WO2012124670A1 - 光学部材用粘着剤組成物、粘着型光学部材および画像表示装置 - Google Patents
光学部材用粘着剤組成物、粘着型光学部材および画像表示装置 Download PDFInfo
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- WO2012124670A1 WO2012124670A1 PCT/JP2012/056353 JP2012056353W WO2012124670A1 WO 2012124670 A1 WO2012124670 A1 WO 2012124670A1 JP 2012056353 W JP2012056353 W JP 2012056353W WO 2012124670 A1 WO2012124670 A1 WO 2012124670A1
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- sensitive adhesive
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/10—Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/48—Polyethers
- C08G18/50—Polyethers having heteroatoms other than oxygen
- C08G18/5096—Polyethers having heteroatoms other than oxygen containing silicon
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/62—Polymers of compounds having carbon-to-carbon double bonds
- C08G18/6216—Polymers of alpha-beta ethylenically unsaturated carboxylic acids or of derivatives thereof
- C08G18/622—Polymers of esters of alpha-beta ethylenically unsaturated carboxylic acids
- C08G18/6225—Polymers of esters of acrylic or methacrylic acid
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/71—Monoisocyanates or monoisothiocyanates
- C08G18/718—Monoisocyanates or monoisothiocyanates containing silicon
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
- C08G18/75—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic
- C08G18/758—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing two or more cycloaliphatic rings
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/80—Masked polyisocyanates
- C08G18/8003—Masked polyisocyanates masked with compounds having at least two groups containing active hydrogen
- C08G18/8006—Masked polyisocyanates masked with compounds having at least two groups containing active hydrogen with compounds of C08G18/32
- C08G18/8009—Masked polyisocyanates masked with compounds having at least two groups containing active hydrogen with compounds of C08G18/32 with compounds of C08G18/3203
- C08G18/8022—Masked polyisocyanates masked with compounds having at least two groups containing active hydrogen with compounds of C08G18/32 with compounds of C08G18/3203 with polyols having at least three hydroxy groups
- C08G18/8029—Masked aromatic polyisocyanates
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
- C09J175/04—Polyurethanes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
- C09J175/04—Polyurethanes
- C09J175/14—Polyurethanes having carbon-to-carbon unsaturated bonds
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J201/00—Adhesives based on unspecified macromolecular compounds
- C09J201/02—Adhesives based on unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups
- C09J201/10—Adhesives based on unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups containing hydrolysable silane groups
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/22—Plastics; Metallised plastics
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
- G02B5/3033—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
- G02B5/3041—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks
- G02B5/305—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks including organic materials, e.g. polymeric layers
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133509—Filters, e.g. light shielding masks
- G02F1/133514—Colour filters
- G02F1/133519—Overcoatings
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2170/00—Compositions for adhesives
- C08G2170/40—Compositions for pressure-sensitive adhesives
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2203/00—Applications of adhesives in processes or use of adhesives in the form of films or foils
- C09J2203/318—Applications of adhesives in processes or use of adhesives in the form of films or foils for the production of liquid crystal displays
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2475/00—Presence of polyurethane
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
- G02B5/3033—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/28—Web or sheet containing structurally defined element or component and having an adhesive outermost layer
- Y10T428/2848—Three or more layers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/28—Web or sheet containing structurally defined element or component and having an adhesive outermost layer
- Y10T428/2852—Adhesive compositions
- Y10T428/2896—Adhesive compositions including nitrogen containing condensation polymer [e.g., polyurethane, polyisocyanate, etc.]
Definitions
- the present invention relates to an optical member pressure-sensitive adhesive composition, an optical member pressure-sensitive adhesive layer formed from the pressure-sensitive adhesive composition, a pressure-sensitive adhesive optical member having the pressure-sensitive adhesive layer, and an image display using the pressure-sensitive adhesive optical member. Relates to the device.
- An optical member used for a liquid crystal display device or the like for example, a polarizing plate or a retardation plate is attached to a liquid crystal cell using an adhesive. Since the material used for such an optical member has a large expansion and contraction under a heating condition or a humidifying condition, the material is likely to float or peel off after being attached. For this reason, the pressure-sensitive adhesive for optical members is required to have durability that can cope with heating conditions and humidification conditions.
- a high molecular weight acrylic polymer is used together with a crosslinking agent or a silane coupling agent, It is used by applying and drying on a support (Patent Document 1).
- solvent-free pressure-sensitive adhesives that do not require a drying step have also been developed.
- urethane pressure-sensitive adhesives reacted with an isocyanate-based crosslinking agent together with a hydroxyl group introduced at the molecular end of a low molecular weight polymer.
- a silicone-based pressure-sensitive adhesive using a polymer having a silyl group introduced at the molecular end has been proposed.
- the present invention is a pressure-sensitive adhesive composition for optical members having excellent durability, adhesion (adhesiveness), and removability, a pressure-sensitive adhesive layer for optical members, and a pressure-sensitive adhesive type using the same
- An object is to provide an optical member and an image display device.
- the present inventors have intensively studied the constitution of the pressure-sensitive adhesive composition in order to achieve the above-mentioned object, and as a result, can use the pressure-sensitive adhesive composition for an optical member of the present invention to achieve the above-described object.
- the headline and the present invention were completed.
- the pressure-sensitive adhesive composition for optical members of the present invention has a curing catalyst of 0.02 to 5 to 100 parts by weight of a polymer having a reactive silicon group having a weight average molecular weight of 2000 to 50000 at or near the molecular end. It is characterized by containing 0.2 to 5 parts by weight of an isocyanate compound by weight.
- the polymer having the reactive silicon group at or near the molecular end has a polymer having a hydroxyl group having a weight average molecular weight of 2000 to 50000 at or near the molecular end. It is preferable that a reactive silicon group is introduced into the hydroxyl group.
- the polymer having the hydroxyl group at or near the molecular end is preferably a polyacrylate polymer or a polyoxyalkylene polymer.
- the pressure-sensitive adhesive composition for an optical member of the present invention preferably further contains 0.02 to 2 parts by weight of a silane coupling agent.
- the gel fraction after crosslinking of the pressure-sensitive adhesive composition for optical members is preferably 40 to 85% by weight.
