WO2013099411A1 - ショット処理方法及びショット処理装置 - Google Patents
ショット処理方法及びショット処理装置 Download PDFInfo
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- WO2013099411A1 WO2013099411A1 PCT/JP2012/076856 JP2012076856W WO2013099411A1 WO 2013099411 A1 WO2013099411 A1 WO 2013099411A1 JP 2012076856 W JP2012076856 W JP 2012076856W WO 2013099411 A1 WO2013099411 A1 WO 2013099411A1
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- WIPO (PCT)
- Prior art keywords
- shot processing
- nozzle
- processing method
- shot
- water cooling
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
- B24C1/10—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for compacting surfaces, e.g. shot-peening
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B39/00—Burnishing machines or devices, i.e. requiring pressure members for compacting the surface zone; Accessories therefor
- B24B39/006—Peening and tools therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C11/00—Selection of abrasive materials or additives for abrasive blasts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/32—Abrasive blasting machines or devices; Plants designed for abrasive blasting of particular work, e.g. the internal surfaces of cylinder blocks
- B24C3/325—Abrasive blasting machines or devices; Plants designed for abrasive blasting of particular work, e.g. the internal surfaces of cylinder blocks for internal surfaces, e.g. of tubes
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D7/00—Modifying the physical properties of iron or steel by deformation
- C21D7/02—Modifying the physical properties of iron or steel by deformation by cold working
- C21D7/04—Modifying the physical properties of iron or steel by deformation by cold working of the surface
- C21D7/06—Modifying the physical properties of iron or steel by deformation by cold working of the surface by shot-peening or the like
Definitions
- the present invention relates to a shot processing method and a shot processing apparatus.
- a shot processing method is a shot processing method in which a peening process is performed by ejecting a projection material from a nozzle, and the nozzle is provided in a water-cooled hole provided on the back surface of the mold and closed at the end.
- a projecting step for injecting is a shot processing method in which a peening process is performed by ejecting a projection material from a nozzle, and the nozzle is provided in a water-cooled hole provided on the back surface of the mold and closed at the end.
- a nozzle for projecting a projection material from the tip is inserted into a small-diameter water-cooled hole, so that shot processing is performed on the end of the water-cooled hole. Therefore, the projection material projected at a high speed from the tip of the nozzle contacts the end of the water-cooled hole without decelerating.
- the outer diameter of the nozzle may be 2 mm to 5 mm.
- the projectile material may be a carbide shot material.
- a carbide shot material that has a greater specific gravity than a general iron-based projection material
- the kinetic energy of the carbide shot material projected from the tip of the nozzle is projected to a general iron-based projection material. It becomes larger than the case.
- the force acting on the end portion becomes larger than when a general iron-based projection material is used.
- the nominal hardness (Rockwell hardness) of the projection material may be HRA 89 to 93, and the specific gravity may be 14.8 to 15.4.
- Carbide shot material that has a nominal hardness of HRA 89-93 and has a specific gravity more than twice that of a general iron-based projection material contacts the end of the water-cooled hole. The force acting on the end portion generated at the time is further increased.
- the nozzle in the projecting step, may reciprocate along the water cooling hole while rotating around the axis of the nozzle.
- the projection material projected from the tip of the nozzle contacts the surface of the side wall of the water cooling hole.
- the tool mark formed on the side wall of the water cooling hole can be erased (the tool mark is crushed by the projection material).
- the projecting step may further include a step of using a nozzle having a reflecting member attached to the tip, reflecting the projecting material by the reflecting member, and projecting the projecting material onto the side wall of the water cooling hole. Good. By processing in this way, the projection material is reflected by the reflecting member attached to the tip of the nozzle and comes into contact with the side wall of the water cooling hole.
- the projecting step may be performed until the tool mark disappears uniformly.
- the tool mark formed on the side wall of the water cooling hole is uniformly erased when the water cooling hole is formed in the mold (the tool mark is uniformly crushed by the projection material).
- the mold may be for die casting, and the material thereof may be hot die steel.
- high stress is generated at the time of die casting, and at the high speed from the tip of the nozzle, it is projected to the end of the water-cooled hole formed in the die using hot die steel with high hardness of the material itself. The projectile material comes into contact without decelerating.
