WO2013094488A1 - 静止誘導器用リード線、リード線の絶縁構造、これらを有する変圧器、および、リード線の絶縁方法 - Google Patents
静止誘導器用リード線、リード線の絶縁構造、これらを有する変圧器、および、リード線の絶縁方法 Download PDFInfo
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- WO2013094488A1 WO2013094488A1 PCT/JP2012/082182 JP2012082182W WO2013094488A1 WO 2013094488 A1 WO2013094488 A1 WO 2013094488A1 JP 2012082182 W JP2012082182 W JP 2012082182W WO 2013094488 A1 WO2013094488 A1 WO 2013094488A1
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- insulating
- lead wire
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/48—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances fibrous materials
- H01B3/52—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances fibrous materials wood; paper; press board
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/08—Insulating conductors or cables by winding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/20—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances liquids, e.g. oils
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/02—Disposition of insulation
- H01B7/0241—Disposition of insulation comprising one or more helical wrapped layers of insulation
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/2823—Wires
- H01F27/2828—Construction of conductive connections, of leads
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/32—Insulating of coils, windings, or parts thereof
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/02—Casings
- H01F27/04—Leading of conductors or axles through casings, e.g. for tap-changing arrangements
Definitions
- the present invention relates to a lead wire for stationary inductor, a lead wire insulation structure, a transformer having these, and a lead wire insulation method.
- the lead wire drawn from the coil is a bushing while ensuring electrical insulation from the iron core, tank wall, or other lead wires. Connected to the terminal.
- This winding operation of the insulating tape must be carried out, for example, in the tank of the transformer, so that the workability is poor and takes time, leading to an increase in the number of production days and manufacturing cost of the transformer.
- the thermal conductivity of the insulating tape is low, the performance of cooling the lead wire is reduced when the above configuration is adopted. Therefore, in order to suppress the temperature rise of the lead wire, it is necessary to reduce the current density of the conductor. As a result, the diameter of the conductor has to be set large, leading to an increase in the size of the lead wire.
- Patent Document 1 Japanese Patent Laid-Open No. 63-60509 is a prior art document that discloses the structure of a lead wire for an oil-filled induction machine that is downsized.
- a plurality of insulating barriers are concentrically arranged on the outer side of an insulating tape wound around a conductor via a spacer.
- the region without the spacer is used as the cooling medium flow path.
- the spacer a corrugated block made of pressboard or a corrugated pressboard is used.
- the insulating barrier a press board formed in a cylindrical shape is used.
- Patent Document 2 Japanese Unexamined Utility Model Publication No. 64-47011 is a prior art document that discloses a lead wire support structure that is simplified by reducing the number of parts.
- the lead wire support structure described in Patent Document 2 supports a required portion of a high voltage and high current lead wire such as a transformer in an insulated state.
- JP 63-60509 A Japanese Utility Model Publication No. 64-47011
- the present invention has been made in view of the above-described problems, and is a general-purpose and simple structure lead wire for stationary inductors and lead wire insulation structure with respect to lead wires having various outer shapes wavyly curved.
- An object of the present invention is to provide a transformer having these and a method for insulating a lead wire.
- the stationary inductor lead wire according to the first aspect of the present invention is a stationary inductor lead wire having a straight portion and a curved portion.
- the lead wire for stationary inductor includes a conductor, a covering insulating layer provided on the outer periphery of the conductor, and an insulating sheet provided on the covering insulating layer.
- the insulating sheet includes a mount having a predetermined width and insulating spacers arranged so as to protrude from the mount with a predetermined interval in the longitudinal direction of the mount.
- the insulating sheet is continuously wound from the straight portion to the curved portion in a spiral shape so that the insulating spacer is in contact with the covering insulating layer.
- the first insulating paper wound around the surface of the lead wire and the liner made of the third insulating paper are attached to the core made of the second insulating paper.
- a first single-sided cardboard spirally wound on the first insulating paper so that the core and the first insulating paper are in contact with each other, and a fourth spirally wound on the liner of the first single-sided cardboard Insulating paper.
- FIG. 2 is an enlarged cross-sectional view of an X portion of the lead wire shown in FIG. 1.
