WO2013014399A1 - Composition d'encollage pour laine minerale a base de maltitol et produits isolants obtenus - Google Patents
Composition d'encollage pour laine minerale a base de maltitol et produits isolants obtenus Download PDFInfo
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- WO2013014399A1 WO2013014399A1 PCT/FR2012/051787 FR2012051787W WO2013014399A1 WO 2013014399 A1 WO2013014399 A1 WO 2013014399A1 FR 2012051787 W FR2012051787 W FR 2012051787W WO 2013014399 A1 WO2013014399 A1 WO 2013014399A1
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- acid
- composition according
- hydrogenated sugars
- acids
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- 239000000203 mixture Substances 0.000 title claims abstract description 92
- 238000004513 sizing Methods 0.000 title claims abstract description 62
- 239000000845 maltitol Substances 0.000 title claims abstract description 18
- 235000010449 maltitol Nutrition 0.000 title claims abstract description 18
- VQHSOMBJVWLPSR-WUJBLJFYSA-N maltitol Chemical compound OC[C@H](O)[C@@H](O)[C@@H]([C@H](O)CO)O[C@H]1O[C@H](CO)[C@@H](O)[C@H](O)[C@H]1O VQHSOMBJVWLPSR-WUJBLJFYSA-N 0.000 title claims abstract description 17
- 239000011490 mineral wool Substances 0.000 title claims abstract description 16
- 229940035436 maltitol Drugs 0.000 title claims abstract description 15
- 235000000346 sugar Nutrition 0.000 claims abstract description 45
- 150000008163 sugars Chemical class 0.000 claims abstract description 37
- 239000003431 cross linking reagent Substances 0.000 claims abstract description 18
- 239000011521 glass Substances 0.000 claims abstract description 11
- 239000011435 rock Substances 0.000 claims abstract description 10
- 239000002253 acid Substances 0.000 claims description 21
- 239000003054 catalyst Substances 0.000 claims description 19
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 16
- -1 cellobitol Chemical compound 0.000 claims description 15
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 12
- 229920002472 Starch Polymers 0.000 claims description 11
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- 239000008107 starch Substances 0.000 claims description 11
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- 150000003077 polyols Chemical class 0.000 claims description 10
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 9
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- 238000005984 hydrogenation reaction Methods 0.000 claims description 8
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- 229910052796 boron Inorganic materials 0.000 claims description 4
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- 125000001309 chloro group Chemical group Cl* 0.000 claims description 4
- HNEGQIOMVPPMNR-IHWYPQMZSA-N citraconic acid Chemical group OC(=O)C(/C)=C\C(O)=O HNEGQIOMVPPMNR-IHWYPQMZSA-N 0.000 claims description 4
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- 239000004606 Fillers/Extenders Substances 0.000 claims description 3
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 3
- 150000001991 dicarboxylic acids Chemical class 0.000 claims description 3
- 230000002209 hydrophobic effect Effects 0.000 claims description 3
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- 125000000008 (C1-C10) alkyl group Chemical group 0.000 claims description 2
- 239000001124 (E)-prop-1-ene-1,2,3-tricarboxylic acid Substances 0.000 claims description 2
- BJEPYKJPYRNKOW-REOHCLBHSA-N (S)-malic acid Chemical compound OC(=O)[C@@H](O)CC(O)=O BJEPYKJPYRNKOW-REOHCLBHSA-N 0.000 claims description 2
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- SERLAGPUMNYUCK-YJOKQAJESA-N 6-O-alpha-D-glucopyranosyl-D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO[C@H]1O[C@H](CO)[C@@H](O)[C@H](O)[C@H]1O SERLAGPUMNYUCK-YJOKQAJESA-N 0.000 claims description 2
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- HEBKCHPVOIAQTA-SCDXWVJYSA-N xylitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)CO HEBKCHPVOIAQTA-SCDXWVJYSA-N 0.000 claims description 2
- 229960002675 xylitol Drugs 0.000 claims description 2
- OWIOLRLBBLWATG-YFKPBYRVSA-N (2s)-2-amino-3-methylidenepentanedioic acid Chemical compound OC(=O)[C@@H](N)C(=C)CC(O)=O OWIOLRLBBLWATG-YFKPBYRVSA-N 0.000 claims 1
- 159000000032 aromatic acids Chemical class 0.000 claims 1
- 150000007517 lewis acids Chemical class 0.000 claims 1
- 235000005985 organic acids Nutrition 0.000 claims 1
- 229910052500 inorganic mineral Inorganic materials 0.000 abstract description 2
- 239000011707 mineral Substances 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 35
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 21
