WO2012172650A1 - 半導体素子の冷却構造 - Google Patents
半導体素子の冷却構造 Download PDFInfo
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- WO2012172650A1 WO2012172650A1 PCT/JP2011/063664 JP2011063664W WO2012172650A1 WO 2012172650 A1 WO2012172650 A1 WO 2012172650A1 JP 2011063664 W JP2011063664 W JP 2011063664W WO 2012172650 A1 WO2012172650 A1 WO 2012172650A1
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- refrigerant
- cooling air
- cooling
- fin
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/34—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
- H01L23/46—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements involving the transfer of heat by flowing fluids
- H01L23/467—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements involving the transfer of heat by flowing fluids by flowing gases, e.g. air
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/2089—Modifications to facilitate cooling, ventilating, or heating for power electronics, e.g. for inverters for controlling motor
- H05K7/20909—Forced ventilation, e.g. on heat dissipaters coupled to components
- H05K7/20918—Forced ventilation, e.g. on heat dissipaters coupled to components the components being isolated from air flow, e.g. hollow heat sinks, wind tunnels or funnels
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/0001—Technical content checked by a classifier
- H01L2924/0002—Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
Definitions
- the present invention generally relates to a semiconductor element cooling structure, and more particularly to a semiconductor element cooling structure applied to a power control unit (PCU) mounted on a vehicle.
- PCU power control unit
- Japanese Patent Application Laid-Open No. 2006-295178 discloses an electronic device intended to maintain a uniform endothermic fluid flow rate so that the temperature of the surface in contact with the electronic element is constant.
- An element heat sink device is disclosed (Patent Document 1).
- Patent Document 2 An electric power conversion device is disclosed (Patent Document 2).
- a plurality of radiating fins are attached to a heat receiving plate to constitute a heat sink.
- the heat dissipating fin on the entrance side of the heat sink protrudes greatly as it is farther from the entrance of the cooling gas and is formed in a staircase shape.
- JP 2006-295178 A Japanese Patent Laid-Open No. 2003-30002
- an object of the present invention is to solve the above-described problems and to provide a semiconductor element cooling structure for uniformly cooling a plurality of semiconductor elements.
- the semiconductor element cooling structure includes a refrigerant passage through which a refrigerant flows, and a first branch passage and a second branch passage that are branched from the refrigerant passage and arranged on both sides of the refrigerant passage.
- the cooling structure cools the plurality of semiconductor elements by the refrigerant flowing through the first branch passage and the second branch passage.
- the cooling structure of the semiconductor element has a wall portion provided on the downstream side of the refrigerant flow in the refrigerant passage, and is spaced from each other in the refrigerant flow direction in the refrigerant passage, and forms a first branch passage at a position adjacent to each other.
- a plurality of first fin portions and a plurality of second fin portions that are spaced apart from each other in the flow direction of the refrigerant in the refrigerant passage and form a second branch passage at positions adjacent to each other.
- Each of the first fin portion and the second fin portion has an end portion at a tip extending toward the refrigerant passage.
- the end portion of the first fin portion is directed toward the refrigerant passage rather than the end portion of the first fin portion adjacent to the first fin portion and the downstream side of the refrigerant flow in the refrigerant passage. It is provided not to extend greatly.
- the end portion of the second fin portion is directed toward the refrigerant passage rather than the end portion of the second fin portion adjacent to the second fin portion and the downstream side of the refrigerant flow in the refrigerant passage. It is provided not to extend greatly.
- the gradient of the imaginary line obtained by connecting the ends between the plurality of first fin portions and the imaginary line obtained by connecting the ends between the plurality of second fin portions with respect to the flow direction of the refrigerant in the refrigerant passage It becomes larger on the upstream side than the downstream side of the refrigerant flow in the refrigerant passage.
- the refrigerant flowing through the refrigerant passage collides with the wall portion and flows into the first branch passage and the second branch passage. Therefore, the refrigerant flow rate in the first branch passage and the second branch passage tends to be larger on the downstream side than the upstream side of the refrigerant flow in the refrigerant passage.
- the gradient of the imaginary line obtained by connecting the end portions between the plurality of first fin portions and the gradient of the imaginary line obtained by connecting the end portions between the plurality of second fin portions are expressed in the refrigerant passage.
- the refrigerant flowing in the refrigerant passage is more likely to flow into the first refrigerant passage and the second refrigerant passage on the upstream side than the downstream side of the refrigerant flow in the refrigerant passage. Become. Thereby, it is possible to suppress the refrigerant flow rates in the first branch passage and the second branch passage from varying between the upstream side and the downstream side of the refrigerant flow in the refrigerant passage, and to cool the plurality of semiconductor elements more uniformly. it can.
- the phantom line obtained by connecting the end portions extends in a direction parallel to the refrigerant flow direction in the refrigerant passage on the downstream side of the refrigerant flow in the refrigerant passage, and on the upstream side of the refrigerant flow in the refrigerant passage, It extends in an oblique direction with respect to the flow direction of the refrigerant in the refrigerant passage.
- the imaginary line obtained by connecting the end portions is curved from the downstream side to the upstream side of the refrigerant flow in the refrigerant passage while increasing the gradient with respect to the refrigerant flow direction in the refrigerant passage.