- FIG. 3 is a cross-sectional view as seen from the direction of arrows III-III in FIG. It is a perspective view which shows the structure of the insulating sheet which concerns on the same embodiment. It is a schematic diagram which shows the flow of the cooling medium which concerns on the same embodiment. It is the expanded sectional view which expanded the B section shown in FIG. It is a perspective view which shows the structure of the insulating sheet which concerns on the modification of the embodiment. It is sectional drawing to which the X section shown in FIG.
- FIG. 13 is a cross-sectional view seen from the direction of the arrow XIII-XIII in FIG. It is a flowchart which shows the insulation method of the lead wire which concerns on Embodiment 3 of this invention.
- FIG. 16 it is a perspective view which shows the state which winds 1st insulating paper around a lead wire. It is a perspective view which shows the structure of the single-sided cardboard which concerns on the same embodiment. It is a side view which shows the dimensional relationship which looked at the single-sided cardboard of FIG. 16 from the arrow XVII direction. It is a front view which shows the dimensional relationship which looked at the single-sided cardboard of FIG. 16 from the arrow XVIII direction. In the same embodiment, it is a perspective view which shows the state which winds a single-sided cardboard on the 1st insulating paper of a lead wire.
- FIG. 1 is a perspective view of a shell-type transformer which is a stationary inductor according to Embodiment 1 of the present invention. In FIG. 1, a part of the configuration is viewed in cross section.
- a shell-type transformer 10 that is a stationary inductor according to the present embodiment includes an iron core 11, a coil 12, and a tank 13.
- the inside of the tank 13 is filled with a cooling medium (not shown) such as oil.
- the iron core 11 and the coil 12 are accommodated in the tank 13.
- a lead wire 14 is drawn from the coil 12.
- the lead wire 14 is connected to a terminal at the lower end of the bushing 15 while ensuring insulation from the iron core 11, the tank 13, and other leads (not shown).
- FIG. 2 is an enlarged cross-sectional view in which an X portion of the lead wire shown in FIG. 1 is enlarged.
- FIG. 3 is a cross-sectional view seen from the direction of arrows III-III in FIG.
- FIG. 4 is a perspective view showing the configuration of the insulating sheet according to the present embodiment.
- the lead wire 14 has a straight portion A and a curved portion B due to structural limitations of the outer iron type transformer 10.
- the conductor curvature R of the curved portion B is about 200 mm to 700 mm, although it varies depending on the capacity of the outer iron type transformer 10.
- the diameter of the conductor 21 is 15 mm to 35 mm.
- the conductor 21 has a circular cross-sectional shape.
- the cross-sectional shape of the conductor 21 does not necessarily have to be a circular shape, and has a cross section that does not have an acute corner, for example, a rectangular shape. There may be.
- an insulating tape 22 that is a covering insulating layer is wound around the conductor 21 continuously from the straight line portion A to the curved portion B.
- the insulating sheet 23 is continuously wound around the outside of the insulating tape 22 in a spiral shape so that there is no seam from the straight part A to the curved part B.
- the insulating sheet 23 is attached to the surface of the mount 25 so that a plurality of insulating spacers 24 protrude from the mount 25 at a predetermined formation interval p in the longitudinal direction of the mount 25. It is configured.
- the mount 25 is constituted by a press board, and the thickness t of the mount 25 is 0.8 mm.
- the thickness t of the mount 25 is set in consideration of the winding workability due to the diameter of the conductor 21 together with the width w2 of the mount 25.
- the width w2 is about 20 mm to 30 mm.
- the width w1 of the insulating spacer 24 made of press board is equal to or less than the width w2 of the mount 25, for example, about 10 mm to 20 mm.
- the insulating spacer 24 has a rectangular cross-sectional shape, but the cross-sectional shape of the insulating spacer 24 is not limited to this, and may be a semicircular shape or a trapezoidal shape.
- the material of the insulating spacer 24 is not limited to a press board, and any insulating material that is inexpensive and easy to mold may be used.
- the formation interval p, length L, and height H of the insulating spacer 24 are appropriately selected depending on the diameter of the conductor 21 and the capacity of the outer iron type transformer 10.
