WO2012153637A1 - ブラシレスモータ制御装置、およびブラシレスモータ制御方法 - Google Patents
ブラシレスモータ制御装置、およびブラシレスモータ制御方法 Download PDFInfo
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- WO2012153637A1 WO2012153637A1 PCT/JP2012/061056 JP2012061056W WO2012153637A1 WO 2012153637 A1 WO2012153637 A1 WO 2012153637A1 JP 2012061056 W JP2012061056 W JP 2012061056W WO 2012153637 A1 WO2012153637 A1 WO 2012153637A1
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- phase
- brushless motor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L50/00—Electric propulsion with power supplied within the vehicle
- B60L50/10—Electric propulsion with power supplied within the vehicle using propulsion power supplied by engine-driven generators, e.g. generators driven by combustion engines
- B60L50/16—Electric propulsion with power supplied within the vehicle using propulsion power supplied by engine-driven generators, e.g. generators driven by combustion engines with provision for separate direct mechanical propulsion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L50/00—Electric propulsion with power supplied within the vehicle
- B60L50/10—Electric propulsion with power supplied within the vehicle using propulsion power supplied by engine-driven generators, e.g. generators driven by combustion engines
- B60L50/13—Electric propulsion with power supplied within the vehicle using propulsion power supplied by engine-driven generators, e.g. generators driven by combustion engines using AC generators and AC motors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L58/00—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
- B60L58/10—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
- B60L58/18—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries of two or more battery modules
- B60L58/21—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries of two or more battery modules having the same nominal voltage
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/0097—Electrical control of supply of combustible mixture or its constituents using means for generating speed signals
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02N—STARTING OF COMBUSTION ENGINES; STARTING AIDS FOR SUCH ENGINES, NOT OTHERWISE PROVIDED FOR
- F02N11/00—Starting of engines by means of electric motors
- F02N11/04—Starting of engines by means of electric motors the motors being associated with current generators
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P3/00—Arrangements for stopping or slowing electric motors, generators, or dynamo-electric converters
- H02P3/06—Arrangements for stopping or slowing electric motors, generators, or dynamo-electric converters for stopping or slowing an individual dynamo-electric motor or dynamo-electric converter
- H02P3/18—Arrangements for stopping or slowing electric motors, generators, or dynamo-electric converters for stopping or slowing an individual dynamo-electric motor or dynamo-electric converter for stopping or slowing an ac motor
- H02P3/22—Arrangements for stopping or slowing electric motors, generators, or dynamo-electric converters for stopping or slowing an individual dynamo-electric motor or dynamo-electric converter for stopping or slowing an ac motor by short-circuit or resistive braking
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P6/00—Arrangements for controlling synchronous motors or other dynamo-electric motors using electronic commutation dependent on the rotor position; Electronic commutators therefor
- H02P6/14—Electronic commutators
- H02P6/16—Circuit arrangements for detecting position
- H02P6/18—Circuit arrangements for detecting position without separate position detecting elements
- H02P6/182—Circuit arrangements for detecting position without separate position detecting elements using back-emf in windings
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P9/00—Arrangements for controlling electric generators for the purpose of obtaining a desired output
- H02P9/48—Arrangements for obtaining a constant output value at varying speed of the generator, e.g. on vehicle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2210/00—Converter types
- B60L2210/30—AC to DC converters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2210/00—Converter types
- B60L2210/40—DC to AC converters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2240/00—Control parameters of input or output; Target parameters
- B60L2240/40—Drive Train control parameters
- B60L2240/42—Drive Train control parameters related to electric machines
- B60L2240/421—Speed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2240/00—Control parameters of input or output; Target parameters
- B60L2240/40—Drive Train control parameters
- B60L2240/42—Drive Train control parameters related to electric machines
- B60L2240/429—Current
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2240/00—Control parameters of input or output; Target parameters
- B60L2240/40—Drive Train control parameters
- B60L2240/44—Drive Train control parameters related to combustion engines
- B60L2240/441—Speed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2240/00—Control parameters of input or output; Target parameters
- B60L2240/40—Drive Train control parameters
- B60L2240/54—Drive Train control parameters related to batteries
- B60L2240/547—Voltage
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2240/00—Control parameters of input or output; Target parameters
- B60L2240/40—Drive Train control parameters
- B60L2240/54—Drive Train control parameters related to batteries
- B60L2240/549—Current
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2260/00—Operating Modes
- B60L2260/20—Drive modes; Transition between modes
- B60L2260/26—Transition between different drive modes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2260/00—Operating Modes
- B60L2260/40—Control modes
- B60L2260/44—Control modes by parameter estimation
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P2209/00—Indexing scheme relating to controlling arrangements characterised by the waveform of the supplied voltage or current
- H02P2209/01—Motors with neutral point connected to the power supply
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/64—Electric machine technologies in electromobility
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/7072—Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/72—Electric energy management in electromobility
Definitions
- the present invention relates to a control device for a three-phase brushless motor used as a starter motor and an AC generator for an internal combustion engine (engine), and a control method for the three-phase brushless motor.
- a rotor (permanent magnet side) in a three-phase brushless motor is used as a drive control method for a three-phase brushless motor (hereinafter also simply referred to as “motor”) used as a starter motor and an AC generator for an internal combustion engine (engine).
- a sensor-type drive control circuit in which a plurality of Hall elements for detecting the position of the motor are mounted around the rotor.
- a magnet for detecting the rotor position must be mounted separately from the rotor. This is an obstacle to downsizing and cost reduction.
- the detection accuracy of the rotor position may vary depending on how the Hall element is attached. Therefore, realization of a sensorless drive control circuit that detects the rotor position without using a sensor such as a Hall element is strongly desired.
- a rectangular wave synchronized with a zero-cross point of a one-phase AC output voltage detected by a sub-coil Su of a three-phase brushless motor (brushless motor functioning as an AC generator) is generated, and the other two are generated based on this rectangular wave.
- a rectangular wave synchronized with the phase is generated, and the AC output voltage of the three-phase brushless motor (three-phase AC generator) is rectified and phase-controlled based on these rectangular waves (rotor position detection waveform).
- a battery charging device that performs charging (see Patent Document 1).
- a subcoil Su that detects the AC output voltage of any one of the three-phase brushless motors is provided, and a rectangular wave synchronized with the zero-cross point of the one-phase AC output voltage detected by the subcoil Su is generated.
- a brushless motor control device that generates a rectangular wave synchronized with the other two phases based on this rectangular wave, estimates the rotor position from these rectangular waves (rotor position detection waveform), and controls the drive of the brushless motor.
- Patent Document 3 There is also a related hybrid vehicle control device (see Patent Document 3).
- the control device for a hybrid vehicle described in Patent Document 3 is intended to ensure desired silence while improving the detection accuracy of the magnetic pole position in sensorless control of a motor.
- a zero cross point is detected from the phase voltage (AC voltage) induced in the subcoil Su, and a rectangular wave synchronized with the phase voltage is generated based on the zero cross point.
- a rectangular wave synchronized with the other two phases is generated based on this rectangular wave, and the AC output voltage of the three-phase brushless motor (three-phase AC generator) is generated based on these rectangular waves (rotor position detection waveform).
- the battery is charged by rectification and phase control.
- the hybrid vehicle control device described in Patent Document 3 when the internal combustion engine is stopped, if the engine speed Ne is equal to or higher than the predetermined speed N2, a regenerative operation (charging the battery) is performed as normal regenerative control.
- the engine rotational speed Ne is smaller than the predetermined rotational speed N2, the three-phase short circuit control of the motor is performed to generate a braking torque to stop the rotation of the internal combustion engine.
- the control device for a hybrid vehicle described in Patent Document 3 stops the engine by generating a braking torque due to a three-phase short circuit of the motor when the engine speed is low (idle speed or less). Silence can be ensured.
- the present invention has been made in view of such circumstances, and an object of one aspect of the present invention is to perform steady engine operation such as engine stall when controlling a three-phase brushless motor (three-phase AC generator) without a position sensor.
- the brushless motor control device and the brushless motor that can control the energization state of the motor coil of the three-phase brushless motor and avoid the application of an excessive voltage to the external load even in other situations It is to provide a control method.
- the brushless motor control device of one aspect of the present invention drives and controls a three-phase brushless motor, and the three-phase brushless motor rotates to the engine.
- a brushless motor control device that charges a battery by rectifying and phase-controlling an AC output voltage output from the three-phase brushless motor when driven and operating as a three-phase AC generator, each arm having a switching element And a diode connected in reverse parallel to the switching element, a phase voltage detector that detects a phase voltage of any one of the three-phase brushless motors, and the phase voltage detector
- a zero-cross point detection unit that detects a zero-cross point of the phase voltage of one phase detected by the step, and detected by the zero-cross point detection unit
- An engine speed measurement unit that measures the engine speed of the engine based on a cycle of a zero cross point, and an AC of each phase output from the three-phase brushless motor when the engine speed is equal to or higher than the first speed
- a phase control regulator that rectifies and phase-control
- the phase voltage of any one of the three-phase brushless motors is detected, and the engine speed is calculated from the time interval of the zero cross point of the phase voltage.
- the control state for the three-phase brushless motor is changed from the phase control state of the AC output voltage by the phase control regulator before the zero cross point of the phase voltage cannot be detected.
- the control state for the three-phase brushless motor is again controlled by the phase control regulator unit. Switch to AC output voltage phase control state.
- the brushless motor control device of one aspect of the present invention when controlling a three-phase brushless motor (three-phase AC generator) without a position sensor, the three-phase is also used in situations other than engine steady operation such as engine stall.
