WO2012042830A1 - Nonaqueous electrolyte secondary battery - Google Patents

Nonaqueous electrolyte secondary battery Download PDF

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Publication number
WO2012042830A1
WO2012042830A1 PCT/JP2011/005404 JP2011005404W WO2012042830A1 WO 2012042830 A1 WO2012042830 A1 WO 2012042830A1 JP 2011005404 W JP2011005404 W JP 2011005404W WO 2012042830 A1 WO2012042830 A1 WO 2012042830A1
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Prior art keywords
negative electrode
battery
current collector
battery case
secondary battery
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PCT/JP2011/005404
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French (fr)
Japanese (ja)
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中井 晴也
眞 中西
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パナソニック株式会社
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/058Construction or manufacture
    • H01M10/0587Construction or manufacture of accumulators having only wound construction elements, i.e. wound positive electrodes, wound negative electrodes and wound separators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/531Electrode connections inside a battery casing
    • H01M50/536Electrode connections inside a battery casing characterised by the method of fixing the leads to the electrodes, e.g. by welding
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/531Electrode connections inside a battery casing
    • H01M50/534Electrode connections inside a battery casing characterised by the material of the leads or tabs
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/102Primary casings; Jackets or wrappings characterised by their shape or physical structure
    • H01M50/107Primary casings; Jackets or wrappings characterised by their shape or physical structure having curved cross-section, e.g. round or elliptic
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the present invention relates to a non-aqueous electrolyte secondary battery, and more particularly, to a non-aqueous electrolyte secondary battery with reduced internal resistance and improved large current discharge characteristics.
  • a non-aqueous electrolyte secondary battery typified by a lithium ion secondary battery has, for example, an electrode group obtained by winding a positive electrode and a negative electrode in which a mixture layer is formed on a sheet-like current collector through a separator.
  • the battery is housed in a battery case together with a non-aqueous electrolyte.
  • the outermost peripheral portion of the electrode group is covered with a separator, and the leads connected to the positive electrode and the negative electrode are welded to a sealing plate and a battery case that serve as external terminals.
  • aluminum is used for the positive electrode lead
  • nickel, copper, or a nickel-copper clad plate or the like is used for the negative electrode lead.
  • Patent Document 1 describes a technique in which leads are attached to a plurality of portions of a sheet-like negative electrode, and are folded to the bottom of an electrode group and welded to a battery case. Thereby, current collection property can be improved and current concentration on the mixture layer around the leads can be reduced.
  • Patent Document 2 an electrode group obtained by winding a positive electrode and a negative electrode with a metal foil having a thickness of 0.03 mm or less as a current collector through a separator is accommodated in a battery case, and then the outer diameter of the battery case is measured. Describes a technique in which the exposed surface of the current collector disposed on the outermost periphery of the electrode group is brought into close contact with the inner side surface of the battery case. As a result, even with a weakly elastic electrode using a thin metal foil as a current collector, the exposed surface of the current collector and the inner surface of the battery case are in wide contact with each other. Obtainable.
  • JP 2000-243376 A Japanese Patent Laid-Open No. 10-172523
  • the electrode group when the electrode group is accommodated in the battery case, if the exposed surface of the current collector disposed on the outermost periphery of the electrode group touches the battery case, the strength of the thin current collector is weak. Misalignment and deformation of the electrode group may occur. In particular, this problem becomes apparent when the outer diameter of the electrode group is made close to the inner diameter of the battery case in order to reduce the loss of battery capacity.
  • the present invention has been made in view of such a point, and a main object thereof is to provide a non-aqueous electrolyte secondary battery with reduced internal resistance and low battery capacity loss.
  • a non-aqueous electrolyte secondary battery is a non-aqueous electrolyte secondary battery in which an electrode group in which a positive electrode and a negative electrode are wound through a separator is accommodated in a battery case, and the positive electrode has a sheet shape
  • the positive electrode current collector layer is formed on the surface of the negative electrode current collector
  • the negative electrode has the negative electrode material mixture layer formed on the surface of the sheet-like negative electrode current collector
  • the negative electrode has negative electrodes on both sides of the negative electrode current collector.
  • It has a double-sided coating part in which a mixture layer is formed, and a single-sided coating part in which a negative electrode mixture layer is formed on one side of a negative electrode current collector, and the single-sided coating part is on the outermost peripheral part of the electrode group
  • the exposed surface of the negative electrode current collector that is formed at a position where the single-sided coating portion is provided is in contact with the inner surface of the battery case.
  • the negative electrode further has an uncoated portion where both surfaces of the negative electrode current collector are exposed at a portion located in an inner peripheral portion of the electrode group, and the negative electrode current collector in the uncoated portion
  • the negative electrode lead is connected to the battery case, and the negative electrode lead is connected to the battery case.
  • the outer diameter of the electrode group when the electrode group is accommodated in the battery case is in the range of 95 to 99% with respect to the inner diameter of the battery case.
  • the exposed surface of the negative electrode current collector in the single-side coated portion provided on the outermost peripheral portion of the electrode group is brought into contact with the inner side surface of the battery case, thereby reducing internal resistance and battery capacity. It is possible to provide a non-aqueous electrolyte secondary battery with a small loss. Thereby, it is possible to realize a non-aqueous electrolyte secondary battery having excellent large current discharge characteristics and excellent safety at the time of external short circuit.
  • FIG. 1 is a cross-sectional view showing a configuration of a nonaqueous electrolyte secondary battery 100 according to an embodiment of the present invention.
  • an electrode group 4 in which a positive electrode 1 and a negative electrode 2 are wound through a separator 2 is housed in a bottomed cylindrical battery case 7 together with a non-aqueous electrolyte.
  • the positive electrode 1 has a positive electrode mixture layer (not shown) formed on the surface of a sheet-like positive electrode current collector (not shown)
  • the negative electrode 2 has a surface of a sheet-like negative electrode current collector (not shown).
  • a negative electrode mixture layer (not shown) is formed on the substrate.
  • Ring-shaped insulating plates 9 and 10 are respectively arranged above and below the electrode group 4, and the positive electrode 1 is connected to the filter 12 through the positive electrode lead 5.
  • the filter 12 is connected to an inner cap 13, the protrusion of the inner cap 13 is connected to a metal valve plate 14, and the valve plate 14 is connected to a terminal plate 8 that also serves as a positive electrode terminal.
  • the terminal plate 8, the valve plate 14, the inner cap 13, and the filter 12 are integrated to seal the opening of the battery case 7 via the gasket 11.
  • FIG. 2A and 2B are diagrams showing the configuration of the negative electrode 2, in which FIG. 2A is a plan view and FIG. 2B is a cross-sectional view.
  • the negative electrode 2 includes a double-sided coating portion 2 a in which a negative electrode mixture layer 21 is formed on both surfaces of the negative electrode current collector 20, and one surface of the negative electrode current collector 20. And a single-side coated portion 2b on which a negative electrode mixture layer 21 is formed.
  • the single-side coated portion 2 b is formed at a portion located at the outermost peripheral portion of the electrode group 4.
  • part located in the inner peripheral part of the electrode group 4 it further has the uncoated part 2c which both surfaces of the negative electrode collector 20 exposed, but it is not necessarily the uncoated part 2c. May not be provided.
  • the negative electrode lead 6 is connected to the negative electrode current collector 20 in the uncoated portion 2c.
  • the exposed surface 20 a of the negative electrode current collector 20 in the single-side coated portion 2 b formed in the portion located at the outermost peripheral portion is a negative electrode terminal. Is in contact with the inner surface of the battery case 7. As a result, the negative electrode 2 is electrically connected to the battery case 7 serving as a negative electrode terminal.
  • the exposed surface 20a of the negative electrode current collector 20 in the single-side coated portion 2b covers a wide area with the inner side surface of the battery case 7. Since they are in contact, the internal resistance of the battery 100 can be reduced. As a result, a battery excellent in large current discharge characteristics can be realized, and current concentration at the time of an external short circuit can be prevented, so that a highly safe battery can be realized.
  • the negative electrode mixture layer 21 is formed on the surface opposite to the exposed surface 20a of the negative electrode current collector 20 in the single-side coated portion 2b, the negative electrode current collector having a small thickness (for example, 5 to 30 ⁇ m) is formed. Even when the body 20 is used, the strength of the single-side coated portion 2b can be maintained. Thereby, when the electrode group 4 is accommodated in the battery case 7, even if the exposed surface 20 a of the negative electrode current collector 20 in the one-side coated portion 2 b provided on the outermost periphery of the electrode group 4 touches the battery case 7. The displacement of the electrode plates 1 and 2 and the deformation of the electrode group 4 can be prevented. As a result, since the outer diameter of the electrode group 4 can be made close to the inner diameter of the battery case 7, it is possible to realize a high-capacity battery with a small battery capacity loss.
  • the negative electrode mixture layer 21 formed on the surface opposite to the exposed surface 20a of the negative electrode current collector 20 in the single-side coated portion 2b is opposed to the positive electrode mixture layer of the positive electrode 1 on the inner peripheral surface thereof. Therefore, it is possible to further increase the capacity of the battery.
  • the outer diameter of the electrode group 4 when the electrode group 4 is accommodated in the battery case 7 is preferably in the range of 95 to 99% with respect to the inner diameter of the battery case 7. At this time, a good contact state between the battery case 7 and the electrode group 4 is obtained, and the internal resistance of the battery is reduced.
  • the outer diameter of the electrode group 4 refers to the diameter in a cross section (substantially circular surface) perpendicular to the axial direction of the electrode group 4.
  • the maximum value among the obtained measured values is used by measuring a plurality of positions with calipers or the like.
  • the battery 100 is charged and discharged, whereby the positive electrode 1 and the negative electrode 2 expand, and the outer diameter of the electrode group 4 increases. Therefore, the contact area between the electrode group 4 and the battery case 7 is increased compared to when the electrode group 4 is accommodated in the battery case 7, and a better connection can be obtained.
  • the ratio of the outer diameter of the electrode group 4 to the inner diameter of the battery case 7 (hereinafter referred to as the ratio A) is less than 95%, it is difficult to obtain a uniform contact state, and the internal resistance cannot be sufficiently reduced. In some cases.
