WO2013020468A1 - 含有胺基酮化合物1-([1,1'-联苯基]-4-基)-2-甲基-2-吗啉基丙烷-1-酮的uv光固化应用体系 - Google Patents
含有胺基酮化合物1-([1,1'-联苯基]-4-基)-2-甲基-2-吗啉基丙烷-1-酮的uv光固化应用体系 Download PDFInfo
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- WO2013020468A1 WO2013020468A1 PCT/CN2012/079433 CN2012079433W WO2013020468A1 WO 2013020468 A1 WO2013020468 A1 WO 2013020468A1 CN 2012079433 W CN2012079433 W CN 2012079433W WO 2013020468 A1 WO2013020468 A1 WO 2013020468A1
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- Prior art keywords
- meth
- biphenyl
- compound
- methyl
- photoinitiator
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- -1 amino ketone compound Chemical class 0.000 title claims description 15
- 238000003848 UV Light-Curing Methods 0.000 title claims description 5
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical group C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 title abstract description 8
- 235000010290 biphenyl Nutrition 0.000 title abstract description 4
- 150000001875 compounds Chemical class 0.000 claims abstract description 18
- 238000000034 method Methods 0.000 claims abstract description 4
- 238000010526 radical polymerization reaction Methods 0.000 claims abstract description 4
- 150000003254 radicals Chemical class 0.000 claims abstract description 4
- 239000004305 biphenyl Substances 0.000 claims description 15
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 7
- 150000001252 acrylic acid derivatives Chemical class 0.000 claims description 6
- 238000001723 curing Methods 0.000 claims description 6
- 239000000178 monomer Substances 0.000 claims description 6
- 239000003999 initiator Substances 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 5
- HGINCPLSRVDWNT-UHFFFAOYSA-N Acrolein Chemical compound C=CC=O HGINCPLSRVDWNT-UHFFFAOYSA-N 0.000 claims description 4
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 4
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 claims description 4
- 238000000016 photochemical curing Methods 0.000 claims description 4
- 239000004593 Epoxy Substances 0.000 claims description 3
- OSSNTDFYBPYIEC-UHFFFAOYSA-N 1-ethenylimidazole Chemical compound C=CN1C=CN=C1 OSSNTDFYBPYIEC-UHFFFAOYSA-N 0.000 claims description 2
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 claims description 2
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical compound C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 claims description 2
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 2
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 claims description 2
- 229920006243 acrylic copolymer Polymers 0.000 claims description 2
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 claims description 2
- 150000001336 alkenes Chemical class 0.000 claims description 2
- 229920001577 copolymer Polymers 0.000 claims description 2
- 150000001993 dienes Chemical class 0.000 claims description 2
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 claims description 2
- 229920000728 polyester Polymers 0.000 claims description 2
- 229920000570 polyether Polymers 0.000 claims description 2
- 229920006305 unsaturated polyester Polymers 0.000 claims description 2
- 229920002554 vinyl polymer Polymers 0.000 claims description 2
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims 1
- LWRBVKNFOYUCNP-UHFFFAOYSA-N 2-methyl-1-(4-methylsulfanylphenyl)-2-morpholin-4-ylpropan-1-one Chemical compound C1=CC(SC)=CC=C1C(=O)C(C)(C)N1CCOCC1 LWRBVKNFOYUCNP-UHFFFAOYSA-N 0.000 abstract description 12
- 239000000463 material Substances 0.000 abstract description 8
- 238000004383 yellowing Methods 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 7
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 abstract description 2
- 230000000977 initiatory effect Effects 0.000 abstract description 2
- 230000005855 radiation Effects 0.000 abstract description 2
- 238000006116 polymerization reaction Methods 0.000 abstract 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 6
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 4
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- 150000001412 amines Chemical class 0.000 description 3
- 239000013530 defoamer Substances 0.000 description 3