- the semiconductor element cooling structure configured as described above, it is more effective that the refrigerant flow rate in the first branch passage and the second branch passage varies between the upstream side and the downstream side of the refrigerant flow in the refrigerant passage. Can be suppressed.
- the semiconductor element cooling structure further includes a case body having a wall portion and accommodating the first fin portion and the second fin portion, and a fan for supplying a refrigerant toward the case body.
- the case body is formed with an opening that opens on the upstream side of the refrigerant flow in the refrigerant passage.
- the fan is connected directly to the opening.
- a plurality of semiconductor elements can be uniformly cooled without interposing a rectifying duct between the fan and the case body.
- the fan is a centrifugal fan, and is connected to the opening so that the refrigerant flow rate decreases as it approaches the second fin part from the first fin part in the cross section connected to the opening.
- the gradient of the imaginary line obtained by connecting the end portions between the plurality of second fin portions is larger than the gradient of the imaginary line obtained by connecting the end portions between the plurality of first fin portions.
- the gradient of the imaginary line obtained by connecting the end portions between the plurality of second fin portions is connected to the end portions between the plurality of first fin portions.
- the semiconductor element cooling structure further includes a protrusion provided on the wall and protruding toward the refrigerant passage between the first branch passage and the second branch passage.
- the refrigerant flowing through the refrigerant passage can flow more smoothly into the first branch passage and the second branch passage.
- FIG. 10 is a cross-sectional view showing a third modification of the semiconductor element cooling structure in FIG. 2. It is sectional drawing which shows the 4th modification of the cooling structure of the semiconductor element in FIG.
- FIG. 1 is a circuit diagram showing a configuration relating to motor generator control of a hybrid vehicle.
- the semiconductor element cooling structure in the present invention is applied to a power control unit (PCU) mounted on a hybrid vehicle.
- PCU power control unit
- a hybrid vehicle is a motor that is supplied with power from an internal combustion engine such as a gasoline engine or a diesel engine and a rechargeable secondary battery (battery). And power source.
- an internal combustion engine such as a gasoline engine or a diesel engine and a rechargeable secondary battery (battery). And power source.
- the hybrid vehicle has a battery unit 140, a vehicle drive device 120, and an engine (not shown).
- Vehicle drive device 120 includes motor generators MG1 and MG2, a power split mechanism 126 that distributes power between an engine (not shown) and motor generators MG1 and MG2, and a power control unit 121 that controls motor generators MG1 and MG2.
- the motor generator MG1 mainly functions as a generator and generates electric power by the output of the engine.
- Motor generator MG1 operates as a starter when the engine is started.
- Motor generator MG2 mainly functions as a motor, assists engine output, and increases driving force.
- Motor generator MG2 generates power during regenerative braking and charges battery B.
- the battery unit 140 is provided with terminals 141 and 142.
- the PCU 121 is provided with DC terminals 143 and 144.
- a cable 106 and a cable 108 are electrically connected between the terminal 141 and the DC terminal 143 and between the terminal 142 and the DC terminal 144, respectively.
- the battery unit 140 includes a battery B, a system main relay SMR2 connected between the positive electrode of the battery B and the terminal 141, a system main relay SMR3 connected between the negative electrode of the battery B and the terminal 142, a battery A system main relay SMR1 and a limiting resistor R are connected in series between the positive electrode of B and the terminal 141.
- System main relays SMR1 to SMR3 are controlled to be in a conductive / non-conductive state in accordance with a control signal SE given from control device 130 described later.
- the battery unit 140 includes a voltage sensor 110 that measures a voltage VB between terminals of the battery B, and a current sensor 111 that detects a current IB flowing through the battery B.
- a secondary battery such as nickel hydride or lithium ion, a fuel cell, or the like can be used.
- a large-capacity capacitor such as an electric double layer capacitor may be used.
- Power control unit 121 includes inverters 122 and 114 provided corresponding to motor generators MG1 and MG2, respectively, boost converter 112 provided in common with inverters 122 and 114, and control device 130.
- Boost converter 112 boosts the voltage between DC terminals 143 and 144.
- Boost converter 112 has a reactor 132 having one end connected to terminal 143, a boosting IPM (Intelligent Power Module) 113, and a smoothing capacitor 133.
- Boost IPM 113 includes IGBT elements Q1 and Q2 connected in series between output terminals of boost converter 112 that outputs boosted voltage VH, and diodes D1 and D2 connected in parallel to IGBT elements Q1 and Q2, respectively.
- the other end of the reactor 132 is connected to the emitter of the IGBT element Q1 and the collector of the IGBT element Q2.
- the cathode of diode D1 is connected to the collector of IGBT element Q1, and the anode of diode D1 is connected to the emitter of IGBT element Q1.
- the cathode of diode D2 is connected to the collector of IGBT element Q2, and the anode of diode D2 is connected to the emitter of IGBT element Q2.
- the inverter 114 converts the DC voltage output from the boost converter 112 into three-phase AC and outputs it to the motor generator MG2 that drives the wheels. Inverter 114 returns the electric power generated in motor generator MG2 to boost converter 112 in accordance with regenerative braking. At this time, boost converter 112 is controlled by control device 130 to operate as a step-down circuit.
- the inverter 114 has a U-phase arm 115, a V-phase arm 116, and a W-phase arm 117 that constitute the traveling IPM 118.
- U-phase arm 115, V-phase arm 116 and W-phase arm 117 are connected in parallel between the output lines of boost converter 112.
