WO2012109809A1 - 涂布装置及其液体材料的更换方法与清洗方法 - Google Patents

涂布装置及其液体材料的更换方法与清洗方法 Download PDF

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Publication number
WO2012109809A1
WO2012109809A1 PCT/CN2011/072093 CN2011072093W WO2012109809A1 WO 2012109809 A1 WO2012109809 A1 WO 2012109809A1 CN 2011072093 W CN2011072093 W CN 2011072093W WO 2012109809 A1 WO2012109809 A1 WO 2012109809A1
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WIPO (PCT)
Prior art keywords
liquid material
storage tank
assembly
control unit
valve switch
Prior art date
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Ceased
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PCT/CN2011/072093
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English (en)
French (fr)
Inventor
蒋其晋
贺成明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TCL China Star Optoelectronics Technology Co Ltd
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Shenzhen China Star Optoelectronics Technology Co Ltd
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Application filed by Shenzhen China Star Optoelectronics Technology Co Ltd filed Critical Shenzhen China Star Optoelectronics Technology Co Ltd
Priority to US13/125,155 priority Critical patent/US20120213936A1/en
Publication of WO2012109809A1 publication Critical patent/WO2012109809A1/zh
Anticipated expiration legal-status Critical
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10PGENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
    • H10P72/00Handling or holding of wafers, substrates or devices during manufacture or treatment thereof
    • H10P72/04Apparatus for manufacture or treatment
    • H10P72/0402Apparatus for fluid treatment
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10PGENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
    • H10P72/00Handling or holding of wafers, substrates or devices during manufacture or treatment thereof
    • H10P72/04Apparatus for manufacture or treatment
    • H10P72/0448Apparatus for applying a liquid, a resin, an ink or the like

Definitions

  • the invention relates to a coating device and a method for replacing the same and a cleaning method thereof, in particular to a coating device capable of automatically replacing a liquid material, and a method and a cleaning method for replacing the liquid material.
  • the coating apparatus is adapted to apply a liquid material to a surface to form a uniform film on the surface.
  • a coating apparatus can be used to apply a photoresist to a substrate (eg, a wafer) to form a uniform photoresist layer on the substrate.
  • the coating device needs to replace different liquid materials to coat different films on the substrate. Furthermore, for the maintenance of the equipment, the fluid storage tank, the fluid line or the coating head of the coating device needs to be cleaned periodically or irregularly.
  • liquid material replacement process or the cleaning process of the coating apparatus at present is mostly performed by manual operation.
  • manual operation requires a lot of manpower and time, and is prone to operational errors, thus easily affecting the efficiency and quality of the coating process.
  • a primary object of the present invention is to provide a coating apparatus.
  • Another object of the present invention is to provide a method for replacing a liquid material of a coating apparatus which is often corrected for an increase in efficiency of the inspection product.
  • a main object of the present invention is to provide a coating apparatus comprising:
  • At least one storage tank connected to the coating assembly
  • An emptying assembly is connected between the coating assembly and the storage tank for discharging the first liquid material and/or the cleaning solution;
  • a cleaning liquid valve switch disposed between the cleaning solution tank and the storage tank for switching the opening of the cleaning solution
  • a second liquid material valve switch disposed between the second liquid material tank and the storage tank for switching the passage of the second liquid material
  • control unit electrically connected to the cleaning liquid valve switch, the emptying assembly and the second liquid material valve switch for controlling the cleaning liquid valve switch, the emptying assembly and the second liquid Material valve switch.
  • Another object of the present invention is to provide a method for replacing a liquid material of a coating apparatus, the coating apparatus comprising at least one storage tank, an emptying assembly, a cleaning liquid valve switch, a second liquid material valve switch, and a control unit,
  • the emptying component is configured to discharge a first liquid material and/or a cleaning solution
  • the cleaning liquid valve switch is used to switch the opening of the cleaning solution
  • the second liquid material valve switch is used to switch the first
  • the two liquid materials are electrically connected to the cleaning liquid valve switch, the emptying assembly and the second liquid material valve switch, and the method comprises the following steps:
  • the second liquid material valve switch is controlled by the control unit to pass a second liquid material into the storage tank.
  • the method includes the following steps:
  • the evacuation assembly is controlled by the control unit to discharge the cleaning solution in the storage tank.
  • control unit controls the cleaning liquid valve switch, the emptying assembly, and the second liquid material valve switch according to a preset replacement program or instruction.
  • the storage tank includes a first storage tank and a second storage tank
  • the coating device further includes an automatic pump connected to the first storage tank and the second storage tank between.
  • the coating device further includes a filter disposed between the first storage tank and the second storage tank.
  • the coating apparatus further includes an automatic pump coupled between the evacuation assembly and the coating assembly.
  • the coating device further includes a coating assembly, the method further comprising the steps of:
  • the evacuation assembly is controlled by the control unit to discharge the first liquid material in the coating assembly.
  • the method further includes the following steps:
  • the cleaning liquid valve switch is controlled by the control unit to discharge the cleaning solution after discharging the cleaning solution in the storage tank and before introducing the second liquid material into the storage tank In the coating assembly and the storage tank;
  • the evacuation assembly is controlled by the control unit to discharge the coating assembly and the cleaning solution in the storage tank.
  • the method further includes the following steps:
  • the evacuation assembly is controlled by the control unit to discharge the second liquid material in the storage tank.