- 239000000049 pigment Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 239000000377 silicon dioxide Substances 0.000 description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 2
- 229910052753 mercury Inorganic materials 0.000 description 2
- 239000011087 paperboard Substances 0.000 description 2
- FZUGPQWGEGAKET-UHFFFAOYSA-N parbenate Chemical compound CCOC(=O)C1=CC=C(N(C)C)C=C1 FZUGPQWGEGAKET-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 2
- 229920000058 polyacrylate Polymers 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- 229910000029 sodium carbonate Inorganic materials 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 239000012855 volatile organic compound Substances 0.000 description 2
- OUPZKGBUJRBPGC-UHFFFAOYSA-N 1,3,5-tris(oxiran-2-ylmethyl)-1,3,5-triazinane-2,4,6-trione Chemical compound O=C1N(CC2OC2)C(=O)N(CC2OC2)C(=O)N1CC1CO1 OUPZKGBUJRBPGC-UHFFFAOYSA-N 0.000 description 1
- FSFHRBPNIADRGI-UHFFFAOYSA-N 2-methyl-2-morpholin-4-yl-1-(4-phenylphenyl)propan-1-one Chemical group C=1C=C(C=2C=CC=CC=2)C=CC=1C(=O)C(C)(C)N1CCOCC1 FSFHRBPNIADRGI-UHFFFAOYSA-N 0.000 description 1
- KTALPKYXQZGAEG-UHFFFAOYSA-N 2-propan-2-ylthioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC(C(C)C)=CC=C3SC2=C1 KTALPKYXQZGAEG-UHFFFAOYSA-N 0.000 description 1
- 241001270131 Agaricus moelleri Species 0.000 description 1
- BDAGIHXWWSANSR-UHFFFAOYSA-M Formate Chemical compound [O-]C=O BDAGIHXWWSANSR-UHFFFAOYSA-M 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 1
- DAKWPKUUDNSNPN-UHFFFAOYSA-N Trimethylolpropane triacrylate Chemical compound C=CC(=O)OCC(CC)(COC(=O)C=C)COC(=O)C=C DAKWPKUUDNSNPN-UHFFFAOYSA-N 0.000 description 1
- XLXOGJYARRBRPZ-UHFFFAOYSA-N [2,3-di(prop-2-enoyloxy)-3-propoxypropyl] prop-2-enoate Chemical compound CCCOC(OC(=O)C=C)C(OC(=O)C=C)COC(=O)C=C XLXOGJYARRBRPZ-UHFFFAOYSA-N 0.000 description 1
- MPIAGWXWVAHQBB-UHFFFAOYSA-N [3-prop-2-enoyloxy-2-[[3-prop-2-enoyloxy-2,2-bis(prop-2-enoyloxymethyl)propoxy]methyl]-2-(prop-2-enoyloxymethyl)propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(COC(=O)C=C)(COC(=O)C=C)COCC(COC(=O)C=C)(COC(=O)C=C)COC(=O)C=C MPIAGWXWVAHQBB-UHFFFAOYSA-N 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000004925 denaturation Methods 0.000 description 1
- 230000036425 denaturation Effects 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 150000008282 halocarbons Chemical class 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- VMGAPWLDMVPYIA-HIDZBRGKSA-N n'-amino-n-iminomethanimidamide Chemical group N\N=C\N=N VMGAPWLDMVPYIA-HIDZBRGKSA-N 0.000 description 1
- 229920003986 novolac Polymers 0.000 description 1
- 229920002120 photoresistant polymer Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- KCTAWXVAICEBSD-UHFFFAOYSA-N prop-2-enoyloxy prop-2-eneperoxoate Chemical compound C=CC(=O)OOOC(=O)C=C KCTAWXVAICEBSD-UHFFFAOYSA-N 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 238000003847 radiation curing Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/46—Polymerisation initiated by wave energy or particle radiation
- C08F2/48—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
- C08F2/50—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light with sensitising agents
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/02—Printing inks
- C09D11/10—Printing inks based on artificial resins
- C09D11/101—Inks specially adapted for printing processes involving curing by wave energy or particle radiation, e.g. with UV-curing following the printing
Definitions
- the invention relates to the technical field of new materials for UV light radiation radical polymerization, in particular to 1-([1,1,-biphenyl]-4-yl)-2-methyl-2-yl-containing photo-initiator compound Morpholinylpropion-1-one (the corresponding compound of the English name is 1-([1,1-biphenyl]-4-yl)-2-methyl-2-morpholinopropan-l-one)
- Morpholinylpropion-1-one the corresponding compound of the English name is 1-([1,1-biphenyl]-4-yl)-2-methyl-2-morpholinopropan-l-one
- the application of the saturated compound system for UV radical photopolymerization curing Compared to similar systems containing the traditional commercially available Irgacure 907 photoinitiator product, the compound exhibits excellent yellowing resistance, low residual bad odor, high initiating activity, and low cost economic competitiveness during photocuring.