- the U-phase arm 115 includes IGBT elements Q3 and Q4 connected in series and diodes D3 and D4 connected in parallel to the IGBT elements Q3 and Q4, respectively.
- the cathode of diode D3 is connected to the collector of IGBT element Q3, and the anode of diode D3 is connected to the emitter of IGBT element Q3.
- the cathode of diode D4 is connected to the collector of IGBT element Q4, and the anode of diode D4 is connected to the emitter of IGBT element Q4.
- V-phase arm 116 has IGBT elements Q5 and Q6 connected in series, and diodes D5 and D6 connected in parallel with IGBT elements Q5 and Q6, respectively.
- the cathode of diode D5 is connected to the collector of IGBT element Q5, and the anode of diode D5 is connected to the emitter of IGBT element Q5.
- the cathode of diode D6 is connected to the collector of IGBT element Q6, and the anode of diode D6 is connected to the emitter of IGBT element Q6.
- W-phase arm 117 includes IGBT elements Q7 and Q8 connected in series, and diodes D7 and D8 connected in parallel with IGBT elements Q7 and Q8, respectively.
- the cathode of diode D7 is connected to the collector of IGBT element Q7, and the anode of diode D7 is connected to the emitter of IGBT element Q7.
- the cathode of diode D8 is connected to the collector of IGBT element Q8, and the anode of diode D8 is connected to the emitter of IGBT element Q8.
- each phase arm is connected to each phase end of each phase coil of motor generator MG2. That is, motor generator MG2 is a three-phase permanent magnet synchronous motor, and one end of each of three coils of U, V, and W phases is connected to a neutral point.
- the other end of the U-phase coil is connected to a connection node of IGBT elements Q3 and Q4.
- the other end of the V-phase coil is connected to a connection node of IGBT elements Q5 and Q6.
- the other end of the W-phase coil is connected to a connection node of IGBT elements Q7 and Q8.
- Current sensor 125 detects the current flowing through motor generator MG1 as motor current value MCRT1, and outputs motor current value MCRT1 to control device 130.
- Current sensor 124 detects the current flowing through motor generator MG2 as motor current value MCRT2, and outputs motor current value MCRT2 to control device 130.
- the inverter 122 is connected to the boost converter 112 in parallel with the inverter 114. Inverter 122 converts DC voltage output from boost converter 112 into three-phase AC and outputs the same to motor generator MG1. Inverter 122 receives the boosted voltage from boost converter 112 and drives motor generator MG1 to start the engine, for example.
- inverter 122 returns the electric power generated by the motor generator MG1 to the boost converter 112 by the rotational torque transmitted from the crankshaft of the engine.
- boost converter 112 is controlled by control device 130 so as to operate as a step-down circuit. Since the internal configuration of inverter 122 is the same as that of inverter 114, detailed description will not be repeated.
- Control device 130 receives torque command values TR1, TR2, motor rotation speeds MRN1, MRN2, voltages VB, VL, VH, current IB values, motor current values MCRT1, MCRT2, and start signal IGON.
- torque command value TR1, motor rotational speed MRN1 and motor current value MCRT1 are related to motor generator MG1
- torque command value TR2 motor rotational speed MRN2 and motor current value MCRT2 are related to motor generator MG2.
- the voltage VB is the voltage of the battery B
- the current IB is a current flowing through the battery B
- Voltage VL is a voltage before boost of boost converter 112
- voltage VH is a voltage after boost of boost converter 112.
- Control device 130 outputs control signal PWU for instructing boosting to boost converter 112, control signal PWD for instructing step-down, and signal CSDN for instructing prohibition of operation.
- Control device 130 converts drive instruction PWMI2 for converting a DC voltage, which is the output of boost converter 112 to inverter 114, into an AC voltage for driving motor generator MG2, and an AC voltage generated by motor generator MG2 as a DC voltage. Is output to the step-up converter 112 side. Control device 130 converts drive voltage PWMI1 for converting a DC voltage to inverter 122 to an AC voltage for driving motor generator MG1, and converts the AC voltage generated by motor generator MG1 into a DC voltage to boost converter 112. The regeneration instruction PWMC1 to be returned to the side is output.
- FIG. 2 is a cross-sectional view showing the cooling structure of the semiconductor element in the first embodiment of the present invention. Next, a semiconductor element cooling structure applied to the power control unit in FIG. 1 will be described.
- the semiconductor element cooling structure in the present embodiment includes a cooler case 21 as a case body, a plurality of cooling fins 43, a plurality of cooling fins 53, and a centrifugal fan (sirocco fan). 28).
- the cooler case 21 has a cylindrical shape extending in the direction indicated by the arrow 102.
- the cooler case 21 is made of metal, and is made of aluminum in the present embodiment.
- the cooler case 21 has a side wall 22, a side wall 24, and a bottom wall 25.
- the cooler case 21 has a rectangular cross section when cut by a plane orthogonal to the direction extending in the cylindrical shape.
- the side wall 22 forms one side of the rectangular cross section
- the side wall 24 forms another side
- the bottom wall 25 forms another side.
- the side wall 22 and the side wall 24 face each other with a distance in the direction indicated by the arrow 101 orthogonal to the direction indicated by the arrow 102.
- the bottom wall 25 extends in the direction indicated by the arrow 101 between the side wall 22 and the side wall 24.