- a shot processing method is a shot processing method for performing a peening process by injecting a projection material from a nozzle, and is provided on the back surface of a mold and has an inner wall of a water cooling hole whose end is closed
- a projection process for performing shot processing is a shot processing method for performing a peening process by injecting a projection material from a nozzle, and is provided on the back surface of a mold and has an inner wall of a water cooling hole whose end is closed
- a determination step for determining the presence or absence of a tool mark on the surface of the water cooling hole, and a surface of the inner wall of the water cooling hole under a shot condition for removing the tool mark on the surface of the inner wall of the
- the determination step the presence or absence of a tool mark on the surface of the water cooling hole of the mold is determined.
- the projection step when the determination result of the determination step is that there is a tool mark, shot processing is performed on the surface of the mold water cooling hole under the shot condition that removes the tool mark on the surface of the mold water cooling hole.
- the presence or absence of a tool mark on the surface of the inner wall of the water cooling hole may be determined using an eddy current sensor inserted into the water cooling hole.
- the presence or absence of a tool mark on the surface of the water cooling hole of the mold is determined using an eddy current sensor inserted into the water cooling hole. For this reason, simple determination is possible.
- a shot processing apparatus performs shot processing on the water-cooled holes formed in the mold by the shot processing method.
- the shot peening process is performed on the water cooling holes by the shot processing method. Therefore, the projection material projected at a high speed from the tip of the nozzle contacts the end portion or the side wall of the water-cooled hole without decelerating.
- a shot processing apparatus includes a hood provided with a projection chamber therein, and a nozzle inserted into a small-diameter water cooling hole provided in the projection chamber and formed on the back surface of the mold.
- Operating means for storing a projection material tank for storing the projection material, a mixing unit for mixing the projection material supplied from the projection material tank and air having a pressure of 0.1 to 1.0 MPa, and the mixing unit; A hose connecting the nozzle.
- a nozzle for projecting a projection material from the tip is inserted into a small-diameter water-cooled hole, whereby shot processing is performed on the end of the water-cooled hole. Therefore, the projection material projected at a high speed from the tip of the nozzle contacts the end of the water-cooled hole without decelerating.
- the operation means may have dust durability. By comprising in this way, the malfunction of an operation means can be prevented with the dust which generate
- a shot processing method and a shot processing apparatus capable of sufficiently obtaining the effect of the shot peening process at the end of the small diameter water cooling hole.
- FIG. 1 It is a schematic diagram which shows the shot peening apparatus for performing a shot processing method. It is a flowchart which shows a shot processing method.
- A) is an expanded sectional view which shows a nozzle insertion process
- B) is an enlarged perspective view which shows a projection process.
- A) And (B) is a conceptual diagram which shows the mechanism in which the reflection member which reflects a part of projection material projected from the front-end
- A) is an expanded sectional view which shows a determination process
- (B) is an enlarged perspective view which shows a 2nd projection process.
- (A) is the expanded sectional view which showed typically the tensile stress which arises in the terminal part of a water-cooled hole
- (B) is a graph which shows the tensile stress and compressive residual stress which arise in the terminal part of a water-cooled hole.
- It is a side view which shows a shot peening apparatus.
- It is the schematic which shows the whole image of a shot processing apparatus.
- FIG. 1 shows a schematic diagram of a shot peening apparatus 10 for performing a shot processing method according to the present embodiment.
- the shot peening apparatus 10 of this embodiment includes a projection material 12, a tank (projection material tank) 14 for storing the projection material 12, and a projection material 12 supplied from the tank 14. And a mixing unit 16 for mixing with high-pressure air.
- the shot peening apparatus 10 includes a nozzle 21 for projecting the projection material 12 into a small-diameter water-cooled hole 20 formed on the back surface 18B of the mold 18.
- the projection material 12, the mixing unit 16, and the nozzle 21 will be described first, then the mold 18 that is the object to be processed and the water cooling holes 20 formed in the mold 18 will be described.
- the shot processing method to the water cooling hole 20 which is a part will be described.