- the compound does not contain sulfur element, and it is used as a photoinitiator or a photoinitiator component to exhibit excellent yellowing resistance when used in a UV radical photopolymerization curing process of an ethylenically unsaturated compound system, completely eliminating sulfur content. Poor residual odor and significantly reduced release of various volatile organic compounds (Volatile Organic Compounds).
- the compound exhibits a photoinitiating activity comparable to or higher than that of Irgacure 907 in terms of superior economic cost competitiveness.
- a suitable UV light curing system disclosed in the present application comprises at least one polymerizable ethylenically unsaturated component and comprises 1-([1,1,-biphenyl]-4-yl)-2-methyl -2-morpholinylpropion-1-one is one of a photoinitiator or a photoinitiator component.
- a suitable amount of 1-ketone is 0.05 to 15 parts by weight, preferably 0.5 to 8 parts by weight.
- the suitable UV-curable system disclosed in the present application comprises a polymerizable ethylenically unsaturated component which is a compound or mixture which can be crosslinked by free radical polymerization of the double bond, the ethylenically unsaturated component It may be a monomer, an oligomer or a prepolymer, or a mixture or copolymer thereof.
- Suitable free-radically polymerizable monomers are, for example, ethylenically-containing polymerizable monomers including, but not limited to, (meth) acrylates, acrolein, olefins, conjugated diolefins, styrene, maleic anhydride, fumaric anhydride, Vinyl acetate, vinylpyrrolidone, vinylimidazole, (meth)acrylic acid, (meth)acrylic acid derivatives such as (meth)acrylamide, vinyl halide, vinylidene halide, and the like.
- ethylenically-containing polymerizable monomers including, but not limited to, (meth) acrylates, acrolein, olefins, conjugated diolefins, styrene, maleic anhydride, fumaric anhydride, Vinyl acetate, vinylpyrrolidone, vinylimidazole, (meth)acrylic acid, (meth)acryl
- Suitable prepolymers and oligomers include, but are not limited to, (meth)acryloyl functional (meth)acrylic copolymers, polyurethane formate (meth)acrylates, polyester (meth)acrylates, Unsaturated polyester, polyether (meth) acrylate, siloxane (meth) acrylate, epoxy (meth) acrylate, etc.
- the suitable number average molecular weight may vary, for example, from 500 to 10,000, preferably from 500 to 5,000. ⁇ detailed description ⁇
- UV light containing the aminoketone compound 1-([1, ⁇ -biphenyl]-4-yl:)-2-methyl-2-morpholinylpropan-1-one is further illustrated below in conjunction with specific examples. Curing application system.
- the UV photocuring system is formulated to measure each component in weight percent.
- the compound 1-([1, ⁇ -biphenyl]-4-yl:)-2-methyl-2-morpholinylpropan-1-one is used in the form of a fine powder to accelerate its dissolution in the resin system. And the speed of dispersion, the powder can be conveniently obtained by dissolving its crystals in a halogenated hydrocarbon solvent such as methylene chloride and removing the solvent.
- the residual odor evaluation of the cured film is divided into 1 (no odor) to 3 (strong odor)
- the grade of yellowing of the cured film is also divided into three grades: 1 (no yellowing) to 3 (yellow yellowing).
- the photoinitiator activity continuously increases the rate at which the sample passes through the device under certain irradiation conditions until the curing occurs incompletely, calibrating the activity at its maximum speed.
- the photoinitiating activity of the photosensitive ink system is calibrated by the number of gray scales (total 21 steps) actually cured.
- “Initiator” means the aminoketone compound 1-([1, ⁇ - o
- Component B Materials References Practical Use
- Embodiment 4 Offset ink
- Material Name Fatty Acid Modified Polyfunctional PEA (20), Polyfunctional Polyurethane Acrylate (20), Epoxy Acrylate (10), Propoxyglycerol Triacrylate (22), "Photoinitiated “(3), ITX (2), Reactive Amine EDAB (2), Pigment (19), Polyethylene Wax (1), Stabilizer ST-1 (Do sample is sprayed onto white paperboard at a thickness of about 2 ⁇ , High-pressure mercury lamp source (400 W), the distance between the source and the sample is 12 cm.
