WO2012029401A1 - 非水電解質二次電池 - Google Patents
非水電解質二次電池 Download PDFInfo
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- WO2012029401A1 WO2012029401A1 PCT/JP2011/065056 JP2011065056W WO2012029401A1 WO 2012029401 A1 WO2012029401 A1 WO 2012029401A1 JP 2011065056 W JP2011065056 W JP 2011065056W WO 2012029401 A1 WO2012029401 A1 WO 2012029401A1
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- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/58—Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
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- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
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- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/133—Electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx
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- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M2004/026—Electrodes composed of, or comprising, active material characterised by the polarity
- H01M2004/027—Negative electrodes
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- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/38—Selection of substances as active materials, active masses, active liquids of elements or alloys
- H01M4/42—Alloys based on zinc
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- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/38—Selection of substances as active materials, active masses, active liquids of elements or alloys
- H01M4/46—Alloys based on magnesium or aluminium
- H01M4/463—Aluminium based
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- H—ELECTRICITY
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- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/58—Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
- H01M4/583—Carbonaceous material, e.g. graphite-intercalation compounds or CFx
- H01M4/587—Carbonaceous material, e.g. graphite-intercalation compounds or CFx for inserting or intercalating light metals
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- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/62—Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
- H01M4/624—Electric conductive fillers
- H01M4/626—Metals
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to a nonaqueous electrolyte secondary battery in which a negative electrode active material used for a negative electrode is improved.
- non-aqueous electrolyte secondary batteries in which lithium ions are moved between a positive electrode and a negative electrode to perform charging and discharging have been used.
- lithium cobaltate LiCoO 2 spinel type lithium manganate LiMn 2 O 4 , cobalt / nickel / manganese lithium composite oxide, aluminum Nickel / manganese lithium composite oxide and aluminum / nickel / cobalt lithium composite oxide are known.
- metal lithium, carbon such as graphite, and materials such as silicon and tin that are alloyed with lithium as shown in Non-Patent Document 1 are known.
- the negative electrode active material when a carbon material is used for the negative electrode active material, dendrites are not generated, and particularly when graphite is used among carbon materials, it has excellent chemical durability and structural stability, and per unit mass.
- the capacity of the battery is high, the reversibility of the occlusion / release reaction of lithium is high, the working potential is low, and the flatness is excellent, and it is widely used as a power source for mobile devices.
- a negative electrode mixture using graphite having a primary particle shape is strongly compressed and adhered to a current collector. Increasing the packing density of the mixture to increase the volume specific capacity of the nonaqueous electrolyte secondary battery has been performed.
- Si, Sn, or an alloy containing them has been proposed as a negative electrode active material having a high capacity density and high energy density by mass ratio.
- These materials have a high unit mass specific capacity of 4198 mAh / g for Si and 993 mAh / g for Sn, while the working potential during discharge is higher than that of the graphite negative electrode, and the volume expansion and contraction during charge and discharge are observed. As a result, the problem is that the cycle characteristics are likely to deteriorate.
- Patent Document 1 a carbonaceous material, a graphite material, and a nano-element composed of a metal element selected from Ag, Zn, Al, Ga, In, Si, Ge, Sn, and Pb having an average particle diameter of 10 nm or more and 200 nm or less.
- a negative electrode material containing metal fine particles is used.
- Patent Document 1 it is shown that the use of nano metal fine particles having an extremely small average particle diameter from the beginning suppresses the influence of pulverization due to the expansion and contraction of particles accompanying charge and discharge, and improves cycle characteristics. Has been.
- Patent Document 2 it is shown that a carbon particle conductive support material supporting a metal that forms an alloy with lithium is mixed with graphite. Further, in this case, it is shown that the particle diameter of carbon particles supporting metal particles is smaller than the particle diameter of graphite.
- Patent Document 1 As shown in Patent Document 1, even when nano metal particles having a very small average particle diameter are used, if the packing density of the negative electrode is increased in order to obtain a battery having a high capacity and a high energy density, the cycle characteristics are deteriorated. There was a problem.
- the metal particles supported on the carbon particles used in Patent Document 2 are desirably having a particle size of 500 nm or less. If the particle size of the metal particles is large, the volume change is large and the particles are likely to collapse. Therefore, there is a problem that the cycle characteristics are deteriorated.
- JP 2004-213927 A Japanese Patent Laid-Open No. 2000-11387
- An object of the present invention is to provide a non-aqueous electrolyte secondary battery in which excellent high rate charge / discharge characteristics and charge / discharge cycle characteristics can be obtained even when the packing density of the negative electrode is increased.
- the present invention relates to a nonaqueous electrolyte secondary battery comprising a positive electrode including a positive electrode active material, a negative electrode including a negative electrode active material, and a nonaqueous electrolyte, and at least one selected from zinc, aluminum, tin, calcium and magnesium What mixed the metal particle of this and the carbon material is used as the said negative electrode active material, It is characterized by the above-mentioned.
- the metal particles are preferably at least one selected from zinc and aluminum.
