WO2013128385A1 - Dispositif d'éclairage à diodes électroluminescentes et agencement d'éclairage à diodes électroluminescentes - Google Patents

Dispositif d'éclairage à diodes électroluminescentes et agencement d'éclairage à diodes électroluminescentes Download PDF

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Publication number
WO2013128385A1
WO2013128385A1 PCT/IB2013/051567 IB2013051567W WO2013128385A1 WO 2013128385 A1 WO2013128385 A1 WO 2013128385A1 IB 2013051567 W IB2013051567 W IB 2013051567W WO 2013128385 A1 WO2013128385 A1 WO 2013128385A1
Authority
WO
WIPO (PCT)
Prior art keywords
track
led module
housing
connector
substrate
Prior art date
Application number
PCT/IB2013/051567
Other languages
English (en)
Inventor
Tony Van Endert
Original Assignee
Koninklijke Philips N.V.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Koninklijke Philips N.V. filed Critical Koninklijke Philips N.V.
Publication of WO2013128385A1 publication Critical patent/WO2013128385A1/fr

Links

Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V21/00—Supporting, suspending, or attaching arrangements for lighting devices; Hand grips
    • F21V21/34—Supporting elements displaceable along a guiding element
    • F21V21/35—Supporting elements displaceable along a guiding element with direct electrical contact between the supporting element and electric conductors running along the guiding element
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00—Light-generating elements of semiconductor light sources
    • F21Y2115/10—Light-emitting diodes [LED]