  • the ratio A is more preferably in the range of 98 to 99%.
  • an uncoated portion 2 c where both surfaces of the negative electrode current collector 20 are exposed may be further provided in a portion located in the inner peripheral portion of the electrode group 4.
  • the negative electrode lead 6 provided in the inner peripheral part of the electrode group 4 is separated from the outermost current collecting part (exposed surface 20a of the negative electrode current collector 20 in the one-side coated part 2b) from the viewpoint of dispersing current collection. It is preferably provided at a position, and more preferably provided at an end portion on the innermost peripheral side of the electrode group 4.
  • the negative electrode lead 6 is preferably copper, nickel, a nickel-copper clad plate, or a copper-iron clad plate from the viewpoint of conductivity.
  • the positive electrode 1 includes a sheet-like positive electrode current collector and a positive electrode mixture layer disposed on the surface of the positive electrode current collector.
  • a positive electrode current collector for example, a metal foil formed of aluminum, aluminum alloy, stainless steel, titanium, titanium alloy, or the like can be used.
  • the thickness of the positive electrode current collector is, for example, 1 to 100 ⁇ m, preferably 10 to 50 ⁇ m.
  • the positive electrode mixture layer may contain a conductive agent, a binder, a thickener and the like in addition to the positive electrode active material.
  • a positive electrode active material for example, a composite metal oxide of lithium and a transition metal such as cobalt, manganese, or nickel can be used.
  • the positive electrode active materials may be used singly or in combination of two or more.
  • the binder is not particularly limited as long as it can be dissolved or dispersed in the dispersion medium by kneading.
  • the binder include fluororesins, rubbers, acrylic polymers or vinyl polymers (monomers or copolymers of monomers such as acrylic monomers such as methyl acrylate and acrylonitrile, vinyl monomers such as vinyl acetate, etc.).
  • fluororesin include polyvinylidene fluoride, a copolymer of vinylidene fluoride and propylene hexafluoride, and polytetrafluoroethylene.
  • rubbers include acrylic rubber, modified acrylonitrile rubber, and styrene butadiene rubber (SBR). You may use a binder individually or in combination of 2 or more types.
  • Examples of the conductive agent include acetylene black, ketjen black, channel black, furnace black, lamp black, thermal black and other carbon blacks; various graphites such as natural graphite and artificial graphite; conductive fibers such as carbon fibers and metal fibers Can be used.
  • the negative electrode 2 includes a sheet-like negative electrode current collector 20 and a negative electrode mixture layer 21 disposed on the surface of the negative electrode current collector 20.
  • a metal foil formed of copper, copper alloy, nickel, nickel alloy, or the like can be used as the negative electrode current collector 20.
  • the negative electrode mixture layer 21 may contain a conductive agent, a binder, a thickener and the like in addition to the negative electrode active material.
  • the negative electrode active material include carbon materials such as natural graphite, spherical or fibrous artificial graphite, non-graphitizable carbon (hard carbon), and graphitizable carbon (soft carbon).
  • binder and the conductive agent those exemplified for the positive electrode can be used.
  • the thickness of the separator 3 can be selected, for example, from the range of 5 to 35 ⁇ m, and may preferably be 10 to 30 ⁇ m, or 12 to 20 ⁇ m. If the thickness of the separator is too small, a minute short circuit tends to occur inside the battery. If the thickness is too large, the thickness of the positive electrode and the negative electrode needs to be reduced, and the battery capacity may be insufficient.
  • the material of the separator 3 can be a polyolefin material or a combination of a polyolefin material and a heat resistant material.
  • the polyolefin porous film include polyethylene, polypropylene, and a porous film of an ethylene-propylene copolymer. These resins can be used alone or in combination of two or more. If necessary, other thermoplastic polymers may be used in combination with the polyolefin.
  • the heat resistant porous film a single film of a heat resistant resin and an inorganic filler, or a mixture of a heat resistant resin and an inorganic filler can be used.
  • Non-aqueous electrolyte The nonaqueous electrolyte is prepared by dissolving a lithium salt in a nonaqueous solvent.
  • the non-aqueous solvent include cyclic carbonates such as ethylene carbonate, propylene carbonate, and butylene carbonate; chain carbonates such as dimethyl carbonate and diethyl carbonate; and lactones such as ⁇ -butyrolactone.
  • a non-aqueous solvent can be used individually or in combination of 2 or more types.
  • lithium salts having a strong electron-withdrawing property such as LiPF 6 , LiBF 4 , LiClO 4 , LiAsF 6 , LiCF 3 SO 3 , LiN (SO 2 CF 3 ) 2 , LiN (SO 2 C 2 F 5 ). 2 and LiC (SO 2 CF 3 ) 3 .
  • a lithium salt can be used individually or in combination of 2 or more types.
  • the concentration of the lithium salt in the nonaqueous electrolyte is, for example, 0.5 to 1.5M, preferably 0.7 to 1.2M.
  • An additive may be appropriately added to the nonaqueous electrolyte.
  • vinylene carbonate (VC), cyclohexylbenzene (CHB), and modified products thereof may be used.
  • VC vinylene carbonate
  • CHB cyclohexylbenzene
  • modified products thereof may be used.
  • an additive that acts when the lithium ion secondary battery is overcharged for example, terphenyl, cyclohexylbenzene, diphenyl ether, or the like may be used.
  • the additives may be used alone or in combination of two or more.
  • the ratio of these additives is not particularly limited, but is, for example, about 0.05 to 10% by weight with respect to the non-aqueous electrolyte.
  • Example 1 A cylindrical lithium ion secondary battery was produced by the following procedure.
  • a positive electrode plate was produced by the following method.
  • As a positive electrode active material 3 kg of lithium cobaltate, 1 kg of N-methyl-2-pyrrolidone (NMP) solution containing 12% by mass of PVDF as a binder, 90 g of acetylene black as a conductive agent, and an appropriate amount of NMP The mixture was stirred to obtain a positive electrode mixture paste.
  • This positive electrode mixture paste was applied to a positive electrode current collector made of an aluminum foil having a thickness of 15 ⁇ m, dried and rolled to form a positive electrode mixture layer on the positive electrode current collector, whereby a positive electrode 1 was obtained.
  • the thickness of the positive electrode 1 including the positive electrode current collector and the positive electrode mixture layer was set to 100 ⁇ m.
  • the density of the positive electrode active material in the positive electrode mixture layer was 3.2 g / cm 3 .
  • the positive electrode was cut into a strip shape so as to be accommodated in the battery case (length in the width direction 56 mm and length in the longitudinal direction 800 mm). A part of the positive electrode was provided with an exposed surface of the positive electrode current collector.
  • a negative electrode plate was produced by the following method.
  • As a negative electrode active material 3 kg of artificial graphite, 75 g of an aqueous dispersion containing 40% by weight of a styrene-butadiene copolymer (rubber particles) as a binder, 30 g of carboxymethyl cellulose as a thickener, an appropriate amount of water, Were stirred to obtain a negative electrode mixture paste.
  • the negative electrode mixture paste was applied to a negative electrode current collector made of a copper foil having a thickness of 10 ⁇ m, dried and rolled to form a negative electrode mixture layer on the negative electrode current collector to obtain a negative electrode. At this time, the thickness of the negative electrode comprising the negative electrode current collector and the negative electrode mixture layer was 120 ⁇ m.
  • the density of the negative electrode active material in the negative electrode mixture layer was 1.5 g / cm 3 .
  • the negative electrode was cut into a strip shape so that it could be inserted into the battery case (length in the width direction of 58 mm and length in the longitudinal direction Z of 900 mm).
  • the negative electrode was provided with a single-side coated portion (length in the longitudinal direction 50 mm) at the end.
  • an uncoated portion length of 15 mm in the longitudinal direction was provided in a portion disposed on the innermost peripheral portion of the electrode group in order to weld the negative electrode lead.
  • non-aqueous electrolyte volume ratio and prepared EC and MEC of 1: non-aqueous solvent in a mixing ratio of 3 was prepared by dissolving LiPF 6 at a concentration of 1.5 mol / L nonaqueous electrolyte.
  • the positive electrode lead (thickness 0.15 mm and width 3.5 mm) made of aluminum was spot welded to the uncoated portion of the positive electrode obtained above.
  • the positive electrode and the negative electrode were wound through a separator between them to constitute an electrode group.
  • a separator a microporous polyethylene film having a thickness of 20 ⁇ m was used.
  • the electrode group was configured such that the negative electrode single-side coated portion was disposed on the outermost peripheral part of the electrode group, and the exposed surface of the negative electrode current collector was located on the outer peripheral side (surface facing the battery case). Further, the negative electrode lead provided in the innermost uncoated part was folded and inserted into a bottomed cylindrical stainless steel battery case.
  • the ratio A of the diameter of the electrode group when the battery case was accommodated to the inner diameter of the battery case was 98%.
  • a ring-shaped insulating plate was arranged on each of the upper and lower parts of the electrode group.
  • the end of the negative electrode lead was welded to the inner bottom surface of the battery case, and the end of the positive electrode lead was welded to the filter.
  • 5.8 g of the nonaqueous electrolyte obtained above was injected into the battery case.
  • the open end of the battery case was caulked and sealed through a gasket. In this way, a 18650 size cylindrical lithium ion secondary battery (diameter 18 mm, height 65 mm) was produced.
  • Example 2 By adjusting the amount of mixture paste applied to the positive and negative electrode current collectors, the thickness of the positive electrode was set to 105 ⁇ m, the thickness of the negative electrode was set to 125 ⁇ m, and the ratio A was set to 99%. A battery was produced.
  • Example 3 By adjusting the amount of mixture paste applied to the positive and negative electrode current collectors, the thickness of the positive electrode was set to 95 ⁇ m, the thickness of the negative electrode was set to 115 ⁇ m, and the ratio A was set to 95%. A battery was produced.
  • Example 4 The amount of the mixture paste applied to the current collector of the positive electrode and the negative electrode was adjusted so that the thickness of the positive electrode was 106 ⁇ m, the thickness of the negative electrode was 126 ⁇ m, and the ratio A was 99.5%.
