WO2013137251A1 - 反射防止フィルム - Google Patents
反射防止フィルム Download PDFInfo
- Publication number
- WO2013137251A1 WO2013137251A1 PCT/JP2013/056806 JP2013056806W WO2013137251A1 WO 2013137251 A1 WO2013137251 A1 WO 2013137251A1 JP 2013056806 W JP2013056806 W JP 2013056806W WO 2013137251 A1 WO2013137251 A1 WO 2013137251A1
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- WIPO (PCT)
- Prior art keywords
- antireflection film
- convex portion
- protective
- film according
- light
- Prior art date
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Classifications
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
- G02B1/11—Anti-reflection coatings
- G02B1/118—Anti-reflection coatings having sub-optical wavelength surface structures designed to provide an enhanced transmittance, e.g. moth-eye structures
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133502—Antiglare, refractive index matching layers
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/13338—Input devices, e.g. touch panels
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F2201/00—Constructional arrangements not provided for in groups G02F1/00 - G02F7/00
- G02F2201/38—Anti-reflection arrangements
Definitions
- the present invention relates to an antireflection film.
- the present invention relates to an antireflection film for use in, for example, a display device to prevent reflection of sunlight, room lighting, ambient light, and the like, thereby improving the visibility of the screen so that the screen can be clearly seen.
- Various devices such as a mobile phone, a mobile computer, and a personal computer include a display device that can display fine images.
- the display device when external light such as sunlight or indoor illumination light is incident on the screen, the display device is partially reflected on the screen, thereby reducing the contrast of the image and causing the screen to become whitish.
- FIG. 1A shows a display device 11 in which a cover panel 13 is superimposed on the front surface of a liquid crystal display panel 12 via an air gap (space).
- a cover panel 13 is superimposed on the front surface of a liquid crystal display panel 12 via an air gap (space).
- 4% of the incident external light is reflected by the front surface of the cover panel 13, and 3.8% of the incident external light is 3.8% of the cover panel 13.
- Reflected on the back surface 3.7% of the incident external light is reflected on the front surface of the liquid crystal display panel 12.
- the reflected light (white light) is superimposed on the image displayed on the liquid crystal display panel 12, and the contrast of the image is lowered, and the display quality is lowered.
- an antireflection film is used.
- the antireflection film include those disclosed in Patent Document 1 and Patent Document 3.
- This antireflection film is formed by densely arranging fine optical protrusions having a refractive index equal to that of a film substrate on the surface of a transparent film substrate.
- the optical protrusion has a shape such as a cone shape, a truncated cone shape, or a quadrangular pyramid shape.
- FIG. 1B shows a case where an antireflection film 14 is pasted on the back surface of the cover panel 13.
- 4% of the incident external light is reflected by the front surface of the cover panel 13, and 0.34% of the incident external light is reflected by the back surface of the cover panel 13 and is incident. 3.8% of the external light is reflected by the front surface of the liquid crystal display panel 12.
- reflection on the back surface of the cover panel 13 to which the antireflection film 14 is pasted is greatly suppressed, and in total only 8.17% of the incident external light is reflected toward the front side. Therefore, by applying one antireflection film 14, the amount of reflected light is about 2/3 times that when the antireflection film 14 is not applied.
- FIG. 1C shows the case where the antireflection film 14 is stuck on the back surface of the cover panel 13 and the front surface of the liquid crystal display panel 12, respectively.
- 4% of the incident external light is reflected by the front surface of the cover panel 13, and 0.34% of the incident external light is reflected by the back surface of the cover panel 13 and is incident.
- 0.33% of the light is reflected by the front surface of the liquid crystal display panel 12.
- the reflectance on the surface where the antireflection film is not applied is 4%
- the reflectance on the surface where the antireflection film is attached is 0.35%, but these are typical values.
- the reflectance value may be slightly different depending on the type of the antireflection film and the material of the cover panel.
- a display device used for a mobile phone, a mobile computer or the like is likely to be contaminated with dirt or sebum. Therefore, the surface of the display device is frequently rubbed with a soft cloth or a cleaner to wipe off dirt and sebum. Since the cover panel is pressed with a finger when wiping dirt, sebum, etc. on the surface, if an antireflection film is applied as shown in FIGS. 1B and 1C, the fine optical protrusions of the antireflection film are pressed against the opposing surface. It becomes easy to be crushed.
- the touch panel since the touch panel is pressed with a finger or a touch pen, if the antireflection film is stuck, the optical protrusions of the antireflection film are also pressed against the opposing surface and are easily crushed. If the optical protrusions are crushed in this way, the antireflection function of the antireflection film is lowered or impaired.
- Patent Document 2 describes a conical protection column such as a cone, a quadrangular pyramid, and a triangular pyramid and a columnar protection column such as a quadrangular column, a cylinder, and an elliptical column.
- a conical protection column such as a cone, a quadrangular pyramid, and a triangular pyramid
- a columnar protection column such as a quadrangular column, a cylinder, and an elliptical column.
- the tip surface of the protective column has as large an area as possible.
- the antireflection structure cannot be provided on the protective column, the optical performance of the antireflection film deteriorates when the area of the front end surface of the protective column is increased.
- the side surface of the protective column is inclined, the area of the base end surface of the protective column increases, and the area of the antireflection film without the antireflection structure increases accordingly.
