WO2013108335A1 - Production method for epitaxial wafer - Google Patents
Production method for epitaxial wafer Download PDFInfo
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- WO2013108335A1 WO2013108335A1 PCT/JP2012/008043 JP2012008043W WO2013108335A1 WO 2013108335 A1 WO2013108335 A1 WO 2013108335A1 JP 2012008043 W JP2012008043 W JP 2012008043W WO 2013108335 A1 WO2013108335 A1 WO 2013108335A1
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- oxide film
- silicon substrate
- epitaxial
- back surface
- epitaxial wafer
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 239000000758 substrate Substances 0.000 claims abstract description 74
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 73
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 73
- 239000010703 silicon Substances 0.000 claims abstract description 73
- 239000002019 doping agent Substances 0.000 claims abstract description 20
- 239000012808 vapor phase Substances 0.000 claims description 5
- 229910021420 polycrystalline silicon Inorganic materials 0.000 abstract description 13
- 229920005591 polysilicon Polymers 0.000 abstract description 13
- 230000006911 nucleation Effects 0.000 abstract 1
- 238000010899 nucleation Methods 0.000 abstract 1
- 238000000927 vapour-phase epitaxy Methods 0.000 abstract 1
- 230000002093 peripheral effect Effects 0.000 description 17
- 238000000034 method Methods 0.000 description 12
- 238000009826 distribution Methods 0.000 description 5
- ZDHXKXAHOVTTAH-UHFFFAOYSA-N trichlorosilane Chemical compound Cl[SiH](Cl)Cl ZDHXKXAHOVTTAH-UHFFFAOYSA-N 0.000 description 5
- 239000005052 trichlorosilane Substances 0.000 description 5
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 4
- 238000005229 chemical vapour deposition Methods 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 239000012535 impurity Substances 0.000 description 4
- 229910052698 phosphorus Inorganic materials 0.000 description 4
- 239000011574 phosphorus Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 229910052787 antimony Inorganic materials 0.000 description 2
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 2
- 229910052785 arsenic Inorganic materials 0.000 description 2
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 description 2
- 229910052796 boron Inorganic materials 0.000 description 2
- 230000009191 jumping Effects 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 229910052814 silicon oxide Inorganic materials 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000000059 patterning Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02104—Forming layers
- H01L21/02365—Forming inorganic semiconducting materials on a substrate
- H01L21/02367—Substrates
- H01L21/0237—Materials
- H01L21/02373—Group 14 semiconducting materials
- H01L21/02381—Silicon, silicon germanium, germanium
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02104—Forming layers
- H01L21/02365—Forming inorganic semiconducting materials on a substrate
- H01L21/02518—Deposited layers
- H01L21/02521—Materials
- H01L21/02524—Group 14 semiconducting materials
- H01L21/02532—Silicon, silicon germanium, germanium
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02104—Forming layers
- H01L21/02365—Forming inorganic semiconducting materials on a substrate
- H01L21/02518—Deposited layers
- H01L21/0257—Doping during depositing
- H01L21/02573—Conductivity type
- H01L21/02576—N-type
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02104—Forming layers
- H01L21/02365—Forming inorganic semiconducting materials on a substrate
- H01L21/02612—Formation types
- H01L21/02617—Deposition types
- H01L21/0262—Reduction or decomposition of gaseous compounds, e.g. CVD
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02104—Forming layers
- H01L21/02365—Forming inorganic semiconducting materials on a substrate
- H01L21/02656—Special treatments
- H01L21/02658—Pretreatments
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/31—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
- H01L21/3105—After-treatment
- H01L21/311—Etching the insulating layers by chemical or physical means
- H01L21/31105—Etching inorganic layers
- H01L21/31111—Etching inorganic layers by chemical means
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/687—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches
- H01L21/68714—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support
- H01L21/68735—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support characterised by edge profile or support profile
Definitions
- the present invention relates to a method for manufacturing a silicon epitaxial wafer.
- an epitaxial wafer is a silicon substrate that forms an epitaxial layer with a high concentration of impurities (dopant) and is configured to have either a p-type or n-type conductivity type.
- a resistive substrate is used.
- the conductivity type is p-type
- boron (B) or the like is added as a dopant.
- phosphorus (P), antimony (Sb), arsenic (As), or the like is used as the dopant. To be added.