  • a battery was produced by the method.
  • Example 5 The amount of the mixture paste applied to the current collector of the positive electrode and the negative electrode was adjusted so that the thickness of the positive electrode was 94 ⁇ m, the thickness of the negative electrode was 114 ⁇ m, and the ratio A was 94.5%.
  • a battery was produced by the method.
  • Example 6 There is no uncoated part on the innermost periphery (no negative electrode lead is welded), and the current collection of the negative electrode is only the contact between the current collector exposed part of the one-side coated part of the outermost part of the electrode group and the battery case A battery was produced in the same manner as in Example 1 except that.
  • Example 1 A battery was fabricated in the same manner as in Example 1, except that the uncoated portion was provided on the outermost negative electrode and the negative electrode lead was welded, and the negative electrode lead provided on the innermost periphery was welded to the bottom of the case.
  • Evaluation of electrode displacement 50 electrode groups of Examples 1 to 6 and Comparative Example 1 were prepared. After each electrode group was inserted into the battery case, the state of the electrode group (positive and negative electrodes) inserted into the battery case was confirmed by X-ray, and the positive and negative electrodes were shifted when the battery case was inserted among the 50 electrode groups. The number was examined.
  • Table 1 shows the results of evaluations 1 to 4.
  • Example 4 in which the ratio A is 99.5%, the diameter of the electrode group is increased, and the insertion pressure of the electrode group is increased. Therefore, when the electrode group is inserted into the battery case, the insertion pressure of the electrode group is increased. In addition, an electrode group in which the positive and negative electrodes were shifted was observed. If the positive and negative electrodes are shifted, the positive electrode and the negative electrode may come into contact with each other to cause a short circuit. Therefore, when the outermost peripheral portion of the electrode group is a single-side coated portion, the ratio A is preferably 99% or less.
  • Comparative Example 1 since the short-circuit current concentrates on the negative electrode lead weld, it seems that the temperature at which the separator melts due to local heat generation of the battery. In Example 6, since the short-circuit current was concentrated on the outermost peripheral portion, it seems that the temperature reached the temperature at which the separator melts due to local heat generation of the battery.
  • the present invention is suitably used for a non-aqueous electrolyte secondary battery that requires large current discharge characteristics.

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  • Electrochemistry (AREA)
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  • Engineering & Computer Science (AREA)
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Abstract

The present invention relates to a nonaqueous electrolyte secondary battery (100) in which an electrode group formed by winding a positive electrode (1) and a negative electrode (2) with a separator (3) interposed therebetween is housed in a battery case (7), the positive electrode including a sheet-shaped positive electrode collector, on the surface of which a positive electrode mixture layer is formed, the negative electrode including a sheet-shaped negative electrode collector, on the surface of which a negative electrode mixture layer is formed. Conventionally, in the secondary battery, a negative electrode lead is welded to a battery case bottom portion. Since current is concentrated at one place, however, there have been the problems of a high internal resistance, the inability of a large current discharge, etc. In the secondary battery of the present invention, the negative electrode is provided with a both surface coating portion in which the negative electrode mixture layer is formed on both surfaces of the negative electrode collector and a one-surface coating portion in which the negative electrode mixture layer is formed on one surface of the negative electrode collector. The above problems are solved, for example, in such a way that the one-surface coating portion is formed in a region positioned at the most outer circumferential portion of the electrode group and an exposed surface (20a) of the negative electrode collector in the one-surface coating portion is made contact with an inner surface of the battery case.

Description

非水電解質二次電池Nonaqueous electrolyte secondary battery
 本発明は、非水電解質二次電池に関し、特に、内部抵抗を低減し、大電流放電特性の改善を図った非水電解質二次電池に関する。 The present invention relates to a non-aqueous electrolyte secondary battery, and more particularly, to a non-aqueous electrolyte secondary battery with reduced internal resistance and improved large current discharge characteristics.
 近年、電子機器のポータブル化およびコードレス化が急速に進んでおり、このような機器の駆動用電源として、小型かつ軽量で、高エネルギー密度を有する二次電池への要望が高まっている。また、小型民生用途のみならず、電力貯蔵装置や電気自動車用電源などの大型の二次電池においても、高出力特性、長期にわたる耐久性、および安全性などが要求されている。二次電池のなかでも、高電圧であり、かつ高エネルギー密度を有する非水電解質二次電池の開発が盛んに行われている。 In recent years, electronic devices have become increasingly portable and cordless, and there is an increasing demand for secondary batteries that are small, light, and have high energy density as power sources for driving such devices. In addition to small consumer applications, large secondary batteries such as power storage devices and power sources for electric vehicles are required to have high output characteristics, long-term durability, and safety. Among secondary batteries, non-aqueous electrolyte secondary batteries having a high voltage and a high energy density have been actively developed.
 リチウムイオン二次電池に代表される非水電解質二次電池は、例えば、シート状の集電体上に合剤層が形成された正極と負極とを、セパレータを介して捲回した電極群を、非水電解質とともに電池ケース内に収容した構成をなす。一般的な円筒形電池においては、電極群の最外周部はセパレータで覆われ、正極および負極に接続されたリードは、それぞれの外部端子となる封口板および電池ケースへ溶接されている。一般的に、正極リードにはアルミが用いられ、負極リードにはニッケル、銅、もしくは、ニッケルと銅のクラッド板等が用いられている。 A non-aqueous electrolyte secondary battery typified by a lithium ion secondary battery has, for example, an electrode group obtained by winding a positive electrode and a negative electrode in which a mixture layer is formed on a sheet-like current collector through a separator. The battery is housed in a battery case together with a non-aqueous electrolyte. In a general cylindrical battery, the outermost peripheral portion of the electrode group is covered with a separator, and the leads connected to the positive electrode and the negative electrode are welded to a sealing plate and a battery case that serve as external terminals. Generally, aluminum is used for the positive electrode lead, and nickel, copper, or a nickel-copper clad plate or the like is used for the negative electrode lead.
 従来、負極においては、負極リードを電池ケース底部と溶接した方法が取られているが、電流が1箇所に集中するため、電池の内部抵抗が高くなり、十分な大電流放電ができないといった問題があった。また、外部短絡発生時には、電流集中に伴い異常発熱する可能性もあった。 Conventionally, in the negative electrode, a method in which the negative electrode lead is welded to the bottom of the battery case has been taken. However, since the current is concentrated in one place, the internal resistance of the battery is increased, and a sufficient large current discharge cannot be performed. there were. In addition, when an external short circuit occurs, abnormal heat may be generated due to current concentration.
 このような問題に対して、特許文献1には、シート状の負極の複数箇所にリードを取り付け、それを電極群の底に折り合わせて、電池ケースに溶接する技術が記載されている。これにより、集電性を高め、リード周辺の合剤層への電流集中を低減することができる。 For such a problem, Patent Document 1 describes a technique in which leads are attached to a plurality of portions of a sheet-like negative electrode, and are folded to the bottom of an electrode group and welded to a battery case. Thereby, current collection property can be improved and current concentration on the mixture layer around the leads can be reduced.
 しかしながら、複数のリードを設けた場合、通常、リード溶接部には、合剤層を形成できないため、容量ロスが発生する。さらに、複数のリードを折り重ねて溶接する必要があるため、溶接不良が発生しやすい。 However, when a plurality of leads are provided, normally, a mixture layer cannot be formed in the lead welded portion, resulting in a capacity loss. Furthermore, since it is necessary to fold and weld a plurality of leads, poor welding is likely to occur.
 一方、特許文献2には、厚さ0.03mm以下の金属箔を集電体とする正極及び負極をセパレータを介して捲回した電極群を、電池ケースに収容した後、電池ケースの外径を縮めることによって、電極群の最外周に配置された集電体の露出面を、電池ケースの内側面に密着させる技術が記載されている。これにより、厚さの薄い金属箔を集電体とする弾性の弱い電極であっても、集電体の露出面と電池ケースの内側面とが広範囲で接触するため、内部抵抗の小さい電池を得ることができる。 On the other hand, in Patent Document 2, an electrode group obtained by winding a positive electrode and a negative electrode with a metal foil having a thickness of 0.03 mm or less as a current collector through a separator is accommodated in a battery case, and then the outer diameter of the battery case is measured. Describes a technique in which the exposed surface of the current collector disposed on the outermost periphery of the electrode group is brought into close contact with the inner side surface of the battery case. As a result, even with a weakly elastic electrode using a thin metal foil as a current collector, the exposed surface of the current collector and the inner surface of the battery case are in wide contact with each other. Obtainable.
特開2000-243376号公報JP 2000-243376 A 特開平10-172523号公報Japanese Patent Laid-Open No. 10-172523
 しかしながら、特許文献2に記載された技術では、電池ケースの外径を縮めることによって、電極群の最外周に配置された集電体の露出面を電池ケースの内周面に密着させるため、電極群の外径が変化することによって、電極群を構成する極板に座屈が発生し、これによりサイクル特性が劣化する畏れがある。 However, in the technique described in Patent Document 2, the outer surface of the battery case is reduced, so that the exposed surface of the current collector disposed on the outermost periphery of the electrode group is brought into close contact with the inner peripheral surface of the battery case. When the outer diameter of the group changes, buckling occurs in the electrode plate constituting the electrode group, and the cycle characteristics may be deteriorated.
 また、電極群を電池ケース内に収容する際、電極群の最外周に配置された集電体の露出面が電池ケースに触れると、厚さの薄い集電体の強度が弱いため、極板のずれや電極群の変形が生じる畏れがある。特に、電池容量のロスを少なくするために、電極群の外径を電池ケースの内径に近い大きさにすると、この問題が顕在化する。 Further, when the electrode group is accommodated in the battery case, if the exposed surface of the current collector disposed on the outermost periphery of the electrode group touches the battery case, the strength of the thin current collector is weak. Misalignment and deformation of the electrode group may occur. In particular, this problem becomes apparent when the outer diameter of the electrode group is made close to the inner diameter of the battery case in order to reduce the loss of battery capacity.
