C 16 ), weight average molecular weight: about 1,150
- UNIOL TG-3000 glyceryl ether of polypropylene glycol manufactured by NOF Corporation, about 16 repeating units, weight average molecular weight: about 3,000 ⁇ UNIOL TG-4000, glyceryl ether of polypropylene glycol manufactured by NOF Corporation, about 16 repeating units, weight average molecular weight: about 4,000
- weight average molecular weight about 880 (Caprylic acid / capric acid) monoglyceride, monoester of glycerin and fatty acid, which contains octanoic acid (C 8 ) and decanoic acid (C 10 ) manufactured by NOF Corporation at
- -PEG 1500 polyethylene glycol manufactured by NOF Corporation, weight average molecular weight: about 1,500 to about 1,600 Nonion S-6, manufactured by NOF Corporation, polyoxyethylene monostearate, repeating unit of about 7 weight average molecular weight: about 880 Will Bright s 753, manufactured by NOF Corporation polyoxyethylene polyoxypropylene polyoxybutylene glycerin, weight average molecular weight: about 960
- TG-330 a glyceryl ether of polypropylene glycol manufactured by NOF Corporation, about 6 repeating units, weight average molecular weight: about 330 ⁇ UNIOL TG-1000, glyceryl ether of polypropylene glycol manufactured by NOF Corporation, about 16 repeating units, weight average molecular weight: about 1,000
- Unirube DGP-700 a diglyceryl ether of polypropylene glycol manufactured by NOF Corporation, about 9 repeating units, weight average molecular weight: about 700 -Uniox HC60, manufactured by NOF Co., Ltd. polyoxyethylene hydrogenated castor oil, weight average molecular weight: about 3,570 ⁇ Vaseline, Cognis Japan Ltd. Petroleum derived hydrocarbon, semi-solid
- the IOB, melting point and water solubility of the above sample are shown in Table 6 below.
- the water solubility was measured according to the above-mentioned method, but 20.0 g was added to 100 g of demineralized water, and a sample dissolved after 24 hours was evaluated as “20 g ⁇ ”, and 100 g of demineralized water Samples that dissolved 0.05 g but not 1.00 g were rated as 0.05 to 1.00 g.
- fusing point " ⁇ 45" means that melting
- the skin contact surface of the top sheet of the above-mentioned sanitary napkin was coated with the above-mentioned blood modifier. Heat each blood modifier to its melting point + 20 ° C if the blood modifier is liquid at room temperature, and if the blood modifier is solid at room temperature, then control seam HMA gun Each blood modifying agent was atomized and applied to the entire skin contact surface of the top sheet so that the basis weight was approximately 5 g / m 2 .
- FIG. 9 is an electron micrograph of the skin contact surface of the top sheet in the sanitary napkin (No. 2-5) in which the top sheet contains avian C2L oil fatty acid glyceride. As apparent from FIG. 9, the tri-C2L oil fatty acid glyceride is in the form of fine particles and adheres to the surface of the fiber. Rewet rates and absorber transfer rates were measured according to the procedure described above. The results are shown in Table 6 below.
- Rewet rate (%) 100 ⁇ (weight of filter paper after test ⁇ weight of original filter paper) / 6
- absorber transfer speed which is the time for blood to transfer from the top sheet to the absorber after the second drop of blood.
- absorber transfer rate means the time from when blood is introduced into the top sheet to when the red color of blood is not seen on the surface and inside of the top sheet.
- the rewet rate was 22.7% and the absorber transfer rate was over 60 seconds, but both the glycerin and fatty acid triesters had rewet rates From the fact that it is 7.0% or less and the absorber transfer rate is 8 seconds or less, it can be seen that the absorption performance is greatly improved. However, among triesters of glycerin and fatty acid, NA50 of which the melting point exceeds 45 ° C. shows no significant improvement in the absorption performance.
- a blood modifying agent having an IOB of about 0.00 to about 0.60, a melting point of about 45 ° C. or less, and an aqueous solubility of about 0.00 to about 0.05 g per 100 g of water at 25 ° C. It was found that the absorption performance was greatly improved.
- Defibrillation blood after blood collection, stirred for about 5 minutes in an Erlenmeyer flask together with glass beads
- EDTA blood Addition of 0.5 mL of 12% EDTA ⁇ 2K saline to 65 mL of venous blood
- Serum or plasma Supernatant after centrifuging defibrillated blood or EDTA blood at about 1900 G for 10 minutes at room temperature, respectively.
- Blood cells Remove the serum from the blood and remove the residual phosphate buffered saline (PBS) ) Washed twice and then added with phosphate buffered saline for the removed serum
- An absorbent article was produced in the same manner as in Example 1 except that avian C2L oil fatty acid glyceride was applied so as to give a basis weight of approximately 5 g / m 2, and the rewet rate was evaluated for the above-mentioned various bloods. . Three measurements were taken for each blood and the mean value was taken. The results are shown in Table 7 below.
- Example 2 The same tendency as equine EDTA blood obtained in Example 2 was also obtained for human and sheep blood. The same tendency was also observed in defibrinated blood and EDTA blood.
- the top sheet containing the blood modifying agent has low blood retention and can be rapidly transferred to the absorber after absorbing blood.
- Example 4 [Viscosity of blood containing blood modifying agent] The viscosity of the blood containing the blood modifying agent was measured using Rheometric Expansion System ARES (Rheometric Scientific, Inc). 2% by weight of Panaceto 810s was added to equine defibrinated blood, the mixture was lightly stirred to form a sample, the sample was loaded on a parallel plate of 50 mm in diameter, the gap was made 100 ⁇ m, and the viscosity was measured at 37 ⁇ 0.5 ° C. . Because of the parallel plate, the sample was not subjected to a uniform shear rate, but the average shear rate displayed on the instrument was 10 s ⁇ 1 .
- the viscosity of horse-defibrillated blood containing 2% by mass of Panaceto 810s was 5.9 mPa ⁇ s, while the viscosity of horse-defibrillated blood containing no blood modifying agent was 50.4 mPa ⁇ s.
- equine defibrinated blood containing 2% by weight of Panaceto 810s reduces the viscosity by about 90% as compared to the case without blood modifying agent.
- blood contains components such as blood cells and is known to have thixotropy properties, it is considered that the blood modifying agent of the present disclosure can lower the viscosity of blood in a low viscosity region. By reducing the viscosity of blood, it is thought that absorbed menstrual blood can be rapidly transferred from the top sheet to the absorber.
- Example 5 [Micrograph of blood containing blood modifier] A healthy volunteer's menstrual blood is collected on Saran wrap (trademark), and a portion of it is Panaseto 810s dispersed in 10 times mass phosphate buffered saline, and the concentration of Panaceto 810s is 1% by mass. Added to The menstrual blood was applied to a slide glass, covered with a cover glass, and the condition of red blood cells was observed with a light microscope. A photomicrograph of menstrual blood containing no blood modifying agent is shown in FIG. 10 (a), and a photomicrograph of menstrual blood containing PANACET 810s is shown in FIG. 10 (b).
- red blood cells form a lump of rhomsen, etc., but in menstrual blood containing PANACET 810s, the red blood cells are dispersed stably. I understand. Therefore, it is suggested that the blood modifying agent works to stabilize red blood cells in the blood.
- Example 6 [Surface tension of blood containing blood modifier] The surface tension of blood containing a blood modifying agent was measured by a pendant drop method using a contact angle meter Drop Master 500 manufactured by Kyowa Interface Science Co., Ltd. The surface tension was measured after adding a predetermined amount of blood modifying agent to sheep defibrinated blood and shaking sufficiently. The measurement is automatically performed by the device, but the density ⁇ is obtained by the following equation (see FIG. 11).
- the density ⁇ is 5 of “density test method and density / mass / volume conversion table” of JIS K 2249-1995. It was measured at the temperature shown in Table 9 below according to the vibrational density test method. For measurement, DA-505 of Kyoto Electronics Industries Ltd. was used. The results are shown in Table 9.
- the blood modifying agent has very low water solubility, as evidenced by having about 0.00 to about 0.05 g of water solubility in 100 g of water at 25 ° C. It can be seen that the surface tension of the blood can be reduced. By lowering the surface tension of the blood, it is considered that the absorbed blood can be rapidly transferred to the absorber without being held between the fibers of the top sheet.