- the insulating sheet 23 is wound around the insulating tape 22
- the insulating sheet 23 is disposed so that the insulating spacer 24 contacts the surface of the insulating tape 22.
- the insulating tape 26 is thinly wound around the outer periphery of the insulating sheet 23.
- the region where the insulating spacer 24 is not located is a flow path 27 for the cooling medium.
- a combined structure of the insulating tape 26 and the insulating sheet 23 is formed in one layer, but this combined structure is repeatedly formed as much as necessary for the insulation design.
- FIG. 5 is a schematic diagram showing the flow of the cooling medium according to the present embodiment.
- FIG. 6 is an enlarged cross-sectional view in which a portion B shown in FIG. 2 is enlarged.
- FIG. 7 is a perspective view showing a structure of an insulating sheet according to a modification of the present embodiment.
- the width w1 of the insulating spacer 24 constituting the insulating sheet 23 and the width w2 of the mount 25 may be the same or different.
- an edge 23b is formed as shown in FIG.
- the width w2 of the mount 25 is larger than the width w1 of the insulating spacer 24, when the insulating sheet 23 is wound around the curved portion B, as shown in FIG.
- the overlap portion 29 can be formed by overlapping the edge portions 23b where the insulating spacer 24 is not provided.
- the conductor 21 on which the insulating tape 22 is wound can be covered with the insulating sheet 23 without any gap.
- the cooling medium can flow in from the gap, so that improvement of the cooling performance of the lead wire 14 can be expected.
- the mount 25 protrudes on both sides of the insulating spacer 24 in the width direction of the mount 25, but the mount 25 is mounted on the mount 25 as in the modification shown in FIG. 7.
- the structure may protrude only on one side of the insulating spacer 24 in the width direction.
- the lead wire 14 having the curved portion B is insulated by the combination of the insulating tape 22 and the insulating sheet 23 in the same manner as the lead wire having only the straight portion A.
- regions surrounded by the insulating tape 22 and the mount 25 functions as the flow path 27 of a cooling medium, high cooling performance can be obtained in the lead wire 14. .
- the insulating sheet 23 formed by pasting a plurality of insulating spacers 24 on the mount 25 is wound around the outer periphery of the insulating tape 22, but a corrugated board is pasted on the mount as the insulating sheet.
- a corrugated board sheet may be rolled.
- the lead wire for stationary inductors according to 2 of the embodiment of the present invention uses a corrugated board sheet.
- FIG. 8 is an enlarged cross-sectional view of a portion X shown in FIG. 1 of the lead wire according to the second embodiment of the present invention.
- FIG. 9 is a cross-sectional view seen from the direction of the arrow IX-IX in FIG.
- an insulating tape 22 which is a covering insulating layer, is wound around the conductor 21.
- a corrugated board sheet 33 formed by attaching a corrugated board 34 to the surface of the mount 25 is wound around the insulating tape 22 in a spiral shape.
- the corrugated board sheet 33 is wound so that the corrugated board 34 contacts the surface of the insulating tape 22.
- the insulating tape 26 is thinly wound around the outer periphery of the corrugated board sheet 33. A region between the corrugated board 34 and the insulating tape 22 and a region between the corrugated board 34 and the mount 25 serve as a cooling medium flow path 27.
- a combined structure of the insulating tape 26 and the corrugated board sheet 33 is further formed, but this combined structure is repeatedly formed as much as necessary for the insulation design.
- FIG. 10 is a perspective view showing the configuration of the corrugated board sheet according to the present embodiment.
- FIG. 11 is a perspective view showing a configuration of a corrugated board sheet according to a modification of the present embodiment.
- the width w1 of the corrugated board 34 constituting the corrugated board sheet 33 and the width w2 of the mount 25 may be the same or different.
- an edge 33b is formed as shown in FIG.
- the width w2 of the mount 25 is larger than the width w1 of the corrugated board 34, the corrugated boards in the corrugated board sheets 33 adjacent to each other in a state where the corrugated board sheet 33 is spirally wound as shown in FIG. Even if the position of the crest 34 is shifted, the edge 33b is present, so that it is unlikely that the cooling medium flows and the cooling performance of the lead wire 14 can be improved.
