WO2012077042A1 - Matériaux luminescents à base d'oxynitrure de silicium émettant dans l'orange-rouge - Google Patents

Matériaux luminescents à base d'oxynitrure de silicium émettant dans l'orange-rouge Download PDF

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Publication number
WO2012077042A1
WO2012077042A1 PCT/IB2011/055475 IB2011055475W WO2012077042A1 WO 2012077042 A1 WO2012077042 A1 WO 2012077042A1 IB 2011055475 W IB2011055475 W IB 2011055475W WO 2012077042 A1 WO2012077042 A1 WO 2012077042A1
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WO
WIPO (PCT)
Prior art keywords
systems
lighting
lighting systems
oxonitride
mixtures
Prior art date
Application number
PCT/IB2011/055475
Other languages
English (en)
Inventor
Peter Josef Schmidt
Cora Sieglinde Hecht
Wolfgang Schnick
Original Assignee
Koninklijke Philips Electronics N.V.
Philips Intellectual Property & Standards Gmbh
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Filing date
Publication date
Application filed by Koninklijke Philips Electronics N.V., Philips Intellectual Property & Standards Gmbh filed Critical Koninklijke Philips Electronics N.V.
Publication of WO2012077042A1 publication Critical patent/WO2012077042A1/fr

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K11/00Luminescent, e.g. electroluminescent, chemiluminescent materials
    • C09K11/08Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
    • C09K11/0883Arsenides; Nitrides; Phosphides
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K11/00Luminescent, e.g. electroluminescent, chemiluminescent materials
    • C09K11/08Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
    • C09K11/77Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals
    • C09K11/7728Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals containing europium
    • C09K11/77347Silicon Nitrides or Silicon Oxynitrides