- an epitaxial wafer manufacturing method including a step of forming an oxide film for preventing auto-doping on the back surface of the silicon substrate is used prior to the growth of the epitaxial layer. Yes. Since the formed back surface oxide film can prevent the dopant from jumping out, generation of autodope can be effectively suppressed. In addition, since the epitaxial layer is grown on the surface side of the silicon substrate, the above-described impurity jumping is suppressed.
- an epitaxial wafer that suppresses the growth of the polysilicon product described above, for example, as disclosed in Patent Document 1 and Patent Document 2, a part of an oxide film formed on the back side of the silicon substrate.
- a method of growing an epitaxial layer after removing According to these manufacturing methods, the peripheral portion of the silicon substrate, and further, the back surface oxide film is removed in a wide range within the range where the influence of auto-doping can be tolerated, no polysilicon product is generated, and the LPD density is suppressed.
- An epitaxial wafer can be obtained.
- Patent Document 1 and Patent Document 2 have a certain effect on the suppression of the polysilicon product, but it is difficult to control the removal amount of the backside oxide film in consideration of the influence of auto-doping.
- the removal amount of the back surface oxide film is excessively large, autodoping cannot be sufficiently suppressed, and there is a problem that the uniformity of resistivity within the wafer surface is deteriorated.
- the present invention has been made in view of the above problems, and by optimizing the removal amount of the back surface oxide film, the generation of auto-dope and polysilicon products is surely suppressed, and the wafer surface of resistivity is achieved. It is an object of the present invention to provide a method for manufacturing an epitaxial wafer having a high internal uniformity and suppressing the generation of nodules.
- an oxide film forming step of forming an oxide film on the back side of a silicon substrate containing a dopant an oxide film removing step of partially removing the formed oxide film, and thereafter
- a method for producing an epitaxial wafer having an epitaxial growth step of vapor-phase growing an epitaxial layer on a silicon substrate In the oxide film removing step, at least the oxide film on the chamfered portion of the silicon substrate is removed, and the oxide film on the outer periphery of the back surface of the silicon substrate is moved inward from the outermost periphery of the back surface of the silicon substrate to 0 ⁇ m or more and 30 ⁇ m.
- the present invention provides a method for producing an epitaxial wafer, which is performed by removing with a width of less than.
- an epitaxial wafer having an oxide film formed on the back side of a silicon substrate containing a dopant and an epitaxial layer grown on the silicon substrate by vapor phase, wherein the oxide film is At least the oxide film on the chamfered portion of the silicon substrate is removed, and the oxide film on the outer peripheral portion of the back surface of the silicon substrate is removed inward from the outermost peripheral portion of the back surface of the silicon substrate with a width of 0 ⁇ m or more and less than 30 ⁇ m.
- An epitaxial wafer is provided that is characterized by
- Such an epitaxial wafer according to the present invention reliably suppresses auto-dope and polysilicon product generation, has high uniformity of resistivity within the wafer surface, and suppresses nodule generation.
- an epitaxial wafer by suppressing the generation of a polysilicon product while suppressing auto-doping, and the uniformity of resistivity in the wafer surface is high. It becomes possible to manufacture an epitaxial wafer in which the generation of nodules is suppressed.
- the process flowchart which showed an example of the manufacturing method of the epitaxial wafer of this invention is shown. It is explanatory drawing explaining the range of the oxide film removed by the oxide film removal process in this invention. The relationship between the resistivity in-plane distribution of an epitaxial layer and a back surface oxide film removal width in Examples and Comparative Examples is shown. It is explanatory drawing explaining the oxide film removal method using the sheet style back surface oxide film removal apparatus in this invention.
- the present inventors have formed an oxide film forming step for forming an oxide film on the back side of a silicon substrate containing a dopant, an oxide film removing step for removing a part of the formed oxide film, and then on the silicon substrate.
- the oxide film removing step at least the oxide film on the chamfered portion of the silicon substrate is removed, and the oxide film on the outer peripheral portion of the back surface of the silicon substrate is moved inward from the outermost peripheral portion of the back surface of the silicon substrate to 0 ⁇ m or more and 30 ⁇ m.
- the present invention provides a method for producing an epitaxial wafer, which is performed by removing with a width of less than. The present invention will be described in detail below.
