WO2012041057A1 - 隔热保温砖压制成型机及成型方法 - Google Patents

隔热保温砖压制成型机及成型方法 Download PDF

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Publication number
WO2012041057A1
WO2012041057A1 PCT/CN2011/072968 CN2011072968W WO2012041057A1 WO 2012041057 A1 WO2012041057 A1 WO 2012041057A1 CN 2011072968 W CN2011072968 W CN 2011072968W WO 2012041057 A1 WO2012041057 A1 WO 2012041057A1
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Prior art keywords
frame
insulation board
foam insulation
brick
mold frame
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PCT/CN2011/072968
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English (en)
French (fr)
Inventor
黄向阳
陈鸿辉
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泉州市祥达机械制造有限公司
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Publication of WO2012041057A1 publication Critical patent/WO2012041057A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
    • B28B19/003—Machines or methods for applying the material to surfaces to form a permanent layer thereon to insulating material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/0056—Means for inserting the elements into the mould or supporting them in the mould

Definitions

  • the invention relates to a block pressing forming method, in particular to a pressing forming method of an insulating brick and a device thereof.
  • the utility model patent of the announcement No. CN201009330Y discloses a novel insulation brick forming device, which comprises a front and rear plate feeding machine, a lower mold frame, a brick board, an upper die head, a stamping workbench, a heat insulation board form, a punching head and a lifting platform.
  • the punching head is erected above the lifting platform, and the front and rear feeding machines are respectively connected to opposite sides of the lifting platform, and the heat insulating plate mold frame is arranged on the other side of the lifting platform, and the original height of the front feeding machine, the conveying track and the lifting platform
  • the rear feed machine is adapted to the working height of the lifting platform, and the other end of the rear feeding machine is connected to the punching table.
  • the heat-insulating plate mold frame, the lower mold frame and the supporting brick plate are respectively provided with slots or grooves for inserting corresponding heat-insulating ridges of the heat-insulating plate, and the lower mold frame is further provided with a baffle plate, and the stamping side of the upper die head An inset hollow portion adapted to the heat insulating plate is opened.
  • the thermal insulation board is arranged by the two side walls of the heat insulation board mold frame and the lower mold frame to realize the positioning, and the two side walls of the heat insulation board of the heat insulation brick finished product are exposed.
  • thermal insulation brick there is a thermal insulation brick, at least some of the four side walls of the foam insulation board are completely wrapped in the insulation brick, and the four side walls are completely wrapped on the side walls of the foam insulation board in the insulation brick. Not exposed.
  • the foam insulation board since the side walls of the foam insulation board are not exposed, the foam insulation board does not contact the side wall of the lower mold frame during the molding pressing process, thereby causing the foam insulation board to be in the forming and pressing process and the lower mold. There is no point between the frames, and the positioning of the foam insulation board in the lower mold frame cannot be realized.
  • the above-mentioned new insulation brick forming device and the existing block forming device cannot form the heat insulation brick.
  • the present invention is directed to the deficiencies of the prior art, and provides a press forming method and apparatus thereof suitable for molding the aforementioned heat insulating brick.
  • Insulation brick pressing forming method including the following steps:
  • the molding frame and the backing plate on the stamping table, and moving the upper and lower mold frames installed between the molding die frame and the upper pressing head above the molding die frame, the upper mold frame and the molding die
  • the spacing between the frames is greater than the thickness of one thermal insulation brick
  • the upper mold frame is provided with a baffle plate corresponding to the foam thermal insulation plate in the forming mold frame, and the baffle plate is fixedly connected with the upper mold frame through a narrow connecting strip.
  • nails for holding the foam insulation board are respectively fixed on the bottom surface of each of the baffle plates;
  • the upper mold frame is stacked on the molding die frame, and the foam insulation plate is pressed between the pad plate and the baffle plate of the upper mold frame to realize the positioning of the foam insulation plate;
  • the backing plate is pulled out from the punching workbench by the sending plate cylinder, the mat plate is taken out of the stamping work platform, and the forming mold frame, the upper mold frame and the upper pressing head are simultaneously lowered to the forming mold.
  • the frame is stacked on the working platform, and then the upper pressing head maintains the state, and the forming mold frame and the upper mold frame are raised by the height of the insulating brick, so that the upper mold frame and the upper pressing head are raised and reset after the brick blank is separated from the forming mold frame.
  • the bricks are placed on the stamping table to be demoulded; the palletizer pushes the mats to the stamping work platform again, and the formed bricks placed on the table are pushed to the bricks through the mats.
  • the bricks are output on the machine to complete a brick blank output action.
  • the above foam insulation board frame comprises two sets of foam insulation board frames which are alternately and continuously operated.