- the energization state of the motor coil of the brushless motor can be controlled, and it is possible to avoid applying an excessive voltage to the external load.
- the short regulator unit is configured to output the AC output voltage of the three-phase brushless motor when the charging voltage of the battery is equal to or higher than a predetermined determination reference voltage.
- the switching element When the battery is short-circuited by a switching element of the bridge circuit and the battery charging voltage is lower than a predetermined determination reference voltage, the switching element is turned off collectively and the three-phase brushless motor AC output voltage is used to pass the diode through the diode. Charge the battery.
- the AC output voltage of the three-phase brushless motor is switched to the switching element. Short-circuit between phases. Further, when the engine speed is less than the first speed and the battery charging voltage is less than a predetermined determination reference voltage, the switch elements of the three-phase bridge circuit are turned off collectively and the AC output voltage of the three-phase brushless motor. Thus, the battery is charged via the diode connected in antiparallel to the switching element.
- the energization state of the motor coil of the three-phase brushless motor can be controlled even in situations other than engine steady operation such as engine stall, and an excessive voltage can be avoided from being applied to the external load. Further, when the engine speed is less than the first speed, the battery can be charged.
- the 3 A collective off control unit for collectively turning off the switching elements of the phase bridge circuit is provided.
- the brushless motor control device having such a configuration when the engine speed is equal to or lower than the second speed lower than the first speed (first speed> second speed), each phase of the three-phase brushless motor The coil terminal of is electrically opened.
- the three-phase brushless motor can be electrically opened to stop the control over the three-phase brushless motor.
- the brushless motor control device rectifies and phase-controls the AC output voltage output from the three-phase brushless motor when the three-phase brushless motor operates as a three-phase AC generator. While charging the battery, at the time of starting the engine, the three-phase brushless motor is driven and controlled as a starter motor of the engine.
- the brushless motor control device having such a configuration, when the three-phase brushless motor is rotationally driven from the engine side and operates as a three-phase AC generator, the battery is charged by the AC output voltage of the three-phase brushless motor.
- the brushless motor control device can be operated as a battery charging device, and can also be operated as a drive device for an engine starter motor.
- the battery charge control method controls driving of a three-phase brushless motor, and when the three-phase brushless motor is driven to rotate by an engine and operates as a three-phase AC generator,
- a procedure for configuring an arm, a phase voltage detection procedure for detecting a phase voltage of any one of the three-phase brushless motors, and a zero cross for detecting a zero-cross point of the phase voltage of one phase detected by the phase voltage detection procedure Engine engine based on the point detection procedure and the cycle of the zero cross point detected by the zero cross point detection procedure.
- a phase control regulator procedure for supplying to the three-phase bridge circuit an AC output voltage output from the three-phase brushless motor in accordance with the battery charge voltage when the engine speed is less than the first speed
- a short-type regulator procedure for controlling whether the switching elements are short-circuited with each other or whether the switching elements are collectively turned off.
- the phase voltage of any one phase of the three-phase brushless motor is detected, and the engine speed is calculated from the time interval of the zero cross point of this phase voltage.
- the control state for the three-phase brushless motor is changed from the phase control state of the AC output voltage by the phase control regulator procedure before the zero cross point of the phase voltage cannot be detected.
- the control state for the three-phase brushless motor is again determined by the phase control regulator procedure. Switch to AC output voltage phase control state.
- the brushless motor control method when a three-phase brushless motor (three-phase AC generator) is controlled without a position sensor, even in situations other than engine steady operation such as engine stall, the three-phase The energization state of the motor coil of the brushless motor can be controlled, and it is possible to avoid applying an excessive voltage to the external load.
- the engine speed is calculated from the time interval of the zero cross point of the phase voltage induced in the coil of the three-phase brushless motor, and the engine speed is less than the first speed.
- the phase control regulator operation is switched to the short regulator operation before the zero cross point cannot be detected. After that, when the engine speed exceeds the first speed and a voltage of sufficient magnitude that can detect the zero-cross point in the phase voltage can be obtained, the phase control regulator operation is resumed. Switch.
- the brushless motor control device of one aspect of the present invention when controlling a three-phase brushless motor (three-phase AC generator) without a position sensor, the three-phase is also used in situations other than engine steady operation such as engine stall.
- the energization state of the motor coil of the brushless motor can be controlled, and it is possible to avoid applying an excessive voltage to the external load.
- FIG. 6 is a diagram for explaining the operation of the short regulator unit 25.
- FIG. 6 is a diagram for explaining the operation of the short regulator unit 25.
- 5 is a flowchart for explaining a regulator selection operation performed by an energization control unit 23. It is a figure for demonstrating short type regulator control performed in step S13 and step S16 shown in FIG. It is a figure which shows the structure of the brushless motor control apparatus provided with a collective OFF function.
- FIG. 6 is a diagram for explaining an operation of a collective off control unit 26. It is a figure which shows the example of switching of an engine speed and a control state in 10 A of brushless motor control apparatuses shown in FIG.
- FIG. 6 is a diagram for explaining the operation of a zero-cross point estimation unit 22.
- FIG. 6 is a diagram for explaining the operation of a zero-cross point estimation unit 22.
- FIG. It is a figure for demonstrating duty control. It is a figure which shows the other structural example of the subcoil Su.
- FIG. 1 is a diagram showing a configuration of a brushless motor control apparatus according to an embodiment of the present invention.
- the brushless motor control device 10 shown in FIG. 1 rectifies and outputs the AC output voltage output from the three-phase AC generator when the three-phase brushless motor 1 is driven to rotate by the engine 5 and operates as a three-phase AC generator. It operates as a battery charging device that charges the battery 4 under phase control.
- a three-phase brushless motor 1 includes U, V and W phase coils (coils wound around an iron core), a stator 2 having a neutral wire N of the coils, and a four-pole permanent magnet (2 And a rotor 3 composed of a pair of N and S poles.
- the stator 2 is wound with three-phase (U, V, W) windings (coils) in order in the circumferential direction.
- the U-phase coil includes a sub-coil (Su) 2a for detecting a voltage induced in the U-phase coil (a sine wave voltage induced by the permanent magnet of the rotor 3).
- the subcoil Su may be provided in another phase (V phase or W phase).
- the brushless motor control device 10 is provided with switching elements Q1 to Q6 configured by a three-phase bridge of an Nch type FET (Field Effect Transistor).
- the drain terminals of the switching elements Q1, Q2, Q3 on the upper arm side are commonly connected to the positive terminal of the battery 4 serving as a DC power source.
- the source terminals of the switching elements Q4, Q5, and Q6 on the lower arm side are commonly connected to the negative terminal of the battery 4 serving as a DC power source.
- the source terminal of the switching element Q1 on the upper arm side and the drain terminal of the switching element Q4 on the lower arm side are connected, and the connection point between the switching elements Q1 and Q4 is connected to the three-phase via the output power line Lu. It is connected to the U-phase coil terminal of the brushless motor 1. Further, the source terminal of the switching element Q2 on the upper arm side and the drain terminal of the switching element Q5 on the lower arm side are connected, and the connection point of the switching elements Q2 and Q5 is connected to the three-phase via the output power line Lv.
- the brushless motor 1 is connected to the V-phase coil terminal.
- each of the switching elements Q1 to Q6 has a diode Dx (parasitic diode or the like) such that the cathode is in the positive terminal direction of the battery 4 and the anode is in the negative terminal direction of the battery 4 as shown in the figure. Connected in parallel.
- the switching elements Q1 to Q6 may be IGBTs (Insulated Gate Bipolar Transistors) or bipolar transistors.
- the brushless motor control device 10 also includes a Hi (high) side pre-driver circuit 11 that drives the upper arm side switching elements (FETs) Q1, Q2, and Q3 on / off, and a lower arm side switching device.
- a Lo (low) side pre-driver circuit 12 that drives on / off of the elements (FETs) Q4, Q5, and Q6 and a zero-cross point detection circuit 13 are provided.
- the switching elements Q1 to Q6 are driven by gate drive signals output from the Hi-side predriver circuit 11 and the Lo-side predriver circuit 12. This gate drive signal is generated in the pre-driver circuits 11 and 12 based on the FET drive signal output from the control unit (control unit configured by a CPU or the like) 20.
- the zero cross point detection circuit 13 detects the zero cross point from the voltage (U phase voltage) Vsu induced in the subcoil Su attached to the U phase coil of the three-phase brushless motor 1.
- the zero-cross point detection circuit 13 is configured so that each phase coil (U-phase coil, V-phase coil, W) of the stator 2 when the three-phase brushless motor 1 rotates at a low speed (when 120 ° energization described later is performed).
- the zero cross points of the voltages Vu, Vv, Vw induced in the phase coil) are detected.
- the zero cross point detection circuit 13 is connected to the subcoil Su attached to the U-phase coil of the three-phase brushless motor 1 when the three-phase brushless motor 1 is rotating at high speed (when 180 ° energization described later is performed).
- the zero cross point is detected from the induced voltage (U-phase voltage) Vsu.
- the zero cross point detection circuit 13 outputs the detected zero cross point information to the control unit 20 as a zero cross point signal.
- the zero cross point generated at the voltage Vsu induced in the subcoil Su is generated when the midpoint of the magnetic pole of the rotor 3 (boundary point between N and S poles) coincides with the position of the coil.
- a zero cross point generated in an AC voltage induced in each phase coil U-phase coil, V-phase coil, W-phase coil) that becomes a non-energized phase at the time of 120 ° energization, which will be described later, This occurs when the midpoint of the magnetic pole of the rotor 3 (the boundary point between the N and S poles) matches.
