WO2013098917A1 - ダイカスト鋳造方法及び同鋳造装置 - Google Patents
ダイカスト鋳造方法及び同鋳造装置 Download PDFInfo
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- WO2013098917A1 WO2013098917A1 PCT/JP2011/080074 JP2011080074W WO2013098917A1 WO 2013098917 A1 WO2013098917 A1 WO 2013098917A1 JP 2011080074 W JP2011080074 W JP 2011080074W WO 2013098917 A1 WO2013098917 A1 WO 2013098917A1
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- WIPO (PCT)
- Prior art keywords
- sleeve
- plunger
- cavity
- die casting
- seal ring
- Prior art date
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/2015—Means for forcing the molten metal into the die
- B22D17/2038—Heating, cooling or lubricating the injection unit
Definitions
- the present invention includes a first step of applying a release agent to the inner surface of the cavity and applying a lubricant to the inner peripheral surface of the sleeve communicating with the cavity, and a second step of supplying hot water into the sleeve from its hot water supply port. Further, the present invention relates to a die-casting method and a casting apparatus for sequentially performing a third step of advancing a plunger fitted to the sleeve and filling and pressurizing the molten metal in the sleeve into the cavity while closing the hot water supply port.
- the lubricant applied to the inner peripheral surface of the sleeve decomposes in contact with the molten metal and generates gas. Therefore, in the third step, the inside of the cavity passes through the decompression path that opens in the cavity.
- the cracked gas in the sleeve moves to the cavity side and contaminates the cavity, which may enter the molten metal and degrade the quality of the die cast product.
- the efficiency of pressure reduction in the cavity may be reduced by the outside air flowing into the sleeve through the sliding gap between the sleeve and the plunger fitted to the inner peripheral surface thereof.
- the present invention has been made in view of such circumstances, and prevents contamination of the cavity due to the decomposition gas of the lubricant generated in the sleeve during hot water supply.
- the sliding between the sleeve and the plunger is performed. It is an object of the present invention to provide a die casting method and apparatus capable of efficiently reducing the pressure in the cavity regardless of inflow of outside air from the gap into the sleeve and obtaining a good quality die cast product.
- the present invention includes a first step of applying a release agent to the inner surface of the cavity and applying a lubricant to the inner peripheral surface of the sleeve that communicates with the cavity; Die casting that sequentially performs a second step of supplying hot water from a hot water supply port and a third step of advancing a plunger fitted to the sleeve to fill and pressurize the molten metal in the sleeve while closing the hot water supply port
- the first feature is that the inside of the sleeve is decompressed through a first decompression path that opens in the sleeve during the third step but can prevent the passage of molten metal.
- the second feature of the present invention is that the pressure in the sleeve is reduced through a first pressure reducing passage that opens in a front end surface of the plunger facing the sleeve.
- the inside of the cavity is decompressed through a second decompression path opened in the cavity in parallel with decompression in the sleeve. Is the third feature.
- the present invention is a die casting apparatus for carrying out the die casting method of the second feature, wherein the plunger is connected to a plunger driving device for driving the plunger forward and backward, and the plunger rod
- a plurality of seal rings that are arranged in the axial direction on the outer periphery of the plunger tip and slidably contact the inner peripheral surface of the sleeve are mounted on the outer periphery of the plunger tip.
- the first seal ring that is positioned is a tension ring that presses against the inner peripheral surface of the sleeve and opens into the sleeve between the inner peripheral surface of the first seal ring and the outer peripheral surface of the plunger tip.
- a fourth feature is that the first pressure reducing path is constituted by a passage passing through the jarrod, and the first pressure reducing path is connected to the first vacuum source via a first pressure reducing control valve for opening and closing the first pressure reducing path.
- the passage corresponds to a first passage 32 in the first and second embodiments of the present invention, which will be described later, and the first vacuum source is also the first vacuum tank in the first and second embodiments. 37.
- annular positioning groove is provided on the inner peripheral surface of the first seal ring, and the first seal is engaged with the positioning groove on the outer periphery of the plunger tip.