  • the invention also provides an insulation brick pressing and molding machine for realizing the above method, comprising a lifting and lowering mold frame, a cloth car, a pad plate, a plate feeding machine for pushing the pad plate, a pressing head mechanism, a brick connecting machine, and a foam feeding.
  • the heat insulation board formwork mechanism and the punching workbench characterized in that: a movable upper mold frame and a driving mechanism thereof are arranged between the molding die frame and the pressing head mechanism, and the upper mold frame is a molding die a frame plate matched with the frame, wherein the frame plate is provided with a baffle plate corresponding to the foam insulation board in the forming mold frame, and each of the baffle plates is fixedly connected with the upper mold frame through a longitudinally arranged narrow connecting strip, and each block Nails for holding the foam insulation board are respectively fixed on the bottom surface of the material board.
  • the foam insulation board frame mechanism comprises a conveying track, a foam insulation board frame and a driving mechanism;
  • the conveying track is connected by a longitudinal track connected to the forming frame and an outer end of the longitudinal track.
  • the driving mechanism comprises a left and right oil cylinders of the foam insulation board symmetrically mounted at the two ends of the horizontal track, and a longitudinal oil cylinder for the foam insulation board corresponding to the middle of the horizontal track;
  • the plate mold frame comprises left and right mold frames of the foam insulation board which are respectively matched with the left and right oil cylinders of the foam insulation board.
  • the foam insulation board form comprises an outer frame provided with a supporting bottom plate and a horizontal partition fixed in the inner cavity of the outer frame, and the inserting opening corresponding to the foam thermal insulation board is correspondingly arranged on the horizontal partition.
  • the horizontal partition plate comprises upper and lower horizontal partitions respectively fixed on the top and the middle of the foam insulation board.
  • the plate feeder of the push pad is disposed under the cloth cart, and the brick machine is disposed below the frame mechanism of the foam insulation board.
  • the driving mechanism of the upper mold frame is a lift cylinder.
  • the working mode of the heat insulation brick press forming machine firstly, the backing plate is pushed onto the stamping workbench by the sending plate cylinder, the forming mold frame is stacked on the backing plate, and the upper mold frame is above the forming mold frame, At this time, the spacing between the upper mold frame and the molding die frame is greater than the thickness of one heat insulating brick; then, the foam insulation board is inserted into the left and right mold frames of the foam insulation board respectively, according to the order of completion of the insertion, Start the left or right cylinder of the foam insulation board, and push the foam insulation board frame of the insulation board to the middle of the transverse track of the conveyor track, and then start the longitudinal oil cylinder of the foam insulation board to send the foam insulation board along the frame.
  • the longitudinal track of the conveying track is pushed to the upper side of the forming die frame, and the frame of the foaming heat insulating plate is pushed into position to be stacked on the upper part of the forming die frame, and then the upper die box lifting cylinder is activated to lower the upper die frame and hold the foam.
  • the upper part of the heat insulation plate mold frame forces the nail on the bottom surface of the baffle plate to be screwed into the foam insulation board, and fixes the foam insulation board to the lower part of the baffle plate, and the upper mold frame lifting cylinder rises and resets the upper mold frame together with the foam insulation board.
  • the forming mold frame and the upper mold frame are raised by the height of at least one insulating brick, so that after the brick blank is separated from the forming mold frame, the upper mold frame and the punching head are raised and reset, and the brick blank is placed on the punching at this time.
  • the demoulding is completed; the feed plate cylinder pushes the pad again between the stamping work platform and the forming die frame, and at the same time, the formed brick blank placed on the workbench is pushed to the brick picking machine through the backing plate The brick is discharged from the conveyor belt to complete a press forming operation. Then, the other foam-increasing heat-insulating plate mold frame with the foam insulation board is transferred to the upper side of the molding die frame, so that the above-mentioned press-forming operation is repeated, and the left and right mold frames of the foam heat-insulating plate are sequentially and sequentially operated alternately. Until the work is completed.
  • Figure 1 is a schematic view of the structure of the present invention.
  • Figure 2 is a left side view of Figure 1 (the skip frame and the upper frame guide post are not shown).
  • Figure 3 is an enlarged schematic view of the upper mold frame of Figure 1.
  • Figure 4 is a plan view of Figure 3.
  • Figure 5 is a bottom view of Figure 3.
  • Figure 6 is a left side view of Figure 4.
  • Figure 7 is a plan view showing the frame mechanism of the foam insulation board.
  • Fig. 8 is a schematic view showing the structure of a foam heat-insulating board mold frame (the left mold frame is shown).
  • Figure 9 is a cross-sectional view taken along line A-A of Figure 8.
