WO2012140836A1 - 電解コンデンサ - Google Patents
電解コンデンサ Download PDFInfo
- Publication number
- WO2012140836A1 WO2012140836A1 PCT/JP2012/002021 JP2012002021W WO2012140836A1 WO 2012140836 A1 WO2012140836 A1 WO 2012140836A1 JP 2012002021 W JP2012002021 W JP 2012002021W WO 2012140836 A1 WO2012140836 A1 WO 2012140836A1
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- WO
- WIPO (PCT)
- Prior art keywords
- anode
- pair
- cathode
- electrolytic capacitor
- terminals
- Prior art date
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- 239000003990 capacitor Substances 0.000 title claims abstract description 98
- 239000011347 resin Substances 0.000 claims abstract description 53
- 229920005989 resin Polymers 0.000 claims abstract description 53
- 238000005452 bending Methods 0.000 claims description 6
- 238000003466 welding Methods 0.000 description 13
- 239000007784 solid electrolyte Substances 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 125000006850 spacer group Chemical group 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229920001940 conductive polymer Polymers 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 238000007740 vapor deposition Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- NRTOMJZYCJJWKI-UHFFFAOYSA-N Titanium nitride Chemical compound [Ti]#N NRTOMJZYCJJWKI-UHFFFAOYSA-N 0.000 description 1
- 238000002048 anodisation reaction Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- BPUBBGLMJRNUCC-UHFFFAOYSA-N oxygen(2-);tantalum(5+) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Ta+5].[Ta+5] BPUBBGLMJRNUCC-UHFFFAOYSA-N 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 229920000128 polypyrrole Polymers 0.000 description 1
- 229920000123 polythiophene Polymers 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- 229910001936 tantalum oxide Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/78—Cases; Housings; Encapsulations; Mountings
- H01G11/82—Fixing or assembling a capacitive element in a housing, e.g. mounting electrodes, current collectors or terminals in containers or encapsulations
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/004—Details
- H01G9/008—Terminals
- H01G9/012—Terminals specially adapted for solid capacitors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/004—Details
- H01G9/08—Housing; Encapsulation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/004—Details
- H01G9/14—Structural combinations or circuits for modifying, or compensating for, electric characteristics of electrolytic capacitors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/15—Solid electrolytic capacitors
Definitions
- the present invention relates to an electrolytic capacitor.
- a multilayer electrolytic capacitor is used around the CPU of a notebook personal computer (notebook PC).
- Such an electrolytic capacitor is required to have characteristics such as large capacity, low ESR (equivalent series resistance), low ESL (equivalent series inductance), and high reliability.
- ESR Equivalent series resistance
- ESL Equivalent series inductance
- FIGS. 10 and 11 are sectional views of a conventional electrolytic capacitor.
- the conventional electrolytic capacitor 1 has a plurality of laminated capacitor elements 4, a pair of anode terminals 5, a cathode terminal 6, and an exterior resin body 7.
- Each capacitor element 4 has an anode part 2 at one end and a cathode part 3 at the other end.
- the anode part 2 is connected to the upper surface of the anode terminal 5, and the cathode part 3 is connected to the upper surface of the cathode terminal 6.
- the exterior resin body 7 covers the capacitor element 4 so that at least a part of the lower surfaces of the anode terminal 5 and the cathode terminal 6 is exposed to the outside.
- the anode portions 2 of the capacitor elements 4 are alternately arranged in opposite directions, and the cathode terminals 6 are arranged between the pair of anode terminals 5. Accordingly, the magnetic fields cancel each other and ESL is reduced.
- the anode part 2 and the anode terminal 5 of the capacitor element 4 are joined by laser welding. By this joining, ESR and ESL of the electrolytic capacitor 1 can be reduced.
- the upper stage 8 is formed by bending both ends of the anode terminal 5.
- the anode portion 2 or a lead frame 2 ⁇ / b> A in which the anode portion 2 is integrated is placed on the upper surface of the upper stage portion 8.
- the upper stage part 8 and the anode part 2 or the upper stage part 8 and the lead frame 2A are welded.
