WO2013046860A1 - ポリアミド1010樹脂粒子およびその製造方法 - Google Patents
ポリアミド1010樹脂粒子およびその製造方法 Download PDFInfo
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- WO2013046860A1 WO2013046860A1 PCT/JP2012/067693 JP2012067693W WO2013046860A1 WO 2013046860 A1 WO2013046860 A1 WO 2013046860A1 JP 2012067693 W JP2012067693 W JP 2012067693W WO 2013046860 A1 WO2013046860 A1 WO 2013046860A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/12—Powdering or granulating
- C08J3/14—Powdering or granulating by precipitation from solutions
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/60—Polyamides or polyester-amides
- C08G18/603—Polyamides
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
- C08G69/02—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
- C08G69/26—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from polyamines and polycarboxylic acids
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
- C08L77/06—Polyamides derived from polyamines and polycarboxylic acids
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2377/00—Characterised by the use of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2377/00—Characterised by the use of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Derivatives of such polymers
- C08J2377/06—Polyamides derived from polyamines and polycarboxylic acids
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2982—Particulate matter [e.g., sphere, flake, etc.]
Definitions
- the present invention relates to polyamide 1010 resin particles and a method for producing the same, and more particularly relates to polyamide 1010 resin particles having excellent surface smoothness, spherical shape, good powder flowability, and excellent rigidity, and a method for producing the same.
- Resin particles are particles made of resin, and generally have a wide variety of diameters ranging from several tens of nanometers to several hundreds of micrometers. Unlike polymer molded products such as films, fibers, injection-molded products, and extrusion-molded products, resin particles are used to modify and improve various materials by utilizing their large specific surface area and the structure of fine particles. ing.
- Main applications include cosmetic modifiers, toner additives, rheology modifiers such as paints, medical diagnostic inspection agents, additives for molded products such as automotive materials and building materials.
- cosmetic modifiers toner additives
- rheology modifiers such as paints
- medical diagnostic inspection agents additives for molded products
- additives for molded products such as automotive materials and building materials.
- it has come to be used as a raw material for rapid prototyping and rapid manufacturing, which is a technique for making a custom-made molded product in combination with a laser processing technique by utilizing the fine particle structure of resin particles.
- the resin fine particles have more uniform characteristics such as heat resistance and solvent resistance, and particle size distribution than the present.
- the resin fine particles have higher functionality and accuracy, such as those in form.
- polyamide particles have been used for a long time in the cosmetics and paint fields because of their strength and moderate hygroscopic properties.
- the raw material is biomass.
- the movement of non-petroleum raw materials, which have been derived, is accelerating.
- polyamide 1010 resin particles are attracting attention from the viewpoint of the functional characteristics of raw materials and the availability of raw materials.
- Patent Document 1 proposes a method for producing polyamide resin particles by melt-kneading a polyamide resin and a water-soluble component and kneading and then removing the soluble component with water.
- spherical particles are obtained, problems remain in powder flowability.
- Patent Document 2 there has been proposed a method in which a polyamide resin is heated in a solvent such as alcohol and dissolved in the solvent, and the polyamide resin particles are precipitated while lowering the temperature of the solvent. It is disclosed that the obtained particles are porous, and the present situation is that further improvement techniques as functional fine particles are required in terms of powder flowability and the like (Patent Documents 2 and 3). 4).
- Patent Document 5 has already proposed a method of obtaining resin particles by dissolving two or more kinds of resins and using an emulsion resulting from a phase separation phenomenon of a polymer solution. Further, it was necessary to improve the technology for the formation of particles of the polyamide resin which is a crystalline polymer.
- the conventional methods for producing polyamide 1010 resin particles have problems in fluidity and slipperiness of polyamide 1010 resin particles, and the methods in which particles become porous further have problems in mechanical strength in addition to powder fluidity. There was a problem in that particle collapse occurred during use.
- An object of the present invention is to provide polyamide 1010 resin particles having a high sphericity and a high crystallinity and excellent mechanical properties such as powder flowability and rigidity.
- the present invention “(1) Polyamide 1010 resin particles having an average particle diameter of 1 to 100 ⁇ m, a sphericity of 80 or more, and a peak at 24 degrees at a diffraction angle 2 ⁇ by wide-angle X-ray scattering measurement, (2) The polyamide 1010 resin particles according to (1), which have peaks at 20 degrees and 24 degrees at a diffraction angle 2 ⁇ by wide-angle X-ray scattering measurement, (3) Polyamide 1010 resin particles according to (1) or (2), wherein the angle of repose of the powder is 30 ° or less, (4) The polyamide 1010 resin particles according to any one of (1) to (3), wherein the compression elastic modulus of the particles by a micro compression tester is 1.6 GPa or more, (5) The polyamide 1010 resin particles according to any one of (1) to (4), wherein the L value, which is brightness when measured with a spectroscopic colorimeter, is
- a method for producing polyamide 1010 resin particles characterized by being carried out at the above temperature, (7)
- the SP value of the polymer B other than the polyamide 1010 resin is 20 (J / cm 3 ) 1/2 or more, The method for producing polyamide 1010 resin particles according to (6), (8) The method for producing polyamide 1010 resin particles according to (6) or (7), wherein the polymer B other than polyamide 1010 resin has a solubility in water at 25 ° C.
- the polymer B other than the polyamide 1010 resin has at least one of a hydroxyl group, an ether group, an amide group, and a carboxyl group in the molecular skeleton thereof, according to any one of (6) to (8)
- a process for producing the polyamide 1010 resin particles according to claim 1, (10)
- the polymer B other than the polyamide 1010 resin is any one of polyvinyl alcohols, hydroxyalkyl cellulose, polyalkylene glycol, polyvinyl pyrrolidone, water-soluble nylon, and polyacrylic acid, (6) to ( 9)
- the polymer B other than the polyamide 1010 resin is a polyvinyl alcohol, and the sodium acetate content in the polyvinyl alcohol is 0.1% by mass or less, wherein any of (6) to (10) A process for producing the polyamide 1010 resin particles according to claim 1, (12)
- Production method of resin particles (13) The polyamide 1010 according to (12), wherein the acid compound to be added is an acid having a first dissociation index (pKa1) of 4.5 or less and a decomposition temperature is not less than the boiling point of a poor solvent.
- the acid compound to be added is at least one selected from citric acid, tartaric acid, malonic acid, oxalic acid, adipic acid, maleic acid, malic acid, phthalic acid, succinic acid, and polyacrylic acid.
- Particle manufacturing method (16) The organic solvent is at least one selected from N-methylpyrrolidone, dimethyl sulfoxide, N, N-dimethylformamide, N, N-dimethylacetamide, and 1,3-dimethyl-2-imidazolidinone.
- the polyamide 1010 resin is added again to form a system that separates into two phases of a solution phase mainly composed of the polyamide 1010 resin and a solution phase mainly composed of the polymer B other than the polyamide 1010 resin. And the method for producing polyamide 1010 resin particles according to any one of (6) to (17), wherein the polymer B other than the polyamide 1010 resin is reused. Is.
- the polyamide 1010 resin particles of the present invention have a spherical shape and high crystallinity, they have excellent powder flowability and rigidity. For example, in the fields of cosmetics and paints, smooth touch and long-term quality stability are achieved. Excellent, and because of its high chemical resistance, it can be used as a lubricant additive for sliding members of engines, etc., and can maintain sliding properties for a long period of time while suppressing damage to the sliding members. It becomes an industrially useful material.
- FIG. 1 is an X-ray measurement chart of polyamide 1010 resin particles produced in Example 1.
- FIG. FIG. 2 is an X-ray measurement chart of polyamide 1010 resin particles produced in Example 2.
- FIG. 3 is an X-ray measurement chart of polyamide 1010 resin particles produced in Example 3.
- FIG. 4 is an X-ray measurement chart of the polyamide 1010 resin particles produced in Comparative Example 1.
- FIG. 5 is an X-ray measurement chart of the polyamide 1010 resin particles produced in Comparative Example 2.
- FIG. 6 is an X-ray measurement chart of the polyamide 1010 resin particles produced in Comparative Example 3.
- FIG. 7 is a view showing a result of observing the polyamide 1010 resin particles produced in Example 1 with a scanning electron microscope at a magnification of 1000 times.
- FIG. 8 is a diagram showing the results of observing the polyamide 1010 resin particles produced in Example 2 with a scanning electron microscope at a magnification of 1000 times.
- FIG. 9 is a diagram showing the results of observing the polyamide 1010 resin particles produced in Example 3 with a scanning electron microscope at a magnification of 1000 times.
- FIG. 10 is a view showing a result of observing the polyamide 1010 resin particles produced in Comparative Example 1 with a scanning electron microscope at a magnification of 1000 times.
- FIG. 11 is a diagram showing the results of observing the polyamide 1010 resin particles produced in Comparative Example 2 with a scanning electron microscope at a magnification of 100 times.
- FIG. 12 is a view showing a result of observing the polyamide 1010 resin particles produced in Comparative Example 3 with a scanning electron microscope at a magnification of 30 times.
- the polyamide 1010 resin particles of the present invention are polyamide 1010 resin particles characterized by having an average particle diameter of 1 to 100 ⁇ m and a peak at 24 degrees at a diffraction angle 2 ⁇ by wide-angle X-ray scattering.
- the polyamide 1010 resin particles of the present invention are particles made of polyamide 1010 resin.
- the polyamide 1010 resin is polydecamethylene sebacamide, which is obtained by polymerizing 1,10-decanediamine, an aliphatic diamine, and sebacic acid, an aliphatic dicarboxylic acid.
- the polyamide 1010 resin can be obtained by a conventionally known method. For example, melt polymerization, solution polymerization using a salt of the diamine and dicarboxylic acid as a raw material, and solid phase polymerization using a low molecular weight polyamide 1010 as a raw material. Can be obtained.
- the raw materials decanediamine and sebacic acid are obtained by chemical conversion from petroleum-derived raw materials and biomass-derived raw materials, but in the present invention, there is no particular limitation, and it is a biomass-derived raw material from the viewpoint of protecting the global environment. preferable.
- the degree of polymerization of the polyamide 1010 resin is not particularly limited, but from the viewpoint of the rigidity of the resin particles obtained, the lower limit of the weight average molecular weight is 1,000 or more, preferably 5,000 or more. Preferably, it is 10,000 or more, more preferably 12,000 or more, and particularly preferably 15,000 or more. Further, the upper limit is 1,000,000 or less, preferably 500,000 or less, more preferably 100,000 or less, still more preferably 50,000 or less, particularly preferably. 30,000 or less.