 本発明は、かかる点に鑑みなされたもので、その主な目的は、内部抵抗を低減し、かつ、電池容量のロスの小さい、非水電解質二次電池を提供することにある。 The present invention has been made in view of such a point, and a main object thereof is to provide a non-aqueous electrolyte secondary battery with reduced internal resistance and low battery capacity loss.
 本発明に係る非水電解質二次電池は、正極と負極とがセパレータを介して捲回された電極群が電池ケース内に収容された非水電解質二次電池であって、正極は、シート状の正極集電体の表面に正極合剤層が形成され、負極は、シート状の負極集電体の表面に負極合剤層が形成されており、負極は、負極集電体の両面に負極合剤層が形成された両面塗工部と、負極集電体の片面に負極合剤層が形成された片面塗工部とを有し、片面塗工部は、電極群の最外周部に位置する部位に形成され、かつ、片面塗工部における負極集電体の露出面は、電池ケースの内側面に接触していることを特徴とする。 A non-aqueous electrolyte secondary battery according to the present invention is a non-aqueous electrolyte secondary battery in which an electrode group in which a positive electrode and a negative electrode are wound through a separator is accommodated in a battery case, and the positive electrode has a sheet shape The positive electrode current collector layer is formed on the surface of the negative electrode current collector, the negative electrode has the negative electrode material mixture layer formed on the surface of the sheet-like negative electrode current collector, and the negative electrode has negative electrodes on both sides of the negative electrode current collector. It has a double-sided coating part in which a mixture layer is formed, and a single-sided coating part in which a negative electrode mixture layer is formed on one side of a negative electrode current collector, and the single-sided coating part is on the outermost peripheral part of the electrode group The exposed surface of the negative electrode current collector that is formed at a position where the single-sided coating portion is provided is in contact with the inner surface of the battery case.
 ある好適な実施形態において、上記負極は、電極群の内周部に位置する部位に、負極集電体の両面が露出した未塗工部をさらに有し、未塗工部における負極集電体には、負極リードが接続され、かつ、負極リードは、電池ケースに接続されている。 In a preferred embodiment, the negative electrode further has an uncoated portion where both surfaces of the negative electrode current collector are exposed at a portion located in an inner peripheral portion of the electrode group, and the negative electrode current collector in the uncoated portion The negative electrode lead is connected to the battery case, and the negative electrode lead is connected to the battery case.
 他の好適な実施形態において、上記電池ケース内に電極群を収容するときの該電極群の外径は、電池ケースの内径に対して、95~99%の範囲にある。 In another preferred embodiment, the outer diameter of the electrode group when the electrode group is accommodated in the battery case is in the range of 95 to 99% with respect to the inner diameter of the battery case.
 本発明によれば、電極群の最外周部に設けた片面塗工部における負極集電体の露出面を、電池ケースの内側面に接触させることによって、内部抵抗を低減し、かつ、電池容量のロスの小さい、非水電解質二次電池を提供することができる。これにより、大電流放電特性に優れ、かつ、外部短絡時の安全性に優れた、非水電解質二次電池を実現することができる。 According to the present invention, the exposed surface of the negative electrode current collector in the single-side coated portion provided on the outermost peripheral portion of the electrode group is brought into contact with the inner side surface of the battery case, thereby reducing internal resistance and battery capacity. It is possible to provide a non-aqueous electrolyte secondary battery with a small loss. Thereby, it is possible to realize a non-aqueous electrolyte secondary battery having excellent large current discharge characteristics and excellent safety at the time of external short circuit.
本発明の一実施形態における非水電解質二次電池の構成を示した断面図である。It is sectional drawing which showed the structure of the nonaqueous electrolyte secondary battery in one Embodiment of this invention. 本発明の一実施形態における負極の構成を示した図で、(a)は平面図、(b)は断面図である。It is the figure which showed the structure of the negative electrode in one Embodiment of this invention, (a) is a top view, (b) is sectional drawing.
 以下、本発明の実施形態を図面に基づいて詳細に説明する。なお、本発明は、以下の実施形態に限定されるものではない。また、本発明の効果を奏する範囲を逸脱しない範囲で、適宜変更は可能である。さらに、他の実施形態との組み合わせも可能である。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. In addition, this invention is not limited to the following embodiment. Moreover, it can change suitably in the range which does not deviate from the range which has the effect of this invention. Furthermore, combinations with other embodiments are possible.
 図1は、本発明の一実施形態における非水電解質二次電池100の構成を示した断面図である。 FIG. 1 is a cross-sectional view showing a configuration of a nonaqueous electrolyte secondary battery 100 according to an embodiment of the present invention.
 図1に示すように、正極1と負極2とがセパレータ2を介して捲回された電極群4が、非水電解液と共に、有底円筒形の電池ケース7内に収容されている。ここで、正極1は、シート状の正極集電体(不図示)の表面に正極合剤層(不図示)が形成され、負極2は、シート状の負極集電体(不図示)の表面に負極合剤層(不図示)が形成されている。 As shown in FIG. 1, an electrode group 4 in which a positive electrode 1 and a negative electrode 2 are wound through a separator 2 is housed in a bottomed cylindrical battery case 7 together with a non-aqueous electrolyte. Here, the positive electrode 1 has a positive electrode mixture layer (not shown) formed on the surface of a sheet-like positive electrode current collector (not shown), and the negative electrode 2 has a surface of a sheet-like negative electrode current collector (not shown). A negative electrode mixture layer (not shown) is formed on the substrate.
 電極群4の上方、及び下方には、それぞれリング状の絶縁板9、10が配され、正極1は、正極リード5を介して、フィルタ12に接続されている。フィルタ12は、インナーキャップ13に接続され、インナーキャップ13の突起部は、金属製の弁板14に接続され、弁板14は、正極端子を兼ねる端子板8に接続されている。そして、端子板8、弁板14、インナーキャップ13、及びフィルタ12が一体となって、ガスケット11を介して、電池ケース7の開口部を封口している。 Ring- shaped insulating plates 9 and 10 are respectively arranged above and below the electrode group 4, and the positive electrode 1 is connected to the filter 12 through the positive electrode lead 5. The filter 12 is connected to an inner cap 13, the protrusion of the inner cap 13 is connected to a metal valve plate 14, and the valve plate 14 is connected to a terminal plate 8 that also serves as a positive electrode terminal. The terminal plate 8, the valve plate 14, the inner cap 13, and the filter 12 are integrated to seal the opening of the battery case 7 via the gasket 11.
 図2は、負極2の構成を示した図で、図2(a)は平面図、図2(b)は断面図である。 2A and 2B are diagrams showing the configuration of the negative electrode 2, in which FIG. 2A is a plan view and FIG. 2B is a cross-sectional view.
 図2(a)、(b)に示すように、負極2は、負極集電体20の両面に負極合剤層21が形成された両面塗工部2aと、負極集電体20の片面に負極合剤層21が形成された片面塗工部2bとを有している。ここで、片面塗工部2bは、電極群4の最外周部に位置する部位に形成されている。なお、本実施形態では、電極群4の内周部に位置する部位に、負極集電体20の両面が露出した未塗工部2cをさらに有しているが、必ずしも、未塗工部2cを設けなくてもよい。なお、この場合、未塗工部2cにおける負極集電体20には、負極リード6が接続されている。 As shown in FIGS. 2A and 2B, the negative electrode 2 includes a double-sided coating portion 2 a in which a negative electrode mixture layer 21 is formed on both surfaces of the negative electrode current collector 20, and one surface of the negative electrode current collector 20. And a single-side coated portion 2b on which a negative electrode mixture layer 21 is formed. Here, the single-side coated portion 2 b is formed at a portion located at the outermost peripheral portion of the electrode group 4. In addition, in this embodiment, in the site | part located in the inner peripheral part of the electrode group 4, it further has the uncoated part 2c which both surfaces of the negative electrode collector 20 exposed, but it is not necessarily the uncoated part 2c. May not be provided. In this case, the negative electrode lead 6 is connected to the negative electrode current collector 20 in the uncoated portion 2c.
 図1に示すように、電池ケース7内に収容された電極群4において、最外周部に位置する部位に形成された片面塗工部2bにおける負極集電体20の露出面20aは、負極端子を兼ねる電池ケース7の内側面に接触している。これにより、負極2は、負極端子となる電池ケース7と電気的導通が図られるが、片面塗工部2bにおける負極集電体20の露出面20aは、電池ケース7の内側面と広範囲に面接触しているため、電池100の内部抵抗を低減することができる。その結果、大電流放電特性に優れた電池が実現できるとともに、外部短絡時における電流集中を防止できるため、安全性の高い電池を実現することができる。 As shown in FIG. 1, in the electrode group 4 accommodated in the battery case 7, the exposed surface 20 a of the negative electrode current collector 20 in the single-side coated portion 2 b formed in the portion located at the outermost peripheral portion is a negative electrode terminal. Is in contact with the inner surface of the battery case 7. As a result, the negative electrode 2 is electrically connected to the battery case 7 serving as a negative electrode terminal. However, the exposed surface 20a of the negative electrode current collector 20 in the single-side coated portion 2b covers a wide area with the inner side surface of the battery case 7. Since they are in contact, the internal resistance of the battery 100 can be reduced. As a result, a battery excellent in large current discharge characteristics can be realized, and current concentration at the time of an external short circuit can be prevented, so that a highly safe battery can be realized.
 また、片面塗工部2bにおける負極集電体20の露出面20aの反対側の表面には、負極合剤層21が形成されているため、厚みの薄い(例えば、5~30μm)負極集電体20を用いた場合でも、片面塗工部2bの強度を維持することができる。これにより、電極群4を電池ケース7内に収容する際、電極群4の最外周に設けられた片面塗工部2bにおける負極集電体20の露出面20aが、電池ケース7に触れても、極板1、2のズレや、電極群4の変形を防止することができる。その結果、電極群4の外径を電池ケース7の内径に近い大きさにすることができるため、電池容量のロスの小さい、高容量の電池を実現することができる。 Further, since the negative electrode mixture layer 21 is formed on the surface opposite to the exposed surface 20a of the negative electrode current collector 20 in the single-side coated portion 2b, the negative electrode current collector having a small thickness (for example, 5 to 30 μm) is formed. Even when the body 20 is used, the strength of the single-side coated portion 2b can be maintained. Thereby, when the electrode group 4 is accommodated in the battery case 7, even if the exposed surface 20 a of the negative electrode current collector 20 in the one-side coated portion 2 b provided on the outermost periphery of the electrode group 4 touches the battery case 7. The displacement of the electrode plates 1 and 2 and the deformation of the electrode group 4 can be prevented. As a result, since the outer diameter of the electrode group 4 can be made close to the inner diameter of the battery case 7, it is possible to realize a high-capacity battery with a small battery capacity loss.