- the adhesive optical member of the present invention preferably has the optical member pressure-sensitive adhesive layer on one or both sides of the optical member.
- the optical member is preferably at least one selected from a polarizing plate, a retardation plate, and an elliptically polarizing plate.
- the image display device of the present invention is preferably one using at least one adhesive optical member.
- the present invention uses an optical member pressure-sensitive adhesive composition in which a predetermined amount of a curing catalyst and an isocyanate compound (crosslinking agent) are blended with a polymer having a reactive silicon group having a weight average molecular weight of 2,000 to 50,000 at or near the molecular end.
- a pressure-sensitive adhesive (layer) obtained by crosslinking the composition the optical member is attached to the liquid crystal cell, and then stored in a high-temperature and high-humidity state. It can be suppressed, and high durability can be realized, which is useful.
- the pressure-sensitive adhesive composition for an optical member of the present invention contains a polymer having a reactive silicon group having a weight average molecular weight of 2000 to 50000 at or near the molecular end as a base polymer, preferably the weight average molecular weight Is from 3,000 to 45,000, more preferably from 4,000 to 45,000. If the weight average molecular weight is too small, the adhesive force is too low and adversely affects the durability. If the weight average molecular weight is too large, the adhesive force is excessively increased and the removability is lowered.
- the reactive silicon group is a reactive group that causes a siloxane bond reaction by hydrolysis of a methoxysilyl group, an ethoxysilyl group, or the like.
- the polymer having a reactive silicon group at or near the molecular end is obtained by introducing a reactive silicon group into the hydroxyl group of a polymer having a hydroxyl group having a weight average molecular weight of 2,000 to 50,000 at or near the molecular end. It is preferably used, more preferably 3000 to 45000, and particularly preferably 4000 to 45000. By using a polymer having the hydroxyl group at or near the molecular end, a reactive silicon group can be easily introduced, which is useful.
- the polymer having a hydroxyl group at or near the molecular end thereof has at least two hydroxyl groups in one molecule, and the skeleton thereof is a polybutadiene polymer, a polyisoprene polymer, a polyoxyalkylene polymer, Any of polyacrylate polymers and mixtures thereof may be used, but polyoxyalkylene polymers and polyacrylate polymers are particularly preferably used from the viewpoint of transparency and durability.
- polyoxyalkylene polymer examples include low molecular polyols such as dihydric alcohols such as ethylene glycol, diethylene glycol, propylene glycol, butylene glycol, and hexamethylene glycol, and trihydric alcohols such as trimethylolpropane, glycerin, and pentaerythritol. Examples thereof include those obtained by addition polymerization of ethylene oxide, propylene oxide, tetrahydrofuran and the like.
- dihydric alcohols such as ethylene glycol, diethylene glycol, propylene glycol, butylene glycol, and hexamethylene glycol
- trihydric alcohols such as trimethylolpropane, glycerin, and pentaerythritol.
- examples thereof include those obtained by addition polymerization of ethylene oxide, propylene oxide, tetrahydrofuran and the like.
- polyoxyalkylene polymer in which the polyol (alcohol) is chain-extended using a diisocyanate via a urethane bond and a urethane component partially exists in the molecular chain can also be used.
- the polyacrylic acid ester-based polymer is a copolymer of (meth) acrylic acid alkyl ester monomer as a main component and other copolymerizable monomer, and hydroxyl group at or near the molecular end.
- a polymer having a group is used.
- acrylic ester monomers examples include methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, pentyl (meth) acrylate, hexyl (meth) acrylate, heptyl (meth) ) Acrylate, isoamyl acrylate, 2-ethylhexyl (meth) acrylate, isooctyl (meth) acrylate, isononyl (meth) acrylate, isomyristyl (meth) acrylate, phenoxyethyl (meth) acrylate, isobornyl (meth) acrylate, etc. Can be mentioned. These alkyl (meth) acrylates may be used alone or in combination of two or more.
- the (meth) acrylate in the present invention means acrylate and / or methacrylate.
- a method for introducing a hydroxyl group at the molecular terminal or in the vicinity of the terminal of such a polymer there is a method of introducing it into the molecular terminal using a polymerization initiator or a chain transfer agent having a hydroxyl group. If an unintroduced polymer is produced and eventually becomes an adhesive, problems such as contamination due to adhesive residue at the time of re-peeling and a decrease in durability may occur, so at least one polymer molecule Living radical polymerization in which a hydroxyl group is introduced at the terminal or the like is preferably used.
- the living radical polymerization it is preferable to use a method in which a polymerizable monomer is polymerized in the presence of a transition metal, a ligand, and a polymerization initiator.
- transition metal metal species of Cu, Ru, Fe, Rh, V, Ni, halides of the metal species (salts such as chlorides and bromides), and complexes of the metal species can be used.
- the ligand is not particularly limited, and for example, bipyridyl derivatives, mercaptan derivatives, trifluorate derivatives and the like can be used. Of these, the use of Cu (1) and 2,2'-bipyridyl complex is particularly preferred from the viewpoint of polymerization stability and polymerization rate.
- the polymerization initiator preferably contains a hydroxyl group, specifically, an ester or styrene derivative having bromine or chlorine at the ⁇ -position, and the living radical polymerization using a compound containing a hydroxyl group in the molecule. It can be used as long as it does not inhibit the progression of. More specifically, 2-hydroxyethyl 2-bromo (or chloro) propionate, 4-hydroxybutyl 2-bromo (or chloro) propionate, 2-hydroxyethyl 2-bromo (or chloro) -2-methylpropionate In addition, halogen compounds selected from 4-hydroxybutyl 2-bromo (or chloro) -2-methylpropionate can be used. As described above, when the polymerization initiator containing a hydroxyl group is used, the hydroxyl group derived from the polymerization initiator is also introduced into the terminal of the block polymer in the obtained block polymer.
- 2-hydroxyethyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate It can be introduced by adding a hydroxyl group-containing polymerizable monomer such as 6-hydroxyhexyl (meth) acrylate.
- a hydroxyl group-containing polymerizable monomer such as 6-hydroxyhexyl (meth) acrylate.