- the weight average molecular weight is a value measured by gel permeation chromatography (GPC) using hexafluoroisopropanol as a solvent and converted to polymethyl methacrylate.
- the average particle diameter of the polyamide 1010 resin particles in the present invention is in the range of 1 ⁇ m to 100 ⁇ m, and the preferable upper limit is 80 ⁇ m or less, more preferably 60 ⁇ m or less, and still more preferably 50 ⁇ m or less. And particularly preferably 30 ⁇ m or less. Further, the lower limit is 1.0 ⁇ m or more, preferably more than 1.0 ⁇ m, more preferably more than 5 ⁇ m, still more preferably more than 5 ⁇ m, particularly preferably more than 10 ⁇ m, and extremely preferably. Is greater than 10 ⁇ m.
- the average particle diameter of the polyamide 1010 resin particles of the present invention is calculated by specifying an arbitrary 100 particle diameters from a scanning electron micrograph and calculating the arithmetic average thereof.
- the maximum particle diameter is defined as the particle diameter.
- the particle size is measured at a magnification of at least 500 times or more, preferably 1000 times or more.
- the polyamide 1010 resin particles of the present invention preferably have a narrow particle size distribution.
- the particle size distribution can be represented by a particle size distribution index in Equation (2) described later.
- the particle size distribution index of the polyamide 1010 resin particles of the present invention is 3 or less, preferably 2.5 or less, more preferably 2.0 or less, still more preferably 1.8 or less, Particularly preferably, it is 1.5 or less, and particularly preferably 1.3 or less. There is no particular lower limit, but theoretically the lower limit is 1 or more.
- the polyamide 1010 resin particles of the present invention are characterized by a high sphericity, and since the sphericity is high, it is considered that good fluidity is expressed.
- the sphericity in the present invention can be expressed by a value calculated by measuring the short diameter and long diameter of any 30 particles from a scanning electron micrograph and following the following mathematical formula (1), and is close to 100 It can be said that the sphericity is high.
- n 30 measurements.
- the sphericity of the polyamide 1010 resin particles of the present invention is 80 or more, preferably 85 or more, more preferably 90 or more, and still more preferably 95 or more.
- the preferable upper limit is 100 or less, but even if it is usually 90 or less, sufficient effects such as improvement of slipperiness and smooth texture can be obtained.
- the sphericity is less than 80, the sphere becomes nearly elliptical and a smooth tactile sensation cannot be obtained.
- the polyamide 1010 resin particles in the present invention are characterized by extremely high crystallinity, and from this characteristic, the elastic modulus of the resin particles is higher than that of the conventional one.
- the degree of crystallinity can be determined by performing powder X-ray measurement, and the polyamide 1010 resin particles of the present invention are used in wide-angle X-ray scattering measurement using K ⁇ rays of copper atoms (Cu). At the diffraction angle 2 ⁇ , there are peaks at characteristic 20 degrees and 24 degrees.
- the peak at 24 degrees at the diffraction angle 2 ⁇ by wide-angle X-ray scattering is a peculiar peak observed when the crystal structure of the polyamide 1010 resin is developed, and the polyamide 1010 resin particles have the peak. Yes.
- the polyamide 1010 resin particles of the present invention have a high sphericity as a shape in spite of a developed crystal structure, so that the fluidity is good and the angle of repose of the powder is low. It has both characteristics.
- the angle of repose of the powder formed from the polyamide 1010 resin particles of the present invention is 30 ° or less, preferably 25 ° or less, more preferably 20 ° or less, and further preferably 15 ° or less. It is. Although there is no particular lower limit of the angle of repose, it is over 0 °.
- the polyamide 1010 resin particles of the present invention are characterized by high mechanical strength and high elastic modulus because of their high crystallinity.
- the elastic modulus of the polyamide 1010 resin particles in the present invention is 1.6 GPa or more, preferably 1.7 GPa or more, more preferably 1.8 GPa or more, and further preferably 1.9 GPa or more. Especially preferably, it is 2.0 GPa or more.
- the elastic modulus of the particulate matter can be calculated by using Hertz's theory of elasticity using a micro compression tester manufactured by Shimadzu Corporation.
- Such a high elastic modulus expands the range of application to sliding members and the like, making it a useful material as resin fine particles.
- the reflection of light also occurs due to the crystal structure inside the particles in addition to the reflection at the particle interface. It is characterized in that the L value representing the lightness when measured increases.
- the L value representing lightness is preferably 70 or more, more preferably 80 or more, and particularly preferably 85 or more.
- a preferable upper limit of the L value is 100.
- the polyamide 1010 resin particles of the present invention are characterized by having a smooth spherical shape.
- the surface smoothness as used herein can be quantified by measuring the number of irregularities that can be visually judged from a photograph of the surface of the particles obtained by morphological observation using a scanning electron micrograph.
- the number is preferably 20 or less per particle, and more preferably 10 or less.
- the surface smoothness is determined by an average value of 30 irregularities observed in an arbitrary particle in an area observed at a magnification of 1000 to 5000 times in a scanning electron micrograph.
- polyamide 1010 resin solution a solution phase containing polyamide 1010 resin as a main component
- polyamide 1010 resin solution a solution phase mainly composed of polymer B other than polyamide 1010 resin
- polymer B solution phase a solution phase mainly composed of polymer B other than polyamide 1010 resin
- Examples of the polymer B other than the polyamide 1010 resin in the present invention include a thermoplastic resin and a thermosetting resin, but are thermoplastic from the viewpoint that they can be dissolved to form a solution phase and can easily be separated into two phases. Since the resin is preferable and it is easy to obtain a state of being separated into two phases, the polymer B other than the polyamide 1010 resin in the present invention preferably has an SP value of 20 (J / cm 3 ) 1/2 or more.
- the SP value of the polymer B other than the polyamide 1010 resin is preferably 21 (J / cm 3 ) 1/2 or more, more preferably 23 (J / cm 3 ) 1/2 or more, and further preferably 25 ( J / cm 3 ) 1/2 or more, particularly preferably 28 (J / cm 3 ) 1/2 or more, and very preferably 30 (J / cm 3 ) 1/2 or more.
- the upper limit of the difference in SP value is preferably 20 (J / cm 3 ) 1/2 or less. More preferably, it is 15 (J / cm 3 ) 1/2 or less, and further preferably 10 (J / cm 3 ) 1/2 or less.
- the SP value is calculated based on the Fedor's estimation method, and is calculated based on the cohesive energy density and the molar molecular volume (hereinafter also referred to as a calculation method).
- SP Value Basic / Application and Calculation Method
- the SP value is calculated by an experimental method by determining whether or not the solubility parameter is dissolved in a known solvent (hereinafter also referred to as an experimental method), and is used instead.
- the polymer B other than the polyamide 1010 resin preferably has a high affinity with a poor solvent described later, and the affinity index can be determined by the solubility in water.
- the solubility of polymer B other than polyamide 1010 resin in water at 25 ° C. is defined as 1 g / 100 g when 1 g is dissolved in 100 g of water, it is preferably 1 g / 100 g or more, more preferably It is 2g / 100g or more, More preferably, it is 5g / 100g or more, Especially preferably, it is 10g / 100g or more, Most preferably, it is 15g / 100g or more. If it is this range, affinity with the poor solvent mentioned later is high, and it functions advantageously in this polyamide 1010 resin particle manufacturing method.
- polymer B polymer other than the polyamide 1010 resin examples include those having at least one of a hydroxyl group, an ether group, an amide group, and a carboxyl group in the molecular skeleton.
- those having a hydroxyl group in the molecular skeleton include polyvinyl alcohols (fully saponified and partially saponified poly (vinyl alcohol), completely saponified).
- Poly (vinyl alcohol-ethylene) copolymers such as poly (vinyl alcohol-ethylene) copolymers, poly (vinyl alcohol-ethylene) copolymers, poly (paravinylphenol), maltose, cellobiose, lactose, sucrose, etc.
- Disaccharides, cellulose and derivatives thereof (hydroxyalkylcellulose (hydroxyethylcellulose, hydroxypropylcellulose, ethylhydroxyethylcellulose, etc.), cellulose, methylcellulose, ethylcellulose, carboxymethylethylcellulose, carboxymethylcellulose , Sodium carboxymethylcellulose, cellulose ester, chitosan, etc.), amylose and derivatives thereof, starch and derivatives thereof, polysaccharides or derivatives thereof such as dextrin, cyclodextrin, sodium alginate and derivatives thereof, gelatin, casein, collagen, albumin, fibroin , Keratin, fibrin, carrageenan, chondroitin sulfate, gum arabic, agar, protein, etc., and those having an ether group in the molecular skeleton include polyalkylene glycol, sucrose fatty acid ester, poly (oxyethylene fatty acid ester) , Poly (oxyethylene laurin fatty acid ester), poly (
- polystyrene sulfonic acid sodium polystyrene sulfonate
- polyvinyl pyrrolidinium chloride poly (styrene-maleic acid) Copolymer
- polyallylamine poly Synthetic resins such as (oxyethyleneamine), poly (vinylpyridine), polyaminosulfone, and polyethyleneimine
- Synthetic resins such as (oxyethyleneamine), poly (vinylpyridine), polyaminosulfone, and polyethyleneimine
- polyvinyl alcohols (fully saponified or partially saponified poly (vinyl alcohol), poly (vinyl alcohol-ethylene) such as fully saponified or partially saponified poly (vinyl alcohol-ethylene) copolymers, etc. Ethylene) copolymers), cellulose derivatives (carboxymethylcellulose, hydroxyalkylcellulose (hydroxyethylcellulose, hydroxypropylcellulose, ethylhydroxyethylcellulose), methylcellulose, ethylcellulose, carboxymethylethylcellulose, carboxymethylcellulose, carboxymethylcellulose sodium, cellulose ester, etc.
- Polyalkylene glycol sucrose fatty acid ester, poly (oxyethylene alkylphenyl ether), poly (oxyalkyl ether) ), Polyvinylpyrrolidone, water-soluble nylon, polyacrylic acid, polymethacrylic acid, and more preferably poly (vinyl alcohol) s (fully saponified or partially saponified poly (vinyl alcohol), completely saponified And partially saponified poly (vinyl alcohol-ethylene) copolymers such as poly (vinyl alcohol-ethylene) copolymers), cellulose derivatives (carboxymethylcellulose, hydroxyalkylcellulose (hydroxyethylcellulose, hydroxypropylcellulose, ethyl) Hydroxyethylcellulose), methylcellulose, ethylcellulose, carboxymethylethylcellulose, carboxymethylcellulose, sodium carboxymethylcellulose, cellulose ester, etc.), polyalkylene glycol, poly Vinylpyrrolidone, water-soluble nylon, and polyacrylic acid, particularly preferably, polyvinyl
- polyvinyl alcohols are most preferably used. More specifically, polyvinyl alcohols refer to polymers having the structure of the following general formula (1) in the molecule.