- An annular positioning projection for restricting the axial movement of the ring with respect to the plunger tip is provided, and a plurality of through grooves are provided on the positioning groove and the opposing surface of the positioning protrusion, and the gap and the passage are interposed through the through groove.
- the present invention provides a second seal ring disposed immediately after the first seal ring on the outer periphery of the plunger tip, and a second seal ring disposed immediately after the second seal ring.
- 3 seal rings, and the second seal ring is a tension ring that presses against the inner peripheral surface of the sleeve, and the third seal ring is attached to the outer peripheral surface of the plunger tip and the inner peripheral surface of the sleeve.
- Each of the through-grooves and the first gaps is formed through an annular second slit formed between an inner circumferential surface of the second seal ring and an outer circumferential surface of the plunger tip.
- a sixth feature is that the passages communicate with each other.
- the present invention is a die casting apparatus for carrying out the die casting method of the third feature, wherein the first vacuum source is connected to the first decompression path via a first decompression control valve that opens and closes the first decompression path. Connecting the second vacuum source to the second decompression path via a second decompression control valve for opening and closing the second decompression path, and installing the first and second vacuum sources independently. It is characterized by.
- the second vacuum source corresponds to a second vacuum tank 54 in a second embodiment of the present invention to be described later.
- the inside of the sleeve opens, but the inside of the sleeve is depressurized through the first pressure reducing passage that can prevent the passage of the molten metal, thereby lubricating the sleeve.
- the decomposition gas of the agent but also the gas generated in the cavity can be sucked and discharged from the sleeve through the first pressure reducing path, and therefore, the pressure inside the cavity is reduced without being contaminated by the decomposition gas. Will be.
- the first pressure reducing path is located at any position of the plunger. It will continue to open in the sleeve, and pressure reduction in the sleeve is always possible.
- the combined use of the first and second pressure reducing passages can sufficiently increase the degree of vacuum in the cavity in a short time, and efficiently obtain a higher quality cast product. Can do.
- the slit capable of preventing the molten metal from passing through the first pressure reducing path is a first seal comprising a front end portion outer peripheral surface of the plunger tip and a tension ring attached to the outer periphery thereof. Since it is defined between the inner peripheral surface of the ring, the first slit can be obtained without applying any special processing to the plunger tip. In addition, since the first slit opens in the front end surface of the plunger tip, it continues to open in the sleeve at any position of the plunger, so that pressure reduction in the sleeve is always possible.
- the slit opening in the front end surface of the plunger tip is restricted while restricting the axial movement of the first seal ring relative to the plunger tip without subjecting the plunger tip to large processing.
- the plunger tip can be communicated with the first passage in the plunger tip, and the plunger tip can be manufactured at low cost.
- the third seal ring can prevent the outside air from flowing from the outer periphery of the rear portion of the plunger tip to the sleeve side. Even if the air has passed through the side, the outside air is immediately sucked into the second slit on the inner peripheral side of the second seal ring adjacent to the front side of the third seal ring, and the outside air passes through the outer peripheral side of the third seal ring. Even if it passes, the air is immediately sucked into the second slit on the inner peripheral side of the second seal ring through the second and third seal rings, so that inflow of outside air into the sleeve is prevented. be able to.
- the first and second vacuum sources to be used together are independently installed, so that the sleeve and the cavity can be decompressed to a desired degree of vacuum in a short time. It can contribute to the improvement of efficiency.
- FIG. 1 is a schematic side view of a main part of a die casting apparatus according to a first embodiment of the present invention, taken vertically.
- FIG. 2 is an enlarged vertical side view of the plunger in FIG.
- FIG. 3 is a further enlarged view of the plunger tip portion in FIG.
- First embodiment 4 is a cross-sectional view taken along line 4-4 of FIG.
- First embodiment 5 is a cross-sectional view taken along line 5-5 of FIG.
- FIG. 6 is a schematic side view of the main part of the die casting apparatus according to the second embodiment of the present invention, which is cut vertically.
- FIG. 1 is a schematic side view of a main part of a die casting apparatus according to a first embodiment of the present invention, taken vertically.
- FIG. 2 is an enlarged vertical side view of the plunger in FIG.