  • the coating device further includes a coating assembly, the method further comprising the steps of:
  • the second liquid material valve switch is controlled by the control unit to pass the second liquid material to the coating assembly and the In the storage tank.
  • the method further includes the following steps:
  • the coating unit is controlled by the control unit to stop the ejection of the second liquid material.
  • the coating device of the present invention and the method and the cleaning method of the liquid material thereof can automatically perform the replacement of the liquid material to avoid the error caused by the human operation. It also reduces the labor and time required to clean the coating device or replace the liquid material, thereby increasing the capacity of the device.
  • the coating device of the present invention and the method and the cleaning method of the liquid material thereof can automatically replace the liquid material to avoid errors caused by human operation, and can reduce the cost of cleaning the coating device or replacing the liquid material. Manpower and time. Moreover, due to the automation of the operation, the coating apparatus of the present invention and the method of replacing the liquid material thereof can reduce the replacement time, thereby increasing the productivity of the apparatus.
  • Figure 1 shows a schematic view of a coating apparatus in accordance with a preferred embodiment of the present invention
  • FIG. 2 is a block diagram showing an automatic pump, a pneumatic valve switch, and a control unit in accordance with a preferred embodiment of the present invention
  • Figure 3 is a flow chart showing a method of replacing a liquid material of a coating apparatus in accordance with a preferred embodiment of the present invention
  • FIG. 4 through 14 show schematic views of a coating apparatus in accordance with a preferred embodiment of the present invention.
  • FIG. 1 is a schematic view showing a coating apparatus according to a preferred embodiment of the present invention
  • FIG. 2 is a block diagram showing an automatic pump, a pneumatic valve switch and a control unit according to a preferred embodiment of the present invention.
  • the coating device 100 of the present embodiment can be used to apply a liquid material (for example, a photoresist) on the surface of a substrate (for example, a wafer or a glass substrate), thereby forming a film on the substrate, and the coating device 100 can include Coating assembly 102, first storage tank 104, second storage tank 106, automatic pumps 108, 110, 112 and 114, pneumatic valve switches 116, 118, 120, 122, 124, 126, 128, 130, 132, 134 and 136, manual valve switches 138 and 140, control unit 142 (shown in Figure 2), filter 144 and a plurality of lines 146.
  • a liquid material for example, a photoresist
  • the coating assembly 102 is, for example, a rotary coating head (spin Coating head), slit coating head or inkjet printing head Head) for forming a uniform film on the substrate.
  • the storage tanks 104, 106 are connected to the coating assembly 102 through a line 146 for storing the liquid material coated by the coating assembly 102; the automatic pumps 108-114 are disposed in the storage tanks 104, 106 and Between the coating assemblies 102 for pumping liquid material; the pneumatic valve switches 116-136 and the manual valve switches 138-140 are disposed on the line 146 to selectively open or close the line 146.
  • a rotary coating head spin Coating head
  • slit coating head or inkjet printing head Head
  • control unit 142 is, for example, a CPU, a multiprocessing unit, a reduced instruction set (RISC) computer, a processor having a processing route, a complex instruction set computer (CISC), and a number.
  • a signal processor (DPS) or the like is electrically coupled to the automatic pumps 108-114 and the pneumatic valve switches 116-136 for controlling the automatic pumps 108-114 and the pneumatic valve switches 116-136.
  • a filter 144 can be disposed between the first storage tank 104 and the second storage tank 106 for filtering liquid materials.
  • the first and second automatic pumps 108 and 110 are disposed between the first storage tank 104 and the filter 144.
  • the third automatic pump 112 is disposed between the second storage tank 106 and the coating assembly 102 for discharging material out of the coating device 100, that is, the third automatic pump 112 can be used as an emptying assembly.
  • the fourth automatic pump 114 is disposed between the third automatic pump 112 (empty assembly) and the coating assembly 102.
  • the first pneumatic valve switch 116 is disposed between a second liquid material tank (not shown) and the second pneumatic valve switch 118 (ie, the first pneumatic valve switch 116 can be used as a second liquid.
  • the material valve switch is disposed between the manual valve switch 138 and the first storage tank 104.
  • the third pneumatic valve switch 120 is disposed in a cleaning solution tank (not shown) and the first storage tank 104.
  • the fourth pneumatic valve switch 122 is disposed between the first storage tank 104 and the filter 144, and the fifth pneumatic valve switch 124 is disposed at Between the filter 144 and the second storage tank 106, the sixth pneumatic valve switch 126 is disposed between the second storage tank 106 and the automatic pump 112, and the seventh pneumatic valve switch 128 is disposed at the sixth pneumatic valve switch 126 and the Between the four automatic pumps 114, the eighth pneumatic valve switch 130 is disposed between the cleaning solution tank and the coating assembly 102.
  • the eighth pneumatic valve switch 130 can also be used as a cleaning liquid valve switch
  • the ninth pneumatic valve switch 132 is disposed between the coating assembly 102 and the outside
  • the tenth and eleventh pneumatic valve switches 134 and 136 are disposed.
  • the first manual valve switch 138 is disposed between the second pneumatic valve switch 118 and the first liquid material tank (not shown)
  • the second manual valve switch 140 is disposed between the fourth pneumatic valve switch 122 and the filter 144. .
  • control unit 142 of the present embodiment can control the automatic pump 108-114 and the pneumatic valve switch 116-136 (including the cleaning liquid valve switch and the emptying assembly according to a preset replacement program or instruction). And the second liquid material valve switch), so that the coating device 100 automatically performs the replacement and cleaning of the liquid material, thereby reducing the error of the manual operation and the replacement time of the liquid material.