- Poly (vinyl alcohol) may be completely saponified or partially saponified poly (vinyl alcohol), sometimes simply referred to as polyvinyl alcohol), poly (vinyl alcohol-ethylene) copolymer (completely Saponified or partially saponified poly (vinyl alcohol-ethylene) copolymer may be used), and polyvinyl alcohol is preferred from the viewpoint of solubility.
- the molecular weight of the polymer B other than the polyamide 1010 resin is preferably 1,000 to 100,000,000, more preferably 1,000 to 10,000,000, and still more preferably 5,000 in terms of weight average molecular weight. To 1,000,000, particularly preferably in the range of 10,000 to 500,000, and most preferably in the range of 10,000 to 100,000.
- the weight average molecular weight refers to a weight average molecular weight measured by gel permeation chromatography (GPC) using water as a solvent and converted into polyethylene glycol.
- dimethylformamide is used. If it cannot be measured, tetrahydrofuran is used. If it cannot be measured, hexafluoroisopropanol is used.
- Polyvinyl alcohols are generally polymerized using vinyl acetate as a raw material and then hydrolyzed under alkaline conditions to produce polyvinyl alcohol, in which some sodium acetate remains as an impurity. It is usual to carry out, and it is normal that about 0.2 mass% is contained also in a commercial item.
- sodium acetate contained in the polyvinyl alcohol has some influence, and when the emulsion is formed by dissolving and mixing in the polyamide 1010 resin and an organic solvent to form an emulsion, fine particles are colored when the temperature is 100 ° C. or higher. Or the polyvinyl alcohol deteriorates and the recyclability deteriorates.
- the amount of sodium acetate present in the system for forming the emulsion is reduced. It is preferable to make it. As a method for this purpose, it is preferable to use polyvinyl alcohol having a low sodium acetate content.
- the amount of sodium acetate in the polyvinyl alcohol used is 0.1 parts by mass or less, preferably 0.05 parts by mass or less, more preferably 0.01 parts by mass or less with respect to 100 parts by mass of polyvinyl alcohol. It is.
- a preferable minimum is 0 mass part.
- polyvinyl alcohols having a low sodium acetate content for example, a method of washing with an organic solvent such as methanol or ethanol, or a method of regenerating by dissolving in water or the like and then precipitating in a poor solvent for polyvinyl alcohols.
- a precipitation method for example, a precipitation method, an ultrafiltration method, a method of removing with an ion exchange resin, an ion exchange carrier, and the like.
- a method of adding an acid compound to a system for forming an emulsion can be mentioned. Thereby, it can be made the state which does not contain sodium acetate substantially.
- Examples of the acid compound used in the present invention include formic acid, acetic acid, valeric acid, butyric acid, valeric acid, hexanoic acid, heptanoic acid, octanoic acid, acrylic acid, methacrylic acid, crotonic acid, oxalic acid, malonic acid, fumaric acid, maleic acid , Glutaric acid, adipic acid, sebacic acid, pyruvic acid, succinic acid, polyacrylic acid and other aliphatic carboxylic acids, lactic acid, glycolic acid, L-ascorbic acid, erythorbic acid, malic acid, shikimic acid, citric acid, hydrosuccinic acid Hydroxyl group-containing carboxylic acid such as tartaric acid, benzoic acid, 2-fluorobenzoic acid and its positional isomer, 2-chlorobenzoic acid and its positional isomer, 2-bromobenzoic acid and its positional isomer, 2-nitrobenzoic
- These acid compounds may be added at any stage in the production process described below before heating for emulsion formation starts, or may be used in advance in the raw material. .
- the addition amount of the acid compound is preferably in the range of 0.1 to 10 times the molar ratio of the acid functional group to the sodium acetate contained in the polyvinyl alcohol used, more preferably The range is 0.2 to 8 times mol, and more preferably 0.3 to 5 times mol.
- the crosslinking of the polyvinyl alcohol proceeds and the micronization process
- the particle size controllability tends to deteriorate.
- the particle size controllability after the second time tends to deteriorate.
- the color change of the fine particles tends to occur due to a change in color tone presumed to be due to oxidation of polyvinyl alcohols.
- the molar ratio of the acid functional group is too large, there is a tendency that oxidation, decomposition, crosslinking, etc. of polyvinyl alcohols occur due to the influence of the acid.
- an acid compound having a first dissociation index (pKa1) of 4.5 or less is preferably used.
- the acid compound used preferably has a heat resistant temperature of 100 ° C. or higher.
- the heat resistant temperature refers to the decomposition temperature of the acid compound.
- examples of those having a heat resistant temperature of 100 ° C. or more and pKa1 of 4.5 or less include L-ascorbic acid, erythorbic acid, lactic acid, malic acid, fumaric acid, phthalic acid, tartaric acid, formic acid, citric acid. Acid, glycolic acid, salicylic acid, maleic acid, malonic acid, glutaric acid, oxalic acid, adipic acid, succinic acid, hydrosuccinic acid, polyacrylic acid, glutamic acid, aspartic acid, arginine, ornithine, sarcosine, cysteine, serine, tyrosine, etc.
- Inorganic acids such as amino acids, hydrochloric acid, sulfuric acid, phosphoric acid, nitric acid, pyrophosphoric acid, tripolyphosphoric acid can be used.
- citric acid, tartaric acid, malonic acid, oxalic acid, adipic acid, maleic acid, malic acid, phthalic acid, succinic acid, and polyacrylic acid can be preferably used.
- pKa is an acid dissociation index at 25 ° C., and indicates a logarithmic value of the reciprocal of the dissociation constant of an acid compound in an aqueous solution.
- the pKa value of acid compounds can be referred to in the chemical handbook (revised 3 edition, chemical handbook, basic edition, edition of the Chemical Society of Japan, published by Maruzen Co., Ltd., published in 1984).
- the pKa value is preferably the one described in the chemical handbook among the above two methods from the viewpoint of convenience.
- the organic solvent that dissolves the polyamide 1010 resin and the polymer B other than the polyamide 1010 resin is an organic solvent that can dissolve the polymer B other than the polyamide 1010 resin and the polyamide 1010 resin to be used, depending on the type of each polymer. Selected.
- aliphatic hydrocarbon solvents such as pentane, hexane, heptane, octane, nonane, n-decane, n-dodecane, n-tridecane, cyclohexane and cyclopentane, and aromatic carbonization such as benzene, toluene and xylene.
- Hydrogen solvents such as ethyl acetate and methyl acetate, halogenated hydrocarbons such as chloroform, bromoform, methylene chloride, 1-2-dichloroethane, 1,1,1-trichloroethane, chlorobenzene and 2,6-dichlorotoluene Solvents, acetone solvents such as methyl ethyl ketone, methyl isobutyl ketone and methyl butyl ketone, alcohol solvents such as methanol, ethanol and 1-propanol-2-propanol, N-methyl-2-pyrrolidone, dimethyl sulfoxide, N, N-dimethylform Aprotic polar solvents such as amide, N, N-dimethylacetamide, propylene carbonate, trimethyl phosphoric acid, 1,3-dimethyl-2-imidazolidinone, sulfolane, and carboxyls such as formic acid, acetic solvents such as
- the SP value is 20 (J / cm 3 ) 1/2 or more.
- the SP value here is described on pages 688-701 in “Polymer Handbook Fourth Edition” by J. Brand, published by Wiley 1998). It means a certain value.
- the calculation is based on Fedor's estimation method. This calculation is based on the cohesive energy density and molar molecular volume (hereinafter also referred to as solvent SP value calculation method) ("SP value basics / application and calculation method" by Hideki Yamamoto) , Information Organization Co., Ltd., issued March 31, 2005).
- solvent SP value calculation method cohesive energy density and molar molecular volume
- alcohol solvents preferred are alcohol solvents, aprotic polar solvents, and carboxylic acid solvents that are water-soluble solvents, and aprotic polar solvents and carboxylic acid solvents are particularly preferred.
- these solvents since emulsion formation is carried out at a high temperature of 100 ° C. or higher, these solvents also preferably have heat resistance of 100 ° C. or higher, and in particular, the boiling point at normal pressure (100 kPa) is 100 ° C. or higher.
- the solvent whose boiling point in a normal pressure is less than 100 degreeC, it can be used by pressurizing within a pressure-resistant container.
- N-methyl-2-pyrrolidone from the viewpoint of such circumstances, being readily available, and capable of being uniformly mixed with a solvent that can be preferably used as a poor solvent to be described later, such as water and alcohol solvents.
- organic solvents may be used in combination of a plurality of types, or may be used as a mixture. However, particles having a relatively small particle size and a small particle size distribution can be obtained, and at the time of recycling used solvents. From the standpoint of reducing the manufacturing process load and avoiding the troublesome separation process, it is preferable to use a single organic solvent. Further, a single solvent that dissolves both the polyamide 1010 resin and the polymer B other than the polyamide 1010 resin. The organic solvent is preferably used.
- the poor solvent for the polyamide 1010 resin refers to a solvent that does not dissolve the polyamide 1010 resin.
- the fact that the polyamide 1010 resin is not dissolved means that the solubility of the polyamide 1010 resin in a poor solvent is 1% by mass or less, more preferably 0.5% by mass or less, and further preferably 0.1% by mass or less. It is.
- a poor solvent for the polyamide 1010 resin is used.
- the poor solvent is preferably a poor solvent for the polyamide 1010 resin and a solvent that dissolves the polymer B other than the polyamide 1010 resin.
- the polyamide 1010 resin particles can be efficiently precipitated.
- the solvent for dissolving the polyamide 1010 resin and the polymer B other than the polyamide 1010 resin and the poor solvent for the polyamide 1010 resin are uniformly mixed.
- the poor solvent in the present invention varies depending on the combination of the polyamide 1010 resin and the polymer B other than the polyamide 1010 resin.
- an aromatic hydrocarbon solvent an aliphatic hydrocarbon solvent, an alcohol solvent, an ether solvent, and water are preferable, and an alcohol solvent is particularly preferable.