- FIG. 3 is a further enlarged view of the plunger tip portion in FIG.
- First embodiment 4 is a cross-sectional view taken along line 4-4 of FIG.
- FIG. 7 is a diagram showing the relationship between the elapsed time of the plunger and the pressure in the cavity.
- FIG. 8 is a view corresponding to FIG. 3, showing a modification of the first pressure reducing path in the plunger. (Modification).
- a fixed platen 1 that holds a fixed mold 3 is fixed to a machine base (not shown) of the die cast apparatus M, and a movable mold 4 is held.
- the movable platen 2 is supported by the machine base so that the movable mold 4 can be opened and closed with respect to the fixed mold 3.
- the fixed mold 3 and the movable mold 4 are formed so as to form a cavity 5 between opposing surfaces when the mold is closed, and an overflow 7 communicating with the cavity 5 via a restriction 6.
- the fixed mold 3 is provided with a gate 9 and a runner 10 for communicating the cavity 5 with a front end portion of a sleeve 8 fixed to the fixed platen 1.
- a plunger 12 is fitted to the saddle sleeve 8 from behind so that the plunger 12 can move back and forth.
- a hot water supply port 8 a that opens to the front is provided at the top of the sleeve 8.
- An operating rod 14 protruding forward from a plunger driving device 13 installed on the machine base is coaxially connected to the plunger 12 via a rod joint 14. Therefore, the plunger 12 can be moved back and forth by operating the operating rod 14 back and forth.
- the plunger 12 includes a plunger rod 15 connected to the actuating rod 13a via a rod joint 14, and a plunger tip that is coupled to the front end of the plunger rod 15 and slides in the sleeve 8. 17.
- the plunger tip 17 is detachably and integrally connected to the front end of the plunger rod 15 and is detachably and integrally connected to the front end portion of the tip body 17a so that the front end surface is connected to the sleeve 8. It is comprised with the chip head 17b which faces inside.
- the first seal ring 21 is attached to the outer periphery of the tip head 17b, and the second seal ring 22 and the adjacent third seal ring 23 are attached to the outer periphery of the chip body 17a.
- the first seal ring 21 is formed of a tension ring that is provided with one abutment 21 a and is provided with a diameter expansion elasticity and is slidably pressed against the inner peripheral surface of the sleeve 8.
- the joint end surface of the ring 21 is formed in a bowl shape that meshes with each other when the first seal ring 21 is fitted to the sleeve 8.
- An annular mounting groove 20 for mounting the second and third seal rings 22 and 23 is formed in the front part of the outer peripheral surface of the chip body 17a, and the rear end surface of the chip head 17b is the front end of the mounting groove 20 It is a wall.
- An annular positioning groove 24 is provided on the inner peripheral surface of the first seal ring 21.
- an annular positioning protrusion 25 that engages with the positioning groove 24 is formed on the outer periphery of the chip head 17b, and the engagement thereof prevents the axial movement of the first seal ring 21 with respect to the chip head 17b.
- An annular land portion 26 adjacent to the rear end of the first seal ring 21 is formed on the outer periphery of the chip head 17b.
- An annular gap is formed between the outer peripheral surface of the land portion 26 and the inner peripheral surface of the sleeve 8. 27 is defined.
- the first seal ring 21 is elastically expanded so as to be in pressure contact with the inner peripheral surface of the sleeve 8, so that a first annular ring is formed between the inner peripheral surface of the first seal ring 21 and the outer peripheral surface of the chip head 17 b.
- a slit 28 is defined, and the first slit 28 opens in the front end surface of the plunger tip 17.
- the first slit 28 communicates with the annular gap 27 on the outer surface from the front end surface of the positioning projection 25 to the front end surface of the land portion 26.
- a plurality of first through grooves 29 arranged in the direction are formed.
- second through grooves 30 communicating with the large number of first through grooves 29 through the annular gap 27 are formed.
- the second seal ring 22 is provided with a single abutment (not shown), is given expansion elasticity, and is a tension ring that is slidably pressed against the inner peripheral surface of the sleeve 8. Between the inner peripheral surface of the second seal ring 22 and the outer peripheral surface of the chip body 17a, an annular second slit 31 that communicates with a number of second through grooves 30 is defined. .