  • FIG. 3 is a flow chart showing a method for replacing a liquid material of a coating apparatus according to a preferred embodiment of the present invention
  • FIGS. 4 to 14 show a coating according to a preferred embodiment of the present invention.
  • the emptying assembly (automatic pump 112) may be controlled by the control unit 142 to discharge the first liquid material in the storage tanks 104 and 106.
  • the control unit 142 can be used to close the pneumatic valve switches 116, 118, 120, 122, 128, 132, 134 and 136, and the fifth and sixth pneumatic valve switches 124 and 126 are activated, and then the automatic pump 108 is activated. 110 and 112. Therefore, the first liquid material in the storage tanks 104 and 106 can be discharged from the outside of the coating device 100 by the evacuation assembly (automatic pump 112). The first liquid material is stored in the storage tanks 104 and 106 before the liquid material is replaced, that is, the first liquid material is the raw liquid material used by the coating device 100.
  • the emptying assembly (automatic pump 112) may be controlled by the control unit 142 to discharge the first liquid material within the coating assembly 102.
  • the first to fifth pneumatic valve switches 116-124 and the automatic pumps 108 and 110 can be closed by the control unit 142, and the sixth to eleventh pneumatic valve switches 126-136 can be turned on, and then the third automatic pump is started. 112, to evacuate the first liquid material within the coating assembly 102.
  • steps S201 and S202 can also be performed simultaneously, that is, the control unit 142 can be used to control the emptying component (automatic pump 112) to simultaneously discharge the storage tanks 104 and 106 and the coating assembly 102. a liquid material.
  • step S202 may also be omitted, and only step S201 is performed.
  • the cleaning unit valve switch (pneumatic valve switch 120) can be controlled by the control unit 142 to pass the cleaning solution into the storage tanks 104 and 106, thereby enabling the storage tank. Cleaning of 104 and 106.
  • the control unit 142 can be used to close the pneumatic valve switches 116, 118, 126, 128, 130, 132, 134 and 136 and the automatic pumps 112 and 114, and to open the third to fifth pneumatic valve switches 120-124, and then The automatic pumps 108 and 110 are activated to pass the cleaning solution into the storage tanks 104 and 106.
  • the emptying assembly (automatic pump 112) can be controlled by the control unit 142 to discharge the cleaning solution in the storage tanks 104 and 106.
  • the control unit 142 can be used to close the pneumatic valve switches 116, 118, 120, 122, 128, 130, 132, 134, and 136 and the automatic pump 114, and turn on the fifth and sixth pneumatic valve switches 124 and 126, and then The automatic pumps 108, 110, and 112 are activated to discharge the cleaning solution in the storage tanks 104 and 106.
  • the cleaning process of the above steps S203 and S204 may be performed one or more times to ensure the cleaning effect of the cells 104 and 106 in the storage tank.
  • the cleaning liquid valve switch (pneumatic valve switch 120, 130) can be controlled by the control unit 142 to pass the cleaning solution to the coating assembly 102, the storage tanks 104 and 106.
  • the cleaning of the unit coating apparatus 100 can be performed.
  • the control unit 142 can be used to close the pneumatic valve switches 116, 118 and 126 and the automatic pump 112, and the pneumatic valve switches 120, 122, 124, 128, 130, 132, 134 and 136 are activated, and then the automatic pump 108 is activated. , 110 and 114, to pass the cleaning solution into the coating assembly 102, the storage tanks 104 and 106, and the line 146.
  • the coating unit 102 can be controlled by the control unit 142 to continuously eject the cleaning solution from the coating assembly 102 to achieve the cleaning effect of the coating assembly 102.
  • the emptying assembly (automatic pump 112) can be controlled by the control unit 142 to discharge the cleaning solution in the coating assembly 102, the storage tanks 104 and 106, and the line 146.
  • the control unit 142 can be used to turn off the pneumatic valve switches 116, 118, 120, and 122 and the automatic pumps 108, 110, and 114, and the fifth to eleventh pneumatic valve switches 124-136 are turned on, and then the automatic pump 112 is activated. (Draining the assembly) to discharge the cleaning solution in the coating assembly 102, the storage tanks 104 and 106, and the line 146.
  • cleaning process of the above steps S205 and S206 may also be performed one or more times to ensure the cleaning effect of the overall coating device 100.
  • steps S203 and S204 may be omitted, and the above steps S205 and S206 may be directly performed to simultaneously clean the coating assembly 102, the storage tanks 104 and 106, and the pipeline 146.
  • steps S205 and S206 may also be omitted.
  • step S207 the filter 144 can be replaced to prevent the first liquid material or the cleaning solution from remaining in the filter 144.
  • the control unit 142 can be utilized to close the pneumatic valve switches 116-136 and the automatic pumps 108-114, and the filter 144 can be manually operated.
  • the second liquid material valve switch (first pneumatic valve switch 116) can be controlled by the control unit 142 to pass the second liquid material into the storage tanks 104 and 106.
  • the sixth to eleventh pneumatic valve switches 126-136 and the automatic pumps 112 and 114 can be closed by the control unit 142, and the first to fifth pneumatic valve switches 116-124 are turned on, and then the automatic pump 108 is activated. 110, to pass the second liquid material into the storage tanks 104 and 106.