- the releasability at the time of molding the antireflection film is poor and the protective column is difficult to peel off from the mold, making it difficult to raise the protective column Become.
- a protective column having a truncated cone shape that is inclined and close to a cylinder is used.
- FIG. 2B is a photomicrograph of the antireflection film surface when external light is incident on the surface
- FIG. 2D is a photomicrograph of the antireflection film backside when external light is incident on the back surface.
- the portions of the respective protection pillars shine considerably brighter than in the case of front-side incidence.
- the side surface of the protection pillar shines strongly, it shines in an annular shape.
- the reflectance of the antireflection film is increased by 0.49% compared to the case of frontside incidence.
- the reason for this is as follows. As shown in FIG. 3, when the light L1 is incident on the frustoconical protection column 15 on the back surface, the incident light L1 is retroreflected by being totally reflected a plurality of times on the side surface and the front end surface of the protection column 15. As a result, in the case of backside incidence, the reflectance of the antireflection film 14 is increased.
- the optical characteristics are greatly different between the case where it is incident on the back surface and the case where it is incident on the front surface.
- the reflectance differs greatly between the case where it is attached to the front surface of a liquid crystal display panel (when incident on the front surface) and the case where it is attached to the rear surface of the cover panel (when incident on the rear surface).
- FIG. 4A shows an antireflection film 14 disposed opposite to a facing member 18 such as a liquid crystal display panel.
- the antireflection film 14 is provided with a protective column 15 for protecting optical projections, which is higher in height than the optical projections 16, together with an antireflection structure comprising fine optical projections 16 on the surface of the film substrate 17.
- the optical protrusion 16 is not shown in FIG. 4A.
- the interval K between the protective pillars 15 is about 50 ⁇ m.
- the protective column 15 on the left side in FIG. 4A shows a state separated from the facing member 18.
- the protective column 15 on the right side in FIG. 4A shows a state in which the antireflection film 14 is pushed and crushed between the opposing member 18.
- the protective column 15 is provided on the antireflection film 14, the light reflected by the front end surface of the protective column 15 (reflectance 4%) and the light reflected by the lower surface of the film substrate 17 (reflectance 0.35%).
- Light causes interference.
- the visual effect is based on the light intensity of the two light beams causing the interference and the distance difference (optical path difference) between the two light beams. In the case of FIG.
- the height of the protection column 15 is usually larger than 2 ⁇ m, so that the light reflected from the lower surface of the film substrate 17 and the light reflected from the tip surface of the protection column 15 cause interference. However, it does not reach a level where it can be seen.
- the antireflection film 14 is pressed by, for example, a finger and is crushed like the protective column 15 on the right side of FIG. 4A and the height is within 2 ⁇ m, the light reflected from the lower surface of the film substrate 17 is protected. Interference with the light reflected by the tip surface of the column 15 is at a level where it can be visually observed.
- the interference When the interference reaches a level at which it can be visually observed, a color due to the interference (interference color) is observed. For this reason, as shown in FIG. 4B, the antireflection film 14 is not colored in the unpressed area, and only the pressed area appears colored due to the interference color.
- FIG. 11A is a photograph showing the antireflection film when the region indicated by the circle R is pressed (the diameter of the circle R is about the width of an adult finger).
- the interference color generated in the pressed area is light.
- the interference color itself is light, the color change that occurs between the surrounding areas where the interference color does not occur is obstructive, causing a visual problem.
- the present invention has been made in view of the technical problems as described above, and an object of the present invention is to provide an antireflection film provided with a convex portion (protective column) for protecting the optical protrusion when the back surface is incident. It is to prevent the return reflection due to the protection pillars. Another object of the present invention is to provide an antireflection film having a convex portion (protective column) for protecting the optical protrusions, an interference color generated in the pressed area, and a surrounding area where no interference color occurs. It is to make the color change between them inconspicuous.
- the antireflection film according to the present invention includes a film substrate, an antireflection structure composed of a plurality of fine optical protrusions formed on the surface of the film substrate, and the optical protrusions formed on the surface of the film substrate.
- the convex portion has a cross-sectional area that is gradually reduced in cross section parallel to the surface of the film substrate from the base end portion side toward the distal end portion side.
- the diameter at the base end of the convex portion is D
- the height of the convex portion is H
- the angle between the side surface of the convex portion and the central axis of the convex portion in the cross section passing through the central axis of the convex portion is ⁇ . and when, D> 2H ⁇ tan (2 ⁇ ) (Condition 1) It has the relationship of these.
- the antireflection film of the present invention satisfies the above condition 1, the light incident on the back surface of the convex portion is not recursively reflected toward the original direction but is guided into the film substrate. Therefore, even when the antireflection film is used in the form of back-surface incidence, the convex portion is less likely to shine, and the effect of the antireflection film becomes better. As a result, the difference in reflectance between the case where the light is incident on the back surface of the antireflection film and the case where the light is incident on the front surface is small. It is not necessarily required that all the convex portions satisfy the condition 1. Even if at least some of the convex portions only satisfy the condition 1, there is an effect of reducing the reflected light at the time of incident on the back surface.
- the refractive index of the convex portion when the refractive index of the convex portion is n, at least one convex portion among the plurality of convex portions is ⁇ > 0.5 ⁇ arcsin (1 / n) (Condition 2) Meet the relationship.
