WO2013084664A1 - 帯電防止膜形成組成物及びオリゴマー化合物 - Google Patents
帯電防止膜形成組成物及びオリゴマー化合物 Download PDFInfo
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- WO2013084664A1 WO2013084664A1 PCT/JP2012/079237 JP2012079237W WO2013084664A1 WO 2013084664 A1 WO2013084664 A1 WO 2013084664A1 JP 2012079237 W JP2012079237 W JP 2012079237W WO 2013084664 A1 WO2013084664 A1 WO 2013084664A1
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- 0 CN(c1ccccc1)C1=CCC(*)=CC=C1 Chemical compound CN(c1ccccc1)C1=CCC(*)=CC=C1 0.000 description 6
- AFBPFSWMIHJQDM-UHFFFAOYSA-N CNc1ccccc1 Chemical compound CNc1ccccc1 AFBPFSWMIHJQDM-UHFFFAOYSA-N 0.000 description 2
- VVYWUQOTMZEJRJ-UHFFFAOYSA-N CNc(cc1)ccc1N Chemical compound CNc(cc1)ccc1N VVYWUQOTMZEJRJ-UHFFFAOYSA-N 0.000 description 1
- QZHXKQKKEBXYRG-UHFFFAOYSA-N Nc(cc1)ccc1Nc(cc1)ccc1N Chemical compound Nc(cc1)ccc1Nc(cc1)ccc1N QZHXKQKKEBXYRG-UHFFFAOYSA-N 0.000 description 1
- XEKJKPITRRBJGR-UHFFFAOYSA-N c(cc1)ccc1N(c1ccccc1)c(cc1)ccc1Nc(cc1)ccc1Nc(cc1)ccc1Nc(cc1)ccc1N(c1ccccc1)c1ccccc1 Chemical compound c(cc1)ccc1N(c1ccccc1)c(cc1)ccc1Nc(cc1)ccc1Nc(cc1)ccc1Nc(cc1)ccc1N(c1ccccc1)c1ccccc1 XEKJKPITRRBJGR-UHFFFAOYSA-N 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C211/00—Compounds containing amino groups bound to a carbon skeleton
- C07C211/43—Compounds containing amino groups bound to a carbon skeleton having amino groups bound to carbon atoms of six-membered aromatic rings of the carbon skeleton
- C07C211/54—Compounds containing amino groups bound to a carbon skeleton having amino groups bound to carbon atoms of six-membered aromatic rings of the carbon skeleton having amino groups bound to two or three six-membered aromatic rings
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/02—Polyamines
- C08G73/026—Wholly aromatic polyamines
- C08G73/0266—Polyanilines or derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/02—Polyamines
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D179/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09D161/00 - C09D177/00
- C09D179/02—Polyamines
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/09—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
- G03F7/093—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers characterised by antistatic means, e.g. for charge depletion
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/06—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of other non-metallic substances
- H01B1/12—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of other non-metallic substances organic substances
- H01B1/124—Intrinsically conductive polymers
- H01B1/128—Intrinsically conductive polymers comprising six-membered aromatic rings in the main chain, e.g. polyanilines, polyphenylenes
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F1/00—Originals for photomechanical production of textured or patterned surfaces, e.g., masks, photo-masks, reticles; Mask blanks or pellicles therefor; Containers specially adapted therefor; Preparation thereof
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/09—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
- G03F7/11—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers having cover layers or intermediate layers, e.g. subbing layers
Definitions
- the present invention relates to a composition for forming an antistatic film, for example, formed on an upper layer of a resist film. Moreover, this invention relates to the oligomer compound used for the said composition.
- Electron beam lithography is superior to conventional photolithography using an excimer laser, such as being capable of forming a fine pattern and not being affected by standing waves from the substrate under the resist film.
- Patent Document 1 discloses a composition for forming an antistatic film on the upper layer of an electron beam resist, which contains an ionic liquid exhibiting ionic conductivity and a water-soluble resin for the purpose of preventing antistatic.
- Patent Document 2 discloses a conductive composition for forming a fine resist pattern using charged particle beams such as an electron beam and an ion beam, which contains an acidic group-substituted aniline-based conductive polymer.
- the conductive composition disclosed in Patent Document 2 contains a conductive polymer, an antistatic film can be formed on the resist film.
- the contained conductive polymer is dispersed without being easily dissolved in a solvent when the molecular weight is large, there is a problem that the surface becomes non-uniform when applied onto a resist film.
- an antistatic film obtained from a composition containing an ionic liquid functions to release the charge of the electron beam by ions in the film.
- the number of ions is finite, it is gradually charged during electron beam drawing. End up.
- An object of the present invention is to obtain a composition that forms an antistatic film that is excellent in applicability to the resist film surface and that can prevent the resist film from being charged by charged particle beams.
- Another object of the present invention is to provide a sulfo group-containing oligomer compound that can be suitably used in the composition for forming the antistatic film and an oligomer compound that is a precursor thereof. And this invention aims at providing the manufacturing method which can manufacture the oligomer compound which is the said precursor more efficiently.
- the present invention is an antistatic film-forming composition containing an oligomer compound represented by the following formula (1A) and water.
- R 1 represents a hydrogen atom or a group represented by the following formula (2)
- R 2 and R 3 are each independently a hydrogen atom or a group represented by the following formula (3) or formula (4)).
- a plurality of R's independently represent a halogen atom, hydroxy group, amino group, silanol group, thiol group, carboxyl group, carbamoyl group, phosphate group, phosphate ester group, ester group, thioester group, amide group, nitro group Group, primary, secondary or tertiary hydrocarbon group having 1 to 20 carbon atoms, organooxy group having 1 to 20 carbon atoms, organoamino group having 1 to 20 carbon atoms, organo having 1 to 20 carbon atoms Represents a silyl group, an organothio group having 1 to 20 carbon atoms, an acyl group or a sulfo group, and at least one of the plurality of Rs represents a sulfo group, and a and b satisfy 2 ⁇ (a + b) ⁇ 6.
- n represents an integer satisfying 1 ⁇ n ⁇ (a + b + 4), a, b, a plurality of Rs and x are synonymous with the formula (1A), and a plurality of ys are each independently 0 to 5; Represents an integer.
- this invention also makes object the oligomer compound represented by a following formula (1A).
- R 1 represents a hydrogen atom or a group represented by the following formula (2)
- R 2 and R 3 are each independently a hydrogen atom or a group represented by the following formula (3) or formula (4)).
- a plurality of R's independently represent a halogen atom, hydroxy group, amino group, silanol group, thiol group, carboxyl group, carbamoyl group, phosphate group, phosphate ester group, ester group, thioester group, amide group, nitro group Group, primary, secondary or tertiary hydrocarbon group having 1 to 20 carbon atoms, organooxy group having 1 to 20 carbon atoms, organoamino group having 1 to 20 carbon atoms, organo having 1 to 20 carbon atoms It represents a silyl group, an organothio group having 1 to 20 carbon atoms, an acyl group or a sulfo group, and at least one of the plurality of Rs represents a sulfo group, and a and b satisfy 2 ⁇ (a + b) ⁇ 6.
- n represents an integer satisfying 1 ⁇ n ⁇ (a + b + 4), a, b, a plurality of Rs and x are synonymous with the formula (1A), and a plurality of ys are each independently 0 to 5; Represents an integer.
- the present invention further relates to an oligomer compound represented by the following formula (1C), which is a precursor of the compound represented by the above formula (1A).
- R 1 represents a hydrogen atom or a group represented by the following formula (2 ′)
- R 2 and R 3 each independently represent a hydrogen atom, or the following formula (3 ′) or formula (4 ′)).
- a plurality of R ′ independently represent a halogen atom, a hydroxy group, an amino group, a silanol group, a thiol group, a carboxyl group, a carbamoyl group, a phosphate group, a phosphate ester group, an ester group, a thioester group, Amido group, nitro group, primary, secondary or tertiary hydrocarbon group having 1 to 20 carbon atoms, organooxy group having 1 to 20 carbon atoms, organoamino group having 1 to 20 carbon atoms, 1 carbon atom Represents an organosilyl group having 20 to 20 carbon atoms, an organothio group having 1 to 20 carbon atoms, an acyl group, or a sulfo group, a and b represent a positive integer satisfying 2 ⁇ (a + b) ⁇ 6, and a plurality of x's are independent 0 to 4 Represents an integer.) (In the formula, n
- this invention is a coupling reaction applicable to the manufacturing method of the oligomer compound represented by the said Formula (1C), ie, the triphenylamine derivative represented by following formula (1D), and following formula (1E).