- a cemented carbide having a nominal hardness (Rockwell hardness) of, for example, HRA 89 to 93 is used as the projection material 12.
- a cemented carbide shot material formed using a cemented carbide having a binder phase component of Co and a nominal hardness of HRA 89 or higher is used as an example of the projection material 12.
- the projection material 12 may have an average particle size of 100 ⁇ m.
- the specific gravity of the projection material 12 may be 14.8 to 15.4.
- the specific gravity of a general iron-based projection material (about 7.4) is compared. A large specific gravity of the projection material 12 is used.
- the average particle size of the projection material is defined as the average particle size at which the cumulative weight obtained by adding the projection materials 12 in order from the smallest particle size is 50% of the total weight.
- the projection material 12 stored in the tank 14 is mixed with high-pressure air supplied from a compressor (not shown).
- the air pressure in the mixing unit 16 is set to 0.1 MPa or more (gauge pressure).
- the pressure of air is 0.1 to 1.0 MPa, preferably 0.1 to 0.4 MPa. When the air pressure is less than 0.1 MPa, the peening effect is insufficient. When the air pressure exceeds 1.0 MPa, a high-pressure compressed air source (compressor) is used. Cost increases.
- the nozzle 21 is formed in a pipe shape having an outer diameter of 2 mm to 5 mm (an inner diameter of 1.5 mm to 4 mm). The length and outer diameter of the nozzle 21 are appropriately selected in consideration of the depth and inner diameter of the water cooling hole 20 formed in the back surface 18B of the mold 18.
- the nozzle 21 is connected to the mixing unit 16 via a connection tool (not shown).
- the mold 18 is formed using hot die steel, and the design surface 18 ⁇ / b> A has a shape along the product manufactured by the mold 18. Further, a small-diameter water-cooled hole 20 in which the end portion 20A is closed is formed on the back surface 18B (the surface opposite to the design surface 18A) of the mold 18. The inner diameter of the water cooling hole 20 is about 3 mm to 10 mm. Furthermore, the mold 18 is subjected to nitriding treatment to improve the hardness of the mold surface.
- the die casting die 18 is necessarily enlarged. Furthermore, when shortening the manufacturing time per cycle, it is necessary to quickly cool the material of the product injected into the mold 18. As a result, it is necessary to shorten the distance between the end portion 20A of the water cooling hole 20 and the design surface 18A. Therefore, in the present embodiment, the distance d between the end portion 20A of the water cooling hole 20 and the design surface 18A is set to about 1 mm.
- the mold that is an object of the shot processing of the present embodiment is exposed to a high temperature, and the mold that is also exposed to a cooling action is cooled by cooling the temperature of the mold with water cooling holes provided on the back surface thereof.
- a die casting mold, a hot forging mold, or the like can be considered.
- FIG. 2 is a flowchart showing a shot processing method.
- a nozzle insertion step is performed (S10).
- the nozzle 21 is inserted into the small diameter water cooling hole 20 provided on the back surface 18B of the mold 18.
- the process proceeds to the projection process (S12).
- a mixed flow of air having a pressure of 0.1 MPa or more and the projection material 12 is injected from the tip of the nozzle toward the end 20A of the water cooling hole 20.
- the shot peening process is performed on the end portion 20 ⁇ / b> A of the water cooling hole 20.
- the nozzle 21 reciprocates along the water cooling hole 20 while rotating around the axis of the nozzle 21 in the projection step.
- the reflection material 12 that reflects the projection material 12 projected from the tip of the nozzle 21 toward the side wall 20B of the water cooling hole 20 is reflected.
- the reflecting member 34 may be a member having an inclined surface that intersects with the projection direction of the projection material 12.
- the reflecting members described can be used.
- the effect of the shot peening process can be sufficiently obtained at the end portion 20 ⁇ / b> A of the small-diameter water-cooled hole 20.
- a tool mark (unevenness) that is a flange portion may be formed on the surface of the inner wall of the water-cooled hole. Since the tool mark formed on the side wall (inner wall) of the water cooling hole 20 can be removed by using the nozzle 21 provided with the reflecting member 34, it is possible to prevent the mold 18 from being damaged starting from the tool mark.