- 229920005989 resin Polymers 0.000 description 21
- 239000011347 resin Substances 0.000 description 21
- 239000000835 fiber Substances 0.000 description 13
- 238000009413 insulation Methods 0.000 description 12
- 238000004132 cross linking Methods 0.000 description 11
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 10
- 229920000642 polymer Polymers 0.000 description 10
- 239000011230 binding agent Substances 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 229910052783 alkali metal Inorganic materials 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 238000010521 absorption reaction Methods 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 230000006835 compression Effects 0.000 description 6
- 238000007906 compression Methods 0.000 description 6
- 150000001340 alkali metals Chemical class 0.000 description 4
- 239000002585 base Substances 0.000 description 4
- 238000005119 centrifugation Methods 0.000 description 4
- 239000000470 constituent Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000011491 glass wool Substances 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 230000007062 hydrolysis Effects 0.000 description 4
- 238000006460 hydrolysis reaction Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 229920001187 thermosetting polymer Polymers 0.000 description 3
- KWSLGOVYXMQPPX-UHFFFAOYSA-N 5-[3-(trifluoromethyl)phenyl]-2h-tetrazole Chemical group FC(F)(F)C1=CC=CC(C2=NNN=N2)=C1 KWSLGOVYXMQPPX-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 229920002245 Dextrose equivalent Polymers 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 2
- 229920001807 Urea-formaldehyde Polymers 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 230000033228 biological regulation Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000009931 harmful effect Effects 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- WLJVNTCWHIRURA-UHFFFAOYSA-N pimelic acid Chemical compound OC(=O)CCCCCC(O)=O WLJVNTCWHIRURA-UHFFFAOYSA-N 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- ODGAOXROABLFNM-UHFFFAOYSA-N polynoxylin Chemical compound O=C.NC(N)=O ODGAOXROABLFNM-UHFFFAOYSA-N 0.000 description 2
- 239000011591 potassium Substances 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 229920003987 resole Polymers 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- HEMHJVSKTPXQMS-UHFFFAOYSA-M sodium hydroxide Inorganic materials [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 2
- 229910001379 sodium hypophosphite Inorganic materials 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 2
- DJKGDNKYTKCJKD-BPOCMEKLSA-N (1s,4r,5s,6r)-1,2,3,4,7,7-hexachlorobicyclo[2.2.1]hept-2-ene-5,6-dicarboxylic acid Chemical compound ClC1=C(Cl)[C@]2(Cl)[C@H](C(=O)O)[C@H](C(O)=O)[C@@]1(Cl)C2(Cl)Cl DJKGDNKYTKCJKD-BPOCMEKLSA-N 0.000 description 1
- XVOUMQNXTGKGMA-OWOJBTEDSA-N (E)-glutaconic acid Chemical compound OC(=O)C\C=C\C(O)=O XVOUMQNXTGKGMA-OWOJBTEDSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- PTVUEWRDASTEGR-UHFFFAOYSA-N 3-methylidenepentanedioic acid Chemical compound OC(=O)CC(=C)CC(O)=O PTVUEWRDASTEGR-UHFFFAOYSA-N 0.000 description 1
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- XZMCDFZZKTWFGF-UHFFFAOYSA-N Cyanamide Chemical compound NC#N XZMCDFZZKTWFGF-UHFFFAOYSA-N 0.000 description 1
- 229920001353 Dextrin Polymers 0.000 description 1
- 239000004375 Dextrin Substances 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 235000014755 Eruca sativa Nutrition 0.000 description 1
- 244000024675 Eruca sativa Species 0.000 description 1
- IMROMDMJAWUWLK-UHFFFAOYSA-N Ethenol Chemical compound OC=C IMROMDMJAWUWLK-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical compound OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 description 1
- 229920000388 Polyphosphate Polymers 0.000 description 1
- 239000007868 Raney catalyst Substances 0.000 description 1
- 229910000564 Raney nickel Inorganic materials 0.000 description 1
- 239000006087 Silane Coupling Agent Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- VYWQTJWGWLKBQA-UHFFFAOYSA-N [amino(hydroxy)methylidene]azanium;chloride Chemical class Cl.NC(N)=O VYWQTJWGWLKBQA-UHFFFAOYSA-N 0.000 description 1
- SSBRSHIQIANGKS-UHFFFAOYSA-N [amino(hydroxy)methylidene]azanium;hydrogen sulfate Chemical class NC(N)=O.OS(O)(=O)=O SSBRSHIQIANGKS-UHFFFAOYSA-N 0.000 description 1
- 238000005903 acid hydrolysis reaction Methods 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000002318 adhesion promoter Substances 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 239000000908 ammonium hydroxide Substances 0.000 description 1