- the metal particles are preferably contained in the range of 1 to 50% by mass, more preferably in the range of 1 to 30% by mass, based on the total of the metal particles and the carbon material, It is preferably contained in the range of 5 to 30% by mass.
- the packing density of the negative electrode is preferably 1.7 g / cm 3 or more, more preferably 1.7 g / cm 3 or more and 3.0 g / cm 3 or less, more preferably 1.8 g / cm 3 or more. 2.5 g / cm 3 or less.
- the positive electrode active material contains a lithium / nickel / cobalt / manganese composite oxide.
- the average particle diameter of the metal particles is preferably 0.25 to 50 ⁇ m, more preferably 1 to 20 ⁇ m, and further preferably 4 to 20 ⁇ m.
- FIG. 1 is a schematic cross-sectional view showing a test cell manufactured in an example according to the present invention.
- FIG. 2 is a diagram showing an SEM image obtained by enlarging the negative electrode surface after charge / discharge in Example 3 according to the present invention by 1000 times.
- FIG. 3 is a diagram showing an SEM reflected electron image obtained by enlarging the negative electrode surface after charge / discharge in Example 3 according to the present invention by 1000 times.
- FIG. 4 is a diagram showing an SEM image obtained by enlarging the negative electrode surface after charge / discharge in Example 6 according to the present invention 1000 times.
- FIG. 5 is a figure which shows the SEM reflected electron image which expanded the negative electrode surface after the charging / discharging in Example 6 according to this invention 1000 time.
- FIG. 5 is a figure which shows the SEM reflected electron image which expanded the negative electrode surface after the charging / discharging in Example 6 according to this invention 1000 time.
- FIG. 6 is a view showing an SEM image obtained by enlarging the negative electrode surface after charge and discharge in Comparative Example 1 by 1000 times.
- FIG. 7 is a view showing an SEM image obtained by enlarging the negative electrode surface after charge and discharge in Comparative Example 2 by 1000 times.
- FIG. 8 is a view showing an SEM reflected electron image obtained by enlarging the negative electrode surface after charge and discharge in Comparative Example 2 by 1000 times.
- the metal particles used in the present invention are at least one selected from zinc, aluminum, tin, calcium and magnesium. These metals have a maximum expansion coefficient in the range of 1.5 to 4.0 when alloyed with lithium.
- the maximum expansion coefficient of graphite generally used as the negative electrode active material is 1.12. Therefore, when only graphite is used as the active material, there is almost no electrode expansion at the time of charge even at the first charge, The passage of the electrolyte is not formed, and the electrolyte is difficult to pass. For this reason, the utilization factor of an active material does not improve and a high capacity cannot be obtained.
- a metal having a maximum expansion coefficient in the range of 1.5 to 4.0 when alloyed with lithium that is, at least one metal particle selected from zinc, aluminum, tin, calcium and magnesium
- lithium and the above metal are alloyed at the time of initial charge, and are appropriately expanded and contracted to form a crack in the negative electrode, that is, a passage for the electrolyte. For this reason, a high initial discharge capacity and good charge / discharge cycle characteristics can be exhibited.
- the average particle size of zinc, aluminum, calcium and magnesium which has a higher ionization tendency than hydrogen, is as small as that of nano-metallic fine particles, these metals easily react with moisture in the atmosphere.
- these metals since the ionization tendency is large, the reaction with moisture becomes remarkable and attention is required.
- the particle diameter of the metal particles is too small, the specific surface area increases, the surface of the metal particles is oxidized, and the purity tends to decrease.
- metal particles having an average particle diameter in the range of 0.25 to 50 ⁇ m it is preferable to use metal particles having an average particle diameter in the range of 0.25 to 50 ⁇ m.
- a more preferable range of the average particle diameter is in the range of 1 to 20 ⁇ m, and more preferably in the range of 4 to 20 ⁇ m.
- Carbon material examples include graphite, petroleum coke, coal coke, petroleum pitch carbide, coal pitch carbide, carbide such as phenol resin, crystalline cellulose resin, etc. Examples thereof include carbon, furnace black, acetylene black, pitch-based carbon fiber, and PAN-based carbon fiber. From the viewpoint of conductivity and capacity density, it is preferable to use graphite.
- Graphite has a crystal lattice constant of 0.337 nm or less, and the higher the crystallinity, the higher the conductivity and capacity density, the lower the operating potential, and the higher the operating voltage of the battery, which is preferable.
- the average particle size of the carbon material in the present invention is preferably in the range of 1 to 30 ⁇ m, more preferably in the range of 5 to 30 ⁇ m.
- the mixing ratio of the metal particles and the carbon material is preferably in the range of 1 to 50% by mass, more preferably in the range of 1 to 30% by mass, and more preferably in the range of 5 to It is preferable to contain in 30 mass%.
- the effect which mixes a metal particle may not fully be acquired.
- the excessive growth of a crack, collapse of a negative electrode structure, etc. may arise.