Definitions

  • the present invention is directed to novel luminescent materials for light emitting devices, especially to the field of novel luminescent materials for LEDs.
  • Phosphors comprising silicates, phosphates (for example, apatite) and aluminates as host materials, with transition metals or rare earth metals added as activating materials to the host materials, are widely known.
  • phosphates for example, apatite
  • aluminates as host materials, with transition metals or rare earth metals added as activating materials to the host materials.
  • transition metals or rare earth metals added as activating materials to the host materials
  • M is selected out of the group comprising Ba, Sr or mixtures thereof;
  • RE is selected out of the group comprising rare earth metals or mixtures thereof;
  • additives may also be present in the bulk compositions. These additives particularly include such species known to the art as fluxes. Suitable fluxes include alkaline earth - or alkaline - metal oxides, borates, phosphates and halides such as fluorides, ammonium chloride, Si0 2 and the like and mixtures thereof.
  • LEDs may be built which show improved lighting features, especially thermal stability.
  • the Material can be made in excellent purity due to the availability via a nitrification process (see below) using more-ready available oxygen precursor materials.
  • the material has been found to crystallize in a new host lattice; said new host lattice formation can be explained and derived from the (known) M 2 Si 5 N8 structure by partial or complete removal of SiN 4 building blocks from the M 2 Si 5 N8 structure and introduction of terminal O atoms (see figs. 1 and 2 as described later on).
  • RE is Eu
  • Eu is the dopant material
  • x is 0.005 ⁇ x ⁇ 0.02, i.e. the dopant level is somewhat around 1%. This has been shown to be advantageous for many applications within the present invention.
  • y is 0.2 ⁇ y ⁇ 0.6.
  • the material can be made on a large-scale basis with high purity and good material features.
  • the oxygen-comprising precursor material is a silicate material, e.g. Ba 2 Si0 4> Sr 2 Si0 4 or the like, mixtures thereof, which may also be doped with RE, especially Eu.
  • a silicate material e.g. Ba 2 Si0 4> Sr 2 Si0 4 or the like, mixtures thereof, which may also be doped with RE, especially Eu.
  • oxygen-comprising precursor material can be a oxonitridosilicate, e.g. BaSi 2 0 2 N 2 , SrSi 2 0 2 N 2 or or the like.
  • the oxygen- comprising precursor material is an oxide, e.g. BaO, SrO or mixtures thereof and mixtures of these oxides with REO or RE 2 0 3 (e.g. EuO or Eu 2 0 3 ).
  • a preferred embodiment of the inventive method comprises a reduction step carried out simultaneously or prior to the oxonitride formation step. This has been shown to lead to a inventive material with enhanced purity.
  • the reduction step comprises a carbothermal reduction.
  • a preferred embodiment of the inventive method comprises a first oxonitride formation step from a silicate, e.g. according to the following equation:
  • This material is then converted to the inventive material in a combined oxonitride formation step and reduction step using suitable precursor materials such as carbon and silicone nitride, e.g. according to the following equation:
  • the silicon nitride powder may be substituted by silicon powder in both above reactions.
  • Other silicon sources like silicon diimide may also be used.
  • nitrogen gas also dry ammonia may be used for the oxonitride formation reaction and elemental carbon might be substituted by other sources of carbon like carbohydrates, saturated or non-saturated carbohydrates, and plastics and so on.
  • a yet alternative reaction path to the inventive material comprises the oxonitride formation from a metal oxide, e.g. BaO:Eu or the like, following e.g. the following equation:
  • inventive method is to be understood in its broadest sense and also includes reations where e.g. the dopant is provided as a halogenide (which then also can serve as a flux aid etc.).
  • a suitable reaction scheme is e.g.:
  • the present invention furthermore relates to a light emitting structure, especially a LED, comprising at least one material according to the present invention.
  • the present invention furthermore relates to as system comprising a material according to the present invention and/or materials made according to the inventive methods shown above, being used in one or more of the following applications:
  • Fig. 1 shows a schematic perspective partial view of a structure of a host material according to a first example of the present invention
  • Fig. 2 shows the (known) structure of M 2 S1 5 N 8
  • Fig. 3 shows an emission spectrum of the material of Example I
  • Fig. 4 shows an XRD pattern of the material of Example I
  • Fig. 5 shows an emission spectrum of the material of Example II.
  • Fig. 6 shows an XRD pattern of the material of Example II
  • Figs 3 and 4 refer to the material according to Example I, which was made the following way:
  • the orange Sr 4 Si 9+y 0 4 - 4y N 12 4 y :Eu(2%), y ⁇ 0.2 powder shows emission in the orange - red spectral range with a peak at 623 nm (Fig. 3).
  • the quantum efficiency of the phosphor was determined to be 80.7% (commercial YAG:Ce phosphor U728, Philips Lighting, used as a standard), 50% of the integral room temperature intensity has been reached at 218°C.
  • Fig. 4 shows the XRD pattern of Sr 4 Si 9+y 0 4 _ 4y N 12+4y :Eu(2%), y ⁇ 0.2. It can be seen that this material crystallizes in the structure following Fig. 1, i. e. in a novel structure not described before.
  • EXAMPLE II Ba 4 Si 9 0 4 N 12 :Eu(l%).
  • Figs 5 and 6 refer to the material according to Example II, which was made the following way:
  • Fig. 5 shows the emission spectrum of Ba 4 Si 9 0 4 N 12 :Eu(l%).
  • Lumen equivalent of emission 391 lm/W.
  • Fig. 6 shows the XRD pattern of Ba 4 Sic)0 4 N 12 :Eu(l%). It can be seen that this material crystallizes in the structure following Fig. 1, i. e. in a novel structure not described before.