- 239000002280 amphoteric surfactant Substances 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000003712 anti-aging effect Effects 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 150000001720 carbohydrates Chemical group 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 239000003093 cationic surfactant Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 239000008119 colloidal silica Substances 0.000 description 1
- 238000006482 condensation reaction Methods 0.000 description 1
- 239000007822 coupling agent Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 235000019425 dextrin Nutrition 0.000 description 1
- QGBSISYHAICWAH-UHFFFAOYSA-N dicyandiamide Chemical compound NC(N)=NC#N QGBSISYHAICWAH-UHFFFAOYSA-N 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000002255 enzymatic effect Effects 0.000 description 1
- 238000006047 enzymatic hydrolysis reaction Methods 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 238000012681 fiber drawing Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- VZCYOOQTPOCHFL-OWOJBTEDSA-L fumarate(2-) Chemical class [O-]C(=O)\C=C\C([O-])=O VZCYOOQTPOCHFL-OWOJBTEDSA-L 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Chemical group 0.000 description 1
- 229910001510 metal chloride Inorganic materials 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical group 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 235000010446 mineral oil Nutrition 0.000 description 1
- 239000006060 molten glass Substances 0.000 description 1
- 239000012768 molten material Substances 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- 239000012766 organic filler Substances 0.000 description 1
- 238000010979 pH adjustment Methods 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 239000001205 polyphosphate Substances 0.000 description 1
- 235000011176 polyphosphates Nutrition 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 239000005871 repellent Substances 0.000 description 1
- 229910000033 sodium borohydride Inorganic materials 0.000 description 1
- 239000012279 sodium borohydride Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 125000000472 sulfonyl group Chemical group *S(*)(=O)=O 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- NCPXQVVMIXIKTN-UHFFFAOYSA-N trisodium;phosphite Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])[O-] NCPXQVVMIXIKTN-UHFFFAOYSA-N 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C25/00—Surface treatment of fibres or filaments made from glass, minerals or slags
- C03C25/10—Coating
- C03C25/24—Coatings containing organic materials
- C03C25/26—Macromolecular compounds or prepolymers
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C25/00—Surface treatment of fibres or filaments made from glass, minerals or slags
- C03C25/10—Coating
- C03C25/24—Coatings containing organic materials
- C03C25/26—Macromolecular compounds or prepolymers
- C03C25/32—Macromolecular compounds or prepolymers obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds
- C03C25/321—Starch; Starch derivatives
Definitions
- the present invention relates to the field of insulation products, thermal and / or acoustic, based on mineral wool, especially glass or rock, and an organic binder free of formaldehyde.
- the invention relates more particularly to a sizing composition capable of thermally crosslinking to form said organic binder, which contains maltitol and at least one polyfunctional crosslinking agent, and the resulting insulating products.
- the manufacture of insulating products based on mineral wool generally comprises a stage of manufacture of the wool itself, which can be implemented by various methods, for example according to the known technique of internal or external centrifugal fiber drawing.
- Internal centrifugation consists of introducing the molten mineral material (glass or rock) into a centrifugal device comprising a multitude of small orifices, the material being projected towards the peripheral wall of the device under the action of the centrifugal force and escaping from it. in the form of filaments.
- the filaments are drawn and driven to a receiving member by a gaseous stream of high temperature and velocity to form a fiber web (or mineral wool).
- External centrifugation consists of pouring the molten material on the outer peripheral surface of rotary members called rotors, from which the fusion is ejected under the action of the centrifugal force. Gaseous stream drawing and collecting means on a receiving member are also provided.
- a composition sizing agent containing a thermosetting resin is projected on the fibers, in the path from the outlet of the centrifugal device to the receiving member.