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Abstract
Description
本発明の吸収体は、セルロース系吸水性繊維(以下「吸水性繊維」と略する場合がある)と、不飽和カルボン酸、不飽和カルボン酸無水物又はそれらの混合物をモノマー成分として含む熱可塑性樹脂繊維(以下「熱可塑性樹脂繊維」と略する場合がある)とを含有する。
D(g/cm3)=B(g/m2)/T(mm)×10-3
[式中、D、B及びTは、それぞれ、本発明の吸収体の密度、坪量及び厚みを表す。]
吸収体から100mm×100mmの試験片を3枚切り出し、標準状態(温度23±2℃,相対湿度50±5%)における各試験片の質量を直示天秤(例えば、研精工業株式会社製 電子天秤HF-300)で測定し、3つの測定値の平均値から算出した吸収体の単位面積当たりの質量(g/m2)を、吸収体の坪量とする。
なお、吸収体の坪量の測定に関し、上記で特に規定しない測定条件については、ISO 9073-1又はJIS L 1913 6.2に記載の測定条件を採用する。
厚み計(例えば、株式会社大栄科学精器製作所製 FS-60DS,測定面44mm(直径),測定圧3g/cm2)により、標準状態(温度23±2℃,相対湿度50±5%)における吸収体の異なる5つの部位(厚み計FS-60DSを使用する場合、各部位の直径は44mm)を定圧3g/cm2で加圧し、各部位における加圧10秒後の厚みを測定し、5つの測定値の平均値を、吸収体の厚みとする。
(i)炭化水素;
(ii) (ii-1)炭化水素部分と、(ii-2)前記炭化水素部分のC-C単結合間に挿入された、カルボニル基(-CO-)及びオキシ基(-O-)から成る群から選択される、一又は複数の、同一又は異なる基とを有する化合物;及び
(iii) (iii-1)炭化水素部分と、(iii-2)前記炭化水素部分のC-C単結合間に挿入された、カルボニル基(-CO-)及びオキシ基(-O-)から成る群から選択される、一又は複数の、同一又は異なる基と、(iii-3)前記炭化水素部分の水素原子を置換する、カルボキシル基(-COOH)及びヒドロキシル基(-OH)から成る群から選択される、一又は複数の、同一又は異なる基とを有する化合物;
並びにそれらの任意の組み合わせから成る群から選択され、
ここで、(ii)又は(iii)の化合物において、オキシ基が2つ以上挿入されている場合には、各オキシ基は隣接していない(態様5B)。
(i’)炭化水素;
(ii’) (ii’-1)炭化水素部分と、(ii’-2)前記炭化水素部分のC-C単結合間に挿入された、カルボニル結合(-CO-)、エステル結合(-COO-)、カーボネート結合(-OCOO-)、及びエーテル結合(-O-)から成る群から選択される、一又は複数の、同一又は異なる結合とを有する化合物;及び
(iii’) (iii’-1)炭化水素部分と、(iii’-2)前記炭化水素部分のC-C単結合間に挿入された、カルボニル結合(-CO-)、エステル結合(-COO-)、カーボネート結合(-OCOO-)、及びエーテル結合(-O-)から成る群から選択される、一又は複数の、同一又は異なる結合と、(iii’-3)前記炭化水素部分の水素原子を置換する、カルボキシル基(-COOH)及びヒドロキシル基(-OH)から成る群から選択される、一又は複数の、同一又は異なる基とを有する化合物;
並びにそれらの任意の組み合わせから成る群から選択され、
ここで、(ii’)又は(iii’)の化合物において、2以上の同一又は異なる結合が挿入されている場合には、各結合は隣接していない(態様6B)。
(A) (A1)鎖状炭化水素部分と、前記鎖状炭化水素部分の水素原子を置換する2~4個のヒドロキシル基とを有する化合物と、(A2)鎖状炭化水素部分と、前記鎖状炭化水素部分の水素原子を置換する1個のカルボキシル基とを有する化合物とのエステル;
(B) (B1)鎖状炭化水素部分と、前記鎖状炭化水素部分の水素原子を置換する2~4個のヒドロキシル基とを有する化合物と、(B2)鎖状炭化水素部分と、前記鎖状炭化水素部分の水素原子を置換する1個のヒドロキシル基とを有する化合物とのエーテル;
(C) (C1)鎖状炭化水素部分と、前記鎖状炭化水素部分の水素原子を置換する、2~4個のカルボキシル基とを含むカルボン酸、ヒドロキシ酸、アルコキシ酸又はオキソ酸と、(C2)鎖状炭化水素部分と、前記鎖状炭化水素部分の水素原子を置換する1個のヒドロキシル基とを有する化合物とのエステル;
(D)鎖状炭化水素部分と、前記鎖状炭化水素部分のC-C単結合間に挿入された、エーテル結合(-O-)、カルボニル結合(-CO-)、エステル結合(-COO-)、及びカーボネート結合(-OCOO-)から成る群から選択されるいずれか1つの結合とを有する化合物;
(E)ポリオキシC2~6アルキレングリコール、又はそのアルキルエステル若しくはアルキルエーテル;及び
(F)鎖状炭化水素;
並びにそれらの任意の組み合わせから成る群から選択される(態様7B)。
以下、生理用ナプキンを例として、本発明の吸収性物品の実施形態を説明する。
第1実施形態に係る生理用ナプキン1は、図1及び図2に示すように、液透過性のトップシート2と、液不透過性のバックシート3と、トップシート2及びバックシート3の間に設けられた吸収体4aと、一対のサイドシート5a,5bとを備える。なお、図1において、X軸方向は生理用ナプキン1の幅方向に、Y軸方向は生理用ナプキン1の長手方向に、X軸Y軸方向に広がる平面の方向は生理用ナプキン1の平面方向に相当する。他の図においても同様である。
第2実施形態では、トップシート2とバックシート3との間に、吸収体4aに代えて、吸水性繊維及び熱可塑性樹脂繊維を含有する混合材料に高圧水蒸気を噴射して高密度化することにより得られた吸収体4a’(図示せず)が設けられている。なお、吸収体4a’の構成は、高圧水蒸気の噴射を利用して密度調整されている点を除き、吸収体4aの構成と同一であり、必要がある場合を除き、説明を省略する。
第3実施形態では、トップシート2とバックシート3との間に、吸収体4aに代えて、図3及び図4に示す吸収体4bが設けられている。
[第1工程]
機械方向MDへ回転するサクションドラム151の周面151aには、吸収体材料を詰める型として凹部153が周方向に所要のピッチで形成されている。サクションドラム151が回転して凹部153が材料供給部152へ進入すると、サクション部156が凹部に作用し、材料供給部152から供給された吸収体材料は凹部153に真空吸引される。
キャリアシート150上に転写された層状材料224は、サクションドラム151の周面151aから離れて機械方向MDへ走行する。キャリアシート150には、未圧縮の状態にある層状材料224が機械方向MDにおいて間欠的に並んでいる。加熱部103は、層状材料224の上面に対して、加熱部104は、層状材料224の下面に対して、135℃に加熱された空気を風速5m/秒で吹き付ける。これにより、層状材料224中に含まれる熱可塑性樹脂繊維が溶融し、熱可塑性樹脂繊維同士、熱可塑性樹脂繊維-パルプ、熱可塑性樹脂繊維-高吸水性ポリマー粒子が結合(熱融着)した層状材料225が形成される。層状材料224に対して吹き付けられる加熱空気の条件(温度、風速、加熱時間)は、生産速度等に応じて適宜に制御される。