- the condition 2 was satisfied, and regressive reflection occurred when incident on the back surface. Therefore, by applying Condition 1 when such Condition 2 is satisfied, the reflected light at the time of incident on the back surface can be reduced.
- the projections in another embodiment of the antireflection film according to the present invention are characterized in that the dimensions seen from the height direction are smaller than 60 ⁇ m and are arranged at intervals of 100 ⁇ m or more.
- the dimension viewed from the height direction of the convex portion is particularly 40 ⁇ m or less.
- it is preferably about 20 ⁇ m.
- the interval between the convex portions is 200 ⁇ m or more.
- the density at which the convex portions are arranged is approximately 1%.
- the height of the convex portion is preferably 2 ⁇ m or more. This is because when the height of the convex portion is smaller than 2 ⁇ m, interference fringes are generated between a member facing the antireflection film, for example, the surface of the liquid crystal panel, even if the antireflection sheet is not pressed.
- the density per unit area of the convex portions is preferably 1% or more.
- the convex portion for protecting the antireflection structure must be able to withstand a certain load and support the antireflection film. For that purpose, it is necessary to occupy at least about 1% of the area of the antireflection film. Also, if the density of the protrusions decreases, the area between the protrusions may bend and come into contact with the opposing member, so it is necessary not to widen the distance between the protrusions too much. A density of 1% or more is required.
- the arrangement direction of the convex portions may be inclined with respect to the arrangement direction of the liquid crystal panel. This is because, according to this embodiment, moire fringes are less likely to occur even when the arrangement pitch of the protrusions in the antireflection film and the pixel pitch of the liquid crystal panel are substantially equal.
- the antireflection film according to the present invention for example, it can be disposed between the information display module and the cover panel or the touch panel module. As a result, it is possible to prevent the screen of the display device from being shining and being difficult to see due to the reflection of sunlight or illumination light.
- the means for solving the above-described problems in the present invention has a feature in which the above-described constituent elements are appropriately combined, and the present invention enables many variations by combining such constituent elements. .
- FIG. 1A is a schematic cross-sectional view of a display device without an antireflection film.
- FIG. 1B is a schematic cross-sectional view of a display device using a single antireflection film.
- FIG. 1C is a schematic cross-sectional view of a display device using two antireflection films.
- FIG. 2A is a diagram illustrating light incident on the antireflection film.
- FIG. 2B is a photomicrograph showing the state of the surface side of the antireflection film on which light is incident.
- FIG. 2C is a diagram illustrating light incident on the back surface of the antireflection film.
- FIG. 2D is a photomicrograph showing the state of the back surface side of the antireflection film on which light is incident on the back surface.
- FIG. 2A is a diagram illustrating light incident on the antireflection film.
- FIG. 2B is a photomicrograph showing the state of the surface side of the antireflection film on which light is incident
- FIG. 3 is a schematic view showing a state in which a retroreflection is caused by a protective column during back surface reflection in a conventional antireflection film.
- FIG. 4A is a schematic diagram illustrating a state in which a part of the conventional antireflection film is pressed and the protective column is crushed between the opposing members.
- FIG. 4B is a diagram illustrating a change in chromaticity corresponding to FIG. 4A.
- FIG. 5 is an enlarged perspective view showing a part of the antireflection film according to Embodiment 1 of the present invention.
- FIG. 6 is a schematic view showing a cross section passing through the central axis of one protective pillar.
- FIG. 7 is a diagram illustrating the relationship between the diameter of the protective column and the strength of the retroreflection by the protective column.
- FIG. 8 is a diagram for explaining the case of a protective column having a curved cross-sectional shape.
- FIG. 9 is an enlarged perspective view showing a part of the antireflection film according to Embodiment 2 of the present invention.
- FIG. 10A is a schematic diagram illustrating a state in which a part of the antireflection film according to Embodiment 1 of the present invention is pressed and a protective column is pressed between opposing members.
- FIG. 10B is a diagram illustrating a change in chromaticity corresponding to FIG. 10A.
- FIG. 11C show a state in which a part of the antireflection film in which the interval between the protective pillars is changed to 50 ⁇ m, 200 ⁇ m, and 500 ⁇ m is pressed.
- FIG. 12A, FIG. 12B, and FIG. 12C show a state in which a part of the antireflection film in which the diameter of the protective column is changed to 20 ⁇ m, 40 ⁇ m, and 60 ⁇ m is pressed.
- 13A, 13B, and 13C are schematic views for explaining how to use the antireflection sheet.
- FIG. 14 is a diagram for explaining the arrangement of the antireflection film and the image display panel.
- FIG. 15A is a diagram illustrating a state in which the antireflection film facing the liquid crystal panel is bent.
- FIG. 15A is a diagram illustrating a state in which the antireflection film facing the liquid crystal panel is bent.
- FIG. 15B is a diagram showing a case of a reflective film having a protective column having a height of 2 ⁇ m or more.
- FIG. 16A is a diagram illustrating interference fringes (Newton rings) generated in an antireflection film without a protective column.
- FIG. 16B is a diagram showing an antireflection film having a protective column having a height of 3 ⁇ m.
- FIG. 5 is an enlarged perspective view showing a part of the antireflection film 21 according to Embodiment 1 of the present invention.
- FIG. 6 is a cross-sectional view showing a cross section passing through the convex portion, that is, the central axis of the protective column 24.