- the side wall 24 is formed with an opening 23 that communicates the inside and outside of the cooler case 21.
- a side wall 22 is disposed at a position facing the opening 23.
- a plurality of semiconductor elements 26 are joined to the outer surface of the bottom wall 25.
- six power semiconductor modules constituting traveling IPM 118 (U-phase arm 115, V-phase arm 116 and W-phase arm 117) are provided as a plurality of semiconductor elements 26.
- the centrifugal fan 28 is provided as a fan for supplying air into the cooler case 21.
- the centrifugal fan 28 is a fan that sends out air in the radial direction from the rotation center side of the fan using centrifugal force.
- the centrifugal fan 28 has a blowout port 29 through which air flows out from the fan.
- the ejection port 29 is opened in a tangential direction of the rotation direction of the fan.
- the centrifugal fan 28 is directly connected to the opening 23.
- the centrifugal fan 28 is connected to the cooler case 21 so that the outlet 29 and the opening 23 are continuous.
- the refrigerant supplied to the cooler case 21 is not limited to gas, and may be liquid such as LLC (Long Life Coolant) or oil.
- the number of semiconductor elements 26 is not particularly limited, but the semiconductor element cooling structure in the present embodiment is more preferably used when four or more semiconductor elements 26 are collectively cooled.
- the plurality of cooling fins 43 and the plurality of cooling fins 53 are accommodated in the cooler case 21.
- the plurality of cooling fins 43 and the plurality of cooling fins 53 are arranged at positions spaced from each other in the direction indicated by the arrow 102.
- a cooling air passage 31 is formed between the plurality of cooling fins 43 and the plurality of cooling fins 53. That is, a plurality of cooling fins 43 are disposed on one side with the cooling air passage 31 in between, and a plurality of cooling fins 53 are disposed on the other side with the cooling air passage 31 in between.
- the cooling air passage 31 extends in one direction indicated by an arrow 101.
- An opening 23 is disposed on the upstream side of the cooling air flow in the cooling air passage 31, and a side wall 22 is disposed on the downstream side. As the centrifugal fan 28 is driven, cooling air is supplied to the cooling air passage 31 through the opening 23. The cooling air supplied to the cooling air passage 31 flows in the direction indicated by the arrow 101.
- the plurality of cooling fins 43 are arranged at intervals in the cooling air flow direction in the cooling air passage 31.
- the plurality of cooling fins 43 are arranged at equal intervals.
- the plurality of cooling fins 43 are continuously arranged between the side wall 22 and the side wall 24.
- the plurality of cooling fins 53 are arranged at intervals in the cooling air flow direction in the cooling air passage 31.
- the plurality of cooling fins 53 are arranged at equal intervals.
- the plurality of cooling fins 53 are continuously arranged between the side wall 22 and the side wall 24.
- the cooling fins 43 and the cooling fins 53 protrude from the bottom wall 25 and extend linearly in a direction perpendicular to the flow direction of the cooling air in the cooling air passage 31.
- the cooling fins 43 and the cooling fins 53 are arranged on the same line extending in a direction orthogonal to the flow direction of the cooling air in the cooling air passage 31.
- the cooling fins 43 and the cooling fins 53 are made of metal, and in this embodiment, are made of aluminum.
- the cooling fins 43 and the cooling fins 53 may be formed integrally with the cooler case 21, or the cooling fins 43 and the cooling fins 53 formed separately may be joined to the bottom wall 25.
- a cooling air branch passage 41 is formed between the cooling fins 43 adjacent to each other, and a cooling air branch passage 51 is formed between the cooling fins 53 adjacent to each other.
- the cooling air branch passage 41 and the cooling air branch passage 51 branch from the cooling air passage 31 in directions opposite to each other, and linearly extend in a direction orthogonal to the flow direction of the cooling air in the cooling air passage 31.
- a plurality of cooling air branch passages 41 are arranged in the cooling air flow direction in the cooling air passage 31, and a plurality of cooling air branch passages 51 are arranged in the cooling air flow direction in the cooling air passage 31.
- the three semiconductor elements 26 are arranged at a position overlapping the cooling air branch passage 41, and the three semiconductor elements 26 are arranged at a position overlapping the cooling air branch passage 51.
- the three semiconductor elements 26 arranged at positions overlapping the cooling air branch passage 41 are arranged so as not to be arranged in series in the direction in which the cooling air branch passage 41 extends, that is, in the flow direction of the cooling air in the cooling air branch passage 41.
- the three semiconductor elements 26 arranged at positions overlapping the cooling air branch passage 51 are arranged not to line up in series in the direction in which the cooling air branch passage 51 extends, that is, in the flow direction of the cooling air in the cooling air branch passage 51. ing.
- FIG. 3 is an enlarged cross-sectional view showing a range indicated by a two-dot chain line III in FIG. 4 is an enlarged cross-sectional view showing a range indicated by a two-dot chain line IV in FIG.
- the cooling fin 43 and the cooling fin 53 have an end portion 43p and an end portion 53p, respectively.
- the end 43p is disposed at the tip of the cooling fin 43 extending toward the cooling air passage 31.
- the end portion 53 p is disposed at the tip end where the cooling fin 53 extends toward the cooling air passage 31.
- the end portion 43p and the end portion 53p face each other with the cooling air passage 31 therebetween.