- welding marks remain on the back surface of the upper stage portion 8, the mounting surface can be formed only in a flat region by being embedded in the exterior resin body 7. Therefore, the mounting reliability is improved and the bonding reliability between the anode terminal 5 and the exterior resin body 7 can be increased (for example, Patent Document 1).
- An object of the present invention is to realize low ESL while maintaining mounting reliability of an electrolytic capacitor and bonding reliability with an exterior resin body.
- the electrolytic capacitor according to the present invention includes a capacitor element laminate, a pair of anode terminals, a cathode terminal, and an exterior resin body.
- the capacitor element laminate includes a first capacitor element and a second capacitor element.
- the first capacitor element has a first anode portion on the side close to the first end of the electrolytic capacitor, and a first cathode portion on the side close to the second end opposite to the first end.
- the second capacitor element has a second cathode portion on the side close to the first end, and a second anode portion on the side close to the second end.
- the first capacitor element and the second capacitor element are stacked so that the first cathode part and the second cathode part overlap each other.
- the first and second anode portions are connected to the pair of anode terminals, respectively.
- the cathode terminal is disposed between the pair of anode terminals, and is connected to the first cathode part and the second cathode part.
- the exterior resin body covers the capacitor element laminate so that at least a part of the pair of anode terminal and cathode terminal is exposed to the outside.
- Each of the pair of anode terminals has a bottom portion and a folding portion. The folded portion is formed by folding back an end portion of the bottom portion that extends toward the cathode terminal.
- One of the first and second anode parts is placed on the folding part.
- FIG. 1 is a top perspective view showing a state of an electrolytic capacitor in accordance with an embodiment of the present invention, excluding an exterior resin body.
- FIG. 2 is a bottom perspective view of the electrolytic capacitor excluding the exterior resin body shown in FIG. 3A is a schematic top view of the electrolytic capacitor excluding the exterior resin body shown in FIG. 3B is a cross-sectional view of the electrolytic capacitor excluding the exterior resin body shown in FIG. 3A.
- 3C is a cross-sectional view of the electrolytic capacitor excluding the exterior resin body shown in FIG. 3A.
- FIG. 4 is a top perspective view of the electrolytic capacitor in the embodiment of the present invention.
- FIG. 5 is a bottom perspective view of the electrolytic capacitor shown in FIG.
- FIG. 6 is a top perspective view showing an anode terminal and a cathode terminal of the electrolytic capacitor shown in FIG.
- FIG. 7 is a cross-sectional view of the capacitor element in the electrolytic capacitor shown in FIG.
- FIG. 8A is a schematic top view of another electrolytic capacitor excluding the exterior resin body in the embodiment of the present invention.
- 8B is a cross-sectional view of the electrolytic capacitor excluding the exterior resin body shown in FIG. 8A.
- FIG. 8C is a cross-sectional view of the electrolytic capacitor excluding the exterior resin body shown in FIG. 8A.
- 8D is a cross-sectional view of the electrolytic capacitor excluding the exterior resin body shown in FIG. 8A.
- FIG. 8A is a schematic top view of another electrolytic capacitor excluding the exterior resin body in the embodiment of the present invention.
- 8B is a cross-sectional view of the electrolytic capacitor excluding the exterior resin body shown in FIG. 8A.
- FIG. 8C is a cross-section
- 9A is a schematic top view of still another electrolytic capacitor excluding the exterior resin body in the embodiment of the present invention.
- 9B is a cross-sectional view of the electrolytic capacitor excluding the exterior resin body shown in FIG. 9A.
- 9C is a cross-sectional view of the electrolytic capacitor excluding the exterior resin body shown in FIG. 9A.
- FIG. 10 is a cross-sectional view of a conventional electrolytic capacitor.
- 11 is a cross-sectional view of the electrolytic capacitor shown in FIG.
- a gap 9 is formed between the anode part 2 and the anode terminal 5 of the capacitor element 4 between the upper stage parts 8. Accordingly, the electrode lead-out distance of the anode portion 2 is increased, the current loop area between the anode terminal 5 and the cathode terminal 6 is increased, and as a result, the ESL is increased.