- an alcohol solvent is particularly preferable.
- Water and most preferably water.
- emulsion formation is performed at a temperature of 100 ° C. or higher in the present invention, when the present invention is carried out with a solvent having a boiling point of less than 100 ° C. at normal pressure or a boiling point of 100 ° C. or higher, In the case where the emulsion is formed at a temperature equal to or higher than its boiling point, it can be used under pressure in a pressure vessel.
- the polyamide 1010 resin is efficiently precipitated by appropriately selecting and combining the polymer B other than the polyamide 1010 resin, the organic solvent for dissolving them, and the poor solvent for the polyamide 1010 resin.
- polyamide 1010 resin particles can be obtained.
- the solution obtained by mixing and dissolving the polyamide 1010 resin, the polymer B other than the polyamide 1010 resin, and the organic solvent for dissolving them is a solution phase mainly composed of the polyamide 1010 resin and the polymer B other than the polyamide 1010 resin as the main component. It is necessary to perform phase separation into two phases of a solution phase (hereinafter sometimes referred to as polymer B solution phase).
- the organic solvent in the solution phase mainly containing the polyamide 1010 resin and the organic solvent in the solution phase mainly containing the polymer B other than the polyamide 1010 resin may be the same or different. The same solvent is preferred.
- the conditions for generating the two-phase separation state are as follows: polyamide 1010 resin, type of polymer B other than polyamide 1010 resin, molecular weight of polymer B other than polyamide 1010 resin and polyamide 1010 resin, type of organic solvent, polyamide 1010 resin and polyamide 1010 It varies depending on the concentration of polymer B other than resin, the temperature and pressure at which the invention is to be carried out.
- the difference in solubility parameter (hereinafter also referred to as SP value) of the polymer B other than the polyamide 1010 resin and the polyamide 1010 resin is separated.
- the difference in SP value is 1 (J / cm 3 ) 1/2 or more, more preferably 2 (J / cm 3 ) 1/2 or more, and further preferably 3 (J / cm 3 ) 1/2 or more. Particularly preferably, it is 5 (J / cm 3 ) 1/2 or more, and very preferably 8 (J / cm 3 ) 1/2 or more.
- the SP value is within this range, phase separation is easily performed.
- the upper limit of the difference in SP value is preferably 20 (J / cm 3 ) 1/2 or less, more Preferably, it is 15 (J / cm 3 ) 1/2 or less, more preferably 10 (J / cm 3 ) 1/2 or less.
- the SP value is calculated based on the Fedor's estimation method, and is calculated based on the cohesive energy density and the molar molecular volume (hereinafter also referred to as a calculation method).
- SP Value Basic / Application and Calculation Method
- the SP value is calculated by an experimental method by determining whether or not the solubility parameter is dissolved in a known solvent (hereinafter also referred to as an experimental method), and is used.
- Substitute Polymer Handbook Fourth Edition” by J. Brand, published in 1998 by Wiley.
- the phase diagram is created by determining whether or not an interface is formed when the polyamide 1010 resin, the polymer B other than the polyamide 1010 resin, and the solvent are mixed and dissolved in an arbitrary ratio and left to stand, It is preferably performed at 5 points or more, more preferably at 10 points or more, and by separating the region that separates into two phases and the region that becomes one phase, it becomes possible to determine the conditions for the phase separation state. .
- the polyamide 1010 resin and the polymer B other than the polyamide 1010 resin are subjected to any polyamide 1010 resin and polymer at the temperature and pressure at which the present invention is to be carried out.
- the polyamide 1010 resin and the polymer B other than the polyamide 1010 resin are completely dissolved, dissolved, and then sufficiently stirred and left for 3 days to macroscopically separate the phases.
- phase separation is determined by using an optical microscope, a phase contrast microscope, or the like based on whether the phase is microscopically separated.
- the phase separation is formed by separating a polyamide 1010 resin solution phase mainly composed of polyamide 1010 resin and a polymer B solution phase other than polyamide 1010 resin mainly composed of polyamide 1010 resin in an organic solvent.
- the polyamide 1010 resin solution phase is a phase in which the polyamide 1010 resin is mainly distributed
- the polymer B solution phase other than the polyamide 1010 resin mainly including the polymer B other than the polyamide 1010 resin is the polymer B other than the polyamide 1010 resin.
- are mainly distributed phases hereinafter sometimes referred to as polymer B solution phase).
- the polyamide 1010 resin solution phase and the polymer B solution phase seem to have a volume ratio corresponding to the type and amount of polymer B other than polyamide 1010 resin and polyamide 1010 resin.
- the concentration of the polyamide 1010 resin and the polymer B other than the polyamide 1010 resin with respect to the organic solvent is within a possible range that can be dissolved in the organic solvent as a concentration at which phase separation can be obtained and industrially feasible. However, it is preferably more than 1% by mass to 50% by mass, more preferably more than 1% by mass to 30% by mass, and still more preferably 2% by mass to 20% by mass, respectively. It is.
- the interfacial tension between the two phases of the polyamide 1010 resin solution phase and the polymer B solution phase is an organic solvent, so the interfacial tension is small, and the resulting emulsion can be stably maintained due to its properties. Therefore, the particle size distribution seems to be small. In particular, when the organic solvent of the polyamide 1010 resin solution phase and the polymer B solution phase are the same, the effect is remarkable.
- the interfacial tension between the two phases in the present invention cannot be directly measured by the hanging drop method in which a different kind of solution is added to a commonly used solution because the interfacial tension is too small.
- the interfacial tension can be estimated by estimating from the surface tension.
- the surface tension of each phase with air is r 1 and r 2
- a preferable range of r 1/2 is more than 0 to 10 mN / m, more preferably more than 0 to 5 mN / m, still more preferably more than 0 to 3 mN / m, and particularly preferably. , More than 0 to 2 mN / m.
- phase-separating system Using the phase-separating system thus obtained, the phase-separated liquid phase is mixed, emulsified, and then contacted with a poor solvent to produce polyamide 1010 resin particles.
- a step of forming an emulsion and contacting a poor solvent in a normal reaction vessel (hereinafter, sometimes referred to as a fine particle step) is performed.
- the temperature at which the emulsion is formed is 100 ° C. or more because of the ease of forming the emulsion in terms of industrial operation.
- the upper limit is the temperature at which the polyamide 1010 resin and the polymer B other than the polyamide 1010 resin dissolve and undergo phase separation, and are not particularly limited as long as polyamide 1010 resin particles can be obtained, but usually in the range of 100 ° C to 300 ° C. Yes, preferably 100 ° C. to 280 ° C., more preferably 120 ° C. to 260 ° C., still more preferably 120 ° C. to 240 ° C., particularly preferably 120 ° C. to 220 ° C. Preferably, it is in the range of 120 ° C to 200 ° C.
- the polyamide 1010 resin particles may be required to have a narrow particle size distribution from the viewpoint of improving material properties.
- temperature control in the step of contacting the poor solvent (micronization step) following the formation of the emulsion is effective, and the temperature is usually in the range of 100 ° C to 300 ° C. Yes, preferably 100 ° C. to 280 ° C., more preferably 120 ° C. to 260 ° C., still more preferably 120 ° C. to 240 ° C., particularly preferably 120 ° C. to 220 ° C. Preferably, it is in the range of 120 ° C to 200 ° C.
- the temperature is preferably set to the same temperature as the emulsion formation temperature because of easy management of the production process.
- the polyamide 1010 resin particles may need to be designed in accordance with the situation of use as a material, and particularly improve the fluidity of the powder or improve the slipperiness of the powder. In order to improve the tactile sensation, control of the surface shape is important, and not only a narrow particle size distribution but also more highly spherical particles may be required.
- the temperature of the emulsification step and the micronization step is controlled as follows to make it more true. be able to.
- the cooling crystallization temperature refers to a crystallization temperature measured by differential scanning calorimetry (DSC method), and a temperature range from 30 ° C. to a temperature exceeding 30 ° C. above the melting point of the polymer. Is the peak top of the exothermic peak that is observed when the temperature is raised once at 20 ° C./min, held for 1 minute, and then lowered to 0 ° C. at 20 ° C./min.
- the pressure suitable for carrying out the present invention is in the range of atmospheric pressure to 100 atm (10.1 MPa), preferably 1 atm (101.3 kPa) to 50 atm (5 0.1 MPa), more preferably 1 atm (101.3 kPa) to 30 atm (3.0 MPa), particularly preferably 1 atm (101.3 kPa) to 20 atm (2.0 MPa). is there.
- the micronization in the present invention is a high temperature region and may be under high pressure in some cases, it is easy to promote the thermal decomposition of the polyamide 1010 resin, the polymer B other than the polyamide 1010 resin and the organic solvent, It is preferable that the oxygen concentration be as low as possible.
- the oxygen concentration in the atmosphere of the reaction tank is preferably 5% by volume or less, more preferably 1% by volume or less, more preferably 0.1% by volume or less, and still more preferably 0.01% by volume or less. Especially preferably, it is 0.001 volume% or less.
- the oxygen concentration is theoretically calculated from the volume in the reaction vessel, the oxygen volume concentration of the inert gas, the replacement pressure in the vessel, and the number of times. To do.
- an inert gas for the reaction tank.
- nitrogen, helium, argon, and carbon dioxide are preferable, and nitrogen and argon are preferable.
- an antioxidant may be used as an additive from the viewpoint of preventing oxidative deterioration of the raw material used for atomization.
- Antioxidants are added for the purpose of scavenging radicals, so phenol-based antioxidants, sulfur-based antioxidants, aromatic amine-based antioxidants, sulfur-based antioxidants, phosphorus-based antioxidants, etc. Can be mentioned.
- antioxidants include phenol, hydroquinone, p-methoxyphenol, benzoquinone, 1,2-naphthoquinone, cresol soot, catechol, benzoic acid, hydroxybenzoic acid, salicylic acid, hydroxybenzenesulfonic acid, 2,5-di -T-butylhydroquinone, 6-t-butyl -m-cresol, 2,6-di-t-butyl -p-cresol, 4-t-butylcatechol, 2,4-dimethyl-6-t-butylphenol, -T-butylhydroquinone, 2-t-butyl -4-methoxyphenol and the like.
- the concentration of the antioxidant is not particularly limited, but is preferably 0.001 to 10% by mass, more preferably 0.01 to 5% by mass with respect to the mass of the polymer B other than the polyamide 1010 resin, and 0.05 to Most preferred is 3% by weight.