- the third seal ring 23 is constituted by a rigid ring having no joint, which is tightly fitted to the outer peripheral surface of the plunger tip 17 and the inner peripheral surface of the sleeve 8. The end is closed.
- the tip body 17a and the plunger rod 15 are provided with a series of first passages 32 having a front end opened to the second slit 31 and a rear end opened to the outer periphery of the rear portion of the plunger rod 15.
- the rear end is connected to the front end of a second passage 36 made of a flexible conduit, and the rear end is connected to a first vacuum tank 37.
- the first vacuum tank 37 has a first end.
- the vacuum pressure generated by the vacuum pump 38 is accumulated.
- a first main valve 39 for opening and closing the second passage 36 is connected to the root of the second passage 36 connected to the first vacuum tank 37, and a first pressure reduction control for controlling opening and closing of the first main valve 39 is provided at an intermediate portion thereof.
- a valve 40 is interposed.
- the first slit 28, the first passage groove 29, the annular gap 27, the second passage groove 30, the second slit 31, the first passage 32, and the second passage 36 are provided in the first vacuum tank 37.
- a vacuum pressure is transmitted from the front end surface of the plunger tip 17 into the sleeve 8 to constitute a first pressure reducing passage 41 that can reduce the pressure inside the sleeve 8, and the first slit 28 allows gas to pass therethrough.
- it forms a throttle that can prevent the passage of molten metal.
- the aperture gap is 0.015 to 0.030 mm.
- a cavity pressure sensor 43 for detecting the pressure in the cavity 5 is installed at a proper position of the die casting apparatus M.
- a plunger position sensor 44 for detecting the position of the plunger 12 is attached to one side of the plunger driving device 13, and a sensor rod 45 for operating the plunger position sensor 44 is connected to the rod joint 14.
- the plunger position sensor 44 detects the closed position P of the plunger 12 that closes the hot water supply port 8a after pouring into the hot water supply port 8a
- the plunger position sensor 44 outputs a corresponding signal to the electronic control unit 46, and outputs the detected signal.
- the received electronic control unit 46 opens the first pressure-reducing control valve 40 and closes it after a predetermined time until the molten metal 11 in the cavity 5 solidifies as described later. Yes.
- the first main valve 39 is opened, and the first pressure reducing control valve 40 is closed.
- the movable mold 4 is moved backward to open the cavity 5, and the plunger drive device 13 is operated to move the plunger 12 backward via the operating rod 13 a to open the hot water supply port 8 a of the sleeve 8.
- a release agent is applied to the inner surface of the cavity 5, and a lubricant is applied to the inner peripheral surface of the sleeve 8.
- the movable mold 4 is advanced to close the cavity 5, while a predetermined amount of molten metal 11 is injected into the sleeve 8 from the hot water supply port 8 a.
- the previously applied lubricant touches the molten metal 11 and decomposes to generate gas.
- the plunger drive device 13 After hot water supply into the sleeve 8, the plunger drive device 13 is operated to advance the plunger 12 at a low speed via the operating rod 14, and when the plunger 12 shuts off the hot water supply port 8a, a detection signal output from the plunger position sensor 44.
- the electronic control unit 46 that has received the valve opens the first pressure reduction control valve 40. Then, the vacuum pressure in the first vacuum tank 37 is transmitted to the sleeve 8 through the first pressure reducing passage 41 and the inside of the sleeve 8 as well as the cavity 5 communicating therewith is decompressed. Then, the generated gas is sucked to the first vacuum tank 37 side and discharged from the first vacuum pump 38 to the outside.
- the plunger 12 is advanced at a high speed by the high-speed operation of the plunger driving device 13 to pressurize and fill the molten metal 11 in the sleeve 8 into the cavity 5.
- a part of the molten metal in the cavity 5 is pushed out to the overflow 7 together with impurities such as oxides existing in the upper part thereof.
- the first pressure reduction control valve 40 is closed by the electronic control unit 46 when the molten metal 11 in the cavity 5 is solidified.