- FIG. 5 is a flowchart showing a shot processing method when the presence / absence of a tool mark is taken into consideration.
- S20 a step for determining the presence / absence of a tool mark is performed.
- the eddy current sensor 46 is inserted into the water cooling hole 20 formed in the back surface 18B of the mold 18.
- the presence / absence of the tool mark 44 on the inner wall surface (inner surface) of the water cooling hole 20 of the mold 18 is determined using an eddy current sensor 46 (in a broad sense, by nondestructive inspection using an electromagnetic technique). Determined at 48.
- the eddy current sensor 46 is configured to generate a high frequency magnetic field. An eddy current is generated on the surface of the inner wall of the water cooling hole 20 of the mold 18 by the high frequency magnetic field generated by the eddy current sensor 46.
- the eddy current path differs depending on whether or not the tool mark 44 is present, and the magnetic flux path associated with the eddy current also differs.
- the impedance of the coil of the eddy current sensor 46 is also different, and the eddy current sensor 46 outputs a measurement signal according to the presence or absence of the tool mark 44 to the determination unit 48.
- the determination unit 48 determines the presence or absence of the tool mark 44 based on the measurement signal from the eddy current sensor 46.
- the eddy current sensor 46 is pulled out and retracted out of the water cooling hole 20.
- the process proceeds to the nozzle insertion step (S22).
- the process of S22 is the same as the process of S10 of FIG. 2, and the nozzle 21 is inserted into the small diameter water cooling hole 20 provided on the back surface 18B of the mold 18.
- the process of S22 ends, the process proceeds to the second projection process (S24).
- the nozzle 21 shown in FIG. 6B is inserted into the water cooling hole 20, and the projection material is combined with the compressed air from the tip of the nozzle 32 toward the tool mark 44 on the surface of the water cooling hole 20 of the mold 18.
- Injection is performed. This shot process is performed under the shot conditions for removing the tool mark 44 on the inner wall surface of the water cooling hole 20 of the mold 18.
- the process proceeds to the nozzle insertion process (S26).
- S26 is the same as the process of S10 of FIG. 2, and the nozzle 21 is inserted into the small-diameter water cooling hole 20 provided on the back surface 18B of the mold 18.
- S28 the first projection process
- the nozzle 21 shown in FIG. 3B is inserted into the water cooling hole 20, and the mixed flow of air and the projection material 12 is jetted from the tip of the nozzle toward the end 20A of the water cooling hole 20. Is done. As a result, the shot peening process is performed on the end portion 20 ⁇ / b> A of the water cooling hole 20.
- the nozzle 21 may reciprocate along the water cooling hole 20 while rotating around the axis of the nozzle 21.
- the design surface 18A of the mold 18 is at a high temperature as a product material is injected. Further, the water cooling hole 20 of the mold 18 has a low temperature due to the flow of cooling water. As a result, a temperature gradient is generated between the design surface 18 ⁇ / b> A of the mold 18 and the water cooling hole 20. In particular, in this embodiment, since the distance between the end portion 20A of the water-cooled hole 20 and the design surface 18A is set to about 1 mm, the temperature gradient in the portion becomes abrupt. As a result, as shown in FIG. 7A, tensile stress is generated in the end portion 20A of the water cooling hole 20 (thermal stress 22).
- thermo stress 22 In a state where the tensile stress (thermal stress 22) is generated in the end portion 20A of the water-cooled hole 20, if the end portion 20A of the water-cooled hole is placed in a corrosive environment such as cooling water, stress corrosion cracking will occur. It is conceivable that this occurs at the 20 end portions 20A.
- the end 20A of the water-cooled hole 20 is used.
- the tensile stress (thermal stress 22) generated in the above was calculated.
- FIG. 7B shows the thermal stress 22 calculated by this calculation (see the left axis).
- the thermal stress 22 is calculated by multiplying the product of the Young's modulus and the linear expansion coefficient of the mold material by the temperature difference between the end portion 20A of the water-cooled hole 20 and the design surface 18A. ing.
- said calculation was performed for every distance d of 20 A of terminal parts of the water cooling hole 20, and a design surface.