- an engine speed measurement unit 21 measures the time interval (cycle) of the zero cross points detected by the zero cross point detection circuit 13 to determine the engine speed when the three-phase brushless motor 1 is rotationally driven by the engine 5. measure.
- the zero cross point estimation unit 22 in the control unit 20 inputs information on the zero cross point of the voltage Vsu induced in the subcoil Su from the zero cross point detection circuit 13 when the three-phase brushless motor 1 is energized 180 °. . Then, the zero cross point estimation unit 22 measures an interval time T between zero cross points (adjacent zero cross points) of the voltage Vsu induced in the subcoil Su. For example, the interval time T between the zero cross points is measured by counting the time from when the zero cross point occurs in the output voltage Vsu of the subcoil Su until the next time the zero cross point occurs in the output voltage Vsu by a timer or the like. .
- the zero cross point estimation unit 22 calculates the time of “T / 3” and “2T / 3” based on the interval time T between the zero cross points, and zero cross points of the other two phases (V phase, W phase) (Phase) is estimated. Then, the zero-cross point estimation unit 22 obtains information on the zero-cross point (U-phase zero-cross point) of the voltage Vsu induced in the subcoil Su and information on the estimated zero-cross points of the other two phases (V and W phases). To the energization control unit 23. The details of the other two-phase (V-phase, W-phase) zero-cross point estimation operations in the zero-cross point estimation unit 22 will be described later.
- the subcoil Su may be provided in either the V phase or the W phase instead of the U phase.
- the zero-cross point estimation unit 22 estimates the other two-phase zero-cross points where the sub-coil Su is not provided, based on the voltage Vsu induced in the sub-coil Su.
- the energization control unit 23 includes a phase control regulator unit 24 and a short regulator unit 25.
- the energization control unit 23 receives information on the engine speed from the engine speed measurement unit 21 and selects the phase control regulator unit 24 when the engine speed is equal to or higher than a predetermined first speed N1.
- the short regulator 25 is selected to control the AC output voltage of the three-phase brushless motor 1.
- the first rotation speed N1 is a rotation speed at which the zero cross point of each of the three-phase AC output voltages output from the three-phase AC generator 1 is not detected and phase control on the switching elements Q1 to Q6 cannot be performed.
- the first rotational speed N1 is obtained in advance by actual measurement of the engine rotational speed when the zero cross point of each of the three-phase AC output voltages output from the three-phase AC generator 1 is not detected.
- the phase control regulator unit 24 turns on the switching elements Q1 to Q6 based on the zero cross point of the phase voltage Vsu and the zero cross point information estimated by the zero cross point estimation unit 22 (phases of the AC output voltages Vu, Vv, and Vw). By controlling the timing of / off (ON / OFF), the AC output voltage output from the three-phase brushless motor 1 is rectified and phase-controlled to charge the battery 4.
- phase control regulator unit 24 when the three-phase brushless motor 1 is rotationally driven from the engine 5 side, the three-phase AC output voltage output from the three-phase brushless motor (alternator) 1 is converted into switching elements Q1 to A forward conversion (AC / DC conversion) is performed by Q6 to obtain a DC output voltage, and a charging current is supplied to the battery 4 by the DC output voltage.
- the short-type regulator unit 25 controls the on / off states of the switching elements Q1 to Q6 of the three-phase bridge circuit 14 when the engine speed is equal to or lower than a predetermined speed (first speed N1). As will be described later, when the engine speed is equal to or lower than the predetermined speed (first speed N1), the short regulator unit 25 is connected to the lower side of the three-phase bridge circuit 14 according to the charging voltage of the battery 4 as described later.
- the arm (switching elements Q4, Q5, Q6) is turned on and the motor coil terminals of the three-phase brushless motor 1 are short-circuited between the phases, or the switching elements Q1 to Q6 are turned off all at once.
- the battery 4 is charged by the AC output voltage of the motor 1 via the diode Dx connected in antiparallel to each of Q6.
- a resistance voltage dividing circuit (a circuit configured by resistors R1 and R2) for detecting the battery voltage Vbat, a reference voltage circuit 31 for generating a reference voltage Vref, and a battery voltage Vbat
- An error amplifier (amplifier) 32 that compares the reference voltage Vref is provided.
- the error amplifier 32 compares the feedback signal Vfb from the actual battery voltage Vbat with the set value (target value) Vref of the battery charge voltage, amplifies the difference signal, and outputs the amplified signal as an error amplifier output Vc.
- the error amplifier output Vc is “Vc> 0” when the battery voltage Vbat is low and “Vfb ⁇ Vref”, and “Vc ⁇ 0” when the battery voltage Vbat is high and “Vfb> Vref”.
- the phase control regulator unit 24 charges the battery 4 (retard angle control).
- Vc ⁇ 0 the battery 4 discharges (advance angle control). ) Is performed. This advance / retard angle control will be described later.
- the short regulator unit 25 turns off the switching elements Q1 to Q6 all at once, and the motor 1 via the diode Dx.
- the battery 4 is charged with the AC output voltage.
- the short regulator unit 25 turns on the switching elements Q4, Q5, and Q6 of the lower arm (switching elements of the upper arm). Q1, Q2, and Q3 are off), and the AC output voltage of the motor 1 is short-circuited between phases.
- a microcomputer (or a microcontroller) is mounted in the brushless motor control device 10.
- the microcomputer is the software for the control unit 20 in the brushless motor control device 10, the engine speed measurement unit 21, the zero cross point estimation unit 22, the energization control unit 23, and other circuits in the control unit 20. What can realize the processing function by executing the program may be realized by software processing. Of course, it may be configured by hardware.
- the subcoil Su provided in the three-phase brushless motor 1 has an example in which the subcoil Su is provided in parallel to the U-phase coil of the stator and the U-phase induced voltage Vsu is detected by the subcoil Su.
- the present invention is not limited to this, and the subcoil Su can also be configured by the method shown in FIG.
- a three-phase brushless motor having a plurality of poles (six poles in the example in the figure) on the stator side is used, and the one-pole coil 6 in any one of the phases (U phase in the figure example) is used.
- the subcoil Su is formed by floating. That is, one of the six U-phase coils 6 is removed (floating), and the terminals SUB1 and SUB2 are pulled out from the removed coil 6, and the U-phase voltage is applied to the terminals SUB1 and SUB2. Get Vsu.
- the short regulator unit 25 is provided on the lower side of the three-phase bridge circuit 14 in accordance with the charging voltage of the battery 4 when the engine speed is less than the first speed N1.
- the arm (switching elements Q4, Q5, Q6) is turned on and the motor coil terminals of the three-phase brushless motor 1 are short-circuited between the phases, or the switching elements Q1 to Q6 are turned off all at once.
- the battery 1 is charged from the motor 1 through the diode Dx connected in parallel to each of Q6.
- the three-phase brushless motor 1 rotates at a rotation speed less than the first rotation speed N1, and the charging voltage of the battery 4 (more precisely, the feedback signal Vfb from the battery voltage Vbat) is the determination reference voltage.
- the switching elements Q1, Q2, and Q3 on the upper arm side of the three-phase bridge circuit 14 are all turned off (OFF), and the switching elements Q4, Q5, and Q6 on the lower arm side are all turned on (ON).
- the U, V, and W phase motor coil terminals of the three-phase brushless motor 1 are short-circuited between phases.
- the three-phase brushless motor 1 is rotating at a rotation speed less than the first rotation speed N1, a + voltage is induced at the U and V phase coil terminals, and a ⁇ voltage is applied to the W phase coil terminal.
- voltage is induced, current Iuw and current Ivw flow in the directions indicated by arrows in the figure.
- the current output from the motor coil of the three-phase brushless motor 1 does not flow to the battery 4 side, flows back in the motor coil of the three-phase brushless motor 1, and is consumed by the internal resistance of the motor coil. It becomes.
- the switching elements Q1, Q2, and Q3 on the upper arm side are turned off collectively, and the switching elements Q4, Q5, and Q6 on the lower arm side are turned on collectively.
- the switching elements Q1, Q2, and Q3 on the upper arm side may be turned on collectively, and the switching elements Q4, Q5, and Q6 on the lower arm side may be turned off collectively.
- the three-phase brushless motor 1 is rotating at a speed lower than the first speed N1, and the charging voltage of the battery 4 (more precisely, the feedback signal Vfb from the battery voltage Vbat) is determined.
- the charging voltage of the battery 4 (more precisely, the feedback signal Vfb from the battery voltage Vbat) is determined.
- the switching elements Q1, Q2, and Q3 on the upper arm side of the three-phase bridge circuit 14 are all turned off (OFF), and the switching elements Q4, Q5, and Q6 on the lower arm side are all turned off.
- the three-phase brushless motor 1 is rotating at a rotation speed less than the first rotation speed N1, a + voltage is induced at the U and V phase coil terminals, and a ⁇ voltage is applied to the W phase coil terminal.
- voltage is induced, current Iuw and current Ivw flow in the directions indicated by arrows in the figure.
- the electric current output from the motor coil of the three-phase brushless motor 1 flows to the battery 4 side via the diode Dx, and the battery 4 is charged.
- the battery 4 is charged by the AC output voltage of the three-phase brushless motor 1. be able to.
- the energization control unit 23 when the engine speed is equal to or higher than the predetermined first rotational speed N1, the energization control unit 23 outputs the three-phase AC output voltages Vu and Vv output from the three-phase brushless motor 1 by the phase control regulator unit 24. Vw is converted into a DC voltage (forward conversion), and the operation is performed so that a charging current flows through the battery 4 by the DC voltage. Further, when the engine speed is less than the predetermined first speed N1, the energization control unit 23 causes the motor coil terminal of the three-phase brushless motor 1 to respond to the charging voltage of the battery 4 by the short regulator 25. Are short-circuited with each other, or the battery 4 is charged by the AC output voltage of the three-phase brushless motor 1 via the diode Dx of each arm of the three-phase bridge circuit 14.