 また、片面塗工部2bにおける負極集電体20の露出面20aと反対側の表面に形成された負極合剤層21は、その内周面において、正極1の正極合剤層と対向させることができるため、電池の高容量化をさらに図ることができる。 Further, the negative electrode mixture layer 21 formed on the surface opposite to the exposed surface 20a of the negative electrode current collector 20 in the single-side coated portion 2b is opposed to the positive electrode mixture layer of the positive electrode 1 on the inner peripheral surface thereof. Therefore, it is possible to further increase the capacity of the battery.
 ここで、電池ケース7内に電極群4を収容するときの電極群4の外径は、電池ケース7の内径に対して、95~99%の範囲にあることが好ましい。このとき、電池ケース7と電極群4との良好な接触状態が得られ、電池の内部抵抗が低減する。なお、電極群4の外径とは、電極群4の軸方向に垂直な断面(略円形状の面)における径をいう。電極群4の径の値には、例えば、ノギス等で複数箇所測定し、得られた各測定値のうち最大の値が用いられる。 Here, the outer diameter of the electrode group 4 when the electrode group 4 is accommodated in the battery case 7 is preferably in the range of 95 to 99% with respect to the inner diameter of the battery case 7. At this time, a good contact state between the battery case 7 and the electrode group 4 is obtained, and the internal resistance of the battery is reduced. The outer diameter of the electrode group 4 refers to the diameter in a cross section (substantially circular surface) perpendicular to the axial direction of the electrode group 4. As the value of the diameter of the electrode group 4, for example, the maximum value among the obtained measured values is used by measuring a plurality of positions with calipers or the like.
 また、電極群4を電池ケース7内に収容して電池100を作製した後、電池100を充放電することで、正極1及び負極2が膨張し、電極群4の外径は大きくなる。従って、電極群4を電池ケース7内に収容した時より、電極群4と電池ケース7との接触面積は増大し、より良好な接続が得られる。しかしながら、電極群4の外径の電池ケース7の内径に対する比率(以下、比率Aという。)を95%未満にすると、均一な接触状態が得られにくく、内部抵抗の低減が十分に得られない場合もある。また、比率Aが99%を超えると、電極群4を電池ケース7内に収容することが困難になり、また、電極群4を電池ケース7内に収容できたとしても、極板1、2のズレや、電極群4の変形が生じる畏れがある。内部抵抗をより低減するためには、比率Aは、98~99%の範囲にあることがより好ましい。 In addition, after the electrode group 4 is accommodated in the battery case 7 to produce the battery 100, the battery 100 is charged and discharged, whereby the positive electrode 1 and the negative electrode 2 expand, and the outer diameter of the electrode group 4 increases. Therefore, the contact area between the electrode group 4 and the battery case 7 is increased compared to when the electrode group 4 is accommodated in the battery case 7, and a better connection can be obtained. However, when the ratio of the outer diameter of the electrode group 4 to the inner diameter of the battery case 7 (hereinafter referred to as the ratio A) is less than 95%, it is difficult to obtain a uniform contact state, and the internal resistance cannot be sufficiently reduced. In some cases. If the ratio A exceeds 99%, it becomes difficult to accommodate the electrode group 4 in the battery case 7, and even if the electrode group 4 can be accommodated in the battery case 7, Deviation and deformation of the electrode group 4 may occur. In order to further reduce the internal resistance, the ratio A is more preferably in the range of 98 to 99%.
 なお、本実施形態で示したように、電極群4の内周部に位置する部位に、負極集電体20の両面が露出した未塗工部2cをさらに設けてもよい。未塗工部2cにおける負極集電体20に接続した負極リード6を、電池ケース7の底部に接続することによって、集電効率をさらに高めることができ、これにより、電池の内部抵抗をより低減することができる。また、外部短絡が発生した際にも、短絡電流が分散されることで、局部的な発熱を抑制でき、セパレータ溶融による内部短絡を防止することができる。 In addition, as shown in the present embodiment, an uncoated portion 2 c where both surfaces of the negative electrode current collector 20 are exposed may be further provided in a portion located in the inner peripheral portion of the electrode group 4. By connecting the negative electrode lead 6 connected to the negative electrode current collector 20 in the uncoated part 2c to the bottom of the battery case 7, the current collection efficiency can be further increased, thereby further reducing the internal resistance of the battery. can do. In addition, when an external short circuit occurs, local heat generation can be suppressed by dispersing the short circuit current, and an internal short circuit due to separator melting can be prevented.
 また、電極群4の内周部に設ける負極リード6は、集電を分散する観点から、最外周の集電部(片面塗工部2bにおける負極集電体20の露出面20a)と離れた位置に設けることが好ましく、電極群4の最内周側の端部に設けることがより好ましい。また、負極リード6は銅、ニッケル、ニッケルと銅のクラッド板、もしくは銅と鉄のクラッド板であることが、導電性の観点から望ましい。 Moreover, the negative electrode lead 6 provided in the inner peripheral part of the electrode group 4 is separated from the outermost current collecting part (exposed surface 20a of the negative electrode current collector 20 in the one-side coated part 2b) from the viewpoint of dispersing current collection. It is preferably provided at a position, and more preferably provided at an end portion on the innermost peripheral side of the electrode group 4. The negative electrode lead 6 is preferably copper, nickel, a nickel-copper clad plate, or a copper-iron clad plate from the viewpoint of conductivity.
 以下、本実施形態における非水電解質二次電池100の各構成要素について、さらに詳細に説明する。 Hereinafter, each component of the nonaqueous electrolyte secondary battery 100 in the present embodiment will be described in more detail.
 (正極)
 正極1は、シート状の正極集電体と、正極集電体の表面に配された正極合剤層とを含む。正極集電体としては、例えば、アルミニウム、アルミニウム合金、ステンレス鋼、チタン、チタン合金などで形成された金属箔などが使用できる。正極集電体の厚みは、例えば、1~100μm、好ましくは10~50μmである。
(Positive electrode)
The positive electrode 1 includes a sheet-like positive electrode current collector and a positive electrode mixture layer disposed on the surface of the positive electrode current collector. As the positive electrode current collector, for example, a metal foil formed of aluminum, aluminum alloy, stainless steel, titanium, titanium alloy, or the like can be used. The thickness of the positive electrode current collector is, for example, 1 to 100 μm, preferably 10 to 50 μm.
 正極合剤層は、正極活物質の他、導電剤、結着剤、増粘剤などを含有してもよい。正極活物質としては、例えば、コバルト、マンガン、ニッケル等の遷移金属とリチウムとの複合金属酸化物が使用できる。正極活物質は、一種、又は二種以上組み合わせて用いてもよい。 The positive electrode mixture layer may contain a conductive agent, a binder, a thickener and the like in addition to the positive electrode active material. As the positive electrode active material, for example, a composite metal oxide of lithium and a transition metal such as cobalt, manganese, or nickel can be used. The positive electrode active materials may be used singly or in combination of two or more.
 結着剤は、分散媒に混練により溶解又は分散できるものであれば特に限定されない。結着剤としては、例えば、フッ素樹脂、ゴム類、アクリルポリマー又はビニルポリマー(アクリル酸メチル、アクリロニトリルなどのアクリルモノマー、酢酸ビニルなどのビニルモノマーなどのモノマーの単独又は共重合体など)などが例示できる。フッ素樹脂としては、例えば、ポリフッ化ビニリデン、フッ化ビニリデンと六フッ化プロピレンとの共重合体、ポリテトラフルオロエチレンなどが例示できる。ゴム類としては、アクリルゴム、変性アクリロニトリルゴム、スチレンブタジエンゴム(SBR)などが例示できる。結着剤は、単独又は二種以上組み合わせて用いてもよい。 The binder is not particularly limited as long as it can be dissolved or dispersed in the dispersion medium by kneading. Examples of the binder include fluororesins, rubbers, acrylic polymers or vinyl polymers (monomers or copolymers of monomers such as acrylic monomers such as methyl acrylate and acrylonitrile, vinyl monomers such as vinyl acetate, etc.). it can. Examples of the fluororesin include polyvinylidene fluoride, a copolymer of vinylidene fluoride and propylene hexafluoride, and polytetrafluoroethylene. Examples of rubbers include acrylic rubber, modified acrylonitrile rubber, and styrene butadiene rubber (SBR). You may use a binder individually or in combination of 2 or more types.
 導電剤としては、アセチレンブラック、ケッチェンブラック、チャンネルブラック、ファーネスブラック、ランプブラック、サーマルブラック等のカーボンブラック;天然黒鉛、人造黒鉛などの各種グラファイト;炭素繊維、金属繊維などの導電性繊維などが使用できる。 Examples of the conductive agent include acetylene black, ketjen black, channel black, furnace black, lamp black, thermal black and other carbon blacks; various graphites such as natural graphite and artificial graphite; conductive fibers such as carbon fibers and metal fibers Can be used.
 (負極)
 負極2は、シート状の負極集電体20と、負極集電体20の表面に配された負極合剤層21とを含む。負極集電体20としては、例えば、銅、銅合金、ニッケル、ニッケル合金などで形成された金属箔などが使用できる。
(Negative electrode)
The negative electrode 2 includes a sheet-like negative electrode current collector 20 and a negative electrode mixture layer 21 disposed on the surface of the negative electrode current collector 20. As the negative electrode current collector 20, for example, a metal foil formed of copper, copper alloy, nickel, nickel alloy, or the like can be used.