- FIG. 7B shows the compressive residual stress 24 measured by this measuring apparatus (see the right axis).
- the compressive residual stress 26 is a residual stress generated in the end portion 20A of the water-cooled hole 20 in a state before the shot peening process is performed.
- the residual stress is analyzed by the sin 2 ⁇ method, but other analysis methods may be used.
- the shot peening process is performed on the end portion 20A of the water cooling hole 20 by inserting the nozzle 21 for projecting the projection material 12 from the tip into the water cooling hole 20 having a small diameter. Therefore, the projection material 12 projected at a high speed from the tip of the nozzle 21 comes into contact with the end portion 20A of the water-cooled hole 20 with almost no deceleration. That is, in this embodiment, the effect of the shot peening process can be sufficiently obtained at the end portion 20A of the small water cooling hole 20.
- a carbide shot material having a larger specific gravity than a general iron-based projection material is used. Therefore, the kinetic energy of the projection material 12 projected from the tip of the nozzle 21 becomes larger than the case where a general iron-based projection material is projected. As a result, the projection material 12 comes into contact with the end portion 20A of the water-cooled hole 20, so that the force applied to the end portion 20A becomes larger than when a general iron-based projection material is used. That is, in this embodiment, the effect of the shot peening process can be further obtained at the end portion 20A of the small-diameter water-cooled hole 20.
- the nozzle 21 reciprocates along the water cooling hole 20 while rotating around the axis of the nozzle 21. Further, the nozzle 21 to which the reflecting member 34 is attached reciprocates along the water cooling hole 20 while rotating around the axis of the nozzle 21. Therefore, the projection material 12 projected from the tip of the nozzle 21 contacts the side wall 20 ⁇ / b> B on the surface of the water cooling hole 20. As a result, when the water cooling hole 20 is formed in the mold 18, the tool mark formed on the side wall 20 ⁇ / b> B of the water cooling hole 20 can be erased (the tool mark is crushed by the projection material 12).
- the projecting step is preferably performed until the tool mark disappears uniformly, so that the starting point of damage does not occur.
- the compressive residual stress 24 generated at the end portion 20A of the water-cooled hole 20 is the tensile force generated at the end portion 20A of the water-cooled hole 20. This was confirmed to be higher than the stress (thermal stress 22). That is, in the present embodiment, it is possible to suppress the occurrence of stress corrosion cracking at the end portion 20 ⁇ / b> A of the water-cooled hole 20.
- any cemented carbide having a nominal hardness of HRA 89 to 93 can be used as a projection material.
- What kind of projection material is used may be appropriately set in consideration of the hardness of the object to be processed.
- VF-10, VF-20, VF-30, VF-40, VM-10, VM- which are specified by material classification symbols defined by the Carbide Tool Association (http://www.jctma.jp/) 20, a projection material formed of VM-30, VM-40, VC-40, VU-40 or the like can be used.
- the shot peening apparatus 10 projects a projection material 12 (see FIG. 1) onto a mold 18 (see FIG. 1) that is an object to be processed.
- a hood 27 having a chamber 28 inside, and a robot arm 36 provided inside the projection chamber 28 as an operating means for inserting the nozzle 21 into a small water cooling hole 20 formed on the back surface 18B of the mold 18.
- a seal member that suppresses dust from entering the bearing portion is provided on the bearing portion of the robot arm 36. As a result, the robot arm 36 has dust durability.
- the shot peening apparatus 10 includes a tank 14 that stores the projection material 12, a mixing unit 16 that mixes the projection material 12 supplied from the tank 14 and air having a pressure of 0.1 to 1.0 MPa, A hose 32 that connects the mixing unit 16 and the nozzle 21. Further, the shot peening apparatus 10 includes a projecting material 12 after shot processing stored in a recess formed in a lower portion of the projection chamber 28 and a transport device (not shown) that transports dust and the like generated during the shot processing. Yes. In addition, the projection material and the like carried by the conveying device are separated into a reusable projection material 12 and other dust and the like, and the reusable projection material 12 is returned to the tank 14 again.