  • the heat insulating brick press forming machine mainly comprises a main frame provided with a column, a lifting and lowering mold frame 2, a cloth car 3, a backing plate 4, a reciprocating plate feeding cylinder 41 for pushing the pad 4, and a head mechanism 5.
  • the rear side of the main frame 1 is provided with a feeding rack 10, and the movable device of the distributing cart 3 is on the feeding rack 10; the reciprocating feeding cylinder 41 is mounted on the feeding rack 10 below the distributing cart 3, and the supporting plate 4 and the feeding plate cylinder 41 Connected; the brick-connecting machine 6 is connected to the front side of the main frame 1; the foam insulation board frame mechanism 7 is disposed above the brick-connecting machine 6.
  • the top surface of the supporting bottom plate of the cloth cart 3 is on the same horizontal surface as the bottom surface of the forming mold frame 2; the conveying surface of the brick joining machine 6 is located on the same horizontal surface as the top surface of the punching work platform 9.
  • the ram mechanism 5 includes a ram head 51 and a ram cylinder 52 for driving the ram head 51 up and down at the top of the main frame 1.
  • the movable upper frame 8 is movably mounted between the molding frame 2 and the punching head 51, and the two lifting cylinders 80 symmetrically mounted on the main frame 1 drive the upper and lower mold frames to rise and fall.
  • the upper mold frame 8 includes a frame plate 81 matched with the molding die frame 2, and the corresponding device on the main frame 1 has an upper die frame guide post 11 vertically arranged vertically, and the frame plate 81 is vertically slidably fitted through the guide hole 811. On column 11.
  • a cavity corresponding to each cavity of the molding die frame 2 is disposed in the frame plate 81, and each of the cavity plates of the frame plate 81 is provided with a material blocking plate corresponding to the placement portion of the foam insulation plate in the molding die frame 2 82, each of the baffle plates 82 is fixedly connected to the upper mold frame 8 through the longitudinally disposed narrow connecting strips 83, and nails 821 for holding the foam insulation boards are respectively fixed on the bottom surfaces of the baffle plates 82.
  • the punching side of the punching head 51 coincides with the cavity portion of the upper mold frame 8, and the punching head 51 can move through the upper mold frame 8.
  • the foam insulation board frame mechanism 7 includes a conveying rail 71, a foam insulation board frame and a driving mechanism.
  • the working surface of the conveying rail 71 is located on a horizontal plane with the top surface of the forming mold frame 2, and is composed of a longitudinal rail connected to the forming mold frame 2 and a T-shaped rail formed by a horizontal rail connected to the outer end of the longitudinal rail.
  • the driving mechanism of the foam insulation board frame mechanism comprises left and right oil cylinders 72a and 72b which are symmetrically installed at both ends of the horizontal track, and a longitudinal oil cylinder 72c for the foam insulation board corresponding to the middle of the horizontal track.
  • the foam insulation board frame includes left and right mold frames 73a and 73b for respectively feeding the foam insulation board to the left and right cylinders 72a and 72b of the foam insulation board.
  • the left and right mold frames 73a and 73b of the foam insulation board each include a mold frame 731 provided with a support bottom plate 732 and matched with the molding die frame 2, and upper and lower horizontal partitions respectively fixed to the top and middle portions of each cavity of the mold frame 731.
  • the plates 733 and 734, and the upper and lower horizontal partitions 733 and 734 are respectively provided with insertion ports 735 corresponding to the foam insulation boards.
  • the central portion of the left side frame 73a of the foam insulation board opposite to the left and right longitudinal oil cylinders 72a and 72c of the foam insulation board is respectively provided with a self-detachable universal joint 730, which is opposite to the right oil cylinder 72b and the longitudinal oil cylinder 72c.
  • the central portion of the right mold frame 73b of the foam insulation board is also provided with a self-detachable universal joint 730, and the universal joint is a U-shaped joint with an opening, respectively, and the piston ends of the respective transfer cylinders 72a, 72b, 72c are respectively A union is provided that cooperates with the universal joint 730.
  • the left and right cylinders 72a and 72b of the foam insulation board can respectively push the left and right mold frames 73a and 73b of the corresponding foam insulation board to the middle of the transverse track, and the piston of the longitudinal cylinder 72c can be connected with the foam insulation board left and right.
  • the universal joints corresponding to the mold frames 73a, 73b are automatically coupled together, and the corresponding universal joints on the left and right mold frames 73a, 73b of the foam insulation board and the joints of the left and right cylinders 72a, 72b of the foam insulation board are provided.
  • the longitudinal cylinder 72c can push the left and right mold frames 73a, 73b of the foam insulation board to the molding frame 2, and the left and right mold frames 73a, 73b of the foam insulation board can be automatically disengaged when returning to the return. Automatically join.