- the present invention also relates to a method for producing an aniline oligomer compound represented by the formula (1F), which comprises reacting the represented amine compound with a metal complex catalyst and a base.
- X represents a leaving functional group
- m ′ represents an integer of 1 to 3.
- the antistatic film obtained from the antistatic film-forming composition of the present invention prevents charge-up by an electron beam and the environment from affecting the resist, and can form a desired resist pattern due to the presence of the antistatic film.
- the present invention can be applied to a wide range of fields such as semiconductor device, photomask manufacturing at the time of manufacturing a liquid crystal panel, and LSI manufacturing by lithography using an electron beam, which is very useful industrially.
- coating property on a resist film can be improved significantly by containing the sulfonated water-soluble resin. Further, there is no problem of gradually charging during electron beam drawing due to the finite number of ions in the film.
- the manufacturing method of the anion oligomer of this invention is an oligomer which can be used for various uses, such as the oligomer compound represented by Formula (1C) which is a precursor of the oligomer compound represented by said Formula (1A) of this invention.
- Compounds can be produced.
- the above-described production method of the present invention does not require the use of a reagent that is difficult to obtain as a commercial product or is not necessarily inexpensive in the conventional production method, and also includes a plurality of protective groups such as introduction and deprotection. Without a process, an oligomer compound can be produced in a short process using relatively inexpensive and easily available raw materials and reagents.
- the reaction proceeds efficiently, and the target compound can be produced in a high yield in a short time.
- the antistatic film-forming composition of the present invention contains an oligomer compound represented by the formula (1A), and the oligomer compound represented by the formula (1A) is a sulfone aniline oligomer compound having no sulfo group. Can be obtained.
- n is an integer satisfying 1 ⁇ n ⁇ (a + b + 4) because the number of benzene rings contained in the formula (2) is contained in the main chain of the oligomer compound. This is because it needs to be less than the number of
- examples of the primary, secondary or tertiary hydrocarbon group having 1 to 20 carbon atoms include, for example, methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, sec- Butyl group, isobutyl group, tert-butyl group, n-pentyl group, isopentyl group, n-hexyl group, n-octyl group, 2-ethylhexyl group, decyl group, cyclopentyl group, cyclohexyl group, bicyclohexyl group, 1-butenyl Group, 2-butenyl group, 3-butenyl group, hexenyl group, vinyl group, 1-propenyl group, 2-propenyl group, isopropenyl group, 1-methyl-2-propenyl group, phenyl group, xylyl group, tolyl group, Biphen
- organooxy group having 1 to 20 carbon atoms examples include alkoxy groups such as methoxy group, ethoxy group, n-propoxy group, isopropoxy group, n-butoxy group, sec-butoxy group, tert-butoxy group, and the like.
- -Alkenyl such as butenyloxy, 2-butenyloxy, 3-butenyloxy, hexenyloxy, vinyloxy, 1-propenyloxy, 2-propenyloxy, isopropenyloxy, 1-methyl-2-propenyloxy
- aryloxy groups such as an oxy group, a phenyloxy group, a xylyloxy group, a tolyloxy group, a biphenyloxy group, and a naphthyloxy group.
- organoamino group having 1 to 20 carbon atoms examples include a methylamino group, an ethylamino group, a propylamino group, a butylamino group, a pentylamino group, a hexylamino group, a heptylamino group, an octylamino group, a nonylamino group, Decylamino group, laurylamino group, dimethylamino group, diethylamino group, dipropylamino group, dibutylamino group, dipentylamino group, dihexylamino group, diheptylamino group, dioctylamino group, dinonylamino group, didecylamino group, dicyclohexylamino group, Examples thereof include a morpholino group and a biphenylamino group.
- organosilyl group having 1 to 20 carbon atoms examples include trimethylsilyl group, triethylsilyl group, tripropylsilyl group, tributylsilyl group, tripentylsilyl group, trihexylsilyl group, pentyldimethylsilyl group, and hexyldimethylsilyl group. Octyldimethylsilyl group and decyldimethylsilyl group.
- organothio group having 1 to 20 carbon atoms examples include a methylthio group, an ethylthio group, a propylthio group, a butylthio group, a pentylthio group, a hexylthio group, a heptylthio group, an octylthio group, a nonylthio group, a decylthio group, and a laurylthio group.
- acyl group examples include formyl group, acetyl group, propionyl group, butyryl group, isobutyryl group, valeryl group, isovaleryl group, hexanoyl group, octanoyl group, decanoyl group, lauroyl group, and benzoyl group.
- a halogen atom a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom are mentioned, for example.
- Examples of the phosphate group include a —P ( ⁇ O) (OH) (OR 4 ) group and a —P ( ⁇ O) (OR 4 ) (OR 5 ) group.
- Examples of the ester group include a —C ( ⁇ O) OR 4 group and a —O—C ( ⁇ O) R 4 group.
- Examples of the thioester group include a —C ( ⁇ O) SR 4 group and a —S—C ( ⁇ O) R 4 group.
- Examples of the amide group include a —C ( ⁇ O) —NHR 4 group and a —C ( ⁇ O) —NR 4 R 5 group.
- R 4 and R 5 each independently represents a hydrocarbon group, for example, methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, sec-butyl group, isobutyl group, tert-butyl group N-pentyl group, isopentyl group, n-hexyl group, n-octyl group, 2-ethylhexyl group, cyclopentyl group, cyclohexyl group, 1-butenyl group, 2-butenyl group, 3-butenyl group, hexenyl group, vinyl group Alkyl groups having 1 to 8 carbon atoms such as 1-propenyl group, 2-propenyl group, isopropenyl group, 1-methyl-2-propenyl group, phenyl group, xylyl group, tolyl group, benzyl group, and phenylethyl group Cycloalkyl group, alken
- the antistatic film-forming composition of the present invention may further contain an oligomer compound represented by the following formula (1B), and the oligomer compound represented by the formula (1B) is converted into the formula (1A) by sulfonation. ) (Wherein R 1 represents a hydrogen atom), it is by-produced as an oxidant. (In the formula, R 2 , R 3 , a plurality of R, a, b, and a plurality of x have the same meanings as in the formula (1A).)
- the weight average molecular weight of the oligomer compound contained in the antistatic film forming composition of the present invention is, for example, 500 or more and less than 5000. If the value of the weight average molecular weight is too high, there is a problem in that it does not dissolve in water and becomes dispersed.
- the antistatic film-forming composition of the present invention contains water as a solvent.
- a polar organic solvent can further be contained with water as needed.
- the organic solvent used in the present invention is not particularly limited as long as it is an organic solvent that dissolves the aforementioned oligomer compound and dissolves in water.
- organic solvents include alcohols such as methanol, ethanol, isopropyl alcohol, propyl alcohol, and butanol; ketones such as acetone and ethyl isobutyl ketone; and ethylene glycols such as ethyl lactate, ethylene glycol, and ethylene glycol methyl ether.
- Propylene glycols such as propylene glycol, propylene glycol methyl ether, propylene glycol ethyl ether, propylene glycol butyl ether, propylene glycol propyl ether, amides such as dimethylformamide, dimethylacetamide, N-methyl-2-pyrrolidone, N-ethylpyrrolidone Among them, alcohols and ethylene glycols are preferably used. These organic solvents are used alone or in combination of two or more.
- the antistatic film forming composition of the present invention contains the organic solvent, the content thereof is, for example, 5% by mass to 40% by mass with respect to 100% by mass of water.
- the ratio of the solid content obtained by removing the solvent from the antistatic film-forming composition of the present invention is, for example, 0.1% by mass to 15.0% by mass, preferably 1.0% by mass with respect to 100% by mass of the composition. Thru
- the antistatic film-forming composition of the present invention can further contain a surfactant as necessary as long as the effects of the present invention are not impaired.
- This surfactant is an additive for improving the applicability of the composition to the substrate.
- Known surfactants such as nonionic surfactants and fluorine-based surfactants can be used.
- the surfactant include, for example, polyoxyethylene lauryl ether, polyoxyethylene stearyl ether, polyoxyethylene cetyl ether, polyoxyethylene alkyl ethers such as polyoxyethylene oleyl ether, and polyoxyethylene octylphenyl ether.