- the addition timing of the hydroxyl group-containing polymerizable monomer is not particularly limited, but in order to obtain good adhesion (adhesion) characteristics, the hydroxyl group-containing polymerizable monomer is polymerized as late as possible. It is desirable to introduce to.
- the polymerization rate of the polymer reaches 80% or more.
- a hydroxyl group will be introduced closer to the end, and a hydroxyl group derived from the polymerization initiator will be present at the other molecular end, so-called two or more hydroxyl groups.
- the group can be introduced telechelically, which is a preferred embodiment. In this way, when two or more hydroxyl groups are telechelically introduced into the polymer, the polymer is extended linearly by a cross-linking reaction described later, and the variation in the distance between cross-links is small and uniform.
- a crosslinked product can be obtained, and better adhesion (adhesion) characteristics can be obtained, which is a preferred embodiment.
- a block body can also be synthesized, so it is possible to adjust physical properties as a block polymer by combining two or more monomers.
- a reactive silicon group using the hydroxyl group of the polymer having a hydroxyl group having a weight average molecular weight of 2000 to 50000 thus obtained at or near the molecular end.
- the method for introducing the reactive silicon group is not particularly limited, but a compound having a reactive silicon group having an alkoxy group such as a methoxy group, an ethoxy group, or a propoxy group and an isocyanate group is converted into a hydroxyl group of the polymer. And a method of reacting a compound having a reactive silicon group and an amino group after reacting a diisocyanate with a hydroxyl group of the polymer and introducing the isocyanate group into the polymer.
- Examples of the compound having a reactive silicon group and an isocyanate group include 3-isocyanatopropyltriethoxysilane, 3-isocyanatopropyltrimethoxysilane, and 3-isocyanatepropylmethyldimethoxysilane. These may be used alone or in combination of two or more.
- Examples of the compound having a reactive silicon group and an amino group include N-2- (aminoethyl) -3-aminopropylmethyldimethoxysilane, N-2- (aminoethyl) -3-aminopropyltrimethoxysilane, N- Examples include 2- (aminoethyl) -3-aminopropyltriethoxysilane, 3-aminopropyltrimethoxysilane, and 3-aminopropylmethyldimethoxysilane. These may be used alone or in combination of two or more.
- the pressure-sensitive adhesive composition for an optical member of the present invention comprises 0.02 to 5 parts by weight of a curing catalyst and an isocyanate compound with respect to 100 parts by weight of the polymer having the reactive silicon group at or near the molecular end. Is contained in an amount of 0.2 to 5 parts by weight.
- the curing catalyst examples include titanium catalysts such as tetrabutyl titanate and bisacetylacetodiisopropoxytitanium, tin catalysts such as dibutyltin dilaurate and dibutyltin diacetylacetate, and aluminum such as aluminum trisacetylacetate and aluminum trisethylacetoacetate.
- System catalysts These may be used alone or in combination of two or more.
- the curing catalyst is contained in an amount of 0.02 to 5 parts by weight, preferably 0.03 to 4 parts by weight, with respect to 100 parts by weight of the polymer having the reactive silicon group at or near the molecular end. More preferably, it is contained in an amount of 0.05 to 3 parts by weight. If the blending amount of the curing catalyst is too small, the curing reaction is slow, and if it is too large, the curing is too early, resulting in problems in workability.
- isocyanate compound examples include diisocyanates such as tolylene diisocyanate, diphenylmethane diisocyanate, xylylene diisocyanate, isophorone diisocyanate, hexamethylene diisocyanate, diisocyanate adducts modified with various polyols, isocyanurate rings, burette bodies, and allophanate bodies.
- diisocyanates such as tolylene diisocyanate, diphenylmethane diisocyanate, xylylene diisocyanate, isophorone diisocyanate, hexamethylene diisocyanate, diisocyanate adducts modified with various polyols, isocyanurate rings, burette bodies, and allophanate bodies.
- Examples include the formed polyisocyanate compound. These may be used alone or in combination of two or more.
- the isocyanate compound is contained in an amount of 0.2 to 5 parts by weight, preferably 0.3 to 4 parts by weight, more preferably 100 parts by weight of the polymer into which the reactive silicon group has been introduced. It is contained in an amount of 0.3 to 3 parts by weight. If the amount of the isocyanate compound is too small, the durability under high temperature and high humidity is inconvenient, and if too large, the durability at high temperature is inferior.
- the pressure-sensitive adhesive composition for optical members of the present invention preferably further contains 0.02 to 2 parts by weight of a silane coupling agent with respect to 100 parts by weight of the polymer into which the reactive silicon group has been introduced.
- the amount is preferably 0.02 to 1 part by weight. If the amount of the silane coupling agent is too large, the adhesive force of the pressure-sensitive adhesive layer to the liquid crystal cell or the like is increased and the removability is poor. On the other hand, if the amount is too small, the durability decreases, which is not preferable.
- silane coupling agent examples include epoxy groups such as 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropylmerlediethoxysilane, and 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane.
- Silane coupling agent 3-aminopropyltrimethoxysilane, N-2- (aminoethyl) -3-aminopropylmethyldimethoxysilane, 3-triethoxysilyl-N- (1,3-dimethyl-butylidene) propylamine, Amino group-containing silane coupling agents such as N-phenylaminopropyltriethoxysilane; (meth) acryl group-containing silane coupling agents such as 3-acryloxypropyltrimethoxysilane and 3-methacryloxypropyltriethoxysilane; Isocyanate Pro Isocyanate group-containing silane coupling agents such as Le triethoxysilane, and the like.
- the pressure-sensitive adhesive composition for optical members of the present invention may contain other known additives.
- powders such as colorants, pigments, dyes, surfactants, plasticizers, surface lubricants, leveling agents, softeners, antioxidants, anti-aging agents, light stabilizers, UV absorbers, polymerization inhibitors,
- the inorganic or organic filler, metal powder, particles, foil, etc. can be added as appropriate depending on the use. In that case, it is necessary to adjust a compounding quantity to such an extent that the elastic modulus of an adhesive layer is not changed significantly.
- the pressure-sensitive adhesive composition for optical members of the present invention may be used in a state not containing a solvent, it can be used as a solution dissolved in a small amount of solvent in consideration of workability. Moreover, since it melts by heating, it can be used in a heated and melted state without using a solvent.