- a plurality of cooling fins 43 have end portions 43p of a certain cooling fin 43 adjacent to the cooling fins 43 and the cooling air passage 31 on the downstream side of the cooling air flow.
- the cooling fins 43 are provided so as not to extend larger toward the cooling air passage 31 than the end portions 43 p of the cooling fins 43. In other words, when attention is paid to the two cooling fins 43 disposed adjacent to each other in the cooling air flow direction in the cooling air passage 31, the cooling fins 43 disposed on the upstream side are disposed on the downstream side with the end 43p.
- the end portions 43p of the cooling fins 43 that are arranged are aligned with each other in the flow direction of the cooling air in the cooling air passage 31, or the end portions 43p of the cooling fins 43 that are arranged on the downstream side are arranged on the upstream side.
- the cooling fins 43 extend farther toward the cooling air passage 31 than the end portions 43 p of the cooling fins 43.
- the cooling fins 43A, the cooling fins 43B, and the cooling fins 43C are arranged in the order given from the upstream side to the downstream side of the cooling air flow in the cooling air passage 31, and in FIG.
- the cooling fins 43E and the cooling fins 43F are arranged in the order given from the upstream side to the downstream side of the cooling air flow in the cooling air passage 31.
- the end 43p of the cooling fin 43A does not extend toward the cooling air passage 31 more than the end 43p of the cooling fin 43B
- the end 43p of the cooling fin 43B is the end of the cooling fin 43C. It does not extend toward the cooling air passage 31 more than 43p.
- the end 43p of the cooling fin 43D does not extend toward the cooling air passage 31 more than the end 43p of the cooling fin 43E, and the end 43p of the cooling fin 43E is the end of the cooling fin 43F. It does not extend toward the cooling air passage 31 more than 43p.
- the end 53p of a certain cooling fin 53 is more than the end 53p of the cooling fin 53 adjacent to the cooling fin 53 and the cooling air flow downstream in the cooling air passage 31. It is provided so as not to extend greatly toward the cooling air passage 31.
- a virtual line 61 is obtained by connecting the end portions 43p of the plurality of cooling fins 43, and a virtual line 71 is obtained by connecting the end portions 53p of the plurality of cooling fins 53.
- the gradient of the imaginary line 61 with respect to the flow direction of the cooling air in the cooling air passage 31 is downstream of the cooling air flow in the cooling air passage 31 (a diagram enlarged by FIG. 4). 2 on the upstream side (region 92 in FIG. 2 enlarged by FIG. 3).
- the cooling fins 43D, the cooling fins 43E, and the cooling fins 43F are positioned at the end portions 43p of the cooling fins. They are provided so as to be aligned in the direction indicated by the arrow 102. That is, the virtual line 61 is represented by a straight line parallel to the flow direction of the cooling air in the cooling air passage 31, and the gradient of the virtual line 61 with respect to the flow direction of the cooling air in the cooling air passage 31 is zero.
- the end 43p of the cooling fin 43B extends larger toward the cooling air passage 31 than the end 43p of the cooling fin 43A.
- the end portion 43p of the cooling fin 43C extends larger toward the cooling air passage 31 than the end portion 43p of the cooling fin 43B.
- the imaginary line 61 is represented by a straight line having a constant gradient with respect to the flow direction of the cooling air in the cooling air passage 31.
- the end portions 43 p of the plurality of cooling fins 43 are arranged stepwise.
- the gradient of the imaginary line 71 with respect to the flow direction of the cooling air in the cooling air passage 31 is upstream of the downstream side of the cooling air flow in the cooling air passage 31 (region 91 in FIG. 2 enlarged by FIG. 4). It becomes larger in (region 92 in FIG. 2 enlarged by FIG. 3).
- a plurality of cooling fins 43 and a plurality of cooling fins 53 are provided in a symmetrical shape with the cooling air passage 31 in between.
- the semiconductor element cooling structure for comparison includes a plurality of cooling fins 83 for forming a cooling air passage 81, and cooling air supplied from the centrifugal fan 28. And a rectifying duct 85 for guiding to the passage 81.
- a plurality of semiconductor elements 26 are arranged at positions overlapping the cooling air passage 81.
- the centrifugal fan 28 is connected to the rectification duct 85 so that the flow direction of the cooling air flowing from the centrifugal fan 28 into the rectification duct 85 is orthogonal to the flow direction of the cooling air in the cooling air passage 81.
- the centrifugal fan 28 is connected to the rectifying duct so that the flow direction of the cooling air flowing into the rectifying duct 85 from the centrifugal fan 28 and the flow direction of the cooling air in the cooling air passage 81 are opposite to each other. 85.
- the centrifugal fan 28 is connected to the rectifying duct 85 so that the flow direction of the cooling air flowing from the centrifugal fan 28 into the rectifying duct 85 is the same as the flow direction of the cooling air in the cooling air passage 81. It is connected to the.
- an inverter provided corresponding to one motor generator is composed of six semiconductor elements 26.
- the plurality of semiconductor elements 26 are collectively cooled, there is a demand for uniformly cooling the plurality of semiconductor elements 26.
- the rectifying duct that rectifies the cooling air supplied from the centrifugal fan 28. 85 is provided.
- such a configuration leads to an increase in the size of the semiconductor element cooling structure.