- Polyoxyethylene alkylaryl ethers such as polyoxyethylene nonylphenyl ether, polyoxyethylene / polyoxypropylene block copolymers, sorbitan monolaurate, sorbitan monopalmitate, sorbitan monostearate, sorbitan monooleate, sorbitan trioleate Sorbitan fatty acid esters such as sorbitan tristearate, polyoxyethylene sorbitan monolaurate, polyoxy Nonionic surfactants such as polyoxyethylene sorbitan fatty acid esters such as tylene sorbitan monopalmitate, polyoxyethylene sorbitan monostearate, polyoxyethylene sorbitan trioleate, polyoxyethylene sorbitan tristearate, etc.
- Polyoxyethylene alkylaryl ethers such as polyoxyethylene nonylphenyl ether, polyoxyethylene / polyoxypropylene block copolymers, sorbitan monolaurate, sorbitan monopalmitate, sorbitan monostea
- the antistatic film-forming composition of the present invention contains the surfactant, the content thereof is 0.05% by mass to 1% by mass with respect to 100% by mass of the solvent contained in the composition, and the optimal amount Is 0.1% by mass.
- the antistatic film-forming composition of the present invention can further contain a basic compound as necessary as long as the effects of the present invention are not impaired.
- a basic compound as necessary as long as the effects of the present invention are not impaired.
- the composition of the present invention can be made neutral or weakly alkaline. Reduction of corrosion is preferably achieved.
- conductivity can be improved by using a mixture of these amines and ammonium salts.
- the conductivity can be improved by using a mixture of amines and ammonium salts or a quaternary ammonium salt.
- the mixture include NH 3 / (NH 4 ) 2 CO 3 , NH 3 / (NH 4 ) HCO 3 , NH 3 / CH 3 COONH 4 , N (CH 3 ) 3 / (NH 4 ) 2 CO 3 , N (CH 3 ) 3 / CH 3 COONH 4 may be mentioned.
- Examples of the quaternary ammonium salt include (CH 3 ) 4 NOH, (CH 2 CH 3 ) 4 NOH, and (CH 2 CH 2 CH 3 ) 4 NOH.
- the basic compound is not limited to two kinds of mixtures, and may be added alone or in combination of two or more kinds.
- the antistatic film-forming composition of the present invention contains the above basic compound, the content thereof is, for example, 0.01% by mass to 30% by mass, preferably 0% with respect to 100% by mass of the solvent contained in the composition. 0.5 mass% to 20 mass%. If the content of the basic compound exceeds 20% by mass, the solution exhibits strong basicity and the conductivity is lowered.
- the pH of the solution can be arbitrarily adjusted by changing the concentration, type and mixing ratio of the amines and ammonium salts.
- the antistatic film-forming composition of the present invention is used after adjusting to a pH of 5 to 12.
- the antistatic film-forming composition of the present invention is used by applying and baking on a resist film formed on a substrate.
- the composition is applied by, for example, a spinner or a coater. After obtaining a coating film by the said application
- the drying temperature is 70.0 ° C to 150.0 ° C, preferably 90.0 ° C to 140.0 ° C. This drying step can be performed, for example, by heating the substrate at 50 to 100 ° C. for 0.1 to 10 minutes on a hot plate. Or it can also carry out by air-drying at room temperature (about 20 degreeC), for example.
- the oligomer compound represented by the formula (1A) can be obtained by sulfonating a compound represented by the following formula (1C) which is a precursor thereof.
- the oligomer compound represented by the formula (1A) and the oligomer compound represented by the following formula (1C) are also objects of the present invention.
- R 1 represents a hydrogen atom or a group represented by the following formula (2 ′)
- R 2 and R 3 each independently represent a hydrogen atom, or the following formula (3 ′) or formula (4 ′)).
- a plurality of R ′ independently represent a halogen atom, a hydroxy group, an amino group, a silanol group, a thiol group, a carboxyl group, a carbamoyl group, a phosphate group, a phosphate ester group, an ester group, a thioester group, Amido group, nitro group, primary, secondary or tertiary hydrocarbon group having 1 to 20 carbon atoms, organooxy group having 1 to 20 carbon atoms, organoamino group having 1 to 20 carbon atoms, 1 carbon atom Represents an organosilyl group having 20 to 20 carbon atoms, an organothio group having 1 to 20 carbon atoms, an acyl group, or a sulfo
- each group in the oligomer compound represented by the above formula (1C) includes the same groups as the definitions of each group in the oligomer compound represented by the above formula (1A).
- the oligomer compound represented by the above formula (1C) is a general sulfonating agent such as chlorosulfonic acid, fuming sulfuric acid, 1,3,5-trimethylbenzene-2-sulfonic acid, 1,2,4,5- Using tetramethylbenzene-3-sulfonic acid, 1,2,3,4,5-pentamethylbenzene-6-sulfonic acid, sulfuric acid, sulfur trioxide, etc., a protic solvent such as 1,2-dichloroethane, 1,
- the oligomer compound represented by the above formula (1A) can be obtained by sulfonation in an organic solvent such as 1,2,2-tetrachloroethane, chloroform, carbon tetrachloride, o-dichlorobenzene.
- the aniline oligomer compound represented by the formula (1A) and the acidic group (sulfonic acid group) -substituted aniline polymer shown in the above-mentioned Patent Document 2 are acidic groups that serve as precursors thereof. Can be produced by sulfonation using a sulfonating agent or the like of an aniline oligomer compound / aniline polymer that does not contain aniline.
- the aniline polymer or aniline oligomer compound used as a precursor here is very useful as an important intermediate in a wide range of fields including medical and agrochemical fields as well as conductive materials.
- an aniline oligomer compound having a triphenylamine structure has attracted attention because of its very excellent charge transport property.
- the above-mentioned aniline oligomer having a triphenylamine structure is obtained from the aniline oligomer compound by (1) bromination step, (2) amino group by a protecting group (such as tert-butoxycarbonyl group). (3) coupling step with diphenylamine, and (4) deprotection step of the protecting group (WO 2008/129947 pamphlet).
- the present inventors have examined a production method that can be produced at low cost from an easily available raw material with few steps, and is excellent in yield.
- a part of the above-mentioned precursor for example, represented by the formula (1C) is used.
- R 1 is a hydrogen atom
- R 2 and R 3 are groups represented by the above formula (4 ′)
- x and y are 0, for example, a leaving property such as halogen
- the coupling reaction shown in the following reaction formula 1 can be preferably used.
- the triphenylamine derivative represented by the above formula (1D) and the amine compound represented by the above formula (1E) are reacted in a reaction solvent in the presence of a metal complex catalyst and a base.
- the aniline oligomer compound (aniline compound containing a triphenylamine structure) represented by the formula (1F) can be produced by reacting with the above.
- the leaving functional group X includes a pseudohalogen group such as a halogen atom or a sulfonate group, and specifically includes a fluorine atom, a chlorine atom.
- a pseudohalogen group such as a halogen atom or a sulfonate group
- Halogen atoms such as bromine atom and iodine atom
- alkylsulfonyloxy groups such as methanesulfonyloxy group, trifluoromethanesulfonyloxy group, nonafluorobutanesulfonyloxy group, aromatic sulfonyloxy such as benzenesulfonyloxy group, toluenesulfonyloxy group Groups.
- X is a chlorine atom, a bromine atom, an iodine atom, a trifluoromethanesulfonyloxy group or a nonafluorobutanesulfonyloxy group in consideration of the balance between the reactivity and stability of the triphenylamine derivative represented by the formula (1D). It is preferable that X is a chlorine atom, a bromine atom or an iodine atom in view of the availability of the compound represented by the formula (1D).
- the compound represented by the formula (1D) in which X is a sulfonic acid ester group is such that X is a hydroxy group (that is, (diphenyl) 4-hydroxyphenylamine) and a sulfonic acid halide or sulfonic acid anhydride in the presence of a base. It can obtain by making it react under.
- the amine compound represented by the above formula (1E) can be suitably used not only as an amine free form but also as a salt form such as hydrochloride, sulfate or acetate.
- the amount of the triphenylamine derivative represented by the above formula (1D) and the amine compound represented by the formula (1E) is represented by the formula (1D) with respect to the amine compound represented by the formula (1E).
- the triphenylamine derivative is 2 equivalents or more, preferably 2 to 3 equivalents, particularly preferably 2 to 2.5 equivalents.
- a metal complex catalyst used in the reaction shown in the above reaction formula 1 a metal complex catalyst used in a reaction between a general leaving functional group and an amino group can be used.