  • the introduced second liquid material can react with the solvent (the first liquid material or the cleaning solution) remaining in the storage tanks 104 and 106.
  • the second liquid material is stored in the storage tanks 104 and 106 after the liquid material is replaced, that is, the second liquid material is a new liquid material used by the coating device 100, wherein the second liquid material may be the same or different.
  • the first liquid material is controlled by the control unit 142 to pass the second liquid material into the storage tanks 104 and 106.
  • the emptying assembly (automatic pump 112) may be controlled by the control unit 142 to discharge the second liquid material in the storage tanks 104 and 106. Therefore, the storage tanks 104 and 106 can be further cleaned by the second liquid material.
  • the control unit 142 can be used to close the pneumatic valve switches 116, 118, 120, 122, 128, 130, 132, 134, and 136 and the automatic pump 114, and turn on the fifth and sixth pneumatic valve switches 124 and 126, and then The automatic pumps 108, 110, and 112 are activated to discharge the second liquid material in the storage tanks 104 and 106.
  • the second liquid material valve switch (the first pneumatic valve switch 116) can be controlled by the control unit 142 to pass the second liquid material to the coating assembly 102, and store.
  • the cleaning of the unit coating apparatus 100 can be performed by the second liquid material.
  • the coating unit 102 can be controlled by the control unit 142 to continuously eject the second liquid material for a predetermined time to achieve the cleaning effect of the coating assembly 102.
  • control unit 142 can be used to close the pneumatic valve switches 120 and 126 and the automatic pump 112, and the pneumatic valve switches 116, 118, 122, 124, 128, 130, 132, 134 and 136 are activated, and then the automatic pump 108 is activated. , 110 and 114, to pass the second liquid material into the coating assembly 102, the storage tanks 104 and 106, and the line 146.
  • the coating unit 102 can be controlled by the control unit 142 to stop the ejection of the second liquid material, and then, for example, a clean cloth can be used.
  • the wiper is used to wipe the nozzle of the coating assembly 102 to avoid the residue of solvent or foreign matter, thereby completing the replacement of the liquid material of the coating device 100.
  • control unit 142 of the embodiment can control the execution time and the number of times of each component (the automatic pump 108-114 and the pneumatic valve switch 116-136) according to a preset replacement procedure or instruction.
  • Control unit 142 can also be utilized to control the progress time (e.g., 5 minutes) and number of times for each step to ensure execution of each step.