- the antireflection film 21 is formed by densely arranging transparent optical protrusions 23 having a refractive index equal to that of the film substrate 22 on the smooth surface of the transparent film substrate 22.
- frustoconical transparent protective columns 24 protrusions for preventing adhesion having the same or substantially the same refractive index as the film substrate 22 are arranged at a constant pitch.
- the film substrate 22 is formed into a plate shape using a transparent resin having a high refractive index, such as polycarbonate resin or acrylic resin.
- the film substrate 22 may be a hard resin substrate or a thin flexible film substrate, and the thickness is not particularly limited.
- the optical protrusion 23 is a nano-sized minute protrusion, and has a conical shape, a truncated cone shape, a quadrangular pyramid shape, or the like. Moreover, the shape of the optical protrusion 23 may be a part of the spheroid. *
- the protective column 24 has a truncated cone shape in which the area of the tip surface is smaller than the area of the bottom surface, and has a height higher than that of the optical protrusion 23.
- the protective column 24 has a side surface 24 a and a front end surface 24 b, and the front end surface 24 b is parallel to the surface of the film substrate 22. As shown by the solid arrow in FIG. 6, when the light L2 is incident on the back surface of the antireflection film 21 perpendicularly, the light L2 hitting the side surface 24a is totally reflected on the side surface 24a and further incident on the front end surface 24b.
- the light After the total reflection at the front end surface 24b, the light enters the film substrate 22 without re-entering the side surface 24a and is guided in the lateral direction in the film substrate 22. Therefore, even if light is incident on the back surface of the antireflection film 21, the light is retroreflected by the protective column 24 and does not return to the original direction. As a result, the effect of cutting the reflected light to the same extent can be obtained in the case of front side incidence and the case of back side incidence.
- the conditions for the back incident light to behave as shown in FIG. 6 will be clarified.
- the light that is most easily retroreflected is the light incident on the end of the protection column 24 (point a in FIG. 6). Therefore, if this light cannot be retroreflected, any light reflected by the side surface 24a will not be retroreflected. .
- the refractive index of the protective column 24 is n and the angle between the side surface 24a and the central axis in the cross section passing through the central axis of the protective column 24 is ⁇
- the light L3 incident on the point a at the end of the protective column 24 is reflected on the side surface 24a.
- the condition of total reflection at 0 ° ⁇ ⁇ arccos (1 / n) (Condition 3) It becomes.
- the light L3 totally reflected at the point a is incident on the tip surface 24b.
- the condition for the light L3 to be totally reflected by the tip surface 24b is as follows. ⁇ > 0.5 ⁇ arcsin (1 / n) (Condition 4) It becomes. Further, the condition for the point b to be on the distal end surface 24b instead of on the side surface 24a is that the diameter of the base end surface of the protective column 24 is D and the height of the protective column 24 is H. H ⁇ tan (2 ⁇ ) ⁇ DH ⁇ tan ( ⁇ ) (Condition 5) It becomes.
- the above conditions 3 to 6 should be satisfied.
- the angle ⁇ formed with the central axis of the side surface 24a approaches 45 °, the diameter D of the protective column 24 has to be very large (see condition 6), so in practice ⁇ is smaller than 45 degrees. Must be small. Therefore, the condition 3 is naturally satisfied if the value is a general refractive index n. If condition 6 is satisfied, condition 5 is also satisfied. Therefore, it can be understood that the conditions 4 and 6 should be satisfied.
- the present invention is useful when at least a part of the protective pillars 24 satisfy the condition 4. Eventually, it can be seen that if the condition 6 is satisfied, the protective column 24 can be prevented from shining by regressive reflection.
- all the protective pillars 24 satisfy the condition 6, it is not necessarily required until all the protective pillars 24 satisfy the condition 6. If at least a part of the protective pillars 24 satisfies the condition 6, the effect can be obtained within that limit.
- the angle ⁇ of the side surface 24a is preferably 30 ° or more and 40 ° or less, particularly 30 ° or more. 35 degrees or less is desirable. Therefore, as an example of the protective pillar 24 that satisfies the condition 6, for example, the height H may be about 3 ⁇ m and the diameter D may be about 20 ⁇ m.
- FIG. 7 is a photomicrograph of each when light is incident on the back of the protective pillars having different diameters D.
- the height H of the protective column was 3 ⁇ m, and the angle ⁇ of the side surface 24a was 30 °.
- the minimum value of the diameter D obtained from Condition 6 is about 10 ⁇ m.
- the two diameters D from the left are 3 ⁇ m and 5 ⁇ m in the conventional example, and the diameter D is 10 ⁇ m at the boundary.
- the right three having a diameter D of 21 ⁇ m, 41 ⁇ m and 61 ⁇ m are examples of the present invention.
- the diameter D is 3 ⁇ m or 5 ⁇ m, the reflection is recursively reflected.
- the diameter D is 10 ⁇ m, the retroreflected light remains due to surface accuracy and the like.
- the diameter D is 21 ⁇ m or more, the retroreflected light is almost unknown.
- FIG. 8 shows a protective column 24 having an elliptical cross section as an example of such a protective column.
- tangent lines S1 and S2 that are in contact with the surface of the protective column at points N1 and N2 in the cross section passing through the central axis of the protective column 24 are obtained, and intersection points between the tangent lines S1 and S2 and the bottom surface are B1 and B2, respectively.
