WO2012133626A1 - Couvre-lit multicouche et procédé de fabrication de ce dernier - Google Patents

Couvre-lit multicouche et procédé de fabrication de ce dernier Download PDF

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Publication number
WO2012133626A1
WO2012133626A1 PCT/JP2012/058325 JP2012058325W WO2012133626A1 WO 2012133626 A1 WO2012133626 A1 WO 2012133626A1 JP 2012058325 W JP2012058325 W JP 2012058325W WO 2012133626 A1 WO2012133626 A1 WO 2012133626A1
Authority
WO
WIPO (PCT)
Prior art keywords
fabric
quilt
gusset
futon
takiki
Prior art date
Application number
PCT/JP2012/058325
Other languages
English (en)
Japanese (ja)
Inventor
毅 上田
壮司 舛田
Original Assignee
伊藤忠商事株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 伊藤忠商事株式会社 filed Critical 伊藤忠商事株式会社
Priority to EP12762994.7A priority Critical patent/EP2692266A4/fr
Priority to US14/009,077 priority patent/US20150135435A1/en
Priority to CN2012800152677A priority patent/CN103458741A/zh
Priority to KR1020137027971A priority patent/KR20140021612A/ko
Publication of WO2012133626A1 publication Critical patent/WO2012133626A1/fr

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    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47G—HOUSEHOLD OR TABLE EQUIPMENT
    • A47G9/00—Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
    • A47G9/02—Bed linen; Blankets; Counterpanes
    • A47G9/0207—Blankets; Duvets
    • A47G9/0223—Blankets
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47G—HOUSEHOLD OR TABLE EQUIPMENT
    • A47G9/00—Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
    • A47G9/02—Bed linen; Blankets; Counterpanes
    • A47G9/0207—Blankets; Duvets
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47G—HOUSEHOLD OR TABLE EQUIPMENT
    • A47G9/00—Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
    • A47G9/06—Travelling rugs; Sleeping rugs
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47G—HOUSEHOLD OR TABLE EQUIPMENT
    • A47G9/00—Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
    • A47G9/02—Bed linen; Blankets; Counterpanes
    • D—TEXTILES; PAPER
    • D05—SEWING; EMBROIDERING; TUFTING
    • D05B—SEWING
    • D05B11/00—Machines for sewing quilts or mattresses