- the semiconductor element cooling structure in the present embodiment shown in FIGS. 2 to 4 by providing a plurality of cooling fins 43 and a plurality of cooling fins 53 on both sides of the cooling air passage 31, The cooling air supplied from the centrifugal fan 28 to the cooling air passage 31 is circulated in a T shape. Then, by arranging the plurality of semiconductor elements 26 in parallel on the cooling air branch passage 41 and the cooling air branch passage 51 on the downstream side, the cooling air is evenly distributed to the plurality of semiconductor elements 26 without using a rectifying duct. The structure to distribute to is realized.
- the cooling air flowing through the cooling air passage 31 collides with the side wall 22 and flows into the cooling air branch passage 41 and the cooling air branch passage 51.
- the flow rate of the cooling air flowing through the cooling air branch passage 41 and the cooling air branch passage 51 may be lower than the downstream side of the cooling air flow in the passage 31.
- the imaginary line 61 and the imaginary line 71 are in the cooling air flow direction in the cooling air passage 31 on the upstream side of the cooling air flow in the cooling air passage 31.
- the cooling air flowing through the cooling air passage 31 collides with the cooling fins 43 to generate a dispersed flow in a direction parallel to the cooling fins 43. Since this dispersed flow flows into the cooling air branch passage 41 formed between the adjacent cooling fins 43, the flow rate of the cooling air in the cooling air branch passage 41 increases. For the same reason, the flow rate of the cooling air in the cooling air branch passage 51 increases.
- the gradient of the imaginary line 61 and the imaginary line 71 with respect to the cooling air flow direction in the cooling air passage 31 is zero.
- the effect of the dispersed flow by the fins 53 cannot be obtained.
- the variation in the flow rate of the cooling air in the cooling air branch passage 41 and the cooling air branch passage 51 that has occurred between the upstream side and the downstream side of the cooling air flow in the cooling air passage 31 is eliminated.
- the element 26 can be cooled by the cooling air with a uniform flow rate.
- the semiconductor element cooling structure according to the first embodiment of the present invention described above will be described together.
- the semiconductor element cooling structure according to the present embodiment includes a cooling air as a coolant passage through which cooling air as a refrigerant flows.
- the cooling structure is configured to cool the plurality of semiconductor elements 26 with the cooling air that is formed and flows through the cooling air branch passage 41 and the cooling air branch passage 51.
- the cooling structure of the semiconductor element is arranged with a side wall 22 as a wall portion provided downstream of the cooling air flow in the cooling air passage 31 and spaced from each other in the cooling air flow direction in the cooling air passage 31, and adjacent to each other.
- Cooling fins 43 as a plurality of first fin portions that form the cooling air branch passages 41 at the matching positions and the cooling air flow directions in the cooling air passages 31 are spaced apart from each other and are cooled to positions adjacent to each other.
- a plurality of cooling fins 53 as second fin portions forming the air branch passage 51.
- Each of the cooling fins 43 and the cooling fins 53 has an end portion 43p and an end portion 53p at the tips extending toward the cooling air passage 31.
- the cooling fin passages 31 have the end portions 43p of the cooling fins 43 that are adjacent to the cooling fins 43 and the end portions 43p of the cooling fins 43 adjacent to the downstream side of the cooling air flow. It is provided not to extend greatly toward In the cooling fins 53, the end portions 53p of the cooling fins 53 are closer to the cooling air passage 31 than the end portions 53p of the cooling fins 53 adjacent to the cooling fin 53 and the cooling air flow downstream of the cooling air passage 31. It is provided not to extend greatly toward Flow of cooling air in the cooling air passage 31 of an imaginary line 61 obtained by connecting the end portions 43p between the plurality of cooling fins 43 and an imaginary line 71 obtained by connecting the end portions 53p between the plurality of cooling fins 53.
- the gradient with respect to the direction is larger on the upstream side than the downstream side of the cooling air flow in the cooling air passage 31.
- the virtual line 61 obtained by connecting the end portions 43p between the plurality of cooling fins 43 and the plurality of cooling fins 53.
- the present invention is applied to a power control unit mounted on a fuel cell hybrid vehicle (FCHV: Fuel Cell Hybrid Vehicle) or an electric vehicle (EV: Electric Vehicle) using a fuel cell and a secondary battery as power sources. You can also.
- FCHV Fuel Cell Hybrid Vehicle
- EV Electric Vehicle
- the internal combustion engine is driven at the fuel efficiency optimum operating point
- the fuel cell is driven at the power generation efficiency optimum operating point.
- the use of the secondary battery is basically the same for both hybrid vehicles.
- the present invention is not limited to the power control unit, but is applied to various devices that require cooling of the semiconductor element.
- Embodiment 2 In this embodiment, various modifications of the semiconductor element cooling structure in Embodiment 1 will be described. Hereinafter, the description of the overlapping structure is not repeated as compared with the semiconductor element cooling structure in the first embodiment.
- FIG. 8 is a cross-sectional view showing a first modification of the cooling structure of the semiconductor element in FIG.
- virtual line 61 and virtual line 71 are directed from the downstream side to the upstream side of the cooling air flow in cooling air passage 31 with respect to the flow direction of the cooling air in cooling air passage 31. Curve with increasing gradient.
- the imaginary line 61 and the imaginary line 71 are continuously curved between the side wall 22 and the side wall 24.