Definitions

  • the present invention relates to the field of lighting systems, and more specifically to a rail or track system for lighting devices.
  • lighting devices are mechanically attached via a track connector anywhere on a continuous track or rail which comprises electrical conductors for electrically contacting the lighting device to, for example, a power supply.
  • the track comprises a housing with one open side for mechanically and electrically receiving the track connector.
  • the track may have more than one conductor electrically isolated from the housing, so that multiple switched circuits can be used to control different lighting devices on the same track.
  • the electrical conductors for powering the devices and for (digital) communication are located at the inside of the housing of the track.
  • These lighting systems with tracks can be mounted to ceilings or walls, lengthwise down beams or crosswise across rafters or joists. The systems can also be mounted on relatively high locations, like ceilings, using rods. Typical systems are supplied with a line voltage (100V in Japan, 120V in North America, 240V elsewhere) via a recessed track.
  • Lighting systems with tracks on which the lighting devices are mounted are also available with a low voltage applied to the track, for example 10V, 12V, 24V or 48V supplied by a transformer. Also electrical conductors for digital control interfaces such as DALI may be incorporated in the track to independently control the lighting devices.
  • the lighting devices are attached in different ways to the track through track connectors suitable for a specific track design.
  • LEDs Light Emitting Diodes
  • track lighting systems are available for LED lamps.
  • the LED lamps comprise heat sinks to transport the heat generated by the LEDs away in order to prevent overheating of the LEDs.
  • a lighting device which comprises a track connector comprising mechanical fixation means for mechanically fixating the track connector to the track in a first direction via a pressing force in a second direction which is perpendicular to the first direction and for electrically contacting a corresponding electrical conductor of the track, and a LED module comprising at least one LED provided on a substrate, the LED module being mounted on the track connector and electrically contacting the track connector.
  • the present invention provides for a smaller and flatter design of a lighting device suitable for a track lighting system by providing the possibility to mount a LED module which is provided on a substrate directly onto the track connector.
  • the substrate of the LED module has a width that is larger than a width of the track connector such that the substrate abuts the track when it is mounted to the track. In this way heat generated by the LED module can be transferred via the substrate to the track thereby avoiding the use of a heat sink in the LED module itself, which provides for a compact design.
  • the electrical contacts are comprised in the mechanical fixation means thereby combining two functions in the mechanical fixation means: mechanical fixation of the track connector to the track and electrically contacting the track connector to the track.
  • the LED module further comprises an optical element.
  • the optical element may be a reflector or a collimator. Obviously the optical element is mounted on the light emitting surface of the LED module.
  • the LED module electrically connects to the first electrical contact or a second electrical contact of the track connector via a bottom surface of the substrate.
  • the bottom surface of the substrate is in this case the surface opposite to a surface on which the LED is provided.
  • Advantageously electrical connection means between the LED module and the track connector are provided at a mechanical contact surface between the LED module and the track connector.
  • the LED module electrically connects to the first electrical contact or a second electrical contact of the track connector via electrical connection means provided on a top surface of the LED module.
  • the top surface of the substrate is in this case the surface on which the LED is provided.
  • an electrical wire provides for the electrical connection between the LED module and the track connector.
  • the substrate of LED module is a metal core PCB.
  • the LED module further thermally contacts the track connector and the track connector comprises a heat conducting material.
  • the track connector functions as a heat sink and a separate heat sink for the LED module is not required.
  • the track connector further comprises an electronic circuit for supplying power to the LED module.
  • the electronic circuit is adapted to convert a voltage to a current which is supplied to the LED module.
  • the LED module is mounted on the track connector via screwing or gluing.
  • a lighting arrangement comprising a lighting device as described above, the lighting arrangement further comprising a track comprising a housing of thermally conductive material with at least one open side for mechanically and electrically receiving the track connector, and comprising an electrical conductor on an inside of the housing, wherein the electrical conductor is electrically isolated from the housing, the first electrical contact of the track connector being aligned with and electrically contacting the corresponding electrical conductor of the track, and wherein a part of a bottom surface of the substrate of the LED module thermally contacts a surface of the housing of the track, wherein the mechanical fixation means of the track connector provides for a force in a second direction which presses the substrate of the LED module against the bottom surface of the housing of the track in a first direction which is perpendicular to the second direction.
  • the track connector provides for a thermal connection between the LED, which is attached to the track connector, and the track, which, for example, comprises aluminum material.
  • the present invention provides for a smaller and flatter design, because the LED does not need to be equipped separately with a heat sink because the heat conducting material of the track functions as the heat sink.
  • the track has a larger surface and volume than the standard heat sinks of the LEDs, thus leading to a lower temperature and improved heat sinking properties of the lighting arrangement, which improves the lifetime and efficiency of the LED and the lighting arrangement.
  • less LED light sources may be used wherein each LED is driven with a higher power to produce the same total light output.
  • a bottom surface of the track connector is flush with the surface of the housing of the track which thermally contacts the part of the substrate of the LED module. In this way, the bottom surface of the track connector is in-line with the bottom surface of the track and an improved thermal contact between the LED module and the track is ensured.
  • the mechanical fixation means of the track connector provides for a force which presses the substrate of the LED module against the surface of the housing of the track.
  • a sufficient thermal contact is achieved by an appropriate mechanical fixation of the track connector to the track, which provides for a force which presses a bottom surface the substrate of the LED module against a surface of the housing of the track.
  • a sufficient thermal interface means in this context that the heat that is generated by the LED module can be transported via the thermal interface to the housing of the track such that the performance of the LED module is not affected in a negative way by a temperature rise.
  • the thermally conductive material of the housing of the track comprises aluminum.
  • Aluminum is a material which is a good thermal conductor and thus provides for a heat sink with a relatively good thermal performance.
  • a thermal paste is provided between the surface of the substrate of the LED module and the surface of the housing of the track which thermally contacts the surface of the substrate of the LED module. In this way a further improvement of the thermal interface between the LED module and the track is achieved.
  • the lighting arrangement further comprises a track connection means for mechanically and electrically connecting the track to another track, wherein the track connection means comprises an electronic circuit.
  • the electronic circuit may be a sensor, a communication module, a LED driver module and/or any other electronic circuit required for the lighting arrangement. In this way, the track will not be cluttered with electronic circuits due to the fact that the electronic circuit is integrated in the track connection means which is used to mechanically interconnect different tracks or to connect the track to a separate device.
  • Fig. la illustrates a prior art cross-section of a track
  • Fig. lb shows a known track connector
  • Fig. 2 shows a schematic cross-section of an embodiment of a lighting device according to an aspect of the invention.