一対を成すように上下に配置されている通気性のメッシュコンベアベルト171,172は、キャリアシート150上の層状材料225を圧縮しつつ機械方向MDへ走行させる。平行走行部175における上下方向dの寸法(メッシュコンベアベルト171,172間の距離)は、機械方向MDへ回転する上流側上ロール176と上流側下ロール177との間隙、及び下流側上ロール178と下流側下ロール179との間隙を調整することによって所要の値に設定されており、層状材料225はメッシュコンベアベアベルト171,172によって所要の厚さにまで圧縮される。図7において水平に延びる平行走行部175には、メッシュコンベアベルト171,172を挟んで対向するように蒸気噴射部173と蒸気サクション部174とが配置されている。蒸気噴射部173には、例えば0.1~2mmの口径のノズル(図示せず)が0.5~10mm、好ましくは0.5~5mm、さらに好ましくは0.5~3mmのピッチで層状材料225を横断するように、機械方向MDと上下方向TDとに直交する交差方向CD(図示せず)に配置されており、各ノズルには、蒸気ボイラー180で発生した水の沸点以上の温度の水蒸気が、圧力制御弁181で例えば0.1~2.0MPaの蒸気圧に調整された高圧水蒸気となって配管182を介して供給される。各ノズルからは、メッシュコンベアベルト171,172によって圧縮された状態にある層状材料225に対して、メッシュコンベアベルト171を介して高圧水蒸気が噴射される。層状材料225に対して噴射される高圧水蒸気量は、メッシュコンベアベルト171,172の走行速度に応じて調整され、メッシュコンベアベルト171,172が5~500m/分で走行しているとき、メッシュコンベアベルト171と向かい合っている層状材料225の表面積に対して1.23kg/m2~0.03kg/m2の範囲で噴射されることが好ましい。水蒸気は、層状材料225の厚さ方向において、メッシュコンベアベルト171と、層状材料225と、メッシュコンベアベルト172とを順に通過して蒸気サクション部174による真空圧のサクション作用で回収される。高圧水蒸気を噴射された層状材料225は、機械方向MDへ進んでメッシュコンベアベルト171,172から分離され、第4工程に向かう。高圧水蒸気を噴射された層状材料225の表面には、畝部及び溝部が形成される。蒸気噴射部173のノズルの数、ピッチ等を調節することにより、畝部及び溝部の数、間隔等を調節することができる。なお、高圧水蒸気を噴射された部分は溝部となる。
第4工程は、一般的な生理用ナプキンを製造する工程の例である。一対のロール300,301は第3工程で得られた吸収体226を所定の形状に切り抜く。ロール302からトップシートが供給され、高圧搾部低圧搾部を有する加熱エンボス303,304でシールされ、トップシートと吸収体226が一体化される。その後、バックシート305が供給され、吸収体226がトップシートとバックシートに挟まれた状態で製品周縁部を加熱エンボスによりシールする工程306,307を通過し、最後に工程308,309により製品形状に切り取られる。
第4実施形態では、トップシート2の表面に血液改質剤が塗布されている。
血液改質剤によって、経血の粘度及び表面張力が下がり、トップシート2に排出された経血は、トップシート2から吸収体へ速やかに移行し、吸収体に吸収される。吸収体の経血吸収速度が向上することにより、トップシートに粘度の高い経血が残存しにくくなり、トップシート2のべたつき感が低減し、トップシート2の表面ドライ性が向上する。さらに、トップシート2上に粘度の高い経血の塊が残存しにくくなり、着用者が視覚的に不快感を覚えにくくなる。さらに、トップシート2に排出された経血が、生理用ナプキン1の幅方向側から漏れ出すのを抑制することができる。
以下、血液改質剤について詳細に説明する。
本発明の血液改質剤は、約0.00~約0.60のIOBと、約45℃以下の融点と、25℃の水100gに対する、約0.00~約0.05gの水溶解度とを有する血液改質剤である。
IOB=無機性値/有機性値
により算出される値を意味する。なお、無機性値及び有機性値は、藤田穆「有機化合物の予測と有機概念図」化学の領域Vol.11,No.10(1957)p.719-725)に記載される有機概念図に基づく。
藤田氏による、主要な基の有機性値及び無機性値を、下記表1にまとめる。
Mw=ΣNiMi 2/ΣNiMi
により求められるMwを意味する。
GPCの測定条件としては、例えば、以下が挙げられる。
機種:(株)日立ハイテクノロジーズ製 高速液体クロマトグラム Lachrom Elite
カラム:昭和電工(株)製 SHODEX KF-801、KF-803及びKF-804
溶離液:THF
流量 :1.0mL/分
打込み量:100μL
検出:RI(示差屈折計)
なお、本明細書の実施例に記載される重量平均分子量は、上記条件により測定したものである。
(i)炭化水素、
(ii) (ii-1)炭化水素部分と、(ii-2)上記炭化水素部分のC-C単結合間に挿入された、カルボニル基(-CO-)及びオキシ基(-O-)から成る群から選択される、一又は複数の、同一又は異なる基とを有する化合物、及び
(iii) (iii-1)炭化水素部分と、(iii-2)上記炭化水素部分のC-C単結合間に挿入された、カルボニル基(-CO-)及びオキシ基(-O-)から成る群から選択される、一又は複数の、同一又は異なる基と、(iii-3)上記炭化水素部分の水素原子を置換する、カルボキシル基(-COOH)及びヒドロキシル基(-OH)から成る群から選択される、一又は複数の、同一又は異なる基とを有する化合物、
並びにそれらの任意の組み合わせから成る群から選択される。
上記鎖状炭化水素には、直鎖状炭化水素及び分岐鎖状炭化水素が含まれる。
(i’)炭化水素、
(ii’) (ii’-1)炭化水素部分と、(ii’-2)上記炭化水素部分のC-C単結合間に挿入された、カルボニル結合(-CO-)、エステル結合(-COO-)、カーボネート結合(-OCOO-)、及びエーテル結合(-O-)から成る群から選択される、一又は複数の、同一又は異なる結合とを有する化合物、及び
(iii’) (iii’-1)炭化水素部分と、(iii’-2)上記炭化水素部分のC-C単結合間に挿入された、カルボニル結合(-CO-)、エステル結合(-COO-)、カーボネート結合(-OCOO-)、及びエーテル結合(-O-)から成る群から選択される、一又は複数の、同一又は異なる結合と、(iii’-3)上記炭化水素部分の水素原子を置換する、カルボキシル基(-COOH)及びヒドロキシル基(-OH)から成る群から選択される、一又は複数の、同一又は異なる基とを有する化合物、
並びにそれらの任意の組み合わせから成る群から選択される。
(A) (A1)鎖状炭化水素部分と、上記鎖状炭化水素部分の水素原子を置換する2~4個のヒドロキシル基とを有する化合物と、(A2)鎖状炭化水素部分と、上記鎖状炭化水素部分の水素原子を置換する1個のカルボキシル基とを有する化合物とのエステル、
(B) (B1)鎖状炭化水素部分と、上記鎖状炭化水素部分の水素原子を置換する2~4個のヒドロキシル基とを有する化合物と、(B2)鎖状炭化水素部分と、上記鎖状炭化水素部分の水素原子を置換する1個のヒドロキシル基とを有する化合物とのエーテル、
(C) (C1)鎖状炭化水素部分と、上記鎖状炭化水素部分の水素原子を置換する、2~4個のカルボキシル基とを含むカルボン酸、ヒドロキシ酸、アルコキシ酸又はオキソ酸と、(C2)鎖状炭化水素部分と、上記鎖状炭化水素部分の水素原子を置換する1個のヒドロキシル基とを有する化合物とのエステル、
(D)鎖状炭化水素部分と、上記鎖状炭化水素部分のC-C単結合間に挿入された、エーテル結合(-O-)、カルボニル結合(-CO-)、エステル結合(-COO-)、及びカーボネート結合(-OCOO-)から成る群から選択されるいずれか1つの結合とを有する化合物、
(E)ポリオキシC2~6アルキレングリコール、又はそのアルキルエステル若しくはアルキルエーテル、及び
(F)鎖状炭化水素、
並びにそれらの任意の組み合わせから成る群から選択される。
以下、(A)~(F)に従う血液改質剤について詳細に説明する。
(A) (A1)鎖状炭化水素部分と、上記鎖状炭化水素部分の水素原子を置換する2~4個のヒドロキシル基とを有する化合物と、(A2)鎖状炭化水素部分と、上記鎖状炭化水素部分の水素原子を置換する1個のカルボキシル基とを有する化合物とのエステル(以下、「化合物(A)」と称する場合がある)は、上述のIOB、融点及び水溶解度を有する限り、全てのヒドロキシル基がエステル化されていなくともよい。
(A2)鎖状炭化水素部分と、上記鎖状炭化水素部分の水素原子を置換する1個のカルボキシル基とを有する化合物(以下、「化合物(A2)」と称する場合がある)としては、例えば、炭化水素上の1つの水素原子が、1つのカルボキシル基(-COOH)で置換された化合物、例えば、脂肪酸が挙げられる。
化合物(A)としては、例えば、(a1)鎖状炭化水素テトラオールと少なくとも1の脂肪酸とのエステル、(a2)鎖状炭化水素トリオールと少なくとも1の脂肪酸とのエステル、及び(a3)鎖状炭化水素ジオールと少なくとも1の脂肪酸とのエステルが挙げられる。
上記鎖状炭化水素テトラオールと少なくとも1の脂肪酸とのエステルとしては、例えば、次の式(1):
(式中、R1~R4は、それぞれ、鎖状炭化水素である)
また、上記ペンタエリトリトールと脂肪酸とのエステルとしては、IOBを小さくし、より疎水性とするために、ジエステル、トリエステル又はテトラエステルであることが好ましく、トリエステル又はテトラエステルであることがより好ましく、そしてテトラエステルであることがさらに好ましい。