  • the backing plate 4 is pushed onto the punching table 9 by the feed plate cylinder 41, the forming mold frame 2 is stacked on the backing plate 4, and the upper mold frame 8 is placed above the forming mold frame 2, and the upper mold at this time
  • the spacing between the frame 8 and the molding frame 2 is greater than the thickness of one insulating brick; then, the foam insulation boards are inserted into the left and right mold frames 73a and 73b of the foam insulation board respectively, according to the order of completion of the insertion.
  • the mold frame 8 is lowered and held on the upper part of the frame of the foam insulation board, and the nail 821 on the bottom surface of the material block 82 is forced into the foam insulation board, and the foam insulation board is fixed on the lower part of the material block 82, and the upper mold frame lifting cylinder 80 rising reset will be the upper mold frame 8 together with the foam insulation board Raise to the top of the foam insulation board frame, so that the foam insulation board is completely separated from the foam insulation board frame; send the foam insulation board frame to quickly return to reset and reinsert the foam insulation board; start the upper frame lifting cylinder 80 to make
  • the upper mold frame 8 is lowered to press the foam insulation board between the backing plate 4 and the baffle plate 82 of the upper mold frame to realize the positioning of the foam insulation board; then, the material carriage 3 is pushed into position and forced fabric is applied to each molding cavity.
  • the skip 3 is retracted, and the punching head 51 presses the mixture in the molding cavity under the pushing of the indenter cylinder 52 until the brick is pressed and formed; after the brick is pressed and formed, the piston of the feeding cylinder 41 is retracted.
  • the frame 2 is stacked on the work platform 9, and then the stamping table 9 is maintained in this state, and the molding frame 2 and the upper mold frame 8 are raised by the height of at least one insulating brick, so that the brick blank is separated from the molding frame 2 and the upper mold frame 8.