Definitions

  • the present invention relates to a multilayered futon and a method for manufacturing the same.
  • Patent Documents 1 to 4 there are those described in Patent Documents 1 to 4 below.
  • these conventional ones have three fabrics, a front material, a middle material, and a lining material, with a feather between the outer material and the inner material, and between the inner material and the inner material.
  • Cotton material was placed, and the outer and inner layers were joined by a solid quilt, and the inner and lining were joined by a takiki quilt.
  • An object of the present invention is to solve the problems of the prior art, characterized by having at least three first to third fabrics, the first fabric and the second fabric.
  • a first material is disposed between the fabrics
  • a second material is disposed between the second fabric and the third fabric
  • the first fabric and the second fabric are separated from each other by a three-dimensional quilt via a gusset.
  • the gusset formed on the second fabric is the takiki quilt Is cut off after being sewn to the second fabric, and stands up from the second fabric.
  • the second material is preferably a blown filler, and the second material is preferably a sheet-like cotton material.
  • the first fabric and the third fabric have different air permeability. It is preferable that the seam of the Tataki quilt is formed to the periphery of the third fabric by quilting with a comforter sewing machine.
  • the takiki quilt can be at least partially formed into a curve. It is preferable that the horizontal spacing of the tata quilt is wide at the left and right sides and narrow at the center, and the horizontal spacing of the solid quilt is wide at the center and narrow at the left and right sides.
  • the blown filler is preferably a short fiber-shaped material such as feathers, granular cotton, or polyester.
  • the sheet-like cotton material is a sheet-like cotton material in which short fiber cotton is entangled with each other by carding, needle punching, etc., or long fibers such as silk cotton and polyester long fibers are formed into a sheet shape.
  • a molded cotton material is preferred.
  • a fourth fabric is disposed outside the first fabric, the second material is disposed between the first fabric and the fourth fabric, and the first fabric and the fourth fabric can be joined by a takiki quilt. .
  • the first material and the second material can be blown fillers.
  • the method for producing a multilayered futon according to the present invention is characterized in that it has at least three first to third fabrics, and the first material is disposed between the first fabric and the second fabric.
  • a second material is disposed between two fabrics and the third fabric, respectively, the first fabric and the second fabric are formed by a three-dimensional quilt through a gusset, and the second fabric and the third fabric are each formed by a takiki quilt.
  • the gusset formed on the second fabric is sewn to the second fabric by the tacky quilt, and then the sewn gusset is cut. The gusset is erected from the second fabric.
  • the Tataki quilt can be sewn with a comforter sewing machine.
  • the arrangement work of the gusset of the three-dimensional quilt is simplified, and the sealing independence of the quilt mass is not impaired.
  • the perspective view of the two-layer type futon which shows embodiment of this invention.
  • the cross-sectional view of the futon of FIG. The longitudinal cross-sectional view of the futon of FIG.
  • the top view of the 3rd fabric which has the curved-shaped tacky quilt which shows other embodiment of this invention.
  • Fig. 14 is a wearing state diagram of the futon shown in Fig. 13. Sectional drawing of the three-layer type futon which shows other embodiment of this invention. Process drawing which shows other embodiment of this invention.
  • FIG. 1 What is shown in FIG. 1 is a two-layered futon shown as an example of a multilayered futon.
  • 2 and 3 show a cross section of the two-layer futon.
  • the two-layer futon has three first to third fabrics 1, 2, and 3.
  • the first fabric 1 is a front fabric
  • the second fabric 2 is a middle fabric
  • the third fabric 3 is used as a back fabric. Therefore, the third fabric 3 is normally in contact with the human body, but the first fabric 1 can be used in contact with the human body depending on the season.
  • a first material 4 is disposed between the first fabric 1 and the second fabric 2.
  • a second material 5 is disposed between the second fabric 2 and the third fabric 3.
  • the first fabric 1 and the second fabric 2 are joined by a three-dimensional quilt 6.
  • the second fabric 2 and the third fabric 3 are joined by a tacky quilt 7.
  • the arrangement of the solid quilt 6 and the takiki quilt 7 is different.
  • the “tataki quilt 7” is for directly sewing a cloth and a cloth.
  • the “three-dimensional quilt 6” is a structure in which a fabric and a fabric are coupled via a gusset 8, and a large space can be formed between the first fabric 1 and the second fabric 2.
  • a first gusset 8a that is sewn or bonded to the back surface of the first fabric 1 and a second gusset 8b that is sewn or bonded to the upper surface of the second fabric 2 are sewn or bonded together to form the first fabric. 1 and the second fabric 2 are combined.
  • the second gusset 8 b of the three-dimensional quilt formed on the second fabric 2 is sewn to the second fabric 2 by the tacky quilt 7 and then cut and stands up from the second fabric 2.
  • JP-A-7-136052 For the gusset adhesion, a known technique described in JP-A-7-136052 can be used.
  • the first material 4 is a blown filler.
  • the second material 5 is a sheet-like cotton material. However, the second material 5 can also be a blown filler similar to the first material.
  • Blowing filler is a short fiber material such as feathers, granular cotton or polyester. More specifically, the sheet-like cotton material is a sheet-like cotton material in which short fiber cotton is entangled with each other by carding, needle punching, etc., or silk cotton, polyester long fiber, etc. A cotton material in which long fibers are formed into a sheet.
  • the first material 4 is feathered.
  • the second material 5 is a moisture-absorbing heat-generating cotton made of, for example, 50% polyester and 50% cellulose fiber, and is formed on card cotton.
  • the first fabric 1 and the third fabric 3 have different air permeability.
  • the air permeability of the first fabric 1 is 1.5 cm 3 / cm 2 ⁇ s
  • the air permeability of the third fabric 3 is 3.5 cm 3 / cm 2 ⁇ s.
  • the air permeability of the first fabric 1 By setting the air permeability of the first fabric 1 to 1.5 cm 3 / cm 2 ⁇ s, it is possible to prevent the feathers of the first material 4 from being blown out and to prevent heat from escaping from the upper part of the futon. .
  • the air permeability of the third fabric 3 By setting the air permeability of the third fabric 3 to 3.5 cm 3 / cm 2 ⁇ s, non-sweaty steam from the human body can easily pass through the third fabric 3, so that the hygroscopicity and heat generation of the second material 5 are achieved. And the effect of reducing the stuffiness in the bed can be obtained.
  • the said air permeability is an example, Comprising:
  • the fabric of the same air permeability can also be used with the 1st fabric 1 and the 3rd fabric 3.