上記ペンタエリトリトールと脂肪酸とのテトラエステルでは、例えば、ペンタエリトリトールと、ヘキサン酸(C6)、ヘプタン酸(C7)、オクタン酸(C8)、例えば、2-エチルヘキサン酸(C8)、ノナン酸(C9)、デカン酸(C10)及び/又はドデカン酸(C12)とのテトラエステルが挙げられる。
なお、上記計算に当たっては、二重結合、三重結合、iso分岐、及びtert分岐の影響は、考慮していない。
上記鎖状炭化水素トリオールと少なくとも1の脂肪酸とのエステルとしては、例えば、次の式(5):
のグリセリンと脂肪酸とのモノエステルが挙げられる。
上記グリセリンと脂肪酸とのトリエステルは、いわゆる、脂肪であり、人体を構成しうる成分であるため、安全性の観点から好ましい。
上記グリセリンと脂肪酸とのモノエステルでは、グリセリンと脂肪酸とのモノエステルを構成する脂肪酸の炭素数、すなわち、式(7)において、R5C部分の炭素数が19の場合にIOBが0.59となる。従って、上記グリセリンと脂肪酸とのモノエステルでは、脂肪酸の炭素数が約19以上である場合に、IOBが約0.00~約0.60の要件を満たす。
上記鎖状炭化水素ジオールと少なくとも1の脂肪酸とのエステルとしては、例えば、C2~C6の鎖状炭化水素ジオール、例えば、C2~C6のグリコール、例えば、エチレングリコール、プロピレングリコール、ブチレングリコール、ペンチレングリコール又はヘキシレングリコールと、脂肪酸とのモノエステル又はジエステルが挙げられる。
R8COOCkH2kOCOR9 (8)
(式中、kは、2~6の整数であり、そしてR8及びR9は、それぞれ、鎖状炭化水素である)
のC2~C6グリコールと脂肪酸とのジエステル、及び次の式(9):
R8COOCkH2kOH (9)
(式中、kは、2~6の整数であり、そしてR8は、鎖状炭化水素である)
のC2~C6グリコールと脂肪酸とのモノエステルが挙げられる。
上記C2~C6グリコールと脂肪酸とのエステルの市販品としては、例えば、コムポールBL、コムポールBS(以上、日油株式会社製)等が挙げられる。
(B) (B1)鎖状炭化水素部分と、上記鎖状炭化水素部分の水素原子を置換する2~4個のヒドロキシル基とを有する化合物と、(B2)鎖状炭化水素部分と、上記鎖状炭化水素部分の水素原子を置換する1個のヒドロキシル基とを有する化合物とのエーテル(以下、「化合物(B)」と称する場合がある)は、上述のIOB、融点及び水溶解度を有する限り、全てのヒドロキシル基がエーテル化されていなくともよい。
(B2)鎖状炭化水素部分と、上記鎖状炭化水素部分の水素原子を置換する1個のヒドロキシル基とを有する化合物(以下、「化合物(B2)」と称する場合がある)としては、例えば、炭化水素の1個の水素原子が、1個のヒドロキシル基(-OH)で置換された化合物、例えば、脂肪族1価アルコール、例えば、飽和脂肪族1価アルコール及び不飽和脂肪族1価アルコールが挙げられる。
の、ペンタエリトリトールと脂肪族1価アルコールとのテトラエーテル、トリエーテル、ジエーテル及びモノエーテルが挙げられる。
の、グリセリンと脂肪族1価アルコールとのトリエーテル、ジエーテル及びモノエーテルが挙げられる。
R17OCnH2nOR18 (17)
(式中、nは、2~6の整数であり、そしてR17及びR18は、それぞれ、鎖状炭化水素である)
のC2~C6グリコールと脂肪族1価アルコールとのジエーテル、及び次の式(18):
R17OCnH2nOH (18)
(式中、nは、2~6の整数であり、そしてR17は、鎖状炭化水素である)
のC2~C6グリコールと脂肪族1価アルコールとのモノエーテルが挙げられる。
(C) (C1)鎖状炭化水素部分と、上記鎖状炭化水素部分の水素原子を置換する、2~4個のカルボキシル基とを含むカルボン酸、ヒドロキシ酸、アルコキシ酸又はオキソ酸と、(C2)鎖状炭化水素部分と、上記鎖状炭化水素部分の水素原子を置換する1個のヒドロキシル基とを有する化合物とのエステル(以下、「化合物(C)」と称する場合がある)は、上述のIOB、融点及び水溶解度を有する限り、全てのカルボキシル基がエステル化されていなくともよい。
(C2)鎖状炭化水素部分と、上記鎖状炭化水素部分の水素原子を置換する1個のヒドロキシル基とを有する化合物としては、「化合物(B)」の項で列挙されるもの、例えば、脂肪族1価アルコールが挙げられる。
化合物(C)の例としては、アジピン酸ジオクチル、O-アセチルクエン酸トリブチル等が挙げられ、そして市販されている。
(D)鎖状炭化水素部分と、上記鎖状炭化水素部分のC-C単結合間に挿入された、エーテル結合(-O-)、カルボニル結合(-CO-)、エステル結合(-COO-)、及びカーボネート結合(-OCOO-)から成る群から選択されるいずれか1つの結合とを有する化合物(以下、「化合物(D)」と称する場合がある)としては、(d1)脂肪族1価アルコールと脂肪族1価アルコールとのエーテル、(d2)ジアルキルケトン、(d3)脂肪酸と脂肪族1価アルコールとのエステル、及び(d4)ジアルキルカーボネートが挙げられる。
上記脂肪族1価アルコールと脂肪族1価アルコールとのエーテルとしては、次の式(19):
R19OR20 (19)
(式中、R19及びR20は、それぞれ、鎖状炭化水素である)
を有する化合物が挙げられる。
上記ジアルキルケトンとしては、次の式(20):
R21COR22 (20)
(式中、R21及びR22は、それぞれ、アルキル基である)
を有する化合物が挙げられる。
なお、上記炭素数の合計が約8の場合、例えば、5-ノナノンでは、融点は約-50℃であり、蒸気圧は20℃で約230Paである。
上記ジアルキルケトンは、市販されている他、公知の方法、例えば、第二級アルコールを、クロム酸等で酸化することにより得ることができる。
上記脂肪酸と脂肪族1価アルコールとのエステルとしては、例えば、次の式(21):
R23COOR24 (21)
(式中、R23及びR24は、それぞれ、鎖状炭化水素である)
を有する化合物が挙げられる。
上記ジアルキルカーボネートとしては、次の式(22):
R25OC(=O)OR26 (22)
(式中、R25及びR26は、それぞれ、アルキル基である)
を有する化合物が挙げられる。
水溶解度を考慮すると、R25及びR26の炭素数の合計が約7以上であることが好ましく、そして約9以上であることがより好ましい。
上記ジアルキルカーボネートは、市販されている他、ホスゲンとアルコールとの反応、塩化ギ酸エステルとアルコール又はアルコラートとの反応、及び炭酸銀とヨウ化アルキルとの反応により合成することができる。
上記ポリオキシC2~6アルキレングリコール、又はそのエステル若しくはエーテル(以下、化合物(E)と称する場合がある)としては、(e1)ポリオキシC2~6アルキレングリコール、(e2)ポリオキシC2~6アルキレングリコールと少なくとも1の脂肪酸とのエステル、(e3)ポリオキシC2~6アルキレングリコールと少なくとも1の脂肪族1価アルコールとのエーテル、(e4)ポリオキシC2~6アルキレングリコールと、鎖状炭化水素テトラカルボン酸、鎖状炭化水素トリカルボン酸、又は鎖状炭化水素ジカルボン酸とのエステル、及び(e5)ポリオキシC2~6アルキレングリコールと、鎖状炭化水素テトラオール、鎖状炭化水素トリオール、又は鎖状炭化水素ジオールとのエーテルが挙げられる。以下、説明する。
上記ポリオキシC2~6アルキレングリコールは、i)オキシC2~6アルキレン骨格、すなわち、オキシエチレン骨格、オキシプロピレン骨格、オキシブチレン骨格、オキシペンチレン骨格、及びオキシヘキシレン骨格から成る群から選択されるいずれか1種の骨格を有し且つ両末端にヒドロキシ基を有するホモポリマー、ii)上記群から選択される2種以上の骨格を有し且つ両末端にヒドロキシ基を有するブロックコポリマー、又はiii)上記群から選択される2種以上の骨格を有し且つ両末端にヒドロキシ基を有するランダムコポリマーを意味する。
HO-(CmH2mO)n-H (23)
(式中、mは2~6の整数である)
により表わされうる。
以上より、式(23)において、mは、約3~約6であり、そして約4~約6であることがより好ましく、そしてnは2以上である。
例えば、式(23)がポリプロピレングリコール(m=3のホモポリマー)である場合には、n=12の場合に、IOBが0.58となる。従って、式(23)がポリプロピレングリコール(m=3のホモポリマー)である場合には、m≧約12の場合に、上記IOBの要件を満たす。
また、式(21)がポリブチレングリコール(m=4のホモポリマー)である場合には、n=7の場合に、IOBが0.57となる。従って、式(23)がポリブチレングリコール(m=4のホモポリマー)である場合には、n≧約7の場合に、上記IOBの要件を満たす。