  • the upper mold frame 8 the punching head 51 rises and recovers Position, the brick at this time is placed on the stamping table 9 to complete the demolding; the tray cylinder 41 pushes the pad 4 again between the stamping work platform 9 and the forming frame 2, and through the pad 4
  • the formed brick blank placed on the workbench is pushed to the brick-connecting machine 6, that is, the brick conveyor belt is used to discharge the bricks, and a press forming operation is completed.
  • the other foam-increasing heat-insulating plate mold frame with the foam insulation board is transferred to the upper side of the molding die frame 2, so that the above-mentioned press-forming operation is repeated, and the left and right mold frames 73a and 73b of the foam insulation board are sequentially and alternately arranged. Work continuously until the work is completed.
  • the forming device realizes the installation, positioning and structure of the aforementioned foam insulation board including the heat insulating brick in the forming mold frame by using the retaining plate fixed in the upper mold frame and fixing the nail on the bottom surface.
  • Simple and reasonable design it solves the technical problem that the existing insulation brick forming machine can not suppress the thermal insulation brick; and adopts the double-feed foam insulation board form to achieve high-speed continuous operation and greatly improve work efficiency.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)
  • Moulds, Cores, Or Mandrels (AREA)
  • Building Environments (AREA)

Description

[根据细则37.2由ISA制定的发明名称]　隔热保温砖压制成型机及成型方法 技术领域
本发明涉及一种砌块压制成型方法，特别是一种隔热保温砖的压制成型方法及其设备。
背景技术
公告号CN201009330Y的实用新型专利公开了一种新型保温砖成型装置，包括前后送板机、下模框、托砖板、上模头、冲压工作台、送保温板模框、冲压头和升降平台。冲压头架设于升降平台的上方,前后送板机分别连接于升降平台的相对两侧,送保温板模框架设在升降平台的另一侧,前送板机、传送轨道与升降平台的原始高度相适配,后送板机与升降平台的工作高度相适配,后送板机的另一端连接冲压工作台。送保温板模框、下模框和托砖板上分别设有供保温板的相应保温凸条插入的插槽或凹槽,且下模框还设有挡料板,上模头的冲压侧开设有与保温板相适配的内陷中空部位。保温板是通过其两侧壁卡设在送保温板模框、下模框内，实现定位，保温砖成品的保温板两侧壁外露。
目前，出现了一种隔热保温砖，其至少有部分泡沫保温板的四个侧壁完全包裹于保温砖中，四个侧壁被完全包裹于保温砖中的泡沫保温板的各侧壁均不外露。对于这种隔热保温砖，由于其泡沫保温板的各侧壁均不外露，在成型压制过程中泡沫保温板与下模框侧壁不接触，导致泡沫保温板在成型压制过程中与下模框之间无着靠点，无法实现泡沫保温板在下模框内的定位，上述新型保温砖成型装置以及现有的砌块成型装置均无法成型这种隔热保温砖。
发明内容
本发明是针对现有技术的不足，提供一种适于成型前述隔热保温砖的压制成型方法及其设备。
本发明目的通过如下技术方案实现：
隔热保温砖压制成型方法：包括以下步骤：
(一)将成型模框、垫板叠置在冲压工作台上，并使装设在成型模框与上压头之间的可升降上模框处于成型模框上方，上模框与成型模框之间的间距大于一个隔热保温砖的厚度；上模框内布设有与成型模框内泡沫保温板一一对应的挡料板，挡料板通过窄连接条与上模框固定连接，且各挡料板的底面上分别固定有用于夹持泡沫保温板的钉子；