- the solvent include methyl ethyl ketone, acetone, ethyl acetate, tetrahydrofuran, dioxane, cyclohexanone, n-hexane, toluene, xylene, methanol, ethanol, n-propanol, isopropanol and the like. These solvents may be used alone or in combination of two or more.
- the above-mentioned pressure-sensitive adhesive composition can be directly applied to an optical member to form a pressure-sensitive adhesive layer for an optical member to produce a pressure-sensitive adhesive optical member.
- the pressure-sensitive adhesive layer for optical members can be transferred to the optical member to produce a pressure-sensitive adhesive optical member.
- plastic film, paper and laminated paper, nonwoven fabric, metal foil, foamed sheet and the like are used as appropriate, but it is particularly preferable to use a plastic film from the viewpoint of excellent surface smoothness.
- plastic film examples include polyethylene film, polypropylene film, polybutene film, polybutadiene film, polymethylpentene film, polyvinyl chloride film, vinyl chloride copolymer film, polyethylene terephthalate film, and polybutylene terephthalate film.
- the thickness of the exfoliated support is not particularly limited, but is usually 5 to 200 ⁇ m, preferably about 5 to 100 ⁇ m.
- release-treated support if necessary, release with a silicone, fluorine, long chain alkyl or fatty acid amide release agent, silica powder, etc., antifouling treatment, coating type, kneading type Further, an antistatic treatment such as a vapor deposition type can also be performed.
- a release treatment such as silicone treatment, long-chain alkyl treatment, or fluorine treatment, the peelability from the pressure-sensitive adhesive layer can be further improved.
- the pressure-sensitive adhesive composition When used as a solution, it can be dried after coating to form a pressure-sensitive adhesive layer.
- a coating method any coating method such as a roll coater such as a reverse coater or a gravure coater, a curtain coater, a lip coater, or a die coater can be employed.
- a method of applying the pressure-sensitive adhesive composition in a molten state without using a solvent for example, a method of kneading and homogenizing with a heating kneader or a uniaxial / biaxial kneader and applying with a heating die coater Can be given.
- the pressure-sensitive adhesive composition for optical members contains an isocyanate compound (crosslinking agent), it is appropriately subjected to crosslinking treatment by heat treatment or the like.
- the crosslinking treatment may be performed at the temperature of the solvent drying step, or may be performed by separately providing a crosslinking treatment step after the drying step.
- the amount of the isocyanate compound (cross-linking agent) so that the gel fraction of the crosslinked pressure-sensitive adhesive layer is 40 to 85% by weight, more preferably 45 to 80% by weight. If the gel fraction is small, the cohesive force is inferior and the holding power is not sufficient. On the other hand, if the gel fraction is large, the adhesive (adhesive) force is not sufficient, which is not preferable from the viewpoint of adhesive (adhesive) characteristics.
- the thickness of the pressure-sensitive adhesive layer after drying is preferably 2 to 500 ⁇ m, more preferably 5 to 100 ⁇ m.
- the surface of the pressure-sensitive adhesive layer to be bonded to the optical member may be subjected to easy attachment processing such as corona treatment, plasma treatment, or formation of an easily adhesive layer, or formation of an antistatic layer.
- easy attachment processing such as corona treatment, plasma treatment, or formation of an easily adhesive layer, or formation of an antistatic layer.
- the pressure-sensitive adhesive layer may be protected with a sheet (release sheet, separator, release liner) that has been subjected to a release treatment until practical use.
- the optical member used in the present invention can be used for forming an image display device such as a liquid crystal display device, and the type thereof is not particularly limited.
- an optical layer used for forming an image display device such as a polarizing plate or a retardation plate can be used.
- the polarizing plate one having a transparent protective film on one or both sides of a polarizer is generally used, and these can be used alone, or laminated on the polarizing plate for practical use to have one layer or two layers. These can also be used.
- an elliptically polarizing plate or a circularly polarizing plate in which a retardation plate is further laminated on the polarizing plate can be used as an optical member.
- the starting material of the pressure-sensitive adhesive to be used can be selected in consideration of birefringence due to the expansion and contraction of the optical member.
- the pressure-sensitive adhesive composition for optical members includes, for example, a polyacrylic acid ester polymer, thereby exhibiting negative birefringence, and by using a polyoxyalkylene polymer, positive birefringence is achieved.
- the polymer can be selected depending on the situation. It is also possible to control the birefringence of the pressure-sensitive adhesive itself by mixing the polymer.
- At least one adhesive optical member is used for an image display device (liquid crystal display device or the like).
- Use of the pressure-sensitive adhesive optical member is useful because it is excellent in durability and removability, and can prevent color unevenness and white spots due to residual stress of the optical member.
- the liquid crystal display device can be formed according to conventional methods. For example, a liquid crystal cell, an adhesive optical member, and components such as an illumination system as needed are appropriately assembled to incorporate a drive circuit. Etc. can be formed.
- the weight average molecular weight was measured under the following conditions of GPC (gel permeation chromatography) method.
- Example 1> (Preparation of adhesive composition) ⁇ Synthesis of a polymer having a hydroxyl group at the molecular end> To a four-necked flask equipped with a mechanical stirrer, nitrogen inlet, condenser and rubber septum, add 300 parts by weight of butyl acrylate and 1.0 part by weight of 2,2′-bipyridine. Replaced. To this was added 0.3 parts by weight of copper bromide under a nitrogen stream, and then the reaction system was heated to 100 ° C., and 0.8 wt. Of 2-hydroxyethyl 2-bromo-2-methylpropionate was used as an initiator.
- Polymerization was started by adding a portion thereof, and polymerization was carried out at 100 ° C. for 12 hours under a nitrogen stream without adding a solvent. After confirming that the polymerization rate (a ratio defined by a value obtained by dividing the polymer weight obtained by heating and removing the volatile component by the polymer weight of the polymerization solution before removing the volatile component) is 80% by weight or more, To this was added 1 part by weight of 4-hydroxybutyl acrylate, and this was further heated at 100 ° C. for 12 hours. In this way, a butyl acrylate polymer having hydroxyl groups at both ends was obtained.