- C1 and C2 are intersection points of the horizontal plane T.
- the frustum shape defined by the trapezoidal shape B1-N1-C1-P-C2-N2-B2 composed of the tangents S1, S2 and the horizontal plane T defined in each cross section in this way is for applying the condition 6. It becomes a shape. That is, when the condition 6 is applied to the protection column 24 having such a shape, the distance between B1 and B2 may be the diameter D, and the angle between the tangents S1 and S2 and the central axis may be ⁇ .
- FIG. 9 is an enlarged perspective view showing a part of the antireflection film 31 according to Embodiment 2 of the present invention.
- the antireflection film 31 is formed by a large number of transparent optical protrusions 23 having a refractive index equal to that of the film substrate 22 on the smooth surface of the transparent film substrate 22.
- frustoconical transparent protective columns 24 protrusions for preventing adhesion
- FIG. 9 is an enlarged perspective view showing a part of the antireflection film 31 according to Embodiment 2 of the present invention.
- the antireflection film 31 is formed by a large number of transparent optical protrusions 23 having a refractive index equal to that of the film substrate 22 on the smooth surface of the transparent film substrate 22.
- frustoconical transparent protective columns 24 protrusions for preventing adhesion having the same or substantially the same refractive index as the film substrate 22 are arranged at a constant pitch.
- the film substrate 22 is formed into a plate shape using a transparent resin having a high refractive index, such as polycarbonate resin or acrylic resin.
- the film substrate 22 may be a hard resin substrate or a thin flexible film substrate, and the thickness is not particularly limited.
- the optical protrusion 23 is a nano-sized minute protrusion, and has a conical shape, a truncated cone shape, a quadrangular pyramid shape, or the like. Moreover, the shape of the optical protrusion 23 may be a part of the spheroid.
- the protective column 24 has a truncated cone shape in which the area of the tip surface is smaller than the area of the bottom surface, and has a height higher than that of the optical protrusion 23.
- the protective column 24 has a side surface 24 a and a front end surface 24 b, and the front end surface 24 b is parallel to the surface of the film substrate 22.
- the protective column 24 has a base end surface with a diameter D smaller than 60 ⁇ m. In particular, the diameter D of the protective column 24 is desirably 40 ⁇ m or less in this embodiment.
- the protective pillars 24 are arranged on the film substrate 22 with an interval K of 100 ⁇ m or more, preferably 200 ⁇ m or more.
- FIG. 11A is a photograph showing an antireflection film 14 of a conventional example.
- the diameter D of all the protection pillars 15 and 24 is 100 micrometers or less.
- FIG. 11A, 11B, and 11C an area about the width of an adult finger is pressed, and the pressed area is surrounded by a circle R.
- FIG. 4 and FIG. 4A shows a state in which a part of the conventional antireflection film 14 is pressed, and FIG. 4B shows chromaticity (coloring intensity) at a position along the antireflection film 14 at that time.
- FIG. 10A shows a state where a part of the antireflection film 31 according to Embodiment 2 of the present invention is pressed, and FIG. 10B shows chromaticity at a position along the antireflection film 31 at that time. Since the identification ability (resolution) by the human naked eye is about 100 ⁇ m, when the interval between the protective columns 15 is shorter than 100 ⁇ m as shown in FIG.
- the coloring in the protective columns 15 cannot be individually recognized, and the opposing member 18 The whole area that is pressed against appears colored in a plane. Further, as shown in FIG. 4B, the chromaticity changes rapidly at a short distance at the edge portion of the pressed area, so that the edge of the colored area is clear and easily noticeable.
- FIG. 10A when the interval between the protective pillars 24 is 100 ⁇ m or more, the individual protective pillars 24 can be separated and recognized, so that the protective pillars 24 are colored even if they are pressed against the opposing member 32. The area of the part is felt small. Further, as shown in FIG. 10B, the chromaticity (coloring intensity) gradually changes at the edge portion of the pressed area, so that the edge of the colored area becomes dull and less noticeable.
- the interval K between the protective pillars may be 100 ⁇ m or more.
- the distance K between the protective pillars is 200 ⁇ m or more.
- FIG. 12A is a photograph showing an antireflection film in which protective pillars having a diameter D of 20 ⁇ m are arranged at intervals of 200 ⁇ m.
- FIG. 12B is a photograph showing an antireflection film in which protective pillars having a diameter D of 40 ⁇ m are arranged at intervals of 200 ⁇ m.
- FIG. 12C is a photograph showing an antireflection film in which protective pillars having a diameter D of 60 ⁇ m are arranged at intervals of 200 ⁇ m.
- the protective column 24 has a gap K of 100 ⁇ m or more and a diameter D smaller than 60 ⁇ m.
- the interval K between the protective pillars 24 is particularly preferably 200 ⁇ m or more.
- the diameter D of the protection column 24 is preferably as small as possible as long as the strength is maintained, and is preferably 40 ⁇ m or less.
- the protective pillar 24 may have an area density (percentage of the total area of the protective pillars included in the area with respect to a certain area of the film substrate) of about 1%.
- FIG. 13A to 13C show some forms of a display device to which an antireflection film 40 (for example, the antireflection film 21 or the antireflection film 31) according to the present invention is attached.
- a display device 41 shown in FIG. 13A is obtained by overlapping a cover panel 43 on the front surface of an image display panel 42 such as a liquid crystal display panel (LCD) or an organic EL (OLED) via an air gap (space).