- FIG. 1 is a process flow diagram showing an example of the epitaxial wafer manufacturing method of the present invention.
- a dopant for example, boron (B) when the conductivity type is p-type, phosphorus (P), antimony when the conductivity type is n-type.
- Such a low-resistivity silicon substrate is liable to cause autodoping, and therefore is preferable because it has a large improvement effect when used in the present invention.
- an oxide film forming step for forming an oxide film on the back side of the silicon substrate containing the dopant is performed (FIG. 1B).
- the oxide film is preferably formed by a CVD method.
- a CVD silicon oxide film can be easily formed by depositing and forming a silicon oxide film on the back side of the silicon substrate by the CVD method.
- an oxide film removing step for removing a part of the formed oxide film is performed (FIG. 1C).
- the present invention removes at least the oxide film 3 of the chamfered portion 2 of the silicon substrate 1 and removes the oxide film 3 on the outer peripheral portion of the back surface of the silicon substrate 1 as shown in FIG.
- the silicon substrate is removed by removing it from the outermost peripheral portion 5 of the back surface 4 with a width of 0 ⁇ m or more and less than 30 ⁇ m (back surface oxide film removal width).
- nodule may be generated, but the oxide film extends to the end of the wafer chamfered portion 2 (that is, the outermost peripheral portion 5 of the silicon substrate back surface 4). It was confirmed that no nodules were generated when 3 was removed.
- the removal of the oxide film 3 on the outer peripheral portion of the back surface of the silicon substrate 1 is performed with a width of 0 ⁇ m or more and less than 30 ⁇ m (back surface oxide film removing width) inward from the outermost peripheral portion 5 of the silicon substrate back surface 4.
- production is suppressed and it is possible to fully suppress auto dope.
- Such an oxide film removing method is not particularly limited.
- the silicon substrate 1 is set in a sheet-type back surface oxide film removing apparatus 7 as shown in FIG. 4, and the oxide film is etched with an aqueous solution containing HF or the like. It can be done by doing.
- the oxide film 3 on the chamfered portion 2 of the silicon substrate 1 is removed, and at the same time, the back surface oxide film removal width is increased.
- the width can be set to 0 ⁇ m or more and less than 30 ⁇ m. Then, it is preferable to perform rinsing and drying continuously by using this sheet style back surface oxide film removing apparatus 7.
- an epitaxial growth process is performed in which an epitaxial layer is vapor-phase grown on the silicon substrate (FIG. 1D).
- the epitaxial growth step can be performed by a conventionally known method.
- An epitaxial growth apparatus is used to deposit an epitaxial layer on the surface 6 (surface on which the epitaxial layer is grown) of the silicon substrate with a predetermined thickness ( For example, it can be grown to 10 ⁇ m to 100 ⁇ m).
- the epitaxial growth apparatus to be used is not particularly limited, and generally, a vertical type, a cylinder type and a single wafer type are widely used, and any apparatus can be used in the present invention.
- the epitaxial wafer of the present invention is manufactured by the above-described epitaxial wafer manufacturing method of the present invention, and is vapor-phase grown on the silicon substrate containing an oxide film formed on the back side of the silicon substrate containing the dopant.
- An epitaxial layer At least the oxide film on the chamfered portion of the silicon substrate is removed, and the oxide film on the outer periphery of the back surface of the silicon substrate has a width of 0 ⁇ m or more and less than 30 ⁇ m inward from the outermost periphery of the back surface of the silicon substrate. It has been removed.
- An oxide film for preventing auto-doping is formed on the back side of a silicon substrate having a resistivity of 1 m ⁇ ⁇ cm containing phosphorus as an impurity (dopant) by CVD, and then suppressing the generation of polysilicon products (nodules) Therefore, a silicon substrate was prepared in which the oxide film formed on the chamfered portion and the oxide film on the outer peripheral portion of the back surface were removed from the outermost peripheral portion on the back surface of the silicon substrate by the width of 0 ⁇ m and 28 ⁇ m.
- An epitaxial layer having an epi resistivity of 1.5 ⁇ ⁇ cm and an epi film thickness of 10 ⁇ m is grown on the silicon substrate using a growth temperature of 1130 ° C., a dopant gas of PH 3 , and a film forming gas of trichlorosilane (TCS).