  • Fig. 3 shows a schematic cross-section of an embodiment of a lighting arrangement according to another aspect of the invention.
  • a cross-section of a track 10 known in the art comprising a housing 11 with an open side 13 and electrical conductors 12.
  • Fig. lb shows an embodiment of a known track connector 20 which is suitable to be mechanically mounted inside track 10 via the opening or open side 13 of the track 10.
  • Protrusions 22 provide for an electrical connection to the conductors 12 of the track 10 and furthermore provide for a mechanical fixation of the track connector 20 to the track 10 together with mechanical fixation means 25.
  • the protrusions 22 are activated via a mechanical switch 23 after insertion of the track connector 20 into the track 10 via the open side or opening 13.
  • track connector 20 comprises surfaces 24 that abut a bottom surface 14 of the track 10 when inserted at the appropriate location such that after activation of the mechanical switch 23 the protrusions 22 extend outwardly and contact the
  • Fig.2 shows a schematic cross-section of an embodiment of a lighting device 100 according to the invention.
  • the lighting device 100 comprises a LED 107 mounted on a substrate 106, which is for example a metal core PCB. Alternatively more than one LED is mounted on the substrate 106. The light is emitted in a direction of a light output window 111.
  • an optional reflector 108 is shown, which may also be another optical element, such as a collimator.
  • the lighting device 100 does not comprise an optical element, or the optical element is integrated with the LED 107, for example a dome over the LED 107.
  • the substrate 106 is mounted on a track connector 102 via a bottom surface of the substrate 106, which is the surface opposite to a surface on which the LED 107 is provided.
  • the bottom surface of the substrate 106 may extend beyond the common contacting surface between the track connector 102 and the substrate 106.
  • the extending surface advantageously may be used to thermally contact a surface of a track to provide for a heat conduction path such that the track serves as a heat sink of the LED 107.
  • the track connector 102 comprises a first electrical contact 101 suitable for contacting to corresponding electrical contacts of a track (not shown) and which ultimately provides for transport of the power required, for example, to power the LED.
  • the first electrical contact 101 in this example also provides for a mechanical fixation of the track connector to the track, which is explained more detailed in the text corresponding to Fig.3.
  • the track connector 102 further comprises a second electrical contact 112 which is in this case electrically connected to a substrate electrical contact 105 on a top surface of the substrate 106 and which provides for an electrical connection between the LED 107 and the first electrical contact 101 of the track connector 102 via internal wiring for example.
  • a direct electrical connection e.g. via a wire, between the substrate electrical contact 105 and the first electrical contact 101 of the track connector 102.
  • the electrical connection is on a side opposite to the bottom surface of the substrate, however it is also possible to provide for an electrical connection between the LED 107 and the track connector 102 through the substrate 106 via so-called through vias.
  • the track connector comprises an electronic circuit 113 which, for example, comprises driver electronics that provides a supply current to the LED 107.
  • the driver electronics is provided on the substrate 106, and no electronic circuit 113 is comprised in the track connector 102.
  • a combination of the electronics circuit 113 integrated in the track connector 102 and another electronic circuit, such as for example a microcontroller, on the substrate 106 and connecting to the LED 107 is another embodiment.
  • the track connector 102 may comprise a thermally conducting material such that it functions as the heat sink of the LED module 107 via thermal conduction of heat from the LED 107 through the substrate 106 to the track connector 102.
  • Fig. 3 shows a lighting arrangement 200 according to the invention in which the lighting device 100 is mechanically fixed.
  • the lighting arrangement 200 comprises a track housing 110, which comprises a heat conducting material, for example aluminum.
  • the track housing 110 comprises at least one open side, which is used to insert the track connector 102 into the track housing 110.
  • the track housing 110 extends in a linear direction and Fig. 3 shows a cross-section in a plane perpendicular to this linear direction.
  • the at least one open side is in a bottom surface 114 of the track housing 110 that extends in the linear direction. A part of the bottom surface of the substrate 106 abuts and thermally contacts the bottom surface 114 of the track housing 110.
  • a thermally conducting paste is provided on the bottom surface 114 to further improve the thermal properties of the thermal contact.
  • the track housing 110 functions as a heat sink of the lighting device through the thermal conduction path via the substrate 106 to the track housing 110.
  • the first electrical contact 101 of the track connector 102 electrically contacts a track electrical conductor 103.
  • two first electrical contacts 101 electrically contact two corresponding track electrical conductors 103.
  • a power source unit (not shown) provides for the supply of power, e.g. voltage, to the track electrical conductor 103.
  • the first electrical contact 101 of the track connector 102 and the track electrical conductor 103 provide in this case for a mechanical fixation of the track connector 102 to the track housing 110 as is indicated with the horizontal arrows.
  • the first electrical contact 101 is movable in a linear direction as indicated by the horizontal arrows, inwardly and outwardly of the track connector 102, e.g. via a spring or other resilient arrangement. In this way the first electrical contact 101 including the track connector 102 are forced to abut the track electrical conductor 103 in a vertical direction, i.e. in a direction perpendicular to the outwardly oriented force of the first electrical contact 101 wherein the first electrical contact 101 presses against a vertical part of the track housing 110.
  • this resilient mechanical fixation means provides for a an electrical contact and for a thermal contact by a force in a vertical direction that provides for a firm abutment of the substrate 106 against the bottom surface 114 of the track housing 110, as is indicated with the vertical arrows and provides for a good thermal contact and a low resistance thermal conduction path between the substrate 106 and the track housing 110.
  • the track housing 110 serves as a heat sink.
  • resilient ball joints may be used as the mechanical fixation means.
  • the shape of the track electrical conductor 103 for example a ball
  • the shape of the first electrical contact 101 for example also ball shaped
  • the outwardly pressing force of the first electrical contact 101 forces the track connector 102 to be mechanically fixed to the track housing 110 in a perpendicular direction while at the same time providing an electrical connection between the track connector 102 and the track housing 110.
  • a mechanical fixation means separate from the first electrical contact may be provided.
  • a part of the substrate 106 functions as the abutment surface of the track connector 102 when inserting and aligning the track connector 102 at the right position in the track housing 110.
  • an electrical insulator 109 is provided to ensure that the track housing 110 is electrically isolated.
  • the lighting arrangement 200 further comprises a track connection means (not shown) for mechanically and electrically connecting the track to another track.
  • a track connection means for mechanically and electrically connecting the track to another track.
  • track housing with different lengths or for connecting track housings in different directions.
  • the track connection means may be straight or bended.
  • the track connection means comprises an electronic circuit.
  • the electronic may be a sensor, a communication module, a LED driver module and/or any other electronic circuits required for the lighting arrangement.
  • the track housing 110 will not be cluttered with electronic circuits due to the fact that the electronic circuits are integrated in the track connection means that are used to connect different tracks or to connect the track to a separate device.
  • the light converting device may be connected to even further group of light sources, i.e. the above described example embodiment having a first, a second and a fourth group of light sources connected to the light converting device should not be construed as limiting the scope of the present invention.
  • the word "comprising” does not exclude other elements or steps, and the indefinite article "a” or “an” does not exclude a plurality.