- An antireflection film 40 is pasted on the back surface of the panel 43 and the front surface of the image display panel 42.
- the display apparatus 44 shown to FIG. 13B has stuck the antireflection film 40 on the front surface and back surface of the cover panel 43, and the front surface of the image display panel 42.
- the antireflection film 40 is also applied to the front surface of the cover panel 43 as shown in FIG. 13B, the antireflection effect is enhanced. However, since the antireflection film 40 on the front surface of the cover panel 43 is touched by the user, it is damaged or dirty. There is a risk of In the display device 45 shown in FIG. 13C, the antireflection film 40 is pasted only on one of the back surface of the cover panel 43 and the front surface of the image display panel 42. In the form as shown in FIG. 13C, the effect of antireflection is reduced, but the cost is lowered, and therefore, it is effective depending on the application.
- the image display panel 42 may be for monochrome display or for color display.
- the cover panel 43 is a protective sheet having a uniform thickness made of a transparent resin.
- the arrangement pitch of the protective pillars 24 in the antireflection film 40 and the pixel pitch of the image display panel 42 may be substantially the same. If the array pitch of the protection pillars 24 and the pixel pitch are substantially the same, moire fringes may occur on the screen of the display device.
- the antireflection film 40 is formed as shown in FIG.
- the protective column arrangement direction of the pitch p in the antireflection film 40 and the pixel arrangement direction of the pitch q in the image display panel 42 are substantially parallel and in the antireflection film 40.
- the protective column arrangement direction with the pitch q and the pixel arrangement direction with the pitch p on the image display panel 42 are made substantially parallel. Further, as shown in FIG.
- the arrangement direction of the protection pillars 24 and the pixel arrangement directions having different pitches p and q are slightly inclined with respect to the pixel arrangement direction so that the pixel arrangement directions are not parallel to each other. What should I do?
- the red pixel 46r, the green pixel 46g, and the blue pixel 46b constitute a single pixel.
- FIG. 16A shows an interference fringe generated by pressing the cover panel 43 with a fingertip.
- the antireflection film 40 is pasted on the inner surface of the cover panel 43 as shown in FIG. 15A, no interference fringes are generated unless the gap is about 2 ⁇ m.
- FIG. 16B is a view in which an antireflection film 40 having a protective column 24 having a height of 3 ⁇ m is pasted on the back surface of the cover panel 43.
- FIG. 16B is also a photograph when it is pressed with a finger as in FIG. 16A, but no interference fringes are generated. Therefore, in order to prevent interference fringes, it is effective to provide the antireflection film 40 with a protective column 24 having a height of 2 ⁇ m or more, preferably about 3 ⁇ m.
- the protective pillar 24 when the protective pillar 24 is provided, it is effective to provide the protective pillar 24 at a density of 1% or more per unit area. This is because if the density of the protection pillars 24 is small, the intermediate area between the protection pillars 24 and 24 may be in close contact with the image display panel 42.