- the results are as follows: The results showed that the UV-curing system containing the aminoketone compound 1-([1, ⁇ -biphenyl]-4-yl:)-2-methyl-2-morpholinylpropan-1-one was equivalent Compared with the similar system containing Irgacure 907 under the application conditions, it has better yellowing resistance, higher or equivalent photoinitiating activity, and significantly reduces or eliminates the bad odor remaining in the cured film body. The compound has low cost, superior comprehensive performance and significant application value.
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Polymerisation Methods In General (AREA)
- Paints Or Removers (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Abstract
一种UV光辐射自由基聚合新材料技术领域的含有胺基酮光引发剂化合物1-([1,1'-联苯基]-4-基)-2-甲基-2-吗啉基丙垸-1-酮(其相应的化合物英文名称为1-([1,1'-biphenyl]-4-y1)-2-methy1-2-morpholinopropan-1-one)的含烯不饱和化合物体系进行UV自由基光聚合固化应用用途。与含有传统市售Irgacure907光引发剂产品的同类体系相比,该化合物在光固化过程中展现了优异的耐黄变性,低残余不良气味,高引发活性,以及低成本经济竞争力。
Description
含有胺基酮化合物 1-([1,Γ-联苯基】-4-基) -2-甲基 -2-吗啉基丙烧 -1-酮
的 UV光固化应用体系
【技术领域】
本发明涉及 UV光辐射自由基聚合新材料技术领域, 特别涉及含有胺基酮 光引发剂化合物 1-([1,1,-联苯基 ]-4-基) -2-甲基 -2-吗啉基丙垸 -1 -酮(其相应的化 合物英文名称为 1 -([ 1 , 1,-biphenyl] -4-yl)-2-methyl-2-morpholinopropan-l-one ) 的 含烯不饱和化合物体系进行 UV自由基光聚合固化的应用用途。 与含有传统市 售 Irgacure 907光引发剂产品的同类体系相比, 该化合物在光固化过程中展现 了优异的耐黄变性, 低残余不良气味, 高引发活性, 以及低成本经济竞争力。
【背景技术】
若干芳香胺基酮化合物在 UV紫外光辐射固化领域是重要的光引发剂, 巳 经得到工业应用的代表性产品是结构如下所示的市售 Irgacure 907化合物。 但 是, Irgacure 907结构中芳香环体系含有甲巯基, 因此不可避免地导致在光固化 过程中出现黄变性和不良残余气味等问题, 这在许多重要应用场合是不为所喜 或不被容忍的。 另一方面, 市场上可以替代 Irgacure 907的产品极为有限且在 经济成本上难以与之竞争。 因此, 在各种重要 UV应用体系中鉴定发现可以有 效解决上述问题且在经济和环境友好性上具备优势竞争力的替代化合物是当 前该产业领域面临的重要挑战之一。
Irgacure 907
【发明内容】
专利申请 CN101724099 中披露了一系列联苯基衍生的具有光引发活性的 胺基酮化合物。 本项申请现巳意外地发现该系列胺基酮化合物之一的 1-([1,Γ- 联苯基 ]-4-基:) -2-甲基 -2-吗啉基丙垸 - 1-酮 (其相应的化合物英文名称为