 負極合剤層21は、負極活物質の他、導電剤、結着剤、増粘剤などを含有してもよい。負極活物質としては、例えば、天然黒鉛や球状又は繊維状の人造黒鉛、難黒鉛化性炭素(ハードカーボン)、易黒鉛化性炭素(ソフトカーボン)などの炭素材料が例示できる。 The negative electrode mixture layer 21 may contain a conductive agent, a binder, a thickener and the like in addition to the negative electrode active material. Examples of the negative electrode active material include carbon materials such as natural graphite, spherical or fibrous artificial graphite, non-graphitizable carbon (hard carbon), and graphitizable carbon (soft carbon).
 結着剤、導電剤としては、それぞれ、正極について例示したものなどが使用できる。 As the binder and the conductive agent, those exemplified for the positive electrode can be used.
 (セパレータ)
 セパレータ3の厚みは、例えば、5~35μmの範囲から選択でき、好ましくは10~30μm、又は12~20μmであってもよい。セパレータの厚みが小さすぎると、電池内部で、微小な短絡が発生しやすくなり、大きすぎると、正極及び負極の厚みを小さくする必要が生じ、電池容量が不十分となる場合がある。
(Separator)
The thickness of the separator 3 can be selected, for example, from the range of 5 to 35 μm, and may preferably be 10 to 30 μm, or 12 to 20 μm. If the thickness of the separator is too small, a minute short circuit tends to occur inside the battery. If the thickness is too large, the thickness of the positive electrode and the negative electrode needs to be reduced, and the battery capacity may be insufficient.
 セパレータ3の材料は、ポリオレフィン系材料または、ポリオレフィン系材料と耐熱性材料の組み合わせたものが使用できる。ポリオレフィン多孔膜としては、ポリエチレン、ポリプロピレン、エチレン-プロピレン共重合体の多孔膜などが例示できる。これらの樹脂は、単独で又は二種以上組み合わせて使用できる。必要により、他の熱可塑性ポリマーを、ポリオレフィンと併用してもよい。耐熱性多孔膜としては、耐熱性樹脂、無機フィラーのそれぞれ単体膜、または、耐熱性樹脂と無機フィラーの混合体を用いることが出来る。 The material of the separator 3 can be a polyolefin material or a combination of a polyolefin material and a heat resistant material. Examples of the polyolefin porous film include polyethylene, polypropylene, and a porous film of an ethylene-propylene copolymer. These resins can be used alone or in combination of two or more. If necessary, other thermoplastic polymers may be used in combination with the polyolefin. As the heat resistant porous film, a single film of a heat resistant resin and an inorganic filler, or a mixture of a heat resistant resin and an inorganic filler can be used.
 (非水電解質)
 非水電解質は、非水溶媒にリチウム塩を溶解することにより調製される。非水溶媒としては、例えば、エチレンカーボネート、プロピレンカーボネート、ブチレンカーボネートなどの環状カーボネート;ジメチルカーボネート、ジエチルカーボネートなどの鎖状カーボネート;γ-ブチロラクトンなどのラクトンなどが例示できる。非水溶媒は、単独で又は二種以上組み合わせて使用できる。
(Non-aqueous electrolyte)
The nonaqueous electrolyte is prepared by dissolving a lithium salt in a nonaqueous solvent. Examples of the non-aqueous solvent include cyclic carbonates such as ethylene carbonate, propylene carbonate, and butylene carbonate; chain carbonates such as dimethyl carbonate and diethyl carbonate; and lactones such as γ-butyrolactone. A non-aqueous solvent can be used individually or in combination of 2 or more types.
 リチウム塩としては、電子吸引性の強いリチウム塩、例えば、LiPF6、LiBF4、LiClO4、LiAsF6、LiCF3SO3、LiN(SO2CF32、LiN(SO2252、LiC(SO2CF33などが挙げられる。リチウム塩は、単独で又は二種以上組み合わせて使用できる。非水電解質中のリチウム塩の濃度は、例えば、0.5~1.5M、好ましくは0.7~1.2Mである。 Examples of the lithium salt include lithium salts having a strong electron-withdrawing property, such as LiPF 6 , LiBF 4 , LiClO 4 , LiAsF 6 , LiCF 3 SO 3 , LiN (SO 2 CF 3 ) 2 , LiN (SO 2 C 2 F 5 ). 2 and LiC (SO 2 CF 3 ) 3 . A lithium salt can be used individually or in combination of 2 or more types. The concentration of the lithium salt in the nonaqueous electrolyte is, for example, 0.5 to 1.5M, preferably 0.7 to 1.2M.
 非水電解質には、適宜添加剤を含有させてもよい。例えば、正負極上に良好な皮膜を形成させたりするために、ビニレンカーボネート(VC)、シクロヘキシルベンゼン(CHB)、およびこれらの変性体などを用いてもよい。リチウムイオン二次電池が過充電状態になったときに作用する添加剤として、例えば、ターフェニル、シクロヘキシルベンゼン、ジフェニルエーテルなどを使用してもよい。添加剤は、一種で又は二種以上組み合わせて用いてもよい。これらの添加剤の割合は、特に制限されないが、例えば、非水溶電解質に対して0.05~10重量%程度である。 An additive may be appropriately added to the nonaqueous electrolyte. For example, in order to form a good film on the positive and negative electrodes, vinylene carbonate (VC), cyclohexylbenzene (CHB), and modified products thereof may be used. As an additive that acts when the lithium ion secondary battery is overcharged, for example, terphenyl, cyclohexylbenzene, diphenyl ether, or the like may be used. The additives may be used alone or in combination of two or more. The ratio of these additives is not particularly limited, but is, for example, about 0.05 to 10% by weight with respect to the non-aqueous electrolyte.
 以下、本発明の実施例を詳細に説明するが、本発明はこれらの実施例に限定されるものではない。 Examples of the present invention will be described in detail below, but the present invention is not limited to these examples.
 (実施例1)
 円筒形リチウムイオン二次電池を以下の手順で作製した。
Example 1
A cylindrical lithium ion secondary battery was produced by the following procedure.
 (1)正極の作製
 以下の方法により正極板を作製した。正極活物質として、コバルト酸リチウム3kgと、結着剤として、PVDFを12質量%含むN-メチル-2-ピロリドン(NMP)溶液1kgと、導電剤として、アセチレンブラック90gと、適量のNMPとを、攪拌し、正極合剤ペーストを得た。この正極合剤ペーストを、厚み15μmのアルミニウム箔からなる正極集電体に塗布し、乾燥後圧延して、正極集電体上に正極合剤層を形成し、正極1を得た。この時、正極集電体および正極合剤層からなる正極1の厚みを100μmとした。
(1) Production of positive electrode A positive electrode plate was produced by the following method. As a positive electrode active material, 3 kg of lithium cobaltate, 1 kg of N-methyl-2-pyrrolidone (NMP) solution containing 12% by mass of PVDF as a binder, 90 g of acetylene black as a conductive agent, and an appropriate amount of NMP The mixture was stirred to obtain a positive electrode mixture paste. This positive electrode mixture paste was applied to a positive electrode current collector made of an aluminum foil having a thickness of 15 μm, dried and rolled to form a positive electrode mixture layer on the positive electrode current collector, whereby a positive electrode 1 was obtained. At this time, the thickness of the positive electrode 1 including the positive electrode current collector and the positive electrode mixture layer was set to 100 μm.
 正極合剤層中の正極活物質の密度を3.2g/cm3とした。正極を、電池ケースに収容可能な大きさ(幅方向の長さ56mmおよび長手方向の長さ800mm)に帯状に裁断した。なお、正極の一部には、正極集電体の露出面を設けた。 The density of the positive electrode active material in the positive electrode mixture layer was 3.2 g / cm 3 . The positive electrode was cut into a strip shape so as to be accommodated in the battery case (length in the width direction 56 mm and length in the longitudinal direction 800 mm). A part of the positive electrode was provided with an exposed surface of the positive electrode current collector.
 (2)負極の作製
 以下の方法により負極板を作製した。負極活物質として、人造黒鉛3kgと、結着剤として、スチレン-ブタジエン共重合体(ゴム粒子)を40重量%含む水性分散液75gと、増粘剤として、カルボキシメチルセルロース30gと、適量の水とを、攪拌し、負極合剤ペーストを得た。この負極合剤ペーストを、厚み10μmの銅箔からなる負極集電体に塗布し、乾燥後に圧延して、負極集電体上に負極合剤層を形成し、負極を得た。この時、負極集電体および負極合剤層からなる負極の厚みを120μmとした。
(2) Production of negative electrode A negative electrode plate was produced by the following method. As a negative electrode active material, 3 kg of artificial graphite, 75 g of an aqueous dispersion containing 40% by weight of a styrene-butadiene copolymer (rubber particles) as a binder, 30 g of carboxymethyl cellulose as a thickener, an appropriate amount of water, Were stirred to obtain a negative electrode mixture paste. The negative electrode mixture paste was applied to a negative electrode current collector made of a copper foil having a thickness of 10 μm, dried and rolled to form a negative electrode mixture layer on the negative electrode current collector to obtain a negative electrode. At this time, the thickness of the negative electrode comprising the negative electrode current collector and the negative electrode mixture layer was 120 μm.
 負極合剤層中の負極活物質の密度を1.5g/cm3とした。 The density of the negative electrode active material in the negative electrode mixture layer was 1.5 g / cm 3 .
 負極を、電池ケースに挿入可能な大きさ(幅方向の長さ58mmおよび長手方向Zの長さ900mm)に帯状に裁断した。負極には、端部に片面塗布部(長手方向の長さ50mm)を設けた。また、電極群の最内周部に配される部分には、負極リードを溶接するために未塗布部(長手方向の長さ15mm)を設けた。 The negative electrode was cut into a strip shape so that it could be inserted into the battery case (length in the width direction of 58 mm and length in the longitudinal direction Z of 900 mm). The negative electrode was provided with a single-side coated portion (length in the longitudinal direction 50 mm) at the end. In addition, an uncoated portion (length of 15 mm in the longitudinal direction) was provided in a portion disposed on the innermost peripheral portion of the electrode group in order to weld the negative electrode lead.