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Abstract
Description
携帯電話やモバイルコンピュータ、パソコンなど種々の機器は、精細な画像を表示することのできるディスプレイ装置を備えている。しかし、ディスプレイ装置は、太陽光や室内照明光などの外光が画面に入射すると、その一部が画面で反射することによって画像のコントラストが低下し、画面が白っぽくなるという不都合がある。
携帯電話やモバイルコンピュータ等に用いられるディスプレイ装置は、汚れや皮脂などが付着しやすい。そのため、ディスプレイ装置の表面は、汚れや皮脂などを拭い取るために、柔らかい布やクリーナーなどでたびたび擦られる。表面の汚れや皮脂などを拭うときにはカバーパネルが指で押されるので、図1Bや図1Cのように反射防止フィルムを貼っていると、反射防止フィルムの微細な光学突起が対向面に押圧されて潰れやすくなる。また、表面にタッチパネルを備えたディスプレイ装置では、指やタッチペンでタッチパネルを押圧するので、反射防止フィルムを貼っているとやはり反射防止フィルムの光学突起が対向面に押圧されて潰れやすい。こうして光学突起が潰れてしまうと、反射防止フィルムの反射防止機能が低下したり、損なわれたりする。
そのため、特許文献2に開示された反射防止フィルムでは、表面にナノオーダーの光学突起を密集して形成された反射防止フィルムに、光学突起の高さよりも高いミクロンオーダーの保護柱を散在させている。そして、保護柱によって光学突起を保護し、ディスプレイ装置の表面が押えられても光学突起が潰れにくくしている。
ところが、反射防止フィルムの保護柱を円錐台形(側面が中心軸となす角度は約20°)にすると、図2Aに示すように光学突起16や保護柱15を設けた面(表面)に外光が入射する場合(以下、表面入射という。)に比べて、図2Cに示すように光学突起16や保護柱15を設けた面と反対面(裏面)に外光が入射する場合(以下、裏面入射という。)の反射防止効果が悪くなる。図2Bは外光を表面入射させた場合の反射防止フィルム表面の顕微鏡写真であり、図2Dは外光を裏面入射させた場合の反射防止フィルム裏面の顕微鏡写真である。これらの顕微鏡写真から分かるように、裏面入射の場合には、表面入射の場合と比較して各保護柱の箇所がかなり明るく光っている。特に、保護柱の側面が強く光るので、環状に光っている。数値で表すと、裏面入射の場合には、表面入射の場合と比較して反射防止フィルムの反射率が0.49%大きくなる。
また、図4Aは、液晶表示パネルのような対向部材18に対向配置された反射防止フィルム14を表している。反射防止フィルム14は、フィルム基板17の表面に微細な光学突起16からなる反射防止構造とともに、光学突起16よりも高さの大きな、光学突起保護用の保護柱15を設けたものである。ただし、図4Aにおいては光学突起16は図示を省略している。また、保護柱15の間隔Kは約50μmである。
D > 2H×tan(2θ) …(条件1)
の関係を有することを特徴とする。
θ > 0.5×arcsin(1/n) …(条件2)
の関係を満たしている。従来例においては、条件2を満たしていて裏面入射時に回帰反射を起こしていた。よって、このような条件2を満たす場合に条件1を適用することにより、裏面入射時の反射光を低減させることができる。
22 フィルム基板
23 光学突起
24 保護柱
24a 保護柱の側面
24b 保護柱の先端面
42 画像表示パネル
43 カバーパネル
K 保護柱の間隔
図5は、本発明の実施形態1による反射防止フィルム21の一部を拡大して示す斜視図である。図6は、その凸部すなわち保護柱24の中心軸を通る断面を示す断面図である。図5に示すように、反射防止フィルム21は、透明なフィルム基板22の平滑な表面に、フィルム基板22と等しい屈折率を有する透明な光学突起23を密集させて多数形成したものである。また、フィルム基板22の表面には、フィルム基板22と等しい又はほぼ等しい屈折率を有する円錐台状の透明な保護柱24(密着防止用の凸部)が一定ピッチで配列されている。
0° < θ < arccos(1/n) …(条件3)
となる。a点で全反射した光L3は、先端面24bに入射するが、この光L3が先端面24bで全反射する条件は、
θ > 0.5×arcsin(1/n) …(条件4)
となる。また、b点が側面24a上になく先端面24bにあるための条件は、保護柱24の基端面の直径をD、保護柱24の高さをHとすれば、
H×tan(2θ) < D-H×tan(θ) …(条件5)
となる。さらに、裏面入射した光L3が回帰反射しないためには、先端面24bで全反射した光が側面24aの端のc点よりも左側を通過さればよい。そのためには、
D > 2H×tan(2θ) …(条件6)
を満たせばよい。
保護柱24の断面が湾曲している場合の条件6の適用について説明する。図8はこのような保護柱の一例として楕円形断面の保護柱24を表している。まず、保護柱24の底面から測った頂点Pの高さをHとするとき、その高さHの1/2の高さにおける保護柱24の表面の点N1、N2を考える。すなわち、頂点Pを通り底面に平行な水平面Tの、底面から測った高さをHとし、底面からH/2の高さにおける保護柱24の表面上の点をN1、N2とする。ついで、保護柱24の中心軸を通る断面において点N1、N2において保護柱表面に接する接線S1、S2を求め、当該接線S1、S2と底面との交点をそれぞれB1、B2とし、接線S1、S2と水平面Tとの交点をそれぞれC1、C2とする。このようにして各断面において定義された接線S1、S2と水平面Tからなる台形状B1-N1-C1-P-C2-N2-B2によって定義される錐台形状が、条件6を適用するための形状となる。つまり、このような形状の保護柱24について条件6を適用する場合には、B1-B2間の距離を直径Dとし、接線S1、S2が中心軸となす角度をθとすればよい。
つぎに、本発明の実施形態2による反射防止フィルム31を説明する。図9は、本発明の実施形態2による反射防止フィルム31の一部を拡大して示す斜視図である。反射防止フィルム31は、透明なフィルム基板22の平滑な表面に、フィルム基板22と等しい屈折率を有する透明な光学突起23を密集させて多数形成したものである。また、フィルム基板22の表面には、フィルム基板22と等しい又はほぼ等しい屈折率を有する円錐台状の透明な保護柱24(密着防止用の凸部)が一定ピッチで配列されている。
図13A-図13Cは、本発明に係る反射防止フィルム40(たとえば反射防止フィルム21や反射防止フィルム31)を貼ったディスプレイ装置のいくつかの形態を表している。図13Aに示すディスプレイ装置41は、液晶表示パネル(LCD)や有機EL(OLED)などの画像表示パネル42の前面に、エアギャップ(空間)を介してカバーパネル43を重ねたものであり、カバーパネル43の裏面と画像表示パネル42の前面に反射防止フィルム40を貼っている。また、図13Bに示すディスプレイ装置44は、カバーパネル43の前面及び裏面と画像表示パネル42の前面に反射防止フィルム40を貼っている。図13Bのようにカバーパネル43の前面にも反射防止フィルム40を貼れば反射防止の効果は高くなるが、カバーパネル43の前面の反射防止フィルム40が使用者によって触れられるので、損傷したり汚れたりするおそれがある。図13Cに示すディスプレイ装置45は、カバーパネル43の裏面と画像表示パネル42の前面のうち一方にだけ反射防止フィルム40を貼っている。図13Cのように形態では、反射防止の効果は低くなるが、コストが下がるので、用途によっては有効である。なお、画像表示パネル42はモノクロ表示用のものであってもよく、カラー表示用のものであってもよい。カバーパネル43は、透明樹脂からなる均一な厚みの保護シートである。