- the width w2 of the mount 25 is larger than the width w1 of the corrugated board 34
- the corrugated board 34 of the mount 25 is provided at the adjacent surrounding portion of the corrugated board sheet 33.
- the overlapping edge portions 33b can be overlapped to form an overlap portion.
- the conductor 21 on which the insulating tape 22 is wound can be covered with the corrugated board sheet 33 without any gap.
- the cooling medium can flow in from the gap, so that improvement of the cooling performance of the lead wire 14 can be expected.
- the mount 25 protrudes on both sides of the corrugated board 34 in the width direction of the mount 25, but the mount 25 is mounted on the mount 25 as in the modification shown in FIG. 11.
- the structure which protrudes only to the one side of the corrugated board 34 in the width direction may be sufficient.
- the combination of the insulating tape 22 and the corrugated board sheet 33 is similar to the lead wire having only the straight portion A with respect to the lead wire 14 having the curved portion B. Insulation can be configured. Therefore, an increase in the number of parts can be suppressed and workability at the time of lead insulation manufacturing can be improved. Moreover, since the area
- FIG. 12 is a perspective view showing the appearance of the lead wire insulating structure according to Embodiment 3 of the present invention.
- 13 is a cross-sectional view as seen from the direction of the arrow XIII-XIII in FIG.
- FIG. 14 is a flowchart showing a lead wire insulation method according to the third embodiment of the present invention.
- FIG. 15 is a perspective view showing a state in which the first insulating paper is wound around the lead wire in the present embodiment. In FIG. 13, the actual shape is shown in a simplified manner for easy understanding.
- FIG. 16 is a perspective view showing the structure of a single-sided cardboard according to this embodiment.
- FIG. 17 is a side view showing the dimensional relationship of the single-sided cardboard of FIG. 16 as viewed from the direction of arrow XVII.
- 18 is a front view showing a dimensional relationship of the single-sided cardboard of FIG. 16 as viewed from the direction of arrow XVIII.
- FIG. 19 is a perspective view showing a state in which the single-sided cardboard is wound around the first insulating paper of the lead wire in the present embodiment.
- FIG. 20 is a perspective view showing a state in which the fourth insulating paper is wound on the single-sided cardboard liner in the present embodiment.
- the lead wire 1 As shown in FIG. 12, the lead wire 1 according to the present embodiment has an outer shape that is curved.
- the lead wire 1 is a lead wire that is pulled out from a winding of an oil-filled transformer (not shown) and applied with a high voltage.
- the first insulating paper 2 is wound around the surface of the lead wire 1 (S100). Specifically, the first insulating paper 2 having a width substantially equal to the length between both ends of the lead wire 1 is wound around the lead wire 1 a plurality of times, and the first insulating paper 2 is applied until a predetermined thickness or more is reached. Laminate.
- crepe paper is used as the first insulating paper 2, but the material of the first insulating paper 2 is not limited to crepe paper, and any paper having an insulating property may be used. By winding the first insulating paper 2 around the lead wire 1, the surface of the lead wire 1 can be protected.
- the step of winding the first insulating paper 2 (S100) is performed.
- the first insulating paper 2 is prepared. There is no need to perform the step of winding (S100).
- the first single-sided cardboard 3 made of insulating paper is spirally wound around the lead wire 1 wound with the first insulating paper 2 (S101).
- the first single-sided corrugated cardboard 3 includes a core 3a formed by pressing a press board, which is a second insulating paper, into a side view wave shape, and a liner composed of a flat press board, which is a third insulating paper. 3b is bonded to each other with an adhesive. Specifically, the liner 3b is affixed to one vertex (mountain peak) of the core 3a. The other vertex part (valley bottom part) of the core 3a is not restrained.
- each part of the first single-sided cardboard 3 are as follows.
- the thickness T of the liner 3b is set to 0.5 mm or more and 1.0 mm or less in order to ensure the strength of the first single-faced cardboard 3.
- the height of the 1st single-sided cardboard 3 shall be 5 mm or more and 10 mm or less in order to ensure the oil gap dimension mentioned later.
- the pitch P between adjacent apexes of the corrugated shape of the core 3a is set to 15 mm or more and 30 mm or less in consideration of the number of apexes per circumference when the first single-faced cardboard 3 is wound.