- the mixing of the metal particles and the carbon material is performed using a stirrer or kneader such as a mortar, ball mill, mechanofusion, or jet mill so that the metal particles are uniformly dispersed in the negative electrode mixture. It is preferable to mechanically mix the carbon material with the carbon material.
- the negative electrode in the present invention is prepared by preparing a negative electrode mixture slurry containing a negative electrode active material and a binder, applying the slurry on a current collector such as a copper foil, drying, and rolling using a rolling roller.
- a current collector such as a copper foil
- a rolling roller a current collector
- zinc, aluminum, tin, calcium and magnesium have a high ionization tendency and are eluted in water
- an aprotic solvent such as N-methyl-2-pyrrolidone
- the packing density of the negative electrode is preferably 1.7 g / cm 3 or more, more preferably 1.8 g / cm 3 or more, and further preferably 1.9 g / cm 3 or more.
- the upper limit value of the packing density of the negative electrode is not particularly limited, but is preferably 3.0 g / cm 3 or less, more preferably 2.5 g / cm 3 or less.
- binder for example, polyvinylidene fluoride, polytetrafluoroethylene, EPDM, SBR, NBR, fluororubber, imide resin and the like can be used.
- lithium-cobalt composite oxide for example, LiCoO 2
- lithium-nickel composite oxide for example, LiNiO 2
- lithium-manganese composite oxide eg, LiMn 2 O 4 or LiMnO 2
- lithium-nickel-cobalt composite oxide eg, LiNi 1-x Co x O 2
- lithium-manganese-cobalt composite oxides e.g.
- MnO 2 manganese dioxide
- LiFePO 4 LiMPO 4 (M is a metal element) polyphosphate oxides such as vanadium oxide (e.g. V 2 O 5) metal oxides such as
- a lithium-cobalt composite oxide containing cobalt having a high operating potential as a positive electrode active material in the positive electrode for example, lithium cobaltate LiCoO 2
- lithium cobaltate LiCoO 2 lithium
- nickel / cobalt composite oxide, lithium / nickel / cobalt / manganese composite oxide, lithium / manganese / cobalt composite oxide, and mixtures thereof lithium
- lithium / nickel It is more preferable to use a cobalt composite oxide or a lithium / nickel / cobalt / manganese composite oxide.
- the material of the positive electrode current collector in the positive electrode is not particularly limited as long as it is a conductive material.
- a conductive material aluminum, stainless steel, titanium, or the like can be used, and examples of the conductive material include acetylene black, Graphite, carbon black or the like can be used, and as the binder, for example, polyvinylidene fluoride, polytetrafluoroethylene, EPDM, SBR, NBR, fluororubber, or the like can be used.
- Non-aqueous electrolyte As the non-aqueous electrolyte used in the present invention, those generally used in non-aqueous electrolyte secondary batteries can be used, such as a non-aqueous electrolyte in which a solute is dissolved in a non-aqueous solvent, and such a non-aqueous electrolyte.
- a gel-like polymer electrolyte obtained by impregnating a liquid electrolyte with a polymer electrolyte such as polyethylene oxide or polyacrylonitrile can be used.
- non-aqueous solvent those generally used in non-aqueous electrolyte secondary batteries can be used, and for example, cyclic carbonates and chain carbonates can be used.
- cyclic carbonate for example, ethylene carbonate, propylene carbonate, butylene carbonate, vinylene carbonate, or fluorine derivatives thereof can be used.
- ethylene carbonate or fluoroethylene carbonate is used.
- chain carbonate include dimethyl carbonate, methyl ethyl carbonate, diethyl carbonate, or methyl 2,2,2-trifluoroethyl, methyl-3,3,3-trifluoropropionate which are fluorine derivatives thereof. Etc. can be used.
- a mixed solvent in which two or more kinds of non-aqueous solvents are mixed can be used, and among them, a mixed solvent containing a cyclic carbonate and a chain carbonate is preferably used.
- a mixed solvent having a cyclic carbonate mixing ratio of 35% by volume or less in order to increase the permeability to the negative electrode.
- a mixed solvent of the above cyclic carbonate and an ether solvent such as 1,2-dimethoxyethane or 1,2-diethoxyethane can also be suitably used.
- LiPF 6 LiBF 4 , LiCF 3 SO 3 , LiN (CF 3 SO 2 ) 2 , LiN (C 2 F 5 SO 2 ) 2 , LiN (CF 3 SO 2 ) (C 4 F 9 SO 2 ), LiC (CF 3 SO 2 ) 3 , LiC (C 2 F 5 SO 2 ) 3 , LiClO 4 , Li 2 B 10 Cl 10 , Li 2 B 12 Cl 12 or the like can be used alone or in combination.
- the present invention since a mixture of the above metal particles and a carbon material is used as the negative electrode active material, fine powder due to expansion and contraction of the metal accompanying charge and discharge when silicon or the like is used. In addition, it is possible to suppress the decrease in the current collecting property of the negative electrode due to the expansion and contraction of the metal as in the case where the above metal particles are used alone.