- the layer of fibers coated with the sizing is subjected to a heat treatment, at a temperature generally greater than 100 ° C., in order to effect the polycondensation of the resin and thus to obtain a thermal and / or acoustic insulation product having specific properties, including dimensional stability, tensile strength, thickness recovery after compression and a homogeneous color.
- the sizing composition to be sprayed on the mineral wool is generally in the form of an aqueous solution containing the thermosetting resin and additives such as a resin crosslinking catalyst, an adhesion promoter silane and a mineral oil. anti-dust, ...
- the sizing composition is most often applied to the fibers by spraying.
- the resin must be stable for a given period of time before being used to form the sizing composition, which composition is generally prepared at the time of use by mixing the resin and additives mentioned above.
- thermosetting resins most commonly used are phenolic resins belonging to the family of resoles. In addition to their good ability to crosslink in the aforementioned thermal conditions, these resins are soluble in water, have a good affinity for mineral fibers, especially glass, and are relatively inexpensive.
- resols are obtained by condensation of phenol and formaldehyde, in the presence of a basic catalyst, in a formaldehyde / phenol molar ratio of greater than 1 so as to promote the reaction between the phenol and formaldehyde and to decrease the level of residual phenol in the resin.
- the condensation reaction between phenol and formaldehyde is operated by limiting the degree of condensation of the monomers, to avoid the formation of long chains, poor water-soluble, which reduce the dilutability.
- the resin contains a certain proportion of unreacted monomer, in particular formaldehyde, the presence of which is not desired because of its proven harmful effects.
- the urea-formaldehyde condensates are not stable; they decompose by giving back formaldehyde and urea (in turn degraded at least partially to ammonia) which are released into the atmosphere of the plant.
- the sizing comprises a polycarboxylic polymer, a ⁇ -hydroxylamide and an at least trifunctional monomeric carboxylic acid.
- Sizing compositions comprising a polycarboxylic polymer, a polyol and a catalyst, which catalyst is a phosphorus-containing catalyst (US 5,318,990, US 5,661,213, US 6331,350, US Pat. 2003/0008978), a fluoroborate (US 5,977,232) or a cyanamide, a dicyanamide or a cyanoguanidine (US 5,932,689).
- a phosphorus-containing catalyst US 5,318,990, US 5,661,213, US 6331,350, US Pat. 2003/0008978
- fluoroborate US 5,977,232
- a cyanamide a dicyanamide
- cyanoguanidine US 5,932,689
- the polycarboxylic polymer and the polyol are used in amounts such that the ratio of the number of equivalents of OH groups to the number of equivalents of COOH groups varies from 0.6 / 1 to 0.8 / 1. .
- a sizing composition which comprises (a) a poly (vinyl alcohol), (b) a multifunctional crosslinking agent chosen from nonpolymeric polyacids or their salts, anhydrides or a nonpolymeric polyaldehyde and (c) optionally a catalyst, the weight ratio (a) :( b) varying from 95: 5 to 35:65 and the pH being at least 1, 25.
- the present invention is based on the selection of a mixture of hydrogenated sugars containing at least 25% by weight of maltitol, calculated on the basis of the dry matter of hydrogenated sugars.
- the mixture of hydrogenated sugars according to the invention may contain reducing sugars in a small proportion which does not exceed 5% by weight (of dry matter), preferably 1% and more preferably 0.5%.
- the polyfunctional crosslinking agent is capable of reacting with the hydroxyl groups of the hydrogenated sugars under the effect of heat to form ester bonds which lead to the production of a polymeric network in the final binder. Said polymeric network makes it possible to establish bonds at the junction points of the fibers in the mineral wool.
- the polyfunctional crosslinking agent is chosen from organic polycarboxylic acids or the salts of these acids, anhydrides and polyaldehydes.
- polycarboxylic organic acid an organic acid comprising at least two carboxylic functions, preferably at most 300, advantageously at most 70, and more preferably at most 15 carboxylic functions.
- the organic polycarboxylic acid may be a non-polymeric or polymeric acid; it has a molar mass in number generally less than or equal to 50000, preferably less than or equal to 10000 and advantageously less than or equal to 5000.
- the non-polymeric polycarboxylic organic acid is an acyclic acid, branched or unbranched, saturated or unsaturated, a cyclic acid or an aromatic acid.