- the width W of the first single-faced cardboard 3 is set to 20 mm or more and 100 mm or less in consideration of the curved waviness of the lead wire 1.
- the valley bottom portion of the core 3 a and the first insulating paper 2 are formed on the first insulating paper 2 of the lead wire 1 on which the first insulating paper 2 is wound.
- the first single-sided cardboard 3 is wound spirally so as to come into contact.
- the first single-faced cardboard 3 is wound so that a gap CL is formed between the opposing side faces of the first single-faced cardboards 3 that are wound and adjacent to each other.
- an oil gap is formed between the first insulating paper 2 and the liner 3 b by the core 3 a of the first single-sided cardboard 3. Since the lead wire 1 is disposed in the tank of the oil-filled transformer, it is immersed in the insulating oil. The insulating oil convects in the tank, and the lead wire 1 is cooled by flowing the insulating oil in the oil gap formed by the core 3a. In order to maintain this cooling performance, a predetermined oil gap size is secured.
- Part of the insulating oil that has become relatively high temperature by cooling the lead wire 1 while the insulating oil flows in the oil gap has a lower specific gravity than the other relatively low temperature insulating oil, and the upper part in the oil gap As the fluid flows, the viscosity decreases. Then, a part of the insulating oil that has cooled the lead wire 1 while the insulating oil flows in the oil gap and has reached a relatively high temperature leaks out of the oil gap from the gap CL located at the upper part. Thereby, the remaining part of the lead wire 1 can be cooled by the relatively low temperature insulating oil. As a result, the cooling efficiency of the lead wire 1 can be improved. Note that the gap CL is not necessarily provided.
- the fourth insulating paper 4 is spirally wound as a second winding step on the liner 3b of the lead wire 1 after the first winding step (S102). Specifically, the fourth insulating paper 4 having a width substantially equal to the width W of the first single-sided cardboard 3 is spirally formed on the liner 3b of the lead wire 1 so that the fourth insulating papers 4 partially overlap each other. The fourth insulating paper 4 is laminated until it reaches a predetermined thickness by being wound a plurality of times.
- both ends of the fourth insulating paper 4 are pasted on the first insulating paper 2.
- crepe paper is used as the fourth insulating paper 4, but the material of the fourth insulating paper 4 is not limited to crepe paper, and may be paper having insulation properties. Moreover, in this embodiment, the 4th insulating paper 4 is wound so that the clearance gap CL may be covered. As described above, the insulating oil leaked from the gap CL passes through the fourth insulating paper 4 and flows out of the insulating structure of the lead wire 1.
- the insulating structure of the lead wire 1 is constituted by the first insulating paper 2, the first single-sided cardboard 3 and the fourth insulating paper 4. With this configuration, even when the lead wire 1 is curved and has various outer shapes, the first single-sided corrugated cardboard 3 and the fourth insulating paper 4 are respectively wound spirally in accordance with the outer shape of the lead wire 1.
- the insulation structure can be configured by turning.
- the insulation structure of the lead wire 1 according to the present embodiment can be easily and universally attached to the lead wire 1 having various curved outer shapes.
- the oil gap formed by the core 3 a of the first single-sided cardboard 3 can be filled with insulating oil having a low relative dielectric constant, and the surface of the fourth insulating paper 4 The electric field at can be reduced. Further, as described above, the lead wire 1 can be cooled by the insulating oil flowing in the oil gap.
- the transformer having the insulation structure of the lead wire 1 described above, since the insulation distance from the lead wire 1 can be shortened, the transformer can be miniaturized.
- an insulating structure including one layer of single-sided cardboard is configured, but an insulating structure including multiple layers of single-sided cardboard may be configured.
- the insulating structure of the lead wire 1 according to the fourth embodiment provided with two single-sided cardboards will be described below.
- FIG. 21 is a cross-sectional view showing the configuration of the lead wire insulating structure according to Embodiment 4 of the present invention.
- FIG. 22 is a flowchart showing a lead wire insulation method according to the fourth embodiment of the present invention. In FIG. 21, the actual shape is shown in a simplified manner for easy understanding.
- the first insulating paper 2 is wound around the surface of the lead wire 1 as in the third embodiment (S200).