- Example 1 As the first negative electrode active material, spherical zinc (special grade, product number 000-87575, manufactured by Kishida Chemical Co., Ltd.) having an average particle diameter of 4.5 ⁇ m prepared by an atomizing method was used. As the second negative electrode active material, artificial graphite having an average particle diameter of 23 ⁇ m and a crystal lattice constant of 0.3362 nm was used. The average particle size of zinc and artificial graphite was measured with a laser diffraction particle size distribution measuring device (SALAD-2000 manufactured by Shimadzu Corporation). The average particle diameter of the following metal particles was also measured in the same manner.
- SALAD-2000 laser diffraction particle size distribution measuring device manufactured by Shimadzu Corporation
- the first negative electrode active material and the second negative electrode active material were mixed at a mass ratio of 5:95, and this was mixed with polyvinylidene fluoride as a binder and the solvent N-methyl-2- Pyrrolidone was added and mixed so that the mass ratio of the negative electrode active material and the binder was 90:10 to prepare a negative electrode mixture slurry.
- the obtained negative electrode mixture slurry was applied onto a negative electrode current collector made of copper foil, dried at 80 ° C., then rolled with a rolling roller, and then a current collecting tab was attached to prepare a negative electrode. .
- a test cell shown in FIG. 1 was prepared using the above negative electrode.
- the above negative electrode was used as the working electrode 1, and the counter electrode 2 and the reference electrode 3 were each made of lithium metal. Electrode tabs 7 are attached to the working electrode 1, the counter electrode 2, and the reference electrode 3, respectively.
- the test cell A1 was produced by enclosing it in the container 6.
- the non-aqueous electrolyte 5 is prepared by mixing lithium hexafluorophosphate (LiPF 6 ) in a mixed solvent obtained by mixing ethylene carbonate and ethyl methyl carbonate in a volume ratio of 3: 7 so that the concentration becomes 1 mol / liter. What was dissolved was used.
- LiPF 6 lithium hexafluorophosphate
- Test cell A2 was produced in the same manner as in Example 1 except that the mixing ratio (mass ratio) of the first negative electrode active material and the second negative electrode active material was 10:90.
- Test cell A3 was produced in the same manner as in Example 1 except that the mixing ratio (mass ratio) of the first negative electrode active material and the second negative electrode active material was 30:70.
- Example 4 Test cell A4 was produced in the same manner as in Example 1 except that the mixing ratio (mass ratio) of the first negative electrode active material and the second negative electrode active material was 50:50.
- Example 5 A test cell A5 was produced in the same manner as in Example 1 except that aluminum particles (manufactured by Koyo Chemical Co., Ltd.) having an average particle diameter of 20 ⁇ m were used as the first negative electrode active material.
- Test cell A6 was produced in the same manner as in Example 5 except that the mixing ratio (mass ratio) of the first negative electrode active material and the second negative electrode active material was 30:70.
- Example 7 As the first negative electrode active material, tin particles having an average particle diameter of 20 ⁇ m (manufactured by Koyo Chemical Co., Ltd.) were used, and the mixing ratio (mass ratio) of the first negative electrode active material and the second negative electrode active material was 30: A test cell A7 was produced in the same manner as in Example 1 except that 70 was used.
- Test cell A8 was produced in the same manner as in Example 1, except that the mixing ratio (mass ratio) of the first negative electrode active material and the second negative electrode active material was 1:99.
- Example 9 Test cell A9 was produced in the same manner as in Example 5 except that the mixing ratio (mass ratio) of the first negative electrode active material and the second negative electrode active material was 1:99.
- Example 1 The test was conducted in the same manner as in Example 1 except that the negative electrode was produced using only artificial graphite as the second negative electrode active material as the negative electrode active material without using the first negative electrode active material, and using this negative electrode. Cell X1 was produced.
- Example 2 Silicon particles (average particle diameter 10 ⁇ m) are used as the first negative electrode active material instead of zinc particles, and the mixing ratio (mass ratio) of the first negative electrode active material and the second negative electrode active material is 30:70.
- a test cell X2 was produced in the same manner as in Example 1 except for the above.
- Table 1 shows the packing density of the negative electrode, the initial discharge capacity, the initial average operating potential, and the discharge capacity at the 30th cycle.
- the packing density of the negative electrode was calculated by dividing the mass of the electrode mixture part by the volume of the mixture part.
- the content of the metal particles as the first negative electrode active material is the sum of the metal particles as the first negative electrode active material and the carbon material as the second negative electrode active material.
- it is preferably contained in the range of 1 to 50% by mass, more preferably in the range of 1 to 30% by mass, and further preferably in the range of 5 to 30% by mass. It can be seen that it is preferable.
- Example 10 [Examination of influence of negative electrode packing density] (Example 10 and Example 11)
- the negative electrode packing density is 2.06 g / cm 3 (Example 10) and 1.59 g / cm. 3 (Example 11) were produced, and test cells B1 and B2 were produced in the same manner as in Example 2 except that each negative electrode was used.
- the charge / discharge characteristics were evaluated as follows.