- An epitaxial wafer to be a sample was manufactured by performing epitaxial growth (CVD method). The epi-resistivity measurement of the epitaxial wafer manufactured at this time was implemented.
- FIG. 3 shows the relationship between the epitaxial resistivity in-plane distribution (%) and the removal width ( ⁇ m) of the back oxide film.
- An oxide film for preventing auto-doping is formed on the back side of a silicon substrate having a resistivity of 1 m ⁇ ⁇ cm containing phosphorus as an impurity (dopant) by CVD, and then suppressing the generation of polysilicon products (nodules) Therefore, a silicon substrate was prepared in which the oxide film formed on the chamfered portion and the oxide film on the outer peripheral portion of the back surface were removed from the outermost peripheral portion on the back surface of the silicon substrate by 40 to 300 ⁇ m.
- An epitaxial layer having an epi resistivity of 1.5 ⁇ ⁇ cm and an epi film thickness of 10 ⁇ m is grown on the silicon substrate using a growth temperature of 1130 ° C., a dopant gas of PH 3 , and a film forming gas of trichlorosilane (TCS).
- An epitaxial wafer as a sample was manufactured by performing epitaxial growth (CVD method). The epi-resistivity measurement of the epitaxial wafer manufactured at this time was implemented.
- FIG. 3 shows the relationship between the epitaxial resistivity in-plane distribution (%) and the removal width ( ⁇ m) of the back oxide film.
- the present invention is not limited to the above embodiment.
- the above-described embodiment is an exemplification, and the present invention has any configuration that has substantially the same configuration as the technical idea described in the claims of the present invention and that exhibits the same effects. Are included in the technical scope.
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Abstract
Description
導電型をp型とする場合には、ドーパントとしてボロン(B)等が添加され、n型とする場合には、ドーパントとしてリン(P)、アンチモン(Sb)、ヒ素(As)等がシリコン基板に添加される。ただし、このようなドーパントが添加されたシリコン基板上に、エピタキシャル層を成長させるべく前記基板を高温(1000~1200℃)に加熱する場合、上述したドーパントがシリコン基板から飛び出し、成長したエピタキシャル層中に取り込まれる現象(オートドープ)が発生するという問題がある。このオートドープの発生は、抵抗率のウェーハ面内均一性の悪化等を引き起こすことから、できる限り抑制する必要がある。 In the case of applications such as power devices, an epitaxial wafer is a silicon substrate that forms an epitaxial layer with a high concentration of impurities (dopant) and is configured to have either a p-type or n-type conductivity type. A resistive substrate is used.
When the conductivity type is p-type, boron (B) or the like is added as a dopant. When the conductivity type is n-type, phosphorus (P), antimony (Sb), arsenic (As), or the like is used as the dopant. To be added. However, when the substrate is heated to a high temperature (1000 to 1200 ° C.) to grow an epitaxial layer on a silicon substrate to which such a dopant is added, the above-mentioned dopant jumps out of the silicon substrate and grows in the grown epitaxial layer. There is a problem that a phenomenon (auto-doping) is taken in. The occurrence of this auto-doping causes a deterioration in the uniformity of the in-wafer surface of the resistivity and the like, and therefore needs to be suppressed as much as possible.
前記酸化膜除去工程を、少なくとも、前記シリコン基板の面取り部の酸化膜を除去するとともに、前記シリコン基板の裏面外周部の酸化膜を、前記シリコン基板裏面の最外周部から内側に0μm以上かつ30μm未満の幅で除去することにより行うことを特徴とするエピタキシャルウェーハの製造方法を提供する。 In order to solve the above problems, in the present invention, an oxide film forming step of forming an oxide film on the back side of a silicon substrate containing a dopant, an oxide film removing step of partially removing the formed oxide film, and thereafter A method for producing an epitaxial wafer having an epitaxial growth step of vapor-phase growing an epitaxial layer on a silicon substrate,
In the oxide film removing step, at least the oxide film on the chamfered portion of the silicon substrate is removed, and the oxide film on the outer periphery of the back surface of the silicon substrate is moved inward from the outermost periphery of the back surface of the silicon substrate to 0 μm or more and 30 μm. The present invention provides a method for producing an epitaxial wafer, which is performed by removing with a width of less than.