- FIG. 9 is a cross-sectional view showing a second modification of the cooling structure of the semiconductor element in FIG.
- virtual line 61 and virtual line 71 are provided in the cooling air passage on both the downstream side (region 91) and the upstream side (region 92) of the cooling air flow in cooling air passage 31.
- 31 is represented by a straight line having a constant gradient with respect to the flow direction of the cooling air.
- the gradients of the imaginary line 61 and the imaginary line 71 on the upstream side (region 92) of the cooling air flow in the cooling air passage 31 are the virtual line 61 and the imaginary line 71 on the downstream side (region 91) of the cooling air flow in the cooling air passage 31. Greater than the gradient.
- the cooling air branch passage 41 and the cooling air branch are increased.
- the phenomenon that the cooling air flow rate in the passage 51 increases becomes remarkable. Therefore, in order to suppress variation in the flow rate of the cooling air in the cooling air branch passage 41 and the cooling air branch passage 51, the lengths of the plurality of cooling fins 43 and the plurality of cooling fins 53 are adjusted, and the virtual line 61 and The slope of the virtual line 71 is tuned.
- the virtual line 61 and the virtual line 71 may be appropriately combined with straight lines and curves having different inclinations.
- FIG. 10 is a cross-sectional view showing a third modification of the cooling structure of the semiconductor element in FIG.
- virtual line 61 and virtual line 71 are directed from the downstream side to the upstream side of the cooling air flow in cooling air passage 31 with respect to the flow direction of the cooling air in cooling air passage 31. Curve with increasing gradient.
- the gradient of the imaginary line 71 obtained by connecting the end portions 53 p of the plurality of cooling fins 53 is equal to that of the plurality of cooling fins 43. It becomes larger than the gradient of the imaginary line 61 obtained by connecting the end portions 43p.
- the centrifugal fan 28 When the centrifugal fan 28 is used to supply the cooling air to the cooling air passage 31, the flow rate of the cooling air sent from the outer peripheral side when viewed from the center of rotation of the centrifugal fan 28 is increased, and the flow rate of the cooling air sent from the inner peripheral side.
- the phenomenon that becomes smaller occurs. Due to such a phenomenon, in the connection form of the centrifugal fan 28 shown in FIG. 10, the cooling air becomes closer to the cooling fin 53 side from the cooling fin 43 side in the cross section where the centrifugal fan 28 is connected to the opening 23.
- the flow rate distribution becomes smaller (flow rate distribution indicated by the arrow 103).
- the gradient of the virtual line 71 obtained by connecting the end portions 53p of the plurality of cooling fins 53 is the virtual obtained by connecting the end portions 43p of the plurality of cooling fins 43. Since the gradient of the line 61 is larger, the phenomenon in which the cooling air flow rate in the cooling air branch passage 41 and the cooling air branch passage 51 increases on the cooling fin 53 side becomes more remarkable. As a result, it is possible to suppress variation in the flow rate of the cooling air in the cooling air branch passage 41 and the flow rate of the cooling air in the cooling air branch passage 51 regardless of the characteristics of the centrifugal fan 28.
- FIG. 11 is a cross-sectional view showing a fourth modification of the cooling structure of the semiconductor element in FIG. In the figure, the same range as the range shown in FIG. 4 is shown.
- a protruding portion 96 is provided on the side wall 22.
- the protruding portion 96 is provided so as to protrude from the inner surface of the side wall 22 toward the cooling air passage 31.
- the protrusion 96 is disposed between the cooling air branch passage 41 and the cooling air branch passage 51.
- the protrusion 96 has a symmetrical shape on the cooling air branch passage 41 side and the cooling air branch passage 51 side.
- the projecting portion 96 has a triangular shape having a vertex at the tip projecting toward the cooling air passage 31 in a plan view shown in FIG.
- the cooling air flowing through the cooling air passage 31 is smoothly diverted to the cooling air branch passage 41 and the cooling air branch passage 51 by the protrusions 96, so that the pressure loss of the cooling air flow is reduced. be able to.
- the size of the centrifugal fan 28 can be reduced, and the cooling structure of the semiconductor element can be reduced.
- the present invention is mainly applied to a cooling structure of various devices on which semiconductor elements are mounted.