 (3)非水電解質の調製
 ECとMECとを体積比1:3の割合で混合した非水溶媒に、LiPF6を1.5mol/Lの濃度で溶解して非水電解質を調製した。
(3) non-aqueous electrolyte volume ratio and prepared EC and MEC of 1: non-aqueous solvent in a mixing ratio of 3 was prepared by dissolving LiPF 6 at a concentration of 1.5 mol / L nonaqueous electrolyte.
 (4)電池の組み立て
 上記で得られた負極の電極群の最内周部に設けられた未塗工部の片面に、銅製の負極リード(厚み0.10mmおよび幅3mm)をスポット溶接した。
(4) Battery assembly A copper negative electrode lead (thickness: 0.10 mm and width: 3 mm) was spot welded to one side of the uncoated portion provided in the innermost peripheral portion of the negative electrode group obtained above.
 上記で得られた正極の未塗工部に、アルミニウム製の正極リード(厚み0.15mmおよび幅3.5mm)をスポット溶接した。 The positive electrode lead (thickness 0.15 mm and width 3.5 mm) made of aluminum was spot welded to the uncoated portion of the positive electrode obtained above.
 その後、正極と負極とを、その間にセパレータを介して捲回し、電極群を構成した。セパレータには、厚み20μmの微多孔性のポリエチレンフィルムを用いた。このとき、電極群の最外周部に負極の片面塗工部が配され、負極集電体の露出面が外周側(電池ケースと対向する面)に位置するように電極群を構成した。また最内周の未塗工部に設けられた負極リードは、折りたたんで有底円筒形のステンレス鋼製の電池ケースに挿入した。 Thereafter, the positive electrode and the negative electrode were wound through a separator between them to constitute an electrode group. As the separator, a microporous polyethylene film having a thickness of 20 μm was used. At this time, the electrode group was configured such that the negative electrode single-side coated portion was disposed on the outermost peripheral part of the electrode group, and the exposed surface of the negative electrode current collector was located on the outer peripheral side (surface facing the battery case). Further, the negative electrode lead provided in the innermost uncoated part was folded and inserted into a bottomed cylindrical stainless steel battery case.
 電池ケースの内径に対する電池ケース収容時の電極群の径の比率Aは98%であった。 The ratio A of the diameter of the electrode group when the battery case was accommodated to the inner diameter of the battery case was 98%.
 電極群の上部と下部にそれぞれリング状の絶縁板を配した。負極リードの端部を電池ケースの内底面に溶接し、正極リードの端部をフィルタに溶接した。上記で得られた非水電解質5.8gを電池ケース内に注入した。電池ケースの開口端部を、ガスケットを介して、かしめ封口した。このようにして、18650サイズの円筒形リチウムイオン二次電池(直径18mm、高さ65mm)を作製した。 A ring-shaped insulating plate was arranged on each of the upper and lower parts of the electrode group. The end of the negative electrode lead was welded to the inner bottom surface of the battery case, and the end of the positive electrode lead was welded to the filter. 5.8 g of the nonaqueous electrolyte obtained above was injected into the battery case. The open end of the battery case was caulked and sealed through a gasket. In this way, a 18650 size cylindrical lithium ion secondary battery (diameter 18 mm, height 65 mm) was produced.
 (実施例2)
 正極及び負極の集電体に塗布する合剤ペースト量を調整して、正極の厚みを105μmとし、負極の厚みを125μmとし、比率Aを99%とした以外、実施例1と同様の方法により電池を作製した。
(Example 2)
By adjusting the amount of mixture paste applied to the positive and negative electrode current collectors, the thickness of the positive electrode was set to 105 μm, the thickness of the negative electrode was set to 125 μm, and the ratio A was set to 99%. A battery was produced.
 (実施例3)
 正極及び負極の集電体に塗布する合剤ペースト量を調整して、正極の厚みを95μmとし、負極の厚みを115μmとし、比率Aを95%とした以外、実施例1と同様の方法により電池を作製した。
(Example 3)
By adjusting the amount of mixture paste applied to the positive and negative electrode current collectors, the thickness of the positive electrode was set to 95 μm, the thickness of the negative electrode was set to 115 μm, and the ratio A was set to 95%. A battery was produced.
 (実施例4)
 正極及び負極の集電体に塗布する合剤ペースト量を調整して、正極の厚みを106μmとし、負極の厚みを126μmとし、比率Aを99.5%とした以外、実施例1と同様の方法により電池を作製した。
Example 4
The amount of the mixture paste applied to the current collector of the positive electrode and the negative electrode was adjusted so that the thickness of the positive electrode was 106 μm, the thickness of the negative electrode was 126 μm, and the ratio A was 99.5%. A battery was produced by the method.
 (実施例5)
 正極及び負極の集電体に塗布する合剤ペースト量を調整して、正極の厚みを94μmとし、負極の厚みを114μmとし、比率Aを94.5%とした以外、実施例1と同様の方法により電池を作製した。
(Example 5)
The amount of the mixture paste applied to the current collector of the positive electrode and the negative electrode was adjusted so that the thickness of the positive electrode was 94 μm, the thickness of the negative electrode was 114 μm, and the ratio A was 94.5%. A battery was produced by the method.
 (実施例6)
 最内周に未塗工部を設けず(負極リードを溶接せず)、負極の集電は、電極群の最外周部の片面塗工部の集電体露出部と電池ケースとの接触のみとした以外は実施例1と同様の方法により電池を作製した。
(Example 6)
There is no uncoated part on the innermost periphery (no negative electrode lead is welded), and the current collection of the negative electrode is only the contact between the current collector exposed part of the one-side coated part of the outermost part of the electrode group and the battery case A battery was produced in the same manner as in Example 1 except that.
 (比較例1)
 最外周の負極に未塗工部を設け負極リードを溶接し、最内周に設けた負極リードとともに、ケース底部に溶接を行った以外は、実施例1と同様の方法により電池を作製した。
(Comparative Example 1)
A battery was fabricated in the same manner as in Example 1, except that the uncoated portion was provided on the outermost negative electrode and the negative electrode lead was welded, and the negative electrode lead provided on the innermost periphery was welded to the bottom of the case.
 上記により得られたそれぞれの電池について、次の評価を行った。 The following evaluation was performed for each battery obtained as described above.
 (評価1)電極ずれ評価
 実施例1~6、および比較例1の電極群を、それぞれ50個ずつ準備した。各電極群を電池ケースに挿入した後、電池ケース内に挿入された電極群(正負極)の状態をX線により確認し、電極群50個のうち電池ケース挿入時に正負極のずれが発生した個数を調べた。
(Evaluation 1) Evaluation of electrode displacement 50 electrode groups of Examples 1 to 6 and Comparative Example 1 were prepared. After each electrode group was inserted into the battery case, the state of the electrode group (positive and negative electrodes) inserted into the battery case was confirmed by X-ray, and the positive and negative electrodes were shifted when the battery case was inserted among the 50 electrode groups. The number was examined.
 (評価2)電池容量評価
 環境温度25℃において、電池の閉路電圧が4.2Vに達するまで1ItmAの定電流で電池を充電した。電池の閉路電圧が4.2Vに達した後、電流値が50mAに達するまで4.2Vの定電圧で電池を充電した。上記充電の後、まず電池のIRを測定し、その後電池の閉路電圧が2.5Vに達するまで0.2ItmAの定電流で電池を放電し、放電容量を求めた。
(Evaluation 2) Battery capacity evaluation At an environmental temperature of 25 ° C., the battery was charged with a constant current of 1 ItmA until the closed circuit voltage of the battery reached 4.2V. After the closed circuit voltage of the battery reached 4.2V, the battery was charged at a constant voltage of 4.2V until the current value reached 50 mA. After the charging, the IR of the battery was first measured, and then the battery was discharged at a constant current of 0.2 ItmA until the closed circuit voltage of the battery reached 2.5 V, and the discharge capacity was determined.
 (評価3)大電流放電試験
 環境温度25℃において、電池の閉路電圧が4.2Vに達するまで1ItmAの定電流で電池を充電した。電池の閉路電圧が4.2Vに達した後、電流値が50mAに達するまで4.2Vの定電圧で電池を充電した。上記充電の後、まず電池のIRを測定し、その後電池の閉路電圧が2.5Vに達するまで10Aの定電流で電池を放電し、放電容量を求めた。
(Evaluation 3) Large Current Discharge Test At an environmental temperature of 25 ° C., the battery was charged with a constant current of 1 ItmA until the closed circuit voltage of the battery reached 4.2V. After the closed circuit voltage of the battery reached 4.2V, the battery was charged at a constant voltage of 4.2V until the current value reached 50 mA. After the above charging, the IR of the battery was first measured, and then the battery was discharged at a constant current of 10 A until the closed circuit voltage of the battery reached 2.5 V to obtain the discharge capacity.
 (評価4)外部短絡試験
 環境温度25℃において、電池の閉路電圧が4.25Vに達するまで1ItmAの定電流で電池を充電した。電池の閉路電圧が4.25Vに達した後、電流値が50mAに達するまで4.25Vの定電圧で電池を充電した。上記充電後の電池を、60℃環境下で、外部短絡させた。そして、電池ケースにおける、負極リードと対向する箇所の表面温度を測定し、このときの最高到達温度を求めた。電池の表面温度の測定には熱電対を用いた。今回の外部短絡試験においては、上記電池の最高到達温度がセパレータの溶融が起こる120℃以上である場合をNGとした。各電池の試験数は3個とした。
(Evaluation 4) External short circuit test At an environmental temperature of 25 ° C., the battery was charged with a constant current of 1 ItmA until the closed circuit voltage of the battery reached 4.25V. After the closed circuit voltage of the battery reached 4.25 V, the battery was charged at a constant voltage of 4.25 V until the current value reached 50 mA. The battery after charging was externally short-circuited in a 60 ° C. environment. And the surface temperature of the location which opposes a negative electrode lead in a battery case was measured, and the highest reached temperature at this time was calculated | required. A thermocouple was used to measure the surface temperature of the battery. In this external short circuit test, the case where the maximum temperature of the battery was 120 ° C. or higher at which the separator melted was determined as NG. The number of tests for each battery was three.