また、IOB、融点及び水溶解度の観点から、ポリオキシC3アルキレングリコール、すなわち、ポリプロピレングリコールの重量平均分子量は、好ましくは約1,000~約10,000、より好ましくは約3,000~約8,000、そしてさらに好ましくは、約4,000~約5,000の範囲にある。上記重量平均分子量が約1,000未満では、水溶解度が要件を満たさず、そして重量平均分子量が大きいほど、特に、吸収体移行速度及びトップシートの白さが向上する傾向があるからである。
上記ポリオキシC2~6アルキレングリコールと少なくとも1の脂肪酸とのエステルとしては、「(e1)ポリオキシC2~6アルキレングリコール」の項で説明したポリオキシC2~6アルキレングリコールのOH末端の一方又は両方が、脂肪酸によりエステル化されているもの、すなわち、モノエステル及びジエステルが挙げられる。
上記ポリオキシC2~6アルキレングリコールと脂肪酸とのエステルの市販品としては、例えば、ウィルブライトcp9(日油株式会社製)が挙げられる。
上記ポリオキシC2~6アルキレングリコールと少なくとも1の脂肪族1価アルコールとのエーテルとしては、「(e1)ポリオキシC2~6アルキレングリコール」の項で説明したポリオキシC2~6アルキレングリコールのOH末端の一方又は両方が、脂肪族1価アルコールによりエーテル化されているもの、すなわち、モノエーテル及びジエーテルが挙げられる。
ポリオキシC2~6アルキレングリコールと少なくとも1の脂肪族1価アルコールとのエーテルにおいて、エーテル化すべき脂肪族1価アルコールとしては、例えば、「化合物(B)」の項で列挙されている脂肪族1価アルコールが挙げられる。
上記ポリオキシC2~6アルキレングリコールと、鎖状炭化水素テトラカルボン酸、鎖状炭化水素トリカルボン酸、又は鎖状炭化水素ジカルボン酸とのエステルにおいて、エステル化すべきポリオキシC2~6アルキレングリコールとしては、「(e1)ポリオキシC2~6アルキレングリコール」の項で説明したポリオキシC2~6アルキレングリコールが挙げられる。また、エステル化すべき鎖状炭化水素テトラカルボン酸、鎖状炭化水素トリカルボン酸、及び鎖状炭化水素ジカルボン酸としては、「化合物(C)」の項で説明されるものが挙げられる。
上記ポリオキシC2~6アルキレングリコールと、鎖状炭化水素テトラオール、鎖状炭化水素トリオール、又は鎖状炭化水素ジオールとのエーテルにおいて、エーテル化すべきポリオキシC2~6アルキレングリコールとしては、「(e1)ポリオキシC2~6アルキレングリコール」の項で説明したポリオキシC2~6アルキレングリコールが挙げられる。また、エーテル化すべき鎖状炭化水素テトラオール、鎖状炭化水素トリオール、及び鎖状炭化水素ジオールとしては、「化合物(A)」の項で説明されるもの、例えば、ペンタエリトリトール、グリセリン、及びグリコールが挙げられる。
ユニルーブ(商標)5TP-300KBは、ペンタエリトリトール1モルに、プロピレングリコール65モルと、エチレングリコール5モルとを重縮合させた化合物であり、そのIOBは0.39であり、融点は45℃未満であり、そして水溶解度は0.05g未満であった。
ユニオール(商標)TG-4000は、グリセリン1モルに、プロピレングリコール70モルを重縮合させた化合物であり、そのIOBは0.40であり、融点は45℃未満であり、水溶解度は0.05g未満であり、そして重量平均分子量は約4,000であった。
上記鎖状炭化水素は、上記無機性値が0であることから、IOBが0.00であり、そして水溶解度がほぼ0gであるので、融点が約45℃以下のものであれば、上記血液改質剤に含まれうる。上記鎖状炭化水素としては、例えば、(f1)鎖状アルカン、例えば、直鎖アルカン及び分岐鎖アルカンが挙げられ、例えば、直鎖アルカンの場合には、融点が約45℃以下であることを考慮すると、おおむね、炭素数が22以下のものが含まれる。また、蒸気圧を考慮すると、おおむね、炭素数が13以上のものが含まれる。分岐鎖アルカンの場合には、直鎖アルカンよりも、同一炭素数において、融点が低くなる場合があるため、炭素数が22以上のものも含まれうる。
上記炭化水素の市販品としては、例えば、パールリーム6(日油株式会社)が挙げられる。
以下の実施例によって、血液改質剤が、血液の粘度および表面張力を下げるメカニズムを有することを確認した。
〔実施例1〕
パルプ(ウエアーハウザー社製,NB416)と熱融着性複合繊維A(以下「複合繊維A」という)とを、9:1(A1)、8:2(A2)、6.5:3.5(A3)、5:5(A4)、3.5:6.5(A5)、2:8(A6)、0:10(A7)の質量比で混綿し、吸収体材料A1~A7(坪量200g/m2)を調製した。
パルプ(ウエアーハウザー社製,NB416)と熱融着性複合繊維B(以下「複合繊維B」という)とを、9:1(B1)、8.5:1.5(B2)、8:2(B3)、6.5:3.5(B4)、5:5(B5)、3.5:6.5(B6)、2:8(B7)、0:10(B8)、10:0(B9)の質量比で混綿し、吸収体材料B1~B9(坪量200g/m2)を調製した。
吸収体材料A1~A7,B1~B9を、一般的なスルーエアー法によってボンディングし、複合繊維A,Bを加熱融着し、吸収体サンプルA1~A7,B1~B9を調製した。この際、加熱温度は135℃、風量は5m/秒、加熱時間は20秒に設定した。
[乾燥時の最大引張り強度(N/25mm)]
標準時(温度20℃,湿度60%)のサンプル片(長さ150mm×幅25mm,5個)を、引張試験機(島津製作所,AG-1kNI)につかみ間隔100mmで取り付け、100mm/分の引張速度でサンプル片が切断されるまで荷重(最大点荷重)を加え、サンプル片の長さ方向(MD方向)における幅25mmあたりの最大引張り強度を測定した。
サンプル片(長さ150mm×幅25mm)をイオン交換水中にそれが自重で沈下するまで浸漬した後、又はサンプル片を1時間以上水中に沈めた後、上記と同様に、サンプル片の長さ方向(MD方向)における幅25mmあたりの最大引張り強度を測定した(ISO 9073-3,JIS L 1913 6.3)。
なお、他の実施例における乾燥時及び湿潤時の最大引張り強度の測定も、上記と同様にして実施した。
吸収体サンプルの密度は、次式に基づいて算出した。
D(g/cm3)=B(g/m2)/T(mm)×10-3
[式中、D、B及びTは、それぞれ、吸収体サンプルの密度、坪量及び厚みを表す。]
吸収体サンプルから100mm×100mmの試験片を3枚切り出し、標準状態(温度23±2℃,相対湿度50±5%)における各試験片の質量を直示天秤(研精工業株式会社製 電子天秤HF-300)で測定し、3つの測定値の平均値から算出した吸収体サンプルの単位面積当たりの質量(g/m2)を、吸収体サンプルの坪量とした。
なお、吸収体サンプルの坪量の測定に関し、上記で特に規定しない測定条件については、ISO 9073-1又はJIS L 1913 6.2に記載の測定条件を採用した。
厚み計(株式会社大栄科学精器製作所製 FS-60DS,測定面44mm(直径),測定圧3g/cm2)により、標準状態(温度23±2℃,相対湿度50±5%)における吸収体サンプルの異なる5つの部位(各部位の直径は44mm)を定圧3g/cm2で加圧し、各部位における加圧10秒後の厚みを測定し、5つの測定値の平均値を、吸収体サンプルの厚みとした。
なお、他の実施例における吸収体サンプルの坪量、厚み及び密度の測定も、上記と同様にして実施した。
測定結果を表2に示す。
吸収体サンプルAにおいて、パルプに対する複合繊維Aの混合比(質量比)が1/9未満であると、湿潤時の最大引張り強度が2N/25mm未満となると予想され、湿潤時の強度を担保できないと考えられる。したがって、吸収体サンプルAでは、強度保持の観点から、パルプに対する複合繊維Aの混合比(質量比)が1/9以上であることが必要であると考えられる。
(1)吸収体サンプルC(C1~C7),D(D1~D9)の製造
キャリアシート(UCKN社製,ティッシュ坪量:14g/m2)に吸収体材料A1~A7(実施例1参照)を載置し、一般的なスルーエアー法によってボンディングし、複合繊維Aを加熱融着(加熱温度:135℃,風量:5m/秒,加熱時間:20秒)した後、スチームジェット(SJ)ベルトプレス機にて密度を約0.08g/cm3(0.0793~0.0817g/cm3)に調整し、吸収体サンプルC1~C7(120mm×120mm,各3枚)を製造した。