  • the control unit 142 can control the emptying time and number of the first liquid material, the time and number of times the cleaning solution is introduced, the emptying time and number of times of the cleaning solution, and the time and number of times the second liquid material is introduced.
  • the user can input a preset program or instruction into the control unit 142, so that the control unit 142 can control the automatic pump 108-114 and the pneumatic valve switch 116- 136 is used to automatically perform the cleaning of the coating device 100 and the replacement of the liquid material, and can have an automated effect to avoid human error and reduce the labor and time of the maintenance device.
  • the coating device of the present invention and the liquid material replacement method and cleaning method can automatically replace the liquid material to avoid errors caused by human operation, and can reduce the cleaning of the coating device or the replacement of the liquid.
  • the coating apparatus of the present invention and the method of replacing the liquid material thereof can reduce the replacement time, thereby increasing the productivity of the apparatus.

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  • Application Of Or Painting With Fluid Materials (AREA)

Description

涂布装置及其液体材料的更换方法与清洗方法 技术领域
本发明涉及一种涂布装置及其液体材料的更换方法与清洗方法,特别是涉及一种可自动化更换液体材料的涂布装置及其液体材料的更换方法与清洗方法。
背景技术
通常,涂布装置是用以涂布液体材料于一表面上,以形成一均匀薄膜于此表面上。例如,在半导体组件制程(semiconductor device fabrication)中,涂布装置可用以涂布光阻于一基材(例如晶圆)上,以形成一均匀光阻层于此基材上。
对应于不同的制程,涂布装置则需更换不同的液体材料,以涂布不同的薄膜于基材上。再者,为了设备的维护,需定期或不定期地清洗涂布装置的流体储放槽、流体管路或涂布头。
然而,目前涂布装置的液体材料更换过程或清洗过程大多是通过人工操作来进行。如此,人工操作需耗费较多的人力及时间,且容易发生操作错误,因而容易影响涂布制程的效率和质量。
故,有必要提供一种涂布装置及其液体材料的更换方法与清洗方法,以解决现有技术所存在的问题。
技术问题
本发明的主要目的在于提供一种涂布装置。
本发明的另一目的在于提供一种涂布装置的液体材料的更换方法常校正时间,而使检验产品的效率提高。
本发明的又一目的在于提供一种涂布装置的清洗方法。
技术解决方案
本发明的主要目的在于提供一种涂布装置,所述涂布装置包括:
涂布组件;
至少一储存槽,连接于所述涂布组件;
排空组件,连接于所述涂布组件与所述储存槽之间,用以排出第一液体材料及/或清洗溶液;
清洗液阀开关,设置于清洗溶液槽与所述储存槽之间,用以切换所述清洗溶液的通入;
第二液体材料阀开关,设置于第二液体材料槽与所述储存槽之间,用以切换第二液体材料的通入;以及
控制单元,电性连接于所述清洗液阀开关、所述排空组件及所述第二液体材料阀开关,用以控制所述清洗液阀开关、所述排空组件及所述第二液体材料阀开关。
本发明的另一目的在于提供一种涂布装置的液体材料的更换方法,所述涂布装置包括至少一储存槽、排空组件、清洗液阀开关、第二液体材料阀开关及控制单元,所述排空组件是用以排出第一液体材料及/或清洗溶液,所述清洗液阀开关是用以切换所述清洗溶液的通入,所述第二液体材料阀开关是用以切换第二液体材料的通入,所述控制单元是电性连接于所述清洗液阀开关、所述排空组件及所述第二液体材料阀开关,所述方法包括如下步骤:
利用所述控制单元来控制所述排空组件,以排出所述储存槽内的所述第一液体材料;
利用所述控制单元来控制所述清洗液阀开关,以通入所述清洗溶液于所述储存槽内;
利用所述控制单元来控制所述排空组件,以排出所述储存槽内的所述清洗溶液;以及
利用所述控制单元来控制所述第二液体材料阀开关,以通入第二液体材料于所述储存槽内。
本发明的又一目的在于提供一种涂布装置的清洗方法,所述涂布装置包括至少一储存槽、排空组件、清洗液阀开关及控制单元,所述排空组件是用以排出第一液体材料及/或清洗溶液,所述清洗液阀开关是用以切换所述清洗溶液的通入,所述控制单元是电性连接于所述清洗液阀开关及所述排空组件,所述方法包括如下步骤:
利用所述控制单元来控制所述排空组件,以排出所述储存槽内的所述第一液体材料;
利用所述控制单元来控制所述清洗液阀开关,以通入所述清洗溶液于所述储存槽内;以及
利用所述控制单元来控制所述排空组件,以排出所述储存槽内的所述清洗溶液。
在本发明的一实施例中,所述控制单元是依据预设的更换程序或指令来控制所述清洗液阀开关、所述排空组件及所述第二液体材料阀开关。