- the non-polymeric polycarboxylic organic acid may be a dicarboxylic acid, for example oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, malic acid, tartaric acid, tartronic acid, aspartic acid, glutamic acid, fumaric acid, itaconic acid, maleic acid, traumatic acid, camphoric acid, phthalic acid and its derivatives, in particular containing at least one boron or chlorine atom, tetrahydrophthalic acid and its derivatives, in particular containing at least one chlorine atom such as chlorendic acid, isophthalic acid, terephthalic acid, mesaconic acid and citraconic acid; a tricarboxylic acid, for example citric acid, tricarballylic acid, 1,2,4-butanetricarboxylic acid, aconitic acid, hemimellitic acid,
- the sizing composition comprises at least one non-polymeric polycarboxylic organic acid having a molecular weight in number of less than or equal to 1000, preferably less than or equal to 750 and advantageously less than or equal to 500, optionally mixed with at least a polymeric organic acid.
- the polyfunctional crosslinking agent may be an anhydride, especially maleic anhydride, succinic anhydride or phthalic anhydride.
- an anhydride in the sizing composition drastically lowers the pH, which leads to corrosion problems of the plants in the production and hydrolysis line of the hydrogenated sugar (s). .
- the introduction of a base makes it possible to bring the pH of the sizing composition to a value sufficient to avoid these problems.
- the cost of adding the base additionally makes the use of anhydride not preferred.
- the polyfunctional crosslinking agent may still be a polyaldehyde.
- the polyaldehyde is a non-polymeric dialdehyde, for example glyoxal, glutaraldehyde, 1,6-hexanedial or 1,4-terephthalic dialdehyde.
- Polyaldehydes have a very high reactivity with respect to the hydroxyl groups of hydrogenated sugars, but also hydroxyl groups in general, which may have disadvantages, in particular a decrease in stability and / or pre-gelling of the sizing composition prior to the thermal crosslinking treatment.
- the aldehyde functions of the polyaldehyde are advantageously blocked to prevent reaction with the constituents present in the sizing composition before the entry of the mineral wool into the oven.
- an agent which allows the blocking of the aldehyde functions mention may be made of urea and cyclic ureas.
- the sizing composition may further comprise a catalyst, acid or basic, which has the particular function of adjusting the starting temperature of crosslinking.
- the catalyst may also be a phosphorus-containing compound, for example an alkali metal hypophosphite salt, an alkali metal phosphite, an alkali metal polyphosphate, an alkali metal hydrogen phosphate, a phosphoric acid or an alkyl phosphonic acid.
- the alkali metal is sodium or potassium.
- the catalyst may also be a compound containing fluorine and boron, for example tetrafluoroboric acid or a salt of this acid, especially an alkali metal tetrafluoroborate such as sodium or potassium, an alkaline earth metal tetrafluoroborate such as calcium or magnesium, zinc tetrafluoroborate and ammonium tetrafluoroborate.
- tetrafluoroboric acid or a salt of this acid especially an alkali metal tetrafluoroborate such as sodium or potassium, an alkaline earth metal tetrafluoroborate such as calcium or magnesium, zinc tetrafluoroborate and ammonium tetrafluoroborate.
- the amount of catalyst introduced into the sizing composition may represent up to 20% by weight of the hydrogenated sugars and the polyfunctional crosslinking, preferably up to 10%, and preferably is at least 1%.
- the sizing composition according to the invention may furthermore comprise the conventional additives hereafter in the following proportions calculated on the basis of 100 parts by weight of the hydrogenated sugars and polyfunctional crosslinking agent:
- silane in particular an aminosilane
- the preparation of the sizing composition is carried out by simple mixing of the aforementioned constituents.
- the sizing composition is projected onto the mineral fibers at the outlet of the centrifugal device and before they are collected on the receiving member in the form of a sheet of fibers which is then treated at a temperature permitting the crosslinking of the sizing and the formation of an infusible binder.
- the crosslinking of the sizing according to the invention is carried out at a temperature comparable to that of a conventional formophenolic resin, at a temperature greater than or equal to 1 10 ° C., preferably greater than or equal to 130 °, and advantageously greater than or equal to 130 ° C. equal to 140 ° C.