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)

Abstract

La présente invention concerne un dispositif d'éclairage (100) comportant un connecteur de rail (102) comprenant un moyen de fixation mécanique (101) pour la fixation mécanique du connecteur de rail (102) à un rail dans une première direction par une force de compression dans une seconde direction qui est perpendiculaire à la première direction et pour l'établissement de contact électrique entre un conducteur électrique correspondant du rail, et un module LED comprenant au moins une diode électroluminescente (107) située sur un substrat (106), le module LED étant monté sur le connecteur de rail (102) et en contact électrique avec le connecteur de rail (102). L'invention concerne également un agencement d'éclairage (200) comportant le dispositif d'éclairage (100) et un rail comprenant un boîtier (110) de matériau conducteur de chaleur présentant au moins un côté ouvert pour la réception mécanique et électrique du connecteur de rail (102), et comprenant un conducteur électrique (103) sur un côté intérieur du boîtier (110), le conducteur électrique (103) étant isolé électriquement du boîtier (110), le moyen de fixation mécanique (101) du connecteur de rail (102) étant aligné et en contact électrique avec le conducteur électrique correspondant (103) du rail, et une partie d'une surface du substrat (106) du module LED étant en contact thermique avec une surface (114) du boîtier (110) du rail. Le moyen de fixation mécanique du connecteur de rail (102) génère une force dans une seconde direction qui comprime le substrat (106) du module LED contre la surface (114) du boîtier (110) du rail dans une première direction qui est perpendiculaire à la seconde direction.
PCT/IB2013/051567 2012-03-02 2013-02-27 Dispositif d'éclairage à diodes électroluminescentes et agencement d'éclairage à diodes électroluminescentes WO2013128385A1 (fr)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US201261605990P 2012-03-02 2012-03-02
US61/605,990 2012-03-02
EP12171169.1 2012-06-07
EP12171169.1A EP2672177A1 (fr) 2012-06-07 2012-06-07 Dispositif d'éclairage à DEL et dispositif d'éclairage à DEL