- the polymerization rate a ratio defined by a value obtained by dividing the polymer weight obtained by heating and removing the volatile component by the polymer weight of the polymerization solution before removing the volatile component
- the obtained polymer was diluted to about 20% with ethyl acetate, and centrifuged at 2000 g for 1 hour to obtain a supernatant polymer solution (transparent green).
- a supernatant polymer solution transparent green
- 23 parts by weight of a sulfonic acid cation exchange resin was added and stirred at room temperature (23 ° C.) for 2 hours, and then the ion exchange resin was removed to obtain a colorless and transparent solution.
- This solution was further removed by heating and drying under reduced pressure to obtain a polymer having a hydroxyl group at the molecular end or the like.
- the pressure-sensitive adhesive composition was applied to a 38 ⁇ m-thick polyethylene terephthalate (PET) film subjected to silicone release treatment so that the pressure-sensitive adhesive layer had a dry thickness of 25 ⁇ m, and subjected to a crosslinking treatment at 150 ° C. for 3 minutes. An adhesive layer having a gel fraction of 62% by weight was obtained.
- the pressure-sensitive adhesive layer is transferred to a polarizing film (a polyvinyl alcohol film impregnated with iodine, stretched, and a triacetylcellulose film is bonded to both sides via an adhesive), and the pressure-sensitive adhesive optical member of the present invention was made.
- Example 2> (Preparation of adhesive composition) ⁇ Synthesis of a polymer having a hydroxyl group at the molecular end> To a four-necked flask equipped with a mechanical stirrer, nitrogen inlet, condenser, and rubber septum, 250 parts by weight of butyl acrylate is added, and 1.0 part by weight of 2,2′-bipyridine is added, and the system is filled with nitrogen. Replaced. To this was added 0.3 parts by weight of copper bromide under a nitrogen stream, and the reaction system was heated to 100 ° C., and 1.2 wt. Of 2-hydroxyethyl 2-bromo-2-methylpropionate was used as an initiator.
- Polymerization was started by adding a portion thereof, and polymerization was carried out at 100 ° C. for 12 hours under a nitrogen stream without adding a solvent. After confirming that the polymerization rate (a ratio defined by a value obtained by dividing the polymer weight obtained by heating and removing the volatile component by the polymer weight of the polymerization solution before removing the volatile component) is 80% by weight or more, To this, 50 parts by weight of methyl methacrylate was added from a rubber septum, and this was further heated at 100 ° C. for 5 hours. After confirming that the polymerization rate was 80% by weight or more, 1.7 parts by weight of 4-hydroxybutyl acrylate was added to this polymerization system, and this was further heated at 100 ° C. for 12 hours.
- the polymerization rate a ratio defined by a value obtained by dividing the polymer weight obtained by heating and removing the volatile component by the polymer weight of the polymerization solution before removing the volatile component
- a diblock polymer of butyl acrylate-methyl methacrylate having hydroxyl groups at both ends was obtained.
- the obtained diblock polymer is diluted to about 20% with ethyl acetate and centrifuged at 2000 g for 1 hour to obtain a supernatant diblock polymer solution (transparent green). It was.
- 23 parts by weight of a sulfonic acid cation exchange resin was added and stirred at room temperature (23 ° C.) for 2 hours, and then the ion exchange resin was removed to obtain a colorless and transparent solution.
- the solution was further removed by heating and drying under reduced pressure to obtain a polymer having a hydroxyl group at the molecular end.
- a pressure-sensitive adhesive composition was obtained by blending 0.3 parts by weight of 3-glycidoxypropyltrimethoxysilane, and mixing and defoaming uniformly.
- the pressure-sensitive adhesive composition was applied to a 38 ⁇ m-thick polyethylene terephthalate (PET) film subjected to silicone release treatment so that the pressure-sensitive adhesive layer had a dry thickness of 25 ⁇ m, and subjected to a crosslinking treatment at 150 ° C. for 3 minutes. An adhesive layer having a gel fraction of 66% by weight was obtained.
- the pressure-sensitive adhesive layer is transferred to a polarizing film (a polyvinyl alcohol film impregnated with iodine, stretched, and a triacetylcellulose film is bonded to both sides via an adhesive), and the pressure-sensitive adhesive optical member of the present invention was made.
- a polarizing film polyvinyl alcohol film was impregnated with iodine, and after stretching, a triacetyl cellulose film was adhered to both sides via an adhesive.
- the gel fraction of the pressure-sensitive adhesive layer was 60% by weight.
- Example 4 (Preparation of adhesive optical member)
- 100 parts by weight of a polyoxypropylene polymer having a methyldimethoxysilyl group at the molecular terminal 1.5 parts by weight of bisacetylacetodiisopropoxytitanium as a curing catalyst, and trimethylolpropane of tolylene diisocyanate as an isocyanate compound 2 parts by weight of additive (manufactured by Nippon Polyurethane, Coronate L) and 0.3 part by weight of 3-glycidoxypropyltrimethoxysilane as a silane coupling agent were blended, defoamed and then removed with silicone.
- additive manufactured by Nippon Polyurethane, Coronate L
- the gel fraction of the pressure-sensitive adhesive layer was 71% by weight.
- Example 1 ⁇ Comparative Example 1> In Example 1, the same operation was performed without adding an isocyanate compound to obtain an adhesive optical member.
- the gel fraction of the pressure-sensitive adhesive layer was 60% by weight.
- Example 3 In Example 3, the same operation was performed without adding the isocyanate compound to obtain an adhesive optical member.
- the gel fraction of the pressure-sensitive adhesive layer was 58% by weight.
- the obtained adhesive optical member was subjected to the following evaluation test, and the evaluation results are shown in Table 1.
- a pressure-sensitive adhesive optical member (width: 25 mm), which is pressure-bonded to a non-alkali glass plate (# 1737 manufactured by Corning) by reciprocating a 2 kg roller, is processed in an autoclave at 50 ° C. and 0.5 MPa for 30 minutes, Further, after being left for 3 hours under conditions of 23 ° C. and 50% RH, the peel adhesive strength (N / 25 mm) was measured at a peel angle of 90 ° and a peel speed of 300 mm / min.