吸収体材料B1~B9(実施例1参照)を使用して同様に吸収体サンプルD1~D9(120mm×120mm,各3枚)を製造した。
図8(a)に示すように、SJベルトプレス機9は、メッシュコンベアベルト91a,91bと、蒸気ノズル92と、サクションボックス93とを備えており、互いに対向する蒸気ノズル92及びサクションボックス93の間に、一対のメッシュコンベアベルト91a,91bで挟持された吸収体を搬送し、蒸気ノズル92より吸収体に向かって高圧水蒸気を噴出し、吸収体を圧縮する。吸収体を通過した水蒸気はサクションボックス93で吸引されて排気される。吸収体の厚みの調整は、一対のメッシュコンベアベルト91a,91bの間隔の調整により可能である。
各吸収体サンプル片に、表面シート(商品名ソフィ はだおもいの表面シートを使用)を載せ、その上に穴あきアクリル板(中央に40mm×10mmの穴、200mm(長さ)×100mm(幅))を重ねた。オートビュレット(柴田化学器械工業(株),マルチドジマットE725-1型)を使用して、アクリル板の穴に向けて、人工経血(イオン交換水1Lに対して、グリセリン80g,カルボキシメチルセルロースナトリウム8g,塩化ナトリウム10g,炭酸水素ナトリウム4g,赤色102号8g、赤色2号2g,黄色5号2gを加えて十分に攪拌したものを使用)を90ml/分で3mlを注入した。注入開始後、アクリル板の穴に滞留する人工経血が無くなるまでの時間を浸透時間(秒)、注入開始後、表面シート内から人工経血が無くなるまでの時間をハケ時間(秒)とした。
各吸収体サンプル片の乾燥時及び湿潤時の最大引張り強度を実施例1と同様に測定した。
測定結果を表4に示す。
実施例2において、密度を約0.08g/cm3(0.0793~0.0817g/cm3)に固定した系において、強度及び吸収性の観点から、パルプと複合繊維Aの混合比(質量比)の最適範囲を検討した。
本実施例では、吸収性の観点から、密度の最適範囲を検討した。
測定結果を表5に示す。
パルプと複合繊維Aとの混合比(質量比)が9:1~5:5の範囲であるとき、十分な液ハケ性能(具体的には、人工経血3cc滴下後の液ハケ時間が90秒以内)が発揮される密度範囲は0.06~0.14g/cm3である。
本実施例は、血液改質剤が、経血の粘度および表面張力を下げ、トップシートから吸収体へ速やかに経血を移行させることができることを確認する実施例である。
[血液改質剤のデータ]
市販の生理用ナプキンを準備した。当該生理用ナプキンは、親水剤で処理されたエアスルー不織布(ポリエステル及びポリエチレンテレフタレートから成る複合繊維、坪量:35g/m2)から形成されたトップシートと、エアスルー不織布(ポリエステル及びポリエチレンテレフタレートから成る複合繊維、坪量:30g/m2)から形成されたセカンドシートと、パルプ(坪量:150~450g/m2、中央部ほど多い)、アクリル系高吸収ポリマー(坪量:15g/m2)及びコアラップとしてのティッシュを含む吸収体と、撥水剤処理されたサイドシートと、ポリエチレンフィルムから成るバックシートとから形成されていた。
[(a1)鎖状炭化水素テトラオールと少なくとも1の脂肪酸とのエステル]
・ユニスター H-408BRS,日油株式会社製
テトラ2-エチルヘキサン酸ペンタエリトリトール,重量平均分子量:約640
・ユニスター H-2408BRS-22,日油株式会社製
テトラ2-エチルヘキサン酸ペンタエリトリトールと、ジ2-エチルヘキサン酸ネオペンチルグリコールとの混合物(58:42,重量比),重量平均分子量:約520
・Cetiol SB45DEO,コグニスジャパン株式会社製
脂肪酸が、オレイン酸又はステアリル酸である、グリセリンと脂肪酸とのトリエステル
・SOY42,日油株式会社製
C14の脂肪酸:C16の脂肪酸:C18の脂肪酸:C20の脂肪酸(飽和脂肪酸及び不飽和脂肪酸の両方を含む)がおおよそ0.2:11:88:0.8の重量比で含まれている、グリセリンと脂肪酸とのトリエステル,重量平均分子量:880
C8の脂肪酸:C10の脂肪酸:C12の脂肪酸がおおよそ37:7:56の重量比で含まれている、グリセリンと脂肪酸とのトリエステル,重量平均分子量:約570
・トリCL油脂肪酸グリセリド,日油株式会社製
C8の脂肪酸:C12の脂肪酸がおおよそ44:56の重量比で含まれている、グリセリンと脂肪酸とのトリエステル,重量平均分子量:約570
C8の脂肪酸:C10の脂肪酸がおおよそ85:15の重量比で含まれている、グリセリンと脂肪酸とのトリエステル,重量平均分子量:約480
・パナセート800,日油株式会社製
脂肪酸が全てオクタン酸(C8)である、グリセリンと脂肪酸とのトリエステル,重量平均分子量:約470
脂肪酸が全て2-エチルヘキサン酸(C8)である、グリセリンと脂肪酸とのトリエステル,重量平均分子量:約470
・NA36,日油株式会社製
C16の脂肪酸:C18の脂肪酸:C20の脂肪酸(飽和脂肪酸及び不飽和脂肪酸の両方を含む)がおおよそ5:92:3の重量比で含まれている、グリセリンと脂肪酸とのトリエステル,重量平均分子量:約880
C8の脂肪酸:C10の脂肪酸:C12の脂肪酸:C14の脂肪酸:C16の脂肪酸(飽和脂肪酸及び不飽和脂肪酸の両方を含む)がおおよそ4:8:60:25:3の重量比で含まれている、グリセリンと脂肪酸とのトリエステル,重量平均分子量:670
・カプリル酸ジグリセリド,日油株式会社製
脂肪酸がオクタン酸である、グリセリンと脂肪酸とのジエステル,重量平均分子量:340
・コムポールBL,日油株式会社製
ブチレングリコールのドデカン酸(C12)モノエステル,重量平均分子量:約270
・コムポールBS,日油株式会社製
ブチレングリコールのオクタデカン酸(C18)モノエステル,重量平均分子量:約350
・ユニスター H-208BRS,日油株式会社製
ジ2-エチルヘキサン酸ネオペンチルグリコール,重量平均分子量:約360
・O-アセチルクエン酸トリブチル,東京化成工業株式会社製
重量平均分子量:約400
・アジピン酸ジオクチル,和光純薬工業製
重量平均分子量:約380
・エレクトールWE20,日油株式会社製
ドデカン酸(C12)と、ドデシルアルコール(C12)とのエステル,重量平均分子量:約360
・エレクトールWE40,日油株式会社製
テトラデカン酸(C14)と、ドデシルアルコール(C12)とのエステル,重量平均分子量:約390
・ユニオールD-1000,日油株式会社製
ポリプロピレングリコール,重量平均分子量:約1,000
・ユニオールD-1200,日油株式会社製
ポリプロピレングリコール,重量平均分子量:約1,200
・ユニオールD-3000,日油株式会社製
ポリプロピレングリコール,重量平均分子量:約3,000
ポリプロピレングリコール,重量平均分子量:約4,000
・ユニオールPB500,日油株式会社製
ポリブチレングリコール,重量平均分子量:約500
・ユニオールPB700,日油株式会社製
ポリオキシブチレンポリオキシプロピレングリコール,重量平均分子量:約700
ポリブチレングリコール,重量平均分子量:約1000
[(e2)ポリオキシC2~6アルキレングリコールと少なくとも1の脂肪酸とのエステル]
・ウィルブライトcp9,日油株式会社製
ポリブチレングリコールの両末端のOH基が、ヘキサデカン酸(C16)によりエステル化された化合物,重量平均分子量:約1,150
・ユニルーブMS-70K,日油株式会社製
ポリプロピレングリコールのステアリルエーテル,約15の繰返し単位,重量平均分子量:約1,140
・ユニルーブ5TP-300KB
ペンタエリトリトール1モルに、エチレンオキシド5モルと、プロピレンオキシド65モルとを付加させることにより生成した、ポリオキシエチレンポリオキシプロピレンペンタエリスリトールエーテル,重量平均分子量:4,130
ポリプロピレングリコールのグリセリルエーテル,約16の繰返し単位,重量平均分子量:約3,000
・ユニオール TG-4000,日油株式会社製
ポリプロピレングリコールのグリセリルエーテル,約16の繰返し単位,重量平均分子量:約4,000
・パールリーム6,日油株式会社製
流動イソパラフィン、イソブテン及びn-ブテンを共重合し、次いで水素を付加することにより生成された分岐鎖炭化水素、重合度:約5~約10,重量平均分子量:約330
・NA50,日油株式会社製
NA36に水素を付加し、原料である不飽和脂肪酸に由来する二重結合の比率を下げたグリセリンと脂肪酸とのトリエステル,重量平均分子量:約880
・(カプリル酸/カプリン酸)モノグリセリド,日油株式会社製