  • FIG. When the air permeability of the first fabric 1 and the third fabric 3 is changed, the first fabric 1 is 0.5 to 3.0 cm 3 / cm 2 ⁇ s, and the third fabric 3 is 2.0 to 5. 0 cm 3 / cm 2 ⁇ s, and the difference in air permeability between the first fabric 1 and the third fabric 3 is preferably 1.0 cm 3 / cm 2 ⁇ s or more.
  • FIG. 4 to 11 are views showing a manufacturing process of the two-layer futon.
  • the gusset tape 8 b is attached to the upper surface of the center that is the second fabric 2.
  • the gusset tape 8b is sewn vertically and horizontally so that a 5 ⁇ 6 cell is formed.
  • This gusset tape 8b constitutes the second gusset 8b.
  • gusset tape 8a is sewn on the back side of first fabric 1 so that a 5 ⁇ 6 cell is formed (see FIG. 9).
  • a hygroscopic exothermic card cotton which is the second material 5 is placed between the second fabric 2 and the third fabric 3, and the three are overlapped.
  • the second fabric 2, the second material 5, and the third fabric 3 are superposed on a comforter sewing machine. This pasting is performed by gripping the peripheral edge of the fabric with a clip provided around the sewing table. As a grip allowance for this clip, the second fabric 2 and the third fabric 3 are cut slightly larger than the size of the futon product. For example, when the product size is 150 ⁇ 210 cm, the fabrics 2 and 3 are cut into 160 ⁇ 221 cm.
  • a Tatsuki quilt 7 is formed with a comforter sewing machine. That is, 6 ⁇ 7 square quilting is performed.
  • the tacky quilt 7 is performed at a position shifted from the arrangement of the gusset tape 8b. Therefore, the stitches of the takiki quilt 7 sew the gusset tape 8b.
  • the pattern of the squares of the takiki quilt is not limited to the 6 ⁇ 7, and can be infinite.
  • the fabric is removed from the sewing table, and the grip margin portion around the fabric is cut.
  • the one shown in FIG. 6 is a semi-finished product with the periphery cut.
  • the gusset tape 8b is sewn with the tacky quilt 7, so that the gusset tape 8b remains lying on the upper surface of the second fabric 2. Further, since the grip allowance is cut, the stitches of the takiki quilt 7 are formed up to the peripheral edges of the fabrics 2 and 3.
  • the overlapping portion of the gusset tape 8b and the gusset tape 8b and the portion sewn with the tacky quilt 7 are cut with a scissors or a cutter knife to form an incision 9.
  • the incision 9 allows the gusset 8b to stand up from the surface of the second fabric 2.
  • the gap of the incision portion 9 can be made as small as possible, and sealing independence of the quilt cell is ensured.
  • the gusset tape 8b is cut and the gusset is erected after the tataki quilt 7 is formed, the arrangement and sewing of the gusset tape 8b can be freely performed without being restricted by the tataki quilt 7. The gusset placement work is simplified.
  • FIG. 8 shows a state in which the second gusset 8b is erected.
  • the gusset 8 b of the three-dimensional quilt 6 formed on the second fabric 2 is sewn to the second fabric 2 by the tacky quilt 7 and then cut to stand up from the second fabric 2.
  • the first gusset 8a formed on the lower surface of the first fabric 1 and the second gusset 8b are stitched together.
  • the outer periphery of the 1st fabric 1, the 2nd fabric 2, and the 3rd fabric 3 is sewn.
  • a filling port 10 for blowing the first material is formed by making a part thereof unsewn.
  • the blowing nozzle 11 is inserted into the filling port 10, and the feathers, which are the first material 4, are blown and filled into the cells formed between the first fabric 1 and the second fabric 2 by a fixed amount. . Finally, the filling port 10 is stitched together to complete the two-layered down comforter shown in FIG.
  • the Tataka quilt was formed with the comforter sewing machine, you may form with not only this but a lockstitch sewing machine. It is also possible to form only the vertical stitches with a comforter sewing machine and the horizontal stitches with a lockstitch sewing machine.
  • FIG. 12 What is shown in FIG. 12 is another embodiment of the present invention, and the shape of the takiki quilt 7 formed on the third fabric 3 is formed in a curved shape unlike the linear shape of the above embodiment.
  • This takiki quilt 7 is formed in the shape of a curve or a broken line that enters inward so as not to reach the center from the periphery of the futon.
  • the shape of the tacky quilt 7 the one described in Japanese Patent Laid-Open No. 2003-339501 can be employed. Other configurations are the same as those of the above embodiment.
  • ⁇ Tataki quilt 7 has a shape including a curve in at least a part thereof, thereby improving fit to the body.
  • the gusset of the three-dimensional quilt formed on the second fabric is sewn to the second fabric by the Tatsuki quilt 7 and then cut and raised from the second fabric. Therefore, even if the free-form Takiki quilt 7 is employed, the gusset placement operation does not become difficult. That is, the gusset of the solid quilt can be easily arranged regardless of the shape of the takiki quilt 7.
  • FIG. 13 What is shown in FIG. 13 is another embodiment of the present invention, and the horizontal spacing of the takiki quilt 7 formed on the third fabric 3 is wide at the left and right sides and narrower at the center than the left and right sides.
  • the space in the left-right direction of the three-dimensional quilt 6 is wide at the center and narrower than the center at both left and right sides.
  • the takiki quilt 7 is a 5 ⁇ 7 cell
  • the solid quilt 6 is formed into a 5 ⁇ 6 cell.
  • both sides of the lower layer part in contact with the human body are wide quilts, arranged to be narrow quilts as you go to the center, the upper layer part is the opposite, both sides are narrow quilts,
  • the quilt at the center of the lower layer is narrow when wearing a futon.
  • the quilt at the center of the upper layer portion is wide and filled with a relatively large amount of cotton, it is possible to obtain the effect that the heat retaining property of the portion directly above the body is not impaired.
  • FIG. 15 What is shown in FIG. 15 is a three-layered duvet, and a fourth fabric 12 is arranged outside the first fabric 1 of the two-layered duvet shown in FIG. 1, and the first fabric 1 and the fourth fabric 12 The second material 5 is disposed therebetween, and the first fabric 1 and the fourth fabric 12 are joined by the tacky quilt 7.
  • Other configurations are the same as those shown in the above embodiment.
  • FIG. 16 is a process diagram in the case of using a blowing filler for the second material.
  • the 2nd fabric 2 and the 3rd fabric 3 are match
  • a vertical line tapping quilt 7 is formed by a comforter sewing machine or a lockstitch sewing machine.
  • the horizontal line only one takiki quilt 7 is formed in a portion close to the central portion. Since the filler is blown from the upper and lower sides toward the center, the upper and lower sides are opened with the filling port 10. Sewing the side sides that are not filled together. The filler is blown from both the upper and lower sides by the blowing nozzle 11.
  • FIG. 3C after filling, the filling port 10 is closed. After equalizing the filler, the takiki quilt 7 is formed on the horizontal line.
  • the first material and the second material are the same blown filler, but specific examples of the filler may be different.
  • the first material can be a feather
  • the second material can be a short fiber-shaped material such as polyester.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Bedding Items (AREA)
  • Sewing Machines And Sewing (AREA)