- the adhesive force (initial) is preferably 3 to 10 N / 25 mm, and more preferably 5 to 9 N / 25 mm, for example, because it is necessary to sufficiently bond (adhere) the optical member.
- Adhesive strength after heating Further, after autoclaving, it was stored at 70 ° C. for 6 hours, and left for 3 hours under conditions of 23 ° C. and 50% RH, and under that condition, a peel angle of 90 ° and a peel speed of 300 mm / min. N / 25 mm) was measured and used as the adhesive strength after heating.
- the adhesive force (after heating) it is preferable that the increase in the adhesive force is suppressed compared to the initial adhesive force so that the optical member can be easily peeled, for example, 5 to 14 N / 25 mm is preferable, and 6 to 13 N / 25 mm is more preferable.
- the adhesive optical members (12-inch inch size) obtained in Examples and Comparative Examples were attached to a non-alkali glass (Corning # 1737) having a thickness of 0.5 mm, and the autoclave at 50 ° C. and 0.5 MPa was used 30 The condition of the optical member was evaluated after it was processed for 500 minutes and further put in an atmosphere of 60 ° C. and 90% RH for 500 hours. If there was no peeling or floating, “ ⁇ ” was given, and if there was peeling or floating, “X” was given.
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Abstract
Description
重量平均分子量は、GPC(ゲルパーミエーションクロマトグラフィー)法の下記条件にて測定した。
カラム(スチレン系ブロックエラストマー):東ソー製、G7000HXL-H+GMHXL-H+GMHXL
カラム(タッキファイヤー):東ソー製、GMHR-H+GMHHR+G2000MHHR
カラムサイズ:各7.8mmφ×30cm 計90cm
カラム温度:40℃
流速:0.8mL/min
溶離液:テトラヒドロフラン
溶液濃度:約0.1重量%
注入量:100μL
検出器:示差屈折計(RI)
標準試料:ポリスチレン
データ処理装置:東ソー製、GPC-8020
粘着剤層を約0.1gとり、これを秤量して重量(W1)を求めた。続いて、秤量した粘着剤層を、約50mlの酢酸エチル中23℃下で1週間浸漬したのち、可溶分を抽出した。その後、可溶分を抽出した粘着剤層を取り出し、これを120℃で2時間乾燥し、重量(W2)を測定した。これらの測定値から、下記の式にしたがって、粘着剤層のゲル分率(重量%)を求めた。
ゲル分率(重量%)=(W2/W1)×100
(粘着剤組成物の調製)
<ヒドロキシル基を分子末端等に有する重合体の合成>
メカニカルスターラー、窒素導入口、冷却管およびラバーセプタムを備えた4つ口フラスコに、アクリル酸ブチル300重量部を加え、さらに、2,2’-ビピリジン1.0重量部を加え、系内を窒素置換した。これに窒素気流下、臭化銅0.3重量部を加えた後、反応系を100℃に加熱し、開始剤として、2-ブロモ-2-メチルプロピオン酸2-ヒドロキシエチルを0.8重量部加えて重合を開始させ、溶剤を加えずに、窒素気流下で、100℃で12時間重合させた。重合率(加熱し揮発成分を除去したポリマー重量を、揮発成分を除去する前の重合液そのままのポリマー重量で割った値で定義される割合)が80重量%以上であることを確認した後、これに4-ヒドロキシブチルアクリレート1重量部を添加し、これをさらに100℃で12時間加熱した。このようにして、両末端にヒドロキシル基を有するアクリル酸ブチルのポリマーを得た。得られたポリマーを、酢酸エチルを用いて、約20%程度に希釈し、2000gの遠心力で1時間遠心処理し、上澄みのポリマー(透明の緑色である)の溶液を得た。この溶液1000重量部にスルホン酸型カチオン交換樹脂23重量部を加えて、室温(23℃)で2時間撹拌した後、前記イオン交換樹脂を除去し、無色透明の溶液を得た。この溶液をさらに、溶剤を加熱減圧乾燥させて除去し、ヒドロキシル基を分子末端等に有する重合体を得た。
前記重合体100重量部に対して、トリメトキシシラン基とイソシアネート基を有する3-イソシアネートプロピルトリメトキシシラン1.2重量部を加えて、80℃で5時間加熱し、前記重合体のヒドロキシル基と、前記シランのイソシアネート基を反応させ、反応性ケイ素基を分子末端等に有する重合体(重量平均分子量4.2万)を得た。この重合体100重量部に、硬化触媒として、アルミニウムトリスアセチルアセテート1重量部、架橋剤として、トリレンジイソシアネートのトリメチロールプロパン付加物(日本ポリウレタン製、コロネートL)1重量部を配合して、均一に混合・脱泡して、粘着剤組成物を得た。
前記粘着剤組成物を、シリコーン剥離処理した厚さ38μmのポリエチレンテレフタレート(PET)フィルムに、粘着剤層の乾燥厚さが25μmになるように塗工し、150℃で3分間架橋処理を行い、ゲル分率が62重量%の粘着剤層を得た。前記粘着剤層を、偏光板フィルム(ポリビニルアルコールフィルムにヨウ素を含浸させ、延伸後、両側にトリアセチルセルロースフィルムを、接着剤を介して接着したもの)に転写し、本発明の粘着型光学部材を作製した。
(粘着剤組成物の調製)
<ヒドロキシル基を分子末端等に有する重合体の合成>
メカニカルスターラー、窒素導入口、冷却管およびラバーセプタムを備えた4つ口フラスコに、アクリル酸ブチル250重量部を加え、さらに、2,2’-ビピリジン1.0重量部を加え、系内を窒素置換した。これに窒素気流下、臭化銅0.3重量部を加えた後、反応系を100℃に加熱し、開始剤として、2-ブロモ-2-メチルプロピオン酸2-ヒドロキシエチルを1.2重量部加えて重合を開始させ、溶剤を加えずに、窒素気流下で、100℃で12時間重合させた。重合率(加熱し揮発成分を除去したポリマー重量を、揮発成分を除去する前の重合液そのままのポリマー重量で割った値で定義される割合)が80重量%以上であることを確認した後、これにメタクリル酸メチル50重量部をラバーセプタムから添加し、これをさらに100℃で5時間加熱した。重合率が80重量%以上であることを確認してから、この重合系に4-ヒドロキシブチルアクリレート1.7重量部を添加し、これをさらに100℃で12時間加熱した。このようにして、両末端にヒドロキシル基を有するアクリル酸ブチル-メタクリル酸メチルのジブロックポリマーを得た。得られたジブロックポリマーを、酢酸エチルを用いて、約20%程度に希釈し、2000gの遠心力で1時間遠心処理し、上澄のジブロックポリマー(透明の緑色である)の溶液を得た。この溶液1000重量部にスルホン酸型カチオン交換樹脂23重量部を加えて、室温(23℃)で2時間撹拌した後、前記イオン交換樹脂を除去し、無色透明の溶液を得た。この溶液をさらに、溶剤を加熱減圧乾燥させて除去し、ヒドロキシル基を分子末端に有する重合体を得た。