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- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Power Engineering (AREA)
- Thermal Sciences (AREA)
- Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)
- Inverter Devices (AREA)
- Cooling Or The Like Of Electrical Apparatus (AREA)
Abstract
Description
図1は、ハイブリッド自動車のモータジェネレータ制御に関する構成を示す回路図である。本実施の形態では、本発明における半導体素子の冷却構造が、ハイブリッド自動車に搭載されるパワー制御ユニット(PCU:Power Control Unit)に適用される。
本実施の形態では、実施の形態1における半導体素子の冷却構造の各種変形例について説明する。以下では、実施の形態1における半導体素子の冷却構造と比較して、重複する構造については説明を繰り返さない。
Claims (6)
- 冷媒が流通する冷媒通路(31)と、前記冷媒通路(31)から分岐し、前記冷媒通路(31)を挟んだ両側にそれぞれ配置される第1分岐通路(41)および第2分岐通路(51)とが形成され、前記第1分岐通路(41)および前記第2分岐通路(51)を流通する冷媒によって複数の半導体素子(26)を冷却する冷却構造であって、
前記冷媒通路(31)における冷媒流れの下流側に設けられる壁部(22)と、
前記冷媒通路(31)における冷媒の流れ方向に互いに間隔を隔てて配置され、互いに隣り合う位置に前記第1分岐通路(41)を形成する複数枚の第1フィン部(43)と、
前記冷媒通路(31)における冷媒の流れ方向に互いに間隔を隔てて配置され、互いに隣り合う位置に前記第2分岐通路(51)を形成する複数枚の第2フィン部(53)とを備え、
前記第1フィン部(43)および前記第2フィン部(53)は、前記冷媒通路(31)に向けて延びる先端に端部(43p,53p)を有し、
複数枚の前記第1フィン部(43)は、前記第1フィン部(43)の前記端部(43p)が、その第1フィン部(43)と前記冷媒通路(31)における冷媒流れの下流側に隣り合う前記第1フィン部(43)の前記端部(43p)よりも、前記冷媒通路(31)に向けて大きく延出しないように設けられ、複数枚の前記第2フィン部(53)は、前記第2フィン部(53)の前記端部(53p)が、その第2フィン部(53)と前記冷媒通路(31)における冷媒流れの下流側に隣り合う前記第2フィン部(53)の前記端部(53p)よりも、前記冷媒通路(31)に向けて大きく延出しないように設けられ、
複数枚の前記第1フィン部(43)間で前記端部(43p)を結んで得られる仮想線(61)および複数枚の前記第2フィン部(53)間で前記端部(53p)を結んで得られる仮想線(71)の、前記冷媒通路(31)における冷媒の流れ方向に対する勾配は、前記冷媒通路(31)における冷媒流れの下流側よりも上流側で大きくなる、半導体素子の冷却構造。 - 前記端部(43p,53p)を結んで得られる仮想線(61,71)は、前記冷媒通路(31)における冷媒流れの下流側で、前記冷媒通路(31)における冷媒の流れ方向に対して平行方向に延び、前記冷媒通路(31)における冷媒流れの上流側で、前記冷媒通路(31)における冷媒の流れ方向に対して斜め方向に延びる、請求項1に記載の半導体素子の冷却構造。
- 前記端部(43p,53p)を結んで得られる仮想線(61,71)は、前記冷媒通路(31)における冷媒流れの下流側から上流側に向けて、前記冷媒通路(31)における冷媒の流れ方向に対する勾配を大きくしながら湾曲する、請求項1に記載の半導体素子の冷却構造。
- 前記壁部(22)を有し、前記第1フィン部(43)および前記第2フィン部(53)を収容するケース体(21)と、
前記ケース体(21)に向けて冷媒を供給するファン(28)とをさらに備え、
前記ケース体(21)には、前記冷媒通路(31)における冷媒流れの上流側で開口する開口部(23)が形成され、
前記ファン(28)は、前記開口部(23)に直接、接続される、請求項1に記載の半導体素子の冷却構造。 - 前記ファン(28)は、遠心ファンであり、前記開口部(23)に接続される断面において前記第1フィン部(43)側から前記第2フィン部(53)側に近づくほど冷媒流量が小さくなるように、前記開口部(23)に接続され、
複数枚の前記第2フィン部(53)間で前記端部(53p)を結んで得られる仮想線(71)の勾配は、複数枚の前記第1フィン部(43)間で前記端部(43p)を結んで得られる仮想線の勾配よりも大きい、請求項4に記載の半導体素子の冷却構造。 - 前記壁部(22)に設けられ、前記第1分岐通路(41)と前記第2分岐通路(51)との間で前記冷媒通路(31)に向けて突出する突出部(96)をさらに備える、請求項1に記載の半導体素子の冷却構造。
Priority Applications (5)
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US14/125,852 US8912645B2 (en) | 2011-06-15 | 2011-06-15 | Semiconductor element cooling structure |
PCT/JP2011/063664 WO2012172650A1 (ja) | 2011-06-15 | 2011-06-15 | 半導体素子の冷却構造 |
CN201180071621.3A CN103597591A (zh) | 2011-06-15 | 2011-06-15 | 半导体元件的冷却构造 |
EP11867743.4A EP2722877A4 (en) | 2011-06-15 | 2011-06-15 | COOLING STRUCTURE FOR SEMICONDUCTOR ELEMENT |
JP2013520359A JP5772953B2 (ja) | 2011-06-15 | 2011-06-15 | 半導体素子の冷却構造 |
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US10462941B2 (en) | 2017-11-06 | 2019-10-29 | Caterpillar Inc. | Heat sink assembly |
WO2021237706A1 (zh) * | 2020-05-29 | 2021-12-02 | 海能达通信股份有限公司 | 旁路侧风散热器及装置、车载台 |
CN214592516U (zh) * | 2020-11-13 | 2021-11-02 | 阳光电源股份有限公司 | 逆变器及其散热结构 |
US11818871B2 (en) * | 2021-09-20 | 2023-11-14 | GM Global Technology Operations LLC | Heat sink for an electronic device of a motor vehicle and method of manufacturing same |
CN115664165B (zh) * | 2022-12-26 | 2023-03-17 | 深圳市首航新能源股份有限公司 | 逆变器及电源设备 |
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US8912645B2 (en) | 2014-12-16 |
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US20140110834A1 (en) | 2014-04-24 |
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JPWO2012172650A1 (ja) | 2015-02-23 |
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