- a palladium complex or a copper complex is preferably used. It can be used.
- these metal complexes either a metal complex prepared in advance outside the reaction system or a metal complex prepared in the reaction system can be used, or both may be used in combination.
- the palladium complex those having various structures can be used, but a so-called low-valence complex is preferably used, and a zero-valent complex having tertiary phosphine or tertiary phosphite as a ligand is particularly preferable.
- tertiary phosphine or tertiary phosphite suitable as a ligand for the palladium complex include triphenylphosphine, tri-o-tolylphosphine, diphenylmethylphosphine, phenyldimethylphosphine, di-tert-butyl (4 -Dimethylaminophenyl) phosphine, 1,2-bis (diphenylphosphino) ethane, 1,3-bis (diphenylphosphino) propane, 1,4-bis (diphenylphosphino) butane, 1,1'-bis ( And diphenylphosphino) ferrocene, trimethylphosphine, triethylphosphine, tributylphosphine, tri-tert-butylphosphine, trimethylphosphite, triethylphosphite, triphenylphosphite and the like.
- Palladium complexes containing a mixture of two or more of these ligands are also preferably used.
- tertiary aryl phosphines such as triphenylphosphine are preferable.
- the palladium complex containing the tertiary phosphine or tertiary phosphite as a ligand is not limited to these, but dimethylbis (triphenylphosphine) palladium, dimethylbis (diphenylmethylphosphine) palladium, (ethylene ) Bis (triphenylphosphine) palladium, bis (di-tert-butyl (4-dimethylaminophenyl) phosphine) dichloropalladium, tetrakis (triphenylphosphine) palladium, bis (triphenylphosphine) dichloropalladium and the like.
- an appropriate precursor that can be easily converted into a zero-valent complex in the reaction system can also be used.
- a complex containing no tertiary phosphine or tertiary phosphite as a ligand and a tertiary phosphine or tertiary phosphite as a ligand component are mixed to obtain a tertiary phosphine or tertiary phosphite.
- a low-valence complex having phosphite as a ligand can be generated and used as a metal complex catalyst.
- the palladium complex containing no tertiary phosphine or tertiary phosphite is not limited to these, but bis (benzylideneacetone) palladium, tris (benzylideneacetone) dipalladium, bis (acetonitrile) dichloropalladium, bis (Benzonitrile) dichloropalladium, palladium acetate, palladium chloride, palladium-activated carbon and the like.
- a palladium complex containing a tertiary aryl phosphine as a ligand or a paradium complex containing a tertiary alkyl phosphine as a ligand is preferably used, and triphenylphosphine or tri-tert-butylphosphine is coordinated. It is preferable to use a palladium complex contained as a child.
- tetrakis (triphenylphosphine) palladium is introduced into the system and used as a catalyst, or in the reaction system, bis (benzylideneacetone) palladium or palladium acetate, tri-tert-butylphosphine and Are mixed to generate a palladium complex having tri-tert-butylphosphine and a ligand as a ligand, and this is particularly preferably used as a catalyst.
- the copper complex those having various structures can be used. Among them, monovalent compounds such as a copper (I) chloride complex, a copper bromide (I) complex, a copper (I) iodide complex, and a copper acetate (I) complex.
- the copper complex is preferably used.
- amino acid compounds such as proline, piperidyl carboxylic acid, pyrrole carboxylic acid, ethylenediamine, N-methylethylenediamine, N, N′-dimethylethylenediamine, N, N, N ′, N′—
- diamines such as tetraethylenediamine, propanediamine, N, N′-dimethylpropanediamine, N, N, N ′, N′-tetrapropanediamine, and 1,2-diaminocyclohexane.
- an iodide such as tetra-n-butylammonium iodide, sodium iodide, or potassium iodide can be added in order to make the reaction proceed more efficiently.
- the amount of iodide added is preferably 0.05 to 3 equivalents relative to the triphenylamine derivative (1D).
- the amount of the metal complex catalyst such as the above-mentioned palladium complex or copper complex used may be a so-called catalytic amount, generally 20 mol% or less based on the amine compound represented by the above formula (1E). Even below 10 mol%, it works well.
- the amount of the ligand used is 0.1 to 5 equivalents, preferably 0.5 to 3 equivalents, relative to the metal complex used.
- the base serves as a neutralizing agent or scavenger for the compound HX (X represents the above-mentioned leaving functional group) generated during the coupling reaction.
- the base used here include inorganic bases such as sodium hydrogen carbonate, potassium hydrogen carbonate, potassium phosphate, sodium carbonate, potassium carbonate, lithium carbonate, cesium carbonate, sodium phosphate, potassium phosphate; trimethylamine, triethylamine, triphosphate Amines such as propylamine, triisopropylamine, tributylamine, diisopropylethylamine, pyridine, quinoline, collidine; and sodium hydride, potassium hydride, tert-butoxy sodium, tert-pentoxy sodium, tert-butoxy potassium, tert- A base such as pentoxy potassium can be used.
- tert-butoxy sodium, tert-pentoxy sodium, tert-butoxy potassium, or tert-pentoxy potassium is 1 to 10 equivalents, preferably 2 to 6 equivalents, relative to the amine compound represented by the above formula (1E).
- the amount of the base used is preferably 2 to 4 equivalents relative to the compound.
- the amount of the base used is less than 1 equivalent, the above coupling reaction does not proceed and the target product cannot be obtained.
- any solvent that does not react with each raw material can be used.
- aprotic polar organic solvents N, N-dimethylformamide (DMF), dimethyl Sulphoxide (DMSO), N, N-dimethylacetamide (DMAc), N-methyl-2-pyrrolidone (NMP), etc.
- alcohols methanol, ethanol, propanol, butanol, i-propanol, i-butanol, tert-butanol) , Cyclohexanol, etc.
- ethers diethyl ether (Et 2 O), isopropyl ether (i-Pr 2 O), tert-butyl methyl ether (TBME), cyclopentyl methyl ether (CPME), tetrahydrofuran (THF), dioxane, etc.
- Aromatic hydrocarbons penentane, hexane, heptane, petroleum ether, etc.
- aromatic hydrocarbons benzene, toluene, xylene, mesitylene, chlorobenzene, dichlorobenzene, nitrobenzene, tetralin, etc.
- halogenated hydrocarbons chloroform, Dichloromethane, carbon tetrachloride, dichloroethane, etc.
- lower fatty acid esters methyl acetate, ethyl acetate, butyl acetate, methyl propionate, etc.
- nitriles acetonitrile, propionitrile, butyronitrile, etc.
- solvents can be appropriately selected in consideration of the ease of the coupling reaction and the like.
- the solvents can be used alone or in combination of two or more.
- a non-aqueous solvent can be used after using a suitable dehydrating agent or drying agent.
- the raw materials for the reaction system triphenylamine derivative represented by the above formula (1D) and amine compound represented by the formula (1E)
- the above metal complex catalyst the above base and the above solvent
- the order of addition and the preparation order of the metal complex catalyst in the reaction system are appropriately selected in consideration of the stability of the metal complex catalyst, the solvent and base used, and the reactivity of the raw material with the metal complex catalyst.
- the above reaction can be carried out under a temperature condition ranging from ⁇ 100 ° C. to the boiling point of the solvent used, preferably in the temperature range of ⁇ 50 ° C. to 200 ° C. In order to make the reaction proceed more efficiently, it is particularly preferable to carry out the reaction in a temperature range of 10 ° C to 150 ° C.
- the reaction time for the above reaction is not particularly limited, but is appropriately selected from, for example, 0.1 hour to 1,000 hours.
- the obtained target product may be purified by means of recrystallization, distillation, silica gel column chromatography or the like.
- the production method of the present invention is difficult to obtain or does not require expensive raw materials / reagents, and is an aniline oligomer compound represented by the formula (1F) in a single step of a coupling reaction between a triphenylamine derivative and an amine compound. (Aniline compounds containing a triphenylamine structure) can be produced. Moreover, the production method of the present invention allows the reaction to proceed efficiently without the need for removal of by-products such as alcohol generated during the reaction, and the target compound can be produced in a high yield in a short time.
- the weight average molecular weights shown in the following Synthesis Examples 1 to 4 in the present specification are measurement results by gel permeation chromatography (hereinafter abbreviated as GPC in the present specification).
- GPC gel permeation chromatography
- a GPC apparatus manufactured by Tosoh Corporation is used, and the measurement conditions are as follows.