- the electrolytic capacitor described below aims to solve the above problems. Note that in this embodiment, a multilayer electrolytic capacitor using a conductive polymer material as an electrolyte will be described as an example.
- FIG. 1 is a top perspective view, a bottom perspective view, and a top view of an electrolytic capacitor according to an embodiment of the present invention, in which an exterior resin body is removed for the sake of simplicity.
- 3B and 3C are cross-sectional views of the electrolytic capacitor excluding the exterior resin body shown in FIG. 3A.
- 4 and 5 are a top perspective view and a bottom perspective view of the electrolytic capacitor in the embodiment of the present invention, including the exterior resin body.
- the electrolytic capacitor 10 has a first end 101 and a second end 102 opposite to the first end 101.
- the electrolytic capacitor 10 includes a capacitor element laminate (hereinafter referred to as laminate) 42, a pair of anode terminals 15 and 16, a cathode terminal 17, and an exterior resin body 18.
- the multilayer body 42 includes a first capacitor element (hereinafter referred to as element) 13 and a second capacitor element (hereinafter referred to as element) 14 stacked on the element 13.
- the element 13 has a first anode portion 11 ⁇ / b> A on the side close to the first end 101 and a first cathode portion 12 ⁇ / b> A on the side close to the second end 102.
- the element 14 has a second cathode portion 12B on the side close to the first end 101, and a second anode portion 11B on the side close to the second end 102.
- the first cathode portion 12A and the second cathode portion 12B overlap each other.
- the first anode portion 11A is connected to the anode terminal 15, and the second anode portion 11B is connected to the anode terminal 16.
- the cathode terminal 17 is disposed between the anode terminals 15 and 16, and is connected to the first cathode portion 12A and the second cathode portion 12B.
- the exterior resin body 18 covers the laminate 42 so that at least a part of the anode terminals 15 and 16 and the cathode terminal 17 are exposed to the outside.
- the anode terminal 15 has a bottom portion 15A and a folding portion 211 on which the first anode portion 11A is placed.
- the folding part 211 is formed by folding back the end part 20 extending toward the cathode terminal 17 in the bottom part 15A.
- the anode terminal 16 has a bottom portion 16A and a folding portion 211 on which the second anode portion 11B is placed.
- the folding part 211 is formed by folding back the end part 22 extending toward the cathode terminal 17 in the bottom part 16A.
- the element 13 has an anode portion 11A at one end and a cathode portion 12A at the other end
- the element 14 has an anode portion 11B at one end and a cathode portion 12B at the other end.
- the cathode portion 12A and the cathode portion 12B are stacked, and the anode portions 11A and 11B are arranged on opposite sides.
- the elements 13 and 14 are stacked. With this configuration, similar to the conventional electrolytic capacitor 1, the magnetic fields can be canceled and low ESL characteristics can be realized.
- the elements 13 and 14 may each be a single element or a plurality of elements, but the number of elements is preferably the same or different by one. This is because when the number is the same, the magnetic fields cancel each other. In addition, the elements 13 and the elements 14 may be stacked one by one or alternately by the same number or may be stacked randomly.
- the lower surface of the anode portion 11 ⁇ / b> A of the element 13 arranged at the lowermost stage is connected to the anode terminal 15.
- This connection form is not limited to the form in which the anode portion 11 ⁇ / b> A of the element 13 is directly joined to the anode terminal 15.
- the plurality of anode portions 11A are integrated with a lead frame (not shown) made of another conductive material, and the lead frame is connected to the upper surface of the anode terminal 15.
- a spacer (not shown) is disposed on the upper surface of the anode terminal 15 and the anode portion 11A is disposed on the upper surface of the spacer is included.
- the lower surface of the anode portion 11 ⁇ / b> B of the element 14 arranged at the lowermost stage is connected to the anode terminal 16.
- this connection form is not limited to the form in which the anode portion 11B is directly joined to the anode terminal 16.
- the anode portion 11B and the anode terminal 16 may be indirectly connected via a lead frame or a spacer.