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  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Luminescent Compositions (AREA)

Abstract

Cette invention concerne un nouveau matériau émettant dans le rouge ayant la composition suivante : M4-xSi9+yO4-4yN12+4y:Eux où M = Sr, Ba ; 0,001 ≤ x ≤ 0,1, et 0 ≤ y < 0,8.
PCT/IB2011/055475 2010-12-08 2011-12-06 Matériaux luminescents à base d'oxynitrure de silicium émettant dans l'orange-rouge WO2012077042A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP10194210.0 2010-12-08
EP10194210 2010-12-08

Publications (1)

Publication Number Publication Date
WO2012077042A1 true WO2012077042A1 (fr) 2012-06-14

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TW (1) TW201241155A (fr)
WO (1) WO2012077042A1 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103305214A (zh) * 2013-06-16 2013-09-18 桂林理工大学 一种可调控颜色的掺杂Eu的荧光粉的制备方法
DE102021132496A1 (de) 2021-12-09 2023-06-15 OSRAM Opto Semiconductors Gesellschaft mit beschränkter Haftung Leuchtstoff, verfahren zur herstellung eines leuchtstoffs und strahlungsemittierendes bauelement

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6680569B2 (en) 1999-02-18 2004-01-20 Lumileds Lighting U.S. Llc Red-deficiency compensating phosphor light emitting device
WO2005052087A1 (fr) 2003-11-26 2005-06-09 Independent Administrative Institution National Institute For Materials Science Phosphore et appareil emetteur de lumiere utilisant ce phosphore
US20050253500A1 (en) * 2004-05-14 2005-11-17 Dowa Mining Co., Ltd. Phosphor and production method of the same and light source and LED using the phosphor
US20080143246A1 (en) * 2004-09-22 2008-06-19 National Institution For Materials Science Phosphor, Production Method Thereof and Light Emitting Instrument
US20100001303A1 (en) * 2007-02-06 2010-01-07 Koninklijke Philips Electronics N.V. Red emitting oxynitride luminescent materials
EP2163593A1 (fr) * 2008-09-15 2010-03-17 Max-Planck-Gesellschaft zur Förderung der Wissenschaften e.V. Production de phosphores à base de nitrure
WO2010057745A1 (fr) * 2008-11-20 2010-05-27 Osram Gesellschaft mit beschränkter Haftung Matériau luminescent sr2s15n8 émettant dans le rouge et source de lumière avec ledit matériau luminescent et procédé de fabrication du matériau luminescent

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6680569B2 (en) 1999-02-18 2004-01-20 Lumileds Lighting U.S. Llc Red-deficiency compensating phosphor light emitting device
WO2005052087A1 (fr) 2003-11-26 2005-06-09 Independent Administrative Institution National Institute For Materials Science Phosphore et appareil emetteur de lumiere utilisant ce phosphore
US20050253500A1 (en) * 2004-05-14 2005-11-17 Dowa Mining Co., Ltd. Phosphor and production method of the same and light source and LED using the phosphor
US20080143246A1 (en) * 2004-09-22 2008-06-19 National Institution For Materials Science Phosphor, Production Method Thereof and Light Emitting Instrument
US20100001303A1 (en) * 2007-02-06 2010-01-07 Koninklijke Philips Electronics N.V. Red emitting oxynitride luminescent materials
EP2163593A1 (fr) * 2008-09-15 2010-03-17 Max-Planck-Gesellschaft zur Förderung der Wissenschaften e.V. Production de phosphores à base de nitrure
WO2010057745A1 (fr) * 2008-11-20 2010-05-27 Osram Gesellschaft mit beschränkter Haftung Matériau luminescent sr2s15n8 émettant dans le rouge et source de lumière avec ledit matériau luminescent et procédé de fabrication du matériau luminescent

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103305214A (zh) * 2013-06-16 2013-09-18 桂林理工大学 一种可调控颜色的掺杂Eu的荧光粉的制备方法
DE102021132496A1 (de) 2021-12-09 2023-06-15 OSRAM Opto Semiconductors Gesellschaft mit beschränkter Haftung Leuchtstoff, verfahren zur herstellung eines leuchtstoffs und strahlungsemittierendes bauelement

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TW201241155A (en) 2012-10-16

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