- FIG. 3 is a flowchart for explaining the regulator selection operation performed by the energization control unit 23.
- a switching operation between a regulator operation (REG operation) by phase control performed in the energization control unit 23 and a short regulator operation (short REG operation) performed by the short regulator unit 25 will be described. explain.
- the energization control unit 23 determines whether or not the current control state (REG control) is a control state (short type REG) by the short regulator unit 25 (step S11). ). For example, the energization control unit 23 has a flag that can be set and reset. In step S11, when the data of this flag is detected and data 0 is set, the current control state is determined by the phase control regulator unit 24. When it is determined that the control state is set and data 1 is set, it is determined that the current control state is a control state by the short regulator unit 25.
- the energization control unit 23 determines whether or not the engine speed described later is equal to or higher than the first speed N1 (steps S12 and S15), the engine speed is determined to be equal to or higher than the first speed N1.
- data 0 is set in this flag and it is determined that the engine speed is less than the first speed N1
- data 1 is set in this flag.
- the electricity supply control part 23 is an engine speed measurement part.
- the engine speed information is input from 21 and it is determined whether or not the engine speed is equal to or higher than a predetermined first speed N1 (step S12).
- step S12 When it is determined in step S12 that the engine speed is less than the first speed N1 (step S12: No), the energization control unit 23 sets the control state (REG control) by the phase control regulator unit 24.
- the control state (phase control REG) is switched to the control state (short type REG) by the short type regulator unit 25 (step S13).
- step S12 when it is determined in step S12 that the engine speed is equal to or higher than the first speed N1 (step S12: Yes), the energization control unit 23 sets the control state (REG control) by the phase control regulator unit 24.
- the control state (phase control REG) is maintained as it is (step S14).
- step S11 If it is determined in step S11 that the current control state (REG control) is a control state (short-type REG) by the short regulator unit 25 (step S11: Yes), then the energization control unit 23 receives information on the engine speed from the engine speed measuring unit 21 and determines whether the engine speed is equal to or higher than a predetermined first speed N1 (step S15).
- step S15 When it is determined in step S15 that the engine speed is equal to or higher than the first speed N1 (step S15: Yes), the energization control unit 23 sets the control state (REG control) to the short regulator unit 25.
- the control state (short type REG) is switched to the control state (phase control REG) by the phase control regulator unit 24 (step S14).
- step S15 when it is determined in step S15 that the engine rotational speed is less than the first rotational speed N1 (step S15: No), the energization control unit 23 sets the control state (REG control) by the phase control regulator unit 24.
- the control state (short type REG) is maintained as it is (step S16).
- FIG. 4 is a diagram for explaining the short regulator control performed in step S13 and step S16 shown in FIG.
- the short regulator 25 determines whether or not the charging voltage of the battery 4 is equal to or higher than a predetermined determination reference voltage when the engine speed is N1 or less (step S131). More specifically, the feedback signal Vfb from the battery voltage Vbat and the determination reference voltage Vsref are compared by the comparator (CMP) 42.
- CMP comparator
- step S131 when it is determined in step S131 that the charging voltage of the battery 4 is equal to or higher than the predetermined determination voltage, the short regulator unit 25 turns on the switching elements Q4, Q5, and Q6 on the lower arm side to 3 The motor coil terminals of the phase brushless motor 1 are short-circuited between the phases (step S132).
- step S131 when it is determined in step S131 that the charging voltage of the battery 4 is not equal to or higher than the predetermined determination reference voltage, the short regulator unit 25 turns off the switching elements Q1 to Q6 of each arm of the three-phase bridge circuit 14 at once. Then, the battery 4 is charged by the AC output voltage of the motor 1 through the diode DX connected in parallel to each of the switching elements Q1 to Q6 (step S133). As a result, the short regulator 25 does not cause the AC output voltage of the motor 1 to be short-circuited between the phases in accordance with the charging voltage of the battery 4 and output to the battery 4 side when the engine speed is N1 or less. Whether or not the battery 4 is charged can be controlled by the AC output voltage of 1.
- the brushless motor control device 10 calculates the engine speed, and when the engine speed falls below a predetermined first speed N1, the phase voltage (for example, the phase induced in the subcoil Su) is calculated. Before the zero cross point of the voltage Vsu) cannot be detected, the control operation for the three-phase brushless motor 1 is switched from the control operation by the phase control regulator to the control operation by the short regulator. When the engine speed exceeds the first speed N1, the control operation for the three-phase brushless motor 1 is switched again to the control operation by the phase control regulator. Thereby, even in situations other than engine steady operation such as engine stall, regulator control for the three-phase brushless motor 1 can be performed, and application of an excessive voltage to the external load can be avoided.
- the phase voltage for example, the phase induced in the subcoil Su
- the second rotation speed N2 is a rotation speed at which each of the three-phase AC output voltages output from the three-phase AC generator 1 does not become a charging voltage and does not contribute to charging.
- the second rotation speed N2 is a low rotation speed just before the engine stops.
- the second rotational speed N2 is obtained by actually measuring the engine rotational speed when each of the three-phase alternating current output voltages output from the three-phase alternating current generator 1 does not contribute to charging, and becomes a voltage not contributing to charging. Looking for.
- FIG. 5 is a diagram showing a configuration of a brushless motor control device having a batch off function.
- the brushless motor control device 10A shown in FIG. 5 is different from the brushless motor control device 10 shown in FIG. 1 in that a batch-off control unit 26 is newly added. This is the same as the control device 10. For this reason, the same code
- the collective off control unit 26 is configured so that when the engine speed is equal to or lower than a predetermined second speed N2 (N2 ⁇ N1), the U, V, and W phase motor coils of the brushless motor control device 10A and the three-phase brushless motor 1 Is electrically opened.
- FIG. 6 is a diagram for explaining the operation of the collective-off control unit 26.
- the collective off control unit 26 turns off all the switching elements Q1, Q2, and Q3 on the upper arm side of the three-phase bridge circuit 14, and also switches the switching elements Q4 and Q4 on the lower arm side. All Q5 and Q6 are also turned off.
- the motor coil terminals of the U, V, and W phases are electrically opened from the three-phase bridge circuit 14 (however, connected to the battery 4 via the diode Dx connected in parallel to the switching elements Q1 to Q6). Have been).
- a rectifier circuit three-phase rectifier circuit
- the three-phase brushless motor 1 enters a free-run state that is not controlled by the brushless motor control device 10A.
- FIG. 6 shows that all the switching elements Q1, Q2, and Q3 on the upper arm side are turned off (OFF), and all the switching elements Q4, Q5, and Q6 on the lower arm side are turned off (OFF).
- 2B is the same as FIG. 2B described above, but the case of FIG. 2B includes the case where the engine speed is N2 or more. When this engine speed is N2 or more, the battery 4 is driven by the AC output voltage of the motor 1. Can be charged.
- FIG. 6 shows a state where the engine speed is N2 or less, the engine is almost stopped or is in a state just before it, and the battery 4 cannot be charged by the AC output voltage of the motor 1.
- FIG. 7A and 7B are diagrams showing an example of switching between the engine speed and the control state in the brushless motor control device 10A shown in FIG.
- the AC output by the phase control regulator unit 24 Phase control is performed on the voltages Vu, Vv, and Vw.
- the short regulator control is performed by the short regulator unit 25 in the region where the engine speed is equal to or lower than the first speed N1 and equal to or higher than the second speed N2 from time t1 to time t2.
- the collective off control unit 26 performs collective off control.
- control state when the control state is switched between the phase control regulator unit 24 and the short regulator unit 25 and between the short regulator unit 25 and the collective off control unit 26, hysteresis characteristics are provided.
- the control state can be switched by providing For example, as shown in FIG. 7B, when the control state is switched from the phase control regulator operation to the short regulator operation, as indicated by point a at time t1, the engine revolution number is used as the engine revolution switching judgment value. One revolution N1 is used.
- the engine speed “N1 + ⁇ N ( ⁇ N> 0)” is used as the engine speed switching determination value.
- the first engine speed N1 of the engine speed is again set as the engine speed switching determination value. Is used.
- the energization control unit 23 can similarly switch the control state with hysteresis characteristics. Thereby, for example, when the engine speed remains in the vicinity of the first speed N1, it is possible to avoid frequent switching between the phase control regulator operation and the short regulator operation.
- FIG. 8 is a flowchart for explaining a regulator selection operation in the brushless motor control apparatus 10A shown in FIG.
- the flowchart shown in FIG. 8 differs from the flowchart shown in FIG. 3 in that step S12A, step S17, step S15A, and step S18, which are hatched with hatching, are newly added.
- Other processes are the same as those in the flowchart shown in FIG. For this reason, the same processing contents are denoted by the same reference numerals, and redundant description is omitted.
- step S12A, step S17, step S15A, and step S18 are performed by the collective off control unit 26 when the engine speed is equal to or lower than the second speed N2. This is a step for electrically opening the motor coil.
- step S12A when it is determined in step S12 that the engine rotational speed is less than the first rotational speed N1 (step S12: No), the energization control unit 23 further sets the engine rotational speed. It is determined whether or not it is equal to or less than the second rotation speed N2 (step S12A). When it is determined that the engine speed is equal to or lower than the second speed N2 (step S12A: Yes), the energization control unit 23 selects the collective off control unit 26 and performs switching in the three-phase bridge circuit 14 All the elements Q1 to Q6 are turned off (step S17).