Publications (1)

Publication Number Publication Date
WO2013128385A1 true WO2013128385A1 (fr) 2013-09-06

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PCT/IB2013/051567 WO2013128385A1 (fr) 2012-03-02 2013-02-27 Dispositif d'éclairage à diodes électroluminescentes et agencement d'éclairage à diodes électroluminescentes

Country Status (2)

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EP (1) EP2672177A1 (fr)
WO (1) WO2013128385A1 (fr)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016071782A1 (fr) * 2014-11-03 2016-05-12 Pabst Karl Rudolf Luminaire à del modulaire et composants
EP3104075A1 (fr) * 2015-06-08 2016-12-14 A.A.G. Stucchi S.r.l. Adaptateur électromécanique pour rails électrifiés
CN108843988A (zh) * 2018-06-04 2018-11-20 广州共望贸易有限公司 一种led封装基底及led封装结构
CN109882755A (zh) * 2017-12-06 2019-06-14 A.A.G.斯图基有限责任公司 照明设备、电力供应设备、耦合设备和照明系统

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016127288A1 (fr) * 2015-02-09 2016-08-18 鲁周波 Lampe à del du type rail de guidage

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Publication number Priority date Publication date Assignee Title
EP1426674A2 (fr) * 2002-12-04 2004-06-09 Osram Sylvania Inc. LED-modules empilables
US20060262521A1 (en) * 2005-05-23 2006-11-23 Color Kinetics Incorporated Methods and apparatus for providing lighting via a grid system of a suspended ceiling
DE202008011979U1 (de) * 2008-04-01 2008-12-11 Lebensstil Technology Co., Ltd. Montageanordnung eines Leuchtkörpers
DE102009054510A1 (de) * 2009-12-10 2011-06-16 Osram Gesellschaft mit beschränkter Haftung Leuchtvorrichtung und Stromschienenadapter zur Verwendung mit der Leuchtvorrichtung
EP2405192A2 (fr) * 2010-07-05 2012-01-11 LG Innotek Co., Ltd Module de dispositif électroluminescent

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1426674A2 (fr) * 2002-12-04 2004-06-09 Osram Sylvania Inc. LED-modules empilables
US20060262521A1 (en) * 2005-05-23 2006-11-23 Color Kinetics Incorporated Methods and apparatus for providing lighting via a grid system of a suspended ceiling
DE202008011979U1 (de) * 2008-04-01 2008-12-11 Lebensstil Technology Co., Ltd. Montageanordnung eines Leuchtkörpers
DE102009054510A1 (de) * 2009-12-10 2011-06-16 Osram Gesellschaft mit beschränkter Haftung Leuchtvorrichtung und Stromschienenadapter zur Verwendung mit der Leuchtvorrichtung
EP2405192A2 (fr) * 2010-07-05 2012-01-11 LG Innotek Co., Ltd Module de dispositif électroluminescent

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016071782A1 (fr) * 2014-11-03 2016-05-12 Pabst Karl Rudolf Luminaire à del modulaire et composants
EP3104075A1 (fr) * 2015-06-08 2016-12-14 A.A.G. Stucchi S.r.l. Adaptateur électromécanique pour rails électrifiés
CN109882755A (zh) * 2017-12-06 2019-06-14 A.A.G.斯图基有限责任公司 照明设备、电力供应设备、耦合设备和照明系统
US10746384B2 (en) 2017-12-06 2020-08-18 A.A.G. Stucchi S.R.L. Lighting apparatus, power-supply apparatus, coupling apparatus and lighting system
EP3495726B1 (fr) * 2017-12-06 2021-10-20 A.A.G. Stucchi S.r.l. Appareil d'éclairage, appareil d'alimentation électrique, appareil de couplage et système d'éclairage
CN108843988A (zh) * 2018-06-04 2018-11-20 广州共望贸易有限公司 一种led封装基底及led封装结构

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