- the step of winding the first insulating paper 2 (S200) is performed.
- the lead wire 1 on which the first insulating paper 2 is wound in advance is prepared, the first insulating paper 2 is wound. There is no need to perform the step (S200).
- the valley bottom of the core 3a and the first insulating paper 2 are in contact with the first insulating paper 2 of the lead wire 1 on which the first insulating paper 2 is wound on the surface.
- the first single-sided cardboard 3 is wound in a spiral shape.
- the fourth insulating paper 4 is spirally wound on the liner 3b of the lead wire 1 after the first winding step (S202).
- the second single-sided cardboard 5 having the same configuration as the first single-sided cardboard 3 of the third embodiment is formed on the fourth insulating paper 4 of the lead wire 1 after the second winding step. It winds helically so that a valley bottom part and the 4th insulating paper 4 may contact (S203).
- an insulating structure having two single-sided cardboards can be configured.
- an insulating structure including two layers of single-sided cardboard is configured, but the single-sided cardboard provided in the insulating structure is not limited to two layers, and may be a plurality of layers.
- the electric field on the surface of the fifth insulating paper 6 can be reduced from the electric field on the surface of the fourth insulating paper 4. Therefore, when the insulation structure provided with one layer of single-sided cardboard as in the insulation structure of the lead wire 1 according to the third embodiment has insufficient insulation performance, the single-sided surface as in the insulation structure of the lead wire 1 according to the present embodiment. Insulating performance can be ensured by providing a plurality of cardboard layers.
- the insulation structure of the lead wire according to the fifth embodiment of the present invention includes an insulation tape 22 that is a first covering insulation layer wound around the surface of the lead wire 1, an insulation sheet 23 provided on the insulation tape 22, and an insulation. And an insulating tape 26 as a second covering insulating layer provided on the sheet 23.
- the insulating sheet 23 includes a mount 25 having a predetermined width and an insulating spacer 24 disposed so as to protrude from the mount 25 with a predetermined interval in the longitudinal direction of the mount 25.
- the insulating sheet 23 is spirally wound so that the insulating spacer 24 contacts the insulating tape 22.
- the insulating tape 26 is wound around the insulating spacer 24 in a spiral shape.
- a predetermined interval is provided in the longitudinal direction of the mount 25 having a predetermined width and the mount 25 on the insulating tape 22 of the lead 1 having the insulating tape 22 wound around the surface thereof.
- the insulating structure of the lead wire 1 is composed of the insulating tape 22, the insulating spacer 24, and the insulating tape 26 described above. With this configuration, even when the lead wire 1 is curved and has various outer shapes, the insulating spacer 24 and the insulating tape 26 are spirally wound in accordance with the outer shape of the lead wire 1 and insulated. Can be configured.
- the insulation structure of the lead wire 1 according to the present embodiment can be easily and universally attached to the lead wire 1 having various curved outer shapes.
- 1,14 lead wire 2 1st insulating paper, 3rd first side corrugated cardboard, 3a core, 3b, 5b liner, 4th 4th insulating paper, 5th 2nd single side corrugated board, 6th 5th insulating paper, 10 outer iron type transformer Container, 11 iron core, 12 coil, 13 tank, 15 bushing, 21 conductor, 22, 26 insulating tape, 23 insulating sheet, 23b, 33b edge, 24 insulating spacer, 25 mount, 27 flow path, 29 overlap part, 33 Corrugated board sheet, 34 corrugated board.