- the dispersity shown in the following synthesis examples of the present specification is calculated from the measured weight average molecular weight and number average molecular weight.
- N- (4-aminophenyl) -1,4-phenylenediamine also referred to as N- (4-aminophenyl) -1,4-benzenediamine or 4,4′-diaminodiphenylamine
- Tokyo Chemical Industry Co., Ltd. Company
- 4-bromotriphenylamine Tokyo Chemical Industry Co., Ltd.
- sodium tert-butoxide also referred to as tert-butoxy sodium
- Tokyo Chemical Industry Co., Ltd. 1.01 g and bis 0.04 g of (di-tert-butyl (4-dimethylaminophenyl) phosphine) dichloropalladium (II) (Sigma Aldrich) was added to 25.0 g of o-xylene (Wako Pure Chemical Industries, Ltd.) and dissolved.
- the reaction vessel was purged with nitrogen and then reacted at 135 ° C. for 22 hours. After completion of the reaction, the reaction solution was suction filtered, concentrated, diluted with ethyl acetate, and extracted with saturated brine. Thereafter, the organic layer was concentrated and recrystallized with dioxane to recover the compound.
- the mass of the recovered compound (aniline oligomer A) was 1.46 g.
- the obtained aniline oligomer A had a weight average molecular weight of 840 and a dispersity of 1.01 in terms of standard polystyrene.
- the reaction vessel was purged with nitrogen and then reacted at 135 ° C. for 22 hours. After completion of the reaction, the reaction solution was suction filtered and extracted with saturated brine. Thereafter, the organic layer was concentrated, dissolved in chloroform, reprecipitated with hexane, and the compound was recovered. The mass of the recovered compound (aniline oligomer B) was 2.56 g. When GPC analysis was performed, the obtained aniline oligomer B had a weight average molecular weight of 1440 and a dispersity of 1.16 in terms of standard polystyrene.
- the sulfonated aniline oligomer SA obtained by using a chlorosulfonic acid having a molar ratio of 0.75 times the aromatic ring of the aniline oligomer was found to have a weight average molecular weight of 1060 and a dispersion in terms of standard polystyrene. The degree was 1.15.
- the sulfonated aniline oligomer SA is represented by the formula (1A), R 2 and R 3 are groups represented by the formula (4), R 1 is a hydrogen atom, and at least one of a plurality of Rs. One is a sulfo group, and a and b are each 1.
- the sulfonated aniline oligomer SA obtained in this synthesis example shows water solubility
- the aniline oligomer A obtained in synthesis example 1 does not show water solubility suggests that the former has a sulfo group. ing. It was difficult to specify the number of the sulfo group and the substitution position.
- the sulfonated aniline oligomer SB was precipitated and recovered by dissolving in water and adding acetone.
- the sulfonated aniline oligomer SB obtained by using a chlorosulfonic acid having a molar ratio of 1 to the aromatic ring of the aniline oligomer was found to have a weight average molecular weight of 2170 in terms of standard polystyrene and a dispersity of 1 .50.
- This sulfonated aniline oligomer SB is represented by the formula (1A), R 2 and R 3 are groups represented by the formula (3), and R 1 is a group represented by the formula (2).
- the sulfonated aniline oligomer SB obtained in this synthesis example shows water solubility, whereas the aniline oligomer B obtained in synthesis example 2 does not show water solubility suggests that the former has a sulfo group. ing. It was difficult to specify the number of the sulfo group and the substitution position.
- Example 1 Four kinds of the sulfonated aniline oligomer SA 0.200 g obtained in Synthesis Example 3 above contain a surfactant (Olfin [registered trademark] EXP. 4200, Nissin Chemical Industry Co., Ltd.) at a ratio of 0.1% by mass.
- a solution was prepared by dissolving in 9.8 g of an ultrapure water aqueous solution. Thereafter, a 10% by mass tetramethylammonium hydroxide aqueous solution is added dropwise to adjust the pH of the solution to neutral, and the mixture is filtered using a polyethersulfone microfilter having a pore size of 0.2 ⁇ m to form an antistatic film-forming composition. (Solution) was prepared.
- Example 2 0.200 g of the two sulfonated aniline oligomers SB obtained in Synthesis Example 4 above is contained in a proportion of 0.1% by mass of a surfactant (Olfin [registered trademark] EXP. 4200, Nissin Chemical Industry Co., Ltd.). A solution was prepared by dissolving in 9.8 g of an ultrapure water aqueous solution. Thereafter, a 10% by mass tetramethylammonium hydroxide aqueous solution is dropped to adjust the pH of the solution to neutral, and the solution is filtered using a polyethylene microfilter having a pore diameter of 0.2 ⁇ m to form an antistatic film-forming composition ( Solution) was prepared.
- a surfactant Oled trademark] EXP. 4200, Nissin Chemical Industry Co., Ltd.
- the antistatic performance of a film is closely related to the surface resistance value of the film. In general, it is known that the lower the surface resistance value, the better the antistatic performance. Therefore, it is possible to evaluate the antistatic ability of the film indirectly by measuring the surface resistance value of the film.
- Each solution obtained in Examples 1 and 2 and Comparative Example 1 was spin coated at 1500 rpm for 60 seconds on a silicon wafer, and then baked at 100 ° C. for 60 seconds to form a film.
- the surface resistance value of the formed film was measured using a digital insulation meter (DSM-8104, Toa DKK Corporation). The results are shown in Table 1. When the solution obtained in Comparative Example 1 was used, the highest surface resistance value was obtained.
- Example 3 A mixed suspension of p-phenylenediamine (2.00 g, 18.49 mmol) and 4-bromotriphenylamine (12.59 g, 38.84 mmol) in xylene (40 g) was mixed with Pd (PPh 3 ) as a metal complex catalyst. 4 (0.64 g, 0.55 mmol) and t-BuONa (3.91 g, 40.69 mmol) as a base were added, and the mixture was stirred and reacted at 135 ° C. for 10 hours under nitrogen. After cooling, the product was sufficiently precipitated, and after filtering the reaction mixture, the filtrate was stirred and washed in water to remove inorganic salts.
- Example 4 A mixed suspension of 4,4′-diaminodiphenylamine (10.00 g, 50.19 mmol) and 4-bromotriphenylamine (34.17 g, 105.40 mmol) in xylene (100 g) was mixed with Pd ( PPh 3 ) 4 (0.5799 g, 0.5018 mmol) and t-BuONa (10.13 g, 105.40 mmol) were added as a base, and the mixture was stirred and reacted at 130 ° C. for 14 hours under nitrogen. At this time, according to the analysis by liquid chromatography, the area percentage of the target aniline oligomer compound A reached 97.18%.
- Example 5 A mixture of N, N′-bis (4-aminophenyl) -p-phenylenediamine (5.00 g, 17.22 mmol) and 4-bromotriphenylamine (9.30 g, 28.70 mmol) in xylene (140 g). Pd (PPh 3 ) 4 (0.33 g, 0.29 mmol) as a metal complex catalyst and t-BuONa (2.76 g, 28.70 mmol) as a base were added to the suspension, and the mixture was stirred at 135 ° C. for 8 hours under nitrogen. Reacted. The cooled reaction mixture was filtered, and the solvent was distilled off under reduced pressure to obtain a crude product containing the desired product.
- the reaction mixture was filtered, saturated brine was added to the filtrate, and a liquid separation extraction operation was performed.
- the solvent was distilled off from the organic layer to obtain a crude product containing the target product.
- the target product was recrystallized from 1,4-dioxane and isopropanol to obtain aniline oligomer compound A (yield: 3.92 g, yield: 57%).
- the 1 H-NMR of the obtained aniline oligomer compound A was consistent with that obtained in Example 4.
- Example 7 A mixed suspension of 4,4′-diaminodiphenylamine sulfate (5.00 g, 16.82 mmol) and 4-bromotriphenylamine (11.45 g, 35.31 mmol) in toluene (150 g) was used as a metal complex catalyst.
- Pd (dba) 2 (0.0967 g, 0.168 mmol) and ligand: t-Bu 3 P (0.359 mL, 0.135 mmol, 0.375 N (in toluene)) and t-BuONa (8 0.08 g, 84.08 mmol) was added and the reaction was allowed to stir at 70 ° C. for 4 hours under nitrogen.