- the shot peening process is performed on the water cooling holes 20 through the nozzle insertion process and the projection process. Therefore, the projection material 12 projected at a high speed from the tip of the nozzle 21 contacts the end portion 20A of the water cooling hole 20 without decelerating. That is, in this embodiment, the effect of the shot peening process can be sufficiently obtained at the end portion 20A of the small-diameter water-cooled hole 20.
- the robot arm 36 has dust durability. Therefore, it is possible to prevent malfunction of the robot arm 36 caused by dust generated during the shot processing.
- the dust durability of the robot arm 36 is improved by providing the seal material on the bearing portion of the robot arm 36 has been described, but the present invention is not limited to this.
- the dust durability of the robot arm 36 may be improved by covering the robot arm 36 with a cover member.
- it is good also as a structure which suppressed that dust infiltrated into the bearing part by ejecting high-pressure air from the periphery of the bearing part of the robot arm 36.
- the method for improving the dust durability of the robot arm 36 may be appropriately set in consideration of the environment of the projection chamber 28 in which the robot arm 36 is provided.
- SYMBOLS 10 Shot peening apparatus (shot processing apparatus), 12 ... Projection material, 14 ... Tank, 16 ... Mixing part, 18 ... Mold, 18B ... Back surface, 20 ... Water cooling hole, 20A ... End part, 20B ... Side wall, 21 ... Nozzle, 27 ... hood, 32 ... hose, 34 ... reflecting member, 36 ... robot arm (operation means).
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Abstract
Description
図1~図7を用いて、実施形態に係るショット処理方法について説明する。
投射材としては、公称硬さ(ロックウェル硬さ)が例えばHRA89~93の超硬合金が用いられる。本実施形態においては投射材12として、結合相成分がCoであると共に公称硬さがHRA89以上の超硬合金を用いて形成された超硬ショット材を一例として採用している。また投射材12は、平均粒径が100μmであってもよい。さらに、この投射材12の比重は14.8~15.4であってもよく、本実施形態のショットピーニング装置10では、一般的な鉄系の投射材の比重(約7.4)と比べて大きな比重の投射材12が用いられている。なお、公称硬さがHRA89未満で比重が14.8未満の投射材では、ピーニング効果が不十分であり、またHRAが93より大きく、比重が15.4より大きい投射材の製造は困難となる。また、投射材の平均粒径とは、投射材12の粒径の小さいものから順に足し合わせた積算重量が全体重量の50%になる粒径を平均粒径というものとする。
ミキシング部16では、タンク14に貯留された投射材12と、図示しないコンプレッサから供給された高圧力のエアーとが混合される。このミキシング部16におけるエアーの圧力は0.1MPa以上(ゲージ圧)とされている。エアーの圧力は0.1~1.0MPa、好ましくは0.1~0.4MPaである。なお、エアーの圧力が0.1MPa未満の場合、ピーニング効果が不十分であり、またエアーの圧力が1.0MPaを超えると、高圧仕様の圧縮エア源(コンプレッサ)を用いることとなり、ピーニング処理のコストが高くなる。
ノズル21は、外径が2mm~5mm(内径が1.5mm~4mm)のパイプ状に形成されている。このノズル21の長さ及び外径は、金型18の背面18Bに形成された水冷孔20の深さ及び内径を考慮して適宜選択される。また、このノズル21は、図示しない接続具を介してミキシング部16に接続されている。