- Example 10 in which the negative electrode packing density was increased showed an excellent discharge capacity along with the first cycle and the 30th cycle compared to Example 11 in which the negative electrode packing density was low. Recognize.
- FIG. 2 is a view showing an SEM (scanning electron microscope) image in which the surface of the negative electrode after 30 cycles of charge and discharge in Example 3 is magnified 1000 times.
- FIG. 3 is a figure which shows the SEM reflected electron image which expanded the surface of the negative electrode after 30 cycles charging / discharging in Example 3 1000 times.
- graphite is displayed in black and zinc is displayed in white.
- Example 3 as shown in FIG.2 and FIG.3, it turns out that the passage of suitable electrolyte solution is formed in the negative electrode surface.
- FIG. 4 is a view showing an SEM (scanning electron microscope) image obtained by magnifying the surface of the negative electrode after charging and discharging for 30 cycles in Example 6 1000 times.
- FIG. 5 is a figure which shows the SEM reflected electron image which expanded the surface of the negative electrode after 30 cycles charging / discharging in Example 6 1000 times. As shown in FIGS. 4 and 5, it can be seen that an appropriate crack is formed on the negative electrode surface as a passage for the electrolyte. In the reflected electron image of FIG. 5, graphite is black and aluminum is white.
- FIG. 6 is a view showing an SEM image in which the surface of the negative electrode after 30 cycles of charge and discharge in Comparative Example 1 is enlarged 1000 times. As shown in FIG. 6, it is understood that when only graphite is used as the negative electrode active material, the negative electrode active material is oriented and the passage of the electrolyte solution as observed in FIGS. 2 to 5 is not formed. .
- FIG. 7 is a view showing an SEM (scanning electron microscope) image in which the surface of the negative electrode after 30 cycles of charge and discharge in Comparative Example 2 is magnified 1000 times.
- FIG. 8 is a view showing an SEM reflected electron image obtained by enlarging the surface of the negative electrode after charge / discharge for 30 cycles in Comparative Example 2 to 1000 times.
- graphite is displayed in black and silicon is displayed in white.
- FIG.7 and FIG.8 since remarkable unevenness
- Example 12 [Production of positive electrode] A positive electrode active material made of lithium cobalt oxide, a carbon material as a conductive agent, and polyvinylidene fluoride as a binder, and a mass ratio of the active material, the conductive agent, and the binder to 95: 2.5: 2. The mixture was mixed to a ratio of 5, and the mixture was added to and kneaded with N-methyl-2-pyrrolidone as a dispersion medium to prepare a positive electrode slurry.
- the produced positive electrode slurry was applied onto an aluminum foil as a current collector, dried at 110 ° C., then rolled using a rolling roller, and a positive electrode was produced by attaching a current collecting tab.
- Example 1 Spherical zinc as in Example 1 was used as the first negative electrode active material, and artificial graphite as in Example 1 was used as the second negative electrode active material. Zinc particles and artificial graphite are mixed so that the mass ratio (zinc: artificial graphite) is 10:90 to obtain a negative electrode active material, and this negative electrode active material is increased together with styrene-butadiene rubber as a binder.
- a negative electrode slurry was prepared by adding and kneading carboxymethylcellulose, which is a viscous agent, into an aqueous solution in water. The negative electrode active material, the binder, and the thickener were mixed at a mass ratio of 97.5: 1.0: 1.5.
- the prepared negative electrode slurry was applied on a copper foil as a current collector, then dried at 80 ° C., then rolled using a rolling roller, and a negative electrode was prepared by attaching a current collecting tab.
- the negative electrode filling density was set to 1.8 g / cm 3 by adjusting the pressure when rolling with a rolling roller.
- the positive electrode and the negative electrode produced as described above were wound up so as to face each other with a separator interposed therebetween, and a wound body was produced.
- the wound body was enclosed in an aluminum laminate together with an electrolytic solution in a glove box under an argon (Ar) atmosphere, thereby producing a nonaqueous electrolyte secondary battery C1.
- the standard size of the battery was 3.6 mm thick ⁇ 3.5 cm wide ⁇ 6.2 cm long.
- the charge capacity ratio (negative electrode / positive electrode) in the portion where the positive electrode and the negative electrode face each other was designed to be 1.1 when the battery was charged at 4.2V.
- Example 13 A nonaqueous electrolyte secondary battery C2 was produced in the same manner as in Example 12 except that the negative electrode filling density was 2.0 g / cm 3 .
- Example 14 The mixing ratio of zinc as the first negative electrode active material and artificial graphite as the second negative electrode active material (zinc: artificial graphite) was 5:95, and the negative electrode packing density was 1.6 g / cm 3 , A nonaqueous electrolyte secondary battery C3 was produced in the same manner as in Example 12.
- Example 15 A nonaqueous electrolyte secondary battery C4 was produced in the same manner as in Example 14 except that the negative electrode filling density was 1.8 g / cm 3 .
- Example 16 A nonaqueous electrolyte secondary battery C5 was produced in the same manner as in Example 14 except that the negative electrode filling density was 2.0 g / cm 3 .