前記重合体100重量部に対して、ジシクロヘキシルメタン-4,4’-ジイソシアナート4重量部を加えて、80℃で5時間加熱し、前記重合体のヒドロキシル基にウレタン結合を介して、イソシアネート基を導入した。さらに、3-アミノプロピルトリメトキシシラン1.3重量部を加えて、前記イソシアネート基に、前記シランのアミノ基を反応させてウレア結合を形成し、反応性ケイ素基を分子末端に有する重合体(重量平均分子量2.8万)を得た。この重合体100重量部に、硬化触媒として、アルミニウムトリスアセチルアセテート2重量部、架橋剤として、トリレンジイソシアネートノトリメチロールプロパン付加物(日本ポリウレタン製、コロネートL)2重量部、シランカップリング剤として、3-グリシドキシプロピルトリメトキシシラン0.3重量部を配合して、均一に混合・脱泡して、粘着剤組成物を得た。
前記粘着剤組成物を、シリコーン剥離処理した厚さ38μmのポリエチレンテレフタレート(PET)フィルムに、粘着剤層の乾燥厚さが25μmになるように塗工し、150℃で3分間架橋処理を行い、ゲル分率が66重量%の粘着剤層を得た。前記粘着剤層を、偏光板フィルム(ポリビニルアルコールフィルムにヨウ素を含浸させ、延伸後、両側にトリアセチルセルロースフィルムを、接着剤を介して接着したもの)に転写し、本発明の粘着型光学部材を作製した。
(粘着型光学部材の作製)
分子末端にメチルジメトキシシリル基を有するポリオキシプロピレン重合体(株式会社カネカ製、カネカサイリルSAX243、重量平均分子量2.1万)100重量部に、硬化触媒としてアルミニウムトリスアセチルアセテート2重量部、イソシアネート化合物として、トリレンジイソシアネートのトリメチロールプロパン付加物(日本ポリウレタン製、コロネートL)2重量部を配合し、均一に混合して脱泡した後、シリコーン剥離処理した38μmのPETに、粘着剤の乾燥厚さが25μmになるように塗布し、150℃で3分架橋処理を行い、偏光板フィルム(ポリビニルアルコールフィルムにヨウ素を含浸させ、延伸後、両側にトリアセチルセルロースフィルムを、接着剤を介して接着したもの)に転写し、本発明の粘着型光学部材を作製した。なお、粘着剤層のゲル分率は60重量%であった。この粘着型光学フィルムを実際の液晶パネルに装着して、60℃に300時間投入し、表示後の色ムラや白ヌケが存在するか観察したところ、これらについては全く観察されず、トリアセチルセルロースの負の複屈折をキャンセルする粘着剤(ポリオキシプロピレン重合体に基づく)の正の複屈折による効果が認められたものと推測される。
(粘着型光学部材の作製)
実施例3の分子末端にメチルジメトキシシリル基を有するポリオキシプロピレン重合体100重量部に、硬化触媒としてビスアセチルアセトジイソプロポキシチタン1.5重量部、イソシアネート化合物として、トリレンジイソシアネートのトリメチロールプロパン付加物(日本ポリウレタン製、コロネートL)2重量部、シランカップリング剤として3-グリシドキシプロピルトリメトキシシラン0.3重量部を配合して、均一に混合して脱泡した後、シリコーン剥離処理した38μmのPETに、粘着剤の乾燥厚さが25μmになるように塗布し、150℃で3分架橋処理を行い、偏光板フィルム(ポリビニルアルコールフィルムにヨウ素を含浸させ、延伸後、両側にトリアセチルセルロースフィルムを、接着剤を介して接着したもの)に転写し、本発明の粘着型光学部材とした。なお、粘着剤層のゲル分率は71重量%であった。
実施例1において、イソシアネート系化合物を添加せずに、同様の操作を行い、粘着型光学部材とした。粘着剤層のゲル分率は60重量%であった
実施例3において、イソシアネート系化合物を添加せずに、同様の操作を行い、粘着型光学部材とした。なお、粘着剤層のゲル分率は58重量%であった。
粘着型光学部材(幅25mm)を無アルカリガラス板(コーニング社製#1737)に2kgのローラーを一往復させる方式で圧着したものを、50℃、0.5MPaのオートクレーブにて30分間処理し、さらに、23℃、50%RHの条件下に3時間放置した後、その条件下において、剥離角度90°、剥離速度300mm/分で剥離接着力(N/25mm)を測定した。なお、前記接着力(初期)としては、光学部材を十分に接着(粘着)しておくことが必要なため、例えば、3~10N/25mmが好ましく、5~9N/25mmがより好ましい。
また、オートクレーブ処理後、70℃で6時間保存し、23℃、50%RHの条件下に3時間放置した後、その条件下において、剥離角度90°、剥離速度300mm/分で剥離接着力(N/25mm)を測定し、加熱後の接着力とした。なお、前記接着力(加熱後)としては、光学部材を容易に剥離することができるようにするため、初期の接着力と比べて、接着力の上昇が抑えられていることが好ましいため、例えば、5~14N/25mmが好ましく、6~13N/25mmがより好ましい。
実施例および比較例で得た粘着型光学部材(12幅インチサイズ)を厚さ0.5mmの無アルカリガラス(コーニング社製#1737)に貼り付け、50℃、0.5MPaのオートクレーブにて30分間処理し、更に、60℃、90%RHの雰囲気に500時間投入した後に、光学部材の状態を評価した。剥がれや浮きがなければ「○」とし、剥がれや浮きがあれば「×」とした。
Claims (8)
- 重量平均分子量2000~50000の反応性ケイ素基を分子末端又はその近傍に有する重合体100重量部に対して、硬化触媒を0.02~5重量部、イソシアネート系化合物を0.2~5重量部含有することを特徴とする光学部材用粘着剤組成物。
- 前記反応性ケイ素基を分子末端又はその近傍に有する重合体が、重量平均分子量2000~50000のヒドロキシル基を分子末端又はその近傍に有する重合体のヒドロキシル基に、反応性ケイ素基を導入したものであることを特徴とする請求項1に記載の光学部材用粘着剤組成物。
- 前記ヒドロキシル基を分子末端又はその近傍に有する重合体が、ポリアクリル酸エステル系重合体、又は、ポリオキシアルキレン系重合体であることを特徴とする請求項2に記載の光学部材用粘着剤組成物。
- 更に、シランカップリング剤を0.02~2重量部含有することを特徴とする請求項1~3のいずれかに記載の光学部材用粘着剤組成物。
- 請求項1~4のいずれかに記載の光学部材用粘着剤組成物の架橋後のゲル分率が、40~85重量%であることを特徴とする光学部材用粘着剤層。
- 光学部材の片面又は両面に、請求項5に記載の光学部材用粘着剤層を有することを特徴とする粘着型光学部材。
- 前記光学部材が、偏光板、位相差板、及び、楕円偏光板から選択される少なくとも1種であることを特徴とする請求項6に記載の粘着型光学部材。
- 請求項6又は7に記載の粘着型光学部材を少なくとも1枚用いた画像表示装置。
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KR1020137026856A KR101926208B1 (ko) | 2011-03-14 | 2012-03-13 | 광학 부재용 점착제 조성물, 점착형 광학 부재 및 화상 표시 장치 |