金型18は熱間ダイス鋼を用いて形成されており、意匠面18Aは該金型18によって製造される製品に沿った形状とされている。また、金型18の背面18B(意匠面18Aと反対の面)には、末端部20Aが閉止された細径の水冷孔20が形成されている。この水冷孔20の内径は約3mm~10mmとされている。さらに、金型18には、窒化処理が施されることによって該金型の表面の硬度が向上されている。
図2は、ショット処理方法を示すフローチャートである。図2に示されるように、まず、ノズル挿入工程を行う(S10)。S10の処理では、図3(A)に示されるように、先ずノズル21が金型18の背面18Bに設けられた細径の水冷孔20に挿入される。S10の処理が終了すると、投射工程へ移行する(S12)。S12の処理では、0.1MPa以上の圧力のエアーと投射材12との混合流がノズルの先端から水冷孔20の末端部20Aに向けて噴射される。その結果、ショットピーニング処理が水冷孔20の末端部20Aに施される。
次に、本実施形態の作用並びに効果について説明する。
次に、図8及び図9を用いて、実施形態に係るショット処理装置としてのショットピーニング装置10について説明する。
次に、本実施形態の作用並びに効果について説明する。
Claims (14)
- ノズルから投射材を噴射してピーニング処理を行うショット処理方法であって、
金型の背面に設けられかつ末端部が閉止された水冷孔にノズルを挿入するノズル挿入工程と、
このノズル挿入工程を経た後に行なわれ、0.1~1.0MPaの圧力の空気と投射材との混合流を前記ノズルの先端から前記水冷孔の前記末端部に向けて噴射する投射工程と、
を有するショット処理方法。 - 前記ノズルの外径が2mm~5mmである請求項1記載のショット処理方法。
- 前記投射材が超硬ショット材である請求項1又は請求項2記載のショット処理方法。
- 前記投射材の公称硬さがHRA89~93であると共に、比重は14.8~15.4である請求項3記載のショット処理方法。
- 前記投射工程において、前記ノズルが当該ノズルの軸心周りに回転しながら前記水冷孔に沿って往復移動する請求項1~請求項4のいずれか1項に記載のショット処理方法。
- 前記投射工程において、先端に反射部材が取付けられたノズルを用い、該反射部材により投射材を反射させ、前記水冷孔の側壁に投射材を投射する工程をさらに有する請求項5記載のショット処理方法。
- 前記投射工程が、ツールマークが均一に消えるまでなされる請求項5記載のショット処理方法。
- 前記金型がダイカスト用であって、その材質が熱間ダイス鋼である請求項1~請求項4のいずれか1項に記載のショット処理方法。
- ノズルから投射材を噴射してピーニング処理を行うショット処理方法であって、
金型の背面に設けられかつ末端部が閉止された水冷孔の内壁の表面におけるツールマークの有無を判定する判定工程と、
前記判定工程の判定結果がツールマーク有の場合に前記水冷孔の内壁の表面におけるツールマークを除去するショット条件で前記水冷孔の内壁の表面にショット処理する投射工程と、
を有するショット処理方法。 - 前記判定工程では、前記水冷孔の内壁の表面におけるツールマークの有無を、前記水冷孔に挿入させた渦電流センサを用いて判定する、請求項9記載のショット処理方法。
- 請求項1~請求項4のいずれか1項に記載のショット処理方法によって、前記金型に形成された前記水冷孔にショット処理を行なうショット処理装置。
- 請求項9又は請求項10に記載のショット処理方法によって、前記金型に形成された前記水冷孔にショット処理を行なうショット処理装置。
- 投射室を内部に備えたフードと、
前記投射室の内部に設けられ、金型の背面に形成された細径の水冷孔にノズルを挿入する操作手段と、
投射材を貯留する投射材タンクと、
前記投射材タンクから供給された前記投射材と0.1~1.0MPaの圧力の空気とを混合するミキシング部と、
前記ミキシング部と前記ノズルとを繋ぐホースと、
を備えたショット処理装置。 - 前記操作手段が粉塵耐久性を有する請求項13記載のショット処理装置。
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CN201290001086.4U CN204235394U (zh) | 2011-12-26 | 2012-10-17 | 喷丸处理装置 |
US14/368,373 US9149908B2 (en) | 2011-12-26 | 2012-10-17 | Shot processing method and shot processing device |
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JP2018176282A (ja) * | 2017-04-19 | 2018-11-15 | 株式会社不二機販 | 金型冷却孔の表面処理方法及び金型 |
CN111687719A (zh) * | 2020-06-22 | 2020-09-22 | 蔡乐意 | 一种美术调色板加工设备 |
JP2021035712A (ja) * | 2019-08-30 | 2021-03-04 | 新東工業株式会社 | ショット処理装置及びショット処理方法 |
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JP7494154B2 (ja) * | 2021-09-15 | 2024-06-03 | 株式会社スギノマシン | ピーニング装置 |
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US20140373586A1 (en) | 2014-12-25 |
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