Abstract

La présente invention se rapporte à un couvre-lit multicouche qui comprend au moins trois couches de tissu qui constituent le premier, le deuxième et le troisième tissu. Entre le premier tissu (1) et le deuxième tissu (2) et entre le deuxième tissu (2) et un troisième tissu (3), un premier matériau (4) et un second matériau (5) sont placés, respectivement. Le premier tissu (1) et le deuxième tissu (2), ainsi que le deuxième tissu (2) et le troisième tissu (3), sont reliés par des courtepointes en trois dimensions (6) et des courtepointes battues (7), respectivement, et le placement des courtepointes en trois dimensions (6) et des courtepointes raffinées (7) est différent. Dans ce couvre-lit multicouche, des soufflets (8b) des courtepointes en trois dimensions (6) qui sont formés sur le deuxième tissu (2) sont cousus sur le deuxième tissu (2) au moyen des courtepointes raffinées (7) et, ensuite, coupés de sorte à se dresser à partir du deuxième tissu (2).
PCT/JP2012/058325 2011-03-31 2012-03-29 Couvre-lit multicouche et procédé de fabrication de ce dernier WO2012133626A1 (fr)

Priority Applications (4)

Application Number Priority Date Filing Date Title
EP12762994.7A EP2692266A4 (fr) 2011-03-31 2012-03-29 Couvre-lit multicouche et procédé de fabrication de ce dernier
US14/009,077 US20150135435A1 (en) 2011-03-31 2012-03-29 Multilayer-type comforter and method for manufacturing the same
CN2012800152677A CN103458741A (zh) 2011-03-31 2012-03-29 多层被及其制造方法
KR1020137027971A KR20140021612A (ko) 2011-03-31 2012-03-29 복층식 이불 및 그 제조 방법

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2011080350 2011-03-31
JP2011-080350 2011-03-31

Publications (1)

Publication Number Publication Date
WO2012133626A1 true WO2012133626A1 (fr) 2012-10-04

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Application Number Title Priority Date Filing Date
PCT/JP2012/058325 WO2012133626A1 (fr) 2011-03-31 2012-03-29 Couvre-lit multicouche et procédé de fabrication de ce dernier

Country Status (6)

Country Link
US (1) US20150135435A1 (fr)
EP (1) EP2692266A4 (fr)
JP (1) JP5775020B2 (fr)
KR (1) KR20140021612A (fr)
CN (1) CN103458741A (fr)
WO (1) WO2012133626A1 (fr)

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EP2692266A1 (fr) 2014-02-05
KR20140021612A (ko) 2014-02-20
JP5775020B2 (ja) 2015-09-09

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