- step S12A when it is determined in step S12A that the engine speed is not equal to or less than the second speed N2 (step S12A: No), the process proceeds to step S13, and the energization control unit 23 is controlled by the phase control regulator unit 24. Is switched to control of the short regulator 25 (step S13).
- step S15A when it is determined in step S15 that the engine speed is less than the first speed N1 (step S15: No), the energization control unit 23 further sets the engine speed. It is determined whether the rotation speed is equal to or lower than the second rotation speed N2 (step S15A). When it is determined that the engine speed is equal to or lower than the second speed N2 (step S15A: Yes), the energization control unit 23 selects the collective off control unit 26 and performs switching in the three-phase bridge circuit 14 All the elements Q1 to Q6 are turned off (step S18).
- step S15A determines whether the engine speed is equal to or less than the second speed N2 (step S12A: No). If it is determined in step S15A that the engine speed is not equal to or less than the second speed N2 (step S12A: No), the process proceeds to step S16, and the energization control unit 23 controls the short regulator unit 25. Is maintained as it is (step S16).
- the phase control regulator unit 24 performs phase control on the AC output voltages Vu, Vv, and Vw of the three-phase brushless motor 1.
- the battery 4 is charged.
- the phase control regulator unit 24 estimates the phases of the AC output voltages Vu, Vv, Vw of the three-phase brushless motor 1 based on the zero cross point estimated by the zero cross point estimation unit 22, and the AC output voltages Vu, Vv. , Vw is rectified and phase controlled to control the battery 4.
- the zero cross point estimation operation phase estimation operation of the AC output voltages Vu, Vv, Vw in the zero cross point estimation unit 22 will be described in detail.
- FIG. 9A and 9B are diagrams for explaining the operation of the zero-cross point estimation unit 22.
- FIG. 9A shows an example in which the one-pole coil 6 of the U-phase coil is separated from the other windings to be in a floating state, and the coil 6 in this floating state is used as a sub-coil Su. It is the same figure as the figure shown.
- FIG. 9B shows the time t in the horizontal direction and the voltage value in the vertical direction.
- the voltage (U phase voltage) Vsu induced in the subcoil Su the zero cross point of the voltage Vsu, the estimated V, It is the figure which showed the zero crossing point of W phase voltage, and the V and W phase waveform (virtual V, W phase induced voltage waveform shown with the broken line which is not actually detected) which have this estimated zero crossing point.
- the zero cross point estimation part 22 is based on the interval time T (period of 180 ° phase) between the adjacent zero cross points a1 and a2, and when this interval time T is divided into three (divided at a phase of 60 °), The time of 1 / 3T and 2 / 3T is calculated. As shown in FIG. 9B, the time “1 / 3T” calculated by the zero cross point estimator 22 is the time at which the zero cross point b1 of the W phase voltage is generated from the time t1 at which the U phase zero cross point a2 is generated. This corresponds to the time until t2.
- the time “2 / 3T” calculated by the zero cross point estimation unit 22 is the time from the time t1 when the U-phase zero cross point a2 occurs to the time t3 when the V-phase voltage zero cross point c1 occurs. Equivalent to.
- the zero cross point estimating unit 22 can estimate the zero cross points of the W phase and the V phase to be generated next based on the interval time T between adjacent zero cross points of the output voltage Vsu of the subcoil Su. This zero cross point is generated when the position of each phase coil coincides with the midpoint of the rotor magnetic pole (boundary point between N and S poles). By estimating this zero cross point, the AC output voltage Vu, The phase (rotor position) of Vv and Vw can be estimated.
- the zero cross point estimation unit 22 measures the interval time T ′ between the adjacent zero cross points a2 and a3, Based on the interval time T ′, the times “1 / 3T ′” and “2 / 3T ′” are calculated again. As shown in FIG. 9B, the time “1 / 3T ′” calculated by the zero-cross point estimation unit 22 generates the zero-cross point b2 of the W-phase voltage from the time t4 when the U-phase zero-cross point a3 occurs. This corresponds to the time until time t5.
- the time “2 / 3T ′” calculated by the zero cross point estimation unit 22 is the time from time t4 when the U-phase zero cross point a3 occurs to time t6 when the V-phase voltage zero cross point c2 occurs. It corresponds to. Thereafter, the zero cross point estimation unit 22 repeats the measurement of the interval time T between the zero cross points of the output voltage of the subcoil Su and the estimation process of the W and V phase zero cross points by calculating the times of 1 / 3T and 2 / 3T.
- FIG. 10 is a diagram for explaining a method of estimating the rotor position (phase of AC output voltage) by zero cross point estimation.
- FIG. 10 shows the time t in the horizontal direction and the voltage value in the vertical direction.
- the output voltage Vsu of the subcoil Su the zero cross point of this voltage Vsu, the estimated zero cross points of the V and W phases, It is the figure which showed the V and W phase waveform (virtual V and W phase induced voltage waveform shown with the broken line which is not actually detected) which has the estimated zero cross point.
- FIG. 10 shows the time t in the horizontal direction and the voltage value in the vertical direction.
- the output voltage Vsu of the subcoil Su the zero cross point of this voltage Vsu
- the estimated zero cross points of the V and W phases It is the figure which showed the V and W phase waveform (virtual V and W phase induced voltage waveform shown with the broken line which is not actually detected) which has the estimated zero cross point.
- FIG. 10 shows the time t in
- FIG. 10 also shows a rectangular wave Ru synchronized with the U phase generated based on the zero-cross point, a rectangular wave Rw synchronized with the W phase, and a rectangular wave Rv synchronized with the V phase, arranged in the vertical direction.
- Waveform rotor position detection waveform
- the U, V, and W phase rectangular waves Ru, Rv, and Rw shown in FIG. 10 are based on the zero cross point of the voltage Vsu and the estimated zero cross point of the V and W phases. Some are generated in the zero cross point estimation unit 22).
- the U-phase rectangular wave Ru has a waveform whose level is inverted at each zero-cross point (for example, a2, a3, a4) of the U-phase voltage waveform (more precisely, the output voltage waveform of the subcoil Su). It is.
- the U-phase rectangular wave Ru changes from the H level (high level) to the L level (low level) at the zero cross point a2, changes from the L level to the H level at the zero cross point a3, and at the zero cross point a4. It changes from H level to L level.
- the W-phase rectangular wave Rw is a waveform whose level is inverted at each zero-cross point (for example, b1, b2, b3) of the W-phase voltage waveform (virtual voltage waveform that is not actually detected).
- the W-phase rectangular wave Rw changes from the L level to the H level at the zero cross point b1, changes from the H level to the L level at the zero cross point b2, and changes from the L level to the H level at the zero cross point b3.
- the V-phase rectangular wave Rv is a waveform whose level is inverted at each zero-cross point (for example, c1, c2, c3) of the V-phase voltage waveform (virtual voltage waveform that is not actually detected).
- the V-phase rectangular wave Rv changes from the H level to the L level at the zero cross point c1, changes from the L level to the H level at the zero cross point c2, and changes from the H level to the L level at the zero cross point c3. .
- each rectangular waveform Ru shown in FIG. 10 synchronized with the W, U, and V phases. , Rv, and Rw can be detected at the H level and L level to detect rotor position information by zero-cross point detection.
- Rv, and Rw can be detected at the H level and L level to detect rotor position information by zero-cross point detection.
- 6 sections from 0 to 5 every 60 degrees can be detected.
- the 0th stage ST0 from time t1 to t2
- the first stage ST1 from time t2 to t3
- the second stage from time t3 to t4.
- stage ST2 The rotor position (alternating current) every 60 ° is divided into six stages: stage ST2, third stage ST3 from time t4 to t5, fourth stage ST4 from time t5 to t6, and fifth stage ST5 from time t6 to t7.
- stage ST2 third stage ST3 from time t4 to t5
- fourth stage ST4 from time t5 to t6
- fifth stage ST5 from time t6 to t7.
- the phase of the output voltages Vu, Vv, Vw) can be detected.
- phase control regulator unit 24 (Description of operation of phase control regulator unit 24) Next, the control is performed by the phase control regulator unit 24 based on the zero cross point signals (estimated phases of the AC output voltages Vu, Vv, Vw) detected by the zero cross point estimation unit 22 described above.
- the operation of the phase control regulator will be described.
- the brushless motor control devices 10 and 10A perform advance / retard control for controlling the power generation amount of the three-phase brushless motor 1 in order to charge the battery 4 efficiently.
- the control method of the advance / retard angle control is a generally well-known method and is not directly related to the present invention. The angle control will be briefly described below.
- the three-phase brushless motor 1 When the three-phase brushless motor 1 is rotationally driven from the engine 5 side, the three-phase brushless motor 1 becomes a three-phase AC generator.
- the brushless motor control device converts (forward-converts) the three-phase AC output voltage output from the three-phase brushless motor 1 into a DC voltage. It operates so that the charging current flows through the battery 4 by the voltage.
- the brushless motor control devices 10 and 10A perform advance / retard control for controlling the power generation amount of the three-phase brushless motor 1 in order to charge the battery 4 efficiently.
- the advance angle / retard angle control is performed by setting the energization timing of the switching elements Q1 to Q6 constituting the rectifying unit in the brushless motor control device with respect to the phase of the AC output voltage of the three-phase brushless motor 1.
- the power generation amount of the three-phase brushless motor 1 is controlled by moving to the advance side or the retard side.