Abstract
Description
図1は、本発明の実施形態1に係る静止誘導器である外鉄形変圧器の斜視図である。図1においては、構成の一部を断面視している。
実施形態1においては、台紙25の上に複数の絶縁スペーサ24を貼り付けて構成した絶縁シート23を絶縁テープ22の外周に巻きまわしたが、絶縁シートとして、台紙の上にコルゲートボードを貼り付けたコルゲートボードシートを巻きまわしてもよい。本発明の実施形態に2に係る静止誘導器用リード線は、コルゲートボードシートを用いたものである。
図12は、本発明の実施形態3に係るリード線の絶縁構造の外観を示す斜視図である。図13は、図12のXIII-XIII線矢印方向から見た断面図である。図14は、本発明の実施形態3に係るリード線の絶縁方法を示すフローチャートである。図15は、本実施形態において、リード線に第1絶縁紙を巻き付ける状態を示す斜視図である。なお、図13においては、理解を容易にするために、実際の形状を簡略化して図示している。
図21は、本発明の実施形態4に係るリード線の絶縁構造の構成を示す断面図である。図22は、本発明の実施形態4に係るリード線の絶縁方法を示すフローチャートである。なお、図21においては、理解を容易にするために、実際の形状を簡略化して図示している。
本発明の実施形態5に係るリード線の絶縁構造は、リード線1の表面に巻き付けられた第1被覆絶縁層である絶縁テープ22と、絶縁テープ22上に設けられた絶縁シート23と、絶縁シート23上に設けられた第2被覆絶縁層である絶縁テープ26とを備える。絶縁シート23は、所定の幅を有する台紙25と、台紙25の長手方向において所定の間隔を置いて台紙25から突出するように配置された絶縁スペーサ24とを含む。絶縁シート23は、絶縁テープ22に絶縁スペーサ24が接するようにらせん状に巻き付けられている。絶縁テープ26は、絶縁スペーサ24上にらせん状に巻き付けられている。
Claims (13)
- 直線部(A)と曲線部(B)とを有する静止誘導器用リード線であって、
導体(21)と、
前記導体(21)の外周に設けられた被覆絶縁層(22)と、
前記被覆絶縁層(22)上に設けられた絶縁シート(23.33)とを備え、
前記絶縁シート(23.33)は、所定の幅を有する台紙(25)と、該台紙(25)の長手方向において所定の間隔を置いて前記台紙(25)から突出するように配置された絶縁スペーサ(24,34)とを含み、
前記絶縁シート(23.33)は、前記被覆絶縁層(22)に前記絶縁スペーサ(24,34)が接するようにらせん状に前記直線部(A)から前記曲線部(B)にわたって連続的に巻き付けられている、静止誘導器用リード線。 - 前記絶縁スペーサ(24,34)の幅は前記台紙(25)の幅より小さい、請求項1に記載の静止誘導器用リード線。
- 前記絶縁シート(23.33)は、らせん状に巻き付けられて互いに隣接する前記台紙(25)の幅方向の縁部(23b,33b)同士がオーバラップしている、請求項2に記載の静止誘導器用リード線。
- 前記絶縁シート(33)が、前記台紙(25)にコルゲートボード(34)を貼り付けることにより構成されたコルゲートボードシート(33)である、請求項1から3のいずれか1項に記載の静止誘導器用リード線。
- リード線(1)の表面に巻き付けられた第1被覆絶縁層(22)と、
前記第1被覆絶縁層(22)上に設けられた絶縁シート(23.33)と、
前記絶縁シート(23.33)上に設けられた第2被覆絶縁層(26)と
を備え、
前記絶縁シート(23.33)は、所定の幅を有する台紙(25)と、該台紙(25)の長手方向において所定の間隔を置いて前記台紙(25)から突出するように配置された絶縁スペーサ(24,34)とを含み、
前記絶縁シート(23.33)は、前記第1被覆絶縁層(22)に前記絶縁スペーサ(24,34)が接するようにらせん状に巻き付けられ、
前記第2被覆絶縁層(26)は、前記絶縁スペーサ(24,34)上にらせん状に巻き付けられている、リード線の絶縁構造。 - リード線(1)の表面に巻き付けられた第1絶縁紙(2)と、
第2絶縁紙からなる中芯(3a)に第3絶縁紙からなるライナー(3b)が貼り付けられて構成され、前記中芯(3a)と前記第1絶縁紙(2)とが接触するように前記第1絶縁紙(2)上にらせん状に巻き付けられた第1片面段ボール(3)と、
前記第1片面段ボール(3)の前記ライナー(3b)上にらせん状に巻き付けられた第4絶縁紙(4)と
を備える、リード線の絶縁構造。 - 巻き付けられて互いに隣接する前記第1片面段ボール(3)同士の対向する側面同士の間に隙間が形成され、
前記第4絶縁紙(4)は前記隙間を覆うように巻き付けられている、請求項6に記載のリード線の絶縁構造。 - 前記中芯(5a)に前記ライナー(5b)が貼り付けられて構成され、前記中芯(5a)と前記第4絶縁紙(4)とが接触するように前記第4絶縁紙(4)上にらせん状に巻き付けられた第2片面段ボール(5)と、