前記酸化膜除去工程を、少なくとも、前記シリコン基板の面取り部の酸化膜を除去するとともに、前記シリコン基板の裏面外周部の酸化膜を、前記シリコン基板裏面の最外周部から内側に0μm以上かつ30μm未満の幅で除去することにより行うことを特徴とするエピタキシャルウェーハの製造方法を提供する。以下、本発明について更に詳述する。 That is, the present inventors have formed an oxide film forming step for forming an oxide film on the back side of a silicon substrate containing a dopant, an oxide film removing step for removing a part of the formed oxide film, and then on the silicon substrate. A method for producing an epitaxial wafer having an epitaxial growth step of vapor-phase-growing an epitaxial layer.
In the oxide film removing step, at least the oxide film on the chamfered portion of the silicon substrate is removed, and the oxide film on the outer peripheral portion of the back surface of the silicon substrate is moved inward from the outermost peripheral portion of the back surface of the silicon substrate to 0 μm or more and 30 μm. The present invention provides a method for producing an epitaxial wafer, which is performed by removing with a width of less than. The present invention will be described in detail below.
図1(A)で準備するシリコン基板は、ドーパントとして、例えば、導電型をp型とする場合には、ボロン(B)、導電型をn型とする場合には、リン(P)、アンチモン(Sb)、ヒ素(As)等が添加された、例えば、抵抗率が1mΩ・cm以上20mΩ・cm以下のシリコン基板が好ましい。
このような抵抗率の低いシリコン基板はオートドープを引き起こし易いので、本発明に用いた場合、得られる改善効果も大きいために好ましい。 FIG. 1 is a process flow diagram showing an example of the epitaxial wafer manufacturing method of the present invention.
In the silicon substrate prepared in FIG. 1A, as a dopant, for example, boron (B) when the conductivity type is p-type, phosphorus (P), antimony when the conductivity type is n-type. A silicon substrate to which (Sb), arsenic (As), or the like is added, for example, having a resistivity of 1 mΩ · cm to 20 mΩ · cm is preferable.
Such a low-resistivity silicon substrate is liable to cause autodoping, and therefore is preferable because it has a large improvement effect when used in the present invention.
前記酸化膜の形成は、CVD法により行うことが好ましい。CVD法によりシリコン基板の裏面側にシリコン酸化膜を堆積して形成することにより、簡単にCVDシリコン酸化膜を形成することができる。 Next, an oxide film forming step for forming an oxide film on the back side of the silicon substrate containing the dopant is performed (FIG. 1B).
The oxide film is preferably formed by a CVD method. A CVD silicon oxide film can be easily formed by depositing and forming a silicon oxide film on the back side of the silicon substrate by the CVD method.
ここで、本発明は、図2に示すように、酸化膜除去工程を、少なくともシリコン基板1の面取り部2の酸化膜3を除去するとともに、前記シリコン基板1の裏面外周部の酸化膜3を、前記シリコン基板裏面4の最外周部5から内側に0μm以上かつ30μm未満の幅(裏面酸化膜除去幅)で除去することにより行うことを特徴とする。 Next, an oxide film removing step for removing a part of the formed oxide film is performed (FIG. 1C).
Here, as shown in FIG. 2, the present invention removes at least the
この際、シリコン基板1の裏面外周部に設置されたHFエッチングブロック用パッキン8の位置を調整することで、シリコン基板1の面取り部2の酸化膜3を除去すると同時に、裏面酸化膜除去幅を0μm以上かつ30μm未満の幅に設定することが可能となる。その後、この枚様式裏面酸化膜除去装置7を用いてリンス、乾燥を連続で行うことが好ましい。 Such an oxide film removing method is not particularly limited. For example, the
At this time, by adjusting the position of the HF etching block packing 8 provided on the outer peripheral portion of the back surface of the
このような本発明のエピタキシャルウェーハであれば、確実にオートドープ及びポリシリコン生成物の発生を抑制し、抵抗率のウェーハ面内均一性が高く、ノジュール発生の抑制が図られたものとなる。 The epitaxial wafer of the present invention is manufactured by the above-described epitaxial wafer manufacturing method of the present invention, and is vapor-phase grown on the silicon substrate containing an oxide film formed on the back side of the silicon substrate containing the dopant. An epitaxial layer. At least the oxide film on the chamfered portion of the silicon substrate is removed, and the oxide film on the outer periphery of the back surface of the silicon substrate has a width of 0 μm or more and less than 30 μm inward from the outermost periphery of the back surface of the silicon substrate. It has been removed.