- this advance / retard control when the voltage of the battery 4 is lower than the reference voltage and needs to be charged, the brushless motor control device is retarded to enter the battery charge state, and the voltage of the battery 4 is set to the reference voltage. If charging is not required higher than that, the brushless motor control device can be advanced so that energy is discharged from the battery to the three-phase brushless motor 1.
- the phase control regulator unit 24 generates an alternating current based on the zero cross point of the phase voltage Vsu (U phase) output from the zero cross point estimation unit 22 and the estimated zero cross points of the other two phases (V and W phases).
- the phase of the output voltages Vu, Vv, Vw is estimated, the advance / retard amount is determined based on the estimated phase of the AC output voltages Vu, Vv, Vw and the output Vc from the error amplifier 32, and the AC
- the output voltage Vu, Vv, Vw is rectified and phase controlled, and the battery 4 is charged. Note that the phase of the AC output voltages Vu, Vv, and Vw at the zero cross point may be estimated by the zero cross point estimation unit 22.
- the error amplifier 32 in the control unit 20 compares the feedback signal Vfb from the actual battery voltage Vbat with the set value (target value) Vref of the battery charge voltage. The difference signal is amplified and output as an error amplifier output Vc.
- the error amplifier output Vc is “Vc> 0” when the battery voltage Vbat is low and “Vfb ⁇ Vref”, and “Vc ⁇ 0” when the battery voltage Vbat is high and “Vfb> Vref”. It becomes.
- Vc> 0 the battery 4 is charged (retard angle control), and when “Vc ⁇ 0”, the battery 4 is discharged (advance angle control).
- the advance / retard angle control unit 24a in the phase control regulator unit 24 receives the signal of the error amplifier output Vc from the error amplifier output Vc, determines an advance angle / retard angle amount, and according to the advance angle / retard angle amount. On / off signals of the switching elements Q1 to Q6 are generated and output to the Hi-side predriver circuit 11 and the Lo-side predriver circuit 12.
- the zero cross point detection circuit 13 determines the zero cross point of the output voltage Vsu of any one phase of the three-phase AC generator, for example, the U-phase sub-coil Su described above. To detect. Then, the zero cross point estimation unit 22 estimates the other two-phase (V, W phase) zero cross points by the zero cross point estimation unit 22. Then, a three-phase brushless motor includes a zero-cross point of the voltage (U-phase voltage) Vsu induced in the sub-coil Su and the other two-phase (V-phase and W-phase) zero-cross points estimated by the zero-cross point estimation unit 22. The phases of the AC output voltages Vu, Vv, and Vw of each phase of 1 are estimated.
- the advance / retard amount is calculated based on the output voltage Vc of the error amplifier 32 with respect to the estimated phases of the AC output voltages Vu, Vv, Vw of the three-phase brushless motor 1.
- the advance / retard angle control unit 24a controls the energization timing of the switching elements Q1 to Q6 to the advance side or the retard side.
- FIG. 12 is a diagram showing a configuration when the brushless motor control device operates as a battery charging device and as a motor driving device.
- the brushless motor control device 10B shown in FIG. 12 is different from the brushless motor control device 10 shown in FIG. 1 in that a 120 ° energization control unit 27 and a 180 ° energization control unit 28 are newly added.
- the configuration of is the same as that of the brushless motor control device 10 shown in FIG. For this reason, the same code
- the brushless motor control device 10B shown in FIG. 12 is similar to the brushless motor control device 10 shown in FIG. 1 in that when the three-phase brushless motor is driven to rotate from the engine 5 side and operates as a three-phase AC generator.
- the control regulator unit 24 operates as a charging device that charges the battery 4.
- the brushless motor control device 10B operates as a drive device for the starter motor when the three-phase brushless motor 1 operates as a starter motor for the engine 5.
- a 120 ° energization control unit 27 controls the three-phase brushless motor 1 by 120 ° energization.
- the 180 ° energization control unit 28 controls the three-phase brushless motor 1 by 180 ° energization.
- the 120 ° energization control method and the 180 ° energization control method are not directly related to the present invention and are generally well-known methods. Therefore, the 120 ° energization and 180 ° energization will be described below. A brief explanation.
- FIG. 13 is a diagram for explaining 120 ° energization. Time t has elapsed in the horizontal direction, the voltage waveform of the U-phase coil terminal, the voltage waveform of the V-phase coil terminal, and the W-phase in the vertical direction. The voltage waveforms of coil terminals are shown side by side. In the voltage waveform shown in FIG. 13, when the U-phase coil is energized in the positive direction, a positive DC voltage is applied to the U-phase coil from the battery 4, and when the U-phase coil is energized in the negative direction, A negative DC voltage is applied to the U-phase coil from the battery 4 (the same applies to the V and W-phase coils).
- the U-phase coil becomes a non-energized phase from time t0 to t1 (between phase 60 °) and becomes a conducting phase from time t1 to t2 (between phase 120 °).
- an induced voltage is generated by the rotor magnetic pole in the U-phase coil, and the rotor position is detected by detecting the zero cross point a. be able to.
- the rotor position can be detected by detecting the zero-cross point b in the section where the non-energized phase is set.
- the rotor position can be detected by detecting the zero-cross point c in the section where the non-energized phase is set.
- the rotor position (rotor magnetic pole switching point) can be detected every 60 °, and the energization phase and energization timing for the U, V, and W phase coils are determined according to the rotor position, and the three-phase brushless The motor 1 can be driven.
- the three-phase brushless motor 1 is driven and controlled by 180 ° energization, which will be described later, based on the voltage (U-phase voltage) Vsu induced in the subcoil Su instead of the 120 ° energization. You can also.
- the 120 ° energization control unit 27 in order to adjust the voltage applied to the three-phase brushless motor 1, it is turned on during each energization period of the U, V, and W phase motor coils. / Off duty ratio can be controlled.
- the ON / OFF duty ratio can be changed in the energization period of the U-phase coil from time t1 to time t2.
- This duty ratio control is similarly performed in the V phase and the W phase.
- the energization control unit 23 can change the voltage applied to the motor coil in accordance with the rotation speed of the three-phase brushless motor 1.
- the duty ratio can be controlled in the same manner even during 180 ° energization described later.
- the sub-coil Su is provided in parallel with the U-phase coil, and the rotor is detected by detecting the zero-cross point of the U-phase voltage (sine wave voltage induced by the rotor rotation) Vsu generated in the sub-coil Su. It is detected that the position of the subcoil Su coincides with the midpoint of the three magnetic poles (boundary point between the N and S poles).
- the zero cross point estimation unit 22 detects the zero cross point of the voltage Vsu induced only in one subcoil Su, and based on the zero cross point of the voltage Vsu, the zero cross point of the other two phases (V and W phases). Is estimated (rotor position is estimated). Then, the 180 ° energization control unit 28 controls energization phase switching and energization timing for the U, V, and W phase coils by switching the energization phase of the motor coil based on the estimated rotor position.
- the zero cross point is estimated by the zero cross point estimating unit 22 to estimate the rotor position, and the 180 ° energization control unit 28 determines the energization pattern and the energization timing according to the rotor position. Select to conduct 180 ° energization to the motor coil.
- the details of the 180 ° energization method and the energization waveform are generally well-known, and the description thereof is omitted.
- the rotor position is estimated based on the zero cross point induced in the subcoil Su and the zero cross point estimated by the zero cross point estimating unit 22, and is the same as in the case of 180 ° energization.
- the energization pattern and energization timing corresponding to the rotor position can be selected to energize the motor coil by 120 °.
- the brushless motor control device 10B shown in FIG. 12 operates as a battery charging device when the three-phase brushless motor 1 is rotationally driven from the engine 5 side and operates as a three-phase AC generator.
- the brushless motor control device 10 ⁇ / b> B operates as a drive device for the three-phase brushless motor 1 when the three-phase brushless motor 1 is used as a starter motor for the engine 5.
- the three-phase brushless motor in the present invention corresponds to the three-phase brushless motor 1
- the brushless motor control device in the present invention is the brushless motor control device 10 shown in FIG. 1 and the brushless motor control device shown in FIG. 10A and the brushless motor control device 10B shown in FIG. 12 correspond.
- the phase voltage detection unit in the present invention corresponds to the subcoil Su
- the zero cross point detection unit in the present invention corresponds to the zero cross point detection circuit 13
- the engine in the present invention corresponds to the engine 5 in the present invention.
- the engine speed measuring unit 21 corresponds to the engine speed measuring unit 21.
- the phase control regulator unit in the present invention corresponds to the phase control regulator unit 24, the short regulator unit in the present invention corresponds to the short regulator unit 25, and the batch off control unit in the present invention performs batch off control.
- the part 26 corresponds.
- the three-phase bridge circuit according to the present invention corresponds to the three-phase bridge circuit 14, and the switching elements according to the present invention include the upper-arm switching elements Q1, Q2, and Q3 and the lower-arm switching elements Q4, Q5, and Q6.
- the “diode connected in antiparallel to the switching element” in the present invention corresponds to the diode Dx connected in antiparallel to each of the switching elements Q1 to Q6.
- the brushless motor control device 10 drives and controls the three-phase brushless motor 1, and when the three-phase brushless motor 1 is driven to rotate by the engine 5 and operates as a three-phase AC generator,
- the brushless motor control device 10 charges the battery 4 by rectifying and phase-controlling the AC output voltages Vu, Vv, Vw output from the three-phase brushless motor 1, each arm having switching elements Q1 to Q6 and the switching elements
- a three-phase bridge circuit composed of a diode Dx connected in antiparallel to Q1 to Q6, a phase voltage detector (subcoil Su) for detecting a phase voltage of any one phase of the three-phase brushless motor 1, and a phase Zero-cross inspection for detecting the zero-cross point of the one-phase phase voltage Vsu detected by the voltage detector (subcoil Su)
- a circuit 13 an engine speed measuring unit 21 that measures the engine speed of the engine 5 based on the cycle of the zero cross points (time interval of the zero cross points) detected by the zero cross point detection circuit 13, and the engine speed
- the phase voltage Vsu of any one phase of the three-phase brushless motor 1 is detected, and the engine speed is calculated from the cycle (time interval) of the zero cross point of the phase voltage Vsu. .