- the lower surface of the cathode portion 12A of the element 13 or the cathode portion 12B of the element 14 arranged at the lowermost stage is directly connected to the upper surface of the cathode terminal 17 or indirectly via a lead frame or a spacer. As shown in FIGS. 1 and 2, the cathode terminal 17 is disposed between the anode terminal 15 and the anode terminal 16.
- the exterior resin body 18 covers the elements 13 and 14 so that at least a part of the lower surfaces of the anode terminal 15, the anode terminal 16, and the cathode terminal 17 are exposed to the outside. Yes.
- the anode terminal 15 has an anode terminal upper stage (hereinafter, upper stage) 19.
- the upper stage portion 19 is formed by bending both ends in a second direction (hereinafter referred to as Y direction) intersecting a first direction (hereinafter referred to as X direction) connecting the anode terminal 15 and the cathode terminal 17 to the exterior resin body 18 side. ing. More specifically, the upper stage portion 19 bends the end portion of the anode terminal 15 in the Y direction obliquely or vertically upward from the bottom portion 15A of the anode terminal 15, and further outwardly, the bottom surface of the bottom portion 15A whose top surface is the mounting surface. It is formed by being bent so as to be parallel to.
- the anode part 11A is placed on the upper surface of the upper stage part 19 so as to bridge between the upper stage parts 19.
- the X direction and the Y direction are orthogonal to each other.
- the end portion 20 extending between the upper step portions 19 toward the cathode terminal 17 is folded back by 180 degrees in the direction of the arrow a ⁇ b> 1 and inserted into the gap between the pair of upper step portions 19. .
- the anode terminal 15 is doubled and a folding portion 211 is formed.
- the width in the X direction of the folded end portion 20 (hereinafter referred to as the folded width d1) is preferably 30% or more of the width d2 of the lower surface (mounting surface) of the anode terminal 15 exposed from the exterior resin body 18. That is, it is preferable that 30% or more of the width d2 of the mounting surface of the anode terminal 15 is folded twice.
- the anode portion 11A is placed on the upper surface of the folded end portion 20, and is electrically connected by laser welding or resistance welding. By such welding connection, the electrical path between the anode portion 11A and the mounting surface of the anode terminal 15 is shortened, and the current loop area can be reduced. Therefore, the wider the folding width d1, the larger the contact area between the anode portion 11A and the anode terminal 15, which contributes to the low ESR and low ESL.
- the sandwiching portion 21 of the anode terminal 15 extending outward from the upper step portion 19 is bent into a C shape so as to surround the anode portion 11 ⁇ / b> A of the element 13. That is, the anode terminal 15 further includes a pair of sandwiching portions 21 that sandwich the anode portion 11 ⁇ / b> A with the upper step portion 19 by bending the upper step portion 19 so as to open in the X direction.
- the anode part 11A is sandwiched between the sandwiching part 21 and the upper stage part 19 and integrated by laser welding or resistance welding as shown in FIG. 3C. Although a welding mark remains on the lower surface of the upper stage portion 19, the upper stage portion 19 is embedded in the exterior resin body 18, so that the welding trace is not exposed to the outside. As a result, the mounting surface of the anode terminal 15 can be flattened, and the mounting reliability can be improved.
- the anode portion 11A and the end portion 20 may be welded. As a result, the ESR and ESL can be further reduced. However, the bottom surface of the bottom portion 15 ⁇ / b> A becomes a mounting surface and is exposed from the exterior resin body 18. For this reason, it is preferable to weld the anode portion 11A and the end portion 20 by laser welding from above, and to set the welding conditions so that a welding mark is not formed on the lower surface of the folding portion 211.
- the anode part 11A may be welded to at least one of the upper stage part 19 and the sandwiching part 21, and the anode part 11A and the folding part 211 may not be welded. Even in this case, the gap formed in the anode portion 11A and the anode terminal 15 between the upper stage portions 19 can be filled with the end portion 20 of the folded anode terminal 15, and the anode portion 11A and the folding portion 211 can be brought into contact with each other. Thereby, the lead-out distance of the anode portion 11A is shortened, and the current loop area between the anode terminal 15 and the cathode terminal 17 can be reduced. As a result, the electrolytic capacitor 10 can be reduced in ESL.