- Example 3 (Comparative Example 3) Implementation was carried out except that the negative electrode was produced using only artificial graphite as the second negative electrode active material as the negative electrode active material without using the first negative electrode active material, and the negative electrode packing density was 1.6 g / cm 3. In the same manner as in Example 12, a nonaqueous electrolyte secondary battery Z1 was produced.
- Comparative Example 4 A nonaqueous electrolyte secondary battery Z2 was produced in the same manner as in Comparative Example 3, except that the negative electrode filling density was 1.8 g / cm 3 .
- Comparative Example 5 A nonaqueous electrolyte secondary battery Z5 was produced in the same manner as in Comparative Example 3, except that the negative electrode filling density was 2.0 g / cm 3 .
- the non-aqueous electrolyte secondary battery was charged at a constant current of 650 mA until the voltage reached 4.2 V, and further charged at a constant voltage of 4.2 V until the current value reached 32 mA, and then at a constant current of 650 mA,
- the discharge capacity (mAh) of the battery was measured by discharging until the voltage reached 2.75V.
- the ratio of the discharge capacity at the 200th cycle to the discharge capacity at the 1st cycle was determined with the above charge / discharge as 1 cycle, and is shown in Table 3 as “200th cycle discharge capacity retention rate (%)”.
- Example 17 Nonaqueous electrolyte secondary battery in the same manner as in Example 12 except that LiNi 1/3 Co 1/3 Mn 1/3 O 2 was used as the positive electrode active material, and the negative electrode filling density was 2.1 g / cm 3. D1 was produced.
- Example 18 A nonaqueous electrolyte secondary battery D2 was produced in the same manner as in Example 12, except that the same lithium cobalt oxide as in Example 12 was used as the positive electrode active material and the negative electrode filling density was changed to 2.1 g / cm 3 .
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Abstract
Description
<金属粒子>
本発明において用いる金属粒子は、亜鉛、アルミニウム、錫、カルシウム及びマグネシウムから選択される少なくとも1種である。これらの金属は、リチウムと合金化したときの最大の膨張率が1.5~4.0の範囲内にある。黒鉛を負極活物質として用いた負極の充填密度を、例えば1.7g/cm3以上に高めると、活物質が配向して、電極中に電解液が入りにくくなる。負極活物質材料として一般に用いられる黒鉛の最大の膨張率は、1.12であるため、黒鉛のみを活物質として用いた場合、初回充電時においても、充電時の電極膨張がほとんどないため、依然電解液の通り道が形成されず、電解液が通りにくい。このため、活物質の利用率が向上せず、高い容量が得られない。
本発明において用いる炭素材料としては、例えば、黒鉛、石油系コークス、石炭系コークス、石油系ピッチの炭化物、石炭系ピッチの炭化物、フェノール樹脂、結晶セルロース樹脂等の炭化物等及びこれらを一部炭化した炭素、ファーネスブラック、アセチレンブラック、ピッチ系炭素繊維、PAN系炭素繊維等が挙げられるが、導電性と容量密度の観点からは、黒鉛を用いることが好ましい。
金属粒子と炭素材料の混合比率は、金属粒子と炭素材料の合計に対して1~50質量%の範囲内とすることが好ましく、さらには1~30質量%の範囲が好ましく、さらには5~30質量%の範囲で含有されていることが好ましい。金属粒子の含有量が少なすぎると、金属粒子を混合する効果が充分に得られない場合がある。また、金属粒子の含有量が多すぎると、クラックの過剰な成長や負極構造の崩壊などが生じる場合がある。