- the control state for the three-phase brushless motor 1 is changed to AC output by the phase control regulator unit 24 before the zero cross point of the phase voltage Vsu cannot be detected.
- the phase control state of the voltages Vu, Vv, Vw is switched to the energization control state of the motor coil by the short regulator unit 25.
- the control state for the three-phase brushless motor 1 is again Switching to the phase control state of the AC output voltages Vu, Vv, Vw by the phase control regulator unit 24 is performed.
- the short regulator unit 25 uses the switching element of the three-phase bridge circuit 14 to convert the AC output voltage of the three-phase brushless motor 1 when the charging voltage of the battery 4 is equal to or higher than a predetermined determination reference voltage.
- the switching elements Q1 to Q6 are turned off collectively and the battery is charged via the diode Dx by the AC output voltage of the three-phase brushless motor.
- the AC output voltage of the three-phase brushless motor 1 is set.
- the phase is short-circuited by the switching element.
- the switch elements Q1 to Q6 of the three-phase bridge circuit 14 are turned off all at once and the three-phase brushless
- the battery is charged by the AC output voltage of the motor 1 via the diode Dx connected in antiparallel to the switching element.
- the energization state of the motor coil of the three-phase brushless motor 1 can be controlled even in situations other than engine steady operation such as engine stall, and it is possible to avoid applying an excessive voltage to the external load.
- the battery can be charged.
- the brushless motor control device 10 determines that the engine speed is equal to or lower than the predetermined second rotation speed N2 that is lower than the predetermined first rotation speed N1 (first rotation speed N1> second rotation). N2) A collective off control unit 26 that collectively turns off the switching elements Q1 to Q6 of the three-phase bridge circuit 14 is provided.
- the brushless motor control device 10 having such a configuration, when the engine speed is equal to or lower than a predetermined second rotational speed N2 that is lower than the predetermined first rotational speed N1, the first rotational speed N1> the second rotational speed N2.
- the coil terminals of each phase of the three-phase brushless motor 1 are opened electrically. Thereby, when the engine speed is low and the engine 5 is close to the stop state, the three-phase brushless motor 1 can be electrically opened to stop the control of the three-phase brushless motor 1.
- the brushless motor control device 10 of the present invention is a battery that rectifies and phase-controls the AC output voltage output from the three-phase brushless motor 1 when the three-phase brushless motor 1 operates as a three-phase AC generator. 4 is charged, and when the engine 5 is started, the three-phase brushless motor 1 is driven and controlled as a starter motor of the engine 5.
- the brushless motor control device 10 having such a configuration, when the three-phase brushless motor 1 is rotationally driven from the engine 5 side and operates as a three-phase AC generator, the battery 4 is generated by the AC output voltage of the three-phase brushless motor 1. To charge. When the engine 5 is started, the three-phase brushless motor 1 is driven as an engine starter motor. Thereby, the brushless motor control device 10 can be operated as a battery charging device and can be operated as a drive device for the starter motor of the engine 5.
- regulator control can be performed even in situations other than engine steady operation such as engine stall, and an excessive voltage is applied to a product or an external load. Can be prevented from being applied.
- the brushless motor control device of one embodiment of the present invention can be used for a control device for a three-phase brushless motor used as a starter motor and an AC generator of an internal combustion engine (engine).
- engine an internal combustion engine
- a position sensorless three-phase brushless motor three-phase AC generator
- It can be used as a brushless motor control device that can avoid applying an excessive voltage to an external load.
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Abstract
Description
このため、この特許文献3に記載のハイブリッド車両の制御装置は、エンジン回転数の低回転時(アイドル回転数以下)において、モータの3相短絡により制動トルクを発生させてエンジンを停止させ、停止の際の静粛性を確保できる。
しかしながら、特許文献3に記載のハイブリッド車両の制御装置は、エンスト等のエンジン定常動作以外の状況(例えば、エンジン回転数の低回転時)において、3相ブラシレスモータのモータコイルの通電状態が制御されず、外部負荷に過大な電圧が印加されることになる。
これにより、本発明の一態様のブラシレスモータ制御装置においては、位置センサレスで3相ブラシレスモータ(3相交流発電機)を制御する場合に、エンスト等のエンジン定常動作以外の状況においても、3相ブラシレスモータのモータコイルの通電状態を制御することができ、外部負荷に過大な電圧が印加されることを回避することができる。
このような構成のブラシレスモータ制御装置では、エンジン回転数が第1回転数未満の場合において、バッテリの充電電圧が所定の判定基準電圧以上の場合に、3相ブラシレスモータの交流出力電圧をスイッチング素子により相間短絡させる。また、エンジン回転数が第1回転数未満の場合において、バッテリの充電電圧が所定の判定基準電圧未満の場合に、3相ブリッジ回路のスイッチ素子を一括オフにし、3相ブラシレスモータの交流出力電圧により、スイッチング素子に逆並列に接続されたダイオードを介して、バッテリを充電する。
これにより、エンスト等のエンジン定常動作以外の状況においても、3相ブラシレスモータのモータコイルの通電状態を制御することができ、外部負荷に過大な電圧が印加されることを回避することができる。また、エンジン回転数が第1回転数未満の場合において、バッテリに充電を行うことができる。
このような構成のブラシレスモータ制御装置では、エンジン回転数が、第1回転数よりさらに低い第2回転数以下の場合は(第1回転数>第2回転数)、3相ブラシレスモータの各相のコイル端子を電気的に開放状態にする。
これにより、エンジン回転数が低く、エンジンが停止状態に近い場合は、3相ブラシレスモータを電気的に開放し、3相ブラシレスモータに対する制御を停止することができる。
このような構成のブラシレスモータ制御装置では、3相ブラシレスモータがエンジン側から回転駆動され3相交流発電機として動作する場合には、この3相ブラシレスモータの交流出力電圧によりバッテリを充電する。また、エンジンの始動の際には、この3相ブラシレスモータをエンジンのスタータモータとして駆動する。
これにより、ブラシレスモータ制御装置をバッテリ充電装置として動作させることができるとともに、エンジンのスタータモータの駆動装置として動作させることができる。