- Example 8 A mixed suspension of 4,4′-diaminodiphenylamine sulfate (5.00 g, 16.82 mmol) and 4-bromotriphenylamine (11.45 g, 35.31 mmol) in xylene (100 g) was used as a metal complex catalyst.
- Pd (PPh 3 ) 4 0.583 g, 0.505 mmol
- tert-pentoxysodium [t-AmONa] 8.33 g, 75.67 mmol
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Abstract
Description
また本発明は、上記帯電防止膜を形成する組成物に好適に使用できるスルホ基含有のオリゴマー化合物及びその前駆体であるオリゴマー化合物を提供することを目的とする。
そして本発明は、上記前駆体であるオリゴマー化合物を、より効率的に製造できる製造方法を提供することを目的とする。
[オリゴマー化合物]
本発明の帯電防止膜形成組成物は、前記式(1A)で表されるオリゴマー化合物を含有し、当該式(1A)で表されるオリゴマー化合物は、スルホ基を有さないアニリンオリゴマー化合物をスルホン化することで得られる。
本発明の帯電防止膜形成組成物は、溶媒として水を含有する。前記溶媒としては、必要に応じて、水と共に極性の有機溶媒をさらに含有することができる。本発明に使用される有機溶媒としては、前述のオリゴマー化合物を溶解し、且つ水に溶解する有機溶媒なら特に制限されない。このような有機溶媒として、例えば、メタノール、エタノール、イソプロピルアルコール、プロピルアルコール、ブタノール等のアルコール類、アセトン、エチルイソブチルケトン等のケトン類、乳酸エチル、エチレングリコール、エチレングリコールメチルエーテル等のエチレングリコール類、プロピレングリコール、プロピレングリコールメチルエーテル、プロピレングリコールエチルエーテル、プロピレングリコールブチルエーテル、プロピレングリコールプロピルエーテル等のプロピレングリコール類、ジメチルホルムアミド、ジメチルアセトアミド等のアミド類、N-メチル-2-ピロリドン、N-エチルピロリドン等のピロリドン類が挙げられ、この中でもアルコール類及びエチレングリコール類が好ましく用いられる。これらの有機溶媒は単独で、又は2種以上の組合せで使用される。
本発明の帯電防止膜形成組成物には、必要に応じて界面活性剤を、本発明の効果を損なわない限りにおいてさらに含有することができる。この界面活性剤は、基板に対する当該組成物の塗布性を向上させるための添加物である。ノニオン系界面活性剤、フッ素系界面活性剤のような公知の界面活性剤を用いることができる。
本発明の帯電防止膜形成組成物には、必要に応じて塩基性化合物を、本発明の効果を損なわない限りにおいてさらに含有することができる。この塩基性化合物は、本発明の帯電防止膜形成組成物に配合することにより本発明の組成物を中性又は弱アルカリ性とすることができ、これにより薬液の処理の容易化、装置、配管の腐食の低減が好ましく図られる。さらに、これらのアミン類とアンモニウム塩類を混合して用いることにより導電性を向上させることができる。
本発明の帯電防止膜形成組成物は、基板上に形成されたレジスト膜上に塗布し、ベークすることによって使用される。当該組成物の塗布は、例えば、スピナー、コーターにより行われる。上記塗布により塗布膜を得た後、当該塗布膜を乾燥させる工程を要する。乾燥温度は70.0℃乃至150.0℃、好ましくは90.0℃乃至140.0℃で行われる。この乾燥工程は、例えば、ホットプレート上で、基板を50℃乃至100℃、0.1分乃至10分間加熱することによって行うことができる。又は、例えば、室温(約20℃)で風乾することで行うこともできる。
前記式(1A)で表されるオリゴマー化合物は、その前駆体である下記式(1C)で表される化合物をスルホン化することで得られる。なお、前記式(1A)で表されるオリゴマー化合物、及び下記式(1C)で表されるオリゴマー化合物も本発明の対象である。
前述したように、前記式(1A)で表されるアニリン系オリゴマー化合物や、前述の特許文献2などに示される酸性基(スルホン酸基)置換のアニリン系ポリマーは、その前駆体となる酸性基を含まないアニリン系オリゴマー化合物/アニリン系ポリマーのスルホン化剤等を用いたスルホン化によって製造可能である。
ここで前駆体となるアニリン系ポリマーやアニリン系オリゴマー化合物は、導電性材料のみならず、医農薬分野に至る幅広い分野における重要な中間体として非常に有用である。例えばトリフェニルアミン構造を有するアニリンオリゴマー化合物は、その構造から電荷輸送特性に非常に優れる点が注目されている。
このようなアニリンオリゴマー化合物のうち、前述のトリフェニルアミン構造を有するアニリンオリゴマーなどは、アニリンオリゴマー化合物から、(1)ブロモ化工程、(2)保護基(tert-ブトキシカルボニル基等)によるアミノ基の保護工程、(3)ジフェニルアミンとのカップリング工程、そして(4)保護基の脱保護工程といった複数の工程を経て得ることができる(国際公開第2008/129947号パンフレット)。
しかし上記従来の製造方法では、複数工程を必要とし多くの作業と時間を要すること、また出発物質のアニリンオリゴマー化合物を市販品で入手できなければ更にその準備工程が必要となること、ブロモ化工程に使用するブロモ化剤(例:テトラブチルアンモニウムトリブロミド等)や保護工程に使用する試薬(二炭酸ジ-tert-ブチル)等が必ずしも安価でなく、しかも反応に係る官能基数等を考慮すると当量より過剰量の使用を余儀なくされるなど、製造効率及び経済性の双方に課題があった。
而して、ここに本発明を完成するに至った。
なかでも、式(1D)で表されるトリフェニルアミン誘導体の反応性と安定性のバランスを考慮すると、Xが塩素原子、臭素原子、ヨウ素原子、トリフルオロメタンスルホニルオキシ基又はノナフルオロブタンスルホニルオキシ基であることが好ましく、更に式(1D)で表される化合物の入手の容易性を考慮するとXが塩素原子、臭素原子又はヨウ素原子であることが望ましい。なお、Xがスルホン酸エステル基である式(1D)で表される化合物は、Xがヒドロキシ基(すなわち(ジフェニル)4-ヒドロキシフェニルアミン)とスルホン酸ハロゲン化物又はスルホン酸無水物を塩基の存在下で反応させることにより得ることができる。
上記パラジウム錯体の配位子として好適な3級ホスフィン又は3級ホスファイトの具体例としては、トリフェニルホスフィン、トリ-o-トリルホスフィン、ジフェニルメチルホスフィン、フェニルジメチルホスフィン、ジ-tert-ブチル(4-ジメチルアミノフェニル)ホスフィン、1,2-ビス(ジフェニルホスフィノ)エタン、1,3-ビス(ジフェニルホスフィノ)プロパン、1,4-ビス(ジフェニルホスフィノ)ブタン、1,1’-ビス(ジフェニルホスフィノ)フェロセン、トリメチルホスフィン、トリエチルホスフィン、トリブチルホスフィン、トリ-tert-ブチルホスフィン、トリメチルホスファイト、トリエチルホスファイト、トリフェニルホスファイト等が挙げられる。これらの配位子の2種以上を混合して含むパラジウム錯体も好適に用いられる。これらの配位子の中でも、トリフェニルホスフィンなどの3級アリールホスフィンが好適である。
上記3級ホスフィンや3級ホスファイトを配位子として含むパラジウム錯体としては、これらに限定されるものではないが、ジメチルビス(トリフェニルホスフィン)パラジウム、ジメチルビス(ジフェニルメチルホスフィン)パラジウム、(エチレン)ビス(トリフェニルホスフィン)パラジウム、ビス(ジ-tert-ブチル(4-ジメチルアミノフェニル)ホスフィン)ジクロロパラジウム、テトラキス(トリフェニルホスフィン)パラジウム、ビス(トリフェニルホスフィン)ジクロロパラジウム等が挙げられる。
上記3級ホスフィンや3級ホスファイトを含まないパラジウム錯体としては、これらに限定されるものではないが、ビス(ベンジリデンアセトン)パラジウム、トリス(ベンジリデンアセトン)ジパラジウム、ビス(アセトニトリル)ジクロロパラジウム、ビス(ベンゾニトリル)ジクロロパラジウム、酢酸パラジウム、塩化パラジウム、パラジウム-活性炭等が挙げられる。
とりわけ、上記反応においては、テトラキス(トリフェニルホスフィン)パラジウムを系中へ投入しこれを触媒として用いるか、反応系中で、ビス(ベンジリデンアセトン)パラジウム又は酢酸パラジウムと、トリ-tert-ブチルホスフィンとを混合し、トリ-tert-ブチルホスフィンと配位子とするパラジウム錯体を発生させ、これを触媒として用いることが特に好ましい。
また銅錯体を金属錯体触媒として使用する場合には、反応をより効率的に進行させるため、ヨウ化テトラ-n-ブチルアンモニウム、ヨウ化ナトリウム、ヨウ化カリウムなどのヨウ化物を添加することもできる。この場合、ヨウ化物の添加量はトリフェニルアミン誘導体(1D)に対して0.05乃至3等量が好適である。