在本发明的一实施例中,所述储存槽包括第一储存槽与第二储存槽,所述涂布装置还包括自动泵,其连接于所述第一储存槽与所述第二储存槽之间。
在本发明的一实施例中,涂布装置更包含一过滤器,设置于所述第一储存槽与所述第二储存槽之间。
在本发明的一实施例中,所述涂布装置还包括自动泵,其连接于所述排空组件与所述涂布组件之间。
在本发明的一实施例中,所述涂布装置还包括涂布组件,所述方法还包括如下步骤:
在排出所述储存槽内的所述第一液体材料后,利用所述控制单元来控制所述排空组件,以排出所述涂布组件内的所述第一液体材料。
在本发明的一实施例中,所述方法还包括如下步骤:
在排出所述储存槽内的所述清洗溶液后且在通入第二液体材料于所述储存槽内之前,利用所述控制单元来控制所述清洗液阀开关,以通入所述清洗溶液于所述涂布组件及所述储存槽;
利用所述控制单元来控制所述涂布组件,使所述涂布组件持续地喷出所述清洗溶液;以及
利用所述控制单元来控制所述排空组件,以排出所述涂布组件及所述储存槽内的所述清洗溶液。
在本发明的一实施例中,所述方法还包括如下步骤:
利用所述控制单元来控制所述排空组件,以排出所述储存槽内的所述第二液体材料。
在本发明的一实施例中,所述涂布装置还包括涂布组件,所述方法还包括如下步骤:
在排出所述储存槽内的所述第二液体材料后,利用所述控制单元来控制所述第二液体材料阀开关,以通入所述第二液体材料于所述涂布组件及所述储存槽内。
在本发明的一实施例中,所述方法还包括如下步骤:
利用所述控制单元来控制所述涂布组件,使所述涂布组件在一预设时间内持续地喷出所述第二液体材料;以及
利用所述控制单元来控制所述涂布组件,以停止所述第二液体材料的喷出。
相较于现有涂布装置的液体材料的人为更换过程,本发明的涂布装置及其液体材料的更换方法与清洗方法可自动地进行液体材料的更换,以避免人为操作所造成的错误,并可减少在清洗涂布装置或及更换液体材料时所耗费的人力和时间,进而可提升设备的产能。
有益效果
本发明的涂布装置及其液体材料的更换方法与清洗方法可自动地进行液体材料的更换,以避免人为操作所造成的错误,并可减少在清洗涂布装置或及更换液体材料时所耗费的人力和时间。再者,由于操作的自动化,本发明的涂布装置及其液体材料的更换方法可减少更换时间,因而提升设备的产能。
附图说明
图1显示依照本发明的较佳实施例的涂布装置的示意图;
图2显示依照本发明的较佳实施例的自动泵、气动阀开关及控制单元的方块示意图;
图3显示依照本发明的较佳实施例的涂布装置的液体材料的更换方法的方法流程图;以及
图4至图14显示依照本发明的较佳实施例的涂布装置的示意图。
本发明的最佳实施方式
以下各实施例的说明是参考附加的图式,用以例示本发明可用以实施的特定实施例。本发明所提到的方向用语,例如「上」、「下」、「前」、「后」、「左」、「右」、「内」、「外」、「侧面」等,仅是参考附加图式的方向。因此,使用的方向用语是用以说明及理解本发明,而非用以限制本发明。
在图中,结构相似的单元是以相同标号表示。
请参照图1及图2,图1显示依照本发明的较佳实施例的涂布装置的示意图,图2显示依照本发明的较佳实施例的自动泵、气动阀开关及控制单元的方块示意图,本实施例的涂布装置100可用以涂布液体材料(例如光阻)于基材(例如晶圆或玻璃基板)的表面上,因而可形成薄膜于基材上,涂布装置100可包括涂布组件102、第一储存槽104、第二储存槽106、自动泵108、110、112及114、气动阀开关116、118、120、122、124、126、128、130、132、134及136、手动阀开关138及140、控制单元142(如图2所示)、过滤器144及多条管路146。涂布组件102例如为旋转式涂布头(spin coating head)、狭缝式涂布头(slit coating head)或喷墨印刷头(inkjet printing head),用以形成均匀的薄膜于基材上。如图1所示,储存槽104、106是通过管路146连接涂布组件102,用以储存涂布组件102所涂布的液体材料;自动泵108-114是设置于储存槽104、106与涂布组件102之间,用以抽吸液体材料;气动阀开关116-136及手动阀开关138-140是设置管路146上,以选择性地开启或关闭管路146。如图1与图2所示,控制单元142例如为CPU、多重处理单元、一降低的指令组(RISC)计算机、具有一处理路线的一处理器、一复杂的指令组计算机(CISC)、数字讯号处理器(DPS)或类似单元,其电性连接于自动泵108-114及气动阀开关116-136,用以控制自动泵108-114及气动阀开关116-136。如图1所示,过滤器144可设置于第一储存槽104及第二储存槽106之间,用以过滤液体材料。
如图1所示,第一及第二自动泵108及110是设置于第一储存槽104与过滤器144之间。第三自动泵112是设置于第二储存槽106与涂布组件102之间,用以排出材料至涂布装置100外,亦即第三自动泵112可用作为一排空组件。第四自动泵114是设置于第三自动泵112(排空组件)与涂布组件102之间。
如图1所示,第一气动阀开关116是设置于一第二液体材料槽(图未示)与第二气动阀开关118之间(亦即第一气动阀开关116可用作为一第二液体材料阀开关),第二气动阀开关118是设置于手动阀开关138与第一储存槽104之间,第三气动阀开关120是设置于一清洗溶液槽(未显示)与第一储存槽104之间(亦即第三气动阀开关120可用作为一清洗液阀开关),第四气动阀开关122是设置于第一储存槽104与过滤器144之间,第五气动阀开关124是设置于过滤器144与第二储存槽106之间,第六气动阀开关126是设置于第二储存槽106与自动泵112之间,第七气动阀开关128是设置于第六气动阀开关126与第四自动泵114之间,第八气动阀开关130是设置于清洗溶液槽与涂布组件102之间 (亦即第八气动阀开关130亦可用作为清洗液阀开关),第九气动阀开关132是设置于涂布组件102与外部之间,第十及第十一气动阀开关134及136是设置于第八气动阀开关130与涂布组件102之间。第一手动阀开关138是设置于第二气动阀开关118与第一液体材料槽(未显示)之间,第二手动阀开关140是设置于第四气动阀开关122与过滤器144之间。
如图2所示,本实施例的控制单元142可依据一预设的更换程序或指令(instruction)来控制自动泵108-114及气动阀开关116-136(包括清洗液阀开关、排空组件及第二液体材料阀开关),以使涂布装置100自动地进行液体材料的更换及清洗,因而可减少人工操作的错误以及液体材料的更换时间。