1-([1, -biphenyl] -4 -yl) -2 -methyl-2-morpholinopropan- 1 -one, 结构如下所 ) 是 Irgacure 907有效的替代品。该化合物不含硫元素,其作为光引发剂或光引发剂 组分之一应用在含烯不饱和化合物体系 UV自由基光聚合固化过程中时体现了 优异的耐黄变性, 完全消除了含硫不良残余气味, 且显著降低了各类有害挥发 性有机化合物 (Volatile Organic Compounds) 释放。 同时, 在相同或相似的应 用条件下, 该化合物在优势的经济成本竞争力上展现了与 Irgacure 907相当或 更高的光引发活性。
本项申请披露的合适 UV光固化体系包含至少一种可聚合的含烯键不饱和 组分, 且包含 1-([1,1,-联苯基 ]-4-基) -2-甲基 -2-吗啉基丙垸 -1-酮为光引发剂或光 引发剂组分之一。以体系中含烯键不饱和组分总量每 100份重量计算, 1-([1,Γ- 联苯基 ]-4-基:) -2-甲基 -2-吗啉基丙垸 -1-酮的合适用量是 0.05-15 重量份, 优选 0.5-8重量份。
本项申请披露的合适 UV光固化体系包含的可聚合的含烯键不饱和组分是 可以通过该双键的自由基聚合反应被交联的化合物或混合物, 这种含烯键不饱 和组分可以是单体, 低聚物或预聚物, 或是它们的混合物或共聚物。 合适的自 由基聚合的单体是例如含烯键可聚合单体, 包括但不限于 (甲基) 丙烯酸酯, 丙烯醛, 烯烃, 共轭双烯烃, 苯乙烯, 马来酸酐, 富马酸酐, 乙酸乙烯酯, 乙 烯基吡咯垸酮, 乙烯基咪唑, (甲基) 丙烯酸, (甲基) 丙烯酸衍生物例如 (甲 基) 丙烯酰胺, 乙烯基卤化物, 亚乙烯基卤化物等。 合适的预聚物和低聚物包 括但不限于(甲基)丙烯酰官能基的(甲基)丙烯酸共聚物,聚氨酯甲酸酯(甲 基)丙烯酸酯, 聚酯(甲基)丙烯酸酯, 不饱和聚酯, 聚醚(甲基)丙烯酸酯, 硅氧垸 (甲基) 丙烯酸酯, 环氧树脂 (甲基) 丙烯酸酯等。 其合适的数均分子 量可在例如 500至 10000间变动, 优选 500-5000取值范围。 【具体实施方式】
下面结合具体实施例进一步阐述含有胺基酮化合物 1-([1,Γ-联苯基 ]-4- 基:) -2-甲基 -2-吗啉基丙垸 -1-酮的 UV光固化应用体系。
在下述论述中, UV光固化体系的配制均以重量百分数计量各组分。 化合 物 1-([1,Γ-联苯基 ]-4-基:) -2-甲基 -2-吗啉基丙垸 -1-酮以微细粉末形式使用以加 快其在树脂体系里的溶解和分散速度, 该粉末可以将其晶体溶解于卤代烃溶剂 例如二氯甲垸中再脱除溶剂的方式方便地获得。 以 Irgacure 907为同等条件下 参比例化合物, 固化膜的残余气味评价分成 1 (无气味) 至 3 (气味强烈) 三
个等级; 固化膜的黄变性评价也分成 1 (无黄变) 至 3 (黄变明显)三个等级。 光引发剂活性以一定辐照装置条件下连续增加样品通过该装置的速度直至固 化发生不完全为止, 以其最大速度标定活性。 感光油墨体系的光引发活性以固 化实际完成的灰阶数(总数 21阶)标定。 "引发剂"是指胺基酮化合物 1-([1,Γ- o
联苯基 ]-4-基) -2-甲基 -2-吗啉基丙垸 -1-酮或 Irgacure 907; ITX: 2-异丙基硫杂蒽 酮。 o 感光抗蚀线路油墨 材料名称 参考用量 实际用
酚醛环氧丙烯
50
酸改性树酯
TMPTA 3—10 4.5
颜料 (酞菁兰) 0.3--1 0.5
二氧化硅 R972 0.5--1.5 1
ITX 0.5--1.5 1
"引发剂" 1—4 2.5
滑石粉 20-30 20
PMA 20-30 20
消泡剂 0.3--1 0.5 印刷条件: 100 T丝网, 干膜厚度 8-10 μπι; 烘烤条件: 75度烤 20分钟; 曝光: 5--7KW曝光机, 100-200 mJ/cm2;显影条件: 0.8-1%碳酸钠溶液, 30士 2°C显影 60秒; 解像度: 50 μπι。 结果如下:
Α组份材料 参考用: 实际用 酚醛环氧丙烯
40-60 55
酸改性树酯
颜料 (酞菁绿) 0.3--1 0.8