Claims (11)
- フィルム基板と、
前記フィルム基板の表面に形成された複数の微細な光学突起からなる反射防止構造と、
前記フィルム基板の表面に形成された、前記光学突起よりも高さの大きな複数の凸部とを備えた反射防止フィルムにおいて、
前記凸部は、基端部側から先端部側へ向かうに従って前記フィルム基板の表面と平行な断面の断面積が次第に小さくなっており、
前記凸部の基端における直径をD、前記凸部の高さをH、前記凸部の中心軸を通る断面において前記凸部の側面が前記凸部の中心軸となす角度をθとするとき、
D > 2H×tan(2θ)
の関係を有することを特徴とする反射防止フィルム。 - 前記凸部の屈折率をnとするとき、複数の前記凸部のうち少なくとも一つの凸部が、
θ > 0.5×arcsin(1/n)
の関係を満たすことを特徴とする、請求項1に記載の反射防止フィルム。 - 前記凸部は、その高さ方向から見た寸法が60μmよりも小さく、かつ、100μm以上の間隔で配置されていることを特徴とする、請求項1に記載の反射防止フィルム。
- 前記凸部の高さ方向から見た前記寸法が、40μm以下であることを特徴とする、請求項3に記載の反射防止フィルム。
- 前記凸部の高さ方向から見た前記寸法が、略20μmであることを特徴とする、請求項4に記載の反射防止フィルム。
- 前記凸部の間隔が、200μm以上であることを特徴とする、請求項3に記載の反射防止フィルム。
- 前記凸部の配置されている密度が、略1%であることを特徴とする、請求項3に記載の反射防止フィルム。
- 前記凸部の高さが、2μm以上であることを特徴とする、請求項1又は3に記載の反射防止フィルム。
- 前記凸部の単位面積あたりの密度が1%以上であることを特徴とする、請求項8に記載の密着防止フィルム。
- 液晶パネルと重ねて用いる場合において、前記凸部の配列方向を前記液晶パネルの配列方向に対して傾けていることを特徴とする、請求項1又は3に記載の反射防止フィルム。
- 情報表示モジュールとカバーパネル又はタッチパネルモジュールとの間に配置されていることを特徴とする、請求項1又は3に記載の反射防止フィルム。
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DK13760782.6T DK2827177T3 (en) | 2012-03-15 | 2013-03-12 | ANTI-REFLECTION FILM |
CN201380014256.1A CN104169746B (zh) | 2012-03-15 | 2013-03-12 | 防反射膜 |
US14/390,606 US20150116834A1 (en) | 2012-03-15 | 2013-03-12 | Antireflection film |
EP13760782.6A EP2827177B1 (en) | 2012-03-15 | 2013-03-12 | Anti-reflection film |
SG11201405513QA SG11201405513QA (en) | 2012-03-15 | 2013-03-12 | Anti-reflection film |
KR1020147023836A KR101852659B1 (ko) | 2012-03-15 | 2013-03-12 | 반사 방지 필름 |
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JP2012-059453 | 2012-03-15 | ||
JP2012059453A JP6016394B2 (ja) | 2012-03-15 | 2012-03-15 | 反射防止フィルムを備えた情報表示装置 |
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- 2013-03-12 DK DK13760782.6T patent/DK2827177T3/en active
- 2013-03-12 US US14/390,606 patent/US20150116834A1/en not_active Abandoned
- 2013-03-12 WO PCT/JP2013/056806 patent/WO2013137251A1/ja active Application Filing
- 2013-03-12 EP EP13760782.6A patent/EP2827177B1/en not_active Not-in-force
- 2013-03-12 SG SG11201405513QA patent/SG11201405513QA/en unknown
- 2013-03-12 KR KR1020147023836A patent/KR101852659B1/ko active IP Right Grant
- 2013-03-12 CN CN201380014256.1A patent/CN104169746B/zh not_active Expired - Fee Related
- 2013-03-14 TW TW102109111A patent/TWI572885B/zh not_active IP Right Cessation
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WO2015155646A1 (en) * | 2014-04-07 | 2015-10-15 | Ujett D.P Ltd | Coated optical substrates |
GB2527271A (en) * | 2014-04-07 | 2015-12-23 | Ujett D P Ltd | Coated optical substrates |
US10310151B2 (en) | 2014-04-07 | 2019-06-04 | Ujett D.P. Ltd | Coated optical substrates having first and second groups of functional dots having different functionalities and micrometer height difference |
US11828962B2 (en) | 2014-04-07 | 2023-11-28 | Flo Optics Ltd | Coated optical substrates having functional dots containing photochromic colorant |
Also Published As
Publication number | Publication date |
---|---|
KR101852659B1 (ko) | 2018-04-26 |
KR20150009515A (ko) | 2015-01-26 |
EP2827177B1 (en) | 2017-11-29 |
US20150116834A1 (en) | 2015-04-30 |
TWI572885B (zh) | 2017-03-01 |
TW201344233A (zh) | 2013-11-01 |
CN104169746A (zh) | 2014-11-26 |
EP2827177A4 (en) | 2015-11-04 |
EP2827177A1 (en) | 2015-01-21 |
CN104169746B (zh) | 2016-06-08 |
DK2827177T3 (en) | 2018-02-12 |
SG11201405513QA (en) | 2014-11-27 |
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