- the procedure is as follows: a sample of Whatmann paper is impregnated with the sizing composition (organic solids content of the order of 40%) and is then fixed horizontally between two jaws. An oscillating element provided with a device for measuring the stress as a function of the deformation applied is disposed on the upper face of the sample. The device makes it possible to calculate the modulus of elasticity E '. The sample is heated at a temperature ranging from 20 to 250 ° C at a rate of 4 ° C / min.
- the variation curve of the modulus of elasticity E '(in MPa) is established as a function of the temperature (in ° C) whose general shape is given in FIG.
- the values corresponding to the crosslinking start temperature (T R ) in ° C are determined on the curve.
- the viscosity expressed in mPa.s, using a planar rotational type rheometer with a shear of 100 s -1 at 25 ° C.
- the sample has a solids content of 40 % in weight.
- the tensile strength is measured according to ASTM C 686-71 T on a stamped sample in the insulating product.
- the sample has the shape of a torus 122 mm long, 46 mm wide, a radius of curvature of the cutout of the outer edge equal to 38 mm and a radius of curvature of the cutout of the inner edge equal to 12, 5 mm.
- the sample is placed between two cylindrical chucks of a test machine, one of which is movable and moves at a constant speed.
- the tensile strength F (in Newton) of the sample is measured and the tensile strength RT defined by the ratio of the breaking force F to the mass of the sample is calculated.
- the tensile strength is measured after manufacture (initial tensile strength) and after accelerated aging in an autoclave at a temperature of 105 ° C at 100% relative humidity for 15 minutes
- Insulation products with a water absorption of less than 1 kg / m 2 are considered to have low short-term water absorption (24 hours): they belong to the "WS" class according to the ACERMI certification.
- Sizing compositions comprising the constituents appearing in Table 1, expressed in weight parts, are prepared.
- the sizing compositions are prepared by successively introducing into a container hydrogenated sugar (s), citric acid and sodium hypophosphite (catalyst) with vigorous stirring until complete dissolution of the constituents .
- the sizing compositions of Examples 2 to 5 have a lower cross-linking start temperature (T R ) than that of the reference and Comparative Examples 1 and 6.
- compositions of Examples 1 to 6, as well as the formophenolic resin (Reference) are used to form glass wool insulation products.
- Glass wool is produced by the internal centrifugation technique in which the molten glass composition is converted into fibers by means of a tool called centrifugation plate, comprising a basket forming a chamber for receiving the melted composition and a strip. peripheral pierced with a multitude of orifices: the plate is rotated about its axis of symmetry arranged vertically, the composition is ejected through the orifices under the effect of the centrifugal force and the material escaping from the orifices is drawn into fibers with the assistance of a stream of drawing gas.
- Glass wool insulation products are manufactured under the same conditions as in Examples 1 to 6, modified in that the sizing compositions shown in Table 3 are used.
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- Chemical & Material Sciences (AREA)
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- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Materials Engineering (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Surface Treatment Of Glass Fibres Or Filaments (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Cosmetics (AREA)
- Reinforced Plastic Materials (AREA)
Abstract
Description
Claims
Priority Applications (21)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA2842757A CA2842757C (fr) | 2011-07-27 | 2012-07-27 | Composition d'encollage pour laine minerale a base de maltitol et produits isolants obtenus |
IN587CHN2014 IN2014CN00587A (fr) | 2011-07-27 | 2012-07-27 | |