前記第2片面段ボール(5)の前記ライナー(5b)上にらせん状に巻き付けられた第5絶縁紙(6)と
をさらに備える、請求項6または7に記載のリード線の絶縁構造。 - 請求項1に記載の静止誘導器用リード線、または、請求項5もしくは請求項6に記載のリード線の絶縁構造を有する、変圧器。
- 表面に第1被覆絶縁層(22)が巻き付けられたリード線(1)の該第1被覆絶縁層(22)上に、所定の幅を有する台紙(25)と該台紙(25)の長手方向において所定の間隔を置いて前記台紙(25)から突出するように配置された絶縁スペーサ(24,34)とを含む絶縁シート(23.33)を、前記絶縁スペーサ(24,34)と前記第1被覆絶縁層(22)とが接触するようにらせん状に巻き付ける第1巻き付け工程と、
前記第1巻き付け工程後の前記リード線(1)の前記台紙(25)上に、第2被覆絶縁層(26)をらせん状に巻き付ける第2巻き付け工程と
を備える、リード線の絶縁方法。 - 表面に第1絶縁紙(2)が巻き付けられたリード線(1)の該第1絶縁紙(2)上に、第2絶縁紙からなる中芯(3a)に第3絶縁紙からなるライナー(3b)を貼り付けた片面段ボール(3)を、前記中芯(3a)と前記第1絶縁紙(2)とが接触するようにらせん状に巻き付ける第1巻き付け工程(S101,S201)と、
前記第1巻き付け工程(S101,S201)後の前記リード線(1)の前記ライナー(3b)上に、第4絶縁紙(4)をらせん状に巻き付ける第2巻き付け工程(S102,S202)と
を備える、リード線の絶縁方法。 - 前記第1巻き付け工程(S101,S201)において、巻き付けられて互いに隣接する前記片面段ボール(3)同士の対向する側面同士の間に隙間が形成されるように前記片面段ボール(3)を巻き付ける、請求項11に記載のリード線の絶縁方法。
- 前記第2巻き付け工程(S102,S202)後の前記リード線(1)の前記第4絶縁紙(4)上に、前記片面段ボール(5)を前記中芯(5a)と前記第4絶縁紙(4)とが接触するようにらせん状に巻き付ける第3巻き付け工程(S203)と、
前記第3巻き付け工程(S203)後の前記リード線(1)の前記ライナー(5b)上に、第5絶縁紙(6)をらせん状に巻き付ける第4巻き付け工程(S204)と
をさらに備える、請求項11または12に記載のリード線の絶縁方法。
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US14/351,781 US20140290978A1 (en) | 2011-12-20 | 2012-12-12 | Insulation structure of lead wire, transformer having the same, and method for insulating lead wire |
CN201280056929.5A CN103959408A (zh) | 2011-12-20 | 2012-12-12 | 静态感应器用引线、引线的绝缘构造、具有这些的变压器及引线的绝缘方法 |
JP2013517505A JP5307956B1 (ja) | 2011-12-20 | 2012-12-12 | リード線の絶縁構造、これを有する変圧器、および、リード線の絶縁方法 |
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WO2018109843A1 (ja) * | 2016-12-13 | 2018-06-21 | 株式会社 東芝 | ガス絶縁静止誘導電器 |
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ITUB20156089A1 (it) * | 2015-12-02 | 2017-06-02 | Itacoil S R L | Nastro isolante per componenti elettrici |
JP6950202B2 (ja) * | 2016-04-18 | 2021-10-13 | 株式会社オートネットワーク技術研究所 | 外装部材付電線 |
CN109742625B (zh) * | 2019-03-08 | 2023-06-06 | 哈尔滨理工大学 | 一种原油电脱水变压器用高电压柔性连接装置及其安装方法 |
US20220013251A1 (en) * | 2020-07-07 | 2022-01-13 | James Cheng Lee | Cable and manufacturing method thereof |
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