请参照图3至图14,图3显示依照本发明的较佳实施例的涂布装置的液体材料的更换方法的方法流程图,图4至图14显示依照本发明的较佳实施例的涂布装置的示意图。如图3和图4所示,在步骤S201中,可利用控制单元142来控制排空组件(自动泵112),以排出储存槽104及106内的第一液体材料。此时,可利用控制单元142来关闭气动阀开关116、118、120、122、128、132、134及136,且开启第五及第六气动阀开关124及126,接着,启动自动泵108、110及112。因此,储存槽104及106内的第一液体材料可通过排空组件(自动泵112)来排出自涂布装置100之外。此第一液体材料是在更换液体材料前储存于储存槽104及106内,亦即第一液体材料为涂布装置100所使用的原液体材料。
如图3和图5所示,在步骤S202中,可利用控制单元142来控制排空组件(自动泵112),以排出涂布组件102内的第一液体材料。此时,可利用控制单元142来关闭第一至第五气动阀开关116-124及自动泵108及110,且开启第六至第十一气动阀开关126-136,接着,启动第三自动泵112,以排空涂布组件102内的第一液体材料。
在一实施例中,上述步骤S201及S202亦可同时进行,亦即可利用控制单元142来控制排空组件(自动泵112),以同时排出储存槽104及106及涂布组件102内的第一液体材料。然不限于此,在其它实施例中,步骤S202亦可被省略,而仅进行步骤S201。
如图3和图6所示,在步骤S203中,可利用控制单元142来控制清洗液阀开关(气动阀开关120),以通入清洗溶液于储存槽104及106内,因而可进行储存槽104及106的清洗。此时,可利用控制单元142来关闭气动阀开关116、118、126、128、130、132、134及136及自动泵112及114,且开启第三至第五气动阀开关120-124,接着,启动自动泵108及110,以通入清洗溶液于储存槽104及106内。
如图3和图7所示,在步骤S204中,可利用控制单元142来控制排空组件(自动泵112),以排出储存槽104及106内的清洗溶液。此时,可利用控制单元142来关闭气动阀开关116、118、120、122、128、130、132、134及136及自动泵114,且开启第五及第六气动阀开关124及126,接着,启动自动泵108、110及112,以排出储存槽104及106内的清洗溶液。
值得注意的是,上述步骤S203及S204的清洗过程可进行一次或多次,以确保储存槽内104及106的清洗效果。
如图3和图8所示,在步骤S205中,可利用控制单元142来控制清洗液阀开关(气动阀开关120、130),以通入清洗溶液于涂布组件102、储存槽104及106及管路146内,因而可进行整体涂布装置100的清洗。此时,可利用控制单元142来关闭气动阀开关116、118及126及自动泵112,且开启气动阀开关120、122、124、128、130、132、134及136,接着,启动自动泵108、110及114,以通入清洗溶液于涂布组件102、储存槽104及106及管路146内。再者,在步骤S205中,可利用控制单元142来控制涂布组件102,使涂布组件102持续地喷出清洗溶液,而达到涂布组件102的清洗效果。
如图3和图9所示,在步骤S206中,可利用控制单元142来控制排空组件(自动泵112),以排出涂布组件102、储存槽104及106及管路146内的清洗溶液。此时,可利用控制单元142来关闭气动阀开关116、118、120及122及自动泵108、110及114,且开启第五至第十一气动阀开关124-136,接着,启动自动泵112(排空组件),以排出涂布组件102、储存槽104及106及管路146内的清洗溶液。
值得注意的是,上述步骤S205及S206的清洗过程亦可进行一次或多次,以确保整体涂布装置100的清洗效果。
在一实施例中,亦可省略上述步骤S203及S204,而直接进行上述步骤S205及S206,以同时清洗涂布组件102、储存槽104及106及管路146。然不限于此,在其它实施例中,步骤S205与S206亦可被省略。
如图3和图10所示,在步骤S207中,可更换过滤器144,避免第一液体材料或清洗溶液残留于过滤器144中。此时,可利用控制单元142来关闭气动阀开关116-136及自动泵108-114,并可手动地过滤器144。
如图3和图11所示,在步骤S208中,可利用控制单元142来控制第二液体材料阀开关(第一气动阀开关116),以通入第二液体材料于储存槽104及106内。此时,可利用控制单元142来关闭第六至第十一气动阀开关126-136及自动泵112及114,且开启第一至第五气动阀开关116-124,接着,启动自动泵108及110,以通入第二液体材料于储存槽104及106内。在此步骤S208中,所通入的第二液体材料可与储存槽104及106内残留的溶剂(第一液体材料或清洗溶液)进行反应。此第二液体材料是在更换液体材料后储存于储存槽104及106内,亦即第二液体材料为涂布装置100所使用的新液体材料,其中此第二液体材料的种类可相同或不同于第一液体材料。
如图3和图12所示,在步骤S209中,可利用控制单元142来控制排空组件(自动泵112),以排出储存槽104及106内的第二液体材料。因此,可通过第二液体材料来进一步清洗储存槽104及106。此时,可利用控制单元142来关闭气动阀开关116、118、120、122、128、130、132、134及136及自动泵114,且开启第五及第六气动阀开关124及126,接着,启动自动泵108、110及112,以排出储存槽104及106内的第二液体材料。
如图3和图13所示,在步骤S210中,可利用控制单元142来控制第二液体材料阀开关(第一气动阀开关116),以通入第二液体材料于涂布组件102、储存槽104及106及管路146内,因而可通过第二液体材料来进行整体涂布装置100的清洗。再者,在步骤S210中,可利用控制单元142来控制涂布组件102,使涂布组件102在一预设时间内持续地喷出第二液体材料,而达到涂布组件102的清洗效果。此时,可利用控制单元142来关闭气动阀开关120及126及自动泵112,且开启气动阀开关116、118、122、124、128、130、132、134及136,接着,启动自动泵108、110及114,以通入第二液体材料于涂布组件102、储存槽104及106及管路146内。