CN201280007175.4A CN103339215B (zh) | 2011-03-14 | 2012-03-13 | 光学部件用粘合剂组合物、粘合型光学部件及图像显示装置 |
US14/004,733 US20140004341A1 (en) | 2011-03-14 | 2012-03-13 | Pressure-sensitive adhesive composition for optical members, adhesive optical member and image display device |
US15/211,040 US20160326406A1 (en) | 2011-03-14 | 2016-07-15 | Adhesive optical member |
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JP2011055449A JP5758157B2 (ja) | 2011-03-14 | 2011-03-14 | 光学部材用粘着剤組成物、光学部材用粘着剤層、粘着型光学部材および画像表示装置 |
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US14/004,733 A-371-Of-International US20140004341A1 (en) | 2011-03-14 | 2012-03-13 | Pressure-sensitive adhesive composition for optical members, adhesive optical member and image display device |
US15/211,040 Division US20160326406A1 (en) | 2011-03-14 | 2016-07-15 | Adhesive optical member |
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JP (1) | JP5758157B2 (ja) |
KR (1) | KR101926208B1 (ja) |
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US11162004B2 (en) | 2016-09-23 | 2021-11-02 | Nichia Corporation | Electrically conductive adhesive and electrically conductive material |
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WO2019021843A1 (ja) * | 2017-07-25 | 2019-01-31 | 大塚化学株式会社 | 粘着剤組成物および粘着フィルム |
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JPS6032871A (ja) * | 1983-08-03 | 1985-02-20 | Kanegafuchi Chem Ind Co Ltd | 感圧性接着剤組成物 |
JPH08120243A (ja) * | 1994-10-26 | 1996-05-14 | Nippon Synthetic Chem Ind Co Ltd:The | 粘着剤組成物 |
JP2010111862A (ja) * | 2008-10-08 | 2010-05-20 | Asahi Glass Co Ltd | 粘着積層体 |
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JP2000160120A (ja) * | 1998-11-25 | 2000-06-13 | Kanegafuchi Chem Ind Co Ltd | 上塗塗料用組成物 |
US20070203297A1 (en) * | 2004-04-01 | 2007-08-30 | Kaneka Corporation | Curable Composition |
JP2008158181A (ja) * | 2006-12-22 | 2008-07-10 | Nitto Denko Corp | 偏光板および画像表示装置 |
JP2009173772A (ja) * | 2008-01-24 | 2009-08-06 | Nitto Denko Corp | 光学部材用粘着剤組成物、光学部材用粘着剤層、粘着型光学部材、及び画像表示装置 |
EP2308940A1 (en) * | 2008-07-28 | 2011-04-13 | Asahi Glass Company Limited | Adhesive material, pressure-sensitive adhesive sheet, and use thereof |
JP2011006648A (ja) * | 2009-06-29 | 2011-01-13 | Nitto Denko Corp | 光学シート部材の巻回体および液晶表示装置の連続製造方法 |
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JPS6032871A (ja) * | 1983-08-03 | 1985-02-20 | Kanegafuchi Chem Ind Co Ltd | 感圧性接着剤組成物 |
JPH08120243A (ja) * | 1994-10-26 | 1996-05-14 | Nippon Synthetic Chem Ind Co Ltd:The | 粘着剤組成物 |
JP2010111862A (ja) * | 2008-10-08 | 2010-05-20 | Asahi Glass Co Ltd | 粘着積層体 |
Cited By (2)
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US11162004B2 (en) | 2016-09-23 | 2021-11-02 | Nichia Corporation | Electrically conductive adhesive and electrically conductive material |
US11739238B2 (en) | 2016-09-23 | 2023-08-29 | Nichia Corporation | Electrically conductive adhesive and electrically conductive material |
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CN103339215B (zh) | 2017-10-17 |
TW201245367A (en) | 2012-11-16 |
TWI523926B (zh) | 2016-03-01 |
KR101926208B1 (ko) | 2018-12-06 |
CN103339215A (zh) | 2013-10-02 |
KR20140012724A (ko) | 2014-02-03 |
US20140004341A1 (en) | 2014-01-02 |
JP2012188621A (ja) | 2012-10-04 |
JP5758157B2 (ja) | 2015-08-05 |
US20160326406A1 (en) | 2016-11-10 |
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