- an emulsion is formed by mixing the phase separation system state. That is, an emulsion is formed by applying a shearing force to the phase separation solution obtained above.
- the fine particles obtained by the production method as described above become fine particles having a very small particle size distribution. This is because the emulsion formation is carried out at a high temperature, and a more uniform emulsion can be obtained as compared with the case where it is not. Because.
- stirring by a conventionally known method, such as a liquid phase stirring method using a stirring blade, a stirring method using a continuous biaxial mixer, or a homogenizer. They can be mixed by a generally known method such as a mixing method or ultrasonic irradiation.
- the stirring speed is preferably 50 rpm to 1,200 rpm, more preferably 100 rpm to 1,000 rpm, still more preferably 200 rpm to 800 rpm, and particularly preferably. Is 300 to 600 rpm.
- the stirring blade include a propeller type, a paddle type, a flat paddle type, a turbine type, a double cone type, a single cone type, a single ribbon type, a double ribbon type, a screw type, and a helical ribbon type.
- a sufficient shearing force can be applied to the system, it is not particularly limited thereto.
- a stirrer In order to generate an emulsion, not only a stirrer but also a widely known device such as an emulsifier and a disperser may be used.
- a batch type emulsifier such as a homogenizer (manufactured by IKA), polytron (manufactured by Kinematica), TK auto homomixer (manufactured by Koki Kogyo Kogyo Co., Ltd.), Ebara Milder (manufactured by Ebara Seisakusho) , TK Philmix (manufactured by Koki Kogyo Kogyo Co., Ltd.), TK Pipeline Homo Mixer (manufactured by Koki Kogyo Kogyo Co., Ltd.), colloid mill (manufactured by Shinko Pantech Co., Ltd.), Thrasher, Trigonal Wet Mill Manufactured), ultrasonic homogenizer, static mixer and the like.
- the emulsion thus obtained is subsequently subjected to a step of precipitating fine particles.
- the poor solvent for the polyamide 1010 resin is brought into contact with the emulsion produced in the above-described step, thereby depositing fine particles with a diameter corresponding to the emulsion diameter.
- the contact method of the poor solvent and the emulsion may be a method of putting the emulsion in the poor solvent or a method of putting the poor solvent in the emulsion, but a method of putting the poor solvent in the emulsion is preferable.
- the method for introducing the poor solvent is not particularly limited as long as the polyamide 1010 resin particles can be obtained, and any of a continuous dropping method, a divided addition method, and a batch addition method may be used.
- a continuous dropping method or a divided dropping method which is industrially efficient.
- the continuous dropping method is most preferable.
- the time for adding the poor solvent is 10 minutes or more and 50 hours or less, more preferably 30 minutes or more and 10 hours or less, and further preferably 1 hour or more and 5 hours or less.
- the particle size distribution may increase or a lump may be generated due to the aggregation, fusion, and coalescence of the emulsion. Moreover, when it implements in the time longer than this, when industrial implementation is considered, it is unrealistic.
- the amount of the poor solvent to be added depends on the state of the emulsion, it is preferably 0.1 to 10 parts by mass, more preferably 0.1 to 5 parts by mass with respect to 1 part by mass of the total emulsion. Parts, more preferably 0.2 parts by weight to 3 parts by weight, particularly preferably 0.2 parts by weight to 2 parts by weight, and most preferably 0.2 parts by weight to 1.0 parts by weight. is there.
- the contact time between the poor solvent and the emulsion may be a time sufficient for the fine particles to precipitate, but in order to cause sufficient precipitation and to obtain efficient productivity, 5 minutes to 50 minutes after completion of the addition of the poor solvent. Time, more preferably 5 minutes or more and 10 hours or less, still more preferably 10 minutes or more and 5 hours or less, particularly preferably 20 minutes or more and 4 hours or less, and most preferably 30 minutes or more and 3 hours or less. Within hours.
- the polyamide 1010 resin particle dispersion thus prepared is subjected to solid-liquid separation by a generally known method such as filtration, vacuum filtration, pressure filtration, centrifugation, centrifugal filtration, spray drying, etc. It can be recovered.
- the solid-liquid separated polyamide 1010 resin particles are washed with a solvent or the like, if necessary, to remove impurities attached or contained therein, and are purified.
- the solvent obtained by solid-liquid separation is a mixture of polymer B other than polyamide 1010 resin, an organic solvent, and a poor solvent.
- the method for removing the poor solvent is usually performed by a known method, and specific examples include simple distillation, vacuum distillation, precision distillation, thin film distillation, extraction, membrane separation, and the like. This is a method by distillation or precision distillation.
- the reaction is preferably performed in a state free from oxygen as much as possible, and more preferably in an inert atmosphere. Specifically, it is preferable to carry out under nitrogen, helium, argon, carbon dioxide conditions. Moreover, you may re-add a phenol type compound as antioxidant.
- the residual amount of the poor solvent is 10% by mass or less, preferably 5% by mass with respect to the total amount of the organic solvent to be recycled and the polymer B. % Or less, more preferably 3% by mass or less, and particularly preferably 1% by mass or less. If it exceeds this range, the particle size distribution of the polyamide 1010 resin particles becomes large or the particles agglomerate, which is not preferable.
- the amount of the poor solvent in the solvent used for recycling can be measured by a generally known method, and can be measured by a gas chromatography method, a Karl Fischer method, or the like.
- the polyamide 1010 resin particles obtained in the present invention are superior in powder flowability compared to the polyamide 1010 resin particles obtained by the conventional method, so that a smooth feel can be obtained, and crystals of the polyamide 1010 resin are developed. Therefore, since it has high brightness, surface smoothness, and true sphere, it is preferably used for cosmetics and paint modifiers.
- the polyamide 1010 resin particles obtained in the present invention can be used extremely usefully and practically in various industrial applications.
- skin care product additives such as face wash, sunscreen agent, cleansing agent, lotion, milky lotion, beauty essence, cream, cold cream, after shaving lotion, shaving soap, oil blotting paper, matifant agent, Cosmetics such as foundation, funny, watery, mascara, face powder, do, eyebrow, mascara, eyeline, eye shadow, eye shadow base, nose shadow, lipstick, gloss, hobo, tuna, nail polish, top coat Or its modifier, shampoo, dry shampoo, conditioner, rinse, rinse-in shampoo, treatment, hair tonic, hair styling, hair oil, pomade, hair coloring agent, etc.
- Body fluidity improver lubricant, rubber compounding agent, abrasive, thickener, filter agent and filter aid, gelling agent, flocculant, paint additive, oil absorbent, mold release agent, plastic film
- Various modifications such as sheet slipperiness improver, antiblocking agent, gloss modifier, matte finish, light diffusing agent, surface high hardness improver, toughness improver, etc.
- Agents Liquid Crystal Display Spacers, Chromatographic Fillers, Cosmetic Foundation Substrates / Additives, Microcapsule Auxiliaries, Drug Delivery Systems, Diagnostic Agents, and Other Medical Materials, Fragrance / Agrochemical Retaining Agents, Chemical Reactions It can be used for catalyst for use and its support, gas adsorbent, sintered material for ceramic processing, standard particles for measurement and analysis, particles for food industry, powder coating material, toner for electrophotographic development, etc. .
- polyamide 1010 resin particles made of polyamide 1010 resin produced from biomass-derived raw materials have characteristics as environmentally low load materials, and thus may replace conventionally used polymer fine particles.
- resin moldings, films, fibers, etc. include, for example, electrical equipment housings, OA equipment housings, various covers, various gears, various cases, sensors, LED lamps, connectors, sockets, resistors, and relays.
- switch various terminal boards, plug, printed wiring board, tuner, speaker, microphone, headphones, small motor, magnetic head base, power module, housing, semiconductor, liquid crystal, FDD carriage, FDD chassis, motor brush holder, parabolic Audio equipment parts such as electrical and electronic parts, TV parts, irons, hair dryers, rice cooker parts, microwave oven parts, acoustic parts, audio / laser disks (registered trademark) / compact disks Cameras, VTRs, projection TVs and other photographic lenses, viewfinders, filters, prisms, Fresnel lenses and other video equipment related parts, lighting parts, refrigerator parts, air conditioner parts, typewriter parts, word processor parts, etc.
- Audio equipment parts such as electrical and electronic parts, TV parts, irons, hair dryers, rice cooker parts, microwave oven parts, acoustic parts, audio / laser disks (registered trademark) / compact disks Cameras, VTRs, projection TVs and other photographic lenses, viewfinders, filters, prisms, Fresnel lenses and other video equipment related parts
- Office electrical product parts office computer related parts, telephone related parts, facsimile related parts, copier related parts, various disk substrate protective films, optical disk player pickup lenses, optical fibers, optical switches, optical connectors, etc.
- Information equipment related parts liquid crystal display, flat panel display, light guide plate of plasma display, Fresnel lens, polarizing plate, polarizing plate protective film, retardation film, light diffusion film, viewing angle widening film, reflective film, antireflection film, anti-reflection Dazzle film, brightness enhancement film, prism sheet, light guide film for touch panel, cleaning jig, motor parts, lighter, machine-related parts represented by typewriter, optical equipment represented by microscope, binoculars, watch, etc.
- Precision machinery-related parts fuel-related / exhaust / intake-type pipes, air intake nozzle snorkel, intake manifold, fuel pump, fuse connector, horn terminal, electrical component insulation plate, lamp socket, lamp reflector, lamp housing, engine housing Illuminator filters and ignition device cases, and the like, are extremely effective for these various applications.
- the individual particle size of polyamide 1010 resin particles (hereinafter sometimes referred to as particles) is determined by a scanning electron microscope (JSM-6301NF, a scanning electron microscope manufactured by JEOL Ltd.). ), The particles were observed 1000 times and measured. When the particles were not perfect circles, the major axis was measured as the particle diameter. The average particle diameter was calculated by measuring an arbitrary 100 particle diameter from a photograph and calculating the arithmetic average thereof. The particle size distribution index indicating the particle size distribution was calculated based on the following numerical conversion formula (2) for the individual particle diameter values obtained above.
- Ri particle diameter of each particle
- n number of measurements 100
- Dn number average particle diameter
- Dv volume average particle diameter
- PDI particle diameter distribution index.
- the sphericity is calculated according to the above formula (1) from the average of 30 arbitrary particles by observing particles with a scanning electron microscope and measuring the minor axis and major axis. .
- n is the number of measurements 30.
- the angle of repose was measured as evaluation of powder fluidity.