- the end 20 of the anode terminal 15 near the cathode terminal 17 is folded and connected to the anode 11A, the distance between the positive and negative electrodes can be shortened efficiently, and low ESL can be realized. Further, since the upper stage portions 19 are provided at both ends in the Y direction of the anode terminal 15, the bottom surface of the bottom portion 15 ⁇ / b> A that is the mounting surface of the anode terminal 15 can be as close to the cathode terminal 17 as possible.
- the anode portion 11A may be integrated with a lead frame (not shown), and the lead frame and the anode terminal 15 may be joined.
- the lead frame can be formed from a copper plate, a nickel plate, a copper-plated iron plate, or the like.
- the cost of the member is increased and ESR and ESL corresponding to the thickness of the lead frame increase. Therefore, it is preferable that the anode terminal 15 is bent as described above to surround and integrate the anode portion 11A. With this configuration, low ESR and low ESL characteristics can be enhanced at low cost.
- the anode portion 11A of the element 13 and the anode terminal 15 can be connected, the electrode lead-out distance can be shortened, and the ESL can be reduced. Further, enclosing the plurality of anode portions 11A in a C shape increases the electrode lead area, contributing to a reduction in ESR.
- the anode terminal 16 is similarly an upper stage portion that is bent toward the exterior resin body 18 at both ends in the Y direction intersecting the X direction connecting the anode terminal 16 and the cathode terminal 17. 19
- the anode part 11B of the element 14 is placed on the upper surface of the upper stage part 19 so as to bridge between the upper stage parts 19.
- a fold portion 211 formed by folding the end portion 22 extending between the upper step portions 19 toward the cathode terminal 17 side in the direction of the arrow a ⁇ b> 2 180 degrees is formed as a pair of upper step portions. It is inserted in the gap between 19. Since the end portion 22 is folded back, the anode terminal 16 is doubled.
- the folded width d3 of the end 22 is preferably 30% or more of the width d4 of the lower surface (mounting surface) of the anode terminal 16 exposed from the exterior resin body 18.
- the sandwiching portion 21 of the anode terminal 16 extending outward from the upper step portion 19 is bent in a C shape so as to surround the plurality of anode portions 11B of the element 14.
- the cathode terminal 17 has a pair of anode terminal 15 and lower step portions 24 and 25 adjacent to the anode terminal 16.
- the lower surfaces of the lower steps 24 and 25 are exposed to the outside from the exterior resin body 18 and become mounting surfaces.
- a central portion between the lower step portions 24 and 25 is bent upward into the exterior resin body 18 to constitute a cathode upper step portion (hereinafter referred to as an upper step portion) 26. Since the upper stage portion 26 is embedded in the exterior resin body 18, the lower surface of the upper stage portion 26 is covered with the exterior resin body 18.
- the cathode terminal 17 is embedded in the exterior resin body 18 between the lower step portions 24 and 25, and is displaced upward from the lower step portions 24 and 25, and the cathode portion 12A or the cathode portion 12B is placed on the upper surface.
- the upper stage portion 26 is provided.
- the cathode part 12A or the cathode part 12B of the capacitor element at the lowest stage is connected to the upper surface of the upper stage part 26 by, for example, a conductive adhesive (not shown).
- the end portion 31 in the Y direction of the upper step portion 26 is bent vertically upward.
- the plurality of cathode portions 12A and 12B can be positioned using this portion.
- Low ESR and low ESL characteristics can be realized by connecting and integrating the end portion 31 with the cathode portions 12A and 12B and between the cathode portions 12A and 12B with a conductive adhesive.
- the upper stage portion 26 is provided at the central portion away from the anode terminal 15 and the anode terminal 16, the mounting surface of the cathode terminal 17 can be as close to the anode terminal 15 and the anode terminal 16 as possible. As a result, ESL can be reduced.
- the gap between the upper surfaces of the lower steps 24 and 25 and the cathode portion 12B is also electrically connected by the conductive member 41.