また、配位子が同時に使用される場合の配位子の使用量は、使用する金属錯体に対し0.1乃至5当量、好ましくは0.5乃至3当量である。
ここで使用する塩基としては、例えば、炭酸水素ナトリウム、炭酸水素カリウム、燐酸カリウム、炭酸ナトリウム、炭酸カリウム、炭酸リチウム、炭酸セシウム、リン酸ナトリウム、リン酸カリウムなどの無機塩基;トリメチルアミン、トリエチルアミン、トリプロピルアミン、トリイソプロピルアミン、トリブチルアミン、ジイソプロピルエチルアミン、ピリジン、キノリン、コリジンなどのアミン類;並びに水素化ナトリウム、水素化カリウム、tert-ブトキシナトリウム、tert-ペントキシナトリウム、tert-ブトキシカリウム、tert-ペントキシカリウムなどの塩基を使用できる。反応性や取扱いのし易さを考えると、tert-ブトキシナトリウム、tert-ペントキシナトリウム、tert-ブトキシカリウム、tert-ペントキシカリウムの使用が好ましい。
ここで使用される塩基の使用量は、上記式(1E)で表されるアミン化合物に対し1乃至10当量、好ましくは2乃至6当量である。特に上記式(1E)で表されるアミン化合物が遊離体の形態の場合には、該化合物に対して塩基の使用量を2乃至4当量とすることが好ましい。塩基の使用量を1当量未満とすると、上記カップリング反応が進行せず、目的物を得ることができない。
また上記反応の反応時間は特に限定されないが、例えば0.1時間~1,000時間から適宜選択される。
GPCカラム:Shodex〔登録商標〕・Asahipak〔登録商標〕(昭和電工(株))
カラム温度:40℃
溶媒:N,N-ジメチルホルムアミド(DMF)
流量:0.6ml/分
標準試料:ポリスチレン(東ソー株式会社)
ディテクター:RIディテクター(東ソー株式会社、RI-8020)
N-(4-アミノフェニル)-1,4-フェニレンジアミン(N-(4-アミノフェニル)-1,4-ベンゼンジアミン又は4,4’-ジアミノジフェニルアミンとも表記される。)(東京化成工業株式会社)1.00g、4-ブロモトリフェニルアミン(東京化成工業株式会社)3.42g、ナトリウムtert-ブトキシド(tert-ブトキシナトリウムとも表記される。)(東京化成工業株式会社)1.01g及びビス(ジ-tert-ブチル(4-ジメチルアミノフェニル)ホスフィン)ジクロロパラジウム(II)(シグマアルドリッチ社)0.04gを、o-キシレン(和光純薬工業株式会社)25.0gに加え溶解させた。反応容器を窒素置換後、135℃で22時間反応させた。反応終了後、反応液を吸引ろ過、濃縮し酢酸エチルで希釈後、飽和食塩水で抽出を行った。その後、有機層を濃縮しジオキサンで再結晶を行い、化合物を回収した。回収した化合物(アニリンオリゴマーA)の質量は1.46gであった。GPC分析を行ったところ、得られたアニリンオリゴマーAは、標準ポリスチレン換算にて重量平均分子量840、分散度1.01であった。
4-アミノジフェニルアミン(東京化成工業株式会社)2.37g、トリス(4-ブロモトリフェニル)アミン(東京化成工業株式会社)2.00g、ナトリウムtert-ブトキシド(東京化成工業株式会社)1.24g及びビス(ジ-tert-ブチル(4-ジメチルアミノフェニル)ホスフィン)ジクロロパラジウム(II)(シグマアルドリッチ社)0.04gを、o-キシレン(和光純薬工業株式会社)50.0gに加え溶解させた。反応容器を窒素置換後、135℃で22時間反応させた。反応終了後、反応液を吸引ろ過し、飽和食塩水で抽出を行った。その後、有機層を濃縮しクロロホルムに溶解させヘキサンで再沈殿を行い、化合物を回収した。回収した化合物(アニリンオリゴマーB)の質量は2.56gであった。GPC分析を行ったところ、得られたアニリンオリゴマーBは、標準ポリスチレン換算にて重量平均分子量1440、分散度1.16であった。
上記合成例1で得たアニリンオリゴマーA0.50gと、アニリンオリゴマーの芳香環に対してモル比で0.5倍、0.75倍、1倍及び1.5倍の塩化スルホン酸(関東化学株式会社)とを、テトラクロロエタン(東京化成工業株式会社)25.0g中において、85℃で5時間反応させた。反応終了後、反応液を吸引ろ過し、クロロホルムで洗浄し風乾させた。その後、水に溶解させアセトンを加えることで、スルホン化アニリンオリゴマーSAを析出させ回収した。GPC分析を行ったところ、アニリンオリゴマーの芳香環に対してモル比で0.75倍の塩化スルホン酸を用いて得られたスルホン化アニリンオリゴマーSAは、標準ポリスチレン換算にて重量平均分子量1060、分散度1.15であった。このスルホン化アニリンオリゴマーSAは、前記式(1A)で表され、R2及びR3が前記式(4)で表される基であり、R1が水素原子であり、複数のRの少なくとも一つがスルホ基であり、a及びbがそれぞれ1であるオリゴマー化合物を含む。さらに前記式(1B)で表され、R2及びR3が前記式(4)で表される基であり、複数のRの少なくとも一つがスルホ基であり、a及びbがそれぞれ1であるオリゴマー化合物(酸化体)をも含む。本合成例で得られたスルホン化アニリンオリゴマーSAが水溶性を示すのに対し、合成例1で得られたアニリンオリゴマーAが水溶性を示さないことは、前者がスルホ基を有することを示唆している。前記スルホ基の数及び置換位置を特定することは困難であった。
上記合成例2で得たアニリンオリゴマーB0.50gと、アニリンオリゴマーの芳香環に対してモル比で0.75倍及び1倍の塩化スルホン酸(関東化学株式会社)とを、テトラクロロエタン(東京化成工業株式会社)25.0g中において、85℃で5時間反応させた。反応終了後、反応液を吸引ろ過し、クロロホルムで洗浄し風乾させた。その後、水に溶解させアセトンを加えることで、スルホン化アニリンオリゴマーSBを析出させ回収した。GPC分析を行ったところ、アニリンオリゴマーの芳香環に対してモル比で1倍の塩化スルホン酸を用いて得られたスルホン化アニリンオリゴマーSBは、標準ポリスチレン換算にて重量平均分子量2170、分散度1.50であった。このスルホン化アニリンオリゴマーSBは、前記式(1A)で表され、R2及びR3が前記式(3)で表される基であり、R1が前記式(2)で表される基であり、複数のRの少なくとも一つがスルホ基であり、a及びbがそれぞれ1であるオリゴマー化合物を含む。さらに、上記合成例3と同様に、酸化体であるオリゴマー化合物も含むと推定される。本合成例で得られたスルホン化アニリンオリゴマーSBが水溶性を示すのに対し、合成例2で得られたアニリンオリゴマーBが水溶性を示さないことは、前者がスルホ基を有することを示唆している。前記スルホ基の数及び置換位置を特定することは困難であった。
上記合成例3で得た4種のスルホン化アニリンオリゴマーSA0.200gを、0.1質量%の割合で界面活性剤(オルフィン〔登録商標〕EXP.4200、日信化学工業株式会社)を含有する超純水水溶液9.8gへ溶解させて溶液とした。その後、10質量%のテトラメチルアンモニウムヒドロキシド水溶液を滴下し前記溶液のpHを中性に調整し、孔径0.2μmのポリエーテルスルホン製ミクロフィルターを用いてろ過して、帯電防止膜形成組成物(溶液)を調製した。
上記合成例4で得た2種のスルホン化アニリンオリゴマーSB0.200gを、0.1質量%の割合で界面活性剤(オルフィン〔登録商標〕EXP.4200、日信化学工業株式会社)を含有する超純水水溶液9.8gへ溶解させて溶液とした。その後、10質量%のテトラメチルアンモニウムヒドロキシド水溶液を滴下し前記溶液のpHを中性に調整し、孔径0.2μmのポリエチレン製ミクロフィルターを用いてろ過して、帯電防止膜形成用組成物(溶液)を調製した。
水溶性ポリマーであるポリビニルピロリドン(K-90、株式会社日本触媒)0.100gを、0.1質量%の割合で界面活性剤(オルフィン〔登録商標〕EXP.4200、日信化学工業株式会社)を含有する超純水水溶液9.9gへ溶解させて溶液とした。
膜の帯電防止性能は、その膜の表面抵抗値と密接に関係する。一般に、表面抵抗値が低い程、帯電防止性能に優れることが知られている。従って、膜の表面抵抗値を測定することで、間接的ではあるがその膜の帯電防止能を評価することが可能である。
[1H-NMR]
装置:Varian NMR System 400NB(400MHz)
測定溶媒:CDCl3、DMSO-D6
基準物質:テトラメチルシラン(TMS)(δ0.0ppm for 1H)、又はCDCl3(δ7.26ppm for 1H)
国際公開第2008/129947号パンフレットに記載の製造方法に準じ、但しt-ブトキシカルボニル基(Boc基)等の保護基によるアミノ基の保護・脱保護工程を経ずに、以下の反応式に従いアニリンオリゴマー化合物Aを合成した。
液体クロマトグラフによる分析では、32時間の反応後における目的の化合物Aの面積百分率は12.3%にとどまった。
すなわち本参考例の結果は、4,4’-ジブロモジフェニルアミンの窒素をBoc基などのような保護基で保護せずに反応を進めた場合には、目的の化合物を得るには効率的ではないことが結論づけられる結果となった。
1H-NMR(DMSO-d6):δ7.93(S,2H),7.26-7.20(m,8H),7.03(S,4H),6.99-6.90(m,20H).