- the angle of repose is measured by an injection method in which 5 g of particles are naturally dropped from a position 6 cm above the horizontal plane using a funnel, the particles are deposited on the horizontal plane, and the angle formed by the ridgeline between the horizontal plane and the particle powder is measured.
- the angle of repose was measured. Particles with a large angle of repose have poor powder flowability, and particles with a small angle of repose have excellent fluidity. When the angle of repose is 25 ° or less, the powder fluidity is considered good.
- the particle elastic modulus is calculated from the following equation 3 and equation 4, and from the following equation 3 and equation 4 to eliminate the influence of the apparatus base (stage) and indenter, from the particle elastic modulus E 1. did.
- E 1 Elastic modulus of particle (GPa)
- E 2 Modulus of elasticity of device indenter (1140 GPa)
- E 3 Elastic modulus (200 GPa) of apparatus base (stage)
- n 1 Poisson's ratio of particles (set to 0.4)
- n 2 Poisson's ratio of device indenter (0.07)
- n 3 Poisson's ratio of device stage (0.3)
- ⁇ compression displacement during particle compression ( ⁇ m)
- E * Measurement object and composite elastic modulus (GPa)
- R 1 particle radius ( ⁇ m)
- P Load (mN)
- the elastic modulus was calculated using data points in the deformation region of 1-5% of the particle diameter, which is the elastic deformation region.
- Tactile sensation Using the obtained particles, sensory evaluation was performed by eight panelists. The evaluation method involves placing a small amount of particles (about 0.02 g) on the back of one hand, rubbing the particles with the three fingers of the other hand, 3 for “foreign material feeling”, “softness”, and “smoothness”. A sensory test was performed on the items. For each item, the average score of eight people when they were rated as follows was ranked according to the following criteria.
- Example 1 ⁇ Production Method of Polyamide 1010 Resin Particles> 24.5 g of polyamide 1010 (weight average molecular weight 22,500, “Hiprolon (registered trademark)”-200 manufactured by Hipro Polymer Co., Ltd.) in a 1000 ml pressure-resistant glass autoclave (pressure-resistant glass industry, Hyper Glaster TEM-V1000N) 273.5 g of N-methyl-2-pyrrolidone as an organic solvent, 42 g of polyvinyl alcohol with a low sodium acetate prepared in Reference Example 1 as a polymer B other than the polyamide 1010 resin (weight average molecular weight 29,000, SP value 32.
- polyamide 1010 weight average molecular weight 22,500, “Hiprolon (registered trademark)”-200 manufactured by Hipro Polymer Co., Ltd.
- a 1000 ml pressure-resistant glass autoclave pressure-resistant glass industry, Hyper Glaster TEM-V1000N
- the evaluation results of the properties of the obtained polyamide 1010 resin particles are shown in Table 1.
- the polyamide 1010 resin particles of this example were spherical and excellent in surface smoothness and powder flowability.
- Example 2 ⁇ Production Method of Polyamide 1010 Resin Particles by Addition of Acid> 35 g of polyamide 1010 (weight average molecular weight 22,500, “Hiprolon (registered trademark)”-200 manufactured by Hipro Polymer Co., Ltd.) in a 1000 ml pressure-resistant glass autoclave (pressure-resistant glass industry, HyperGlaster TEM-V1000N), organic 273 g of N-methyl-2-pyrrolidone as a solvent and 42 g of polyvinyl alcohol as a polymer B other than polyamide 1010 resin (G-type 'Gocenol (registered trademark)' GH-20, weight average molecular weight 44, manufactured by Nippon Synthetic Chemical Industry Co., Ltd.) 600, SP value 32.8 (J / cm 3 ) 1/2 ) and 0.21 g of L-tartaric acid, and after replacing with 99% by volume or more of nitrogen, heating to 180 ° C.
- polyamide 1010 weight average molecular weight 22,500, “Hi
- the evaluation results of the properties of the obtained polyamide 1010 resin particles are shown in Table 1.
- the polyamide 1010 resin particles of this example were spherical and excellent in surface smoothness, excellent in powder flowability and rigidity.
- the molecular weight of polyvinyl alcohol in the filtrate after completion of granulation was measured.
- the weight average molecular weight was 45,000, which was almost the same as before use.
- Example 3 Method for Producing Polyamide 1010 Resin Particles> 35 g of polyamide 1010 (weight average molecular weight 22,500, “Hiprolon (registered trademark)”-200 manufactured by Hipro Polymer Co., Ltd.) in a 1000 ml pressure-resistant glass autoclave (pressure-resistant glass industry, HyperGlaster TEM-V1000N), organic 273 g of N-methyl-2-pyrrolidone as a solvent, 42 g of polyvinyl alcohol with a low sodium acetate prepared in Reference Example 1 as a polymer B other than polyamide 1010 resin (weight average molecular weight 29,000, SP value 32.8 (J / cm 3 ) 1/2 ) was added, 99% by volume or more of nitrogen was substituted, and then heated to 180 ° C.
- polyamide 1010 weight average molecular weight 22,500, “Hiprolon (registered trademark)”-200 manufactured by Hipro Polymer Co., Ltd.
- a 1000 ml pressure-resistant glass autoclave pressure-
- the melting point of polyamide 1010 used in this example was 207 ° C.
- the heat capacity of fusion was 29.0 J / g
- the temperature-falling crystallization temperature was 144 ° C.
- the SP value was calculated by a calculation method and was 22.47 (J / cm 3 ) 1/2 .
- the estimated value of the interfacial tension of this system was 2 mN / m or less.
- the solubility (room temperature) of the polyamide in water which is a poor solvent was 0.1% by mass or less.
- the evaluation results of the properties of the obtained polyamide 1010 resin particles are shown in Table 1.
- the polyamide 1010 resin particles of this example were spherical and excellent in surface smoothness, excellent in powder flowability and rigidity.
- Polyamide 1010 resin particles were produced based on the method of Patent Document 1 (Japanese Patent Laid-Open No. 2007-277546).
- Polyamide 1010 weight average molecular weight 22,500, 'Hiprolon (registered trademark)'-200 manufactured by Hipro Polymer Co., Ltd.) 24.0 g, oligosaccharide (reduced starch saccharified product PO-10 manufactured by Mitsubishi Corporation Foodtech) 40.0 g, penta 16.0 g of erythritol was added to a 230 ° C. lab plast mill, and melt kneading was performed at a rotation speed of 50 rotations / minute for 5 minutes. After cooling, the obtained lump was added to ion-exchanged water, washed at 60 ° C., and filtered off, followed by vacuum drying at 80 ° C. for 10 hours to obtain 21.0 g of a powdery brown solid.
- Comparative Example 3 Using a freezer mill 6750 manufactured by SPEX, 16 g of polyamide 1010 (weight average molecular weight 22,500, 'Hiprolon (registered trademark) -200' manufactured by Hipro Polymer) was pulverized in liquid nitrogen for 2 minutes, impactor count 20 Freeze pulverization was performed under the conditions of 3 times / second and 3 times of pulverization to obtain polyamide 1010 resin powder. When the obtained powder was observed with a scanning electron microscope, it was a dispersed powder (FIG. 12), the average particle size was 434 ⁇ m, and the particle size distribution index was 2.15.
- polyamide 1010 weight average molecular weight 22,500, 'Hiprolon (registered trademark) -200' manufactured by Hipro Polymer
- the present invention can be applied to all uses requiring polyamide 1010 resin particles having excellent surface smoothness, spherical shape, good powder flowability and excellent rigidity.