如图3和图14所示,在步骤S211中,可利用控制单元142来控制涂布组件102,以停止第二液体材料的喷出,接着,可使用例如无尘布(clean wiper)来擦拭涂布组件102的喷嘴,以避免溶剂或异物的残留,因而完成涂布装置100的液体材料的更换。
值得注意的是,本实施例的控制单元142可依据一预设的更换程序或指令(instruction)来控制每一组件(自动泵108-114及气动阀开关116-136)的执行时间及次数,亦即可利用控制单元142来控制每一步骤的进行时间(例如5分钟)及次数,以确保每一步骤的执行。例如,控制单元142可控制第一液体材料的排空时间及次数、清洗溶液的通入时间及次数、清洗溶液的排空时间及次数、以及第二液体材料的通入时间及次数。
因此,当进行涂布装置100的清洗及液体材料的更换时,使用者可输入预设的程序或指令于控制单元142中,使得控制单元142可控制自动泵108-114及气动阀开关116-136来自动地进行涂布装置100的清洗及液体材料的更换,而可具有自动化的效果,以避免人为错误,并可减少维护设备的人力和时间。
由上述可知,本发明的涂布装置及其液体材料的更换方法与清洗方法可自动地进行液体材料的更换,以避免人为操作所造成的错误,并可减少在清洗涂布装置或及更换液体材料时所耗费的人力和时间。再者,由于操作的自动化,本发明的涂布装置及其液体材料的更换方法可减少更换时间,因而提升设备的产能。
综上所述,虽然本发明已以优选实施例揭露如上,但上述优选实施例并非用以限制本发明,本领域的普通技术人员,在不脱离本发明的精神和范围内,均可作各种更动与润饰,因此本发明的保护范围以权利要求界定的范围为准。
本发明的实施方式
工业实用性
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Claims (13)

  1. 一种涂布装置,包括:
    涂布组件;
    至少一储存槽,连接于所述涂布组件;
    排空组件,连接于所述涂布组件与所述储存槽之间,用以排出第一液体材料及/或清洗溶液;
    清洗液阀开关,设置于清洗溶液槽与所述储存槽之间,用以切换所述清洗溶液的通入;
    第二液体材料阀开关,设置于第二液体材料槽与所述储存槽之间,用以切换第二液体材料的通入;以及
    控制单元,电性连接于所述清洗液阀开关、所述排空组件及所述第二液体材料阀开关,用以控制所述清洗液阀开关、所述排空组件及所述第二液体材料阀开关。
  2. 根据权利要求1所述的涂布装置,其中所述控制单元是依据预设的更换程序或指令来控制所述清洗液阀开关、所述排空组件及所述第二液体材料阀开关。
  3. 根据权利要求1所述的涂布装置,其中所述储存槽包括第一储存槽与第二储存槽,所述涂布装置还包括自动泵,其连接于所述第一储存槽与所述第二储存槽之间。
  4. 根据权利要求3所述的涂布装置,更包含一过滤器,设置于所述第一储存槽与所述第二储存槽之间。
  5. 根据权利要求1所述的涂布装置,其中所述涂布装置还包括自动泵,其连接于所述排空组件与所述涂布组件之间。
  6. 一种涂布装置的液体材料的更换方法,所述涂布装置包括至少一储存槽、排空组件、清洗液阀开关、第二液体材料阀开关及控制单元,所述排空组件是用以排出第一液体材料及/或清洗溶液,所述清洗液阀开关是用以切换所述清洗溶液的通入,所述第二液体材料阀开关是用以切换第二液体材料的通入,所述控制单元是电性连接于所述清洗液阀开关、所述排空组件及所述第二液体材料阀开关,所述方法包括如下步骤:
    利用所述控制单元来控制所述排空组件,以排出所述储存槽内的所述第一液体材料;
    利用所述控制单元来控制所述清洗液阀开关,以通入所述清洗溶液于所述储存槽内;
    利用所述控制单元来控制所述排空组件,以排出所述储存槽内的所述清洗溶液;以及
    利用所述控制单元来控制所述第二液体材料阀开关,以通入第二液体材料于所述储存槽内。
  7. 根据权利要求6所述的方法,其中所述涂布装置还包括涂布组件,所述方法还包括如下步骤:
    在排出所述储存槽内的所述第一液体材料后,利用所述控制单元来控制所述排空组件,以排出所述涂布组件内的所述第一液体材料。
  8. 根据权利要求7所述的方法,还包括如下步骤:
    在排出所述储存槽内的所述清洗溶液后且在通入第二液体材料于所述储存槽内之前,利用所述控制单元来控制所述清洗液阀开关,以通入所述清洗溶液于所述涂布组件及所述储存槽;以及
    利用所述控制单元来控制所述排空组件,以排出所述涂布组件及所述储存槽内的所述清洗溶液。
  9. 根据权利要求7所述的方法,还包括如下步骤:
    利用所述控制单元来控制所述排空组件,以排出所述储存槽内的所述第二液体材料;以及
    利用所述控制单元来控制所述第二液体材料阀开关,以通入所述第二液体材料于所述涂布组件及所述储存槽内。
  10. 根据权利要求9所述的方法,还包括如下步骤:
    利用所述控制单元来控制所述涂布组件,使所述涂布组件在一预设时间内持续地喷出所述第二液体材料;以及
    利用所述控制单元来控制所述涂布组件,以停止所述第二液体材料的喷出。
  11. 一种涂布装置的清洗方法,所述涂布装置包括至少一储存槽、排空组件、清洗液阀开关及控制单元,所述排空组件是用以排出第一液体材料及/或清洗溶液,所述清洗液阀开关是用以切换所述清洗溶液的通入,所述控制单元是电性连接于所述清洗液阀开关及所述排空组件,所述方法包括如下步骤:
    利用所述控制单元来控制所述排空组件,以排出所述储存槽内的所述第一液体材料;
    利用所述控制单元来控制所述清洗液阀开关,以通入所述清洗溶液于所述储存槽内;以及
    利用所述控制单元来控制所述排空组件,以排出所述储存槽内的所述清洗溶液。
  12. 根据权利要求11所述的方法,其中所述涂布装置还包括涂布组件,所述方法还包括如下步骤:
    在排出所述储存槽内的所述第一液体材料后,利用所述控制单元来控制所述排空组件,以排出所述涂布组件内的所述第一液体材料。
  13. 根据权利要求12所述的方法,还包括如下步骤:
    在排出所述储存槽内的所述清洗溶液后,利用所述控制单元来控制所述清洗液阀开关,以通入所述清洗溶液于所述涂布组件及所述储存槽;以及
    利用所述控制单元来控制所述排空组件,以排出所述涂布组件及所述储存槽内的所述清洗溶液。
PCT/CN2011/072093 2011-02-18 2011-03-24 涂布装置及其液体材料的更换方法与清洗方法 Ceased WO2012109809A1 (zh)

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