(二)将泡沫保温板一一插装在置于成型模框外的送泡沫保温板模框内，通过推送机构沿泡沫保温板轨道推送该送泡沫保温板模框叠置在成型模框上；
(三)上模框下降压持在送泡沫保温板模框上，各挡料板底面上的钉子分别钉入对应的泡沫保温板，使泡沫保温板固定在挡料板的下部，上模框上升复位将上模框连同泡沫保温板一并提升至送泡沫保温板模框的上方，使泡沫保温板完全脱离送泡沫保温板模框；接着，送泡沫保温板模框送快速返回复位并重新插装泡沫保温板；
(四)上模框下降叠置在成型模框上，将泡沫保温板紧压在垫板与上模框的挡料板之间，实现泡沫保温板的定位；
(五）然后，料车推进到位后通过上模框空腔部向各成型模腔进行强制布料，布料完成后料车后退复位，上压头下压对成型模腔内的混合料进行施压，直至砖坯压制成型；砖坯脱模，输出砖坯，再重复上述步骤，直至压制工作完成。
上述步骤(五）中的砖坯压制成型后，通过送板油缸将垫板从冲压工作台上抽出，使垫板退出冲压工作平台，成型模框、上模框和上压头同步下降至成型模框叠置于工作平台上，接着，上压头保持该状态而成型模框和上模框上升一个保温砖的高度，使砖坯脱离成型模框后，上模框、上压头上升复位，此时的砖坯被顶出置放于冲压工作台上完成脱模；送板机再次将垫板推送至冲压工作平台上，同时通过垫板将前述置放于工作台上的成型砖坯推至接砖机上将砖坯输出，完成一个砖坯输出动作。
为提高工作效率，上述的泡沫保温板模框包括两套交替连续工作的泡沫保温板模框。
本发明还提供了实现上述方法的隔热保温砖压制成型机，包括可升降成型模框、布料车、垫板、用于推送垫板的送板机、压头机构、接砖机、送泡沫保温板模框机构和冲压工作台；其特征在于:还包括一个活动装设于成型模框与压头机构之间的可升降上模框及其驱动机构，该上模框为一个与成型模框相配合的框板，该框板内布设有与成型模框内泡沫保温板一一对应的挡料板，各挡料板通过纵向布置的窄连接条与上模框固定连接，且各挡料板的底面上分别固定有用于夹持泡沫保温板的钉子。
进一步，所述送泡沫保温板模框机构包括输送轨道、送泡沫保温板模框以及驱动机构；所述输送轨道由一条与成型模框相连的纵行轨道和一条与纵行轨道外端相连的横行轨道构成的T字形轨道，驱动机构包括对称装设于所述横行轨道两端的送泡沫保温板左、右油缸以及对应装设与横行轨道中部的送泡沫保温板纵向油缸；所述送泡沫保温板模框包括分别于送泡沫保温板左、右油缸相配合的送泡沫保温板左、右模框。
所述送泡沫保温板模框包括设有支撑底板的外框以及固定在外框内腔中的横隔板，横隔板上对应开设有与泡沫保温板一一对应的插装口。
所述横隔板包括分别固定在送泡沫保温板模框顶部、中部的上、下横隔板。
所述推送垫板的送板机设于布料车的下方，所述接砖机设于送泡沫保温板模框机构的下方。
所述上模框的驱动机构为升降油缸。
本隔热保温砖压制成型机的工作方式：首先，通过送板油缸将垫板推送至冲压工作台上，成型模框叠置在垫板上，并使上模框处于成型模框的上方，此时的上模框与成型模框之间的间距大于一个隔热保温砖的厚度；接着，分别对送泡沫保温板左、右模框内插装泡沫保温板，依插装完成先后顺序，启动送泡沫保温板左或右油缸，将先插装好保温板的送泡沫保温板模框推送至输送轨道横行轨道的中部，接着启动送泡沫保温板纵向油缸将该送泡沫保温板模框沿输送轨道纵行轨道推送至成型模框的上方，送泡沫保温板模框被推送到位而叠置在成型模框的上部后，启动上模框升降油缸使上模框下降压持在送泡沫保温板模框上部，迫使挡料板底面上的钉子钉入泡沫保温板，将泡沫保温板固定在挡料板的下部，上模框升降油缸上升复位将上模框连同泡沫保温板一并提升至送泡沫保温板模框的上方，使泡沫保温板完全脱离送泡沫保温板模框；送泡沫保温板模框送快速返回复位并重新插装泡沫保温板；启动上模框升降油缸使上模框下降将泡沫保温板紧压在垫板4与上模框的挡料板之间，实现泡沫保温板的定位；然后，料车推进到位后向各成型模腔进行强制布料，布料完成后料车后退复位，冲压头在压头油缸的推动下对成型模腔内的混合料进行施压，直至砖坯压制成型；砖坯压制成型后，送板油缸活塞回缩复位将夹设在成型模框与冲压工作台的垫板抽出，使垫板退出冲压工作平台；接着，成型模框、上模框和冲压头同步下降至成型模框叠置于工作平台上，接着，冲压工作台保持该状态而成型模框和上模框上升至少一个保温砖的高度，使砖坯脱离成型模框后，上模框、冲压头上升复位，此时的砖坯被顶出置放于冲压工作台上，完成脱模；送板油缸再次将垫板推送至冲压工作平台与成型模框之间，同时通过垫板将前述置放于工作台上的成型砖坯推至接砖机即接砖输送带上出砖，完成一个压制成型动作。接着，将插装好泡沫保温板的另一个送泡沫保温板模框移送至成型模框的上方，如此重复上述压制成型动作，送泡沫保温板左、右模框、依次有序交替连续工作，直至工作完成。
附图说明
下面结合附图对本发明作进一步详细说明。
图1是本发明的结构示意图。
图2是图1的左视图（未示出料车架和上模框导柱）。
图3是图1中的上模框的放大示意图。
图4是图3的俯视图。
图5是图3的仰视图。
图6是图4中的左视图。
图7是送泡沫保温板模框机构的平面示意图。
图8是送泡沫保温板模框的结构示意图（图中示出左模框）。
图9是沿图8中A-A方向的剖面图。
具体实施方式