- the first pressure reducing control valve 40 is opened after the hot water is supplied to the sleeve 8 until the molten metal 11 in the cavity 5 is solidified, so that the pressure in the sleeve 8 continues to be reduced. Not only the decomposed gas but also the gas generated in the cavity 5 can be sucked and discharged from the sleeve 8 through the first pressure reducing path 41, and the inflow of outside air flowing into the sleeve 8 toward the cavity 5 can be prevented. Can be blocked. Therefore, since the cavity 5 is efficiently depressurized without being contaminated by the decomposition gas of the lubricant generated in the sleeve 8, it is possible to form a high-quality and high-density casting with extremely few pores and impurities. . The cast product is taken out from the cavity 5 by retracting the movable mold 4.
- the first slit 28 opened to the front end surface of the plunger 12 constitutes a throttle that allows passage of gas but prevents passage of molten metal.
- the gas in the sleeve 8 can be sucked and discharged while preventing the molten metal 11 from entering.
- the first slit 28 of the first pressure reducing path 41 is defined between the outer peripheral surface of the front end portion of the plunger tip 17 and the inner peripheral surface of the first seal ring 21 made of a tension ring attached to the outer periphery thereof.
- the first slit 28 can be obtained without subjecting the plunger tip 17 to special processing.
- the first slit 28 opens in the front end surface of the plunger tip 17 and continues to be opened in the sleeve 8 at any position of the plunger 12, until the molten metal 11 is solidified from the hot water supply, It can always contribute to the pressure reduction in the sleeve 8.
- An annular positioning groove 24 is provided on the inner peripheral surface of the first seal ring 21, while the first seal ring 21 is engaged with the positioning groove 24 on the outer periphery of the plunger tip 17 in the axial direction with respect to the plunger tip 17.
- An annular positioning protrusion 25 for restricting the movement is provided, and a plurality of first through grooves 29 are provided on the positioning grooves 24 and the opposing surfaces of the positioning protrusions 25, and these first through grooves 29 are formed on the outer periphery of the land portion 26.
- the path 41 Since the path 41 is configured, the axial movement of the first seal ring 21 with respect to the plunger tip 17 is restricted without subjecting the plunger tip 17 to large processing.
- the first slit 28 opened in the front end surface of the plunger tip 17 can be communicated with the first passage 32 in the plunger tip 17, and the plunger tip 17 can be manufactured at low cost.
- a third seal ring 23 disposed immediately after the second seal ring 22 is mounted on the outer periphery of the plunger tip 17, and the third seal ring 23 is formed on the outer peripheral surface of the plunger tip 17 and the inner periphery of the sleeve 8. Since the second slit 31 on the inner peripheral side of the second seal ring 22 communicates with the first passage 32 in the plunger tip 17, the plunger tip is formed by the third seal ring 23. Although it is possible to prevent the outside air from flowing from the outer periphery of the rear part 17 to the sleeve 8 side, even if the outside air passes through the inner periphery side of the third seal ring 23, the outside air is still in the third seal ring 23.
- a second decompression path 50 communicating with the inside of the cavity 5 through the overflow 7 is connected to the overflow 7 in the die casting apparatus M.
- the second decompression path 50 includes a fourth passage 51 that reaches the upper surface of the stationary mold 3 from the overflow 7 through the movable mold 4 and the stationary mold 3, and the fourth passage 51 is formed on the upper surface of the stationary mold 3.
- the fifth passage 53 is connected to a second vacuum tank 54, and is generated by a second vacuum pump 55 in the second vacuum tank 54. Vacuum pressure is accumulated.
- a second main valve 56 for opening and closing the fifth passage 53 is connected to the root of the fifth passage 53 connected to the second vacuum tank 54, and the fourth passage 51 is controlled to open and close in the movable mold 4.
- a second pressure reduction control valve 57 is provided close to the overflow 7.
- the electronic pressure control unit 57 When the electronic control unit 46 receives the detection signal of the plunger position sensor 44, the electronic pressure control unit 57 also opens the second pressure reducing control valve 57, and when the cavity pressure sensor 43 detects a degree of vacuum exceeding the predetermined value in the cavity 5, In response to the detection signal, the second pressure reducing control valve 57 is closed.