反応混合液をろ過し、ろ液に飽和食塩水を加え、分液抽出作業を実施した。有機層から溶媒を留去して、目的物を含む粗物を得た。次に、1,4-ジオキサンから目的物を再結晶し、アニリンオリゴマー化合物Aを得た(収量:22.37g、収率:65%)。
1H-NMR(CDCl3):δ7.83(S,2H),7.68(S,1H),7.26-7.20(m,8H),7.01-6.89(m,28H).
1H-NMR(DMSO-d6):δ7.81(S,2H),7.61(S,2H),7.27-7.18(m,8H),7.05-6.65(m,32H).
本反応で使用した出発物質N,N’-ビス(4-アミノフェニル)-p-フェニレンジアミンは、p-フェニレンジアミンと1,4-ベンゾキノンを原料にして、国際公開第2008/129947号パンフレットの記載を参考に調製した。
なお得られたアニリンオリゴマー化合物Aの1H-NMRは、実施例4で得られたものと一致した。
なお得られたアニリンオリゴマー化合物Aの1H-NMRは実施例4で得られたものと一致した。
なお得られたアニリンオリゴマー化合物Aの1H-NMRは実施例4で得られたものと一致した。
Claims (15)
- 下記式(1A)で表されるオリゴマー化合物及び水を含有する帯電防止膜形成組成物。
- 極性の有機溶媒を更に含有する請求項1又は請求項2に記載の帯電防止膜形成組成物。
- 界面活性剤を更に含有する請求項1乃至請求項3のいずれか一項に記載の帯電防止膜形成組成物。
- 塩基性化合物を更に含有する請求項1乃至請求項4のいずれか一項に記載の帯電防止膜形成組成物。
- 前記オリゴマー化合物の重量平均分子量は500以上5000未満である請求項1乃至請求項5のいずれか一項に記載の帯電防止膜形成組成物。
- 下記式(1A)で表されるオリゴマー化合物。
- 下記式(1C)で表されるオリゴマー化合物。
- 前記R1が水素原子であり、前記R2及びR3が上記式(4’)で表される基であり、前記x及びyが0である、請求項8に記載のオリゴマー化合物。
- 前記a及びbが2≦(a+b)≦3を満たす、請求項9に記載のオリゴマー化合物。
- 前記脱離性官能基が、ハロゲン原子、メタンスルホニルオキシ基、ベンゼンスルホニルオキシ基、トルエンスルホニルオキシ基、トリフルオロメタンスルホニルオキシ基及びノナフルオロブタンスルホニルオキシ基からなる群から選択される基である、請求項11又は請求項12に記載の製造方法。
- 前記脱離性官能基が、塩素原子、臭素原子又はヨウ素原子である、請求項13に記載の製造方法。
- 前記金属錯体触媒がパラジウム錯体である、請求項11又は請求項12に記載の製造方法。
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WO2015050057A1 (ja) | 2013-10-01 | 2015-04-09 | 日産化学工業株式会社 | 電荷輸送性ワニス |
WO2015050253A1 (ja) | 2013-10-04 | 2015-04-09 | 日産化学工業株式会社 | アニリン誘導体およびその利用 |
WO2015115515A1 (ja) | 2014-01-31 | 2015-08-06 | 日産化学工業株式会社 | アリールスルホン酸化合物及びその利用 |
KR20160021447A (ko) * | 2013-06-21 | 2016-02-25 | 닛산 가가쿠 고교 가부시키 가이샤 | 아닐린 유도체, 전하 수송성 바니시 및 유기 일렉트로루미네선스 소자 |
WO2018135580A1 (ja) | 2017-01-18 | 2018-07-26 | 日産化学工業株式会社 | 電荷輸送性ワニス及びそれを用いる電荷輸送性薄膜 |
WO2019124413A1 (ja) | 2017-12-20 | 2019-06-27 | 日産化学株式会社 | 電荷輸送性ワニス及び電荷輸送性薄膜 |
WO2019124412A1 (ja) | 2017-12-20 | 2019-06-27 | 日産化学株式会社 | スルホン酸エステル化合物及びその利用 |
WO2020009184A1 (ja) | 2018-07-05 | 2020-01-09 | 日産化学株式会社 | 電荷輸送性薄膜形成用組成物 |
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KR102031628B1 (ko) * | 2012-07-24 | 2019-10-15 | 미쯔비시 케미컬 주식회사 | 도전체, 도전성 조성물, 및 적층체 |
JP2016148777A (ja) * | 2015-02-12 | 2016-08-18 | アーゼッド・エレクトロニック・マテリアルズ(ルクセンブルグ)ソシエテ・ア・レスポンサビリテ・リミテ | 下層膜形成用組成物、およびそれを用いた下層膜の形成方法 |
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WO2019124413A1 (ja) | 2017-12-20 | 2019-06-27 | 日産化学株式会社 | 電荷輸送性ワニス及び電荷輸送性薄膜 |
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JPWO2019124413A1 (ja) * | 2017-12-20 | 2021-01-14 | 日産化学株式会社 | 電荷輸送性ワニス及び電荷輸送性薄膜 |
CN111492497B (zh) * | 2017-12-20 | 2023-05-26 | 日产化学株式会社 | 电荷传输性清漆和电荷传输性薄膜 |
WO2020009184A1 (ja) | 2018-07-05 | 2020-01-09 | 日産化学株式会社 | 電荷輸送性薄膜形成用組成物 |
JP2020029419A (ja) * | 2018-08-22 | 2020-02-27 | 京セラドキュメントソリューションズ株式会社 | ジアミン化合物の製造方法、及び電子写真感光体の製造方法 |
Also Published As
Publication number | Publication date |
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TWI507380B (zh) | 2015-11-11 |
CN103975038A (zh) | 2014-08-06 |
EP2789668A1 (en) | 2014-10-15 |
US9394231B2 (en) | 2016-07-19 |
EP2789668A4 (en) | 2015-07-01 |
KR20140113930A (ko) | 2014-09-25 |
TW201335115A (zh) | 2013-09-01 |
US20150008372A1 (en) | 2015-01-08 |
JP5839203B2 (ja) | 2016-01-06 |
CN103975038B (zh) | 2016-09-21 |
JPWO2013084664A1 (ja) | 2015-04-27 |
EP2789668B1 (en) | 2018-03-28 |
KR101615596B1 (ko) | 2016-04-26 |
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