With such an epitaxial wafer of the present invention, generation of autodope and polysilicon product is surely suppressed, the uniformity of resistivity in the wafer surface is high, and nodule generation is suppressed.
不純物(ドーパント)としてリンを含有した抵抗率が1mΩ・cmのシリコン基板の裏面側にオートドープ防止のための酸化膜をCVD法により形成し、その後、ポリシリコン生成物(ノジュール)の発生を抑制するため、面取り部に形成されている酸化膜及び裏面外周部の酸化膜をシリコン基板裏面の最外周部から内側に0μm、及び28μmの幅だけ除去したシリコン基板を用意した。
そのシリコン基板上に、成長温度1130度、ドーパントガスにPH3、成膜ガスにトリクロロシラン(TCS)を用いてエピ抵抗率1.5Ω・cm、エピ膜厚10μmとなるようなエピタキシャル層を成長させるエピタキシャル成長(CVD法)を行うことによって、サンプルとなるエピタキシャルウェーハを製造した。
このとき製造されたエピタキシャルウェーハのエピ抵抗率測定を実施した。図3にエピ抵抗率面内分布(%)と裏面酸化膜の除去幅(μm)との関係結果を示す。 (Example)
An oxide film for preventing auto-doping is formed on the back side of a silicon substrate having a resistivity of 1 mΩ · cm containing phosphorus as an impurity (dopant) by CVD, and then suppressing the generation of polysilicon products (nodules) Therefore, a silicon substrate was prepared in which the oxide film formed on the chamfered portion and the oxide film on the outer peripheral portion of the back surface were removed from the outermost peripheral portion on the back surface of the silicon substrate by the width of 0 μm and 28 μm.
An epitaxial layer having an epi resistivity of 1.5 Ω · cm and an epi film thickness of 10 μm is grown on the silicon substrate using a growth temperature of 1130 ° C., a dopant gas of PH 3 , and a film forming gas of trichlorosilane (TCS). An epitaxial wafer to be a sample was manufactured by performing epitaxial growth (CVD method).
The epi-resistivity measurement of the epitaxial wafer manufactured at this time was implemented. FIG. 3 shows the relationship between the epitaxial resistivity in-plane distribution (%) and the removal width (μm) of the back oxide film.
不純物(ドーパント)としてリンを含有した抵抗率が1mΩ・cmのシリコン基板の裏面側にオートドープ防止のための酸化膜をCVD法により形成し、その後、ポリシリコン生成物(ノジュール)の発生を抑制するため、面取り部に形成されている酸化膜及び裏面外周部の酸化膜をシリコン基板裏面の最外周部から内側に40~300μmだけ除去したシリコン基板を用意した。
そのシリコン基板上に、成長温度1130度、ドーパントガスにPH3、成膜ガスにトリクロロシラン(TCS)を用いてエピ抵抗率1.5Ω・cm、エピ膜厚10μmとなるようなエピタキシャル層を成長させるエピタキシャル成長(CVD法)を行うことによってサンプルとなるエピタキシャルウェーハを製造した。
このとき製造されたエピタキシャルウェーハのエピ抵抗率測定を実施した。図3にエピ抵抗率面内分布(%)と裏面酸化膜の除去幅(μm)との関係結果を示す。 (Comparative example)
An oxide film for preventing auto-doping is formed on the back side of a silicon substrate having a resistivity of 1 mΩ · cm containing phosphorus as an impurity (dopant) by CVD, and then suppressing the generation of polysilicon products (nodules) Therefore, a silicon substrate was prepared in which the oxide film formed on the chamfered portion and the oxide film on the outer peripheral portion of the back surface were removed from the outermost peripheral portion on the back surface of the silicon substrate by 40 to 300 μm.
An epitaxial layer having an epi resistivity of 1.5 Ω · cm and an epi film thickness of 10 μm is grown on the silicon substrate using a growth temperature of 1130 ° C., a dopant gas of PH 3 , and a film forming gas of trichlorosilane (TCS). An epitaxial wafer as a sample was manufactured by performing epitaxial growth (CVD method).