NZ621682A NZ621682B2 (en) | 2011-07-27 | 2012-07-27 | Sizing composition for mineral wool based on maltitol and insulating products obtained |
BR112014001988-6A BR112014001988B1 (pt) | 2011-07-27 | 2012-07-27 | Composição de encolamento sem formaldeído para produtos isolantes, produto isolante e véu de fibras minerais |
SI201231310T SI2736995T1 (en) | 2011-07-27 | 2012-07-27 | Adhesive composition for mineral wool based on maltitol and insulating products obtained |
EP12748747.8A EP2736995B1 (fr) | 2011-07-27 | 2012-07-27 | Composition d'encollage pour laine minerale a base de maltitol et produits isolants obtenus |
PL18165696T PL3375836T3 (pl) | 2011-07-27 | 2012-07-27 | Kompozycja klejąca do wełny mineralnej na bazie maltitolu oraz powstałe produkty izolacyjne |
CN201280047218.1A CN103857763B (zh) | 2011-07-27 | 2012-07-27 | 基于麦芽糖醇的用于矿棉的胶料组合物和获得的隔绝性产品 |
MX2014000962A MX347718B (es) | 2011-07-27 | 2012-07-27 | Composicion de encolado para lana mineral a base de maltitol y productos aislantes obtenidos. |
EP18165696.8A EP3375836B1 (fr) | 2011-07-27 | 2012-07-27 | Composition d'encollage pour laine minerale a base de maltitol et produits isolants obtenus |
EA201490345A EA025355B1 (ru) | 2011-07-27 | 2012-07-27 | Проклеивающая композиция для минеральной ваты на основе мальтита и полученные изоляционные продукты |
UAA201401977A UA110847C2 (uk) | 2011-07-27 | 2012-07-27 | Проклеювальна композиція для мінеральної вати на основі мальтиту і одержані ізоляційні продукти |
KR1020147003015A KR101978287B1 (ko) | 2011-07-27 | 2012-07-27 | 말티톨에 기초한 광물성 울을 위한 사이징 조성물 및 수득된 절연 제품 |
PL12748747T PL2736995T3 (pl) | 2011-07-27 | 2012-07-27 | Kompozycja klejąca dla wełny mineralnej na bazie maltitolu i otrzymane produkty izolujące |
DK12748747.8T DK2736995T3 (en) | 2011-07-27 | 2012-07-27 | MALTITOL-BASED ADHESIVE COMPOSITION FOR MINERAL WOOL AND INSULATION PRODUCTS THEREOF |
JP2014522144A JP6141840B2 (ja) | 2011-07-27 | 2012-07-27 | マルチトールを基にしたミネラルウールのためのサイジング組成物及び得られた絶縁製品 |
ES12748747.8T ES2674148T3 (es) | 2011-07-27 | 2012-07-27 | Composición de encolado para lana mineral a base de maltitol y productos aislantes obtenidos |
MYPI2014700198A MY184298A (en) | 2011-07-27 | 2012-07-27 | Sizing composition for mineral wool based on maltitol and insulating products obtained |
AU2012288680A AU2012288680B2 (en) | 2011-07-27 | 2012-07-27 | Sizing composition for mineral wool based on maltitol and insulating products obtained |
ZA2014/00628A ZA201400628B (en) | 2011-07-27 | 2014-01-24 | Sizing composition for mineral wool based on maltitol and insulating products obtained |
HRP20181064TT HRP20181064T1 (hr) | 2011-07-27 | 2018-07-10 | Sastav za lijepljenje za mineralnu vunu na bazi maltitola i dobiveni izolacijski proizvodi |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1102369 | 2011-07-27 | ||
FR1102369A FR2978446B1 (fr) | 2011-07-27 | 2011-07-27 | Composition d'encollage pour laine minerale a base de maltitol et produits isolants obtenus |
Publications (1)
Publication Number | Publication Date |
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WO2013014399A1 true WO2013014399A1 (fr) | 2013-01-31 |
Family
ID=46717894
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/FR2012/051787 WO2013014399A1 (fr) | 2011-07-27 | 2012-07-27 | Composition d'encollage pour laine minerale a base de maltitol et produits isolants obtenus |
Country Status (25)
Country | Link |
---|---|
US (1) | US9174868B2 (fr) |
EP (2) | EP2736995B1 (fr) |
JP (1) | JP6141840B2 (fr) |
KR (1) | KR101978287B1 (fr) |
CN (1) | CN103857763B (fr) |
AU (1) | AU2012288680B2 (fr) |
BR (1) | BR112014001988B1 (fr) |
CA (1) | CA2842757C (fr) |
CL (1) | CL2014000187A1 (fr) |
CO (1) | CO6890089A2 (fr) |
DK (1) | DK2736995T3 (fr) |
EA (1) | EA025355B1 (fr) |
ES (2) | ES2674148T3 (fr) |
FR (1) | FR2978446B1 (fr) |
HR (1) | HRP20181064T1 (fr) |
HU (1) | HUE050256T2 (fr) |
IN (1) | IN2014CN00587A (fr) |
MX (1) | MX347718B (fr) |
MY (1) | MY184298A (fr) |
PL (2) | PL3375836T3 (fr) |
SI (2) | SI3375836T1 (fr) |
TR (1) | TR201809191T4 (fr) |
UA (1) | UA110847C2 (fr) |
WO (1) | WO2013014399A1 (fr) |
ZA (1) | ZA201400628B (fr) |
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