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Abstract
Description
即ち、本発明は、
「(1)平均粒子径が1~100μmであり、真球度が80以上であり、広角X線散乱測定による回折角2θにおいて24度にピークを有することを特徴とするポリアミド1010樹脂粒子、
(2)広角X線散乱測定による回折角2θにおいて、20度と24度にピークを有することを特徴とする(1)記載のポリアミド1010樹脂粒子、
(3)粉体の安息角が30°以下であることを特徴とする(1)または(2)に記載のポリアミド1010樹脂粒子、
(4)微小圧縮試験機による粒子の圧縮弾性率が、1.6GPa以上であることを特徴とする(1)から(3)のいずれかに記載のポリアミド1010樹脂粒子、
(5)分光式色彩計で測定したときの明度であるL値が70以上であることを特徴とする(1)から(4)のいずれかに記載のポリアミド1010樹脂粒子、
(6)ポリアミド1010樹脂とポリアミド1010樹脂以外のポリマーBと有機溶媒とを溶解混合した際に、ポリアミド1010樹脂を主成分とする溶液相と、ポリアミド1010樹脂以外のポリマーBを主成分とする溶液相の2相に相分離する系において、エマルションを形成させた後、ポリアミド1010樹脂の貧溶媒を接触させて、ポリアミド1010樹脂を析出させるポリアミド1010樹脂粒子の製造方法において、エマルションの形成を100℃以上の温度で実施することを特徴とするポリアミド1010樹脂粒子の製造方法、
(7)ポリアミド1010樹脂以外のポリマーBのSP値が20(J/cm3)1/2以上であることを特徴とする、(6)記載のポリアミド1010樹脂粒子の製造方法、
(8)ポリアミド1010樹脂以外のポリマーBの25℃における水への溶解度が1g/100g以上であることを特徴とする、(6)または(7)に記載のポリアミド1010樹脂粒子の製造方法、
(9)ポリアミド1010樹脂以外のポリマーBが、その分子骨格中に水酸基、エーテル基、アミド基、カルボキシル基の少なくともいずれかを有することを特徴とする、(6)から(8)のいずれかに記載のポリアミド1010樹脂粒子の製造方法、
(10)ポリアミド1010樹脂以外のポリマーBが、ポリビニルアルコール類、ヒドロキシアルキルセルロース、ポリアルキレングリコール、ポリビニルピロリドン、水溶性ナイロン、ポリアクリル酸のいずれかであることを特徴とする、(6)から(9)のいずれかに記載のポリアミド1010樹脂粒子の製造方法、
(11)ポリアミド1010樹脂以外のポリマーBが、ポリビニルアルコール類であり、ポリビニルアルコール中の酢酸ナトリウム含量が、0.1質量%以下であることを特徴とする、(6)から(10)のいずれかに記載のポリアミド1010樹脂粒子の製造方法、
(12)ポリアミド1010樹脂以外のポリマーBが、ポリビニルアルコール類であり、エマルション形成時に系中に酸化合物を添加することを特徴とする、(6)から(10)のいずれかに記載のポリアミド1010樹脂粒子の製造方法、
(13)添加する酸化合物が、第1解離指数(pKa1)が4.5以下の酸であり、分解温度が貧溶媒の沸点以上であることを特徴とする、(12)に記載のポリアミド1010樹脂粒子の製造方法、
(14)添加する酸化合物が、クエン酸、酒石酸、マロン酸、シュウ酸、アジピン酸、マレイン酸、リンゴ酸、フタル酸、コハク酸、ポリアクリル酸から選ばれる1種以上であることを特徴とする、(12)または(13)に記載のポリアミド1010樹脂粒子の製造方法、
(15)有機溶媒のSP値が20(J/cm3)1/2以上で沸点が100℃以上であることを特徴とする、(6)から(14)のいずれかに記載のポリアミド1010樹脂粒子の製造方法、
(16)有機溶媒が、N-メチルピロリドン、ジメチルスルホキシド、N,N-ジメチルホルムアミド、N,N-ジメチルアセトアミド、1,3-ジメチル-2-イミダゾリジノンから選ばれる1種以上であることを特徴とする、(6)から(15)のいずれかに記載のポリアミド1010樹脂粒子の製造方法、
(17)エマルション形成後、ポリアミド1010樹脂を析出させるため、貧溶媒を接触させる温度がポリアミド1010樹脂の降温結晶化温度以上の温度であることを特徴とする、(6)から(16)のいずれかに記載のポリアミド1010樹脂粒子の製造方法、
(18)ポリアミド1010樹脂を析出させた後に、固液分離をし、ポリアミド1010樹脂粒子を除いた、ポリアミド1010樹脂以外のポリマーB成分を含む溶液から、貧溶媒を除去し、得られた溶液に、再度、ポリアミド1010樹脂を加えて、ポリアミド1010樹脂を主成分とする溶液相と、ポリアミド1010樹脂以外のポリマーBを主成分とする溶液相の2相に相分離する系を形成させ、有機溶媒およびポリアミド1010樹脂以外のポリマーBを再利用することを特徴とする、(6)から(17)のいずれかに記載のポリアミド1010樹脂粒子の製造方法。」である。
本発明のポリアミド1010樹脂粒子は、粒子の平均粒子径が1~100μm、広角X線散乱による回折角2θにおいて24度にピークを有していることを特徴とするポリアミド1010樹脂粒子である。
ポリアミド1010樹脂粒子(以下、粒子と称することもある)の個々の粒子径は、走査型電子顕微鏡(日本電子株式会社製走査型電子顕微鏡JSM-6301NF)にて、粒子を1000倍で観察し、測長した。尚、粒子が真円でない場合は、長径をその粒子径として測定した。平均粒子径は、写真から任意の100個の粒子直径を測長し、その算術平均を求めることにより算出した。
粒子径分布を示す粒子径分布指数は、上記で得られた個々の粒子直径の値を、下記数値変換式(2)に基づき算出した。
株式会社リガク製 RINT2100 Ultima/PCを用いて、X線回折を測定した。測定条件は下記のとおりである。
X線線源:銅 Kα線、管電圧:40kV、管電流:30mA
波長:1.54Å、走査速度:3.0°/min
発散スリット:1°、散乱スリット:1°、受光スリット:0.15mm
真球度は、走査型電子顕微鏡にて、粒子を観察し、短径と長径を測定し、任意粒子30個の平均より前述の数式(1)に従い、算出する。前述の数式(1)においては、n:測定数30とする。
走査型電子顕微鏡(日本電子株式会社製走査型電子顕微鏡JSM-6301NF)にて、粒子を1000倍で観察し、得られた粒子の表面の観察写真から下記の基準で目視で判断した。
A:表面が平滑でほとんど凹凸がない。
B:表面が平滑であるが、粒子1個当たり、10個以下の凹凸がある。
C:表面に粒子1個当たり10個を超える凹凸がある。
D:表面が平滑でない。
粉体流動性の評価として、安息角の測定を行った。安息角の測定方法は、水平面から高さ6cmの位置から漏斗を用いて粒子5gを自然落下させ、水平面に粒子を堆積させ、水平面と粒子粉体の稜線の作る角度を測定する、注入法にて安息角の測定を行った。安息角が大きい粒子は粉体流動性が悪く、安息角が小さい粒子は流動性に優れる。安息角は25°以下の場合に粉体流動性が良いとした。
株式会社島津製作所製 微小圧縮試験機 MCTW-500を用いて、ダイヤモンド製平面圧子(φ=50μm)、負荷速度一定方式の負荷速度0.3874mN/s、室温23℃、湿度50%RHの標準室内にて、粒子の弾性率を測定した。
E1:粒子の弾性率(GPa)
E2:装置圧子の弾性率 (1140GPa)
E3:装置架台(ステージ)の弾性率 (200GPa)
n1:粒子のポアソン比(0.4とした)
n2:装置圧子のポアソン比(0.07)
n3 :装置ステージのポアソン比(0.3)
δ :粒子圧縮時の圧縮変位(μm)
E*:測定対象と複合弾性率(GPa)
R1:粒子の半径(μm)
P :荷重(mN)
粒子を10mlのメスシリンダーに静かに充填し、メスシリンダー内の粒子の重量を測定し、単位体積あたりの質量を求め、かさ密度とした。
得られた粒子を用いて、8名のパネラーによる官能評価を実施した。評価方法は、粒子少量(0.02g程度)を一方の手の甲に乗せ、もう一方の手の3本の指で粒子をこすり合わせ、「異物感」、「やわらかさ」、「滑らかさ」の3項目について官能試験を行った。それぞれの項目につき、下記のとおり評点をつけたときの8人の平均点を、下記基準でランクづけした。
3点:異物感がない
2点:やや異物感がある
1点:異物感がある
「やわらかさ」
3点:やわらかい感触
2点:やややわらかい感触
1点:硬い感触
「滑らかさ」
3点:滑らかである
2点:やや滑らかである
1点:引っかかりがある
9.0~6.5点は○
6.4~4.5点は△
4.4~3.0点は×
日本電色工業株式会社製 分光式色彩計 SE-2000を用いて明度Lの測定を行った。基準として、装置付属の標準白板(y=95.99、x=94.04、z=113.10)を用いた。
日本工業規格「ポリビニルアルコール試験方法」(K6726-1994年度)に記載の酢酸ナトリウム溶解滴定法によって測定を行った。
1Lのナスフラスコ中に、ポリビニルアルコール(日本合成化学工業株式会社製 G型‘ゴーセノール(登録商標)’ GM-14 重量平均分子量 29,000、SP値32.8(J/cm3)1/2、酢酸ナトリウム含量0.23質量%)50g、メタノール500mlを加え、室温下で1時間撹拌した。その後、吸引濾過(濾紙5A、φ90mm)によって濾別した。同じ操作を、引き続き2回行い、計3回行った後、80℃10時間乾燥することにより、酢酸ナトリウム含量の少ないポリビニルアルコールを得た。得られたポリビニルアルコール中の酢酸ナトリウムを定量したところ、0.05質量%であった。
1000mlの耐圧ガラスオートクレーブ(耐圧硝子工業(株)ハイパーグラスターTEM-V1000N)の中に、ポリアミド1010(重量平均分子量22,500、Hiproポリマー社製‘Hiprolon(登録商標)’-200)を24.5g、有機溶媒としてN-メチル-2-ピロリドンを273.5g、ポリアミド1010樹脂以外のポリマーBとして参考例1で作成した酢酸ナトリウムの少ないポリビニルアルコールを42g(重量平均分子量29,000、SP値32.8(J/cm3)1/2)を加え、99体積%以上の窒素置換を行った後、180℃に加熱し、ポリマーが溶解するまで2時間攪拌を行った。この際、酸素濃度は、計算上1%以下である。その後、貧溶媒として350gのイオン交換水を、送液ポンプを経由して、2.91g/分のスピードで滴下した。約110gのイオン交換水を加えた時点で、系が白色に変化した。全量の水を入れ終わった後、攪拌したまま降温させ、得られた懸濁液を、ろ過し、イオン交換水700gを加えてリスラリー洗浄し、濾別したものを、80℃、10時間真空乾燥を行い、白色固体を24.0g得た。得られた粉体を走査型電子顕微鏡にて観察したところ、真球状の粒子形状であり(図7)、平均粒子径7.5μm、粒子径分布指数1.12のポリアミド1010樹脂粒子であった。このポリアミド1010樹脂粒子について、広角X線回折スペクトルを測定したところ、回折角2θで20度および24度にピークを有していた(図1)。なお、本実施例で用いたポリアミド1010の融点は、207℃、融解熱容量は、29.0J/g、降温結晶化温度は、144℃であった。SP値は、計算法により求め、22.47(J/cm3)1/2だった。また、本系の界面張力の推算値は、2mN/m以下であった。貧溶媒である水に対するポリアミドの溶解度(室温)は、0.1質量%以下であった。