The epi-resistivity measurement of the epitaxial wafer manufactured at this time was implemented. FIG. 3 shows the relationship between the epitaxial resistivity in-plane distribution (%) and the removal width (μm) of the back oxide film.
このとき、全てのサンプルにおいてノジュールは発生していないことが確認された。 From FIG. 3, when the back surface oxide film removal width is between 40 and 300 μm, the epi-resistivity in-plane distribution tends to be gradually improved as the back surface oxide film removal width becomes narrow. Uniformity was insufficient (comparative example). On the other hand, it was confirmed that the epi-resistivity in-plane distribution was drastically improved when the back oxide film removal width was less than 30 μm (Example).
At this time, it was confirmed that no nodules were generated in all the samples.
Claims (2)
- ドーパントを含有するシリコン基板の裏面側に酸化膜を形成する酸化膜形成工程と、該形成された酸化膜を一部除去する酸化膜除去工程と、その後シリコン基板上にエピタキシャル層を気相成長させるエピタキシャル成長工程を有するエピタキシャルウェーハの製造方法であって、
前記酸化膜除去工程を、少なくとも、前記シリコン基板の面取り部の酸化膜を除去するとともに、前記シリコン基板の裏面外周部の酸化膜を、前記シリコン基板裏面の最外周部から内側に0μm以上かつ30μm未満の幅で除去することにより行うことを特徴とするエピタキシャルウェーハの製造方法。 An oxide film forming step for forming an oxide film on the back side of the silicon substrate containing the dopant, an oxide film removing step for removing a part of the formed oxide film, and then epitaxially growing an epitaxial layer on the silicon substrate. An epitaxial wafer manufacturing method having an epitaxial growth step,
In the oxide film removing step, at least the oxide film on the chamfered portion of the silicon substrate is removed, and the oxide film on the outer periphery of the back surface of the silicon substrate is moved inward from the outermost periphery of the back surface of the silicon substrate to 0 μm or more and 30 μm. A method for producing an epitaxial wafer, which is performed by removing with a width of less than. - ドーパントを含有するシリコン基板の裏面側に形成された酸化膜と、前記シリコン基板上に気相成長されたエピタキシャル層を有するエピタキシャルウェーハであって、
前記酸化膜は、少なくとも、前記シリコン基板の面取り部の酸化膜が除去されるとともに、前記シリコン基板の裏面外周部の酸化膜が、前記シリコン基板裏面の最外周部から内側に0μm以上かつ30μm未満の幅で除去されたものであることを特徴とするエピタキシャルウェーハ。
An epitaxial wafer having an oxide film formed on the back side of a silicon substrate containing a dopant and an epitaxial layer vapor-phase grown on the silicon substrate,
As for the oxide film, at least the oxide film on the chamfered portion of the silicon substrate is removed, and the oxide film on the outer periphery of the back surface of the silicon substrate is not less than 0 μm and less than 30 μm inward from the outermost periphery of the back surface of the silicon substrate. An epitaxial wafer characterized by being removed at a width of
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JP2000021778A (en) * | 1998-06-29 | 2000-01-21 | Tokin Corp | Method for epitaxial growth |
JP2009224594A (en) * | 2008-03-17 | 2009-10-01 | Shin Etsu Handotai Co Ltd | Silicon epitaxial wafer and method for manufacturing the same |
JP2011023550A (en) * | 2009-07-16 | 2011-02-03 | Shin Etsu Handotai Co Ltd | Method for manufacturing semiconductor epitaxial wafer, and semiconductor epitaxial wafer |
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JP2000021778A (en) * | 1998-06-29 | 2000-01-21 | Tokin Corp | Method for epitaxial growth |
JP2009224594A (en) * | 2008-03-17 | 2009-10-01 | Shin Etsu Handotai Co Ltd | Silicon epitaxial wafer and method for manufacturing the same |
JP2011023550A (en) * | 2009-07-16 | 2011-02-03 | Shin Etsu Handotai Co Ltd | Method for manufacturing semiconductor epitaxial wafer, and semiconductor epitaxial wafer |
JP2011114210A (en) * | 2009-11-27 | 2011-06-09 | Sumco Corp | Method of manufacturing epitaxial wafer |
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