- the plunger 12 is advanced at a low speed through the operating rod 14 by the operation of the plunger driving device 13, and when the plunger 12 blocks the hot water supply port 8 a, the second pressure reducing control valve 57 is As with the first pressure reduction control valve 40, the electronic control unit 46 opens the valve. Then, the vacuum pressure of the second vacuum tank 54 is transmitted to the overflow 7 and the cavity 5 through the second decompression path 50 to depressurize the inside thereof, so that the air and residual gas inside the second vacuum tank 54 side the second vacuum tank 54 side. And is discharged from the second vacuum pump 55 to the outside.
- the electronic control unit 46 receives the detection signal from the cavity pressure sensor 43 and closes the second pressure reducing control valve 57. Therefore, after that, when the molten metal 11 in the sleeve 8 is pressurized and filled into the cavity 5 by high-speed advancement of the plunger 12, a part of the molten metal in the cavity 5 is pushed out to the overflow 7, but the second decompression in the closed state is performed. Outflow to the second pressure reducing path 50 is prevented by the control valve 57.
- the combination of the first and second decompression paths 41 and 50 can sufficiently increase the degree of vacuum in the cavity 5 immediately before the molten metal 11 is pressurized and filled into the cavity 5 in a short time. This makes it possible to efficiently obtain higher quality castings.
- FIG. 7 is a diagram showing the relationship between the elapsed time of advancement of the plunger and the pressure in the cavity.
- Line A is the characteristic of the first embodiment using only the first pressure reducing path 41
- line B is the first and second pressure reducing pressures.
- the characteristics of the second embodiment in which the paths 41 and 50 are used together, and the line C indicates the characteristics of the comparative example in which only the second pressure reducing path 50 is used.
- the vacuum degree in the cavity 5 immediately before the start of pressurization and filling of the molten metal 11 into the cavity 5 is highest in the second embodiment, and then decreases in the order of the first embodiment and the comparative example. Go. Therefore, the density of the cast product obtained by filling the cavity 5 with the molten metal 11 with the same pressure depends on the above degree of vacuum.
- the internal gas amount was 6.0 cc in the first embodiment, 2.7 cc in the second embodiment, and 8.5 cc in the comparative example.
- the castings according to the second embodiment were the least.
- the present invention is not limited to the embodiment described above, and various design changes can be made without departing from the scope of the invention. For example, as shown in FIG.