二氧化硅 R972 0.5--1.! 1.4
ITX 0.5--1.! 1
"引发剂" 1—4 3
沉淀硫酸钡 20-30 25
DBE (混二价酸
20-30 13
酯)
消泡剂 0.3--1 0.8
B组份材料 参考用 实际用
(%) 量
酚醛环氧树脂 30-50 40
TGIC 3—10 5
二氧化硅 R972 0.5--1.5 1.2
DPHA 20-40 25
沉淀硫酸钡 20-30 23
DBE (混二价酸
20-30 5
酯)
消泡剂 0.3--1 0.8
A , 组份按 3: 1混合均匀, 放置半小时。 印刷条件: 36-43Τ丝印, 干膜 厚度 12-15μπι; 预烘条件: 75度第一面 20分钟,第二面 25分钟; 曝光: 5--7KW曝光机,300— 600 mJ/cm2; 显影条件: 0.8-1%碳酸钠溶液, 30士 2°C显影 60秒;解像度: 50 μπΐ; 耐焊性: 285°CX10secX3次。结果如下:
光引发剂 残余气味等级 黄变性等级 引发固化灰阶数
O CH3
1 1 8-9
CH3
O CH3
H3CS— C— C— 3 3 7-8
CH3
Irgacure 907
实施例三: 柔印油墨
材料名称(用量%): 多官能度 PEA (13.0), 四官能度聚丙烯酸酯(23.8), 胺改性聚丙烯酸酯(10.0), DPGDA (22.5), Ti02 (19.2), "光引发剂" (4.0), ITX (2.5), 活性胺 EDAB (5.0)。 样品以约 5 μπι的厚度喷涂于白色纸板上, 高压汞灯光源 (400W), 光源与样品距离为 12厘米。 结果如下:
实施例四: 胶印油墨
材料名称 (用量%): 脂肪酸改性多官能度 PEA (20), 多官能度聚氨酯丙 烯酸酯 (20), 环氧丙烯酸酯(10), 丙氧基甘油三丙烯酸酯(22), "光引发剂" (3), ITX (2), 活性胺 EDAB (2), 颜料(19), 聚乙烯腊(1), 稳定剂 ST-1 (Do 样品以约 2 μπι的厚度喷涂于白色纸板上, 高压汞灯光源 (400 W), 光 源与样品距离为 12厘米。 结果如下:
结果表明, 含有胺基酮化合物 1-([1,Γ-联苯基 ]-4-基:) -2-甲基 -2-吗啉基丙垸 -1-酮的 UV光固化体系与同等应用条件下含有 Irgacure 907的同类体系相比, 拥有更好的耐黄变性, 更高或相当的光引发活性, 同时显著降低或消除固化膜 体残留的不良气味。该化合物成本低廉,综合性能优越,拥有显著的应用价值。
Claims
2. 权力要求所述的合适 UV光固化体系包含至少一种可聚合的含烯键不 饱和组分, 且包含 1-([1,1,-联苯基 ]-4-基:) -2-甲基 -2-吗啉基丙垸 -1-酮为光引发剂 或光引发剂组分之一。 以体系中含烯键不饱和组分总量每 100份重量计算, 1- U'_联苯基 ]-4-基) -2-甲基 -2-吗啉基丙垸 -1-酮的合适用量是 0.05-15重量份, 优选 0.5-8重量份。
3. 权力要求所述的合适 UV光固化体系包含的可聚合的含烯键不饱和组 分是可以通过该双键的自由基聚合反应被交联的化合物或混合物, 这种含烯键 不饱和组分可以是单体, 低聚物或预聚物, 或是它们的混合物或共聚物。 合适 的自由基聚合的单体是例如含烯键可聚合单体, 包括但不限于 (甲基) 丙烯酸 酯, 丙烯醛, 烯烃, 共轭双烯烃, 苯乙烯, 马来酸酐, 富马酸酐, 乙酸乙烯 酯, 乙烯基吡咯垸酮, 乙烯基咪唑, (甲基) 丙烯酸, (甲基) 丙烯酸衍生物例 如 (甲基) 丙烯酰胺, 乙烯基卤化物, 亚乙烯基卤化物等。 合适的预聚物和低 聚物包括但不限于 (甲基) 丙烯酰官能基的 (甲基) 丙烯酸共聚物, 聚氨酯甲 酸酯 (甲基) 丙烯酸酯, 聚酯 (甲基) 丙烯酸酯, 不饱和聚酯, 聚醚 (甲基) 丙烯酸酯, 硅氧垸 (甲基) 丙烯酸酯, 环氧树脂 (甲基) 丙烯酸酯等。 其合适 的数均分子量可在例如 500至 10000间变动, 优选 500-5000取值范围。
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