1000mlの耐圧ガラスオートクレーブ(耐圧硝子工業(株)ハイパーグラスターTEM-V1000N)の中に、ポリアミド1010(重量平均分子量22,500、Hiproポリマー社製‘Hiprolon(登録商標)’-200)を35g、有機溶媒としてN-メチル-2-ピロリドンを273g、ポリアミド1010樹脂以外のポリマーBとしてポリビニルアルコールを42g(日本合成化学工業株式会社製 G型‘ゴーセノール(登録商標)’GH-20、重量平均分子量44,600、SP値32.8(J/cm3)1/2)およびL-酒石酸0.21gを加え、99体積%以上の窒素置換を行った後、180℃に加熱し、ポリマーが溶解するまで3時間攪拌を行った。この際、酸素濃度は、計算上1%以下である。その後、貧溶媒として350gのイオン交換水を、送液ポンプを経由して、2.91g/分のスピードで滴下した。約80gのイオン交換水を加えた時点で、系が白色に変化した。全量の水を入れ終わった後、攪拌したまま降温させ、得られた懸濁液を、ろ過し、イオン交換水 700gを加えてリスラリー洗浄し、濾別したものを、80℃、10時間真空乾燥を行い、白色固体を34.5g得た。得られた粉体を走査型電子顕微鏡にて観察したところ、真球状の粒子形状であり(図8)、平均粒子径15.8μm、粒子径分布指数1.14のポリアミド1010樹脂粒子であった。このポリアミド1010樹脂粒子について、広角X線回折スペクトルを測定したところ、回折角2θで20度および24度にピークを有していた(図2)。なお、本実施例で用いたポリアミド1010の融点は、207℃、融解熱容量は、29.0J/g、降温結晶化温度は、144℃であった。また、本系の界面張力の推算値は、2mN/m以下であった。貧溶媒である水に対するポリアミドの溶解度(室温)は、0.1質量%以下であった。
1000mlの耐圧ガラスオートクレーブ(耐圧硝子工業(株)ハイパーグラスターTEM-V1000N)の中に、ポリアミド1010(重量平均分子量22,500、Hiproポリマー社製‘Hiprolon(登録商標)’-200)を35g、有機溶媒としてN-メチル-2-ピロリドンを273g、ポリアミド1010樹脂以外のポリマーBとして参考例1で作成した酢酸ナトリウムの少ないポリビニルアルコールを42g(重量平均分子量29,000、SP値32.8(J/cm3)1/2)を加え、99体積%以上の窒素置換を行った後、180℃に加熱し、ポリマーが溶解するまで2時間攪拌を行った。この際、酸素濃度は、計算上1%以下である。その後、貧溶媒として350gのイオン交換水を、送液ポンプを経由して、2.91g/分のスピードで滴下した。約110gのイオン交換水を加えた時点で、系が白色に変化した。全量の水を入れ終わった後、攪拌したまま降温させ、得られた懸濁液を、ろ過し、イオン交換水700gを加えてリスラリー洗浄し、濾別したものを、80℃、10時間真空乾燥を行い、白色固体を34.0g得た。得られた粉体を走査型電子顕微鏡にて観察したところ、真球状の微粒子形状であり(図9)、平均粒子径11.8μm、粒子径分布指数1.21のポリアミド1010樹脂粒子であった。このポリアミド1010樹脂粒子の真球度は90であり、広角X線回折スペクトルを測定したところ、回折角2θで20度および24度にピークを有していた(図3)。
特許文献1(特開2007-277546号公報)の方法をもとに、ポリアミド1010樹脂粒子を製造した。ポリアミド1010(重量平均分子量22,500、Hiproポリマー社製‘Hiprolon(登録商標)’-200)24.0g、オリゴ糖(三菱商事フードテック社製 還元でん粉糖化物PO-10)40.0g、ペンタエリスリトール16.0gを230℃のラボプラストミルに加え、50回転/分の回転速度で、5分間溶融混錬を行った。冷却後、得られた塊状物をイオン交換水に加え、60℃で洗浄し、濾別したものを、80℃ 10時間真空乾燥を行い、粉体状の茶色固体を21.0g得た。
特許文献2(特開2010-163618号公報)の方法をもとに、ポリアミド1010樹脂粒子を製造した。1000mlの耐圧ガラスオートクレーブ(耐圧硝子工業(株)ハイパーグラスターTEM-V1000N)の中に、ポリアミド1010(重量平均分子量22,500、Hiproポリマー社製‘Hiprolon(登録商標)’-200)を56.5g、有機溶媒としてエタノール280gを加え、99体積%以上の窒素置換を行った後、155℃に加熱し、ポリマーが溶解するまでパドル型攪拌翼で250回転/分の回転速度で1時間攪拌を行った。その後、エタノールを連続的に留去しながら125℃に降温し、1時間攪拌を行った。その後、攪拌しながら120℃に降温した時点で樹脂の析出が開始した。エタノールを留去しながら25分後、樹脂の析出が終了した時点で、攪拌しながら降温させ、析出した粉体を取り出し、50℃、10時間真空乾燥を行い、白色固体を53g得た。得られた粉体を走査型電子顕微鏡にて観察したところ、多孔質の異形粒子状であり(図11)、平均粒子径149μm、粒子径分布指数30.7であった。このポリアミド1010樹脂粒子について、広角X線回折スペクトルを測定したところ、回折角2θで20度および24度にピークを有していたが(図5)、平均粒子径、真球度が本発明で規定した範囲外であった。得られたポリアミド1010樹脂粒子の特性の評価結果を表1に示した。得られた粒子はざらつきがあり、粉体流動性に劣るものであった。
SPEX社製 フリーザーミル6750を用いて、ポリアミド1010(重量平均分子量22,500、Hiproポリマー社製‘Hiprolon(登録商標)’-200)16gを液体窒素中で、粉砕時間2分、インパクター回数20回/秒、粉砕回数3回の条件で凍結粉砕し、ポリアミド1010樹脂の粉体を得た。得られた粉体を走査型電子顕微鏡にて観察したところ、ばらついた形状の粉体であり(図12)、平均粒子径は434μm、粒子径分布指数は2.15であった。このポリアミド1010の紛体について、広角X線回折スペクトルを測定したところ、回折角2θで24度にはピークが見られなかった(図6)。得られたポリアミド1010樹脂粉体の特性の評価結果を表1に示した。得られた粉体は球状ではないためざらつきが大きく、粒径が均一ではないため粉体流動性が劣るものであった。
Claims (18)
- 平均粒子径が1~100μmであり、真球度が80以上であり、広角X線散乱測定による回折角2θにおいて24度にピークを有することを特徴とするポリアミド1010樹脂粒子。
- 広角X線散乱測定による回折角2θにおいて、20度と24度にピークを有することを特徴とする請求項1に記載のポリアミド1010樹脂粒子。
- 粉体の安息角が30°以下であることを特徴とする請求項1または2に記載のポリアミド1010樹脂粒子。
- 微小圧縮試験機による粒子の圧縮弾性率が、1.6GPa以上であることを特徴とする請求項1から3のいずれかに記載のポリアミド1010樹脂粒子。
- 分光式色彩計で測定したときの明度であるL値が70以上であることを特徴とする請求項1から4のいずれかに記載のポリアミド1010樹脂粒子。
- ポリアミド1010樹脂とポリアミド1010樹脂以外のポリマーBと有機溶媒とを溶解混合した際に、ポリアミド1010樹脂を主成分とする溶液相と、ポリアミド1010樹脂以外のポリマーBを主成分とする溶液相の2相に相分離する系において、エマルションを形成させた後、ポリアミド1010樹脂の貧溶媒を接触させて、ポリアミド1010樹脂を析出させるポリアミド1010樹脂粒子の製造方法において、エマルションの形成を100℃以上の温度で実施することを特徴とするポリアミド1010樹脂粒子の製造方法。
- ポリアミド1010樹脂以外のポリマーBのSP値が20(J/cm3)1/2以上であることを特徴とする、請求項6に記載のポリアミド1010樹脂粒子の製造方法。
- ポリアミド1010樹脂以外のポリマーBの25℃における水への溶解度が1g/100g以上であることを特徴とする、請求項6または7に記載のポリアミド1010樹脂粒子の製造方法。
- ポリアミド1010樹脂以外のポリマーBが、その分子骨格中に水酸基、エーテル基、アミド基、カルボキシル基の少なくともいずれかを有することを特徴とする、請求項6から8のいずれかに記載のポリアミド1010樹脂粒子の製造方法。
- ポリアミド1010樹脂以外のポリマーBが、ポリビニルアルコール類、ヒドロキシアルキルセルロース、ポリアルキレングリコール、ポリビニルピロリドン、水溶性ナイロン、ポリアクリル酸のいずれかであることを特徴とする、請求項6から9のいずれかに記載のポリアミド1010樹脂粒子の製造方法。
- ポリアミド1010樹脂以外のポリマーBが、ポリビニルアルコール類であり、ポリビニルアルコール中の酢酸ナトリウム含量が、0.1質量%以下であることを特徴とする、請求項6から10のいずれかに記載のポリアミド1010樹脂粒子の製造方法。
- ポリアミド1010樹脂以外のポリマーBが、ポリビニルアルコール類であり、エマルション形成時に系中に酸化合物を添加することを特徴とする、請求項6から10のいずれかに記載のポリアミド1010樹脂粒子の製造方法。
- 添加する酸化合物が、第1解離指数(pKa1)が4.5以下の酸であり、分解温度が貧溶媒の沸点以上であることを特徴とする、請求項12に記載のポリアミド1010樹脂粒子の製造方法。
- 添加する酸化合物が、クエン酸、酒石酸、マロン酸、シュウ酸、アジピン酸、マレイン酸、リンゴ酸、フタル酸、コハク酸、ポリアクリル酸から選ばれる1種以上であることを特徴とする、請求項12または13に記載のポリアミド1010樹脂粒子の製造方法。
- 有機溶媒のSP値が20(J/cm3)1/2以上で沸点が100℃以上であることを特徴とする、請求項6から14のいずれかに記載のポリアミド1010樹脂粒子の製造方法。
- 有機溶媒が、N-メチルピロリドン、ジメチルスルホキシド、N,N-ジメチルホルムアミド、N,N-ジメチルアセトアミド、1,3-ジメチル-2-イミダゾリジノンから選ばれる1種以上であることを特徴とする、請求項6から15のいずれかに記載のポリアミド1010樹脂粒子の製造方法。
- エマルション形成後、ポリアミド1010樹脂を析出させるため、貧溶媒を接触させる温度がポリアミド1010樹脂の降温結晶化温度以上の温度であることを特徴とする、請求項6から16のいずれかに記載のポリアミド1010樹脂粒子の製造方法。
- ポリアミド1010樹脂を析出させた後に、固液分離をし、ポリアミド1010樹脂粒子を除いた、ポリアミド1010樹脂以外のポリマーB成分を含む溶液から、貧溶媒を除去し、得られた溶液に、再度、ポリアミド1010樹脂を加えて、ポリアミド1010樹脂を主成分とする溶液相と、ポリアミド1010樹脂以外のポリマーBを主成分とする溶液相の2相に相分離する系を形成させ、有機溶媒およびポリアミド1010樹脂以外のポリマーBを再利用することを特徴とする、請求項6から17のいずれかに記載のポリアミド1010樹脂粒子の製造方法。
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Also Published As
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JP2013072086A (ja) | 2013-04-22 |
EP2743290A4 (en) | 2015-03-25 |
KR20140080478A (ko) | 2014-06-30 |
TWI527846B (zh) | 2016-04-01 |
CN103748143A (zh) | 2014-04-23 |
US9617395B2 (en) | 2017-04-11 |
TW201323489A (zh) | 2013-06-16 |
AU2012313453A1 (en) | 2014-05-15 |
JP5541586B2 (ja) | 2014-07-09 |
EP2743290A1 (en) | 2014-06-18 |
US20140349113A1 (en) | 2014-11-27 |
BR112014007130A2 (pt) | 2020-10-27 |
CN103748143B (zh) | 2016-06-29 |
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