本発明における負極は、負極活物質と結着剤を含む負極合剤スラリーを作製し、これを銅箔などの集電体上に塗布した後乾燥し、圧延ローラーを用いて圧延して作製することができる。ここで、亜鉛、アルミニウム、錫、カルシウム及びマグネシウムはイオン化傾向が高く水に溶出するため、負極合剤スラリーを作製する際の溶剤はN-メチル-2-ピロリドン等の非プロトン性溶媒を用いる必要がある。
本発明の正極に用いる正極活物質としては、非水電解質二次電池において一般に使用されているものを用いることができ、例えば、リチウム・コバルト複合酸化物(例えばLiCoO2)、リチウム・ニッケル複合酸化物(例えばLiNiO2)、リチウム・マンガン複合酸化物(例えばLiMn2O4またはLiMnO2)、リチウム・ニッケル・コバルト複合酸化物(例えばLiNi1-xCoxO2)、リチウム・マンガン・コバルト複合酸化物(例えばLiMn1-xCoxO2)、リチウム・ニッケル・コバルト・マンガン複合酸化物(例えば、LiNixCoyMnzO2(x+y+z=1))、リチウム・ニッケル・コバルト・アルミ複合酸化物(例えばLiNixCoyAlzO2(x+y+z=1))、Li含有遷移金属酸化物や、二酸化マンガン(例えばMnO2)、LiFePO4,LiMPO4(Mは金属元素)などのポリリン酸化物、バナジウム酸化物(例えばV2O5)などの金属酸化物、またその他の酸化物、硫化物等を用いることができる。
本発明において用いる非水電解質としては、非水電解質二次電池において一般に使用されているものを用いることができ、非水系溶媒に溶質を溶解させた非水電解液や、このような非水電解液をポリエチレンオキシド、ポリアクリロニトリル等のポリマー電解質に含浸させたゲル状ポリマー電解質などを用いることができる。
第1の負極活物質として、アトマイズ法で作製した平均粒子径が4.5μmである球状の亜鉛(キシダ化学社製、特級、品番000-87575)を用いた。第2の負極活物質として、平均粒子径が23μm、結晶格子定数が0.3362nmの人造黒鉛を用いた。なお、亜鉛及び人造黒鉛の平均粒子径は、レーザー回折式粒度分布測定装置(島津製作所社製SALAD-2000)で測定した。以下の金属粒子の平均粒子径も、同様にして測定されたものである。
第1の負極活物質と第2の負極活物質との混合比(質量比)を、10:90とする以外は、実施例1と同様にして、試験セルA2を作製した。
第1の負極活物質と第2の負極活物質との混合比(質量比)を、30:70とする以外は、実施例1と同様にして、試験セルA3を作製した。
第1の負極活物質と第2の負極活物質との混合比(質量比)を、50:50とする以外は、実施例1と同様にして、試験セルA4を作製した。
第1の負極活物質として、平均粒子径が20μmであるアルミニウム粒子(高純度化学社製)を用いる以外は、実施例1と同様にして試験セルA5を作製した。
第1の負極活物質と第2の負極活物質の混合比(質量比)を、30:70とする以外は、実施例5と同様にして試験セルA6を作製した。
第1の負極活物質として、平均粒子径が20μmである錫粒子(高純度化学社製)を用い、第1の負極活物質と第2の負極活物質の混合比(質量比)を30:70とする以外は、実施例1と同様にして、試験セルA7を作製した。
第1の負極活物質と第2の負極活物質の混合比(質量比)を1:99とする以外は、実施例1と同様にして、試験セルA8を作製した。
第1の負極活物質と第2の負極活物質の混合比(質量比)を1:99とする以外は、実施例5と同様にして、試験セルA9を作製した。
第1の負極活物質を用いずに、第2の負極活物質である人造黒鉛のみを負極活物質として用いて負極を作製し、この負極を用いる以外は、実施例1と同様にして、試験セルX1を作製した。
第1の負極活物質として、亜鉛粒子に代えてシリコン粒子(平均粒子径10μm)を用い、第1の負極活物質と第2の負極活物質の混合比(質量比)を30:70とする以外は、実施例1と同様にして、試験セルX2を作製した。
上記のようにして作製した実施例1~9及び比較例1~2の各試験セルを用い、以下のようにして充放電特性を評価した。
(実施例10及び実施例11)
負極合剤スラリーを集電体上に塗布し乾燥した後に圧延ローラーで圧延する際の圧力を調整することにより、負極充填密度が2.06g/cm3(実施例10)及び1.59g/cm3(実施例11)である負極をそれぞれ作製し、それぞれの負極を用いる以外は、実施例2と同様にして、試験セルB1及びB2を作製した。試験セルB1及びB2について、以下のようにして充放電特性を評価した。
ここでは、リチウム二次電池の正極と、本発明の負極を用いてリチウム二次電池を作製し、負極充填密度の影響を検討した。
[正極の作製]
コバルト酸リチウムからなる正極活物質に、導電剤としての炭素材料と、結着剤としてのポリフッ化ビニリデンとを、活物質と導電剤と結着剤の質量比が95:2.5:2.5の比率となるように混合し、分散媒としてのN-メチル-2-ピロリドンにこの混合物を添加し混練して、正極スラリーを作製した。
第1の負極活物質として実施例1と同様の球状の亜鉛、第2の負極活物質として実施例1と同様の人造黒鉛を用いた。亜鉛粒子と人造黒鉛とを、質量比(亜鉛:人造黒鉛)で10:90となるように混合して負極活物質とし、この負極活物質を、結着剤としてのスチレン-ブタジエンゴムと共に、増粘剤であるカルボキシメチルセルロースを水に溶解した水溶液中に添加し混練して、負極スラリーを作製した。負極活物質と結着剤と増粘剤の質量比は、97.5:1.0:1.5の比率となるように混合した。
エチレンカーボネート(EC)とメチルエチルカーボネート(MEC)とを体積比3:7となるように混合した溶媒に、ヘキサフルオロリン酸リチウム(LiPF6)を、濃度が1モル/リットルとなるように溶解して、電解液を作製した。
上記のようにして作製した正極及び負極を、セパレータを介して対向するように巻き取って巻取り体を作製した。この巻取り体をアルゴン(Ar)雰囲気下のグローブボックス中にて、電解液と共にアルミニウムラミネート内に封入することにより、非水電解質二次電池C1を作製した。この電池の規格サイズは、厚み3.6mm×幅3.5cm×長さ6.2cmとした。なお、正極と負極の対向する部分における充電容量比(負極/正極)は、電池を4.2Vで充電したときに1.1となるように設計した。