 表1に、評価1~4の結果を示す。 Table 1 shows the results of evaluations 1 to 4.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
 評価1の電極ずれ評価では、電極群の最外周部に未塗工部が位置する比較例1においては、電極群をスムーズに挿入することは難しく、電池ケース挿入時に正負極のずれが多く発生した。また、比率Aが99.5%である実施例4では、電極群の径が増大し、電極群の挿入圧が増大したため、比較例1ほどではないが、電極群の電池ケースへの挿入時に、正負極がずれた電極群がみられた。正負極がずれると正極と負極とが接触して短絡する可能性があるため、電極群の最外周部が片面塗工部の場合、比率Aは99%以下にすることが好ましい。 In the electrode deviation evaluation of Evaluation 1, in Comparative Example 1 in which the uncoated portion is located on the outermost peripheral portion of the electrode group, it is difficult to smoothly insert the electrode group, and a lot of deviation between positive and negative occurs when the battery case is inserted. did. Further, in Example 4 in which the ratio A is 99.5%, the diameter of the electrode group is increased, and the insertion pressure of the electrode group is increased. Therefore, when the electrode group is inserted into the battery case, the insertion pressure of the electrode group is increased. In addition, an electrode group in which the positive and negative electrodes were shifted was observed. If the positive and negative electrodes are shifted, the positive electrode and the negative electrode may come into contact with each other to cause a short circuit. Therefore, when the outermost peripheral portion of the electrode group is a single-side coated portion, the ratio A is preferably 99% or less.
 また、評価2の結果より、各実施例1~6の電池は、比較例1に対して、電池容量が増加していることが分かる。これは負極の最外周に片面塗工部を設けることにより、電池内部に占める活物質の量が増えたためである。 Also, from the result of Evaluation 2, it can be seen that the batteries of Examples 1 to 6 have an increased battery capacity compared to Comparative Example 1. This is because the amount of the active material in the battery is increased by providing the single-side coated portion on the outermost periphery of the negative electrode.
 なお、実施例5の電池は比率Aが小さいため、最外周の負極集電体と電池ケースの接触が十分得られず、実施例1~4と比較して、電池の内部抵抗(IR)は大きくなった。しかしながら、各実施例1~5の電池はいずれも、10Aでの大電流放電容量が比較例1の電池に比べて大きくなった。特に、比率Aが大きく極板厚みが厚い電池においては高容量が得られた。 In addition, since the battery of Example 5 has a small ratio A, contact between the outermost negative electrode current collector and the battery case cannot be sufficiently obtained, and the internal resistance (IR) of the battery is smaller than that of Examples 1 to 4. It became bigger. However, in all the batteries of Examples 1 to 5, the large current discharge capacity at 10 A was larger than that of the battery of Comparative Example 1. In particular, in a battery having a large ratio A and a thick electrode plate, a high capacity was obtained.
 さらに、評価4の外部短絡試験結果より、各実施例1~5の電池では、最高到達温度は120℃以下であったのに対し、比較例1の電池では、120℃以上の電池が発生した。これは、各実施例1~5の電池は、集電が最外周の負極集電体と電池ケースの接触部及び最内周の負極リードと電池ケースとの溶接部の2箇所からなり、外部短絡時の短絡電流が分散し、その結果局所的な温度上昇がなくなり、電池全体の温度上昇が抑えられたためと考えられる。一方、比較例1は、負極リード溶接部に短絡電流が集中しため、電池の局所的な発熱により、セパレータが溶融する温度に達したと思われる。なお、実施例6は、最外周部に短絡電流が集中したため、電池の局所的な発熱により、セパレータが溶融する温度に達したと思われる。 Furthermore, from the results of the external short-circuit test of Evaluation 4, in the batteries of Examples 1 to 5, the maximum temperature reached 120 ° C. or lower, whereas in the battery of Comparative Example 1, a battery of 120 ° C. or higher was generated. . This is because each of the batteries of Examples 1 to 5 has two current collectors: a contact part between the outermost negative electrode current collector and the battery case, and a weld part between the innermost negative electrode lead and the battery case. This is probably because the short-circuit current at the time of the short-circuit is dispersed, and as a result, the local temperature rise is eliminated and the temperature rise of the entire battery is suppressed. On the other hand, in Comparative Example 1, since the short-circuit current concentrates on the negative electrode lead weld, it seems that the temperature at which the separator melts due to local heat generation of the battery. In Example 6, since the short-circuit current was concentrated on the outermost peripheral portion, it seems that the temperature reached the temperature at which the separator melts due to local heat generation of the battery.
 以上の評価から、各実施例1~6の電池では、電極群を電池ケース内に収容する際の極板のずれはなく、内部抵抗を低減し、かつ、電池容量のロスの小さい、安全性に優れた電池が得られることが分かった。 From the above evaluations, in the batteries of Examples 1 to 6, there is no displacement of the electrode plate when the electrode group is accommodated in the battery case, the internal resistance is reduced, and the battery capacity loss is small. It was found that an excellent battery can be obtained.
 本発明は、大電流放電特性を必要とする非水電解質二次電池に好適に用いられる。 The present invention is suitably used for a non-aqueous electrolyte secondary battery that requires large current discharge characteristics.
 1   正極 
 2   負極 
 2a  両面塗工部 
 2b  片面塗工部 
 2c  未塗工部 
 3   セパレータ 
 4   電極群 
 5   正極リード 
 6   負極リード 
 7   電池ケース 
 8   端子板 
 9、10   絶縁板 
 11   ガスケット 
 12   フィルタ 
 13   インナーキャップ 
 14   弁板 
 20   負極集電体 
 20a  露出面 
 21   負極合剤層 
 100   非水電解質二次電池
1 Positive electrode
2 Negative electrode
2a Double-side coating part
2b One side coating part
2c Uncoated part
3 Separator
4 Electrode group
5 Positive lead
6 Negative lead
7 Battery case
8 Terminal board
9, 10 Insulation plate
11 Gasket
12 Filter
13 Inner cap
14 Valve plate
20 Negative electrode current collector
20a Exposed surface
21 Negative electrode mixture layer
100 Non-aqueous electrolyte secondary battery

Claims (8)

  1.  正極と負極とがセパレータを介して捲回された電極群が電池ケース内に収容された非水電解質二次電池であって、
     前記正極は、シート状の正極集電体の表面に正極合剤層が形成され、
     前記負極は、シート状の負極集電体の表面に負極合剤層が形成されており、
     前記負極は、前記負極集電体の両面に前記負極合剤層が形成された両面塗工部と、前記負極集電体の片面に前記負極合剤層が形成された片面塗工部とを有し、
     前記片面塗工部は、前記電極群の最外周部に位置する部位に形成され、かつ、前記片面塗工部における前記負極集電体の露出面は、前記電池ケースの内側面に接触している、非水電解質二次電池。
    An electrode group in which a positive electrode and a negative electrode are wound through a separator is a nonaqueous electrolyte secondary battery housed in a battery case,
    The positive electrode has a positive electrode mixture layer formed on the surface of a sheet-like positive electrode current collector,
    The negative electrode has a negative electrode mixture layer formed on the surface of a sheet-like negative electrode current collector,
    The negative electrode includes a double-sided coating part in which the negative electrode mixture layer is formed on both sides of the negative electrode current collector, and a single-sided coating part in which the negative electrode mixture layer is formed on one side of the negative electrode current collector. Have
    The one-side coated part is formed in a portion located at the outermost peripheral part of the electrode group, and the exposed surface of the negative electrode current collector in the one-side coated part is in contact with the inner side surface of the battery case. A non-aqueous electrolyte secondary battery.
  2.  前記負極は、前記電極群の内周部に位置する部位に、前記負極集電体の両面が露出した未塗工部をさらに有し、
     前記未塗工部における前記負極集電体には、負極リードが接続され、かつ、該負極リードは、前記電池ケースに接続されている、請求項1に記載の非水電解質二次電池。
    The negative electrode further has an uncoated part where both surfaces of the negative electrode current collector are exposed at a portion located in an inner peripheral part of the electrode group,
    The nonaqueous electrolyte secondary battery according to claim 1, wherein a negative electrode lead is connected to the negative electrode current collector in the uncoated portion, and the negative electrode lead is connected to the battery case.
  3.  前記電池ケース内に前記電極群を収容するときの該電極群の外径は、前記電池ケースの内径に対して、95~99%の範囲にある、請求項1または2に記載の非水電解質二次電池。 The nonaqueous electrolyte according to claim 1 or 2, wherein an outer diameter of the electrode group when the electrode group is accommodated in the battery case is in a range of 95 to 99% with respect to an inner diameter of the battery case. Secondary battery.
  4.  前記負極集電体の厚みは、5~30μmの範囲にある、請求項1~3のいずれか1項に記載の非水電解質二次電池。 The nonaqueous electrolyte secondary battery according to any one of claims 1 to 3, wherein the thickness of the negative electrode current collector is in the range of 5 to 30 µm.
  5.  前記未塗工部は、前記電極群の最内周側の端部に形成されている、請求項1~4のいずれか1項に記載の非水電解質二次電池。 The non-aqueous electrolyte secondary battery according to any one of claims 1 to 4, wherein the uncoated part is formed at an innermost peripheral end of the electrode group.
  6.  前記負極リードは、前記電池ケースの底部に接続されている、請求項2に記載の非水電解質二次電池。 The non-aqueous electrolyte secondary battery according to claim 2, wherein the negative electrode lead is connected to a bottom portion of the battery case.
  7.  前記電池ケースは、負極端子を兼ねた円筒形の形状をなす、請求項1に記載の非水電解質二次電池。 The non-aqueous electrolyte secondary battery according to claim 1, wherein the battery case has a cylindrical shape also serving as a negative electrode terminal.
  8.  前記負極リードは、Cu板、Ni板、CuとNiのクラッド板、およびCuとFeのクラッド板からなる群から選ばれる1種である、請求項2に記載の非水電解質二次電池。 3. The nonaqueous electrolyte secondary battery according to claim 2, wherein the negative electrode lead is one selected from the group consisting of a Cu plate, a Ni plate, a Cu and Ni clad plate, and a Cu and Fe clad plate.
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