- the conductive member 41 is made of, for example, a conductive adhesive.
- the elements 13 and 14 have a base material 27, a dielectric film 28, a solid electrolyte layer 29, and a cathode layer 30.
- the base material 27 is an aluminum foil having a thickness of about 50 to 200 ⁇ m.
- the dielectric film 28 is formed on the surface of the substrate 27 and has a thickness of about 10 nm.
- the solid electrolyte layer 29 is formed on the dielectric film 28, and the cathode layer 30 is formed on the solid electrolyte layer 29.
- the base material 27 may be formed of a valve metal material such as a tantalum wire sintered body or a titanium vapor deposition film in addition to the aluminum foil.
- the dielectric film 28 is made of an oxide such as aluminum oxide, tantalum oxide, titanium oxide, titanium nitride, or nitride by anodization, sputtering, vapor deposition, or the like.
- the solid electrolyte layer 29 is formed of a conductive polymer such as polythiophene or polypyrrole.
- the cathode layer 30 is made of, for example, a carbon layer and a silver paste.
- the region where the solid electrolyte layer 29 and the cathode layer 30 are not formed constitutes the anode portions 11A and 11B of the elements 13 and 14, and the region where the solid electrolyte layer 29 and the cathode layer 30 are formed constitutes the cathode portions 12A and 12B. is doing.
- the anode terminal 15, the anode terminal 16, and the cathode terminal 17 are produced by punching a single copper plate, nickel plate, copper-plated iron plate, or the like into a predetermined pattern.
- the upper steps 19 and 26 are formed by bending this punched plate.
- the end portions 20 and 22 are folded back 180 degrees in the opposite direction to form a folded portion 211.
- the sandwiching portion 21 is formed by bending the outer end portion of the upper step portion 19 in the X direction into a C shape.
- the thickness can be adjusted to be thin, and the height between the upper surface of the upper step portion 19 and the upper surface of the folding portion 211 can be adjusted. Thereby, anode part 11A, 11B can be made to contact any of the upper stage part 19 and the upper surface of the folding part 211.
- FIG. Further, by thinning the folded end portions 20 and 22, the height from the anode portions 11A and 11B to the mounting surface can be reduced, which contributes to a reduction in ESL.
- the height of the anode (distance from the mounting surface to the lowermost anode portion) is 0.2 mm, and the height of the cathode (from the mounting surface to the lowermost cathode portion). Can be 0.2 mm. Further, the distance between the anode terminal 15 and the cathode terminal 17 and the distance between the anode terminal 16 and the cathode terminal 17 can be set to 0.5 mm.
- the electrolytic capacitor 10 having this configuration has an ESR of, for example, 3.1 m ⁇ and an ESL of 28.7 pH. These electrical characteristics are values obtained by measuring an ESR characteristic of 1 MHz with an impedance analyzer and measuring an ESL characteristic of 500 MHz with a network analyzer.
- the ESR is 3.7 m ⁇ and the ESL is 48.3 pH. It is.
- FIG. 8A is a schematic top view of another electrolytic capacitor excluding the exterior resin body in the embodiment of the present invention.
- 8B and 8C are cross-sectional views of the electrolytic capacitor excluding the exterior resin body shown in FIG. 8A.
- the difference between the configuration described with reference to FIGS. 3A to 3C and the configuration shown in FIGS. 8A to 8C is that the anode terminal 151 and the anode terminal 161 are used instead of the anode terminal 15 and the anode terminal 16. .
- the length in the Y direction of the anode portion 11A is shorter than the distance between the upper step portions 19.
- the anode terminal 151 does not have the clamping part 21, and the anode part 11 ⁇ / b> A and the anode terminal 151 are welded only at the end part 20 of the folding part 211.
- This configuration also contributes to low ESL and low ESR by electrically connecting the folding portion 211 having a large area and the anode portion 11A. Moreover, since the upper stage part 19 is embedded in the exterior resin body 18, peeling of the exterior resin body 18 from the anode terminal 151 can be suppressed. Since the anode terminal 161 is the same as the anode terminal 151, the description thereof is omitted.