オクタン酸(C8)及びデカン酸(C10)がおおよそ85:15の重量比で含まれている、グリセリンと脂肪酸とのモノエステル,重量平均分子量:約220
・Monomuls 90-L2ラウリン酸モノグリセリド,コグニスジャパン株式会社製
重量平均分子量:約230
・リンゴ酸ジイソステアリル
重量平均分子量:約640
・ユニオールD-400,日油株式会社製
ポリプロピレングリコール,重量平均分子量:約400
ポリエチレングリコール,重量平均分子量:約1,500~約1,600
・ノニオンS-6,日油株式会社製
ポリオキシエチレンモノステアレート、約7の繰返し単位、重量平均分子量:約880
・ウィルブライトs753,日油株式会社製
ポリオキシエチレンポリオキシプロピレンポリオキシブチレングリセリン,重量平均分子量:約960
ポリプロピレングリコールのグリセリルエーテル,約6の繰返し単位,重量平均分子量:約330
・ユニオール TG-1000,日油株式会社製
ポリプロピレングリコールのグリセリルエーテル,約16の繰返し単位,重量平均分子量:約1,000
ポリプロピレングリコールのジグリセリルエーテル,約9の繰返し単位,重量平均分子量:約700
・ユニオックスHC60,日油株式会社製
ポリオキシエチレン硬化ヒマシ油,重量平均分子量:約3,570
・ワセリン,コグニスジャパン株式会社製
石油に由来する炭化水素、半固形
なお、水溶解度は、上述の方法に従って測定したが、100gの脱塩水に、20.0gを添加し、24時間後に溶解した試料は、「20g<」と評価し、そして100gの脱塩水に、0.05gは溶解したが、1.00gは溶解しなかった試料は、0.05~1.00gと評価した。
また、融点に関し、「<45」は、融点が45℃未満であることを意味する。
上述の手順に従って、リウェット率と、吸収体移行速度とを測定した。結果を、下記表6に示す。
各血液改質剤を含むトップシートの上に、穴の開いたアクリル板(200mm×100mm,125g,中央に、40mm×10mmの穴が開いている)を置き、上記穴から、37±1℃のウマEDTA血(ウマの血液に、凝結防止のため、エチレンジアミン四酢酸(以下、「EDTA」と称する)が添加されたもの)3gを、ピペットを用いて滴下(1回目)し、1分後、37±1℃のウマEDTA血3gを、アクリル板の穴から、ピペットで再度滴下した(2回目)。
リウェット率(%)=100×(試験後のろ紙質量-当初のろ紙質量)/6
リウェット率と、吸収体移行速度の結果を、以下の表6に示す。
◎:血液の赤さがほとんど残っておらず、血液が存在した場所と、存在していない場所の区別がつかない
○:血液の赤さが若干残っているが、血液の存在した場所と、存在していない場所の区別がつきにくい
△:血液の赤さが若干残っており、血液が存在した場所が分かる
×:血液の赤さがそのまま残っている
結果を、併せて下記表6に示す。
動物の各種血液に関して、上述の手順に従って、リウェット率を評価した。実験に用いられた血液は、以下の通りである。
[動物種]
(1)ヒト
(2)ウマ
(3)ヒツジ
・脱繊維血:血液を採取後、ガラスビーズと共に、三角フラスコ内で約5分間撹拌したもの
・EDTA血:静脈血65mLに、12%EDTA・2K生理食塩液0.5mLを添加したもの
血清又は血漿:それぞれ、脱繊維血又はEDTA血を、室温下で、約1900Gで10分間遠心分離した後の上清
血球:血液から血清を除去し、残差をリン酸緩衝生理食塩液(PBS)で2回洗浄し、次いで除去した血清分のリン酸緩衝生理食塩液を加えたもの
結果を、下記表7に示す。
[血液保持性の評価]
血液改質剤を含むトップシートと、血液改質剤を含まないトップシートとにおける血液保持性を評価した。
(1)エアスルー不織布(ポリエステル及びポリエチレンテレフタレートから成る複合繊維、坪量:35g/m2)から形成されたトップシートの肌当接面に、トリC2L油脂肪酸グリセリドを、コントロールシームHMAガンを用いて微粒化し、坪量がおおよそ5g/m2となるように塗布する。また、比較のため、トリC2L油脂肪酸グリセリドを塗布していないものも準備する。次いで、トリC2L油脂肪酸グリセリドが塗布されているトップシートと、塗布されていないトップシートとの両方を、0.2gの大きさにカットし、セルストレイナー+トップシートの質量(a)を正確に測定する。
(3)セルストレイナーを、遠心管にセットし、スピンダウンして、余剰のウマEDTA血を取り除く。
(4)セルストレイナー+ウマEDTA血を含むトップシートの重量(b)を測定する。
(5)下式に従って、トップシート1g当たりの当初吸収量(g)を算出する。
当初吸収量=[重量(b)-重量(a)]/0.2
(6)セルストレイナーを、遠心管に再セットし、室温下、約1200Gで1分間遠心分離する。
(8)下式に従って、トップシート1g当たりの試験後吸収量(g)を算出する。
試験後吸収量=[重量(c)-重量(a)]/0.2
(9)下式に従って血液保持率(%)を算出した。
血液保持率(%)=100×試験後吸収量/当初吸収量
なお、測定は3回行い、その平均値を採用した。
結果を、下記表8に示す。
[血液改質剤を含む血液の粘性]
血液改質剤を含む血液の粘性を、Rheometric Expansion System ARES(Rheometric Scientific,Inc)を用いて測定した。ウマ脱繊維血に、パナセート810sを2質量%添加し、軽く撹拌して試料を形成し、直径50mmのパラレルプレートに試料を載せ、ギャップを100μmとし、37±0.5℃で粘度を測定した。パラレルプレートゆえ、試料に均一なせん断速度はかかっていないが、機器に表示された平均せん断速度は、10s-1であった。
血液は、血球等の成分を含み、チキソトロピーの性質を有することが知られているが、本開示の血液改質剤は、低粘度域で、血液の粘度を下げることができると考えられる。血液の粘度を下げることにより、吸収した経血を、トップシートから吸収体に速やかに移行させることができると考えられる。
[血液改質剤を含む血液の顕微鏡写真]
健常ボランティアの経血をサランラップ(商標)上に採取し、その一部に、10倍の質量のリン酸緩衝生理食塩水中に分散されたパナセート810sを、パナセート810sの濃度が1質量%となるように添加した。経血を、スライドグラスに適下し、カバーグラスをかけ、光学顕微鏡にて、赤血球の状態を観察した。血液改質剤を含まない経血の顕微鏡写真を図10(a)に、そしてパナセート810sを含む経血の顕微鏡写真を図10(b)に示す。
[血液改質剤を含む血液の表面張力]
血液改質剤を含む血液の表面張力を、協和界面科学社製接触角計 Drop Master500を用い、ペンダントドロップ法にて測定した。表面張力は、ヒツジ脱繊維血に、所定の量の血液改質剤を添加し、十分振とうした後に測定した。
測定は、機器が自動で行うが、密度γは、以下の式により求められる(図11を参照)。
g:重力定数
1/H:ds/deから求められる補正項
ρ:密度
de:最大直径
ds:滴下端よりdeだけ上がった位置での径
測定には、京都電子工業株式会社のDA-505を用いた。
結果を、表9に示す。
血液の表面張力を下げることにより、吸収した血液をトップシートの繊維間に保持せず、速やかに吸収体に移行させることができると考えられる。
2 トップシート(液透過性シート)
3 バックシート(液不透過性シート)
4a 吸収体
4b 吸収体
Claims (19)
- セルロース系吸水性繊維と、不飽和カルボン酸、不飽和カルボン酸無水物又はそれらの混合物をモノマー成分として含む熱可塑性樹脂繊維とを含有する吸収体であって、前記吸収体に含有される前記吸水性繊維及び前記熱可塑性樹脂繊維の質量比が90:10~50:50であり、前記吸収体の密度が0.06~0.14g/cm3である、前記吸収体。
- 前記吸収体に含有される繊維同士が接着している、請求項1記載の吸収体。
- 前記セルロース系吸水性繊維及び前記熱可塑性樹脂繊維を含有する混合材料に高圧水蒸気を噴射して高密度化することにより得られた、請求項1又は2記載の吸収体。
- 前記高圧水蒸気の温度が前記熱可塑性樹脂繊維の融点未満である、請求項3記載の吸収体。
- 坪量が40~900g/m2である、請求項3又は4項に記載の吸収体。
- 前記熱可塑性樹脂繊維が、不飽和カルボン酸、不飽和カルボン酸無水物又はそれらの混合物を含むビニルモノマーでグラフト重合された変性ポリオレフィンあるいは該変性ポリオレフィンと他の樹脂との混合ポリマーを鞘成分とし、前記変性ポリオレフィンよりも融点が高い樹脂を芯成分とする芯鞘型複合繊維である、請求項1~5のいずれか1項に記載の吸収体。