参照图1、图2和图3。隔热保温砖压制成型机,主要包括设有立柱的主机架1、可升降成型模框2、布料车3、垫板4、用于推送垫板4的往复式送板油缸41、压头机构5、接砖机6、送泡沫保温板模框机构7、可升降上模框8和冲压工作台9。主机架1的后侧设有送料架10，布料车3活动装置在送料架10上；往复式送板油缸41装设在布料车3下方的送料架10上，垫板4与送板油缸41相连；接砖机6即接砖输送带装设在主机架1的前侧；泡沫保温板模框机构7设于接砖机6的上方。布料车3的支撑底板顶面与成型模框2的底面位于同一水平面上；接砖机6的输送面与冲压工作平台9的顶面位于同一水平面上。压头机构5包括冲压头51以及装置在主机架1顶部用于驱动冲压头51升降的压头油缸52。
参照图1至图6。可升降上模框8活动装设于成型模框2与冲压头51之间，对称装设在主机架1上的两个升降油缸80带动可升降上模框上升下降。上模框8包括一个与成型模框2相配合的框板81，主机架1上对应装置有纵向垂直布置的上模框导柱11，框板81通过导孔811可升降地滑动配合在导柱11上。框板81内设置有与成型模框2各型腔一一对应的腔体，框板81的各腔体内对应布设有与成型模框2内泡沫保温板置放部位一一对应的挡料板82，各挡料板82通过纵向布置的窄连接条83与上模框8固定连接，且各挡料板82的底面上分别固定有用于夹持泡沫保温板的钉子821。上述冲压头51的冲压侧与上模框8的空腔部相一致，冲压头51可活动穿过上模框8。
参照图1、图2以及图7至图9。送泡沫保温板模框机构7包括输送轨道71、与送泡沫保温板模框以及驱动机构。输送轨道71的工作面与成型模框2的顶面位于一水平面上，其由一条与成型模框2相连的纵行轨道和一条与纵行轨道外端相连的横行轨道构成的T字形轨道。送泡沫保温板模框机构的驱动机构包括对称装设于横行轨道两端的送泡沫保温板左、右油缸72a、72b以及对应装设与横行轨道中部的送泡沫保温板纵向油缸72c。送泡沫保温板模框包括分别于送泡沫保温板左、右油缸72a、72b相配合的送泡沫保温板左、右模框73a、73b。送泡沫保温板左、右模框73a、73b均包括设有支撑底板732且与成型模框2相配合的模框731以及分别固定在模框731各腔体顶部、中部的上、下横隔板733、734，上、下横隔板733、734上对应开设有与泡沫保温板一一对应的插装口735。与送泡沫保温板左油缸、纵向油缸72a、72c相对的送泡沫保温板左模框73a的侧面中部分别设置有可自脱的万能接头730，与送泡沫保温板右油缸72b、纵向油缸72c相对的送泡沫保温板右模框73b的侧面中部也分别设置有可自脱的万能接头730，万能接头为分别带有开口的U型接头，各输送油缸72a、72b、72c的活塞端头上分别设有与万能接头730相配合的活接头。送泡沫保温板左油缸、右油缸72a、72b可分别将对应的送泡沫保温板左、右模框73a、73b推送至横行轨道中部，纵向油缸72c的活塞即可与送泡沫保温板左、右模框73a、73b对应的万能接头自动联接在一起，同时送泡沫保温板左、右模框73a、73b上对应的万能接头与送泡沫保温板左、右油缸72a、72b活塞端头的活接头自动脱离；纵向油缸72c可将送泡沫保温板左、右模框73a、73b推送至成型模框2上，送泡沫保温板左、右模框73a、73b返程复位时，可同样实现自动脱离、自动联接。
上述隔热保温砖压制成型机的工作方法：
参照图1至图9。首先，通过送板油缸41将垫板4推送至冲压工作台9上，成型模框2叠置在垫板4上，并使上模框8处于成型模框2的上方，此时的上模框8与成型模框2之间的间距大于一个隔热保温砖的厚度；接着，分别对送泡沫保温板左、右模框73a、73b内插装泡沫保温板，依插装完成先后顺序，启动送泡沫保温板左或右油缸72a、72b，将先插装好保温板的送泡沫保温板模框推送至输送轨道71横行轨道的中部，接着启动送泡沫保温板纵向油缸72c将该送泡沫保温板模框沿输送轨道71纵行轨道推送至成型模框2的上方，送泡沫保温板模框被推送到位而叠置在成型模框2的上部后，启动上模框升降油缸80使上模框8下降压持在送泡沫保温板模框上部，迫使挡料板82底面上的钉子821钉入泡沫保温板，将泡沫保温板固定在挡料板82的下部，上模框升降油缸80上升复位将上模框8连同泡沫保温板一并提升至送泡沫保温板模框的上方，使泡沫保温板完全脱离送泡沫保温板模框；送泡沫保温板模框送快速返回复位并重新插装泡沫保温板；启动上模框升降油缸80使上模框8下降将泡沫保温板紧压在垫板4与上模框的挡料板82之间，实现泡沫保温板的定位；然后，料车3推进到位后向各成型模腔进行强制布料，布料完成后料车3后退复位，冲压头51在压头油缸52的推动下对成型模腔内的混合料进行施压，直至砖坯压制成型；砖坯压制成型后，送板油缸41活塞回缩复位将夹设在成型模框2与冲压工作台9的垫板4抽出，使垫板4退出冲压工作平台9；接着，成型模框2、上模框8和冲压头51同步下降至成型模框2叠置于工作平台9上，接着，冲压工作台9保持该状态而成型模框2和上模框8上升至少一个保温砖的高度，使砖坯脱离成型模框2和上模框8后，上模框8、冲压头51上升复位，此时的砖坯被顶出置放于冲压工作台9上，完成脱模；送板油缸41再次将垫板4推送至冲压工作平台9与成型模框2之间，同时通过垫板4将前述置放于工作台上的成型砖坯推至接砖机6即接砖输送带上出砖，完成一次压制成型动作。接着，将插装好泡沫保温板的另一个送泡沫保温板模框移送至成型模框2的上方，如此重复上述压制成型动作，送泡沫保温板左、右模框73a、73b依次有序交替连续工作，直至工作完成。