これにより、本発明の一態様のブラシレスモータ制御方法においては、位置センサレスで3相ブラシレスモータ(3相交流発電機)を制御する場合に、エンスト等のエンジン定常動作以外の状況においても、3相ブラシレスモータのモータコイルの通電状態を制御することができ、外部負荷に過大な電圧が印加されることを回避することができる。
図1は、本発明の実施の形態に係わるブラシレスモータ制御装置の構成を示す図である。図1に示すブラシレスモータ制御装置10は、3相ブラシレスモータ1がエンジン5により回転駆動され3相交流発電機として動作する場合に、この3相交流発電機から出力される交流出力電圧を整流及び位相制御してバッテリ4を充電するバッテリ充電装置として動作する。
次に、通電制御部23内のショート式レギュレータ部25の動作について説明する。通電制御部23は、エンジン回転数が第1回転数N1以下の場合は、ショート式レギュレータ部25を選択し、このショート式レギュレータ部25により3相ブラシレスモータ1を制御する。図2A及び図2Bは、ショート式レギュレータ部25の制御動作について説明するための図である。
図2Aは、3相ブラシレスモータ1が第1回転数N1未満の回転数で回転しており、かつバッテリ4の充電電圧(より正確には、バッテリ電圧Vbatからのフィードバック信号Vfb)が判定基準電圧Vsrefよりも高い場合の例である。この場合、3相ブリッジ回路14の上アーム側のスイッチング素子Q1、Q2、Q3を全てオフ(OFF)にし、下アーム側のスイッチング素子Q4、Q5、Q6を全てオン(ON)にする。これにより、3相ブラシレスモータ1のU、V、W相の各モータコイル端子が相間短絡される。
上述したように3相ブラシレスモータ1がエンジン5側から回転駆動される場合、3相ブラシレスモータ1は3相交流発電機となる。この3相ブラシレスモータ1が3相交流発電機となる場合において、通電制御部23は、位相制御レギュレータ部24、または、ショート式レギュレータ部25を選択して、3相ブラシレスモータ1を制御する。
これにより、ショート式レギュレータ部25は、エンジン回転数N1以下の場合に、バッテリ4の充電電圧に応じて、モータ1の交流出力電圧を相間短絡させてバッテリ4側に出力させないか、または、モータ1の交流出力電圧によりバッテリ4を充電させるかを制御することができる。
上述したブラシレスモータ制御装置10では、エンジン回転数は所定の第1回転数N1よりも低くなった場合に、3相ブラシレスモータ1に対する制御動作を、位相制御レギュレ一タによる制御動作からショート式レギュレータによる制御動作に切り替える例について説明した。以下では、さらにエンジン回転数が低下し、エンジン回転数が所定の第2回転数N2(N2<N1)よりも低くなった場合に、3相ブラシレスモータ1のU、V、W相のコイル端子を一括してオフ(電気的にオフ)する例について説明する。ここで、第2回転数N2は、3相交流発電機1からから出力される3相交流出力電圧の各々が、充電する電圧とならない、充電に寄与しない電圧となる回転数である。例えば、この第2回転数N2は、エンジンが停止する直前のような低い回転数である。なお、第2回転数N2は、3相交流発電機1からから出力される3相交流出力電圧の各々が充電に寄与しなくなる、充電に寄与しない電圧となる際のエンジン回転数を予め実測により求めている。
これにより、例えば、エンジン回転数が第1回転数N1付近に留まる場合において、位相制御レギュレータ動作とショート式レギュレータ動作との切り替えが頻繁に発生することを回避できる。
図9A及び図9Bは、ゼロクロス点推定部22の動作を説明するための図である。図9Aは、U相コイルの1極のコイル6を他の巻線から切り離してフロ-ティング状態にし、このフロ-ティング状態にしたコイル6をサブコイルSuとした例を示しており、図15に示した図と同じ図である。
次に、上記のゼロクロス点推定部22により検出されたU、V、W相のゼロクロス点の信号(交流出力電圧Vu、Vv、Vwの推定位相)を基に、位相制御レギュレータ部24により行われる位相制御レギュレータ動作について説明する。この位相制御動作において、ブラシレスモータ制御装置10および10Aは、バッテリ4への充電を効率良く行うために、3相ブラシレスモータ1の発電量を制御する進角/遅角制御を行う。なお、進角/遅角制御の制御方法については、一般的によく知られた方法であり、また、本発明とは直接には関係しないため、以下、位相制御レギュレータ部24における進角/遅角制御については、以下において、簡単に説明する。
次に、3相ブラシレスモータ1が、エンジン5のスタータモータとして動作し、このスタータモータをブラシレスモータ制御装置が駆動制御する場合の例について説明する。
3相ブラシレスモータ1が低回転数で回っている場合は、例えば、120°通電制御部27により、120°通電方式により3相ブラシレスモータ1を駆動制御することができる。
一方、モータが高回転数で回っている場合においては、モータパワーを十分に引き出すために、通電制御部23は、180°通電制御部28により3相ブラシレスモータ1に対して180°通電制御を行う。この180°通電の場合は、上述した120°通電の場合のように非通電相のゼロクロス点を検出することができなくなくなる。このため、前述したように、U相コイルと並列にサブコイルSuを設け、このサブコイルSuに発生するU相電圧(ロータ回転により誘起される正弦波電圧)Vsuのゼロクロス点を検出することにより、ロータ3の磁極の中点(N、S極の境界点)にサブコイルSuの位置が一致したことを検出する。
また、本発明における3相ブリッジ回路は、3相ブリッジ回路14が対応し、本発明におけるスイッチング素子は、上アーム側のスイッチング素子Q1、Q2、Q3および下アーム側のスイッチング素子Q4、Q5、Q6が対応する。また、本発明における「スイッチング素子に逆並列に接続されたダイオード」は、各スイッチング素子Q1~Q6に逆並列に接続されるダイオードDxが対応する。
これにより、エンスト等のエンジン定常動作以外の状況においても、3相ブラシレスモータ1のモータコイルに対する通電状態を制御することができ、外部負荷に過大な電圧が印加されることを回避することができる。
このような構成のブラシレスモータ制御装置10では、エンジン回転数が第1回転数未満の場合において、バッテリの充電電圧が所定の判定基準電圧以上の場合に、3相ブラシレスモータ1の交流出力電圧をスイッチング素子により相間短絡させる。また、エンジン回転数が第1回転数未満の場合において、バッテリ4の充電電圧が所定の判定基準電圧未満の場合に、3相ブリッジ回路14のスイッチ素子Q1~Q6を一括オフにし、3相ブラシレスモータ1の交流出力電圧により、スイッチング素子に逆並列に接続されたダイオードDxを介して、バッテリを充電する。
これにより、エンスト等のエンジン定常動作以外の状況においても、3相ブラシレスモータ1のモータコイルの通電状態を制御することができ、外部負荷に過大な電圧が印加されることを回避することができる。また、エンジン回転数が第1回転数未満の場合において、バッテリに充電を行うことができる。
このような構成のブラシレスモータ制御装置10では、エンジン回転数が、所定の第1回転数N1よりさらに低い所定の第2回転数N2以下の場合は(第1回転数N1>第2回転数N2)、3相ブラシレスモータ1の各相のコイル端子を電気的に開放状態にする。
これにより、エンジン回転数が低く、エンジン5が停止状態に近い場合は、3相ブラシレスモータ1を電気的に開放し、3相ブラシレスモータ1に対する制御を停止することができる。
このような構成のブラシレスモータ制御装置10では、3相ブラシレスモータ1がエンジン5側から回転駆動され3相交流発電機として動作する場合には、この3相ブラシレスモータ1の交流出力電圧によりバッテリ4を充電する。また、エンジン5の始動の際には、3相ブラシレスモータ1をエンジンのスタータモータとして駆動する。
これにより、ブラシレスモータ制御装置10をバッテリ充電装置として動作させることができるとともに、エンジン5のスタータモータの駆動装置として動作させることができる。
2…ステータ
2a…サブコイルSu
3…ロータ
4…バッテリ
5…エンジン
6…コイル
10,10A,10B…ブラシレスモータ制御装置
11…Hi側プリドライバ回路
12…Lo側プリドライバ回路
13…ゼロクロス点検出回路
14…3相ブリッジ回路
20…制御部
21…エンジン回転数計測部
22…ゼロクロス点推定部
23…通電制御部
24…位相制御レギュレータ部
24a…進角/遅角制御部
25…ショート式レギュレータ部
26…一括オフ制御部
27…120°通電制御部
28…180°通電制御部
31…基準電圧回路
32…誤差アンプ
41…判定基準電圧回路
42…コンパレータ
Claims (5)
- 3相ブラシレスモータを駆動制御するとともに、前記3相ブラシレスモータがエンジンに回転駆動されて3相交流発電機として動作する場合に、該3相ブラシレスモータから出力される交流出力電圧を整流及び位相制御してバッテリを充電するブラシレスモータ制御装置であって、
各アームがスイッチング素子と該スイッチング素子に逆並列に接続されたダイオードとで構成される3相ブリッジ回路と、
前記3相ブラシレスモータのいずれか1相の相電圧を検出する相電圧検出部と、
前記相電圧検出部により検出された1相の相電圧のゼロクロス点を検出するゼロクロス点検出部と、
前記ゼロクロス点検出部により検出されたゼロクロス点の周期を基に前記エンジンのエンジン回転数を計測するエンジン回転数計測部と、
前記エンジン回転数が第1回転数以上の場合において、前記3相ブラシレスモータから出力される各相の交流出力電圧を整流及び位相制御して前記バッテリに供給する位相制御レギュレータ部と、
前記エンジン回転数が前記第1回転数未満の場合において、前記バッテリの充電電圧に応じて、前記3相ブラシレスモータから出力される交流出力電圧を前記3相ブリッジ回路のスイッチング素子により相間短絡させるか、または前記スイッチング素子を一括オフにするかを制御するショート式レギュレータ部と、
を備えるブラシレスモータ制御装置。 - 前記ショート式レギュレータ部は、
前記バッテリの充電電圧が所定の判定基準電圧以上の場合に、前記3相ブラシレスモータの交流出力電圧を前記3相ブリッジ回路のスイッチング素子により相間短絡させ、
前記バッテリの充電電圧が所定の判定基準電圧未満の場合に、
前記スイッチング素子を一括オフにして前記3相ブラシレスモータの交流出力電圧により前記ダイオードを介して前記バッテリを充電させる
請求項1に記載のブラシレスモータ制御装置。 - 前記エンジン回転数が、前記第1回転数よりさらに低い第2回転数以下の場合に(第1回転数>第2回転数)、
前記3相ブリッジ回路のスイッチング素子を一括オフにする一括オフ制御部を、
備える請求項1または請求項2に記載のブラシレスモータ制御装置。 - 前記3相ブラシレスモータが3相交流発電機として動作する場合に、該3相ブラシレスモータから出力される交流出力電圧を整流及び位相制御してバッテリを充電すると共に、
前記エンジンの始動の際には、前記3相ブラシレスモータを当該エンジンのスタータモータとして駆動制御する
請求項1から3のいずれか1項に記載のブラシレスモータ制御装置。 - 3相ブラシレスモータを駆動制御するとともに、前記3相ブラシレスモータがエンジンに回転駆動されて3相交流発電機として動作する場合に、該3相ブラシレスモータから出力される交流出力電圧を整流及び位相制御してバッテリを充電するブラシレスモータ制御方法であって、
スイッチング素子と該スイッチング素子に逆並列に接続されたダイオードとで3相ブリッジ回路の各アームを構成する手順と、
前記3相ブラシレスモータのいずれか1相の相電圧を検出する相電圧検出手順と、
前記相電圧検出手順により検出された1相の相電圧のゼロクロス点を検出するゼロクロス点検出手順と、
前記ゼロクロス点検出手順により検出されたゼロクロス点の周期を基に前記エンジンのエンジン回転数を計測するエンジン回転数計測手順と、
前記エンジン回転数が第1回転数以上の場合において、前記3相ブラシレスモータから出力される各相の交流出力電圧を整流及び位相制御して前記バッテリに供給する位相制御レギュレータ手順と、
前記エンジン回転数が前記第1回転数未満の場合において、前記バッテリ充電電圧に応じて、前記3相ブラシレスモータから出力される交流出力電圧を前記3相ブリッジ回路のスイッチング素子により相間短絡させるか、または前記スイッチング素子を一括オフにするかを制御するショート式レギュレータ手順と、
を含むブラシレスモータ制御方法。
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