- 前記不飽和カルボン酸、不飽和カルボン酸無水物又はそれらの混合物が、マレイン酸又はその誘導体、無水マレイン酸又はその誘導体、あるいはそれらの混合物である、請求項1~6のいずれか1項に記載の吸収体。
- 乾燥時の最大引張り強度と湿潤時の最大引張り強度との差が1~5N/25mmである、請求項1~7のいずれか1項に記載の吸収体。
- 高吸水性材料を含有する、請求項1~8のいずれか1項に記載の吸収体。
- 着色されている、請求項1~9のいずれか1項に記載の吸収体。
- 液透過性層と、液不透過性層と、前記液透過性層及び前記液不透過性層の間に設けられた請求項1~10のいずれか1項に記載の吸収体とを備えた吸収性物品。
- 前記吸収体の前記液透過性層側の面及び/又は前記液不透過性層側の面に畝溝構造が形成されている、請求項11記載の吸収性物品。
- 前記液透過性層側の面に形成された畝溝構造が前記吸収性物品の長手方向に延びており、前記液不透過性層側の面に形成された畝溝構造が前記吸収性物品の短手方向に延びている、請求項12記載の吸収性物品。
- 前記吸収体の繊維密度が、前記液透過性層側の面及び/又は前記液不透過性層側の面に向けて高くなっている、請求項11~13のいずれか1項に記載の吸収性物品。
- 前記液透過性層が、0.00~0.60のIOBと、45℃以下の融点と、25℃の水100gに対する、0.00~0.05gの水溶解度とを有する血液改質剤を含む、請求項11~14のいずれか1項に記載の吸収性物品。
- 前記血液改質剤が、下記(i)~(iii):
(i)炭化水素;
(ii) (ii-1)炭化水素部分と、(ii-2)前記炭化水素部分のC-C単結合間に挿入された、カルボニル基(-CO-)及びオキシ基(-O-)から成る群から選択される、一又は複数の、同一又は異なる基とを有する化合物;及び
(iii) (iii-1)炭化水素部分と、(iii-2)前記炭化水素部分のC-C単結合間に挿入された、カルボニル基(-CO-)及びオキシ基(-O-)から成る群から選択される、一又は複数の、同一又は異なる基と、(iii-3)前記炭化水素部分の水素原子を置換する、カルボキシル基(-COOH)及びヒドロキシル基(-OH)から成る群から選択される、一又は複数の、同一又は異なる基とを有する化合物;
並びにそれらの任意の組み合わせから成る群から選択され、
ここで、(ii)又は(iii)の化合物において、オキシ基が2つ以上挿入されている場合には、各オキシ基は隣接していない、
請求項15に記載の吸収性物品。 - 前記血液改質剤が、下記(i’)~(iii’):
(i’)炭化水素;
(ii’) (ii’-1)炭化水素部分と、(ii’-2)前記炭化水素部分のC-C単結合間に挿入された、カルボニル結合(-CO-)、エステル結合(-COO-)、カーボネート結合(-OCOO-)、及びエーテル結合(-O-)から成る群から選択される、一又は複数の、同一又は異なる結合とを有する化合物;及び
(iii’) (iii’-1)炭化水素部分と、(iii’-2)前記炭化水素部分のC-C単結合間に挿入された、カルボニル結合(-CO-)、エステル結合(-COO-)、カーボネート結合(-OCOO-)、及びエーテル結合(-O-)から成る群から選択される、一又は複数の、同一又は異なる結合と、(iii’-3)前記炭化水素部分の水素原子を置換する、カルボキシル基(-COOH)及びヒドロキシル基(-OH)から成る群から選択される、一又は複数の、同一又は異なる基とを有する化合物;
並びにそれらの任意の組み合わせから成る群から選択され、
ここで、(ii’)又は(iii’)の化合物において、2以上の同一又は異なる結合が挿入されている場合には、各結合は隣接していない、
請求項15又は16に記載の吸収性物品。 - 前記血液改質剤が、下記(A)~(F):
(A) (A1)鎖状炭化水素部分と、前記鎖状炭化水素部分の水素原子を置換する2~4個のヒドロキシル基とを有する化合物と、(A2)鎖状炭化水素部分と、前記鎖状炭化水素部分の水素原子を置換する1個のカルボキシル基とを有する化合物とのエステル;
(B) (B1)鎖状炭化水素部分と、前記鎖状炭化水素部分の水素原子を置換する2~4個のヒドロキシル基とを有する化合物と、(B2)鎖状炭化水素部分と、前記鎖状炭化水素部分の水素原子を置換する1個のヒドロキシル基とを有する化合物とのエーテル;
(C) (C1)鎖状炭化水素部分と、前記鎖状炭化水素部分の水素原子を置換する、2~4個のカルボキシル基とを含むカルボン酸、ヒドロキシ酸、アルコキシ酸又はオキソ酸と、(C2)鎖状炭化水素部分と、前記鎖状炭化水素部分の水素原子を置換する1個のヒドロキシル基とを有する化合物とのエステル;
(D)鎖状炭化水素部分と、前記鎖状炭化水素部分のC-C単結合間に挿入された、エーテル結合(-O-)、カルボニル結合(-CO-)、エステル結合(-COO-)、及びカーボネート結合(-OCOO-)から成る群から選択されるいずれか1つの結合とを有する化合物;
(E)ポリオキシC2~6アルキレングリコール、又はそのアルキルエステル若しくはアルキルエーテル;及び
(F)鎖状炭化水素;
並びにそれらの任意の組み合わせから成る群から選択される、請求項15~17のいずれか1項に記載の吸収性物品。 - 前記血液改質剤が、(a1)鎖状炭化水素テトラオールと少なくとも1の脂肪酸とのエステル、(a2)鎖状炭化水素トリオールと少なくとも1の脂肪酸とのエステル、(a3)鎖状炭化水素ジオールと少なくとも1の脂肪酸とのエステル、(b1)鎖状炭化水素テトラオールと少なくとも1の脂肪族1価アルコールとのエーテル、(b2)鎖状炭化水素トリオールと少なくとも1の脂肪族1価アルコールとのエーテル、(b3)鎖状炭化水素ジオールと少なくとも1の脂肪族1価アルコールとのエーテル、(c1)4個のカルボキシル基を有する鎖状炭化水素テトラカルボン酸、ヒドロキシ酸、アルコキシ酸又はオキソ酸と、少なくとも1の脂肪族1価アルコールとのエステル、(c2)3個のカルボキシル基を有する鎖状炭化水素トリカルボン酸、ヒドロキシ酸、アルコキシ酸又はオキソ酸と、少なくとも1の脂肪族1価アルコールとのエステル、(c3)2個のカルボキシル基を有する鎖状炭化水素ジカルボン酸、ヒドロキシ酸、アルコキシ酸又はオキソ酸と、少なくとも1の脂肪族1価アルコールとのエステル、(d1)脂肪族1価アルコールと脂肪族1価アルコールとのエーテル、(d2)ジアルキルケトン、(d3)脂肪酸と脂肪族1価アルコールとのエステル、(d4)ジアルキルカーボネート、(e1)ポリオキシC2~6アルキレングリコール、(e2)ポリオキシC2~6アルキレングリコールと少なくとも1の脂肪酸とのエステル、(e3)ポリオキシC2~6アルキレングリコールと少なくとも1の脂肪族1価アルコールとのエーテル、(e4)ポリオキシC2~6アルキレングリコールと、鎖状炭化水素テトラカルボン酸、鎖状炭化水素トリカルボン酸、又は鎖状炭化水素ジカルボン酸とのエステル、(e5)ポリオキシC2~6アルキレングリコールと、鎖状炭化水素テトラオール、鎖状炭化水素トリオール、又は鎖状炭化水素ジオールとのエーテル、及び(f1)鎖状アルカン、並びにそれらの任意の組み合わせから成る群から選択される、請求項15~18のいずれか1項に記載の吸収性物品。
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Also Published As
Publication number | Publication date |
---|---|
AU2013241478A1 (en) | 2014-09-25 |
CN104334135A (zh) | 2015-02-04 |
US9339581B2 (en) | 2016-05-17 |
EP2832329B1 (en) | 2016-10-12 |
EP2832329A1 (en) | 2015-02-04 |
TW201402081A (zh) | 2014-01-16 |
EP2832329A4 (en) | 2015-09-09 |
SG11201405418WA (en) | 2014-11-27 |
AR090520A1 (es) | 2014-11-19 |
JPWO2013146711A1 (ja) | 2015-12-14 |
US20150297781A1 (en) | 2015-10-22 |
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