- the plunger tip 17 is press-fitted with an orifice member 59 that opens to the front end surface of the plunger tip 17 and allows the passage of gas but prevents the passage of molten metal.
- the sleeve 8 may be communicated with the first passage 32 in the cylinder 17 and the inside of the sleeve 8 may be decompressed through the orifice member 59.
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Abstract
Description
5・・・・・キャビティ
8・・・・・スリーブ
8a・・・・給湯口
12・・・・プランジャ
13・・・・プランジャ駆動装置
15・・・・プランジャロッド
17・・・・プランジャチップ
21・・・・第1シールリング
22・・・・第2シールリング
23・・・・第3シールリング
24・・・・位置決め溝
25・・・・位置決め突起
28・・・・細隙(第1細隙)
29・・・・通溝(第1通溝)
31・・・・第2の細隙(第2細隙)
32・・・・通路(第1通路)
40・・・・第1減圧制御弁
41・・・・第1減圧路
50・・・・第2減圧路
57・・・・第2減圧制御弁
[変形例]
本発明は上記実施形態に限定されるものではなく,その要旨を逸脱しない範囲で種々の設計変更が可能である。例えば,図8に示すように,プランジャチップ17に,その前端面に開口してガスの通過は許容するが,溶湯の通過は阻止し得るオリフィス部材59を圧入し,このオリフィス部材59をプランジャチップ17内の第1通路32に連通させ,このオリフィス部材59を通してスリーブ8内を減圧するようにしてもよい。
Claims (7)
- キャビティ(5)の内面に離型剤を塗布し,またキャビティ(5)に連通するスリーブ(8)内周面に潤滑剤を塗布する第1工程と,前記スリーブ(8)内に,それの給湯口(8a)から給湯する第2工程と,前記スリーブ(8)に嵌装されるプランジャ(12)を前進させて,前記給湯口(8a)を閉鎖しながら前記スリーブ(8)内の溶湯(11)を前記キャビティ(5)に充填加圧する第3工程とを順次行うダイカスト鋳造方法において,
前記第3工程時,前記スリーブ(8)内に開口するが,溶湯の通過を阻止し得る第1減圧路(41)を通して該スリーブ(8)内を減圧することを特徴とするダイカスト鋳造方法。 - 請求項1記載のダイカスト鋳造方法において,
前記スリーブ(8)内の減圧を,そのスリーブ(8)内に臨む前記プランジャ(12)の前端面に開口する第1減圧路(41)を通して行うことを特徴とするダイカスト鋳造方法。 - 請求項1又は2記載のダイカスト鋳造方法において,
前記第3工程時,前記スリーブ(8)内の減圧に並行して,前記キャビティ(5)内に開口する第2減圧路(50)を通して該キャビティ(5)内を減圧することを特徴とするダイカスト鋳造方法。 - 請求項2記載のダイカスト鋳造方法を実施するためのダイカスト鋳造装置であって,
前記プランジャ(12)を,それを進退駆動するプランジャ駆動装置(13)に連結されるプランジャロッド(15)と,このプランジャロッド(15)の前端に連結されるプランジャチップ(17)とで構成し,そのプランジャチップ(17)の外周にその軸方向に並んで前記スリーブ(8)の内周面に摺接する複数のシールリング(21~23)を装着し,これらシールリング(21~23)のうち,最前部に位置する第1シールリング(21)を,前記スリーブ(8)の内周面に圧接する張力リングで構成して,この第1シールリング(21)の内周面と前記プランジャチップ(17)の外周面との間に前記スリーブ(8)内に開口するが,溶湯の通過を阻止し得る環状の細隙(28)を画成し,この細隙(28)と,この細隙(28)に連通して前記プランジャチップ(17)及び前記プランジャロッド(15)を通る通路(32)とで前記第1減圧路(41)を構成し,この第1減圧路(41)に,それを開閉する第1減圧制御弁(40)を介して第1真空源(37)に接続したことを特徴とするダイカスト鋳造装置。 - 請求項4記載のダイカスト鋳造装置において,
前記第1シールリング(21)の内周面に環状の位置決め溝(24)を設ける一方,前記プランジャチップ(17)の外周に前記位置決め溝(24)に係合して前記第1シールリング(21)の,前記プランジャチップ(17)に対する軸方向移動を規制する環状の位置決め突起(25)を設け,これら位置決め溝(24)及び位置決め突起(25)の対向面に複数の通溝(29)を設け,この通溝(29)を介して前記細隙(28)及び前記通路(32)間を連通したことを特徴とするダイカスト鋳造装置。 - 請求項5記載のダイカスト鋳造装置において,
前記プランジャチップ(17)の外周に,前記第1シールリング(21)の直後に配置される第2シールリング(22)と,この第2シールリング(22)の直後に配置される第3シールリング(23)とを装着し,前記第2シールリングを,前記スリーブ(8)の内周面に圧接する張力リングで,また前記第3シールリング(23)を,前記プランジャチップ(17)の外周面及び前記スリーブ(8)の内周面に密合する剛性リングでそれぞれ構成し,前記第2シールリング(22)の内周面と前記プランジャチップ(17)の外周面との間に形成される環状の第2の細隙(31)を介して前記通溝(29)及び前記第1通路(32)間を連通したことを特徴とするダイカスト鋳造装置。 - 請求項3記載のダイカスト鋳造方法を実施するためのダイカスト鋳造装置であって,
前記第1減圧路(41)に,これを開閉する第1減圧制御弁(40)を介して第1真空源(37)を接続し,また前記第2減圧路(50)に,これを開閉する第2減圧制御弁(57)を介して第2真空源(54)を接続し,前記第1及び第2真空源(37,54)をそれぞれ独立して設置することを特徴とするダイカスト鋳造装置。
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