負極充填密度を2.0g/cm3とする以外は、実施例12と同様にして非水電解質二次電池C2を作製した。
第1の負極活物質である亜鉛と第2の負極活物質である人造黒鉛の混合比(亜鉛:人造黒鉛)を5:95とし、負極充填密度を1.6g/cm3とする以外は、実施例12と同様にして非水電解質二次電池C3を作製した。
負極充填密度を1.8g/cm3とする以外は、実施例14と同様にして非水電解質二次電池C4を作製した。
負極充填密度を2.0g/cm3とする以外は、実施例14と同様にして非水電解質二次電池C5を作製した。
第1の負極活物質を用いずに、第2の負極活物質である人造黒鉛のみを負極活物質として用いて負極を作製し、負極充填密度を1.6g/cm3とする以外は、実施例12と同様にして非水電解質二次電池Z1を作製した。
負極充填密度を1.8g/cm3とする以外は、比較例3と同様にして非水電解質二次電池Z2を作製した。
負極充填密度を2.0g/cm3とする以外は、比較例3と同様にして非水電解質二次電池Z5を作製した。
作製した非水電解質二次電池について、以下のようにしてサイクル特性を評価した。
(実施例17)
正極活物質として、LiNi1/3Co1/3Mn1/3O2を用い、負極充填密度を2.1g/cm3とする以外は、実施例12と同様にして非水電解質二次電池D1を作製した。
正極活物質として、実施例12と同様のコバルト酸リチウムを用い、負極充填密度を2.1g/cm3とする以外は、実施例12と同様にして非水電解質二次電池D2を作製した。
上記と同様の条件で非水電解質二次電池D1及びD2について、充放電サイクル試験を行い、500サイクル目の放電容量を測定し、表4に示した。
2…対極
3…参照極
4…セパレーター
5…非水電解液
6…ラミネート容器
7…電極タブ
Claims (9)
- 正極活物質を含む正極と、負極活物質を含む負極と、非水電解質とを備える非水電解質二次電池において、
亜鉛、アルミニウム、錫、カルシウム及びマグネシウムから選択される少なくとも1種の金属粒子と、炭素材料とが混合されたものを、前記負極活物質として用いることを特徴とする非水電解質二次電池。 - 前記金属粒子が、亜鉛及びアルミニウムから選択される少なくとも1種であることを特徴とする請求項1に記載の非水電解質二次電池。
- 前記金属粒子が、前記金属粒子と前記炭素材料の合計に対して1~50質量%の範囲で含有されていることを特徴とする請求項1または2に記載の非水電解質二次電池。
- 前記金属粒子が、前記金属粒子と前記炭素材料の合計に対して1~30質量%の範囲で含有されていることを特徴とする請求項1または2に記載の非水電解質二次電池。
- 前記負極の充填密度が、1.7g/cm3以上3.0g/cm3以下であることを特徴とする請求項1~4のいずれか一項に記載の非水電解質二次電池。
- 前記負極の充填密度が、1.8g/cm3以上2.5g/cm3以下であることを特徴とする請求項1~4のいずれか1項に記載の非水電解質二次電池。
- 前記正極活物質が、リチウム・ニッケル・コバルト・マンガン複合酸化物を含むことを特徴とする請求項1~6のいずれか1項に記載の非水電解質二次電池。
- 前記金属粒子の平均粒子径が0.25~50μmであることを特徴とする請求項1~7のいずれか1項に記載の非水電解質二次電池。
- 前記金属粒子の平均粒子径が1~20μmであることを特徴とする請求項1~7のいずれか1項に記載の非水電解質二次電池。
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US13/817,973 US20130309575A1 (en) | 2010-09-03 | 2011-06-30 | Nonaqueous electrolyte secondary battery |
CN2011800420996A CN103081186A (zh) | 2010-09-03 | 2011-06-30 | 非水电解质二次电池 |
JP2012531729A JPWO2012029401A1 (ja) | 2010-09-03 | 2011-06-30 | 非水電解質二次電池 |
EP11821419.6A EP2613383A1 (en) | 2010-09-03 | 2011-06-30 | Non-aqueous electrolyte rechargeable battery |
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EP2833448B1 (en) | 2012-03-26 | 2017-11-15 | Zeon Corporation | Composite particles for negative electrodes of secondary batteries, use of same, method for producing same, and binder composition |
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EP2833448B1 (en) | 2012-03-26 | 2017-11-15 | Zeon Corporation | Composite particles for negative electrodes of secondary batteries, use of same, method for producing same, and binder composition |
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US20130309575A1 (en) | 2013-11-21 |
EP2613383A1 (en) | 2013-07-10 |
CN103081186A (zh) | 2013-05-01 |
JPWO2012029401A1 (ja) | 2013-10-28 |
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