- an anode terminal 151A in which the height of the upper step portion 19 with respect to the bottom surface of the bottom portion 15A is increased may be used.
- the anode portion 11A may be accommodated between the steps of the upper step portion 19 and the bottom portion 15A.
- the height of the upper step portion 19 is not limited.
- FIG. 9A is a schematic top view of still another electrolytic capacitor excluding the exterior resin body in the embodiment of the present invention.
- 9B and 9C are cross-sectional views of the electrolytic capacitor excluding the exterior resin body shown in FIG. 9A.
- the anode terminal 152 and the anode terminal 162 are used instead of the anode terminal 15 and the anode terminal 16. .
- the anode terminal 152 does not have the clamping part 21, and the anode part 11 ⁇ / b> A and the anode terminal 152 are welded only at the end part 20 of the folding part 211.
- This configuration also contributes to low ESL and low ESR by electrically connecting the folding portion 211 having a large area and the anode portion 11A.
- the height of the upper surface of the upper stage portion 19 with respect to the bottom surface of the bottom portion 15A does not necessarily have to be the same as the height of the upper surface of the folding portion 211.
- the anode portion 11A comes into contact with the upper step portion 19, so that the ESL and the ESR can be further reduced. Furthermore, if the height of the upper surface of the upper stage portion 19 and the height of the upper surface of the folding portion 211 are the same, the upper stage portion 19 and the anode portion 11A may be welded similarly to the configuration of FIG. 3C.
- the upper stage part 19 is embedded in the exterior resin body 18, peeling of the exterior resin body 18 from the anode terminal 151 can be suppressed. Since the anode terminal 162 is the same as the anode terminal 152, the description thereof is omitted.
- the electrolytic capacitor according to the present invention is excellent in ESL characteristics, it is useful, for example, as a multilayer electrolytic capacitor used around a CPU of a notebook PC.
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Abstract
Description
図1、図2、図3Aは、説明を簡易にするために外装樹脂体を除いた、本発明の実施の形態における電解コンデンサの上面斜視図、下面斜視図、上面図である。図3B、図3Cは図3Aに示す外装樹脂体を除いた電解コンデンサの断面図である。図4、図5は外装樹脂体を含む、本発明の実施の形態における電解コンデンサの上面斜視図、下面斜視図である。
11A,11B 陽極部
12A,12B 陰極部
13 第1コンデンサ素子(素子)
14 第2コンデンサ素子(素子)
15,16,151,151A,161,152,162 陽極端子
15A,16A 底部
17 陰極端子
18 外装樹脂体