上述仅为本发明的具体实施方式，但本发明的设计构思并不局限于此，凡利用此构思对本发明进行非实质性的改动，均应属于侵犯本发明保护范围的行为。
工业实用性
由此可以看出，本成型装置利用固定在上模框内且底面固装有钉子的挡料板实现了前述包括有隔热保温砖的泡沫保温板在成型模框内的安装、定位，结构简单、设计合理，解决了现有保温砖成型机无法压制该隔热保温砖的技术问题；且采用双送泡沫保温板模框，达到高速连续运转，大大提高工作效率。

Claims (9)

  1. 隔热保温砖压制成型方法，系利用隔热保温砖压制成型机压制成型，其成型机包括可升降成型模框、布料车、垫板、用于推送垫板的送板机、压头机构、接砖机、送泡沫保温板模框机构和冲压工作台；一个活动装设于成型模框与压头机构之间的可升降上模框及其驱动机构，该上模框为一个与成型模框相配合的框板，该框板内布设有与成型模框内泡沫保温板一一对应的挡料板，各挡料板通过纵向布置的窄连接条与上模框固定连接，且各挡料板的底面上分别固定有用于夹持泡沫保温板的钉子;其特征在于
    包括以下步骤：
    (一)将成型模框、垫板叠置在冲压工作台上，并使装设在成型模框与上压头之间的可升降上模框处于成型模框上方，上模框与成型模框之间的间距大于一个隔热保温砖的厚度；
    (二)将泡沫保温板一一插装在置于成型模框外的送泡沫保温板模框内，通过推送机构沿泡沫保温板轨道推送该送泡沫保温板模框叠置在成型模框上；
    (三)上模框下降压持在送泡沫保温板模框上，各挡料板底面上的钉子分别钉入对应的泡沫保温板，使泡沫保温板固定在挡料板的下部，上模框上升复位将上模框连同泡沫保温板一并提升至送泡沫保温板模框的上方，使泡沫保温板完全脱离送泡沫保温板模框；接着，送泡沫保温板模框送快速返回复位并重新插装泡沫保温板；
    (四)上模框下降叠置在成型模框上，将泡沫保温板紧压在垫板与上模框的挡料板之间，实现泡沫保温板的定位；
    (五）料车推进到位后通过上模框空腔部向各成型模腔进行强制布料，布料完成后料车后退复位，上压头下压对成型模腔内的混合料进行施压，直至砖坯压制成型；砖坯脱模，输出砖坯，再重复上述步骤，直至压制工作完成。
  2. 根据权利要求1所述的隔热保温砖压制成型方法，其特征在于：所述步骤(五）中的砖坯压制成型后，通过送板油缸将垫板从冲压工作台上抽出，使垫板退出冲压工作平台，成型模框、上模框和上压头同步下降至成型模框叠置于工作平台上，接着，上压头保持该状态而成型模框和上模框上升一个保温砖的高度，使砖坯脱离成型模框后，上模框、上压头上升复位，此时的砖坯被顶出置放于冲压工作台上完成脱模；送板机再次将垫板推送至冲压工作平台上，同时通过垫板将前述置放于工作台上的成型砖坯推至接砖机上将砖坯输出，完成一次砖坯输出动作。
  3. 根据权利要求1或2隔热保温砖压制成型方法，其特征在于：所述的泡沫保温板模框包括两套交替连续工作的泡沫保温板模框。
  4. 一种隔热保温砖压制成型机，包括可升降成型模框、布料车、垫板、用于推送垫板的送板机、压头机构、接砖机、送泡沫保温板模框机构和冲压工作台；其特征在于:还包括一个活动装设于成型模框与压头机构之间的可升降上模框及其驱动机构，该上模框为一个与成型模框相配合的框板，该框板内布设有与成型模框内泡沫保温板一一对应的挡料板，各挡料板通过纵向布置的窄连接条与上模框固定连接，且各挡料板的底面上分别固定有用于夹持泡沫保温板的钉子。
  5. 根据权利要求4所述的隔热保温砖压制成型机，其特征在于：所述送泡沫保温板模框机构包括输送轨道、送泡沫保温板模框以及驱动机构；所述输送轨道由一条与成型模框相连的纵行轨道和一条与纵行轨道外端相连的横行轨道构成的T字形轨道，驱动机构包括对称装设于所述横行轨道两端的送泡沫保温板左、右油缸以及对应装设与横行轨道中部的送泡沫保温板纵向油缸；所述送泡沫保温板模框包括分别于送泡沫保温板左、右油缸相配合的送泡沫保温板左、右模框。
  6. 根据权利要求4所述的隔热保温砖压制成型机，其特征在于：所述送泡沫保温板模框包括设有支撑底板的外框以及固定在外框内腔中的横隔板，横隔板上对应开设有与泡沫保温板一一对应的插装口。
  7. 根据权利要求6所述的隔热保温砖压制成型机，其特征在于：所述横隔板包括分别固定在送泡沫保温板模框顶部、中部的上、下横隔板。
  8. 根据权利要求4至7中任一所述的隔热保温砖压制成型机，其特征在于：所述推送垫板的送板机为设于布料车的下方的往复式送板油缸，所述接砖机设于送泡沫保温板模框机构的下方。
  9. 根据权利要求4所述的隔热保温砖压制成型机，其特征在于：所述上模框的驱动机构为升降油缸。
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CN108748615B (zh) * 2018-08-28 2023-11-28 广西晶联光电材料有限责任公司 一种配套普通液压机的靶材粉体快速成型装置及成型方法
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CN117325287A (zh) * 2023-11-17 2024-01-02 山东诠道科技有限公司 一种轻质莫来石砖制备干压成型设备及方法

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