19 陽極端子上段部(上段部)
20,22 端部
21 挟持部
24,25 下段部
26 陰極端子上段部(上段部)
27 基材
28 誘電膜
29 固体電解質層
30 陰極層
31 端部
41 導電性部材
42 コンデンサ素子積層体(積層体)
101 第1端
102 第2端
211 折畳部
Claims (13)
- 第1端と前記第1端の反対側の第2端とを有し、
前記第1端に近い側に第1陽極部、前記第2端に近い側に第1陰極部をそれぞれ有する第1コンデンサ素子と、
前記第1端に近い側に第2陰極部、前記第2端に近い側に第2陽極部をそれぞれ有し、前記第1陰極部と前記第2陰極部とが重ね合わさるように前記第1コンデンサ素子と積層された第2コンデンサ素子と、を含むコンデンサ素子積層体と、
前記第1、第2陽極部がそれぞれに接続された一対の陽極端子と、
前記一対の陽極端子の間に配置され、前記第1陰極部と前記第2陰極部とに接続された陰極端子と、
前記一対の陽極端子と前記陰極端子の少なくとも一部が外部に露出するように前記コンデンサ素子積層体を覆った外装樹脂体と、を備え、
前記一対の陽極端子はそれぞれ、
底部と、
前記底部における、前記陰極端子に向かって延びた端部が折り返して形成され、前記第1、第2陽極部の一方が載置された折畳部と、を有する、
電解コンデンサ。 - 前記一対の陽極端子はそれぞれ、
前記一対の陽極端子と前記陰極端子とを結ぶ第1方向と交差する第2方向の両端に、前記第1、第2コンデンサ素子の積層方向である上方に前記底部から変位して設けられた一対の陽極端子上段部をさらに有し、
前記折畳部は前記一対の陽極端子上段部の間に配置されるように形成された、
請求項1記載の電解コンデンサ。 - 前記底部の底面を基準とする、前記折畳部の上面の高さと前記一対の陽極端子上段部の前記上面高さとは一致しており、前記一対の陽極端子上段部の上面にも前記第1、第2陽極部の一方が載置されている、
請求項2記載の電解コンデンサ。 - 前記一対の陽極端子上段部は前記第1、第2陽極部の一方と溶接されている、
請求項3記載の電解コンデンサ。 - 前記折畳部は前記第1、第2陽極部の一方と溶接されている、
請求項3記載の電解コンデンサ。 - 前記折畳部は前記第1、第2陽極部の一方と溶接されている、
請求項1記載の電解コンデンサ。 - 前記一対の陽極端子はそれぞれ、
前記一対の陽極端子上段部を前記第1方向に開口するように折り曲げ加工することで、前記一対の陽極端子上段部との間で前記第1、第2陽極部の一方を挟持する一対の挟持部をさらに有する、
請求項2記載の電解コンデンサ。 - 前記一対の陽極端子上段部および前記一対の挟持部は前記第1、第2陽極部の一方と溶接されている、
請求項7記載の電解コンデンサ。 - 前記底部の底面を基準とする、前記折畳部の上面の高さと前記一対の陽極端子上段部の前記上面高さとは一致している、
請求項7記載の電解コンデンサ。 - 前記折畳部、前記一対の陽極端子上段部および前記一対の挟持部は、前記第1、第2陽極部の一方と溶接されている、
請求項9記載の電解コンデンサ。 - 前記一対の陽極端子の下面は前記外装樹脂体から露出しており、
前記第1方向における前記折畳部の長さは、前記外装樹脂体から露出した前記一対の陽極端子のそれぞれの前記下面の前記第1方向における長さの30%以上である、
請求項1記載の電解コンデンサ。 - 前記陰極端子は、
前記一対の陽極端子と隣接する両端部の底面が外部に露出した一対の下段部と、
前記一対の下段部の間に、前記外装樹脂体に埋設され、かつ前記下段部から上方に変位し、上面に前記第1陰極部または前記第2陰極部が載置された陰極端子上段部を有する、
請求項1記載の電解コンデンサ。 - 前記下段部の上面と前記第1陰極部または前記第2陰極部とを接続する導電性部材をさらに備えた、
請求項12記載の電解コンデンサ。
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WO2014174833A1 (ja) * | 2013-04-26 | 2014-10-30 | パナソニックIpマネジメント株式会社 | 固体電解コンデンサ及びそれを用いた実装体 |
JPWO2017163571A1 (ja) * | 2016-03-25 | 2019-01-31 | パナソニックIpマネジメント株式会社 | 電解コンデンサ |
JPWO2017163570A1 (ja) * | 2016-03-25 | 2019-01-31 | パナソニックIpマネジメント株式会社 | 電解コンデンサ |
WO2022163644A1 (ja) * | 2021-01-28 | 2022-08-04 | パナソニックIpマネジメント株式会社 | 電解コンデンサ |
US20220399168A1 (en) * | 2019-10-31 | 2022-12-15 | Panasonic Intellectual Property Management Co., Ltd. | Electrolytic capacitor |
WO2024157804A1 (ja) * | 2023-01-24 | 2024-08-02 | パナソニックIpマネジメント株式会社 | 固体電解コンデンサおよび固体電解コンデンサの製造方法 |
WO2024157805A1 (ja) * | 2023-01-24 | 2024-08-02 | パナソニックIpマネジメント株式会社 | 固体電解コンデンサ |
WO2024190231A1 (ja) * | 2023-03-16 | 2024-09-19 | パナソニックIpマネジメント株式会社 | 電源装置および固体電解コンデンサ |
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